Schedule Pump Repair

No Item Works Month Weeks October November December 39 40 41 42 43 44 45 46 47 48 49 50 51 52

I. CHEVRON MAKASSAR (Pump 6x13DAH 5stg, S/N. 02ID0010)

II. 1. 1.1 1.2 1.3 1.4 1.5 1.6 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3. 4. 5. 6. 7. 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 MCTN (Pump 8x10x13 MSND 5stg, S/N. 98-W-D-0017) CASING REPAIR Repair on erosion area by welding at stuffing box area Run Out of Casing using CMM portable FARO Machining of casing if the result of run out out of tolerance NDT before/after repair Hydrotest Repair Hole Upper Casing IMPELLER REPAIR Rebabbitng of Sleeve Bearing to vendor -2ea Repair by welding stellite 6 on the impeller eye of the impeller 1st Stg -two a Repair by welding Stellite 6 on the impeller eye and impeller hub of the impeller Repair by welding stellite 6 on the impeller eye and impeller hub of the impeller Repair by welding 6 on the impeller eye of the impeller 3rd Stg Repair by welding stellite 6 on the impeller eye of the impeller 5th Stg Repair by welding stellite 1 on The ID of Stage Piece PROCUREMENT IMPELLER stage 4th MECHANICAL SEAL REPAIR DE/NDE NEW SPARE PARTS, SUPPLY WITNESS CUSTOMER RE-ASSEMBLY PROCESS QC Check Individual Balancing of Impellers Assemble Rotor Run Out check before Trimming Rotor trimming & Burnishing at Glitching area Rotor Run Out after trimming ( Mechanical Run Out & Electrical Run Out ) Dynamic balancing of Rotor Assembly Assemble Casing Studs & Install the Casing Gasket Install the rotor onto lowerhalf casing , Upper Casing and Torquing Rotor Float Check and Mark the Center by Masking Tape and Lift Drop Check

Operational performent Pump still below

7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 8. 9. 1. 1.1 1.2 1.3 1.4 1.5 1.6 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 3. 4. 1.

Install Lower Half Bearing Housing to Casing Install lower half Sleeve Bearing, Dummy Thrust Collar Centering of Rotor and Concentricity Check Reaming Bearing Housing Pin Hole Set Rotor Endpay Install Mechanical Seal, Bearing Housings, Sleeve Bearings, Thrust Collar, K Mechanical Seal leak test Painting Boxing SHIPPING FIELD ACCEPTENCE TEST (WITNESSED) ADDITIONAL SCOPE Welding Casing Repair on Pitting Area Hand Profiling of casing Alignment and Flatness Check Machining of casing if required NDT Check Hydrotest Casing 1.5 Discharge Pressure RE-ASSEMBLY Install New Casing Gasket Install Rotor and Upper Half Casing Torquing of Casing Cap nuts Rotor Float Check Install Lower Half Bearing Housing, Lower Half Sleeve Bearing Centering of Rotor Concentricity Check Rotor Endplay setting Install Mechanical Seal, Bearings Seal Leak Test Painting Boxing SHIPPING FIELD ACCEPTANCE TEST (FAT) INSPECTION

III. CGS (CIS-006, Pump 4X6X10M DVMXD, S/N. 92DO0697)

IV. CGS (CIS - 005, Pump 4X6X10M DVMXD, S/N. .)

2. 2.1 2.2 2.3 2.4 2.5 3. 4. 5. 6.

REPAIR Casing Bearing Housing DE, NDE Sleeve Bearing DE, NDE Mechanical Seal PART REPLACEMENT/SUPPLY WITNESS CUSTOMER ASSEMBLING SHIPPING FIELD ACCEPTANCE TEST (FAT) : Schedule : Actual : In Progress

January, 2011 1 2 3 4 5

Remarks

orment Pump still below standard

Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish

Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish Finish

Compatibility Report for Schedule Repair Oct.xls Run on 10/14/2010 20:05 The following features in this workbook are not supported by earlier versions of Excel. These features may be lost or degraded when you save this workbook in an earlier file format. Minor loss of fidelity This workbook contains worksheets that have even page or first page headers and footers. These page headers and footers cannot be displayed in earlier versions of Excel. Some cells or styles in this workbook contain formatting that is not supported by the selected file format. These formats will be converted to the closest format available. # of occurrences 1

Schedule Pump Repair

Costumer Name Pump Model Pump Serial Number Pump Item Number : Chevron Geothermal Salak Ltd : 4 x 6 x 10M DVMXD : 92 -DO -0695 : CIS - P - 04 Month Weeks

No
II. 1. 1.1 1.2 1.3 1.4 1.5 1.6 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3. 4. 5. 6. 7. 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14

