Radar Levl TX Compact Wave Manual v100

MICROWAVE LEVEL METER SERIES COMPACT WAVE CW5x Mounting and wiring
COMPACT WAVE CW55 Applications: Liquid - Level measurement in liquids, especially highly erosive media Range: 10 m - Measurement Accuracy: +/- 5 mm Process: 1 or DN50 Flange Material: PTFE Temperature: (-40 130) C Pression: -1 3 bar Output Signal: 2/4 wire 4..20 mA HART - DC24V/AC230V
COMPACT WAVE CW56 Applications: Liquid - Level measurement in liquids, under certain temperature and pressure, mildly erosive media Range: 30 m - Measurement Accuracy: +/- 3 mm Process: 1 or DN50 Flange Material: Stainless steel 316L horn/ PTFE vibrator Temperature: (-40 200)C Pression: -1 3 bar Output Signal: 2/4 wire 4..20 mA HART - DC24V/AC230V
COMPACT WAVE CW58 Applications: Solid - bulks, suitable for measurement of wide ranges, dusty, high temperature and low dielectric constant in the cement, power and steel industries. Range: UP to 70 m - Measurement Accuracy: +/- 15 mm Process: Thread G1/ Stainless Steel 316L FLANGE Material: Stainless steel 316L horn/PTFE vibrator Temperature: (-40 200)C Pression: -1 3 bar Output Signal: 2/4 wire 4..20 mA HART - DC24V/AC230V
B.M. Tecnologie Industriali Via Praimbole 13 35010 LIMENA (PD) Cod.Fis./P.Iva IT02459940280
Tel. +39 (0) 49 884.16.51 Fax +39 (0) 49 884.16.54 E-Mail [email protected] Web www.bmtecnologie.it
Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 2 di 45
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MICROWAVE LEVEL METER SERIES ............................................................................................... 1 COMPACT WAVE CW5X ....................................................................................................................... 1 MOUNTING AND WIRING..................................................................................................................... 1 1 MOUNTING REQUIREMENTS...................................................................................................... 5 1.1 MOUNTING POSITION .................................................................................................................... 6 1.1.1 Damp-proof .......................................................................................................................... 7 1.1.2 Antenna Extension ................................................................................................................ 7 1.1.3 CW56 Antenna Extension...................................................................................................... 7 1.1.4 Rights and Wrongs in Mounting............................................................................................ 7 1.1.5 Installation with Standpipe.................................................................................................... 7 2 ELECTRICAL CONNECTION........................................................................................................ 7 2.1 2.2 2.3 3 POWER SUPPLY............................................................................................................................. 7 CABLE CONNECTION .................................................................................................................... 7 WIRING DIAGRAM ........................................................................................................................ 7
SETUP AND PROGRAMMING....................................................................................................... 7 3.1 PROGRAMMING MODE .................................................................................................................. 7 3.1.1 Keypad Display Module........................................................................................................ 7 3.1.2 BM_WARE Software............................................................................................................. 7 3.1.3 Load line for transmission on the 4-20 mA loop .................................................................... 7
MENUS AND SUBMENUS ............................................................................................................... 7 4.1 FUNCTIONS OF THE MENUS ........................................................................................................... 7 4.2 A PROGRAMMING EXAMPLE .......................................................................................................... 7 4.2.1 Determination of basic parameters ....................................................................................... 7 4.2.2 Programming basic concept.................................................................................................. 7 4.2.3 Programming........................................................................................................................ 7
PROGRAMMING INSTRUCTION ................................................................................................. 7 5.1 PROGRAMMING AND CHANGING PARAMETERS ............................................................................. 7 5.2 BASIC SETTING ............................................................................................................................. 7 5.2.1 Empty programming ............................................................................................................. 7 5.2.2 Full programming................................................................................................................. 7 5.2.3 Medium Product and echo treatment modalities.................................................................... 7 5.2.4 Damping............................................................................................................................... 7 5.2.5 Linearization curve ............................................................................................................... 7 5.2.6 Measurement units................................................................................................................ 7 5.2.7 Scaling.................................................................................................................................. 7 5.2.8 Measurement Range ............................................................................................................. 7 5.2.9 Near blanking (blind zone).................................................................................................... 7 5.2.10 Sensor TAG .......................................................................................................................... 7 5.3 VISUALIZZATION .......................................................................................................................... 7 5.3.1 Display value........................................................................................................................ 7 5.3.2 LCD Contrast ....................................................................................................................... 7 5.4 DIAGNOSTIC ................................................................................................................................. 7
5.4.1 Peak values........................................................................................................................... 7 5.4.2 Measure Status ..................................................................................................................... 7 5.4.3 Curve selection ..................................................................................................................... 7 5.4.4 Simulation ............................................................................................................................ 7 5.5 SERVICE ....................................................................................................................................... 7 5.5.1 False echo ............................................................................................................................ 7 5.5.2 Current output ...................................................................................................................... 7 5.5.3 Reset..................................................................................................................................... 7 5.5.4 Units of measurement ........................................................................................................... 7 5.5.5 Language.............................................................................................................................. 7 5.5.6 HART Interface..................................................................................................................... 7 5.5.7 Sensor data copy................................................................................................................... 7 5.5.8 PIN....................................................................................................................................... 7 5.5.9 Distance adjust ..................................................................................................................... 7 5.5.10 Echo threshold...................................................................................................................... 7 5.6 INFO ............................................................................................................................................. 7 6 ERROR CODE .................................................................................................................................. 7
Mounting Requirements
There is a certain existing beam angle while the antenna transmits microwave pulses. There should be no barriers between the lower edge of antenna and the surface of the measured medium. Therefore it is highly recommended to avoid facilities inside vessels, such as ladders, limit switches, heating spirals, struts etc, during the mounting process. In this case, False echo learning must be carried out during the installation. Furthermore, microwave beams must NOT intersect the filling streams. Pay attention during the installation: the highest level of the target medium must NOT enter into the blanking zone; the instrument must keep a certain distance to the vessel walls; every possible measure needs to be taken by positioning the instrument so that the direction of antenna emission is perpendicular to the surface of the measured medium. The installation of instruments in explosion proof area must abide the relevant local or federal safety regulations. Aluminium housing should be used for intrinsically safe explosion proof version, which is also applicable in explosion proof areas. The instrument must be connected with ground in this case. The reference is the thread or flange surface 1 Blanking Zone 2 Empty 3 Max. Adjustment 4 Min. Adjustment
Note
The highest level of measured medium must not enter into the blanking zone while the radar level measurement instrument is in operation.
1.1
Mounting Position
1. 2. Reference Plane. Center of Vessel or Symmetrical Axis
The minimum distance between the radar and the vessel wall during the installation, must be 200 mm (better if >500 mm).
1. 2.
Reference Plane. Center of Vessel or Symmetrical Axis
The best mounting position of the radar meter in a conical vessel with flat top is in the centre of its top, as the effective measurement can reach the bottom of vessel.
Installation with Gimbal for CW58
1.1.1 Damp-proof
In order to avoid dampness in outdoor or humid indoor conditions or for those instruments mounted on cooling/heating vessels, seal rings on cables should be screwed tight, and the cable must be bended downward outside the cable entry, indicated on the diagram below
1.1.2 Antenna Extension

