SIMATIC NET Step by Step: Ethernet Communication between OPC Server and S7200 incl.

CP243-1

Overview and Environment Contents Overview and Environment Configuration and Programming Download and Commissioning Operator Control and Monitoring Glossary and Index 1

Manual

Release 02/2003

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Classification of Safety-Related Notices

This document contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:

Danger indicates that death or severe personal injury will result if proper precautions are not taken.

Warning indicates that death or severe personal injury can result if proper precautions are not taken.

Caution with warning triangle indicates that minor personal injury can result if proper precautions are not taken.

Caution without warning triangle indicates that damage to property can result if proper precautions are not taken.

Notice indicates that an undesirable result or status can result if the relevant notice is ignored.

Note highlights important information on the product, using the product, or part of the documentation that is of particular importance and that will be of benefit to the user.

Copyright Siemens AG, 1998 to 2003, All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility or design, are reserved. Siemens AG Bereich Automatisierungs- und Antriebstechnik Geschftsgebiet Industrie-Automatisierungssysteme Postfach 48 48, D-90327 Nrnberg Siemens Aktiengesellschaft

Disclaimer We have checked the contents of this manual for agreement with the hardware described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

Siemens AG 1998 to 2003 Technical data subject to change. Printed in the Federal Republic of Germany

Trademarks
SIMATIC, SIMATIC NET, SINEC and SIMATIC NET Networking for Industry are registered trademarks of Siemens AG. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.

Safety Instructions Regarding your Product

Before you use the product described here, read the safety instructions below thoroughly.

Qualified Personnel
Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are defined as persons who are authorized to commission, to ground, and to tag circuits, equipment, and systems in accordance with established safety practices and standards.

Correct Usage of Hardware Products

Please note the following instructions regarding the correct usage of hardware products:

Caution This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended. Before you use the supplied sample programs or programs you have written yourself, make certain that no injury to persons nor damage to equipment can result in your plant or process. EU Directive: Do not start up until you have established that the machine on which you intend to run this component complies with the directive 89/392/EEC

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Correct Usage of Software Products

Please note the following instructions regarding the correct usage of software products:

Caution This software may only be used for the applications described in the catalog or the technical description, and only in connection with software products, devices, or components from other manufacturers which have been approved or recommended by Siemens. Before you use the supplied sample programs or programs you have written yourself, make certain that no injury to persons nor damage to equipment can result in your plant or process.

Prior to Startup
Prior to startup, please note the following warning:

Caution Prior to startup you must observe the notes in the relevant documentation. For ordering data of the documentation please refer to catalogs or contact your local SIEMENS representative.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Preface

Preface
Purpose of the Manual
This manual supports you when creating user programs and configurations in the OPC environment. The activities involved in creating a program and the required configuration work are presented in the form of a sequential series of steps. The configurations used are created with the basic software SIMATIC STEP 7 or NCM PC. This manual serves as a reference work for configuration and communication with OPC components.

Aims
This manual should help you to expand the components described and to integrate them in your program. We assume that you are thoroughly familiar with your programs and development environment.

The Package
This sample project consists of the following parts: Documentation commissioning, documentation Excel Microsoft Excel file incl. VBA implementation as example MicroWIN project file for download SimaticNet OPC project file for observing variables

Validity of this Manual

This manual applies the following software versions:

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Preface

SIMATIC MicroWin V3.2 + SP1 or higher SIMATIC NET S7 OPC Server is part of the SOFTNET S7/Windows 6.0 package of Industrial Ethernet

Baugruppen SimaticNet S7-OPC Server Simatic S7-224 (DC-Version) Simatic S7-224 (Relais-Version) Simatic CP243-1

MLFB 6GK1704-1CW60-3AA0 6ES7 214-1AD22-0XB0 6ES7 214-1BD22-0XB0 6GK7 243-1EX00-0XE0

Required Documentation
The following documentation contains additional information on the MicroWIN basic software of the SIMATIC S7-200 programmable controller and can be obtained from your local Siemens office.

