VbOnline Reference Guide 24march11

Reference Guide
Revision March 24th 2011
COPYRIGHT 2004-2011 Commtest Instruments Ltd. All rights reserved. No part of this document may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopy, recording, or otherwise, without the prior written permission of Commtest Instruments Ltd. For information, contact: Commtest Instruments Ltd Level 2, 22 Moorhouse Avenue Christchurch New Zealand E-mail [email protected] Printed in New Zealand. Disclaimer Information in this document is subject to change without notice. Names and data used in examples are fictitious unless otherwise noted. This document is distributed as is, without warranty of any kind, either expressed or implied, respecting the contents of this document, including but not limited to implied warranties for the documents quality, performance, merchantability, or fitness for any particular purpose. Neither Commtest Instruments Ltd nor its employees, dealers, agents or distributors shall be liable to the user of this document or any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this document. Trademark Notice AscentView, AscentWatcher, OnlineManager, AscentOPC, vb5, vb6, vb7, vb8, vbBalancer, vbBalancer+, vbXManager, Spotcheck, Ranger, vbRemote and PROFLASH are trademarks of Commtest Instruments Ltd. Ascent , Commtest , vbSeries and vbOnline are registered trademarks of Commtest Instruments Ltd. Other trademarks and registered trademarks are the property of their respective owners.
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Contents
Section 1: Before You Begin ........................................ 1
Overview of the Online System .............................................. 1
vbOnline System Configurations ................................................. 3 System Requirements ................................................................. 6 Standard Kit Items ....................................................................... 7 LED Status Indicators .................................................................. 7
Section 2: Hardware Installation ............................... 10

Supported Sensor Types ..................................................... 10
Speed Sensors .......................................................................... 12
Mounting Sensors and Cables ............................................. 13

Permanent Mounting ................................................................. 13 Cable Types, Grounding and Routing ....................................... 14 Long Cable Runs (Accelerometers) .......................................... 14 Long Cable Runs (Speed Sensors) ........................................... 16
Installing a vbOnline Device ................................................. 17

Choosing a Location .................................................................. 17 Housing Enclosure .................................................................... 18 Mounting .................................................................................... 18 Removing a vbOnline Device from a DIN Rail .......................... 19 Connecting Analog Inputs ......................................................... 19 Sensor Types and Connections .......................................... 21 Dual Channel Recordings ................................................... 23 Connecting Tachometer Inputs ................................................. 23 Single Tachometer - Multiple vbOnline Devices ................. 25 Keyphasor Sensors .......................................................... 25 Connecting Relay Outputs......................................................... 26 Network Connection .................................................................. 26 Earthing/Grounding ................................................................... 27 DC Power Supply ...................................................................... 28
Hazardous Locations ........................................................... 28
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Section 3: Software Installation and Setup .............. 32

Installing the Software .......................................................... 32
Uninstalling the Software ........................................................... 33
Setting the Software's Interface Language ........................... 34

Change the Software Interface Language .......................... 34 Change your Windows Locale Setting ................................ 35
Creating Machines and Measurement Setups...................... 37 Using the Online Device Setup Wizard ................................ 37 Step 1: Set Up Communications .......................................... 38
Making a Direct Connection via Serial Comms ......................... 40 Connecting via a Network.......................................................... 40 Connecting via a Crossover Cable ............................................ 43 Connecting via WiFi................................................................... 43 Configure WiFi ..................................................................... 44 Activate WiFi........................................................................ 47 Troubleshooting Wireless Connections ..................................... 48
Step 2: Configure Sensors ................................................... 48

4-20 mA Sensor Sensitivity and Offset ...................................... 52 Detecting a Faulty Sensor ......................................................... 52 Non-Contact Sensor Gap Check ............................................... 54 What Happens When a Faulty Sensor is Detected ................... 57
Step 3: Assign Channels to Measurement Locations ........... 58

Copying Items to Multiple Locations .......................................... 60
Step 4: Configure Recording Intervals .................................. 62

Taking Dual Channel Recordings .............................................. 69
Step 5: Configure Online Relays .......................................... 70 Measuring Motor Current, Temperature and Other Signals ................................................................................. 72 Creating Numeric Data Schedule Entries ............................. 73
Creating/Editing Alarms for Numeric Data ................................ 75
QuickScan Schedule Entries ................................................ 76

Creating Alarms for QuickScan Schedule Entries ..................... 80 Speeding up QuickScan ............................................................ 80
Pulse Count ......................................................................... 81

Create a Pulse Count Schedule Entry ................................ 81
Criteria and Conditional Monitoring ...................................... 82

Validity Period and Retry Interval .............................................. 83 Creating Criteria ........................................................................ 84
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Assigning Criteria ...................................................................... 88 Variable Speed Machines.......................................................... 89
Editing Recording Intervals and Criteria ............................... 90 Dynamic Criteria .................................................................. 92

When Should I Use Dynamic Criteria Over Initial Criteria? ....... 96 Editing Dynamic Criteria ............................................................ 96
Configuring Tachometers/Speed Sensors ............................ 97

Linear Speed Machines ............................................................. 99
Creating a Structure Report ............................................... 100
Section 4: Testing Your System .............................. 102

Testing LEDs and Relays................................................... 102 Taking Recordings Manually .............................................. 103 Testing Sensor Connections .............................................. 104 Testing Tachometer Connections ...................................... 106 Aborting a Recording ......................................................... 107 Adjusting the Connection Speed Settings .......................... 107
Section 5: Taking Recordings - OnlineManager .... 110

Managing Many vbOnline Devices ..................................... 110 Using Auto Save ................................................................ 111 Using the OnlineManager .................................................. 112
Starting Recording Automatically ............................................ 114 Manually Stopping and Starting the OnlineManager ............... 115 Selecting a Different Database ................................................ 115
Resetting Relays Following a Machine Shutdown .............. 116 Logging the Measuring Process ......................................... 117
Printing the Log ....................................................................... 118 Deleting Data from the Log...................................................... 119
Viewing Your Data ............................................................. 120 Storing and Retrieving QuickScan Spectra ........................ 120 Importing QuickScan Recordings from an SD Card ........... 121
Section 6: Managing Data Storage Effectively ....... 123

Data Thinning .................................................................... 124 Discarding Recordings Automatically ................................. 127
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Section 7: Automated Alarm Notification AscentWatcher .......................................................... 129

Creating AscentWatcher Files ............................................ 130 Setting up E-mail Notification ............................................. 132 Setting up SMS Notification ............................................... 135 Communications Error Notifications ................................... 135 Saving AscentWatcher Files .............................................. 137 Editing AscentWatcher Files .............................................. 138 Running AscentWatcher .................................................... 139 Using AscentWatcher ........................................................ 139 Toolbar Buttons and File Menu .......................................... 141 Troubleshooting Startup Files ............................................ 142 Monitoring Data Replication with AscentWatcher ............... 143
Specify a Replication Configuration Database ........................ 144 Specify an Ascent Database ................................................... 146
Section 8: Making Data Available - AscentOPC ..... 148

How the AscentOPC System Works .................................. 149 Installing AscentOPC (x64) ................................................ 151 Available OPC Data ........................................................... 152 Publishing a Folder ............................................................ 153 Setting up AscentOPC ....................................................... 154 Running AscentOPC .......................................................... 154 Selecting Another Database .............................................. 155 Updating the AscentOPC Server ........................................ 155 Changing AscentOPC (x64) Server Name ......................... 156 Viewing the Data - OPC Clients ......................................... 157
Viewing Data in List or Navigator Tree Style ........................... 158
OPC Import ........................................................................ 159

Configure Engineering Units and Scaling ......................... 160 Create an OPC Schedule Entry ........................................ 162
Section 9: Maintenance and Support ...................... 165

Proflashing vbOnline Devices with New Firmware ............. 165
Bulk Tasks ............................................................................... 166
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Unlocking vbOnline Device Features ................................. 168

Unlocking Additional vbOnline Channels ................................ 168 Unlock Additional Channels on a vbOnline Device ........... 168
Contacting Technical Support ............................................ 170 Appendix: Specifications .................................................... 171 WiFi / SD Memory Card Option .......................................... 173
Index .......................................................................... 174
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Section 1: Before You Begin

The vbOnline monitoring instrument is a network device that requires its own unique IP address. In normal networking environments a network administrator will carry out this task. You will need to arrange this IP address allocation with your network administrator before installation. All instructions for installing the hardware components of your online system are contained within this manual. Installation of the vbOnline hardware can be carried out prior to setting up your Ascent database. The 'Software Installation and Setup' section of this manual assumes that you already have a good knowledge of the Ascent software and know how to create machine structures and measurement setups. Machine structures and measurement setups must be created in Ascent before any measurements can be taken. If you have not yet done so, please read sections 1 and 2 of your Software Reference Guide before you read the Software Installation and Setup section of this manual. Please ignore any references within the manual to the vbSeries instruments, Commtest's family of portable data collectors.
Overview of the Online System

The online system uses permanently mounted sensors to automatically collect data according to a user-defined schedule. After data collection the measurements are transferred via a TCP/IP based Ethernet network to a PC running the Ascent software. This software can then be used to generate reports and view the data as spectra, waveforms and trends. Machine alarm status is automatically checked by the software when new measurements are received. The steps to set up the online system and collect data can be summarized as follows:
1. First, design your system. Diagram the factory layout identifying the machines to be monitored, the cabling topology and the proposed location of each vbOnline device. You will also need to define measurement locations and select vibration and speed sensors, and other process input sensors. Networking issues, such as the proximity of existing Ethernet cables to potential vbOnline mounting sites, should be discussed with your network administrator before installing any vbOnline devices. Your network administrator will be required to assign IP addresses to each vbOnline device and assist you in setting up communications to the database server PC. 2. Next, begin implementing your system. Attach sensors and cabling to machines then connect these to the wall-mounted vbOnline devices. 3. Install the Ascent software and use it to create a software database of your machines that mirrors their physical layout and defines the types of measurements that will be carried out on them. 4. Configure the Ascent software to communicate with each vbOnline device, then specify within the software which channel and sensor will be used to take measurements at each location. 5. Create recording intervals with the Ascent software to instruct each vbOnline device when to take measurements. 6. Run the OnlineManager program to begin collecting data. 7. View the data at your convenience using the Ascent software. Multiple users will be able to access this data on their own PCs (for more information see the Ascent Software Reference Guide section 'Using a Network').
vbOnline System Configurations

The online system uses a TCP/IP network to connect each vbOnline device to a desktop PC or server. RJ-45 sockets on each vbOnline device can be used to link the devices to the network. The vbOnline devices are programmed via a PC that is running the Ascent software. Example 1 shows the most basic type of system in which a single PC is used to control all vbOnline devices and to display the recorded data. The PC runs the OnlineManager and Ascent software, and also holds the machine database. This system is sufficient when using a fast PC and only one person needs to view the data.
Example 1: Standalone controller and database viewer
While the OnlineManager program is busy -- requesting and collecting measurements -- the response time of the Ascent software may be reduced, making database access and viewing more time consuming.
Example 2 shows a system in which a separate client PC is used for programming the vbOnline devices and viewing the collected data. The server PC holds the Ascent database and runs the OnlineManager program. In this second example, database access time is potentially much faster than in the previous example because the server PC controls all measuring processes, adding new recordings to the database as they are collected. Multiple client PCs can be connected to the server allowing many users to view and work with the database.
Example 2: Controller PC with separate database viewer PC
The configuration shown in the third example is the most speedefficient solution where many vbOnline devices have been installed and many people need access to the database. A single PC running only the OnlineManager program controls all measuring processes. This online PC then passes the recorded data to a server PC, which holds the Ascent database. Each user wishing to view the data can access the database from their own PC.
Example 3: Control shared by two PCs with multiple client PCs for database viewing
System Requirements
Minimum system requirements Microsoft Windows XP SP2, Server 2003, Server 2008, Vista (32 or 64-bit) or 7 (32 or 64-bit) operating system 1 GHz 32-bit (x86) or 64-bit (x64) processor or faster 1 GB of system RAM 1 GB of available hard disk space A CD-ROM compatible optical drive Windows-compatible mouse, touchpad or other pointing device An unused COM, USB or Ethernet port for instrument communications Microsoft .NET Framework Version 3.5 SP1 or higher An unused Parallel or USB port for Dongle communications (not required if using license keys) OnlineManager PC Wherever possible we recommend that the OnlineManager program be installed on a dedicated PC running no other software applications. Requirements for each vbOnline device 35 mm DIN rail mount for each vbOnline device (the housing must be protected against the environment) 12 V to 24 V DC nominal power supply (200 mA maximum per vbOnline device) Ethernet access (wireless or wired) or Serial comms for data transfer Please contact your local reseller for suppliers of recommended vbOnline accessories. Note: vbOnline wiring terminations for analog sensors and tachometers are via screw terminals - no connectors are required. Note that you must have Administrator rights and permission to write to the Windows Registry in order to install Ascent software. You may need to contact your network administrator to request an appropriate group user policy if you are within a corporate or managed network.
6 Section 1: Before You Begin
Standard Kit Items

vbOnline device(s) Power transformer 12 V DC, 3 A RJ12 data transfer cable (for testing purposes using a laptop or PC) DB9 to RJ12 adapter Screwdriver (2.5 mm blade) Software CD-ROM vbOnline Reference Guide Warranty card Calibration certificate
LED Status Indicators

The vbOnline device uses a number of status LEDs to indicate the current state of alarms, relays, the communications link and the motherboard itself.
Alarm and relay LEDs are configured using the Ascent software and can be activated automatically when user-specified alarms are triggered. At the right-hand side of the vbOnline device two LEDs indicate the system's status. The Power LED indicates that power is being supplied; the Status LED flashes continuously to indicate that the device is working.
If you are using a WiFi enabled vbOnline device two additional LEDs will show the WLAN and memory card status. The Mem Card LED flashes whenever data is written to memory. The WLAN LED has two operating modes: 1. Intermittent flashing indicates that the device is connected to a WiFi network and is sending / receiving network traffic normally. 2. Regular bursts of rapid flashing indicates that the device is searching for a wireless network to connect to. This indicates a problem. The device may be out of range of the WiFi network, or there may be a problem with the WiFi configuration either in the vbOnline device, or on the network. At the left-hand side of the vbOnline device, four columns of 'traffic light' red/amber/green LEDs indicate the status of the machines being monitored according to the alarms and configuration that has been set up in the Ascent software. Alarm status is indicated automatically by LED color: green = OK (machine is not in alarm), amber = Alert, red = Danger. Above the alarm 'traffic light' groups are four green LEDs that indicate which of the four output relays have been activated. The relays are single-pole, normally open, with a 5 A current rating. They are intended for activating warning lights, audible alarms or similar. As with the alarm status LEDS, output relays are controlled by messages from the PC. Two bi-color LEDs built into the front of the Ethernet cable RJ-45 connector indicate what type of communications link has been automatically selected. Left LED OFF OFF OFF Solid Amber Solid Green Right LED OFF Solid Amber Solid Green OFF OFF Meaning No Link 100BASE-T Half Duplex Link 100BASE-T Full Duplex Link 10BASE-T Half Duplex Link 10BASE-T Full Duplex Link
Note: The left or right LEDs blink when the communication link is active.
Section 2: Hardware Installation

We recommend that your network administrator assigns IP addresses to each vbOnline device before they are mounted in the factory. This will avoid the need to make a direct serial connection to each device later, which may be inconvenient and time-consuming. The network administrator will need to install the Ascent software on a single computer - see Installing the Software (page 32), then follow the instructions in Connecting via a Network (page 40). The following steps describe the recommended installation sequence for a vbOnline device. Specific details for each step are given in the topics that follow. Please read all topics in this section before beginning the physical installation of any vbOnline devices. 1. Mount all sensors (vibration sensors, speed sensors etc). 2. Mount the vbOnline device(s), in housings if required. 3. Connect sensor cables to the vbOnline channels. 4. Connect relay outputs and network (Ethernet) cable then check for ground loops. 5. Connect power to the vbOnline device. 6. When hardware installation is complete, continue with software installation (Section 3: Software Installation and Setup on page 32).
Supported Sensor Types

Accelerometers Measure dynamic acceleration and output a voltage signal. A 4 mA drive current is supplied by the vbOnline device but can be disabled if required. Sensitivity (mV/g) and offset values are essentially unlimited.
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Velocity sensors Measure dynamic velocity and output a voltage signal. A 4 mA drive current is supplied by the vbOnline device but can be disabled if required. Sensitivity (mV/ mm/s or mV/ in/s) and offset values are essentially unlimited. Displacement sensors Measure dynamic displacement including DC level (i.e. gap) and output a voltage signal. These are commonly referred to as proximity (prox) probes. The vbOnline device supports sensors with either a positive or negative output. Sensitivity (mV/m or mV/mil) and offset values are essentially unlimited. Voltage-output sensors The vbOnline device supports any type of sensor that has a voltage output e.g. current clamps, temperature sensors, flow meters and load cells etc. The total output swing of the sensor must be compatible with the 20 V input ranges of the vbOnline device (DC 0 V to 20 V, DC -10 V to 10 V, DC -20 V to 0 V, AC +/- 8 V). One notable exception is thermocouples as their raw output voltage is too low to be measured accurately using this input range. Readings from voltage-output sensors can be either waveforms or spectra (as for vibration readings), or single-value averaged readings (e.g. for a temperature sensor). The conversion from voltage signal to measurement units uses the sensor sensitivity (mV/unit) and offset (in units). The offset is the measured value that causes a voltage output of 0 V. The values of sensitivity and offset are essentially unlimited. 4-20 mA sensors Connect these between the + and - inputs, as described in Sensor Types and Connections (page 21). The vbOnline device supports both 2-wire sensors (loop powered) and 4-wire sensors (separately powered). However, in neither case does the vbOnline device supply power to the sensor. In many installations the same 24 V supply can be used to supply both the device and the 4-20 mA sensors. Setting the sensor's sensitivity and offset values is described in Step 2: Configure Sensors (page 48).
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Speed Sensors
For a typical, basic machine comprising a motor, a coupling and a driven device e.g. a pump, a single speed sensor will be installed. The many vibration sensors on the machine can all obtain the RPM from this one speed sensor.
Basic machine with speed sensor
The Ascent software also provides for situations where a machine includes a gearbox or other fixed ratio drive such as a belt or chain. The two (or more) shafts in the machine will be turning at different speeds but these speeds are all related to each other. As with the basic machine setup, only one speed sensor is required. See Configuring Tachometers/Speed Sensors (page 97) for more information. Supported speed sensors The input circuit is very flexible and accepts pulse-train type signals from a wide variety of speed sensors. A few examples are listed below. Hall effect sensors These are ideal, providing non-contact sensing of any ferrous target e.g. gear teeth, flange bolts and shaft keyways. TTL output Any sensor that outputs a digital (typically 5 V) signal. Switch output Any sensor that makes an electrical contact closure but does not actually provide an output voltage.
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Keyphasor A separately powered displacement probe that detects a shaft keyway. Its output may need to be conditioned to match the 1.5 V threshold and 12 V max level of the tach inputs. This is described in Connecting Tachometer Inputs (page 23). Optical tachs (LED or laser) These are compatible but not recommended due to the need to keep optical elements clean.
Mounting Sensors and Cables

Your choice of sensor mounting will affect the accuracy and therefore the repeatability of vibration measurements. For optimal measurement results, accelerometers and velocity sensors should be mounted using a threaded stud or adhesive mounting pad and stud. Permanent mounting of accelerometers is described in the next topic. Tachometers and displacement probes according to the manufacturer's instructions. should be mounted
Permanent Mounting
To mount using the stud method, prepare a mounting location on the machine following the sensor manufacturer's instructions. The following diagram is provided as an indication of a typical mount.
Stud Mounting
Screw the accelerometer onto the threaded stud. Use of thread locking compound is suggested. Do not use a wrench to tighten the accelerometer as this will damage the sensor.
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Cable Types, Grounding and Routing