General: the transducer end must protrude at least for 10mm out of socket.
1.1.3 CW56 Antenna Extension

If the sensor is mounted in a socket extension that is too long, strong false echoes interfering with the measurement process are generated. Make sure that the horn antenna protrudes out of the socket piece.
1.1.4 Rights and Wrongs in Mounting
1. Correct Installation 2. Wrong Installation. The instrument is mounted in the centre of a concave or arched vessel tops, generating multiple echoes.
1. Wrong Installation: mounting the instrument in or above filling stream; in this way it will measure the filling stream and not the target medium. 2. Correct Installation.
If there are barriers in the vessel it is required to mount baffle-boards. In this way, echo will be reflected out. False Echo Memorization will be applied.
If there are mixers in the vessels, the radar must be mounted as far away from mixers as possible. Once installation is completed, a "false echo learning" should be carried out while agitators are working to eliminate negative influence caused by their false echoes. The option for installation with standpipe must be considered if foam or wave is generated by the agitators.
1.1.5 Installation with a Standpipe

By using a standpipe, the influence of foams can be reduced. The optional installation with a standpipe (or bypass tube) must be considered in order to avoid the influence on measurement caused by barriers inside the vessels or by the foam. It is suggested to install the antenna inside the standpipe to avoid the error caused by the foam. The minimum inner diameter of the standpipe should be 50mm. Please Avoid large cracks or welding seam when connecting the standpipe. False echo storage must be carried out in this case too.
Side through Standpipe Installation with Standpipe
Note:
Dont install the instrument inside a standpipe while measuring adhesive medium.
2 Electrical Connections
2.1 Power Supply
- 4~20mA/HART (2-Wire) Power supply and current signal are carried by the same two-wire connection cable. See the Technical Specifications of this guide for detailed requirements on power supply. Regarding the intrinsically safe version, a safety barrier should be placed between the power supply and the meter. - 4~20mA/HART (4-wire) Power supply and current signal are carried by two 2wire connection cables. See the Technical Specifications of this guide for detailed requirements on power supply. Earth-connected current output can be used for standard versions of level instruments, while the explosion proof version must be operated with a floating current output. Both instruments and earth terminals should be connected with ground firmly and securely. You can either choose to connect with the earth terminal on vessel or adjacent ground in case of plastic vessels.
2.2
Cable Connection
- 4~20mA/HART (2-Wire) Standard 2-wire shielded cable with external diameter of 5...9mm, to guarantee the sealing of the cable entry, can be used as feeder cable. It is suggested to use shielded cables as they can be used as feeder cables in case of electromagnetic Connection cable with special earth wire. - 4~20mA/HART (4-Wire) the two ends of shielded cable must be connected with earth terminal. The shielded cable must be connected with inner earth terminal directly inside the transducer, while the outside earth terminal on the housing must be connected with the ground. In the event of earth-connected current, the shielded side of the cable must be connected to ground potential via a ceramic capacitor (e grounding current and avoid the disturbance caused by high frequency signals.
2.3
Wiring Diagram
2-wire shielded, used for HART. 1 Power Supply 24Vdc and Signal Output
Wiring Diagram 230 VAC Power Supply, 420mA Signal Output active.
Wiring Diagram 4-wire 24V DC Power Supply, 420mA Signal Output active.
Wiring Diagram dual-wire 24V Supply, 420mA Signal Output.
DC
Power
3 Setup and Programming