Item Works
MCTN (Pump 8x10x13 MSND 5stg, S/N. 98-W-D-0017) CASING REPAIR Repair on erosion area by welding at stuffing box area Run Out of Casing using CMM portable FARO Machining of casing if the result of run out out of tolerance NDT before/after repair Hydrotest Repair Hole Upper Casing IMPELLER REPAIR Rebabbitng of Sleeve Bearing to vendor -2ea Repair by welding stellite 6 on the impeller eye of the impeller 1st Stg -two a Repair by welding Stellite 6 on the impeller eye and impeller hub of the impeller Repair by welding stellite 6 on the impeller eye and impeller hub of the impeller Repair by welding 6 on the impeller eye of the impeller 3rd Stg Repair by welding stellite 6 on the impeller eye of the impeller 5th Stg Repair by welding stellite 1 on The ID of Stage Piece PROCUREMENT IMPELLER stage 4th MECHANICAL SEAL REPAIR DE/NDE NEW SPARE PARTS, SUPPLY WITNESS CUSTOMER RE-ASSEMBLY PROCESS QC Check Individual Balancing of Impellers Assemble Rotor Run Out check before Trimming Rotor trimming & Burnishing at Glitching area Rotor Run Out after trimming ( Mechanical Run Out & Electrical Run Out ) Dynamic balancing of Rotor Assembly Assemble Casing Studs & Install the Casing Gasket Install the rotor onto lowerhalf casing , Upper Casing and Torquing Rotor Float Check and Mark the Center by Masking Tape and Lift Drop Check Install Lower Half Bearing Housing to Casing Install lower half Sleeve Bearing, Dummy Thrust Collar Centering of Rotor and Concentricity Check Reaming Bearing Housing Pin Hole

I. CHEVRON MAKASSAR (Pump 6x13DAH 5stg, S/N. 02ID0010)

7.15 7.16 7.17 7.18 7.19 8. 9. 1. 1.1 1.2 1.3 1.4 1.5 1.6 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 3. 4. 1. 2. 2.1 2.2 2.3 2.4 2.5 3. 4. 5. 6.

Set Rotor Endpay Install Mechanical Seal, Bearing Housings, Sleeve Bearings, Thrust Collar, K Mechanical Seal leak test Painting Boxing SHIPPING FIELD ACCEPTENCE TEST (WITNESSED) ADDITIONAL SCOPE Welding Casing Repair on Pitting Area Hand Profiling of casing Alignment and Flatness Check Machining of casing if required NDT Check Hydrotest Casing 1.5 Discharge Pressure RE-ASSEMBLY Install New Casing Gasket Install Rotor and Upper Half Casing Torquing of Casing Cap nuts Rotor Float Check Install Lower Half Bearing Housing, Lower Half Sleeve Bearing Centering of Rotor Concentricity Check Rotor Endplay setting Install Mechanical Seal, Bearings Seal Leak Test Painting Boxing SHIPPING FIELD ACCEPTANCE TEST (FAT) INSPECTION REPAIR Casing Bearing Housing DE, NDE Sleeve Bearing DE, NDE Mechanical Seal PART REPLACEMENT/SUPPLY WITNESS CUSTOMER ASSEMBLING SHIPPING FIELD ACCEPTANCE TEST (FAT)

III. CGS (CIS-006, Pump 4X6X10M DVMXD, S/N. 92DO0697)

IV. CGS (CIS - 005, Pump 4X6X10M DVMXD, S/N. .)

April Mei Juni Juli ' 2012 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

: Schedule : Actual : In Progress

Remarks

Schedule Pump Repair

Costumer Name Pump Model Pump Serial Number Pump Item Number No I.
1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 3.10 1.11 1.12 1.13 1.14 1.15 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14

: Chevron Geothermal Salak Ltd : 4 x 6 x 10M DVMXD : 92 -DO -0695 : CIS - P - 04 Item Works Month Weeks April Mei Juni Juli ' 2012 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

CGS (CIS - P - 04, Pump 4X6X10M DVMXD, S/N. 92 -DO -0695)

DISMANTLE, CLEANING & INSPECTION Receiving of Pump at Indonesia QRC Workshop + Prepare JSA Un-boxing & Inventory check for missing part Endply check and rotate rotor by hand Remove coupling, bearing, bearing housing and mechanical seal Rotor float check Remove casing cap nuts by hidraulic torque wrench Remove upper half casing and rotor Rotor run out check Dismantle rotor Clean critical parts by solven & sandblasting of impellers Shaft run out Sandblasting of casing NDT check Dimensional check of re-used parts Prepare as found report REPAIR Upper and lower casing. Repair by welding on erosion area Impeller wearing, balance sleeve, 1st and 2nd stage sleeve and center sleeve rebuilt all of area OD to required clearance with HVOF ( Tungsten Carbide ) Casing wearing ring, balance bush and center bush machining area bores ( Skim cut ID ), to remove ovality and bearing to standart size Shaft Repair at area which have erosion by HVOF ( Tungsten Carbide ) Repair at area bearing by Hardchrome ASSEMBLY QC Check for new parts Fabrication of dummy shaft for impeller individual balancing Individual balancing of 3 ea impeller Assemble rotor Rotor Run Out Check Rotor trimming to removehight spot Burnishing of glitch area Rotor Mechanical Run Out after trimming Electrical run out at glitch area Dynamic balancing of rotor assembly Install new casing gasket Install rotor and upper half casing Fasten casing cap nuts Rotor float check

3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 4. 5.

Install lower half bearing housing, lower half sleeve bearing. Centering of rotor Concentricity Check Reaming of bearing housing pin holes rotor endplay setting Install mechanical seal, bearings Seal leak test Painting Boxing Shipping FIELD ACCEPTANCE TEST (FAT)

: Schedule : Actual : In Progress

Remarks