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793 F Air System

This document is best viewed at a SCREEN RESOLUTION of 1024 X 768. To set your SCREEN RESOLUTION do the following: right CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views. VIEW ALL CALLOUTS When only one callout is showing on a machine view this button will make all of the

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Wilson Claveria
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© Attribution Non-Commercial (BY-NC)
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357 views9 pages

793 F Air System

This document is best viewed at a SCREEN RESOLUTION of 1024 X 768. To set your SCREEN RESOLUTION do the following: right CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views. VIEW ALL CALLOUTS When only one callout is showing on a machine view this button will make all of the

Uploaded by

Wilson Claveria
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTERACTIVE SCHEMATIC

Bookmarks
Options
X

Features Cover Page Information


Component Table Tap Table Fluid Power Symbols Electrical Symbols

This document is best viewed at a screen resolution of 1024 X 768.


To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

Schematic Machine Views


Front Frame Rear Frame Tap Views

The Bookmarks panel will allow you to quickly navigate to points of interest.
EC-C2 EC-C3 E-C60 E-C61

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In Zoom Out Fit to Page Hand Tool Find

KEYS
CTRL / + CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) CTRL / F

KENR9561 September 2009

793F Off-Highway Truck Air System


SSP1-UP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Description
Air Compressor Gp Block - Manifold (Air System Pressure) Dryer Gp - Air Governor As Horn Gp - Air Pump Gp - Lubrication Regulator Reservoir - Air (NA) Sensor Gp - Pressure, Air System Starting Motor Gp - Air, Valve - Air Relief (Air Tank) Valve - Drain Valve As - Check Valve Gp - Relay, Air Starting Motor Valve Gp - Solenoid, Air Horn Valve Gp - Solenoid, Air Starting Valve Gp - Solenoid, Autolube Actuation TDI Turbine IR Turbine

Part Number
261-4881 160-0980 194-1986 4N-9680 5D-6998 178-6919 8D-4755 296-9870 141-5746 294-5599 294-5613 6B-9664 7X-7655 204-2658 4N-3411 185-0008 221-9576 221-9576

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Schematic Location
F-7 D-4 F-3 E-5 B-3 B-2 B-2 D-3 C-4 C-6 D-3 D-2 D-2 D-3 B-3 C-5 C-3

2009 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example


Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

2009 Caterpillar, All Rights Reserved

(1) AIR COMPRESSOR GP 261-4881

(3) DRYER GP AIR 194-1986

EXTERNAL AIR SUPPLY


F

(4) GOVERNOR AS 4N-9680

(14) VALVE GP RELAY, STARTING MOTOR 4N-3411

(11) VALVE AIR RELIEF (AIR TANK) 6B-9664

(10) STARTING MOTOR GP AIR TDI TURBINE : 294-5599 IR TURBINE : 294-5613

(2) BLOCK MANIFOLD, AIR SYSTEM PRESSURE 160-0980

R E S E R V O I R

(13) VALVE AS CHECK 204-2658

(8) RESERVOIR AIR (NA) 296-9870

(12) VALVE DRAIN 7X-7655

(16) VALVE GP SOLENOID, AIR STARTTING 221-9576

(17) VALVE GP SOLENOID, AUTOLUBE ACTUATION 221-9576 (9) SENSOR GP PRESSURE AIR SYSTEM 141-5746

(7) REGULATOR 8D-4755 AUTO LUBE (6) PUMP GP LUBRICATION 178-6919

(15) VALVE GP SOLENOID, AIR HORN 185-0008


COMPRESSED AIR CIRCUIT COLOR DESCRIPTIONS

(5) HORN GP AIR 5D-6998

AIR COMPRESSOR OUTPUT AND CIRCUITS AIR SUPPLY AIR EXHAUST

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

Callout Number
(Machine Location from Component LocationsTable)

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK AIR SYSTEM


MEDIA NUMBER: KENR9561 PART NUMBER: 278-8453, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

LEFT SIDE - FRONT FORWARD OF THE TIRES


VIEW ALL CALLOUTS

15 5

7 6

17
AUTO LUBE (FRONT OF TRUCK)

2009 Caterpillar, All Rights Reserved

RIGHT SIDE - BEHIND FRONT TIRE


(RIGHT SIDE OF ENGINE COMPARTMENT)
VIEW ALL CALLOUTS

8 4 1 10 3 12

2009 Caterpillar, All Rights Reserved

BACK OF AIR RESERVOIR


VIEW ALL CALLOUTS

11 2 13 14 9 16

2009 Caterpillar, All Rights Reserved

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