3.1 Programming mode
Two programming modes are available for CW5x: 1. Programming via Keypad Display Module 2. Programming via software BM_WARE
3.1.1 Keypad Display Module

A pluggable display/adjustment module is supplied with the instrument. The adjustment can be done by operating with the four buttons on the display keypad. Optional menu operation languages are available for selection. Keypad Display is only used for displaying the measurement results after adjustment.
Wave Compact
1 2
LCD Adjustment Keypad
BK
-
Keypad
-
Programming mode exit;
- Return to higher menu level. Keypad

Choose programming options; Choose the digit of parameters to edit;
-Modify parameter values.
Keypad
OK
-
Keypad
Enter programming mode; Confirm programming options;
- Display the contents of parameters. Shortcut
- Confirm modifications to parameters.
BK
Display Echo wave

3.1.2 BM_WARE Software

Connect unit through COMWAY HART Modem and programming via software. Refer to specific manual SW_BM_WAVE_COMPACT_V1xx.pdf. for the software programming,
1 2 3 4 5
RS232 Connect Cable/USB port CW5x HART point adapter used on COMWAY converter 250 ohm Resistance (minimum value) COMWAY Converter
3.1.3 Load line for transmission on the 4-20 mA loop

The diagram below shows the trend of the load applied to the 4-20 mA Loop as a function of supply voltage. The minimum resistance to use the HART communication is 250 ohms. The maximum voltage, the power of the loop, varies between 30 and 36Vdc depending on the resistance in series.
Load
1100 800
Cable Resistance+HART Resistance+Load Resistance
HART Load
250 0 15 19 22 24 26 28 30 32 34 36 V
Voltage
4 Menus and submenus

The Access to the main programming menus is allowed by pressing the button The following screen appears.
Basic setting Display Diagnostic Service Info
1
OK
Menu number
Cursor
Press the button to 5. Press the button

BK
to scroll the cursor down the menu by sliding the numbers from 1 to go back to the measuring screen.
4.1
Menu Functions
Basic Settings
In this menu you can access to all the basic settings of the instrument.
Display
You can set the display mode and adjust the contrast.
Diagnostics
This menu allows to check and test the sensor, see the minimum and maximum values, the status of the measure, the echo and run a simulation.
Service
In this menu system you can see the curves of the false echo, the current output and the measurement units.
Info
Info menu provides information about the hardware and software.
4.2
A programming example
Before checking all the features available in the menus and submenus of the instrument, we analyze a simple but complete parameterization of a level measurement taken on a tank of 10 m height, with the most suitable sensor among the three available.
The example displays the features of assembly, as they have to be taken into account when programming the sensor. 1 Blanking Zone 2 Empty 3 Max. Adjustment 4 Min. Adjustment As mentioned, the height (total) of the tank is 10 m, but as you can see in the picture it is not completely possible to measure the available height. By providing a socket mounting flange with a length equal to the size of the dead zone, you can include the entire vertical extent of the layer. The final choice falls on the sensor model CW58 can measure up to 30 m and has a dead zone of 0.3 m.
4.2.1 Basic parameters

Before you start programming, you must have clear the value of certain parameters of the shell / application. - The maximum height is 10.00 m. - The flanged pipe for the sensor holder will not be mounted (in this example). - Mounting height is about 0.30 m. Taking a simple subtraction we calculate the value of the maximum distance. Empty value corresponding to 0% of filling tank. Empty Tank Height = Height - Height of Mount The result is 10.00 m - 0.30 m = 9.70 m. Knowing that the "dead zone" is 0.30 m, the minimum distance can be equal to the "dead zone".
4.2.2 Basic concept

The basic parameters always refer to the distance of the target and the face of the transducer: - Distance to Empty - Full Distance All instruments based on the time of flight, radar and ultrasonic level measurement, perform only the measurement of the distance from target.
B.M. Tecnologie Industriali Via Praimbole 13 35010 LIMENA (PD) Cod.Fis./P.Iva IT02459940280 Tel. +39 (0) 49 884.16.51 Fax +39 (0) 49 884.16.54 E-Mail [email protected] Web www.bmtecnologie.it
The other measures such as level, volume, capacity or weight, are derived by calculation, using the distance measurement and other parameters stored during in programming of the sensor.
4.2.3 Programming
Regardless of whether the sensor is mounted or not, the programming sequence is the same. Press the button,
OK
the display shows:

1
Push again the
OK
button, the display will show:

1.1
Min adjustment 0%
0.00% 10.000 m (d)

9.560 m (d)
In this screen you can set the maximum distance to empty, in meters. Note that the last line that appears shows the current distance from target "hooked". This information can be very useful in programming, when you do not know the size of the tank, tub or other container.
Attention
In the following sequence the parameter setting is showed step by step, in the next input mode we will consider as well known the procedure so the exposure will be a little bit fast.
Push again the
OK
button, the display will show:

1.1
Min adjustment 0%
+000.00%
10.000 m (d)
9.560 m (d)
Pressing the button
to move to the right, index, percentage of maximum distance.
Min adjustmen 0%
1.1
+000.00% 10.000 m (d)

9.560 m (d)
In our case, we press the button OK and in this way, the cursor moves on the indication of the maximum distance engineering unit.
Min adjustmen 0%
1.1
0.00% 10.000 m (d)

9.560 m d)
Using the button
and button
we confirm the showed value.
Complete the menu "1.1" Pressing OK to confirm the entry. To confirm the settings you stored, this display will briefly appear:
Min adjustment 0% Changing
1.1
Than the display will show:

Min adjustment 0%
1.1
0.00% 10.000 m (d)

9.560 m (d)
Press the key
, and it will display the following screen:

1.2
Max adjustment 100%
100.00% 0,600 m (d)

9.560 m (d)
In this menu, "1.2" we will set the minimum distance from the transducer, which will be the liquid in the tank. Confirm by pressing the button
OK
twice to 100.00% and and , we
change the value 0.600 m (d), bringing to 0.30 m (d). Using the keys should get the following display:
Max adjustment 100%
1.2
100.00% 0,300 m (d)

9.560 m (d)
Confirm the settings with
OK
Attention
Now you can quit the program because it is assumed that the sensor with the other default settings (default) does not require other programming. The output is scaled for 4-20 mA (default) on a range of the level of: Distance to empty - the dead zone = maximum height 10.00 - 0.30 = 9.70 m
Pressing the button BK twice in sequence, programming and level measurement will be working. The display will show:
1.13
m
SENSOR
Press to increase the display resolution, bringing it to the third digit after the decimal point.
1.125
m
SENSOR Attention
This mode allows the flow measurements, displaying the totalizer of m3 (for example).
Pressing the button BK during normal screen, you enter the echo graph mode, which is useful to set the appropriate masking of a false echo (see menu system - 4.x). The display is the following:
Echo curve
1.125 1.128 3.4
0.01
m (d)
10.03
5 Programming instructions
In the following description all the menus and settings available via the keyboard sensor will be described. The use of the software "BM_WARE" on a PC and a HART interface speed up the programming operation. This software is described in a specific manual SW_BM_WAVE_COMPACT_V100.pdf.
Attention
The setting of quadratic linearization curves, in volume or weight capacity is only possible through the use of "BM_WARE" software.
5.1
Programming and Changing Parameters

OK
Access to the menus and editing parameters is possible using the keys , while to exit the parameter, press the button
BK
and
Attention
The presence of a simplified keyboard requires access to the various parameters sequentially, for this reason, the explanation will be sequential. The need to present more choices will be assisted by the splitting of the main column into multiple columns, showing the following screens to a particular choice.
Access to the main menu by pressing the button

1
OK
, and the display shows:
5.2
Basic settings
OK
5.2.1 Empty programming

Pressing the display shows:
1.1
Min adjustment 0%
0.00% 10.000 m (d)

9.560 m (d)
In this screen you can change the empty value, which is the maximum distance measured in the application. The last row displays the distance from the target, which is currently measured (d = distance).
5.2.2 Full programming

Max adjustment 100%
1.2
100.00% 0,600 m (d)

9.560 m (d)
In this screen you can change the value of full, or the minimum distance measured by the sensor.
5.2.3 Medium Product and echo treatment modalities

Medium Liquid
OK
1.3
Pressing
the display shows:

1.3
Medium Liquid Solid Micro DK
Using the key , select the medium measuring level (or other quantity). Press confirm. The next display will be:
If you chose "Liquid" : Fast level change Yes
1.3.1
OK
to
If you chose "Solid" Fast level change Yes

1.3.1
If you choose Micro DK : Micro DK setup Empty Span 10.00 m True Level 0.00 m DK 1.00 9.560 m (d)
1.3.1
Press
OK
and then
to select the
Press
OK
and then
to select the
level of the tracking, press confirm.
OK
to
level of the tracking, press confirm.
OK
OK and then to modify Press the DK parameters (DK = Dielectric