Topic S7-200 Dokumentation

Document Automation System S7-200 System Manual

Order Number 6ES7 298-8FA22-8BH0 6GK1 971-1GA00-0AA1

Basic information on the OPC Industrial Communication interface and installation and with SIMATIC NET commissioning of the User Manual SIMATIC NET OPC Server.

Orientation in the General Documentation Landscape

To set up the S7 controller and to prepare for operation, you require the following documentation: Automation System S7-200, System Manual

Structure of the Documentation

The SIMATIC NET Documentation includes the following: Manual Product information Installation instructions Readme.txt files on the data medium of the software product

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Preface

Finding Your Way Through the Manual

To help you to locate specific information quickly, the manual includes the following tools: At the start of the manual, you will find a full table of contents and a list of figures and tables contained in the manual. In the chapters, you will see a brief overview of the contents of the sections in the left margin. After the appendix, there is a glossary that defines the most important technical terms used in the manual. At the back of the manual, there is a detailed index that allows you to locate information quickly.

Documentation on Programming
The appendix includes a list of the documentation you require to program and commission the S7 controller. You will also find a list of technical books on the topic of programmable controllers.

CD-ROM
You can also order the entire SIMATIC S7 documentation as a collection on CDROM.

Personnel Qualification Requirements

Only qualified personnel should be allowed to install and work on this equipment. Qualified personnel as referred to in the operating instructions or in the warning notes are defined as persons who are familiar with the installation, assembly, startup and operation of this product and who possess the relevant qualifications for their work, for example: Training in or authorization for connecting up, grounding or labeling circuits and devices or systems in accordance with current standards in safety technology; Training in or authorization for the maintenance and use of suitable safety equipment in accordance with current standards in safety technology; First aid qualification.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Preface

Further Support
If you have further questions on SIMATIC products, please contact your local Siemens office or representative. You will find the addresses in the catalogs, on the Internet and in CompuServe (go autforum).

Who to Contact
If you have technical questions about using the software and your problem is not dealt with in the documentation or in the integrated help system, please contact your Siemens representative or dealer. You will find the addresses: In the "Readme.rtf" file in the main folder of the SIMATIC NET CD Internet http://www.siemens.de/simatic-net In Catalog IK PI

License
Note that you can only use the samples described on this CD if you have valid licenses for the software required.

Note You can obtain demonstration versions of the required software products for test or demonstration purposes and to familiarize yourself with the functions.

Certification
The products and systems listed in this document are manufactured and marketed using a quality management system complying with DIN ISO 9001 and certified by DQS (certificate registration no. 2613). The DQS certificate is recognized in all IQNet countries (Reg. No.: 2613).

Standards and Approvals

The S7 controllers meet the requirements and criteria of IEC 1131, Part 2. The S7 controllers meet the requirements for the CE Mark. CSA, UL and FM approvals have been obtained for the S7 controllers. You will find more detailed information on the approvals and standards in the appendix ....

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Contents

Contents
1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 2.2
2.2.1 2.2.2

Overview and Environment ...................................................... 10 Schematic of the Environment .................................................... 11 General Description .................................................................... 12 Function Diagram........................................................................ 14 Required Software ...................................................................... 15 Required Hardware ..................................................................... 16 Suitability for a Different Hardware Configuration ....................... 17 Configuration and Programming ............................................. 18 PC Station ................................................................................... 19 PLC Station ................................................................................. 29
Parameters of Subroutine (ETH0_CTRL) ....................................................... 34 Cyclic Program (Main).................................................................................... 35

3 3.1 3.2 3.3 4 4.1 4.2 4.3 5

Download and Commissioning................................................ 36 Overview ..................................................................................... 37 PC Station ................................................................................... 38 PLC Station ................................................................................. 39 Operator Control and Monitoring ............................................ 40 Overview ..................................................................................... 41 OPC Client (OPC Scout) ............................................................. 42 MicroWin (Chart Status) .............................................................. 44 Glossary and Index ................................................................... 45