Use shielded twisted pair cable. We recommend cable with a foil shield and drain wire for ease of shield termination. Copper conductors of size 24 AWG (0.22 mm ) are adequate for most installations. The conductors must be tinned copper wire to reduce corrosion problems. The cable's temperature rating and resistance to corrosive environments must be appropriate for the conditions. All sensors should have isolated housings with cable shields not connected at the sensor end (as per standard sensor wiring). This is to ensure that the online system, including all of its sensors, is only grounded at one location. (See Earthing/Grounding on page 27 for more information). Never run signal cables parallel to AC power cables as 'mains hum' is likely to show up in the signals. Either run the signals in separate cable trays or maintain a separation of >= 0.5 m (1.5 ft). Keep clear of fluorescent light fittings for similar reasons. If signal cables must cross power cables, make sure they do so at right angles (90). Cable signals must be protected from wear or abrasion points, which could damage the insulation material causing a short circuit.
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Long Cable Runs (Accelerometers)

Choose a conductor size that keeps the cable resistance at or below 10 . This is to ensure signal accuracy and to minimize susceptibility to noise. This guideline results in the following limits to cable runs.
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Conductor size (AWG) 28 24 20 16 12
Area 2 (mm ) 0.1 0.22 0.5 1.4 3.3
Resistance ohm/m @ 35 C 0.22 0.09 0.04 0.014 0.006
Max cable run (m) (ft) 45 110 250 700 1700 (150) (350) (800) (2300) (5600)
Long cable runs cause capacitive loading at high frequencies increasing the sensor's susceptibility to amplifier overload. A condition to be avoided is very long cables in the presence of high amplitude, high frequency signals when measuring low frequency, low amplitude signals. The maximum permissible cable run depends on the maximum frequency of interest and the amount of current supplied to the IEPE/ICP accelerometer. For the vbOnline device this results in the following guidelines for a typical 100 pF/m (30 pF/ft) cable. Max frequency of interest 1 kHz (60 000 CPM) 2 kHz (120 000 CPM) 5 kHz (300 000 CPM) 10 kHz (600 000 CPM) 20 kHz (1 200 000 CPM) Max cable run 1000 m (3280 ft) 500 m (1640 ft) 200 m (656 ft) 100 m (328 ft) 50 m (164 ft)
We recommend that the sensor manufacturer reviews your measurement specifications to determine the suitability of long cable runs.
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If you intend to mount several sensors a considerable distance from a vbOnline device it will be more economical to install a junction box near the sensors and run a single multi-pair cable to cover the distance. This removes the need for external multiplexer boxes. Suitable junction boxes are available from most sensor manufacturers. The multi-pair cable must have an overall shield and, ideally, should also have individual shields for each pair. Each multi-pair shield should connect to the individual sensor cable shield, but only connect to ground at the vbOnline device (not at the junction box).
Long Cable Runs (Speed Sensors)

The cable resistance target of below 10 for accelerometer cables is also appropriate for most speed sensors - refer to the conductor size (AWG) table in the previous topic for the resulting cable run limits. The speed sensor signal is a series of pulses so its transmission on the cable is also dependent upon the cable capacitance and the maximum pulse rate. Maximum pulse rate = maximum expected RPM x number of pulses per revolution. Guidelines for a typical 100 pF/m (30 pF/ft) cable are: Max pulse rate 1000 CPM 10 000 CPM 100 000 CPM 300 000 CPM Max cable run 22 km (13.6 miles) 2200 m (7200 ft) 210 m (690 ft) 70 m (230 ft)
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Installing a vbOnline Device

Choosing a Location
General considerations Choose a mounting position that allows for easy routing of sensor cables. Consult your network administrator to determine the proximity of existing Ethernet connection sockets to potential vbOnline mounting sites. The Ethernet socket is used for communication between a vbOnline device and a server PC. For maintainability, locate the vbOnline device a safe distance from high voltage equipment and power generation equipment. For noise immunity, locate the vbOnline device at least 0.5 m (1.6 ft) away from high voltage (>= 440 V), high current (>= 100 A) or high frequency equipment. Environmental requirements Ensure the ambient temperature is between -10 C to + 60 C (14 to 140 F). Ensure the ambient humidity is below 95% relative humidity, with no condensation. The temperature must not change so rapidly that condensation might form on or inside the vbOnline device.
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Housing Enclosure
In the presence of corrosive or salty air or excessive dust (especially conductive) the vbOnline device should be installed in an IP65 or NEMA 4 enclosure with glands on all cable entries. You can order a suitable enclosure through your Commtest distributor, or you can design your own enclosure using the following dimensional diagram.
Mounting
1. Mount the vbOnline device on a wall or other stationary surface using a 35 mm DIN rail. The device can be mounted in any orientation, horizontal or vertical. If the vbOnline device is to be mounted on a vibrating machine, for example a travelling crane, then mount the vbOnline case directly to a solid surface omitting the DIN rail mounting. 2. Connect cables as described in the topics that follow. Note: There are no hardware jumper settings or any other physical adjustments required on the vbOnline device.
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Removing a vbOnline Device from a DIN Rail

The mounting brackets attached to the underside of the vbOnline case are press-fitted onto a DIN rail.
DIN Rail Mounting Bracket
Should you ever need to remove the device from the rail, press the slotted ends of the bracket firmly to retract the clips, then pull away to detach the bracket. The brackets are permanently attached to the vbOnline device's base, and cannot be removed without damaging the instrument and/or the brackets.
Removing From DIN Rail (vbOnline side view)
Connecting Analog Inputs

Each analog input channel on the vbOnline device is fully differential and accepts 3 wires: + positive negative ground (shield) Notes: For sensors requiring IEPE or ICP current drive, this is supplied on the + wire. Proximity probes and other non-IEPE/ICP supply sensors must be externally powered.
Section 2: Hardware Installation 19
When connecting cables to/from sensors and a vbOnline device, it is recommended that you label both cable ends before running the cables so that you can easily identify which sensor is attached to which online channel. Wire gauge range is 16 - 24 AWG (0.2 mm - 1.5 mm ) Recommended cable termination Separate the signal wires and drain wire over a 50 mm (2 inch) length.
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Recommended cable termination
Fold back the cut end of the foil shield. Insulate it with heatshrink tubing. Strip 7 mm (1/4 inch) of the signal wires. If there is any risk of corrosion on the exposed conductors they should be tinned with solder.
Connecting to the spring cage plugs The vbOnline device uses modern un-pluggable, self-latching, spring cage connectors. To insert a wire, depress the orange tab on the plug using a small blade screwdriver and insert the conductor (prepared as above).
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Spring Cage
Release the orange tab; a spring blade makes electrical contact and grips the wire securely. To remove a wire depress the orange tab.
Sensor Types and Connections

The vbOnline device can be connected to a wide range of sensors. One notable exception is thermocouples as the voltage output is too low to be measured accurately. For best results, sensors should be connected according to the following tables. vbOnline connection + positive - negative ground Accelerometers signal common shield Velocity Prox probes (buffered sensors positive signal) signal common shield signal common shield 4-20 mA current loop loop+
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vbOnline Prox probes 0-10 V connection (negative signal) sensors + positive common signal
- negative ground
signal shield
common shield
loopshield
The pin assignments of the three contacts in the analog input plugs are laid in the order indicated in this table (also indicated on the vbOnline label). 4-20 mA sensors Connect these between the + and - inputs, as shown in the diagrams.
Four-wire sensor schematic
Two-wire sensor schematic
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Note: If the 4-20 mA readings have correct amplitudes but incorrect polarity when displayed in the Ascent software, remedy this by swapping the wires to the + and - inputs.
Dual Channel Recordings

Dual channel recordings are used to speed up data acquisition and to allow dual channel displays such as orbit plots. The vbOnline device can take simultaneous dual channel recordings, with the following restrictions: The two recordings must use the same parameter settings e.g. both time domain, same duration etc. If both recordings require a tachometer they must use the same one. The maximum number of spectral lines or waveform samples is reduced (see Taking Dual Channel Recordings on page 69 for details). One recording must use an odd channel and the other an even channel.
This final restriction has consequences when planning channel allocations for your vbOnline device. One technique for allocating channels for dual channel recordings is to connect sensors to adjacent channels. This ensures that one is even and the other odd; however, any even and odd channel can be assigned.
Connecting Tachometer Inputs

Each tachometer input is clearly labeled on the vbOnline device (Tach 1 to Tach 4) and accepts 4 wires, labeled below each connector (from right to left).
Tachometer Spring Cage

Section 2: Hardware Installation 23
+ 12 V tach+ tach0V
Power supply to the tachometer sensor. Limited to 50 mA by an auto-resetting fuse Positive tachometer signal to the vbOnline device Return path for the tachometer signal Ground and return path for the + 12 V supply
Speed sensors should be connected according to the following tables. vbOnline connector + 12 V tach+ tach0V vbOnline connector + 12 V tach+ tach0V common output via 12 V zener Hall effect supply link to + 12 V output common Keyphasor (raw signal) TTL output common link to + 12 V switch + switch Optical tachometer supply link to + 12 V output common TTL Switch
Notes: In the tables 'link to + 12 V' means add a short wire loop between this contact and the + 12 V contact (both on the tach connector). The tach+ and tach- inputs are optically isolated from the vbOnline circuitry so connections to them cannot cause ground loops.
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The recommended wire termination is the same as for analog input wires (no shield required). See Connecting Analog Inputs (page 19) for details.
Single Tachometer - Multiple vbOnline Devices

Very large, variable-speed machines can use a single tachometer to drive several vbOnline devices. Connect your sensor to a 'master' vbOnline device (as described in the previous topic). Connect the tach+/- pins in parallel with this 'master' device i.e. link all the tach+ pins with one wire and all the tach- pins with another.
Depending on your choice of tach sensor there will be a limit to the maximum number which can be connected in this way. As a guide, installations of five vbOnline devices have been successfully linked in the field using this method.
Keyphasor Sensors
If your Keyphasor driver box provides a positive TTL output signal, connect up as for TTL sensors in the previous table. If using a vbOnline device with a serial number above 20100 you should use the raw analog output from the driver box. If using a vbOnline device with a serial number below 20100, the raw output should be conditioned using the 12 V zener diodes which were provided with your vbOnline device. Connect as in the following diagram, noting the position of the polarity stripe on the zener.
Keyphasor circuit setup
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Keyphasor Setup for Older and Newer vbOnline Device Models
The Keyphasor proximity sensor gap should be adjusted so the driver box output is - 8 V +/- 2 V (i.e. - 6 V to -10 V) when the sensor is over the shaft. This is the normal mid-range position for these sensors. When the sensor is over the keyway its output will be - 14 V to - 22 V, depending on its make and model.
Connecting Relay Outputs

Each relay output is clearly labeled on the vbOnline device (R1 to R4) and accepts 2 wires. The relays are single-pole, normally open and make a contact closure when activated. They are intended for activating warning lights or similar and can switch both AC and DC voltages (250 V AC or 30 V DC, 5 A). Recommended wire termination This is the same as for analog input wires (no shield required). See Connecting Analog Inputs (page 19) for details.
Network Connection
Plug a standard Cat 5 or Cat 6 twisted-pair Ethernet cable into the labeled Ethernet connector of the vbOnline device. The vbOnline device will auto-sense the connection speed 10/100 Mbps and whether the connection is half or full duplex (see LED Status Indicators on page 7 for details).
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Any TCP/IP-based network can be used to connect back to the server PC. The link can be as simple as a single cross-over patch cable, or as complex as a combination of routers, bridges, hubs, and wireless and fiber-optic links. These are standard commercial items that are economically priced and readily available. An IT consultant will be able to advise the best solution for your requirements. You will need to bear in mind the temperature rating and housing requirements of commercial grade items.
Earthing/Grounding
The vbOnline device must be connected to factory ground at no more than one point. This will prevent ground loops, which can cause significant currents to flow (e.g. if different areas in the factory have slightly different potentials). These ground loop currents could induce 'mains hum' noise into analog signals or even cause wires to overheat. The vbOnline device contains a complete ground plane, which is accessible via these connectors: the ground connectors on each analog input the 0 V contacts of the four tachometer inputs the ground pin on the RS232 communications connector All other connectors are optically, inductively or resistively isolated from the ground plane e.g. the tach + and tach - inputs, the DC power supply and the Ethernet connection. After installing and completing all previously described wiring to the vbOnline device, we recommend you check for ground loops as follows: Measure the resistance between a vbOnline ground contact and factory ground. If the resistance is less than 100 then the cause should be investigated.
The vbOnline device can now be grounded by connecting a single wire from a spare ground contact to a factory ground.
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DC Power Supply
Power supply requirement to the vbOnline device is 9 V to 36 V DC (nominally 12 V to 24 V DC), 250 mA maximum per vbOnline device. Many factories have a 24 V instrumentation supply available. This is ideal for powering the vbOnline device. If DC 12 V to 24 V supply is not available then a mains-powered DC power supply will be required. The simplest solution is to use the 12 V 3 A plug pack supplied with the vbOnline device; however, this plug pack is not recommended if ambient temperatures exceed 0 C to 50 C (32 to 122 F). As an alternative there are many suppliers of DIN rail mount mains-powered DC supplies. Note: The vbOnline power input is fully isolated so the DC supply cannot cause ground loops.
Hazardous Locations
A special model of the vbOnline device called the vbOnline-C1D2 has been approved by the Canadian Standards Association (CSA) for use in hazardous locations meeting this classification: Class I, Division 2, Groups A, B, C, D. This classification is officially defined in the Canadian Electrical Code part 1, but can be described as: a) A location in which volatile flammable gases or vapors are present but confined within closed systems from which they can escape only in case of accidental rupture or abnormal operation; b) or in which ignitable concentrations of gases are normally prevented by positive pressure or mechanical ventilation, and which might become hazardous through abnormal operation of the ventilation equipment. This approval specifically covers use in the United States of America, and also any other countries which recognize the CSA certification.
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The standard vbOnline model is not approved for operation in such environments. When using a vbOnline-C1D2 device in a hazardous location, the installation must comply with the vbOnline Installation Control Drawing for Hazardous Locations, including all its footnotes and warnings (see following pages). As indicated on the drawing, Commtest can supply accelerometers and accelerometer cables that are approved for use with the vbOnline-C1D2 in these hazardous locations. CIL 102 is a top-exit accelerometer; CIL 104 is a side exit accelerometer. You can obtain specifications for these sensors from Commtest or your local distributor. You can use your own certified hazardous location sensors, provided that their entity parameters meet the limits shown on the drawing. Isolation barriers are not required between the vbOnline-C1D2 device and the sensors. You may run the communication cable (RS232 or Ethernet) through the same conduit as the power supply cable. Warnings: Do not connect, disconnect or service a vbOnline-C1D2 device unless power has been switched off, or the area is known to be nonhazardous. Substituting components may impair suitability for Class I, Division 2 hazardous location installations. The installation control drawing detail panel is shown below. The actual drawing is on the next page.
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Section 3: Software Installation and Setup

The vbOnline device is programmed via a PC running Ascent software. Communications setup, data recording intervals, alarms and measurement information are configured in the software. Recordings that are scheduled to be run at regular intervals will be triggered by the OnlineManager program, which is a separate software program.
Installing the Software

Note: You must have administrator account permissions on your PC in order to install the software. Contact your network administrator for assistance with this. The Ascent CD-ROM contains the Ascent, OnlineManager, AscentWatcher and AscentOPC Server programs. You can choose to install all or just some of these programs on your computer. Enable firewall/router access for port 10001. This will allow Ethernet communications between the software and the vbOnline device. (Contact your network administrator if you are unsure how to do this. Windows XP, Vista and 7 implement their own firewalls so if you are running this software you may need to enable access here also.) Close all programs on your PC. Insert the Ascent CD-ROM into the CD-ROM drive. Wait for the Ascent installation screen to open automatically in your default web browser then select the Ascent software option. OR Run the Ascent_v[Version].exe program located at the root of the installation CD-ROM.
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Select an installation language.
Note that the Ascent software requires the Microsoft .NET Framework 3.5 SP1 or later to be installed. If not already installed on your system a software prompt will advise you where to find it during the installation process. Click Next then scroll to the bottom of the license agreement text box. Select the two checkboxes to accept the license agreement then click Next. To install every program in the Ascent suite leave all components checked then click Next. Click Install to install the software, or Browse to install to an alternative location. This completes the installation.
Review the Ascent Software Reference Guide for information on software licensing. Your CLK (Commtest License Key) is located on a sticker inside the CD-ROM case, and will be required when first running the software.
Uninstalling the Software

OR Navigate to the Control Panel and select Add or Remove Programs. For Windows XP this is Start>Control Panel. Locate and select the Ascent program. To un-install click Remove. From the Windows Start menu navigate to Start>All Programs>Commtest>Ascent>Uninstall Ascent.
Note: If you have several versions of the Ascent program on your PC and are uncertain which one to un-install you can identify the different versions by selecting the program icon in the Add or Remove Programs window and clicking Click here for support information. The pop-up window displays the version number.
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Setting the Software's Interface Language

Note: The interface language chosen in the Ascent software will be used for all Ascent suite software. This includes the OnlineManager, AscentOPC and AscentWatcher applications. These applications do not include the ability to change languages independently. All languages must be selected globally via the Ascent software. The software interface can be viewed in several languages. Languages are license-controlled according to the software's region of purchase or destination. The following regional language packs are currently supported: English Americas Europe China (Simplified Chinese) Russia If your language of choice is not available in your Ascent software installation, contact [email protected] to purchase language licenses. Language usage may, in some cases, be restricted to specific regions.
Change the Software Interface Language

To change software interface language: In the Ascent software, select Options>Select Language..>From compatible languages only... The 'Select Language' window will open.
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Note: selecting From compatible languages only... will display only those languages that are supported by your current Windows operating system configuration. If your preferred interface language is not displayed in the From compatible languages only... list of languages, but it is displayed when selecting From any available languages..., you must change your Windows locale setting.
Select Language
Select the language you require from the list of available languages. Although all interface languages available will be displayed, only those languages that are included in your current CLK license configuration can be activated. Click OK. The software interface will update and a notification will be displayed stating that the language has changed.
Change your Windows Locale Setting

If you wish to view Ascent in a non-Roman character set language such as Russian or Chinese you must also change your Windows locale setting. See your Windows operating system documentation for further details or use the quick guide instructions below. Note: if you have already changed the Ascent software's display language, you must re-apply this change after performing the steps below. Windows XP Quick Guide Select Start>Control Panel.
Section 3: Software Installation and Setup 35
Double-click the Regional and Language Options icon. Select your location from the Locations dropdown list at the bottom of the Regional Options tab. Click the Advanced tab and select your required language from the Language for non-Unicode programs dropdown list. Click OK. You will be asked to restart the computer.
Windows Vista Quick Guide Select Start>Control Panel. Double-click the Regional and Language Options icon. Click the Location tab and select your location from the dropdown list. Click the Keyboards and Languages tab and select your required language from the Choose a Display Language dropdown list. Click the Administrative tab, then the Change System Locale button. Select the locale language required. Apply the change then click the Restart now button.
Windows 7 Quick Guide Select Start>Control Panel. Click the Clock, Language and Region link. Click the Change Display Language link. The 'Region and Language' window will open. Click the Administrative tab, then the Change System Locale... button. Select your required language from the 'Current system locale:' dropdown list and click OK. You may be asked to restart your computer: do so by clicking the Restart now button.
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Creating Machines and Measurement Setups

Machine structures and measurement setups must be created in the Ascent software before any measurements can be taken. If you have not yet done so, please read sections 1 and 2 of your Software Reference Guide to learn how to set up your machine database. Once your machine database has been created you are ready to begin configuring your online system as described in the rest of this section.
Using the Online Device Setup Wizard

You will use the Online Device Setup Wizard to configure each of your vbOnline devices. The Wizard guides you through the setup process with a series of numbered steps. Some of the steps are optional (such as configuring relays) and may be omitted during the initial configuration and returned to later if desired. You can run the Wizard again at any time after the initial vbOnline setup if you need to edit a setup item or enable an optional feature. Note: We recommend that you turn on Auto Save, which will automatically save your configuration settings as you make them. (Auto Save is turned on by default but you should check this now by going to the Ascent software's main menu and ensuring that Options>Auto Save is selected). If you do not enable Auto Save we recommend that you manually save your configuration settings with the toolbar Save button every so often while setting up your vbOnline system. The Ascent program will prompt you to save all your changes upon closing. (Turning on Auto Save will disable Ascent's Undo\Revert function i.e. the software cannot go back a step if you make a mistake - you will need to manually fix any mistake.) To run the Wizard, first start the Ascent program and open a folder containing some machines you wish to monitor. From the main menu select Edit>Online Device Setup (at the bottom of the drop-down menu).
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Note: The Wizard can also be opened using the shortcut key combination CTRL+ALT+S.
Step 1: Set Up Communications