Constant). At end press the button.
to
BK
Pressing
the display will show:
Pressing
First Echo Normal Small
1.3.2
First Echo Normal Small
1.3.2
Big Bigger Biggest to select the Press
Big Bigger Biggest to select the
Press
OK
and then
OK
and then
first echo treatment. Press confirm. Pressing
OK
to
first echo treatment. Press confirm. Pressing
OK
to

1.3.3

1.3.3
Agitated Surface No
Large Echo response No
OK Press and then to select the mode of suppression of the echo due
to an agitated surface. Press confirm. Pressing
OK and press to select the Press mode of treatment due to echo off the
corner of accumulation. Press confirm. Pressing
OK
to
OK
to

1.3.4

1.3.4
Foaming No
Powder/Dust No
OK Press and then to select the mode of treatment in the presence of

eco foam on the surface. Press confirm. Pressing
OK and then to select the Press treatment echo in the presence of

airborne dust in the air. Press confirm. Pressing
OK
to
OK
to

1.3.5

1.3.5
Low DK No
Low DK No
Pressing

1.3.5
Pressing

1.3.5
Low DK Yes No
Low DK Yes No
Press to choose Yes and The display will show:
OK
Press to choose Yes and The display will show:
OK
Low DK Yes Empty Span
1.3.5
Low DK Yes Empty Span
1.3.5
10.00 m
Using the and buttons change the parameter value and with
10.00 m
OK
confirm your settings: the display will show:

1.3.6
OK

1.3.6
Pressing
Pressing
Measure in Tube No
Low DK Yes No
OK Press if you have a pipe as wave guide. The display will show:
Measure in Tube Yes No
1.3.6
Pressing

1.3.1
Fast level change Yes
Press to choose Yes and The display will show: Measure in Tube Tube diameter
1.3.6
OK
Pressing
0000 mm
OK

1.3.1
Pressing
Fast level change Yes
As you see we have reached the beginning of submenu 1.3, now press: Press
BK
and the display will show:
Medium Liquid
1.3
5.2.4 Damping
Pressing , the display shows:
Damping
1.4
5s
Pressing OK to enter the value changing. Using seconds, in the range 0 - 40 sec. Then press
OK
and
set the desired value in
to confirm the selection.
5.2.5 Linearization curve

Pressing , the display shows:
Mapping curve Linear
OK OK
1.5
Press Press
and
to select the modality of measurement, linear or quadratic (Cone).
to confirm the selection.
Attention
The approach of linearization curves, volume, weight or flow is only possible through the use of "BM_WARE" software.
5.2.6 Measuring units

Press , the display shows:
Scaled units Height m
OK
1.6
Press
to show the available measuring units:

Scaled units Height Mass Flow Volume No units
1.6
Press Press
OK
, to select the desired units. , the display shows the units related to the selected variable.
Scaled units m ft in cm mm
1.6
The previous view is related to the linear measure of the level / distance units. Scaled units kg t lb The previous view refers to the mass units. Scaled units m /s
3 3 1.6 1.6
gal/s
l/min l/h
m /h gal/min 3 ft /s gal/h 3 ft /min l/s
The previous view is related to the flow measurement units. Scaled units m l hl
3 1.6 3
ft 3 in
The previous view refers to the volume volume. Scaled units Height Mass Flow
1.6
Volume No units
Selecting "No units" does not require the selection of any unit of measurement.
Press
OK
, to confirm.
5.2.7 Scaling
Scaling
1.7
0% = 100% =
0.00
m
10.00
m
Using this menu you can display any size desired, as long as climb is linear (not quadratic). Press Press
OK OK
to activate the change and then to confirm.
and
to set the desired values.
Attention
The display of scaling value is done by enabling the menu "2.1" and choose "Scale", see below in the description.
5.2.8 Measurement Range

Range
1.8
30.000 m (d)
In this menu you can set the maximum acceptable variation for the measuring sensor, depending on the model used. Press Press
OK OK
and
5.2.9 Near blanking (blind zone)

It is not recommended to setup a "dead zone" smaller than what is indicated in the specifications. Press , the display shows:
Near blanking
1.9
0.300 m (d)
Press Press
OK OK
and
5.2.10 Sensor TAG

Sensor Tag
1.10
SENSOR
Press Press Press
OK
to activate the change and then to confirm. , the display shows:

Min adjustment 0%
1.1
and
to set the desired NAME.
You can use 11 digits: from A to Z and from 0 to 9.

OK
0.00% 10.000 m (d)

9.560 m (d)
The entire menu is now complete. Press

BK
to return to the menu "1".

1
Press
, the display shows:

1
Press
OK
to confirm.
5.3
Visualization
5.3.1 Display value

The first screen is the following:
Display value Distance
OK
2.1
Press
to show:
Display value Shut off Distance Height Percent
2.1
Map Percent Scaled Current
The meaning of the possible views is the following: - Shut off - Distance - Height - Percentage - Map Percent - Scale - Current Press Press
OK
Turning off the display Display of the distance away from the target Level Measure Display of a percentage Percent of linearization choice Display in accordance with the scale set to 5.2.7. Display of the current output of the measure.
to select the desired size. to confirm your selection.
5.3.2 LCD Contrast

LCD contrast Adjust?
OK
2.2
Pressing
it will display a horizontal bar graph indicator on the setting of contrast.