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

Overview and Environment

In this chapter the sample plant and the functional principles of the environment are described. Additional the required hard- and software will be listed.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

10

Overview and Environment

1.1

Schematic of the Environment

Block Diagram
The following figure shows the components of the sample plant in principle:

PC-Station SimaticNet OPC Scout

SimaticNet OPC Server PLC-Station CPU S7-200 Ethernet-CP CP 243-1 Ethernet-NIC (e.g..CP1613)

Industrial Ethernet

Figure 1-1

Block Diagram

Environment
The controller consists of S7-200 PLC including the Ethernet communication processor (CP243-1). Via Ethernet (TP: Twisted-Pair) the controller is connected to the PC (Personal Computer). Inside the PC an Ethernet adapter (e.g. 3Com, CP1613 or others) is connected through its driver to SimaticNet OPC Server, which provides the data. The OPC Scout, an OPC Client that is shipped with SimaticNet, displays the data from the OPC Server.

Note Using a direct connection between two Ethernet communication devices, a socalled Cross Cable is required.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

11

Overview and Environment

1.2

General Description

PLC Station
When using the CP243-1 in an S7-200 environment the S7-Protocoll over Ethernet is supported. The S7-Protocoll includes different services for communication. The so-called Variable services (Put/Get) are used in this example. Here the S7-200 acts as the passive communication partner, meaning the S7-200 awaits the connection request and responds on Put-Requests (write data into the PLC) or responds on Get-Request (read data from the PLC). The S7-200 is passive and reacts on active requests, thus the functionality is called a server. Inside the S7200 a passive S7-connection must be configured.

PC Station
The PC supports the S7-Protocoll over Ethernet. Here the protocol is executed on the network interface controller (e.g. CP1613) and the S7-OPCServer provides the data from the PLC. The OPC Client (OPC Scout) starts the OPC Server and the server runs the S7-Protocoll services (Put/Get) on the NIC. The active call of services is described as client functionality.

Communication Relations
The S7 OPC Server provides, with respect to the OPC Client, a server interface compliant to the dedicated OPC Standard. With respect to the PLC the OPC Server acts as S7 Client and the PLC serves data as S7 Server.

OPC Client (OPC Scout) OPC function (e.g. SyncWrite) OPC Server (SimaticNet) S7 Client (Sapi S7, aktive) S7 function (e.g. Put) S7 Server (S7-200, passive)
Figure 1-2 Client Server Relations

PC Station

PLC Station

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

12

Overview and Environment

Connection Type
For communication between PC and controller this example uses the S7 Protocol (Put/Get services) on TCP/IP. Between the two devices a S7 Connection must be established. When communicating to OPC Server, S7-200 are always passive, thus the PC-Station actively establishes the connection. The S7 Connection is configured using NetPro (Network Projection Tool as part of NCM software package).

Note Booth communication partners need information about the connection. The single sided specified S7 Connection must be loaded into the PC-Station. The configuration will not be loaded into the PLC using NetPro. However, the connection (also single sided specified) must be configured and loaded into the S7-200.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

13

Overview and Environment

1.3

Function Diagram
The following diagram shows the principle function of this example regarding a writing call to the PLC.

OPC Client

OPC Server

CP-243-1

S7-200-Station

Prepare Write Request

Call SyncWrite

Pass to S7 Protocoll
Call Put

Data Buffer pass to PLC

backplane

Cyclic Call ETHO

finish Return Put

Update Cache Pass to OPC

Return SyncWrite

Evaluate Result >> Continue

Figure 1-3

Function Diagram

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

14

Overview and Environment

1.4

Required Software
To run this example the following software packages are required.