The first step in the setup process is to establish a link between the software and each vbOnline device so that they can communicate with each other and exchange data. Before you begin the setup process you need to create a list that shows which vbOnline device will be used to monitor each group of machines. The list must also contain the IP address of each vbOnline device so that the devices can be correctly assigned to machines. (A machine list can be quickly created in the Ascent software using the Route Report function. See Testing Sensor Connections on page 104 for instructions.)
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Note: The following instructions assume that you have already installed the hardware and software portions of your online system including creating all measurement setups and attaching sensors to machines. In the Online Device Setup Wizard click Add and select Online Device.
The vbOnline instrument, if detected, will display in the righthand panel of the 'Add Online' window. Click the device in the list with your mouse then press the Add Online button (or simply double-click the device). The vbOnline is now connected. If you are making a non-network connection, e.g. using a laptop and RS232 cable, select the COM port number that the online is connected to (e.g. COM2) and select a baud rate from the drop-down box. Click Close to finish. Continue from Making a Direct Connection via Serial Comms (page 40). If the vbOnline does not appear in the right-hand panel of the window, and you know the IP address of the vbOnline device you wish to connect, enter the IP number field into the IP Address field. If you know the port number being used by the vbOnline, enter it into the Port text field.
Making a Direct Connection via Serial Comms

Any PC or laptop can be connected directly to a vbOnline device via a serial (COM) port and an RS232 cable. If you have no COM ports on your computer use a USB-serial adaptor or COM port PC card. Connect the serial cable to the labeled RS232 connector of the vbOnline device and plug the other end into the computer's COM port. Start the Ascent program and select Edit>Online Device Setup. If the device has previously been added select the vbOnline device and click Edit, or click Add then Online Device to add a new one. In the Add vbOnline window click the Scan Serial button. The attached vbOnline devices will be displayed in the righthand instrument list. Click the instrument name and the radio button will automatically select Serial Port. Click Add Online to establish a connection.
Note: To change the vbOnline connection baud rate from its default value of 115200 you must restart the device. If you receive error message, try again. The vbOnline device will have adjusted its speed to match the default baud rate you selected previously so this time the connection will be successful (assuming you have selected the actual baud rate used by your computer).
Connecting via a Network

The task of assigning IP addresses to each vbOnline device must be carried out by a network administrator. This person will manually connect to each vbOnline device using the supplied RS232 cable (RJ12 cable with DB9 adaptor) and an available serial (COM) port.
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1. Ensure IP address of PC is on the same network as the vbOnline device If you are connecting directly via crossover cable or the vbOnline device is supposed to be on the same network, the IP network addresses must be correct. To do this find out the IP address of your computer. From the Windows Start menu select Start>Run. Type 'CMD' then press Enter to open a command window. Type 'ipconfig' (use lower case) then press Enter. A list of network adaptor addresses will appear. Write down the numbers in the 'IP address' and 'Subnet Mask' fields.
2. Connect to the device using serial comms See previous topic Making a Direct Connection via Serial Comms (page 40) for details. 3. Set the IP address In the Online Device Setup Wizard window select the vbOnline device and click Edit. Click the Setup tab.
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In the 'Set vbOnline IP Address' field enter the new IP address, netmask and gateway (the gateway is optional) supplied by your network administrator for this vbOnline device. Check that the subnet address you wrote down earlier corresponds to the subnet address supplied by your network administrator (if they are using the same subnet). Click Set Address. The Device Details summary window will display. Click OK to close this.
4. Test the network connection Ensure your computer is connected to the network and that all firewalls are turned off.
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Run a ping test or other standard network troubleshooting procedures.
5. Change Ascent to comms via the network At this point you need to tell the Ascent software to use the Ethernet/network connection to talk to the vbOnline device rather than the direct serial connection you have been working with. The Change Ascent -> Online address field will display the COM number of your serial connection. You need to change this to match the IP address from step 3. Click Change, enter the same IP address as before then click OK. A new window will open to inform you that the device has been successfully added. Click OK twice to close all windows.
Connecting via a Crossover Cable

Use the cross-over cable supplied with your vbOnline kit to connect directly between a PC's Ethernet ports and your vbOnline device. Set the vbOnline to its final IP address supplied by your network administrator, as described in the preceding topic Connecting via a Network. (Your network administrator will advise you on how to set your PC to have an IP address compatible with the vbOnline device.)
Connecting via WiFi

A cabled Ethernet connection is required for initial configuration of the wireless network settings in a vbOnline device. Wireless settings cannot be configured using the serial port. Only once your vbOnline cabled network has been set up (as explained in the previous topic) you can configure the wireless network settings. Before connecting to your wireless network/router you must know the wireless network's SSID name, have an appropriate IP address for the vbOnline device, and the network's NetMask and Gateway details.
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Configure WiFi
Power up your vbOnline then open the Online Device Setup Wizard (Edit>Online Device Setup). Select the vbOnline device you wish to configure from the list of devices and click Edit. The VB Device Properties panel will open. Click the Setup tab, then Change.... beside the option 'Change vbOnline: WiFi/Ethernet'. The 'Change vbOnline: WiFi/Ethernet' pop-up window will open.
Click Configure WiFi.... This will connect you to the WiPort Device Server Configuration Manager.
Leave both fields blank in the Username and Password prompt that appears and click OK. The WiPort Device Server Configuration Manager will open in your default web browser.
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Click WLAN from the Configuration Manager's left-hand menu.
Change the Network Interface type to WLAN. Type your network SSID name into the 'Network Name (SSID):' field. If your wireless network uses WEP or WPA security, you must also enter the security type together with a security key. Contact your network administrator if you require assistance with this task.
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The WiPort WLAN setup screen (EXAMPLE DETAILS ONLY)
Click OK at the bottom of the window. A confirmation message will be displayed at the bottom of the screen. Change the Network Interface type back to Ethernet. Click OK. A confirmation message will be displayed at the bottom of the screen. Click Apply Settings in the left-hand menu to save the configuration. The vbOnline device will reboot. This process may take up to 90 seconds. Once the process has completed a message will display stating that "Network Connectivity settings have been modified ".
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Click WLAN from the Configuration Manager's left-hand menu and confirm that the SSID name has been saved correctly. Close the WiPort Device Server Configuration Manager and the Online Device Setup Wizard.
Activate WiFi
Open the Online Device Setup Wizard (Edit>Online Device Setup) in the Ascent software Select the vbOnline device you wish to configure from the list of devices and click Edit. The VB Device Properties panel will open. Click the Setup tab, then Change.... beside the option 'Change vbOnline: WiFi/Ethernet'. The 'Change vbOnline: WiFi/Ethernet' pop-up window will open. Select the WiFi checkbox then click OK to apply the settings from the WiPort Device Server. Wait for the new network settings to take effect and for the instrument to reboot. This may take up to 90 seconds.
Close the Ascent software and remove the Ethernet network cable connected to the vbOnline device. Start the Ascent software and open the Online Device Setup Wizard (Edit>Online Device Setup). Click Add>vbOnline. Select the vbOnline device and press the Add Online button. Click OK. You are now connected via WiFi.
Troubleshooting Wireless Connections

If your wireless network fails you can restore communications in two ways: 1. Reconfigure your WiFi settings. To do this you will need to manually connect to the vbOnline device via the serial port and switch to Ethernet mode. Wireless network settings are only configurable over Ethernet or WiFi i.e. you cannot directly configure wireless settings using the serial port. When you have switched to Ethernet mode you can reconfigure your wireless settings as described in the previous topic. 2. Switch from using a wireless network to using a wired network (i.e. from WLAN to Ethernet). As above, you will need to connect to the vbOnline device using the serial port and toggle your configuration from WLAN to Ethernet mode. Both options will require you to connect a computer directly to the vbOnline device via a serial port and RS232 cable. See Making a Direct Connection via Serial Comms (page 40).
Step 2: Configure Sensors

You now need to tell the software about the sensors that are attached to your machines. On the Online Device Setup Wizard screen click the button for step 2, Sensors and Tachs to open the Online Configuration window.
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If you are using tachometers, enter a description and number of pulses per revolution for each tachometer. Now you need to assign a sensor to each vbOnline channel. Click Sensors.
Beside each channel is a 'Sensor Type' drop-down box where you can select the sensor that is connected to that channel. The dropdown boxes list a number of default sensor types and will include any existing sensors you have previously defined. Click the dropdown box arrows to select sensors for each channel. If the type of sensor you require is not listed you will need to create a new sensor definition - continue at step 2.
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When you have assigned sensors to each channel click OK twice to close both windows. Continue from the next topic. To create a new sensor definition, click a drop-down box arrow and select the three dots. This opens the Manager Sensor window for adding new sensors and editing existing ones. Click Add and Standard Sensor. Fill in the fields to match the settings of your sensor as described below. (If adding a 4-20 mA sensor refer to next topic for special instructions on specifying sensitivity and offset values.)
Enter a description for this sensor such as its signal type, sensitivity and serial number.
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Choose a sensor type from the drop-down list or click Other if the signal type you wish to measure is not listed. Other opens the Units window where you can select the type of unit that your sensor will measure. (You can also define your own units by selecting a unit type that has no abbreviation listed in the right-hand column then clicking the Edit button and entering an abbreviation for your new unit). Select a voltage range and coupling type that is appropriate for your sensor using the following table as a guide. Sensor Types
Input Range AC coupled +/- 8 V
Accelerometers, velocity sensors, AC current clamps etc DC coupled 0...20 V Displacement sensors (buffered positive output) etc DC coupled -10...10 V 0 V to 10 V sensors, 4-20 mA sensors, DC current clamps etc DC coupled -20...0 V Displacement sensors (negative output) etc Enter the sensitivity of the sensor. The default is 100 mV per measurement unit. (Displacement sensors -- prox probes -typically output a negative signal, which grows as the gap increases; therefore, their sensitivity should be entered as a negative value e.g. -8 mV/m (-200 mV/mil).) For DC coupled input ranges a calibration offset is available. Enter the measurement value that would result in a sensor output of 0 V. Enter the settling time for the sensor. For sensors with an external continuous supply enter 0 seconds. (The adaptive settling algorithm is enabled by default. This option allows the vbOnline device to quickly determine if the sensor is already sufficiently settled from a previous measurement. Accelerometers gain the greatest advantage from this due to the need for perfect settling for integrated velocity and displacement outputs.)
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For AC coupled sensors an optional bias voltage check can be used to alert you if a sensor is faulty. To assign a bias voltage check see Detecting a Faulty Sensor (page 52). Enable the drive current if this is an IEPE/ICP -type sensor. These sensors require a constant current supply of a few mA to power their internal pre-amplifiers. As a general guide enable drive current for accelerometers and leave it off for all other sensor types. Click OK to finish defining the sensor. The new sensor is now assigned to the selected channel. To define more sensors, repeat the above steps for each channel. Click OK to close the Online Configuration window.
4-20 mA Sensor Sensitivity and Offset

4-20 mA sensors are a special case as the signal is a current, but the vbOnline device measures voltage. To automatically convert/calculate the voltage, enter the sensor's manufacturerspecified outputs at both the 4 mA and 20 mA points into Ascent during the sensor setup (specify an input range and coupling of 4-20 mA in the Sensor Setup window).
Detecting a Faulty Sensor

Note: This option applies to AC coupled sensors. For non-contact proximity probes, see the following section. Changes in a sensor's bias voltage provide a good indication of a poor connection or faulty pre-amplifier. You can specify a sensor bias voltage range to be measured by a vbOnline device when the channel/sensor is initially powered up. Each time a measurement is taken the OnlineManager program will compare this value to your specified range to test whether the sensor is working correctly. If the Sensor Setup window is already open because you are configuring a new sensor (or editing an existing one) go to step 1.
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If the Sensor Setup window is not open do this now by selecting Edit>Manage>Sensors then click Add... then Standard Sensor.
Beside the 'Bias Voltage Check' field click Other. Click Add to open the Bias Voltage Editor.
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Enter a description and min/max bias values then click OK. The description you entered will now appear in the Bias Voltage Check drop-down box in the Sensor Setup window. Create additional bias voltage checks as required then click OK to return to the Sensor Setup window. Your newest entry will appear in the drop-down box. You can select another bias voltage check if you created several. Continue filling out this sensor's details (if you are adding/editing a sensor). Click OK to finish.
Non-Contact Sensor Gap Check

A sensor gap check allows the software to warn operators of errors or fault conditions such as short-circuits, faulty sensors or opencircuits by comparing the actual calculated sensor gap with the expected range, as configured in the Ascent software. The non-contact (proximity probe) sensor gap check is calculated and displayed in displacement units (e.g. um or mils) rather than the conventional voltage. Doing so allows changes in shaft position to be reported in more useful units. To perform a sensor gap check in the Ascent software, set up an Average Value measurement on the sensor then add a Numeric Data Alarm to the Average Value recording.
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Select a location on the navigator tree. From the main menu choose Edit>New>Average Value Schedule Entry. This will open the Average Value Recording window.
Type a recording description into the Description field. Select a measurement duration from the Duration (msecs) dropdown list which covers at least 10 revolutions of the shaft. Click the vbOnline tab and select the vbOnline instrument channel and DC coupled displacement sensor using the 'More' buttons ( ).
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Click OK. The new Average Value recording will be created and displayed in the navigator tree.
Now add a Numeric Data Alarm to the Average Value recording (see Creating and Editing Alarms for Numeric Data (page 75)). For a 200 mV/mil sensor the appropriate alarm settings may be lower than 20 mils (corresponds with 4 volts) and higher than 80 mils (corresponds with 16 volts). These settings should be adjusted to suit the particular installation.
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What Happens When a Faulty Sensor is Detected

Alarm checking If a recording's bias voltage is outside the specified range it will trigger a 'Channel Inoperative' alarm. The navigator will indicate this by displaying a red cross through the affected schedule entry and measurement location. Channel Inoperative status will only propagate to higher level navigator items if there are no other alarms at the current level. For example, if a machine has two points in alarm, one in a warning state and the other in channel inoperative state, the machine will take its alarm state from the warning alarm.
Displaying recordings on charts Recordings that have triggered the channel inoperative status can still be charted but will display a warning and bias voltage value. You can also trend the bias voltage for a measurement location by using the standard Trend chart.
Spectrum chart with bias voltage warning
Faulty sensor notification using the AscentWatcher program Channel inoperative recordings will activate alarms in the AscentWatcher program, notifying you of faulty sensors as soon as they are detected. AscentWatcher notifications can be set up as text, e-mail or computer screen pop-up messages for your convenience. This is fully explained in Section 7: Automated Alarm Notification AscentWatcher (page 129).
Step 3: Assign Channels to Measurement Locations

The third step in the setup process is to specify which vbOnline device, channel and tachometer are to be used for taking measurements at each location. Optionally you can assign LED sets that will be activated when alarms are triggered. From the Online Device Setup Wizard screen click the button for step 3, Channels, Tach, LEDs.
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In the navigator, click any machine to select it.
The Device Channel Configuration window lists all the sub-elements beneath the selected item. Because we selected a machine the window lists all the points and locations on this single machine. If you select the top-level folder every machine's points and locations will be listed. The vbOnline devices and tachometers you have previously defined will appear in the drop-down lists when you click the arrows to make a selection. The 'LED Set' field (to the far right) is used to assign each measurement location to a set of status LEDs (see LED Status Indicators on page 7 for more information). When an alarm is triggered the associated alarm status LED will illuminate (red = Danger, amber = Alert, green = OK). Each set of LEDs displays the highest (worst) alarm state of the measurement locations that are assigned to it. You can optionally configure the LEDs to switch the vbOnline relays depending on the alarm state of the machine - this is covered in Step 5. The grid width can be re-sized by placing the cursor between two columns till it changes to a left-right arrow. Hold down the left-mouse button and drag it in either direction to perform the resizing.
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Use the drop-down boxes in each column to select the vbOnline device, channel and tachometer (if required) that will be used to take measurements at each location. To quickly assign a single vbOnline device to multiple locations see the next topic, Copying Items to Multiple Locations. Assign LED sets to each measurement location (if required) by selecting these from the drop-down boxes. To choose another machine to work with, select it in the navigator (the window will update to show this machine's points/locations etc) then repeat the previous steps. When you have finished click OK to close the Device Channel Configuration window.
Note: You may encounter situations where only one tachometer is attached to a machine but there are several shafts running at different speeds due to gearbox ratios, pulley ratios or roller diameters. Solutions to these special cases are discussed in Configuring Tachometers/Speed Sensors (page 97). To clear a vbOnline device from a location Click the drop-down box arrow and select a different vbOnline device or the black highlight bar to leave this location empty.
Copying Items to Multiple Locations

You can quickly assign a vbOnline device (or other item) to multiple locations using 'copy and paste'. To do this, use the drop-down arrows to assign a vbOnline device to one location - the cell will be highlighted blue.
Press CTRL+C on your keyboard to copy this vbOnline device to memory.
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Move the cursor to the next row down and hover it over the dividing line between the row cells until it changes direction to face towards the right (it will only do this if you are directly over the cell dividing line).
With the cursor facing to the right, drag the mouse down the column to select every row that you want this vbOnline device to be copied to. The cells will turn black to indicate that they are selected.
Press CTRL+V to paste the vbOnline device into every one of the selected locations.
This 'copy and paste' method can be used in any situation where the same item can be assigned to multiple places e.g. the 'Tachometer' or 'LED Set' columns in this same window.
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Step 4: Configure Recording Intervals