2.2
LCD Contrast
Press Press Press

OK BK
to increase and
to decrease the contrast.
to confirm your selection. to return to the menu "1".

1
Press

1
Press
OK
to confirm your selection.
5.4
Diagnostic
5.4.1 Peak values

The screen is similar to the following:
Peak values Distance-min: Distance-max:
3.1
0.890 2.560
m (d) m (d)
Editing is not allowed, and these are the acquisitions of minimum and maximum distance reached during the process. Press , the display shows:
5.4.2 Measure Status

In this screen you can read information about the accuracy of measurement
Measure status Measure reliability Sensor status
3.2
9 dB OK
The reliability of the measure in decibels should be as high as possible on even the background noise detected in the process.
Press
5.4.3 Curve selection

In this menu you can select the diagnostic curve display to optimize the measurement performed. The display looks like this.
Choose curve Echo curve
OK
3.3
Press

Choose curve Echo curve False Echo curve Output trend
OK
3.3
Press
to change the choice and confirm with
Press of the button
to enable, for example, the display of the echo curve.
Echo curve
2.125 5.128
3.4
0.01
m (d)
10.03
The curve of the false echo is a reported approaching echo to be abolished, while the output trend views the progress of the measure over time. The Echo view can be changed by applying the "zoom" on the "X" on the vertical or "Y", or rehabilitating the normal view. The Browse window is accessible while viewing the echo selected by pressing
Echo curve X-Zoom Y-Zoom Un-zoom Press available: to select the
3.4
OK
. The options are described below:

Echo curve X-Zoom Y-Zoom Un-zoom
3.4
Echo curve X-Zoom Y-Zoom
3.4
Un-zoom
zoom Press available:
to
select
the
zoom Press available:
to
select
the
zoom
Press and the functions on X Press and the functions on X Press and the function of normal the axis will be activated. the axis will be activated. visualization of echo will be activated. Echo curve
1.125 1.128 3.4
OK
OK
OK
Y-Zoom
3.4
Echo curve
1.125 1.128
3.4
1X
0.01 m (d) 10.02 0.01 m (d) 10.02
Press right.
to move the cursor to the Press to enable the ability to Press to go back to the display to choose between the available zoom the menu "3.3". Y-Zoom 1x
3.4
OK
BK
Echo curve Echo curve
3.3
Press to bring up a new cursor to the right of the first one. Echo curve
1.125 1.128 3.4
OK
2X 5X 10X Press and select among between the available zooms available, confirm with be:
OK
. The view for a 2X zoom can
0.01
m (d)
10.02
Echo curve Press right, to move the cursor to the moves it to the left.
1.125 1.128
3.4
0.01
m (d)
10.02
OK Press selection.
to
enable
the
Zoom Press "3.3".
BK
to go back to the menu
Echo curve
1.125 1.128
3.4
3.3
0.69
m (d)
1.72
Press "3.3".
BK
to go back to the menu
3.3
Press
and the menu "Simulation" will be activated.
5.4.4 Simulation
The main screen is as follows:
Simulation Start simulation Press
OK
3.5
and the display shows the possible choices, the menu of the simulation.
Simulation Percent Current Distance
3.5
Pressing
allows the choice among the possible simulations.

3.5
3.5
3.5
OK OK OK Press to enable the displaying of Press to enable the displaying of Press to enable the displaying of the simulated percent setting screen. the screen to set a simulated current. the screen to set a simulated distance.
Simulation running Percent
3.5
+075.0 %
Simulation running Current
3.5
15.05 mA
Simulation running Distance
3.5
01.185 m (d)
Press , and desired percentage.
to set the Press , desired current.
and
to set the Press , and desired distance.
to set the
Press
BK
to go back to the menu "3.5".

Simulation Start simulation
3.5
Press
to go back to the menu "3.1".

Peak values Distance-min: Distance-max:
BK
3.1
0.890 2.560
m (d) m (d)
Press Press
to go back to the menu "3". and the display will show:

4
Press
OK
5.5
Service Attention
You can access to the menu system, but it is suggested it will be accesses by a qualified technician or under the direction of engineers BM Tecnologie Industriali Sr.l. 5.5.1 False echo
The first screen of the service menu is the setting of "false echo". During the operation, due to problems caused by installation, you may need to remove a false echo, produced by obstacles along the path of ultrasound.
The echo visualization through the diagnostic menu, 5.4.3, helps the user to locate the position of obstacle "to remove".
False echo Change?
OK
4.1
Press
and the display shows the menu "4.1" choices.