Operating System
Microsoft Windows 2000 Professional SP3 or Windows XP Professional SP1

SIMATIC
SimaticNet CD 7/02, PC-Software V6.0 for Windows 2000 or SimaticNet CD 7/02, PC-Software V6.1 for Windows XP This software package includes drivers for the communication processor CP1613 and other Ethernet cards (NIC), das S7 Protocol and the S7 OPC Server including the OPC Scout. SIMATIC NCM S7 IE V5.2 or SIMATIC STEP 7 V5.2 This software package includes configuration software HWKonfig and NetPro with the required Hardware Catalog. SIMATIC STEP 7 MicroWin V3.2 SP1 This software package includes programming- and configuration tool for S7-200 controllers.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

15

Overview and Environment

1.5

Required Hardware

PC Station
IBM PC including Ethernet Card (e.g. Communication Processor CP1613)

PLC Station
SIMATIC S7-224 Controller including Ethernet Communication Processor CP243-1

Miscellaneous
Ethernet Hub and 2x Ethernet Cable with RJ45 connector, so-called patch cable or 1x Cross Cable for direct connection devices.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

16

Overview and Environment

1.6

Suitability for a Different Hardware Configuration

Important The samples relate to specific hardware configurations. These must exist to ensure problem-free operation. If you want to use a different configuration, adaptations will be necessary. (See also the notes below)

Note Using a different CPU (e.g.: CPU 222) If you want to use a different CPU, you only need to run the Ethernet-Assistant as part of Step7-MicroWin again and the Module-Command-Byte must be changed. Using a different Ethernet card in the PC If you want to use a different PCI adapter from the CP1613, you only need to replace the adapter in the hardware configuration (HWKonfig). When using third party NIC the CP IE General must be selected.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

17

Configuration and Programming

In this chapter the configuration of the PC Station and the programming of the Controller is shown in form of a Step-by-Step description.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

18

Configuration and Programming

2.1

PC Station

General
After placing the Ethernet adapter (e.g. CP1613) in the PC Station, the SimaticNet PC Software V6.x must be installed. Installing the card, the SimaticNet Software including the required license is described in a different document. Refer to the notes in the product manual and related product information including the read me files.

Note Regarding this documentation fault free placement and fault free installation of SimaticNet PC Software and NCM PC Software is assumed.

Step-by-Step
The following steps describe the configuration and set up of connections. Important dialogs are illustrated.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

19

Configuration and Programming

Step 1

Description The Ethernet adapter must be switched into Configured mode to be used with the OPC Server. Using Start Simatic SimaticNet Settings Configuration Console the Ethernet Communication Processor is selected and inside Modules under General the operating mode is switched to Configured mode.

Figure 2-1

Step 1

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

20

Configuration and Programming

Step 2

Description For the local PC-Station a connection must be configured. Using Start Simatic SimaticNet Settings Commissioning Wizard the wizard for configuring the local PC Station is started. In the second dialog of the wizard the PC Station Wizard is started by pressing the button.

Figure 2-2

Step 3

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

21

Configuration and Programming

Step 4

Description The option Change local settings is selected and must be acknowledged by pressing the Next > button. In the following dialog the option Edit network and connection configuration must be selected confirmed with the Finish button.

Figure 2-3

Step 4

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

22

Configuration and Programming

Step 5

Description The local PC Station is opened in the network and connection configuration tool NetPro. A connection of type S7-connection must be created. Therefore a double click in the connection list of the OPC Server application is required.

Figure 2-4

Step 5

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

23

Configuration and Programming

Step 6

Description When inserting the new connection the connection partner is marked as unspecified, because the S7-200 Station (S7 server) is not part of the local project (locprj), that is representing the PC Station..

Figure 2-5

Step 6

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

24

Configuration and Programming

Step 7

Description The properties dialog of the S7 connection needs the IP-Address of the partner device (here CP 243-1).

Figure 2-6

Step 7

Note The IP-Addresses shown in the Figure are examples and can be different.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

25

Configuration and Programming

Step 8

Description By pressing the button Address Details... the dialog for setting the connection resources is shown up. The resources of the PC Station are pre selected by NetPro, but for the unspecified partner (S7 200) the resource must be typed in (here 10.00).