The fourth step in the setup process is to create Recording Intervals that specify how often measurements will be taken at each location. When you run the OnlineManager program it reads the recording intervals you have created then takes measurements accordingly; therefore, all measurements that you want to be automatically collected must have a recording interval assigned to them. From the Online Device Setup Wizard screen click the button for step 4, Intervals and Criteria. If the window is empty select a machine in the navigator.
The Online Schedule Entry Configuration window lists all the points, axes and schedule entries at this machine. The window also contains fields that allow you to create recording intervals and assign any criteria you have created. The 'Interval' drop-down box contains a list of all recording intervals you define.
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Selecting the three dots opens the Recording Interval Specifications window that allows you to add, edit and delete recording intervals. Click the 'Interval' drop-down box and select the three dots. Click Add to add a new recording interval.
Enter a description for this recording interval. The description should be an informative label using keywords that describe the purpose of this particular recording interval e.g. 'Weekly depending on alarm state' or 'Monthly any state'. Click Add to set up the recording interval details.
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The Interval Details window allows you to specify how often a recording will be taken. You may wish to create multiple entries, each with a different data recording interval depending on the current alarm state. For example, you could create a recording interval with three entries: the first collects data weekly regardless of the alarm state; the second collects data daily if the location being measured triggers a warning alarm; the third collects data hourly if a danger alarm is triggered. Fill out the fields as follows: All Months is selected by default. If you wish to select specific months uncheck 'All Months' then check the individual month checkboxes as required.
The next two fields are used to select specific days and dates for data collection. Choose one of the following three options.
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If you want to specify particular days of the month e.g. the 3rd and 10th day of each month, click and use the Day Selector to deselect the days you do not require (every day will be selected by default, indicated by the green ticks). Click OK to close the window. Leave the 'on these days' field below at its default value of 'Everyday'.
To select one or more specific days of the week for data collection, leave the top field (days of the month) at its default value of * (all months). Below this, uncheck the checkbox for 'Everyday' then use the checkboxes to select the required days.
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To select both a date and day e.g. the 3rd day of the month only if it is a Monday, click and use the Day Selector to deselect the days you do not require (every day will be selected by default, indicated by the green ticks). Below this, uncheck the checkbox for 'Everyday' then use the checkboxes to choose the required days.
Now specify the times that you would like data collection to be carried out using the 'hours' and 'minutes' fields. You can specify exact hours and minutes e.g. take a measurement at 10:15 a.m. or you can specify a time range within which to take measurements e.g. take a measurement every minute between 10 and 15 minutes past the hour at 3 p.m., 4 p.m. and 5 p.m. We have provided an example of an hours/minutes setup at the end of this topic.
Hours are specified using the 24 hour clock e.g. for 10 a.m. enter 10, for 10 p.m. enter 22. Choose one of the following three options. If you want measurements to be taken every hour enter an asterisk '*' in the 'hours' field. To take measurements at particular hours of the day enter the hour numbers separated by commas e.g. to take measurements at 1 p.m., 3 p.m. and 5 p.m. enter 13, 15, 17 in the 'hours' field (remember to use the 24 hour clock). To take measurements over a range of hours enter the range separated by a dash e.g. to take a measurement every hour between 1 p.m. and 5 p.m. enter 13-17 (remember to use the 24 hour clock).
Note: The intervals specified must be entered in ascending order. Entering '13, 15, 17' will produce recordings at 1 p.m., 3 p.m. and 5 p.m, but these three intervals entered in their reverse order of '17, 15, 13' will result in only a single measurement at 5 p.m. Minutes work in the same way as hours using the asterisk, comma and dash to specify exact times or ranges.
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You can check whether you have set the time correctly by clicking the Test button. This lists when the next five measurements will be taken, according to your settings.
The final step in defining a recording interval is to assign alarm states. Select the alarm states that you want this recording interval to apply to. To take recordings regardless of the alarm state of the measurement location, select every box. If you have no alarms at a location select unknown. Click OK to finish defining the recording interval details then click OK again to close the Recording Interval Specifications window.
The recording intervals you define will appear in the 'Recording Interval' drop-down list and can be assigned to any schedule entries. To add additional entries to the recording interval e.g. to define different recording intervals for when the location triggers an alarm, repeat the process from the beginning of this topic. When you have finished defining recording intervals click Close.
At the top left of this window, the Options menu contains options for working with dual channel recordings, recording intervals and criteria. Some of these options are also accessible using the rightclick shortcut menu.
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Use as Criteria Criteria define a single condition that must be met in order for a recording to be taken e.g. 'Is the machine running between 1600 to 1800 RPM?' Yes = take a recording, No = don't take a recording. Creating and assigning criteria is an optional step that can be performed now or after configuring a vbOnline device. To create criteria you must first create special numeric data schedule entries to base the criteria on. Instructions for creating numeric data schedule entries and assigning criteria are given later in this manual (see Criteria and Conditional Monitoring on page 82 for more information). If you wish to create dual channel recordings continue reading the next topic. Otherwise click Close and continue at Step 5: Configure Online Relays (page 70).
Hours and minutes example: You want the vbOnline device to take measurements at 1 p.m., 3 p.m. and 5 p.m. Three measurements will be taken each hour with the first measurement starting at 10 minutes past and successive measurements being taken at 11 and 12 minutes past. Measurements will be taken at 1:10, 1:11, 1:12, 3:10, 3:11, 3:12, 5:10, 5:11 and 5:12. In the 'hours' field enter 13, 15, 17 (1 p.m., 3 p.m. and 5 p.m.). In the 'minutes' field enter 10-12 (three measurements, one each minute). Click Test to confirm that the time has been set correctly.
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Taking Dual Channel Recordings

You can set up dual channel recordings in the vbOnline device so when one recording is taken, another is taken simultaneously on a different channel. In order for this to occur the following conditions must be true. 1. The two recordings must use the same parameter set. 2. If a tachometer is used, the same tachometer must be used by the two sides of a dual channel recording 3. One recording must use an odd channel and the other an even channel. 4. Both recordings must be taken with the same vbOnline device. Dual channel recording limitations During dual channel recordings, or recordings in which phase data is recorded, the vbOnline device must buffer and manipulate at least twice the amount of data. For these types of recordings the maximum number of lines or samples cannot exceed: 800 line frequency domain recordings 8192 sample time domain recordings To set up a dual channel recording, move the mouse cursor to the left edge of the Online Schedule Entry Configuration window until it changes to a black, right-pointing arrow Click the first location you want to measure. This row will now be highlighted. Hold down the CTRL key on your keyboard and select the other location in the same manner as described above (the cursor must be a black, right-pointing arrow).
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With both locations selected, from the menu select Options>Create Dual Channel Recording. (You can also access this command from the right-click shortcut menu.) In the window that appears, enter a description for the dual channel recordings or accept the default name then click OK. When you have finished click OK to close the Online Schedule Entry Configuration window.
When one of the recordings is scheduled to be taken the other will automatically be recorded at the same time. Note: Dual QuickScan recordings taken using any channel pair must both use the same tachometer. If different tachometers are assigned, RPM recordings taken on one or both channels may fail. To delete a dual channel recording In the 'Dual Channel' column, select a measurement location to remove the dual channel recording from. This will also select its partner recording. From the menu select Options>Remove Dual Channel Recording.
Step 5: Configure Online Relays

Step 5 is optional - it allows you to enable/disable relays and specify when they will be switched. Relays can be configured to activate warning lights, audible alarms or shut down a machine. You can also specify how long an alarm state must persist before a relay is activated. Applying a time delay period to a relay will prevent it triggering if a machine comes out of its alarm state within the specified time. This will help ensure that your monitoring system does not trigger a machine shutdown or alarm alert because of a single abnormal measurement. It will also prevent relays being triggered by any natural frequencies which may be excited during machine run-up.
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If you do not wish to enable relays at this time click Close to finish using the vbOnline Setup Wizard. Continue reading from the next topic. Each relay is associated with one column of LEDs on the vbOnline device. If a set of LEDs is assigned to a machine location, when an alarm triggers the associated alarm status LED will illuminate (red = Danger, amber = Alert, green = OK). The relays can be made to switch according to whichever LED is illuminated e.g. you can specify that when the second column of LED lights is showing red (Danger) then switch Relay 2. A typical configuration is to assign one alarm LED set and one relay per machine. To configure relays, from the Online Device Setup Wizard screen click the button for step 5, Relays.
You can type new names into the 'Relay' fields if desired, such as a description of the relay function e.g. 'Shutdown' or 'Printer#1 warning'. Set each relay's Mode to Active. (The Manual (Open) and Manual (Closed) options specify that a relay will remain open or closed regardless of a machine's alarm state.) Select an LED Set and alarm state that will be used to switch each relay. Select a time delay period. If a machine enters an alarm state but comes out of it within this time the relay will not activate.
When you have finished click OK to close the Relay Configuration window.
Relays that trigger a machine shutdown will need to be reset once the machine is restarted. This procedure is described in Resetting Relays Following a Machine Shutdown (page 116). Note: This feature operates only in conjunction with the OnlineManager application. Measurements cannot be taken with the Ascent software's 'Record Now!' option.
Measuring Motor Current, Temperature and Other Signals

The vbOnline device can take measurements from a wide range of sensors allowing you to collect temperature, motor current and other signals as part of your condition monitoring program. The recorded data values can be trended in the same way as vibration recordings using Ascent's Trend view (see the Ascent Software Reference Guide, Trending Data, for more information). In addition, Warning, Alert and Danger alarms can be created that will trigger when the returned value is above or below a user-specified range. Setting alarms for numeric data schedule entries is described in Creating/Editing Alarms for Numeric Data (page 75). Signals other than vibration are recorded by setting up special Numeric Data Schedule Entries. There are three kinds of numeric data schedule entries that can be created: Tach Schedule Entry measures the running speed of the machine by taking a reading from a tachometer. Linear Speed Schedule Entry calculates the linear speed of the machine using the RPM supplied by a tachometer and the diameter of the roller/pulley at the specified point.
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Average Value Schedule Entry measures the averaged value of any input signal over a user-specified duration (in milliseconds). This type of schedule entry can be used to measure many types of nonvibration data such as temperature and flow rate. Any sensor that outputs a voltage between -20 V and +20 V DC can be used e.g. proximity probes, temperature and current sensors, and 4-20 mA sensors (with supplied sense resistors).
Shortcut menu showing numeric data schedule entries
The value returned by a numeric data schedule entry can also be used to determine whether a criterion has been met and therefore whether a vibration recording is taken or not (see Criteria and Conditional Monitoring on page 82 for details). Only one instance of any of these schedule entries will normally be created at an individual point as the parameter being measured (RPM, temperature, linear speed) will usually be common to everything at that point.
Creating Numeric Data Schedule Entries

Creating a tach schedule entry Right-click a point and select New>Tach Schedule Entry. The tachometer assigned to this point is displayed in the window.
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Click OK to create the schedule entry and close the window.
Creating a linear speed schedule entry Right-click a point and select New>Linear Speed Schedule Entry. The tachometer assigned to this point is displayed in the top field.
Click the second button and enter the diameter of the roller/pulley at this point in the Point Editor. The tachometer multiplier value will normally be 1, indicating that the roller is turning at the same speed as the shaft measured by the tachometer. Click OK twice to close both windows. Value
Creating an average value schedule entry Right-click a point and select New>Average Schedule Entry.
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Enter a meaningful description for this schedule entry then select a duration value from the drop-down box. The type of sensor used determines the type of measurement taken. Click OK to close the window.
Creating/Editing Alarms for Numeric Data

Right-click a numeric data schedule entry and select New>Numeric Data Alarm.
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Select the type of alarm that will be raised using the dropdown box. Enter the upper and lower threshold values for this alarm. Alternatively you can just specify one and leave the other blank. The values you enter will be measured in the default units for your sensor type e.g. for a tach schedule entry the units will be in RPM, for an average value schedule entry the units will be whatever default you have specified under Options>Unit Preferences.
Click OK when you are finished.
Editing numeric data alarms In the navigator list, right-click the alarm and select Edit. You may need to select the schedule entry in the navigator first in order to display its alarms in the navigator list.
QuickScan Schedule Entries

Normal recordings are used for surveillance, to detect gradually developing faults. However, QuickScan is primarily used to detect when a machine experiences a sudden increase in vibration.
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QuickScan can quickly check for excessive vibration levels on multiple vbOnline channels. For example, you can take vibration overall readings for each channel on a 16-channel vbOnline in approximately 30 seconds, depending on your setup. Vibration overall values are measured in the 10 Hz to 1 kHz range, which is the frequency range normally used in ISO standards for machinery condition monitoring. QuickScan can act as a basic protection device as QuickScan recordings are taken continuously between normal scheduled recordings. QuickScan works in the following manner: the vbOnline device performs an entire round of QuickScan recordings (one for each enabled channel) then looks to see if there is a regular scheduled reading to be taken. If there is, the device takes the scheduled recording then immediately moves on to the next entire round of QuickScan recordings. If no scheduled recordings are due the device stays in QuickScan mode, sending the latest readings to the Ascent program every 30 seconds. Note: QuickScan spectrum recordings can also be stored in the SD card flash memory. See Importing QuickScan Recordings from an SD Card (page 121). The QuickScan feature will be of great value in factories with a Distributed Control System because the Ascent program can export the readings via OPC for display on the central control console. QuickScan will also be valuable in smaller installations because alarms can be applied to the QuickScan recordings, leading to any of the usual responses e.g. e-mails sent by the AscentWatcher program, or relays activated on the vbOnline device. The QuickScan schedule entries that are created will depend on the sensor that is assigned to each location - vibration sensors will create overall schedule entries while most others, such as temperature sensors, will create average value schedule entries. For accelerometers the recording is automatically converted to velocity (as used by most machinery condition monitoring standards).
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You can also specify an RPM range for your QuickScan measurements so that these are only stored and used for alarm checking if the machine speed is within range. This will prevent unnecessary triggering of alarms on machines that have known variations in running speed, or which pass through resonant frequencies during run-up or coast down. (If a QuickScan measurement is outside your specified range an error message will inform you that the data was unable to be collected because of the range restriction.) Note: You must have a vbOnline channel assigned to a measurement location in order to create QuickScan schedule entries. If you want to specify an RPM range you must also assign a tachometer. To create a QuickScan schedule entry at a single location, select the location then click the QuickScan button on the creation palette. Alternatively right-click a location and select New>QuickScan. Select the checkbox if you want to specify an RPM range then enter the minimum and maximum values. Leave the 'Automatic' option selected to create schedule entries based on the location's sensor type. Specify how often a QuickScan recording will be stored in the database by entering a value and selecting minutes, hours or days from the drop-down box. (See sub-heading Limiting the number of recordings to keep, at the end of this topic.)
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Click OK to apply the QuickScan schedule entry to your chosen location(s).
Note: You can quickly apply QuickScan schedule entries to every location on a point or machine by selecting that point/machine instead of selecting an individual location. QuickScan recordings applied to any channel pair (for example channels one and two, or channels three and four) must both use the same tachometer. If different tachometers are assigned, RPM recordings taken on one or both channels may fail. The QuickScan schedule entries will appear in the navigator tree like normal schedule entries but are differentiated by their icon.
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Limiting the number of recordings to keep The number of QuickScan recordings that are taken over the course of a day can be quite substantial. We recommend that you set a limit on the number of recordings to keep. The default value is one recording per QuickScan schedule entry every ten minutes.
Creating Alarms for QuickScan Schedule Entries

Alarms for QuickScan schedule entries are set up in the same manner as numeric data alarms. See Creating/Editing Alarms for Numeric Data (page 75).
Speeding up QuickScan
Follow these hints if you need to achieve the quickest possible scan rate: Reduce the number of channels being scanned. Apply QuickScan only to channels that really need continuous monitoring. Arrange these channels in pairs. The vbOnline device measures pairs of channels simultaneously e.g. 1 and 2, 3 and 4 etc (i.e. an odd channel and the next even channel). Assign the channels to minimize the number of pairs to be scanned; if neither channel 3 nor 4 are being QuickScanned then the device skips to channels 5 and 6 etc. Choose fast scanning sensor types. IEPE/ICP accelerometers are the slowest sensors to scan as they must be powered up, settled, integrated to velocity (to be in line with ISO and TA alarm setting norms) then recorded. All this typically takes about 5 seconds. The fastest sensors to scan are self-powered, DC coupled, not requiring integration. These only take about 2 seconds to scan.
The classic example of such sensors is proximity probes (which result in overall readings in displacement). Velocity sensors with an external power supply e.g. a signal conditioning box, would also comply provided you choose an appropriate 'Voltage Range and Coupling' for the signal level in the Sensor Setup window e.g. DC 10...10 V.
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Accelerometers can also potentially be used this way provided the signal conditioning box performs the integration so that the sensor is always settled and ready to record.
Pulse Count
The vbOnline measurement device is capable of retrieving and storing 'pulse count' rates from pulse output particle detection sensors. That is, the number of pulses detected over a given period, such as pulses per second/minute, where each pulse indicates the detection of a single ferrous particle in a flowing liquid (typically oil).
Create a Pulse Count Schedule Entry

Right-click a point or location in the Ascent software navigator and select New>Pulse Count Schedule Entry, or press the Pulse Count Schedule Entry button ( ) on the creation palette. The 'Count Rate Schedule Entry' window will open.
Click the 'More' button ( Configuration' window.
) to open the 'Device Channel
Select the vbOnline device from the vb Device dropdown list and a tachometer input from the Tach dropdown list that will be connected to the oil sensor. Click OK. Type a measurement duration into the Time Duration text field.
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Select a measurement duration unit from the unit dropdown list. The available options are seconds, minutes or hours. Note that the maximum permitted measurement duration is nine hours. Click OK. The new schedule entry will be displayed in the navigator list, appended with the tachometer input selected, measurement duration and unit type (Hz or CPM, for example) in brackets.
Criteria and Conditional Monitoring

Note: Creating criteria is optional. Once your monitoring program is operational you can add criteria at a later stage to fine-tune the data collection cycle to more closely monitor particular conditions of interest. You may sometimes want to collect recordings only when a machine is running in a particular operating mode; for example when it is running at a particular linear speed. You can control when recordings are collected using Criteria. Criteria define a condition or machine state that must be met before a recording is taken. An example of a condition is 'the machine must be running'. If this condition is met the vbOnline device will take a recording; if the machine is switched off no recording is taken. To determine whether a condition is met or not you will need to set up a numeric data schedule entry to measure a particular output such as linear speed, temperature or machine running speed. These numeric data schedule entries return a single value which is then matched against whatever criterion (condition) you specify. Criteria are set up as a three stage process: 1. First create a numeric data schedule entry to measure a particular output such as machine running speed (see Creating Numeric Data Schedule Entries on page 73 for instructions).
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2. Second, create a criterion that specifies a condition, such as a small range of running speeds that an RPM must fall between. The numeric data schedule entry will be used to determine whether this condition is met. 3. Third, assign this criterion to as many schedule entries as you wish. When the numeric data measurement is taken its value will be compared with your criterion to see if the condition has been met. If the condition has been met then a regular recording (vibration, current, temperature etc.) will now be taken.
Validity Period and Retry Interval

To create criteria you must first create a numeric data schedule entry then specify a range of values that this measurement must fall between. Once this has been done you can specify how long the criteria measurement is valid for. That is, how long after it has been taken that it may continue to be used. You may also instruct the vbOnline device whether or not to take the criterion measurement again (after a set amount of time) if the criterion is not met on the first measurement attempt. Specifying Validity Periods allows you to reduce unnecessary recordings because you won't have to take a criterion measurement over and over again to determine if a machine is still in the same operating mode. Simply specify a length of time that a measurement value remains valid and can be used. For example, consider a schedule entry that has a criterion assigned to it with a validity period of 5 minutes. When the criteria measurement is taken its value is recorded and locked in place for 5 minutes. Within this 5 minutes there may be another schedule entry that uses the same criterion due to be taken. The OnlineManager program will first check to see if the validity period on the original criterion has expired: if it has, the criteria measurement will be retaken for the next schedule entry; if it has not expired then the OnlineManager program will re-use the original criteria measurement to determine if the next schedule entry will be recorded.
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You should set the validity period according to how often the machine changes state/speed. For example, paper machines tend to run at the same speeds for many hours, so the validity period can be set to several minutes with minimal risk that the value will become out of date. Other optional settings you can specify for a criteria measurement are the Retry Interval and Number of Retries. The retry interval and number of retries will be of most use for machines whose operating mode changes often or for machines that run intermittently. When the OnlineManager program tries to take a schedule entry recording that has a criterion assigned to it, the criteria measurement is taken first to see if the value falls within the required range. If the value does not fall within the required range the measurement is taken again after a timeout equal to the retry interval. The retry process repeats for the number of retries you have specified OR until the criteria is within range. For example, a criterion is created with a retry interval of 1 hour and number of retries set to 3. The first time the criterion is evaluated its value is outside the specified range (so the schedule entry it is assigned to is not recorded). One hour later the first retry is taken this also fails. After another hour the criterion is re-taken again (and again fails). The third and final retry is taken an hour later - its value determines if the associated schedule entry is recorded or not. If any of the retries had succeeded in meeting the criteria range then the schedule entry would have been recorded and any further retries would have been cancelled.
Creating Criteria
To create criteria, first create some numeric data schedule entries at your chosen machine locations. (If you have not already done so please read Measuring Motor Current, Temperature and Other Signals on page 72 and Creating Numeric Data Schedule Entries on page 73, to learn what types of signals can be measured and how to create the schedule entries.)
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In the Online Device Setup Wizard click the button for step 4 (if the Wizard is closed open it by selecting Edit>Online Device Setup). In the Online Schedule Entry Configuration window, locate the numeric data schedule entry that will be used to create this criterion then click this row to highlight this entry. From the menu select Options>Use as Criteria. This opens the Recording Criteria window
Give this criterion a meaningful description that describes its purpose, such as the machine/point it applies to, what it is measuring and the range of values it encompasses. This will make it easier to identify later if you create a large list of criteria. Enter a range of values that a measurement must fall between to meet this criterion. You may specify negative numbers and non-integer values such as 1.8. If required, enter a validity period for this criterion. This can be specified in hours, minutes or seconds.
If required, enter a retry interval and the number of retries to carry out. Select the Post validation checkbox if you wish to confirm that the criteria is valid (that is, within the specified RPM range) both before and after the recording is take. This will prevent measurements that exceed the specified criteria range during recording from being stored. Click OK to close this window.
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Record RPM from OPC source It is also possible to store the initial criteria from an OPC source as an RPM. To do so you must configure the OPC sensor to measure in Hz or CPM (Edit>Manage>Sensors then Add>Standard Sensor or Edit then click the top Other button and select Hz or CPM). Alternatively, to record linear speed rather than RPM specify the diameter of the roller pulleys at the the Point location (right-click the Point in the navigator tree and select Edit). Both methods will result in the enabling of the Use as a source of machine RPM checkbox at the bottom of the Recording Criteria panel.
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Store all OPC values for this machine This checkbox is used to instruct the OnlineManager application to record all OPC schedule entries if the initial criteria recording is successful. If post-validation is enabled and these checks are also successful, the OnlineManager application will once again record all OPC schedule entries. This process ensures that the OPC recordings are taken as close to the initial vibration recording as possible. See also the Ascent Software Reference Guide section 'Associating Process Variables with Vibration Recordings' for charting and additional configuration information. NOTE: Only use the 'Store all OPC values for this machine' option when the OPC server is fast and reliable. For example, it should be on the same LAN as OnlineManager application, and have a response (ping) time of less than 50 ms. Discarding criteria measurements Because criteria measurements are only used to determine if a recording should be taken, these measurements are automatically discarded after use rather than being stored. This is done to reduce the potential size of your database. However, you can choose to keep criteria measurements if you wish to do so (see Discarding Recordings Automatically on page 127 for more information).
Assigning Criteria
Once criteria have been created they can be used at any location on a machine. For example, you might have a single tachometer attached to a machine to take running speed measurements. You can create a single tach schedule entry with one criterion (running speed must be between values x and y) then assign this criterion to every location on your machine so that the device will only take recordings if the machine is switched on. To assign criteria, select a machine in the navigator that you want to apply this criteria to. (If you have closed the Wizard, from the main menu select Edit>Online Device Setup then click a vbOnline device to select it and click the button for step 4.)
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In the Online Schedule Entry Configuration window, select a location to apply the criteria to then use the 'Criteria' dropdown boxes to assign criteria to one or more paramsets (you can use the 'copy and paste' method here to paste the same criterion to multiple paramsets). If you have not created any criteria the drop-down boxes will be empty. When you've finished assigning criteria click OK then click Close to close both this window and the Wizard.
Criteria measurements taken with one vbOnline device can even be used to control recordings on other vbOnline devices. For example this may be appropriate on a paper machine that measures linear speed at just one location but uses ten or more vbOnline devices to monitor all vibration sensors. The criteria's validity period should be reasonably long in such a situation ( 5 minutes) otherwise the vbOnline device which measures speed will spend all its time performing this task in response to criteria requests from the other vbOnline devices.
Variable Speed Machines