False echo Delete Update New Edit
4.1
Press
to choose among the available options.
The new sensor usually has a memorized false echo at 1 m distance from the transducer. The confirmation of "New" selection displays the following screen.
False echo New
4.1
01.000 m (d)
Press pressing and
OK
to change the parameter value and then confirm the setting by
The selection of "Update" allows you to edit a previously stored echo. The selection of "Delete" deletes a previously stored echo. Press and the display will show the next menu.
5.5.2 Current output

The screen is the following:
Current output Output mode Failure mode Min current : 4-20 mA : No change : 4 mA
4.2
It displays the current settings, for the operating conditions of the output signal. Pressing Pressing
OK
, the operator introduces the variation in the current setting. allows to choose among the available options.
Current output Output mode Failure mode Min current
4.2
4.2
4.2
OK Press activated:
OK and the display will be Press activated:

4.2
OK and the display will be Press activated:

4.2
and the display will be
Current output 4 - 20 mA 20 - 4 mA
Current output No change 20.5 mA 22.0 mA 4.0 mA
Current output 3.9 mA 4 mA
4.2
Use to select the range of output Use to select the output in failure Use to select min. current and current from the sensor, then confirm OK OK . . mode, then confirm with then confirm with OK . with The display will show: The display will show: The display will show: Current output Output mode : 4-20mA Failure mode : No change Min current : 4 mA
4.2
Current output Output mode : 4-20mA Failure mode : No change Min current : 4 mA
4.2
Current output Output mode : 4-20mA Failure mode : No change Min current : 4 mA
4.2
Press
and the display will show the next menu.
5.5.3 Reset
The initial screen is :
Reset Select reset
OK
4.3
Pressing
, the operator enters the reset mode (reset) of the sensor.

4.3
Reset Basic settings Factory settings Peak values meas Total flow
The selection, by pressing pressing

OK
, of any of the reset modes leads to the view, after
, of the following screen.
Reset Reset?
OK
4.3
Press
and it will display:

Reset Resetting.
4.3
After the reset procedure, the display returns to:

Reset Select reset
4.3
The available functions are: - Reset the basic settings. - Reset to factory settings (default). - Reset peak value stored in 5.4.1. - Reset totalizer for flow measurements. Pressing , the display will show the next menu.
5.5.4 Measuring Units

In this menu, "4.4", it is possible to select the units (and hence the constants) used for calculations.
Units of measurement m (d)
OK
4.4
Press
to enable the selection between meters (m) and feet (ft).

Units of measurement m (d) ft (d)
OK
4.4
Use Press
to choose the unit and then confirm with

5.5.5 Language
Currently the languages included in the sensor are: - English - Italian - French Press
OK
to enable the following display:

Language English Italian French
OK
4.5
Select with Press
and confirm with
5.5.6 HART Interface

The menu "4.6" is related to the functionality of 4-20 mA transmitters with HART interface. Depending on the plant and how to use the HART interface may need to change the parameters for how to link with any HART master unit. Standard MODE
Main AC DC PC USB 250 + Ohm HART interface PC USB Main
Multidrop MODE
250 + Ohm DC HART Interface ADRS 1 ADRS 3 ADRS 2
AC
In the "Standard" type, the output is 4-20 mA (or 20-4 mA - see 5.5.2) while in a "Multidrop" this is not possible because of the connection of up to 16 units in parallel, modular by the sensor output signal in 4-20 mA. Each sensor has an address from 0 to 15, it is unique in the measurement network. The term ADRS x indicates the address of the sensor. In the menu "4.6" you can also choose the base current for each sensor, 4 or 8 mA
Each sensor has an address from 0 to 15, it is unique in the measurement network. The screen is :
HART operation mode Standard Address
OK
4.6
Press
and the following screen will be displayed:

HART operation mode Standard Multidrop
4.6
If you confirm the selection "Standard", no changes will be made. If you choose "Multi-Unit" (Multi) the display will show
HART operation mode Address Current
4.6
01 4mA
Using
and
you can change the address value by choosing among 0 and 15,
confirm with OK and modify, if necessary, the base value for power sensor loop. The choice is between 4 and 8 mA.
HART operation mode Address Current
4.6
01 4mA
OK
Confirm the settings with Press
and the screen will display the next menu.
5.5.7 Sensor data copy

This is a very useful feature, menu "4.7", and it is related to storing; the settings are made locally and it is possible to recall them later. The ability to store using the software "BM_WARE", such as a discharge curve of flow from a weir and then retrieve it locally at a later time, it is a very interesting opportunity for the user. The display is:
Sensor data copy Copy sensor data?

OK
4.7
Press
to enable the following display.

Sensor data copy Copy from sensor Copy to sensor
4.7
The selection allows you to retrieve or store data. Press

OK
to start the following request (it is applied to the two possible selections).
Copy sensor data Copy?
4.7
Press
OK
again to confirm. The display shows the time required for the operation
Copy sensor data Copy..
4.7
At the end of operation the following window will appear.