Figure 2-7

Step 8

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

26

Configuration and Programming

Step 9

Description After closing all properties dialogs the new configuration must be complied using Save and Compile. Than the S7 connection must be loaded into the PC Station using PLC Download Selected Stations

Figure 2-8

Step 9

Note After downloading the PC Station a yellow exclamation mark flashes in the down right in the taskbar. This indicates a new diagnostic message in the Station Configuration Editor stating a successful restart of the OPC Server and Ethernet adapter as well as the station manager. Opening the Configuration Editor is interpreted as confirmation and the yellow exclamation mark disappears.

Note In the case of a faulty download the diagnostic messages of the Station Configuration Editor will reference the cause of failure (e.g. wrong subnet mask).

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

27

Configuration and Programming

Step 10

Description After confirmation of all following steps of the Commissioning Wizard using the buttons Next > and Finish the Configuration Console opens up automatically. Here the selection of protocols should be set to the actually used ones only.

Figure 2-9

Step 10

Note Depending on the selection of protocols the address space of the OPC Server can look different.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

28

Configuration and Programming

2.2

PLC Station

General
After installing the Communication Processor CP243-1 in the PLC Station, a passive S7 connection must be configured. When communication to the OPC Server the S7-200 must always be configured as S7 Server, additionally the S7200 will always be the passive communication partner. The installation of the Communication Processor, the wiring and commissioning is described in an additional document. Refer to the stated notes and the related product information.

Note Regarding this documentation a fault free installation, wiring and commissioning of the Communication Processor CP 243-1 is assumed.

Step by Step
The following steps describe the configuration of connections and programming of the CPU. Important dialogs are illustrated.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

29

Configuration and Programming

Step 1

Description From Step7-Microwin Ethernet Wizard is started. This can be done using the menu bar Tools Ethernet Wizard or directly using the Navigation Bar (left side). The module position is set in the second dialog of the Wizard. The default position 0 is located directly next to the CPU, all other positions increase from there on. The IP Address and the Subnet mask is set in the third dialog of the Wizard.

Figure 2-10

Step 3

Note The IP-Addresses shown in the Figure are examples and can be different.

Note The BOOTP Server for dynamically assigning the IP-Address should not be selected because configuration of the OPC Servers connection (PC Station) expects a fixed IP Address.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

30

Configuration and Programming

Step 4

Description To calculate the Command Byte all output bytes (QB), that are located before the CP243-1, must be added. The next following (not taken) byte will be the Command Byte. E.g. the onboard output bytes of CPU 224 use QB0 and QB1, the next unused Command Byte will be QB2. Additionally the number of connections is set, to be configured during the following dialogs.

Figure 2-11

Step 4

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

31

Configuration and Programming

Step 5

Description The required properties are set for the requested connection. The S7200 runs as server and responds to connection requests of the OPC Server (PC Station). Additionally the local properties of the connection (CP243-1) are set to the IP-Address from which connect requests will be accepted (here the IP of the PC Station must be typed in). Within the remote properties of the communication partner the TSAP is defined (here 10.11 compare NetPro S7 connection Properties Address Details)

Figure 2-12

Step 5

Note The settings of the IP-Address and TSAP must be identically to the settings made during the connection configuration in NetPro (PC Station).

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

32

Configuration and Programming

Step 6 7

Description After finishing the connection configuration the required memory must be reserved to avoid overwriting of configuration data. The configuration data is stored within the V-memory. Memory area of correct size must be provided. The Wizard can suggest unused memory.

Figure 2-13

Step 7

Step 8 9

Description During the next step a subroutine (ETH0_CTRL) is generated and will be available in the engineering environment. The subroutine (ETH0_CTRL) must be called once during each cycle (Main). The routine initializes the CP243-1 and provides the error codes.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

33

Configuration and Programming

2.2.1 Parameters of Subroutine (ETH0_CTRL)

Figure 2-14

Subroutine

Input parameter EN
Permanently set to 1 (SM0.0), to excetute the subroutine in every cycle.