When a machine has multiple operating modes, for example variable operating speeds, this can present problems when trying to trend data, compare data or set alarm levels. Vibration amplitudes fluctuate depending on the operating mode of the machine, perhaps giving the appearance of a fault where none exists. Alarms that cover peaks such as running speed will no longer be valid if the running speed changes significantly. You cannot compare data taken on a machine running at 1800 RPM with measurements taken on the same machine running at 3600 RPM. Also, how will you know when the machine is operating in one mode or another? The solution is to instruct the vbOnline device to take measurements only if the machine is in one or more specific operating modes, and to keep the recordings from each mode separate.
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Example: A user wants to monitor a machine that usually operates in one of two modes - near 1800 RPM or near 3600 RPM. The user sets up two schedule entries at the same measurement location, each with its own parameter set and alarms. One schedule entry will be recorded only if the RPM falls within the criteria range 1700-1900 RPM while the other will be recorded if the RPM falls within the criteria range 3400-3800 RPM. (Note that these two criteria are created from a single tach schedule entry.) When the OnlineManager program tries to take the first recording it sees that this schedule entry can only be taken when a specific criterion is met. To determine whether the criterion is met the program instructs the vbOnline device to take a tachometer reading. The OnlineManager program finds that the criterion is met (the machine is running at 1786 RPM) so the first schedule entry is now recorded. The program then moves to the second schedule entry and sees that this also has a criterion assigned to it. The program re-checks the RPM criteria, which fails as the RPM does not fall within the specified range (the machine is still running at 1786 RPM). The second schedule entry is ignored. The 1800 RPM and 3600 RPM recordings will be kept separate in the navigator, each stored under its own schedule entry.
Editing Recording Intervals and Criteria

Note: This feature operates only in conjunction with the OnlineManager application. Measurements cannot be taken with the Ascent software's 'Record Now!' option. Recording intervals and criteria are not location-specific so they can be assigned to any machine; therefore, any changes in a recording interval or criterion will affect all machines that use it. If you want to change only one instance of a recording interval or criterion you will need to create a new one and re-assign this to your chosen location(s). Whenever you need to change any part of a vbOnline setup, open the Wizard and click the appropriate numbered step button.
To re-open the Wizard select Edit>Online Device Setup. Click the button for step 4 then select any machine in the navigator if the window is empty. From the Options menu in this window select Options>Edit Recording Intervals (or Edit Recording Criteria). The Recording Intervals Editor is displayed below (both Editors are similar).
In the Editor, select the item you wish to change then click Edit (if you are editing a recording interval another window will open - select a recording interval and click Edit again). Make your changes then click OK to close the window. (If you are editing a recording interval click OK twice to close both windows. Now click Update. This will update the 'next measurement due' date for any recordings that use this interval).
Click Close, Save then Close to close the Wizard.
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Dynamic Criteria
Note: This feature operates only in conjunction with the OnlineManager application. Measurements cannot be taken with the Ascent software's 'Record Now!' option. Dynamic criteria are used to take measurements from machinery that operates intermittently or which does not maintain a steady state for long; for example a moving crane that only runs for 15 seconds at a time. The use of dynamic criteria ensures that recordings are only taken during a period of stable operating conditions. Measurement triggering can be either running speed based or derived from an average value (process variable) measurement e.g. the flow rate obtained from a DCS output signal. You can configure triggering so that either one or both of the speed and average value have to be within specified ranges. Example: 1. The dynamic criteria is set up to trigger a recording when a machines running speed falls within the 1000 to 1200 RPM range and its flow rate falls within the 80 to 100 liters per second range. 2. After recording has begun the vbOnline device continually checks the speed and flow rate to see if they are staying steady, relative to a user-specified 5% tolerance value for the RPM and 5 L/s tolerance for the flow rate. 3. In this example the running speed stays relatively steady but the flow rate varies by more than the specified tolerance the measurement is aborted. 4. The vbOnline device re-checks the machines speed and flow rate and finds that they are still within the desired ranges. The recording is triggered again. The tolerances are re-positioned within the ranges to take into account this new recording's initial RPM/flow rate.
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5. This triggering/checking/aborting process continues until the recording is successfully taken or until a user-specified time limit is reached.
Triggering the recording process
Notes Dynamic criteria can be applied to frequency, time and demod recordings. The triggering criteria can be derived from a tachometer or any DC average value reading onboard the vbOnline (or both of these). If you are using the average value as your triggering criterion you must use both an odd and an even channel (i.e. the channel used to take your criteria and the channel used to take your recording of interest cannot both be odd, or even, but must be one of each). To set up dynamic recording criteria open the Online Device Setup Wizard and click the button for step 4.
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Dynamic criteria are listed beside your regular criteria and you can apply both to the same schedule entry as they are not mutually exclusive. Select Options>Edit Dynamic Criteria then click Add. Recordings will be triggered when a machines state matches your settings.
Note: dynamic recording criteria are specific to a single vbOnline device so they cant be used to trigger recordings on another vbOnline device. Enter a descriptive name for these criteria and choose whether to use the machines running speed or some other process variable as the triggering mechanism. You can use both if you prefer.
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To use the RPM criteria select the 'Use RPM as Criteria' checkbox - the associated fields will become editable. Specify an upper and lower limit for the RPM. When the running speed is within this range, recording will begin as soon as the settling time has elapsed. Enter a percentage value for the RPM Tolerance. The tolerance specifies a permissible amount of variation from the measurement's starting RPM. The default is 5% on either side of the initial RPM value. If the RPM varies by more than 5% of its starting value the recording will be aborted and re-started when the RPM next enters the RPM range. To use the Average value as your criteria select the corresponding checkbox. Choose which channel, and therefore which sensor, will be used to trigger the recording. (If your triggering channel is odd then you will only be able to apply the criteria to even numbered channels and vice versa.) Selecting the channel causes the sensors units to appear beside the other fields. Set the range and tolerance as before, but note that this tolerance is an absolute value rather than a percentage. Now specify an additional settling time and a time limit for taking the recording. The additional settling time is used to allow a machines speed or other process variable to settle into a steady state before the actual recording begins. The time limit simply states how long you want the vbOnline to continue attempting to take a recording if it is not successful on the first attempt. Click OK to then Close to return to the Online Schedule Entry Configuration window.
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To apply dynamic criteria, select them from the drop-down box. Dynamic recording criteria are specific to a single vbOnline device, therefore the 'Dynamic Criteria' drop-down boxes will only display criteria that can be applied to your selected schedule entry.
When Should I Use Dynamic Criteria Over Initial Criteria?

Dynamic criteria are ideal for machines that vary in speed often. Use dynamic criteria when you need to ensure that recordings are taken during a period of stable operating conditions. Note: With dynamic criteria no other recordings can be taken until the current recording has either finished or timed out. This is because the Turningpoint device is busy checking if the criteria are within range. You should not use dynamic criteria if it is essential to monitor all channels frequently. Initial criteria (the more conventional criteria type based on a single initial criteria measurement rather than an ongoing criteria measurement of dynamic criteria) are ideal for machines that run at the same speed for long periods. Use initial criteria when frequency of monitoring is important.
Editing Dynamic Criteria

To re-open the Wizard, select Edit>Online Device Setup. Click the button for step 4 then select one of these editing options:
1. To view the criteria for a specific vbOnline device, locate a machine that has been assigned to that device then click the 'Dynamic Criteria' drop-down box and select the three dots. 2. To view the complete list of dynamic recording criteria for every vbOnline device, from the menu select Options>Edit Dynamic Criteria. In the Editor, select the criterion you wish to change then click Edit.
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Make your changes then click Close to close the window. Click OK then Close to close the Wizard.
Configuring Tachometers/Speed Sensors

For a typical, basic machine comprising a motor, a coupling and a driven device e.g. a pump, a single speed sensor will be installed. The many vibration sensors on the machine can all obtain the RPM from this one speed sensor.
Basic machine with speed sensor
The Ascent program also caters for the situation where the machine includes a gearbox or other fixed ratio drive such as a belt or chain. The two (or more) shafts in the machine will be turning at different speeds but these speeds are all related to each other. As with the basic machine configuration, only one speed sensor is required; however, you must tell the software how fast each shaft is turning compared to the shaft where the speed sensor is located. This ratio is called the 'RPM multiplier' and is assigned to specific points on the machine. The tachometer reading is then multiplied by the point's RPM (or 'Tach') multiplier value to determine the true running speed for individual shafts (the default multiplier value is 1).
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Fixed-ratio-drive machine
To add an RPM multiplier value to an existing point, rightclick the point in the navigator and select Edit.
RPM Multiplier (Machine set to 'RPM-based')
Enter an RPM multiplier value. Click OK when you are done.
Note: Tachometers are assigned to machine locations when you configure vbOnline channels (see Step 3: Assign Channels to Measurement Locations on page 58 for instructions). The Ascent program also provides for the situation where a single vibration sensor is used to monitor two shafts turning at different speeds. A common example is on a gearbox as shown in the next diagram. The arrow indicates the best available location for measuring both the input shaft and the low speed shaft from the gearbox.
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Single vibration sensor monitoring two shafts
To set up measurements for this situation it will be necessary to define two points (and two measurement locations with appropriate schedule entries and alarms) that represent the same physical location on the machine e.g. Sludge Pump - Pump DE Input - Vertical Sludge Pump - Pump DE LSS - Vertical The schedule entries at both locations should be configured to use the same vbOnline device, channel and speed sensor. The only difference between the two locations is that the Pump DE LSS (low speed shaft) point should have its tach multiplier set to 0.25 instead of the default 1.
Linear Speed Machines

The rollers in a linear speed machine, such as a paper machine, will turn at different speeds due to their different diameters, but these speeds are all relative to the linear speed of the paper. To allow the software to calculate the correct RPM for each roll you must enter the RPM multiplier at each point as the ratio of: <roller diameter at tach sensor> / <roller diameter at point>
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Example: The tachometer is installed on a 1 m roll. A point with a 0.25 m roll will require an RPM multiplier = 1 / 0.25 = 4. Paper machines will usually have more than 32 points that require monitoring so you are likely to use several vbOnline devices. Generally only one tachometer is needed for an entire machine, so you can either install a tachometer on a roll near each vbOnline device or you can use a single tachometer to drive several devices. Wiring for this latter setup is described in Connecting Tachometer Inputs (page 23).
Creating a Structure Report

As you set up your vbOnline system you can create structure reports that detail the system's physical connections (which channels, tachometers and sensors are assigned to each location), and its measurement scheduling system (what recording intervals and criteria have been assigned). These reports can be produced as hard copy references that can then be used to set up other machines in identical fashion. If a machine is disassembled and sent away for maintenance these reports can be used to quickly put everything back the way it was. Each of the numbered step buttons on the Online Device Setup Wizard will open a specific configuration window. These configuration windows are used to generate the reports. The following image shows a preview of an online channel configuration report.
To create a report detailing the setup of a single machine, select that machine in the navigator then select Edit>Online Device Setup. (To select all machines in a folder select the folder icon at the top of the navigator) Click a numbered step button to display a part of your system structure e.g. click Channels, Tachs, LEDs to display which channels, tachometers and LEDs are connected to a particular machine. Right-click anywhere in the displayed window and select Preview, Print or Export.
Preview displays the report on-screen without printing it. After previewing, click the printer icon at the top of this window to print the report. Print sends the displayed report directly to the printer. Export creates a CSV file that can be e-mailed off site and opened on another PC using a spreadsheet program such as Excel.
Section 4: Testing Your System

Testing LEDs and Relays
You can test alarm and relay LEDs (and whatever is connected to the relays) by manually activating them as follows: From the main menu select Edit>Online Device Setup. Select a vbOnline device to test and click Edit. Click the 'Tasks' tab then click Set Outputs.
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Select the alarm or relay LED checkboxes you wish to activate than click Send. A message will display telling you that the outputs have been successfully set (check the LEDs now - see note at end of topic). Uncheck the alarm and relay LED checkboxes when finished and click Send, then click Close, OK then Close to close the Wizard.
Note: This test requires a visual inspection of the LEDs so you will need to decide on the most efficient way to check each device. One method is to have one person in front of the computer activating the LEDs and a second person walking round checking each vbOnline device and reporting the results via cell phone or radio. Alternatively one person can walk round the factory with a laptop and RS232 communication cable. This person can connect the laptop to each vbOnline device in turn to activate the LEDs and relays then view the results (see Making a Direct Serial Connection via Serial Comms on page 40).
Taking Recordings Manually

Once Ascent/vbOnline communications have been set up and the Ascent software knows which schedule entries are to be recorded on which channels, you can test the system. To take a test recording, right-click a schedule entry in the navigator and select Online Devices>Record Now! or press Ctrl-Alt-R on your keyboard. The vbOnline device will take the measurement (this may take a short time as the sensor settles, various communication transactions take place etc). Any recording interval or criteria associated with this schedule entry will be bypassed. The recording will automatically appear in the lower navigator window when the measurement is complete.
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Problems? If you have not assigned a sensor, channel or vbOnline device to a schedule entry Ascent will not be able to take a recording. The Online Channel Configuration window will open automatically to allow you to assign these now. If you get an error message such as the one below or similar, read it carefully to determine the problem.
If you attempt to take a recording when the vbOnline device is actively measuring you will get an error message stating that the device is not currently ready. This is likely to occur if the OnlineManager program is running or if another user is also trying to take a recording manually. You may need to stop the OnlineManager program (see Stopping the OnlineManager on page 115) and abort the active recording (see Aborting a Recording on page 107).
Testing Sensor Connections

You can perform a quick, functional check of each sensor by using the technique described in Taking Recordings Manually on page 103. However, we recommend that you perform a more thorough, one-off, post-installation test to ensure that each sensor is working as expected and is connected to the correct channel. This test requires two people and a convenient form of communication e.g. radios. One person gently taps each sensor in turn while the other takes recordings manually on each sensor, looking for signal spikes caused by the tapping. (A signal can also be induced by some other means e.g. sliding a feeler gauge between a prox probe and stationary shaft.) The person taking the recordings then reports the result back via the radio and the test repeats with the next sensor.
A time waveform recording is the most appropriate as the tapping will appear as periodic spikes instead of confusing spectral patterns. Ideally, use the native measurement units of the sensor e.g. Accel for an accelerometer. The time waveform schedule entry used for the test can be copied and pasted into each measurement location in the Ascent software then deleted once testing is complete. Create a list of machines and their measurement locations to aid co-ordination between the two people. A machine list can be quickly created in the Online Device Setup Wizard using the Export function (see Creating a Structure Report on page 100). Create a time waveform schedule using the Ascent software. The number of samples and duration must be sufficient to capture the transient tapping signal e.g. 1024 samples, 2000 ms duration. Copy and paste this schedule entry to each machine location (this is only appropriate if all sensors are of the same type). A single schedule entry can be pasted to every location simultaneously - see sub-heading Copying to multiple locations, at the end of this topic. Now send one person to the factory floor to perform the tapping. Test each sensor in turn by right-clicking a schedule entry and selecting Online Devices>Record Now!. This procedure must be carefully synchronized to ensure you capture the signal spikes. Continue until it has been verified that every sensor responds appropriately to the applied signal.
Problems? If a sensor does not respond correctly check the following: Is the sensor correctly wired into the vbOnline device? (Wrong channel? Wires swapped? Wires not clamped in screw terminal?) Is the sensor assigned to the correct channel in the Ascent software?
Have the sensor settings been defined correctly in the Ascent software? (Drive current On/Off? Correct voltage range and coupling?)
Copying to multiple locations Right-click the schedule entry and select Copy Branch to Clipboard. Right-click the top-level folder to select every machine in the folder then select Paste. (To selectively choose individual machines, select each machine in turn rather than the whole folder.) The Ascent program will offer to paste the item to all the appropriate places that exist below the item you have selected. Click Yes to confirm.
Testing Tachometer Connections

Confirm that the vbOnline device is receiving pulse signals from connected tachometers using a simple visual post-installation tachometer test. From the main menu select Edit>Online Device Setup. Select a vbOnline device to test and click Edit. Click the Tasks tab then click Tach Test. Visually inspect the vbOnline device's left-hand LED set. Each green 'OK' LED will illuminate briefly as the input for the corresponding tachometer channel is scanned. If a tachometer signal is detected, the amber 'Alert' LED above the 'OK' LED will also illuminate. The scanning sequence will be repeated until the test is halted.
Note: The tachometers being tested must be powered and receiving a signal (i.e. equipment being monitored must be in motion).
The tachometer test will cease when another action or task is performed by the vbOnline device. For this reason ensure the OnlineManager software application is stopped, and that no operators will manually request vbOnline device measurements via the Ascent software, while performing this test.
Aborting a Recording
When taking a manual recording (the Record Now! CTRL-ALT-R option) the vbOnline device may return a 'busy' message. This indicates that it is either taking a recording for the OnlineManager program or another user is taking a recording manually. In order to take your recording you will need to abort the active recording (as described below). You may also need to stop the OnlineManager program (see Stopping the OnlineManager on page 115) or ask other users to stop taking manual recordings. To abort a recording, from Edit>Online Device Setup. the main menu select
Select a vbOnline device then click Edit. Click the 'Tasks' tab. Click Abort to stop the active recording.
Adjusting the Connection Speed Settings