Copy sensor data Copy sensor data?
4.7
Press
5.5.8 PIN
Attention
The menu "4.8"enables the request of the 4-digit PIN for access to the modification of the parameters of the sensor. If you forget the PIN code, it is necessary to send the unit to BM Technologie Industriali S.r.l. service department to remove the PIN code. It is recommended as an alternative, the removal of the keypad to prevent unauthorized access.
The following window will appear
PIN Enable?
OK
4.8
Press
to activate the display screen of the PIN setup.

PIN
4.8
0000
Once you have set the PIN, the following screen appears
PIN Enabled!
4.8
Then, the request is related to the disabled.

PIN Disable?
4.8
The procedure is the same for the approval; of course you must enter the code correctly. Press and the display will show the next menu.
5.5.9 Distance adjust

In this menu it is possible to set a value of distance to read the right distance measured. The value is an offset positive or negative.
Distance Adj.
4.9
+0.000 m(d)
Press
OK
to activate the input setup.
Distance Adj.
4.9
+0.000 m(d)
Press Press and to change the offset value, then confirm with
OK
5.5.10 Echo threshold

In this menu it is possible to set values for recognizing the echo.
Threshold Echo Threshold Envelope Level
4.10
60 10
Press
OK
to activate the input setup.

4.10
060 10
OK
Press Press
OK
and
to change the offset value, then confirm with

4.10
to activate the next input setup.

60 010
Press and to change the offset value, then confirm with OK . The setup of this values helps the user in recognizing the right echo. Press to go back to menu "4.1".
False echo Change?
BK
4.1
Press
to go back to menu "4".

Press
and the display will show:

5
Press
OK
to confirm.
5.6
Info
This menu provides information about the sensor you are using. The displayed information cannot be changed. The first screen is:
Sensor type
5.1
CW58
Serial number
1363045
The data shown are only examples and can change!
You can enter the second screen pressing

Data of manufacture
5.2
2010-08-12
Software version
09.09.16
The data shown are only examples and can change!
Press
BK
to go back to menu "5".

5
Press
BK
to go back to the process visualization.

1.56
m
SENSOR
6 Error code
When programming, for various reasons, you may see on the display an error code.
1.13
m
SENSOR
E14
The following table is intended to help the user to identify and correct the errors. The error code is composed as follows: EXY Where: E = Error X = Sensor number (in case of sensors 55x is always 1) Y = Error number Y = Error N Meaning Sensor short circuit Corrective Action Check the connection between electronics and sensor - Possible presence of moisture among the terminals sensor Check the connection between electronics and sensor the Not possible in CW5x series Check the graph Echo program and any
1 2 3 4 5 6 7
Connecting open Error sensor the
connecting
Weak echo RAM Error
Send the sensor to BM Technologie Industriali S.r.l. for a control in laboratory the program Send the sensor to BM Technologie Industriali S.r.l. for a control in laboratory the Send the sensor to BM Technologie Industriali S.r.l. for a control in laboratory
Error in memory
Wrong setting in program memory
The policy of continuous improvement of products manufactured by our company, even the ultrasonic level sensor, CW5x series, is in continuous improvement and review. Please, inform us of any discrepancies and / or errors in this manual, as compared to the instrument in your possession. Thank you for any suggestions you wish to provide regarding the use and programming, derived from your experience.
B.M. Tecnologie Industriali S.r.l. Technical Department

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MICROWAVE LEVEL METER SERIES COMPACT WAVE CW5x Mounting and wiring

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 2 di 45

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Reference Plane. Center of Vessel or Symmetrical Axis

Installation with Gimbal for CW58

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 7 di 45

1.1.2 Antenna Extension

1.1.3 CW56 Antenna Extension

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1.1.4 Rights and Wrongs in Mounting

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1.1.5 Installation with a Standpipe

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Wiring Diagram dual-wire 24V Supply, 420mA Signal Output.

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 12 di 45

3 Setup and Programming

3.1.1 Keypad Display Module

LCD Adjustment Keypad

Programming mode exit;

- Return to higher menu level. Keypad

-Modify parameter values.

Enter programming mode; Confirm programming options;

- Display the contents of parameters. Shortcut

- Confirm modifications to parameters.

Display Echo wave

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 13 di 45

3.1.2 BM_WARE Software

3.1.3 Load line for transmission on the 4-20 mA loop

Cable Resistance+HART Resistance+Load Resistance

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4 Menus and submenus

Press the button to 5. Press the button

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4.2.1 Basic parameters

4.2.2 Basic concept

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 16 di 45

the display shows:

Push again the

button, the display will show:

0.00% 10.000 m (d)

Push again the

button, the display will show:

Pressing the button

to move to the right, index, percentage of maximum distance.

Mod.BM43 COM Vers.1.0 16/11/2005 Pag. 17 di 45

+000.00% 10.000 m (d)

0.00% 10.000 m (d)

Using the button

we confirm the showed value.

Than the display will show:

0.00% 10.000 m (d)

Press the key

, and it will display the following screen:

Max adjustment 100%

100.00% 0,600 m (d)