Output parameter CP_Ready

1 = CP is ready to operate, 0 = CP not ready to operate.

Output parameter Ch_Ready

Data type Word, each individual bit of the lower byte is dedicated to a certain channel (connection). E.g.bit x.0 connection 0. The value of each bit indicates that the connection is established and ready for this channel or not. High byte is not used yet.

Output parameter Fehler

Data type Word, provides an error code regarding the cause of the fault.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

34

Configuration and Programming

2.2.2 Cyclic Program (Main)

Extract of AWL Code

The following extract of code shows the principle operation of the subroutine to demonstrate the cyclic function call with the required parameter set.

Network 1 LD CALL

//CP initialize

Immer_ein ETH0_CTRL, CP_Ready, Channel_Ready, Error_CTRL

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

35

Download and Commissioning

This chapter describes the download of the configuration and program of all required components and the steps for commissioning.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

36

Download and Commissioning

3.1

Overview

General
The so-called download describes the process to provide configuration information for the dedicated device. Using an engineering tool (Setp7, HWKonfig, NetPro) a configuration is created. The configuration data includes information about the IPAddress as well as connection information. In addition system blocks including e.g. TSAPs are generated. This system configuration data is transmitted to the device during the download of the station.

Block Diagram
The following figure shows the devices and their configuration tools as used in this example.

Step 7- MicroWin Ethernet Wizard

Step 7 HWKonfig / NetPro

load CPU 224 incl. information on:

load OPC Server Ethernet adapter

CP 243-1

192.168.147.120 TSAP 10.00

192.168.147.100 TSAP 11.10

S7-connection

Figure 3-1

Download

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

37

Download and Commissioning

3.2

PC Station

General
The PC Station consists of Ethernet adapter and OPC Server. After installing the SimaticNet PC Software the configuration tools HWKonfig (Hardware Configuration) and NetPro (Network Configuration) are available. The Commissioning Wizard guides through the different steps and launches the configuration tool.

Local Project
For the PC Station automatically a local project (Step7 project) is generated that consists of PC Station representing the local computer. This Step7 project (locprj) includes exactly one rack of type Simatic PC Station and this rack resides exactly one application of type OPC Server (usually in slot 1). If the Ethernet adapter was set to configured mode, the rack hosts a communication processor of type IE General (usually in slot 5).

Hardware Configuration (HWKonfig)

The hardware configuration is generated and, if required, changed using the tool HWKonfig. Within the object properties of a device e.g. IE-General the IPAddress can be defined and the subnet mask is set. The object properties of the OPC Server are used to change specific protocol settings. However, the default settings of the S7 protocol must not be changed for this example. By pressing the button Save and Compile the system data is generated and with Download to Module this data is loaded into the device. The Access Point of the application Step7 (S7ONLINE) must be set to PC internal (local). A detailed description can be found in the online help files related to SimaticNet PC Software.

Network configuration (NetPro)

The network configuration is generated using the tool NetPro. When selecting the application OPC Server additional connections can be added to the connection list. The properties of a connection can be changed e.g. the connection can be renamed, the local and remote P-Address can be set and the TSAPs are defined. All this properties characterize a unique connection. The Access Point of the application Step7 (S7ONLINE) must be set to PC internal (local). A detailed description can be found in the online help files related to SimaticNet PC Software.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

38

Download and Commissioning

3.3

PLC Station

General
The PLC Station is build from CPU (224) and Communication Processor (CP 2431). After installation of Step7MicroWin software (Version 3.2+SP1 upwards) the Ethernet Wizard is available as configuration tool. The Wizard guides through the required steps and generates the subroutine.

S7-Project
The S7-Project is generated by MicroWin. Besides the PLC program the project contains information about the used hardware (e.g. CPU type). From CPU S7-222 upwards connection the CP 243-1 is supported.