Note: You will only need to adjust the Ascent/vbOnline connection speed settings if you have difficulty communicating with your vbOnline device. Before altering the connection speed settings, you should first check that: the device is powered on the green status light is flashing the Ethernet or serial cable is plugged securely into the vbOnline the Ascent/vbOnline link works with other vbOnline devices the correct IP address or serial port is being used
the correct vbOnline and channel are assigned to any schedule entries you are trying to record
The connection speed of your online system will depend on the type of physical setup being used (LAN, serial connection, wireless connection etc). The connection speed selected in the Ascent software must match the actual connection speed of your system in order for the vbOnline and Ascent software to communicate. If you are experiencing difficulties connecting to a vbOnline you can adjust the default settings, which are set to the most common connection type (fast connection speed). Note: Changing the connection speed settings within the software will not alter the physical connection speed of your system connection speed settings are only used to describe the speed of your existing connection. From the main menu select Edit>Online Device Setup. Select the vbOnline device whose speed settings you wish to alter and click Edit. Click the 'Setup' tab then click Link Speed.
From the 'Presets' drop-down box, select the description that best describes your system's connection speed. Use the following table as a guide:
Type of Connection LAN, serial connection Wireless e.g. cell phone Ranger wireless sensor Other
Suggested Connection Speed Fast Link or Medium Link Slow Link Ranger Custom Configuration
Select 'Custom Configuration' only if you cannot establish a connection using any of the defaults. You will need to manually adjust the other connection timing parameters in this window. This task should be carried out with the supervision of the network administrator.
Section 5: Taking Recordings OnlineManager

The OnlineManager program is responsible for reading the recording intervals you set up and instructing the vbOnline device(s) to take the recordings. You can also take measurements manually (without a recording interval) at any time. See Taking Recordings Manually on page 103 for more information.
Managing Many vbOnline Devices

When you have more than one vbOnline device the OnlineManager program communicates with each device in turn, instructing it to take recordings. As each device receives its instructions it will begin the recording process immediately. This means that multiple vbOnline devices can collect data at the same time. The process of retrieving and saving recordings to the database takes a few seconds to carry out, thus if you have many vbOnline devices this could potentially slow down the rate at which recordings are taken. To speed up the data collection process you can run several instances of the OnlineManager program with each one managing its own Ascent database and vbOnline devices. There are some important points to bear in mind with this approach: 1. You cannot run several instances of the OnlineManager program on the same computer. Each instance must be installed on a separate PC. 2. The OnlineManager programs must each work with their own database (they cannot share the same Ascent database). 3. You can have more than one Ascent database on a PC. Example configuration: You have 3 large paper machines with 300 or more points on each machine.
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Assign as many vbOnline devices to the 3 machines as needed. Create 3 databases, one for each machine. Install 3 OnlineManager programs on separate computers to manage each group of vbOnline devices. Each OnlineManager program will read and write data to one of the 3 Ascent databases.
You can even split parts of a machine across several databases if the number of recordings to be taken is expected to slow the collection time considerably e.g. create separate databases for the machine's drive end and non-drive end. This setup will require you to open each database in turn (if they are all stored on one PC) to view the separate sections of the same machine.
Using Auto Save

We recommend that you use Ascent's Auto Save function when the OnlineManager and Ascent programs are running at the same time. Auto Save automatically saves changes as they are made, thereby preventing deadlocks caused by more than one person or process trying to update an Ascent database at the same time. Auto Save is turned on by default. To toggle this feature on/off, from the Ascent main menu select Options>Auto Save.
Note: Turning on Auto Save will disable the Ascent program's Undo\Revert function i.e. if you mistakenly delete an item you will need to manually re-create it. For this reason we recommend turning off Auto Save it you are deleting large numbers of items.
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Using the OnlineManager

To run the OnlineManager program use the Windows Start menu (Start>All Programs>Commtest>Ascent>OnlineManager).
The first time you run the program the Select Database window will appear. Select the database to monitor from the drop-down menu then click Open. (You will be automatically connected to this database when you run the program from now on.)
After a few seconds the OnlineManager window will appear. To begin taking automated measurements select Program>Start from the menu.
The program writes the transactions to the screen as they occur. Only the last 50 events are displayed in this screen: a more complete history can be retrieved via the log viewer (page 117). Verbose mode lists each step in the measurement process and is displayed by default. If verbose mode is switched off the display will list only the start and finish of each recording. To de-activate verbose mode, from the menu choose Options>Verbose Mode. To re-activate verbose mode repeat the process.
Measurements are added to the database as they are recorded. Any users who are currently using the Ascent software will see a Refresh button appear on their toolbar. When this button is pressed, that user's view of the database will be updated and the new recordings will appear in the navigator.
To set an automatic refresh interval in the Ascent software, click the dropdown arrow beside the Refresh button. Automatic refresh intervals may be set to one hour, 10 minutes or every minute. Once the set interval has passed, and new recordings have been taken, the user's view of the Ascent database will be updated and the new recordings shown in the navigator.
Starting Recording Automatically

You can configure the OnlineManager program automatically taking recordings at program startup. Select Options>Configure. Select the 'Run on start up' checkbox. to begin
Manually Stopping and Starting the OnlineManager

Note: If the OnlineManager program is running on a remote PC you will need to ask the person in charge of that computer to carry out this procedure for you. To temporarily halt recording, from the menu select Program>Stop now!. This resets the vbOnline device without closing the OnlineManager program. To re-start automated recordings select Program>Start.
Note: If instrument comms has previously been lost, the Start option will not attempt to take any of the missed recordings that were scheduled during the outage. If you would like OnlineManager to take these recordings (to 'catch up'), select the Start (including overdue) option. OnlineManager will take all overdue recordings in their originally planned order. Bear in mind that this may take some time, and may impact future scheduled recordings if you have a large site installation or a slow network, or scheduled recordings that are due shortly. In this case, select Start only. To close the program completely click Close. No more recordings will be taken until the OnlineManager program is re-opened and Program>Start or Program>Start (including overdue) is selected.
The option Stop now! instructs the OnlineManager program to stop taking recordings immediately. The current recording(s) will be aborted and no alarms will be checked. If you select Stop now! when the program is actively communicating with a vbOnline device you may need to use the Abort Recording function in order to reset that device (see Aborting a Recording on page 107 for instructions on how to perform this task).
Selecting a Different Database

The OnlineManager program can take recordings from one database at a time.
To select a different database, from the menu select Options>Change Database. Choose another database from the drop-down box and click Open, or click Browse and select another database.
The last database you viewed will be selected by default the next time you run the program.
Resetting Relays Following a Machine Shutdown

Before resetting a relay you will need to diagnose and fix the problem that caused it to trigger. Once the problem has been fixed, follow the procedure below to re-start your machine. In the Ascent program right-click the affected machine and select Online Devices>Manual Relay Configuration.
Change the Mode to 'Manual (Open)' or 'Manual (Closed)' as required to re-enable the relay and click OK. If the machine was shut down as a result of the triggered relay you can now re-start the machine.
Once you have established that the problem has been eliminated you can change the Mode setting back to 'Active'. Right-click the affected machine and Devices>Manual Relay Configuration select Online
Select the 'Active' Mode to re-enable the relay.
Click Apply then Close to finish.
Logging the Measuring Process

The online log lists all the actions taken by the OnlineManager program, providing a history of transactions that occurred while the system was unattended. You can use the online log to view all transactions, show a basic summary of the recording jobs or display just those jobs that failed. All this can be done over a specified data range. If the OnlineManager program is not yet running, start this application now (see previous topic for instructions) then select a database to view. From the menu select Log>View.
In the 'Details' section of the form, select which transactions you would like to see (full, summary or failed jobs). Click View Log to perform the search and list the results. When you have finished viewing the log results click Close.
Choosing a date range Type your chosen date range directly into the 'From' and 'To' boxes or use the calendar as described below.
Click the 'From' drop-down box to open the date selection calendar.
Use the
and
buttons to change the month/year.
Click one of the numbered days to select it. Repeat the date selection process for the 'To' drop-down.
Tip: To return the 'From' and 'To' fields to today's date, click at the bottom of the calendar.
Printing the Log

From the menu select Log>View and select which transactions you would like to see (full, summary etc) and the date range. Click View Log to perform the search and list the results. From the menu select Grid or right-click within the window and select Preview, Print or Export.
Preview displays the log on-screen without printing it. After previewing, click the printer icon at the top of this window to print the report. Print sends the displayed log directly to the printer. Export creates a CSV file that can be e-mailed off site and opened on another PC using a spreadsheet program such as Excel.
Deleting Data from the Log

Log data is deleted from the log table at OnlineManager start up and after each hour that it is running. By default the OnlineManager program will store 7 days of data. To change the number of days of data to keep in the log select Options>Configure then click the 'Log' tab. Enter the new number of days then click OK.
To delete all data from the log table, from the OnlineManager program's main menu select Log>Delete Entries then click Yes.
This does not remove the recordings from your Ascent database. To remove recordings from an Ascent database see Data Thinning (page 124). You can also discard specific measurement types automatically, e.g. measurements that don't trigger any alarms, rather than storing them in the database. This will significantly reduce your data storage needs. See Discarding Recordings Automatically (page 127) for more information.
Viewing Your Data

Once data has been collected, it can be displayed and manipulated using the Ascent software. Please read the Software Reference Guide for details of how to use charts and reports etc.
Storing and Retrieving QuickScan Spectra

Note: This feature only applies to vbOnline devices that are fitted with the optional SD memory card reader. QuickScan recordings are continually taken between your regular scheduled recordings. The latest vibration overall values are sent to the database every 30 seconds, while the QuickScan spectra are stored on the SD memory card and eventually overwritten when the card becomes full. You can retrieve these QuickScan spectra and import them into your database for analysis when the need arises. This allows you to investigate recordings taken during an abnormal event. If a machine shutdown was triggered, analyzing the spectra leading up to (and after) the abnormal event can help you to diagnose the cause of the vibration increase without having to restart the machine. Note: You will need to stop the OnlineManager program before retrieving QuickScan spectra as it is not possible to write to and read from the memory card at the same time. You have two options for selecting which spectra to import: 1. To import spectra taken on either side of a specific event, select a QuickScan recording in the navigator list. This method allows you to choose any QuickScan overall that has been saved to the database over the last few days. 2. To import spectra taken immediately prior to the most recent vibration overall, select a QuickScan schedule entry in the navigator tree. All spectra taken during the most recent vibration overall will be available for import (this is effectively the same as selecting the most recent recording.)
Importing QuickScan Recordings from an SD Card

To temporarily halt recording, from the OnlineManager menu select Program>Stop now! The program will remain open but will cease measuring. In the Ascent program, right-click a QuickScan recording in the navigator list and select QuickScan Spectra....
The left-hand pane displays a summary of each available QuickScan spectrum; the right-hand pane displays the recordings you have selected to import. In the left-hand pane, select any recordings you wish to import (hold down the SHIFT or CTRL keys to select multiple recordings) then click to transfer them across to the righthand pane. To transfer all recordings click . Nothing will be imported until you click OK. If you make a mistake you can remove recordings by selecting them in the right-hand pane and clicking (or to remove all recordings).
When you have finished making your selection click OK to import the recordings into your Ascent database. You should now restart the OnlineManager program; select Program>Start.
The newly imported QuickScan spectra will be displayed in the navigator along with the normal QuickScan overalls. Note: QuickScan spectra are written as raw data to the memory card, which is formatted as a simple circular buffer. The memory card overwrites older recordings as it becomes full. More than one week's worth of QuickScan spectra can be stored before the oldest recordings are overwritten (depending on the number and types of sensors being used in the QuickScan).
Section 6: Managing Data Storage Effectively

Once you have set up a program for collecting and storing machine information, you may eventually store many hundreds or even thousands of recordings in your Ascent database. If a database is allowed to grow excessively large it will gradually slow Ascent's data retrieval and display times. While it is important to collect enough historical data to be able to trend a machine's condition over time, it is not necessary to keep every recording ever taken on each machine. To reduce the size of your Ascent database you will need to reduce the number of recordings stored within it. There are several approaches you can take to do this: 1. Use the OnlineManager program's Data Thinning function to selectively delete recordings either manually or automatically on a regular basis (see Data Thinning on page 124). 2. Automatically discard specific types of recording, e.g. criteria recordings, so that they are never stored (see Discarding Recordings Automatically on page 127). 3. Periodically thin your database by manually deleting old recordings. 4. Use a combination of options 1, 2 and 3 to automatically discard some recordings then delete others manually every few months. 5. Backup your database regularly (every few months or so). Store these old recordings separately on your hard drive or on CD-ROM then delete all recordings from the 'active' copy of your database.
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You can also use Ascent's database optimization tools to compact the database and reclaim lost space, which will help to speed up the program if it is getting noticeably slower. See the Ascent Software Reference Guide, Database Optimization, for more information on backing up your database and using the database optimization tools.
Data Thinning
Data thinning allows you to 'thin out' your recordings by removing unneeded historical data. This can significantly reduce the size of your database thereby improving the speed of data retrieval and display. A thinned out database will also take up less storage on your hard drive. You can use the data thinning feature to keep different numbers of recordings for different time periods e.g. to keep most new recordings but only keep a few recordings from 6 months ago and even fewer recordings from 1 year ago. To help avoid accidental deletions you are required to view the recordings before deleting them. You also have the option of creating a backup file that can be used to restore the deleted data. Data thinning can be carried out using either the Ascent or OnlineManager programs. If you use the Ascent software to perform data thinning you can selectively remove recordings from folders and individual machines (unlike the OnlineManager program where thinning is carried out on the entire database). However, the OnlineManager program has an additional automated data thinning option that is not available with the Ascent software. You can use this to run your data thinning process automatically on a regular basis. (For instructions on performing data thinning using the Ascent software, see the Ascent Software Reference Guide, Data Thinning). To perform data thinning with the OnlineManager program, from the menu select Options>Configure then click the Data Thinning button.
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Step1: 'Entire database' is the only option available for removing recordings when using the OnlineManager program to perform data thinning. Step 2: Choose how many recordings you want to keep over a specified period. Use the drop-down boxes and type numbers into the blank fields to complete this sentence: "For recordings older than X days/months..., keep one recording per X minutes/hours...". Example: "For recordings older than 2 days, keep one recording per 6 hours". You can specify additional periods by clicking Add Row. Any additional rows must have a time defined further in the past than the preceding rows.
Example: "For recordings older than 2 days, keep one recording per 6 hours" "For recordings older than 2 weeks..." "For recordings older than 2 months..." Note: Add Row and Delete Row will always add or delete the bottom row. To keep all baseline recordings or those that have notes or remarks associated with them, select the checkbox(es). Step 3: Click View to see the specific schedule entries and number of recordings that will be deleted, and the total number of recordings that exist for that schedule entry. (The Thin Data button will not become active until you view the records.)
Click Close to close this window then make any changes to your thinning criteria if necessary. Step 4: If you wish to backup your database before removing recordings, select the checkbox and specify where the backup should be stored by either entering the file path or using the button to navigate to a backup folder. When you are ready click Thin Data.
Step 5: This step is optional. Choose how regularly you want your data to be thinned and at what time of the day/night you want the process carried out. The OnlineManager program will apply your data thinning parameters every time the specified number of days has passed. If the thinning process does not successfully complete the OnlineManager program will retry every hour.
Notes: If you make a mistake you can use File>Database>Restore...>Restore from Backup in the Ascent software to restore the data using the backup file you made in the last step. If a recording that has a corresponding dual channel recording is marked to be kept then both recordings will be kept. This does not guarantee that orbit plots will be preserved. Orbit plots may only contain an x axis or a y axis after thinning.
Discarding Recordings Automatically

You can use the OnlineManager program to automatically discard criteria recordings and/or any recordings that do not trigger an alarm. From the menu select Options>Configure then click the 'Data Storage' tab.
By default, criteria recordings are automatically discarded to prevent your Ascent database from filling up with unnecessary recordings. We recommend that you keep this default setting. Select the 'Only keep measurements in Alarm' checkbox then use the drop-down box to select the alarm states whose recordings will be saved.
Each alarm state includes itself and any worse alarm states e.g. if you choose 'OK' any recordings that trigger an alarm of 'OK', 'Warning', 'Alert' or 'Danger' will be saved - all others will be discarded. Bear in mind that if you wish to establish baselines and collect trendable data you will need to save at least some recordings that are in an 'OK' state.
Section 7: Automated Alarm Notification - AscentWatcher

The AscentWatcher program is used to monitor Ascent databases and provides automated notification of any changes in machine alarm state. You can choose to be notified via e-mail, mobile phone SMS/TXT message, on-screen pop-up messages and/or a flashing icon in the system tray.
Pop-up notification message
An icon will be placed in the computer's system tray to indicate a database is being monitored. This will change color when a machine's alarm status changes and optionally flash.
System tray icons indicating machine alarm status
Once you receive notification of a machine's changed state you must 'acknowledge' the alarm to clear the message. Then you can use the Ascent software to display and analyze the recordings that have triggered the alarm(s). Note: The AscentWatcher program monitors entire databases rather than individual folders or machines.
Section 7: Automated Alarm Notification - AscentWatcher 129
Creating AscentWatcher Files

To monitor a database you need to create an .AscentWatcher file. This file contains information that tells the AscentWatcher program which database to monitor and when and how you want to be notified of a machine's changed alarm state (e-mail, pop-up messages and/or a flashing icon in the system tray). These files can be configured to run automatically each time you start your PC (if you do this you will never need to manually start the program after the initial setup). When new data is received by the Ascent software and the AscentWatcher program is running, you will be notified of any changes in machine status. (Alarms are checked automatically by the Ascent software when new recordings are received so the AscentWatcher program will notify you immediately.) Note: You do not need to run the Ascent program to set up your .AscentWatcher files. To start the AscentWatcher program use the Windows Start menu (Start>All Programs>Commtest>Ascent>AscentWatcher). On the toolbar click Config. This opens the Configure window which you will use to tell the program which database to monitor and how you wish to receive alarm notifications. Enter a descriptive name for this configuration e.g. the name of the database you will be watching. This description will be displayed in notification messages, the main AscentWatcher window titlebar and the Windows tooltip when you hover the mouse over the system tray icon. If you are monitoring several databases a well-named description will help identify the database currently being monitored. Select the checkbox if you would like the program to run automatically when you turn on your computer.
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Select a database to monitor. Click the 'Database' tab then either enter the absolute path to the database file or click to navigate to your database. In Windows XP and Server 2003 the default location for databases is C:\Documents and Settings\All Users\Documents\<name of database>.FDB. For Windows Vista, Server 2008 and Windows 7 the database will be stored by default in: C:\Users\Public\Documents.
If you normally log into this Ascent database with a username and password, enter these. If you do not use an Ascent login this means that the defaults are still enabled click Default to automatically fill in these fields. To test whether you can connect to your chosen database click Test (if you cannot connect see sub-heading 'Problems' at the end of this topic).
Note: If you have not previously been granted access to this database the system administrator will need to set up user accounts for each database you wish to monitor. Please contact the system administrator and refer them to the Ascent Software Reference Guide, Creating and Managing User Accounts. Click the 'Machine States' tab and use the drop-down box to choose an alarm state. The AscentWatcher program will send you notification whenever a machine enters this state. Select the type of notification required by checking/unchecking the checkboxes. If you wish to receive e-mail notification of alarm state changes please read the next topic.
Problems? When you click Test or OK to finish filling out the Configure window the following messages will appear if you do not have access permissions to the selected database.
The system administrator will need to set up user accounts in the Ascent software for each database you wish to monitor. Please contact your system administrator and refer them to the Ascent Software Reference Guide, Creating and Managing User Accounts. If you get a different error message read it carefully to try and determine the source of the problem. For example, if the Ascent software cannot connect to your chosen database you may have typed in the path incorrectly.
Setting up E-mail Notification

E-mails can be sent to one or more people by entering their e-mail account details into the AscentWatcher file. If the Configure window is not yet open click Config to open this now then click the 'Email' tab. Enter the name of your SMTP server and its port number (ask your system administrator for this information if you do not know this). If you use Outlook Express for your e-mail you can find this information out for yourself - see subheading 'Outlook Express 6 users' at the end of these instructions.
In the 'Sender Information' field enter the name that you'd like the message receiver to see, e.g. From: 'John Smith'. (If the message is received by you this name will be replaced with the name you have set up in your e-mail program.) Enter your e-mail address in the 'From Address' field. This is the address that will appear in the 'Reply To' field when the message is received. (You can specify any e-mail address here, e.g. one that you use off-site or at home. You do not have to use the 'work' e-mail address on your company's SMTP server.) In the 'Logon Information' fields enter the user name and password required to access the SMTP server. Click Add and enter an e-mail address you want notifications to be sent to. Select the e-mail address with the mouse and click Test. The AscentWatcher program will now send an e-mail to this address to confirm that this notification method is working.
Repeat steps 1-4 to send e-mail notifications to additional addresses.
Note: If you have an existing distribution list that you use to send messages to many people within your company you can use this single address here instead of specifying multiple individual addresses. Outlook Express 6 users For Outlook Express users the required information can be found by opening Outlook Express and selecting Tools>Accounts. Under the 'Mail' tab select an appropriate email account then click Properties to view the account details. Under the 'Servers' tab write down the name of the Outgoing mail server - this is the SMTP server name that must be entered in the AscentWatcher 'Email' window. Under 'Incoming Mail Server' you will find your user name and password (if you don't know the password ask your system administrator for this information). Click the 'Advanced' tab. The port number will be listed under 'Outgoing mail SMTP' server (depending on the version of Outlook you are running). If the port number is not listed try entering '25' (the default). If this does not work when you send a test e-mail, ask your system administrator for the correct port number. Close all windows to return to the AscentWatcher 'Email' window then enter the details you wrote down. Follow the previous instructions from step 3.
Note: Email reports that include an asterisk * beside a Machine indicate that the Machine(s) have not yet been Acknowledged.
Setting up SMS Notification

SMS (Short Message Service) allows you to receive alarm notifications as text messages on your mobile phone. An SMS gateway provider will be able to supply you with an e-mail address that can be used to redirect alarm notifications to your mobile. Your local telecommunications service provider will most likely be able to help you with such a service. To set up SMS notification, follow the instructions in the previous topic for setting up e-mail notifications. Use the email address supplied by the SMS gateway provider when entering the e-mail address.
Communications Error Notifications

The AscentWatcher program can notify you if communication is lost between the OnlineManager program and a vbOnline device. You can choose to receive individual error notifications or a summary of communications problems over the last 'x' minutes. (The e-mail summary option is provided for networks with high latency or low bandwidth issues as these could generate numerous communication errors and therefore many e-mails.) Click the 'Communications' tab.
Choose a notification method (e-mail or pop-up message on your PC). If you wish to limit the number of summary e-mails you receive (to prevent a constant stream of messages) select the 'Receive Summary emails every' checkbox option and enter a minute value to specify the frequency that emails will be sent. Click OK to finish.
If you select the e-mail option, messages will be sent to the e-mail addresses, distribution lists and SMS gateway service addresses you specified on the 'Email' tab (see Setting up E-mail Notification on page 132).
Saving AscentWatcher Files

Click OK and save this configuration with a descriptive file name. We recommend saving the .AscentWatcher file to the default location.
Problems? If an error message appears, see the Problems section at the end of the previous topic. The program will pause for a short time then you will receive your first notification (e-mail, pop-up message and/or a flashing icon).
Note: Pop-up messages appear at the bottom-right of your screen by default. If you drag the message elsewhere it will appear there from then on until you close and re-start the program. To clear a pop-up message click Details. Alternatively, if you chose the flashing icon option, click the icon in the system tray. Either action will open the main window where you can see the details of your machines and 'Acknowledge' any alarms (Right-click>Acknowledge). The main window lists the contents of your chosen database by site, folder and machine. If any machines are flashing you will need to acknowledge them now by clicking Ack. All. Once an alarm has been acknowledged you should then open your Ascent database and analyze the latest recordings of any machines that are in alarm.
Monitoring more than one database A single .AscentWatcher file can only monitor one database. If you have several databases you wish to monitor you must create a separate .AscentWatcher file for each one. Click Config and repeat the previous steps to select another database and set up your preferred notification method. Select File>Save As and enter a new name so that you don't overwrite the previous .AscentWatcher file.
Editing AscentWatcher Files

When you run the AscentWatcher program it automatically loads the .AscentWatcher file for the previously watched database. If the .AscentWatcher you wish to edit is already open please skip step 1. Click File>Load then locate and open the .AscentWatcher file you wish to edit. Click Config and edit the details as required. Click OK then from the menu select File>Save to save your changes.
Running AscentWatcher
You can run the program automatically at PC startup by selecting the 'run at startup' option when you create each .AscentWatcher file. Multiple databases can be monitored simultaneously by creating an .AscentWatcher file for each database and selecting this option for each one. Manually monitoring a database using AscentWatcher You can start the program manually at any time by selecting it from the Windows Start menu. The last database you monitored will be loaded automatically when the program is run. To select a different database to monitor select File>Load and choose another .AscentWatcher file. To monitor more than one database using this method, start another instance of the program (from the Start menu) and load a different .AscentWatcher file. Repeat for additional databases.
Using AscentWatcher
Pop-up messages identify a database by its description and will display the worst alarm state.
When you click the pop-up message Details button or click the flashing taskbar icon the main window opens. This window shows you all the machines in the currently monitored database. If a machine has no alarms assigned to it, its state will be listed as 'Unknown'.
The window title bar contains a description of the database currently being monitored. This is the description you entered when you created the .AscentWatcher file for this database.
When a machine is in alarm you need to 'Acknowledge' that machine by clicking Ack. All or using the right-click shortcut menu to select and acknowledge individual machines. Acknowledging an alarm will turn off the flashing icon but does not carry out any other action.
You can also mark one or more machines as 'unacknowledged' by right-clicking them and selecting Mark as Unacknowledged from the shortcut menu. You may find this function useful if there are many machines newly in alarm and you want to check them one at a time in the Ascent software. An unacknowledged machine will continue to flash until acknowledgement is received - this can serve as a useful reminder of which machines you have checked/not yet checked.
Changing the sort order You can use different sort orders to group machines in the manner that is most practical for you. For example, you can sort machines by folder to list each machine within an individual folder by its alarm state. This makes it easier for you to decide which folders to investigate first. To re-order the machines click the labels at the top of each column e.g. click 'State' to order machines by their highest or lowest alarm state, click 'Machine' to sort machines alphabetically by name etc.
Machines are always sorted first by column then by alarm. For example, clicking 'Folder' will sort the machines within each folder and rank them by their alarm state. Clicking 'Folder' again will toggle the alarm state from highest to lowest.
Toolbar Buttons and File Menu

Most options are available directly from the main toolbar and can also be found under the File menu (along with some additional options).
Config Open the configuration window so you can create/edit an .AscentWatcher file. Ack. All Acknowledge all machines acknowledgement. in this database that require
Hide Hide the AscentWatcher main window but leave it running in the background. The icon remains in the system tray and can be clicked to make the main window re-appear. Shutdown Close the AscentWatcher program completely.
Info Display AscentWatcher version information. File>Load Load an .AscentWatcher file to monitor a specific database. File>Save Save the current configuration to an .AscentWatcher file (i.e. save the machine list you see in the main window). File>Save As Create a new .AscentWatcher file to monitor a different database.
Troubleshooting Startup Files

When you select the checkbox to run an .AscentWatcher file automatically at startup, the program creates a link which it uses to locate this file when Windows starts. This link can be broken by accidentally moving or deleting the .AscentWatcher file. This may produce the following problems: 'File not found' errors when starting Windows. The wrong .AscentWatcher file opening when Windows starts. To fix the error you will need to remove the links to some or all .AscentWatcher files. Open an .AscentWatcher file in the main window and click Config then uncheck the option to start the program automatically. Click OK. Right-click the Windows Start button. Select Explore (do not select 'Explore All Users'). A Windows explorer window will open. Navigate to Start Menu>Programs>Startup. Your .AscentWatcher file startup links will be listed here (recognizable by their machine icons). Delete any links that are not working correctly.
Once this is done you can re-create the links by editing the files. Open an .AscentWatcher file in the main window and click Config then re-select the start automatically option. Repeat for all databases that you want to be automatically monitored when Windows starts.
Monitoring Data Replication with AscentWatcher

The AscentWatcher system can be used to monitor database replication status when used in large scale enterprise organizations across multiple facilities. Ascent databases at satellite sites can be replicated to a central analysis facility, ensuring that current data from many different sites can be analyzed in the Ascent software at a central 'hub' or head office location, while at the same time allowing the satellite sites to monitor their own plant equipment if required. Once configured, the status of replication can be viewed in the AscentWatcher software by pressing the Data Replication States on the software's main interface.
The four types of information displayed in the Replication panel are: Replication Error. Click this item to view any replication errors detected. These may be caused by incorrect setup or network connection outages.
Replication Conflicts. Click this item to view any replication conflicts detected. These are usually the result of database structure or age differences, such as an attempt to overwrite a newer database with an older version. Replication Queue. Click this item to view the number of items waiting to be replicated from satellite sites to the parent site. Any data that has not been replicated in under one minute will be listed. Replication Log Size. Click to display information about the replication log, such as the file name, size and the date of last update.
Specify a Replication Configuration Database

On the toolbar click Config or select File>Config from the main menu. This will open the Configure window. Click the 'Data Replication' tab then select the Enable monitoring of data replication checkbox. Specify the Configuration database by clicking the 'More' button .
Type the name of the server containing the replication database into the Server field. If this field is left blank the computer will default to the local PC (localhost). Click the Open button and browse to the replication database (.frd) file on the server. Click Open to select. Type the database username and password into the User name and Password fields. Click Default to use the default replication credentials. Click Test to verify the database connection. Click OK.
Note: If the connection fails, verify that the database user name and password details are correct. Click OK to save the configuration.
Note: The replication configuration database is created during initial installation of the IBReplicator replication system. Consult the Replication Setup document for more details.
Specify an Ascent Database

On the toolbar click Config or select File>Config from the main menu. This will open the Configure window. Click the General tab and enter a descriptive name for this configuration e.g. the name of the database you will be watching. This description will be displayed in notification messages, the main AscentWatcher window titlebar and the Windows tooltip when you hover the mouse over the system tray icon. If you are monitoring several databases a wellnamed description will help identify the database currently being monitored. Select the top checkbox if you would like the program to run automatically when you turn on your computer.
Select a database to monitor. Click the 'Database' tab then select a database from the top dropdown list. Not databases are listed if you have not yet configured a replication configuration database. Either configure this database now, enter an absolute path to the Ascent database file or click to navigate to your Ascent database.
If you normally log into this Ascent database with a username and password, enter these. If you do not use an Ascent login this means that the defaults are still enabled click Default to automatically fill in these fields. To test whether you can connect to your chosen database click Test (if you cannot connect see sub-heading 'Problems' at the end of this topic).
Note: If you have not previously been granted access to this database the system administrator will need to set up user accounts for each database you wish to monitor. Please contact the system administrator and refer them to the Ascent Software Reference Guide, Creating and Managing User Accounts.
Section 8: Making Data Available - AscentOPC

Note: The AscentOPC application is intended for use on 32-bit operating systems. If your computer uses a 64-bit operating system a separate application, AscentOPC (x64), must be used. See the 'Installing AscentOPC (x64)' section on page 151 for the required installation procedure. The AscentOPC system makes information from an Ascent database available to OPC clients. AscentOPC can be integrated into your factory's existing Distributed Control System using OLE for Process Control (OPC). AscentOPC allows machine data to be made available to anyone across your factory's Windows network. All vibration and band alarm values from machine level down to individual sensors can be displayed for the following schedule entry types: QuickScan Tach Linear speed Average value
In addition to raw numeric data (for average value and speed, for example) and alarm status at each hierarchy level, AscentOPC also provides information on hardware faults by publishing a 'channel inoperative' status (alarm level 11) for sensors that fail bias voltage checks. Recordings and alarms are updated in real-time so you always have the most recent information at hand.
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How the AscentOPC System Works

The system is made up of the AscentOPC server program and one or more OPC clients (one for each user). The AscentOPC server 'publishes' any new recordings or alarms as soon as they are added to an Ascent database (or databases: more than one database can be published simultaneously) and updates all OPC clients that are connected. You can connect to the AscentOPC server via an OPC client and view the published data on your own computer. Setup The system administrator only needs to install the AscentOPC server program on a single computer. The administrator can then run the Ascent software and select one or more folders of machines to publish (publishing makes them available for viewing). Each client user will need to install an OPC client on his/her computer then use this to connect to the OPC server across the network. Once you are connected to the server you can use your OPC client to select the machines you wish to monitor.
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An example AscentOPC configuration
Notes: Client users do not need to have the Ascent software installed on their PC as they will be accessing the data through the AscentOPC server. The Ascent database and AscentOPC server programs can be installed on one PC or separate PCs (if your Ascent licence includes network support). The Ascent program does not need to be running in order for clients to view information. Once the OPC server has been set up and pointed at a database, the server can access any new recordings and their associated alarms.
When the database is updated by the Ascent program e.g. new recordings are collected, AscentOPC will update any clients that are connected. The Ascent database(s) can be updated by a vbOnline device or by a user of Ascent manually transferring data from a portable vb instrument.
Installing AscentOPC (x64)

The procedure below describes the steps required to install the AscentOPC (x64) application for 64-bit operating systems. If your computer uses a 32-bit operating system, the AscentOPC application installed as part of the Ascent software suite should be used. See 'Section 3: Software Installation and Setup' on page 32 for more information about Ascent software installation. Both AscentOPC and AscentOPC (x64) offer similar functionality and operational characteristics. Close all programs on your PC. Insert the Ascent CD-ROM into the CD-ROM drive. Wait for the Ascent installation screen to open automatically in your default web browser then select the Ascent software option. OR Run the AscentOPC (x64) [Version].exe program located at the root of the installation CD-ROM. Click Next. Scroll down to the bottom of the license agreeement text, select the two checkboxes and click Next twice. Click Install. AscentOPC (x64) will be installed. Click Next then Finish. The installation process is now complete.
Available OPC Data

The following data items are available to retrieve from the Ascent database using an OPC client. Item Alarm Level Data A numeric value indicating the alarm level. 0 = 'OK' 1-3 = "Warning' 4-6 = 'Alert' 7-10 = 'Danger' 11 = 'Channel Inoperative' Alarm Status RPM Units Value Band Alarms When publishing band alarm information, AscentOPC provides the following: band alarm value, units, alarm level and alarm status. Alarm value is displayed in the OPC client tree under Folder.Machine.Point.Location.SE Name.Band Alarm Name.Value. Unit is displayed in the OPC client tree under Folder.Machine.Point.Location.SE Name.Band Alarm Name.Units. Alarm level is displayed in the OPC client tree under Folder.Machine.Point.Location.SE Name.Band Alarm Name.Alarm Level. A text conversion of the Alarm Level number, such as 'Channel Inoperative' or 'OK'. Revolutions per minutes. The measurement unit being recorded, such as 'mm/s', 'm/s' or 'deg K' The actual measured value.
Alarm status is displayed in the OPC client tree under Folder.Machine.Point.Locatio n.SE Name.Band Alarm Name.Alarm Status. Note: to view an Overall value, simply create a band alarm which covers the entire frequency range of the recording.
Publishing a Folder
Each site within a database may contain many machine folders and it is these folders that are published by the AscentOPC system (rather than individual machines). Publishing a folder makes every machine within that folder available to the AscentOPC server, which in turn displays this information to OPC clients. To publish a folder, start the Ascent program and open an entire site by right-clicking the site icon and selecting Open. When the navigator opens it will group and display every folder within that site.
Right-click a folder in the navigator list and select Publish Using OPC. Repeat this process for each folder you want published. You can now close the Ascent software. You do not need to run the Ascent software at the same time as the AscentOPC program as the servers can access any new data directly through the database file.
Note: Publishing makes every machine within the folder visible to OPC clients. If you do not want a machine to be published move it into another, non-publishing folder.
Setting up AscentOPC
From the Windows Start menu select All Programs> Commtest>Ascent>AscentOPC for AscentOPC for 32-bit environments or All Programs>Commtest>AscentOPC> AscentOPC Manager for AscentOPC (x64) for 64-bit environments. Choose File>Open Database. If your database is already displayed in the Select Database window click Open. Alternatively you can choose any recently opened database from the drop-down box or use the Browse... button to find a database held on your PC. (If your Ascent license allows networking you can click the 'Network Connection' tab to open a database held elsewhere on the network - see the Ascent Software Reference Guide Connecting to a Network Database for instructions). Click Open when you have selected a database.
AscentOPC Server application
With the AscentOPC server program running any user can now run their OPC client to connect to the server and view machine data.
Running AscentOPC
Note: These functions do not apply to the AscentOPC (x64) application. AscentOPC (x64) will automatically activate when an OPC client request is detected. It will also continue to operate automatically when the AscentOPC Manager interface is shut down (therefore the manager interface does not need to be minimized during operation). To minimize the server window without closing the program, click the x at the top right of the window.
To maximize the server window double-click the the system tray.
icon in
To close the server program select File>Shutdown. Alternatively right-click the system tray icon and select Shutdown from the shortcut menu.
Running AscentOPC server automatically on startup The AscentOPC server can be instructed to run automatically whenever the computer is switched on and a user is logged in. Select Options>Run on Startup. When this option is selected the application will run minimized in the system tray.
Selecting Another Database

Database selection is carried out via the AscentOPC server - OPC clients can only view the databases that are currently being published. To view a different database, on the AscentOPC or AscentOPC Manager server menu select File>Open Database then choose another database from the dropdown box. If your database is not listed here use the Browse... button to navigate to it or click the 'Network Connection' tab to open a database held elsewhere on the network. When you are returned to the Select Database window click Open. If you are publishing this database for the first time you will need to run the Ascent program and select the folders you wish to publish. See Publishing a Folder (page 153).
Updating the AscentOPC Server

Note: These functions do not apply to the AscentOPC (x64) application.
When the server is running it takes an initial 'snapshot' of the current machine structures and displays all new data as it arrives. If new data is added to a folder while the server is running e.g. a new location is added, the OPC client will not show any structural changes until the server program is re-started. If data is removed from the database e.g. a location is deleted, the server will continue publishing the last values before the data was removed. However, the changed data will be labeled as being of 'bad' quality. To update the server right-click the icon in the system tray, select Shutdown then re-start the program.
Changing AscentOPC (x64) Server Name

Note: This function applies only to the AscentOPC (x64) application. After installation of the the AscentOPC (x64) application, the AscentOPC server's default name is 'Commtest.AscentOPCx64'. If you are upgrading from an older version of the AscentOPC application, you may have previously configured your OPC clients to use the previous AscentOPC application's server name (by default this was 'AscentOPC' for past versions). To simplify configuration of connected OPC clients expecting to connect to the previous server name, you may wish to edit the AscentOPC (x64) server name to match that of the previously used 32-bit AscentOPC name. Note: If you are not upgrading an existing AscentOPC instance, changing server name should not be necessary. To change the AscentOPC server name: From the Windows Start menu select All Programs>Commtest>AscentOPC>AscentOPC Manager. The AscentOPC Manager will open.
Choose Options>Change Server Name.... The 'Change Server Name' panel will open.
Type a new server name into the 'New Name' text field and click Change. Note that all OPC clients must be disconnected from the OPC server before making this change, and that the new server name must not contain any spaces. Click OK. The new server name will now be used, and displayed on connected OPC clients.
Viewing the Data - OPC Clients

Once the AscentOPC server is running, anyone with an OPC client on their PC can connect to the server to view machine data. There are many OPC clients available that can be used to connect to the AscentOPC server e.g. CitectSCADA. Your Distributed Control System administrator will be able to advise you on the most practical OPC client for your needs.
Graphical interface created with CitectSCADA showing live alarm levels
Viewing Data in List or Navigator Tree Style