Ethernet Wizard
The Ethernet Wizard is used for configuration and settings regarding connection properties. The information is stored in a reserved memory area and the finally generated subroutine (ETH0_CTRL) accesses the configuration data. The subroutine initializes the Communication Processor and transfers the data from the CPU to the CP and vice versa. Thus the subroutine must be called cyclic (Main); the routine is downloaded together with the other part of the program. The download can be done through the PPI-cable, or through the Ethernet CP itself (once it has an IP-Address). A detailed description can be found in the online help of the Ethernet Wizard.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

39

Operator Control and Monitoring

In this chapter the possibilities for accessing process data are described.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

40

4.1

Overview

General
Regarding this example process data can be set (forced) and monitored on two different ways. In Step 7 MicroWin a chart is generated. The variables in that table are updated online through the PPI cable or through the Ethernet connection. Using the chart status single data points can be set. The OPC Client (OPC Scout) shipped with the software package SimaticNet PC Software the OPC Server is started and connected, through Ethernet the chosen variables are monitored. Using OPC Scout data points can be written as well.

Block Diagram
In the following diagram the possibilities of accessing process data are shown (simplified illustration).

Step 7MicroWin (Chart Status)

SimaticNet OPC Client (OPC Scout)

ONLINE

alternatively ONLINE over Ethernet

OPC Server

COM Port

Ethernet adapter

PPI cable CPU 224 CP 243-1

Ethernet

Figure 4-1

Control and monitoring

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

41

4.2

OPC Client (OPC Scout)

General
For operator control and monitoring the OPC Client sipped with SimaticNet PC Software is used. More detailed description of the OPC Client can be found in the online help of SimaticNet Software. To access data of an OPC Server the client has to start the server (connect). The client must at least add one group and than add items in that group. If granted by the access rights the client than can access the data of the server.

Note Any other OPC Client can be used instead of OPC Scout, however, it must be compatible to the specification OPC Data Access 2.x.

Step 1 2 3

Description The OPC Scout is launched with Start Simatic SimaticNet Industrial Ethernet SOFTNET Industrial Ethernet OPC Scout To connect to SimaticNet OPC Server the ProgID (OPC.SimaticNet) must be selected and double clicked. At least one group must be created. Therefore the dedicated node New Group must be double clicked in the tree.

Figure 4-2

Step 3

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

42

Step 4

Description To add variables (OPC Items) an additional window (OPC Navigator) is opened by double clicking the group. Browsing the OPC Server the items are selected and taken over into the right hand item list by clicking the arrow button. Finishing with OK the tags are added to the group and can be monitored. On right mouse button in the Value column the Write dialog shows up.

Figure 4-3

Step 4

Note The window of OPC Navigators shows all variables that are known by the OPC Server. The known address space of the Server can be extended using New Definition node in the tree. The operator must type in the correct syntax for the variable to be successfully added.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

43

4.3

MicroWin (Chart Status)

General
For operator control and monitoring with Step7 MicroWin the so called Chart Status is used. This table is created within the project connects online (e.g. usually through PPI-cable) to the CPU.

Step 1 2 3

Description The PPI cable must be connected to the active CPU. In the opened S7 project Chart Status is launched with the button in the function bar. The symbolic name or the direct address of the favored variable must be prompted in the Address column.

Note The status bar in MicroWin shows whether the table is active or not. If online the used bus, transmission rate and status of CPU must be shown correctly.

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

44

Glossary and Index

Client

Demanding services and data

COM Port

Serial interface of the PC

CP

Communication Processor

CPU

Central Processing Unit

MicroWIN

Engineering tool for S7-200 controllers

NetPro

Engineering tool for Simatic Network connections

OLE

Object Linking and Embedding

OPC

OLE for Process Control

PC

Personal Computer (IBM PC)

PLC

Programmable Logic Controller

PPI

Point to Point Interconnection

Server

Providing services and data

SIMATIC

Siemens automation systems

SimaticNet

Network components for Siemens automation systems

TSAP

Transport Service Access Point

Step by Step: Ethernet Communication between OPC Server and S7-200 incl. CP243-1

45