OPC clients can browse the AscentOPC data using a navigator treestyle display rather than a listing of all items. The 'Hierarchical Browsing' option allows clients to see a view of the data similar to the Ascent navigator tree structure i.e. clients can click on parts of the tree structure to open out the machines, points and measurement locations.
Example OPC client viewing data using hierarchical browsing
To display data using a navigator tree-style, in the AscentOPC or AscentOPC Manager program select Options>Hierarchical Browsing. Deselect this option to display items in list-style.
Notes: Because the display of data is controlled from the server program all connected clients will see their data according to the option selected here (tree or list style). Browsing options can only be changed when no clients are connected (if clients are connected the software will display a prompt advising you of this restriction).
OPC Import
Note: the OPC Import feature currently supports only versions 2 and 3 of the OPC protocol. See also Associating Process Variables with Vibration Recordings.
OPC stands for 'OLE for Process Control'. It is a series of open standards based on Microsoft's OLE technology and used to support the movement of real time data from process hardware such as PLCs, DCSs and other control devices to HMI (Human Machine Interface) display clients. Ascent's OPC Import function allows process parameters exported from OPC-compatible devices to be recorded in the Ascent database. Wind turbines, drives, refrigeration units or other hardware equipped with internal sensors and monitoring equipment that is able to provide OPC-compatible output values can be added to the OnlineManager's schedule of measurements, alongside standard vibration and process measurements taken via vbOnline or Ranger devices. This ability allows Ascent to trend values from existing data sources, and customers to use any compatible measurement device, including those from manufacturers other than Commtest Instruments. These process control parameters can be trended and alarmed in Ascent, or even used to control the scheduling of other recordings. Within Ascent, OPC schedule entries define which OPC server to read the data from; which data source to record; how to scale the raw data obtained, and what engineering units to save data as. OPC schedule entry set-up is explained in the steps below.
Configure Engineering Units and Scaling

This is achieved by setting up a special 'virtual sensor' within the Ascent software. From the Ascent main menu select Edit>Manage>Sensors... The Sensor Manager will open. Click Add.. then Standard Sensor.
Select Input from OPC from the Input Range and Coupling dropdown list.
Enter a description for this OPC sensor such as its signal type or OPC source ('WTG RPM from OPC', for example) into the Desc/Serial No. text field. Choose a sensor unit from the Sensor Units dropdown list or click Other... if the signal type you wish to assign to the OPC value is not listed. Other opens the 'Units' window where you can select the unit that your sensor will measure. (You can also define your own units by clicking the Add button and entering an abbreviation for your new unit). Enter a numeric value into the Gain text field. This value specifies the multiplier that will be applied to the raw data from the OPC input sensor. The default value is 100, but you may choose any value, including 1 to record a raw, unaltered, input value.
Enter a numeric value into the Offset text field to directly alter the OPC input following gain adjustment. The offset addition/subtraction and gain multiplier work together to allow basic mathematical manipulation of the OPC input value. This ability can be useful for converting between units or adjusting output trims. For example, to convert an OPC value of Kelvin into Fahrenheit, select a Sensor Unit of Fahrenheit then set a gain value of 1.8 and an offset of 459.72. 1 OPC unit (in Kelvin) x 1.8 (Gain) - 459.72 (Offset) = Fahrenheit conversion. Click OK to finish defining the sensor. The new sensor is now ready to be assigned to an OPC schedule entry.
Create an OPC Schedule Entry

Note: Before an OPC schedule entry can be configured, an OPC server must be running and available for connection. Contact your network administrator if you require the OPC server's IP address and host server.
From the Ascent Creation Palette press the Add OPC Schedule button ( ). Alternatively, right-click a Point or Location and select New>Add OPC Schedule Entry. The 'OPC Schedule Entry' panel will open.
Type a name for the new schedule entry into the Description text field. Select the OPC sensor configured above from the OPC Sensor dropdown list. If no sensor is selected, the raw OPC values will be stored in Ascent without scaling or engineering units.
Type the IP address or host name of the OPC server host computer into the OPC Host text field. An IP address will normally come in the form of '192.168.1.X' or '172.168.1.X' where X is a number between 1 and 256. The exact number sequence will vary in each network situation. Contact your network administrator if you require assistance. Select an OPC server from the OPC Server drop-down list. Servers will only be listed if the OPC Host field was correctly completed in the previous step, allowing the AscentOPC application to successfully connect the Ascent software to the OPC server. Select an OPC data source from the OPC Data Source field and click OK. The schedule entry will be displayed beside an OPC icon in the navigator list (under the measurement Location).
Note: See also the 'Associating Process Variables with Vibration Recordings' section in the Ascent Software Reference Guide for more information about the 'Display this value on all charts for this Machine' checkbox option. If the OPC tag entries are not displayed in the 'Browse' window (that is, they are not being openly broadcast), click the Manual Entry tab and manually type the tag names of the OPC data items you wish to import. You may need to contact your IT department or to access the OPC server control panel for these details. The source you select should correspond with the process signal output you wish to record. See the 'Taking Recordings Manually' section on page 103 to perform a simple test of the new OPC schedule entry to confirm that it is working as expected. Once you have configured the OPC sensor and OPC schedule entry, an appropriate interval can be assigned to the schedule entry using the steps detailed in the 'Step 4: Configure Recording Intervals' section on page 62. These recordings can also be used as criteria to control the acquisition of other recordings. For example, you may only want to take vibration readings when OPC informs Ascent that the Machine is running. This is explained in 'Criteria and Conditional Monitoring' on page 82.
Section 9: Maintenance and Support

Proflashing vbOnline Devices with New Firmware
New firmware will be made available from time to time, which can be downloaded to your PC from the Commtest website. To upgrade to a newer version of firmware you PROFLASH the device with the new firmware file (.hex extension). This is carried out within the Ascent software. Several vbOnline devices can be Proflashed simultaneously using the Bulk Tasks system, as detailed below. Proflash a single online device: From the main menu select Edit>Online Device Setup or press CTRL-ALT-S on your keyboard. The Online Device Setup Wizard will open. Select a vbOnline device from those listed and press Edit. The 'VB Device Properties' panel will open. Click the Setup tab to display the PROFLASH option (the top item on the Setup tab). Type in the path to the downloaded .bnm file or use the button to navigate to the correct location. Click Proflash then follow the on-screen instructions.
Note: PROFLASHING the device takes approximately one minute. Do not interrupt the process as this will damage the vbOnline device. The program will prompt you when the PROFLASH is complete.
Section 9: Maintenance and Support 165
Bulk Tasks
The Bulk Tasks feature is used to perform tasks on multiple instruments in a single step, such as Proflashing all instruments within a database simultaneously. This feature is useful in environments containing large numbers of vbOnline or Ranger devices. From the main menu select Edit>Manage>vb Instruments.... The 'Manage Instruments' panel will open. Select all devices you wish to update or modify from the devices list. Select multiple instruments by holding the CTRL key on your keyboard and clicking the instruments with your mouse.
Note: The number of selected devices will be appended to the Configure button as they are selected or de-selected.
166 Section 9: Maintenance and Support
Press the Configure button. The Bulk Tasks will begin its configuration sequence, adding any selected instruments that have not already been added to the Ascent database. This process may take several seconds depending on the number of devices selected. The 'Bulk Tasks' panel will then open.
Select a task from the selection list and press the Start button. The required task will be performed for all instruments selected. If Proflashing devices, you will be asked for the Proflash file's location.
Unlocking vbOnline Device Features

The Ascent software is license-controlled via the CLK licensing system described in the 'Software Licensing' section of the Ascent Software Reference Guide. However, vbOnline device hardware capabilities are managed by a separate licensing system that does not use CLK keys. These 'unlock' licenses are contained within software files provided by Commtest Instruments, or downloaded directly from the Commtest License Server. Currently this licensing system is used to unlock additional channels on vbOnline devices. If, for example, you wished to add support for extra channels after your original purchase (up to the maximum allowed by the device's physical hardware). To add this feature, please [email protected] for details. contact your distributor or
Unlocking Additional vbOnline Channels

To add channels to your vbOnline device you must obtain an unlock license from Commtest Instruments. This license is typically downloaded from the Commtest License Server then installed and activated using the Ascent software. However, if requested, it can be provided to you as a standalone license file.
Unlock Additional Channels on a vbOnline Device

Connect the vbOnline instrument and the PC using the supplied Ethernet communications cable. Start the Ascent software on the PC. In the Ascent software, select Edit>Manage>vb Instruments... The 'Manage Instruments' window will open. Double-click the vbOnline device. The 'VB Device Properties' panel will open.
Note: If your instrument is not listed click Add..>Online Device. Select the instrument you wish to add then click Add vbOnline. See Adding a vbX, Ranger or vbOnline Instrument to Ascent for more information.
Click the Tasks tab then the Unlock button beside 'Unlock Additional Channels'. The 'Unlock Additional Channels' panel will open.
Click the Channels and Tachs tab. Click the Check Web to download the license file. If you have been provided with a standalone license file click the Load From File button and browse to the file location (.vuf format). Select the file then click Open. The details of the unlock license will be displayed in the information field. If any of the details listed are incorrect, contact Commtest Instruments for assistance.
Note: You must be connected to the Internet to download a license file from the Commtest License Server. If you do not have access to the Internet, contact Commtest Instruments ([email protected]) and request your license upgrade as a standalone .vuf format file. Click Apply. The license will be installed automatically. Your new instrument channels are now active.
Note: The number of available instrument channels is displayed on the 'VB Device Properties' panel (Tasks tab) beside the Unlock button.
Contacting Technical Support

If you have any problems please contact Commtest support staff directly for assistance. Our e-mail address is [email protected]. We also provide a searchable knowledge base of frequently asked questions (FAQ) on our website. The knowledge base can be found at www.commtest.com. Click the Frequently Asked Questions link under the Support menu to access the knowledge base.
Appendix: Specifications
Specifications
Analog Inputs Number of channels Simultaneous recordings Channel scan rate Compatible sensors DC-coupled ranges AC-coupled range Sensor drive current A to D conversion Input impedance Analog Measurements Measurement types Quantities Max value (Accelerometer) Max value (Vel sensor) Max value (Disp sensor) Spectrum Fmax values Sampling rates Dynamic range Harmonic distortion Accuracy AC Frequency response Signal Processing Number of spectral lines Time waveform samples Window types Averaging types Number of averages Overlap Demodulation bandwidths QuickScan Scan rate 2 seconds per channel pair 5 seconds per channel pair Average DC value or 10 Hz to 1 kHz overall 4 0.5 Hz to 5000 Hz (30 to 300 000) RPM Hall Effect 10 V Optically isolated, accepts TTL 2.5 V (2 mA) min, 28 V (5 mA) max, off-state < 0.8 V 4 SPST, normally open 250 V AC or 30 V DC, 5 A Server 2 x LEDs 4 sets LEDs: red, yellow, green 4 x LEDs Ethernet v2.0, IEEE 802.3, TCP/IP, 10/100baseT RJ45 socket, 256 kbps (optimum), 2400 bps (min) RS232 @ 230 kbaud, RJ12 socket 250 mA @ 9 V to 36 V DC Standard 35 mm DIN rail 308 mm x 130 mm x 45 mm IP 65 / NEMA 4 -10 C to 60 C (14 F to 140 F) 95% RH non-condensing EN61326 For DC-coupled sensors, no integration (e.g. prox probes) For other sensor types Accelerometer readings are converted to velocity Multiplexed Divided by number of pulses per revolution Also optical, laser and Keyphasor tach sensors Current limited by a 50 mA PTC
vbOnline
4 to 32 Dual channel 8s per channel pair Accel, Vel, Displ, Voltage Output, 4-20 mA 0 V to 20 V, -10 V to 10 V, -20 V to 0 V 16 V peak-peak 4 mA @ 24 V 24-bit >100 k Single Value, Time Waveform, Spectrum Accel, Vel, Displ, Demod, User-scaled 80 g, 100 mm/s (4 in/s), 10 mm (0.4 in) 2000 mm/s (80 in/s) 0-2.5 mm (0-100 mil) 25 Hz to 40 kHz (1500 CPM to 2400 kCPM) 64 Hz to 102.4 kHz 95 dB Less than -70 dB typical 1% (0.1 dB) 0.1 dB from 10 Hz (AC) or 0 Hz (DC) to 15 kHz 3 dB from 1 Hz (AC) or 0 Hz (DC) to 40 kHz 400, 800, 1600, 3200, 6400 1024, 2048, 4096, 8192, 16 384 Hanning, Rectangular Linear, Exponential, Peak Hold, Synchronous 1, 2, 4, 8, 16, 32, 64, 128 0, 12.5, 25, 37.5, 50, 62.5, 75, 87.5% 24 bandwidth options
Remarks
Configurable in blocks of 4 Any odd # channel with any even # channel Accel 1000 Hz 400 lines Selectable to suit sensor type Allows for 8 V sensor output swing Enable for IEPE/ICP type sensors
User scaling for voltage and 4-20 mA sensors With 100 mV/g sensor, AC input With 100 mV/in/s sensor, AC input With 200 mV/mil sensor, DC input In 26 steps In 26 steps Other distortions and noise are lower For DC level and AC measured at 100 Hz From value measured at 100 Hz
3200 lines (8192 samples) max for dual channel recordings
From 125 Hz to 1250 Hz up to 16 kHz to 20 kHz
Measurement type Tachometer Inputs Number Speed range Recommended sensor Power supply to sensor Input type TTL inputs pulses Relay Outputs Number Type Voltage and current rating Controlled by Status Indicators System status Vibration status Relay status Comms and Power Network comms Network connection, link speed Diagnostic comms Power supply Mechanical Mounting Size Optional sealed housing Environmental Temp range Humidity EMC
User configurable, based on alarms One for power, one for DSP status Indicates alarm state, user configurable Indicates if each relay is energized Auto senses 10/100 Mbps and half/full duplex Via any commercially available link Auto-baud at power up 57.6 kbaud to 230 kbaud
For installation in enclosed control cabinet (60 mm including DIN rail)
Emissions and immunity
Analysis Software Name Compatible portables Ascent Level 3 vbSeries
Revised 9 February 2011. While every effort has been made to provide the most accurate information we advise that information in this document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make improvements and/or changes to its products described in this information.
WiFi / SD Memory Card Option

Specifications
Quickscan Spectra storage Spectra retrieval Status Indicators System status Comms and Power Wireless (WiFi) Power supply Onboard 1 GB SD memory card From vbOnline device via Ascent software 4 x LEDs Circular buffer, overwrites after 4 weeks (typical) Retrieved spectra remain in Ascent database Indicating power, DSP status, WLAN traffic and SD memory card activity Range up to 100 m
vbOnline
Remarks
802.11b, 11 Mbps, 2.4 GHz, 128 bit WEP 350 mA @ 9 V to 36 V DC
Revised 19 October 2009. While every effort has been made to provide the most accurate information we advise that information in this document may contain technical inaccuracies or typographical errors. Commtest Instruments Ltd may at any time and without notice make improvements and/or changes to its products.
Index
A
Aborting a recording 107 Alarms 7 automatic notification 129 LEDs 7 assigning 58 Analog inputs connecting 19 Ascent database 3 access time 3 installing 32 networking 3 system requirements 6 user accounts 130 AscentOPC 148 OPC clients 157 publishing folders 153 selecting another database 155 setting up 154 updating the server 155 AscentWatcher 129
configuration files 130 creating 130 editing 138 saving 137 e-mail notification 129, 130 running 139 sms notification 135 troubleshooting 142 Auto save 111
C
Cable conductors 14 grounding 14 network 26 recommended types 14 resistance 16 routing 14 runs 14, 16 shields 14 termination 19 Calibration offset 48 Channels assigning 58 Column width, resizing 58 Conditional monitoring 82
174 Index
Connection speed adjusting 107 Criteria 62 assigning 88 creating 84 editing 90 number of retries 84 retry interval 83, 84 uses 82 validity period 83, 84
F
Firewalls 32 Fixed ratio drive 97
G
Gear boxes 97 Ground loops 27
H
Housing, vbOnline 18
I
IP address 1, 38 assigning 10, 40 testing 40
D
Data storage managing 123 Data thinning 123, 124, 127 DC level 10 Drive current 10 Dual channel recordings 23 limitations 69 taking 69 Dynamic criteria 92 comparison with regular criteria 96 editing 96
J
Junction box 14
K
Keyphasor connecting 23
L
LEDs 7 activating 7 alarm 7 assigning 58 configuring 7
Index 175
E
E-mail alarm notification 132
relay 7 system status 7 testing 102
starting 112 stopping 115 verbose mode 112 Online system configurations 3 designing 1 installing 10
M
Machine list, creating 104 Mains hum 14, 27
N
Network cable 26 connection speed 26 requirements 6 Networking issues 1, 17 Number of retries 84 Numeric data schedule entries 62, 72, 82 alarms, creating 75 creating 73
overview 1 OPC See AscentOPC available data 152 Output swing 10
P
Power supply 28 Proflash 165
Q
QuickScan 76, 80 alarms 80
O
Offset value 10, 48 Online log 117 deleting 119 printing 118 Online manager logging 117 networking 3
176 Index
R
Recording intervals 62 configuring 62 editing 90 Recordings aborting 107 discarding/deleting 123, 127
dual channel 69 logging 117 stopping 115 taking manually 103 taking with online manager 112 Relays 7, 26 configuring 70 connecting 26 enabling/disabling 70 switching 70 testing 102 Replication 143 Ascent database setup 146 configuration database setup 144 Resistors 10 connecting 21 Retry interval 83, 84 RJ-45 communication link 7 LEDs 7 link to network 3
calibration offset 48 configuring 48 connecting 21 coupling type 48 DC level 10 housings 14 mounting 13 offset value 10 output swing 10 sensitivity 10, 48 speed sensors 12 assigning 58 configuring 97 connecting 23 pulse rate 16, 48 supported types 10, 12, 21 tachometers 12 assigning 58 configuring 97 connecting 23 pulse rate 16, 48 testing 104 Serial connection 10, 40
S
Sensors assigning 48
Shaft speed 97 SMS alarm notification 135
Index 177
Specifications 171 Structure report 100
channels, assigning 58 configuring 37 connection speed 107 environment requirements 17 grounding 14, 27 housing 18 installing 10, 17 location 17 managing multiple devices 110 mounting 18 power supply 28 programming 3, 32 serial connection 10, 40 testing 102, 103, 104 Verbose mode 112
T
Tachometers 12 assigning 58 configuring 97 connecting 23 pulse rate 16, 48 tach multiplier 97 TCP/IP 1 network 3, 26 Technical support 170 Testing IP addresses 40 LEDs and relays 102 sensor connections 104 Thermocouples 10
W
Wizard, using 37 shortcut keys 37
U
Units, customized 75 User accounts 130
V
Validity period 83, 84 Variable speed machines 89 vbOnline
178 Index

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Reference Guide

Revision March 24th 2011

Section 2: Hardware Installation ............................... 10

Mounting Sensors and Cables ............................................. 13

Installing a vbOnline Device ................................................. 17

Hazardous Locations ........................................................... 28

Section 3: Software Installation and Setup .............. 32

Setting the Software's Interface Language ........................... 34

Step 2: Configure Sensors ................................................... 48

Step 3: Assign Channels to Measurement Locations ........... 58

Step 4: Configure Recording Intervals .................................. 62

QuickScan Schedule Entries ................................................ 76

Pulse Count ......................................................................... 81

Criteria and Conditional Monitoring ...................................... 82

Assigning Criteria ...................................................................... 88 Variable Speed Machines.......................................................... 89

Editing Recording Intervals and Criteria ............................... 90 Dynamic Criteria .................................................................. 92

Configuring Tachometers/Speed Sensors ............................ 97

Creating a Structure Report ............................................... 100

Section 4: Testing Your System .............................. 102

Section 5: Taking Recordings - OnlineManager .... 110

Section 6: Managing Data Storage Effectively ....... 123

Section 7: Automated Alarm Notification AscentWatcher .......................................................... 129

Section 8: Making Data Available - AscentOPC ..... 148

OPC Import ........................................................................ 159

Section 9: Maintenance and Support ...................... 165

Unlocking vbOnline Device Features ................................. 168

Index .......................................................................... 174

Section 1: Before You Begin

Overview of the Online System

Section 1: Before You Begin

Section 1: Before You Begin

vbOnline System Configurations

Example 1: Standalone controller and database viewer

Section 1: Before You Begin

Example 2: Controller PC with separate database viewer PC

Section 1: Before You Begin

Section 1: Before You Begin

Standard Kit Items

LED Status Indicators

Section 1: Before You Begin

Section 1: Before You Begin

Section 1: Before You Begin

Section 2: Hardware Installation

Supported Sensor Types

Section 2: Hardware Installation

Section 2: Hardware Installation

Basic machine with speed sensor

Section 2: Hardware Installation

Mounting Sensors and Cables

Section 2: Hardware Installation

Cable Types, Grounding and Routing

Long Cable Runs (Accelerometers)

Section 2: Hardware Installation

Conductor size (AWG) 28 24 20 16 12

Area 2 (mm ) 0.1 0.22 0.5 1.4 3.3