FUELS
FUELS
Secondary fuels or Artificial fuels: The fuels that are obtained from
the primary fuels are known as secondary fuels.
Ex: Charcoal, petrol, LPG, water gas, producer gas etc.
Calorific Value: Calorific value is defined as the amount of heat liberated when a unit
mass of fuel is burnt completely in presence of air or oxygen.
The efficiency of a fuel is measured by calorific value.
Units of heat:
1. Calorie: “The amount of heat required to raise the temperature of 1 gram of
water through 1oC (from 15oC to 16oC).”
3. British Thermal Unit (B.Th.U): “The amount of heat required to raise the
temperature of 1 pound of water through 1oF (from 60oF to 61oF).”
1 B.Th.U = 252 cal = 0.252 kcal
4. Centigrade heat unit (C.H.U): “The amount of heat required to raise the
temperature of 1 pound of water through 1oC (from 15oC to 16oC).”
1 kcal = 2.2 C.H.U = 3.968 B.Th.U
DULONG’S FORMULA:
The calorific value of fuel can be approximately computed by noting the
amounts of the components of the fuel.
The higher calorific value of fuel constituents are
Carbon 8080 Kcal/Kg
Hydrogen 34500 Kcal/Kg
Sulphur 2240 Kcal/Kg
Oxygen, if present in the fuel, it is in the combined form with hydrogen as H 2O.
The hydrogen in the combined form (known as fixed hydrogen) is not available
for combustion.
So, the amount of hydrogen available for combustion
= Total mass of hydrogen in fuel – Fixed hydrogen
1
= Total mass of hydrogen in fuel – ( ) mass of hydrogen of fuel.
8
(Since 8 parts of oxygen combines with 1 part of hydrogen to form H2O).
Dulong’s formula for calculating the calorific value is given as
𝟏
Grass calorific value (HCV) = 8080C + 34500 (H- 𝟎 ) + 2240S Kcal/kg
𝟏𝟎𝟎 𝟖
Carbon content, calorific value and hardness increase from wood to anthracite.
ANALYSIS OF COAL:
1. PROXIMATE ANALYSIS:
It involves the determination of moisture content, volatile matter,
ash and fixed carbon of coal. The proximate analysis gives valuable
information regarding commercial classification of fuel i.e its practical
utility.
i. Moisture content:
A known mass of air dried coal sample is heated in an electric hot
air oven at 105-110oC for about 1 hr and cooled to room temperature in
a dessicator. The moisture is removed as water vapour and the process is
repeated till a constant weight is obtained. Its range is 0.5 to 10%.
𝐿𝑜𝑠𝑠 𝑖𝑛 𝑊𝑒𝑖𝑔ℎ𝑡 𝑑𝑢𝑒 𝑡𝑜 𝑚𝑜𝑖𝑠𝑡𝑢𝑟𝑒 𝑐𝑜𝑛𝑡𝑒𝑛𝑡
Percentage of moisture content = x 100
𝐼𝑛𝑖𝑡𝑖𝑎𝑙 𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑐𝑜𝑎𝑙 𝑡𝑎𝑘𝑒𝑛
Significance:
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝐴𝑠ℎ
Percentage of ash = x 100
𝐼𝑛𝑖𝑡𝑖𝑎𝑙 𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑐𝑜𝑎𝑙 𝑡𝑎𝑘𝑒𝑛
Significance:
a. High ash content is not desirable, as it does not contribute to the
calorific value.
b. Ash obstruct to the flow of air and heat in furnace.
c. In metallurgical operations ash adds on to the impurities.
d. Lower the ash content, better the quality of fuel.
Significance:
a. Higher the percentage of fixed carbon, higher the calorific
value.
Significance:
1. Higher the percentage of carbon and hydrogen, higher the calorific
value.
2. Higher the percentage of carbon reduces the size of combustion
chamber.
Significance:
1. Although it contributes to the calorific value of coal it is undesirable,
because it emits SO2, SO3 and H2S gases on burning, which pollute
the atmosphere.
2. Presence of S in coke used in iron metallurgy effects the quality of
steel.
d. Ash: It is determined in the same way as proximate analysis.
Significance:
1. It lowers the calorific value as it is usually associated with moisture.
2. Lesser the oxygen content, better the quality of coal.
3. With 1% increase of oxygen in coal reduces its calorific value by
1.7%.
PETROLEUM:
The term petroleum means ‘rock oil’. It is also known as crude oil or
mineral oil. Petroleum is dark greenish brown viscous oil found deep in earth’s
crust. It is mainly composed of various hydrocarbons along with small amounts
of organic compounds. The petroleum is usually found floating upon the salt
water layers in the earth’s crust.
The calorific value of petroleum is about 40,000 kJ/kg.
The average composition of petroleum is
Carbon – 79.5 to 81% Hydrocarbons - 11.5 to 14.8%
Sulphur – 0.1 to 3.5% Nitrogen and oxygen – 0.1 to 0.5%
Ash – 0.1%
REFINING OF PETROLEUM:
Petroleum is separated into various fractions by fractional distillation
and finally converted into desired products. The whole process is known as
refining of petroleum and plant used for this purpose is known as oil refinery.
The refining process includes three steps. They are
1. Separation of water by Cottrell’s process.
2. Removal of harmful Sulphur compounds.
3. Fractional distillation.
1. Separation of water by Cottrell’s process:
The crude oil from the oil well is a stable emulsion of oil and salt water.
The oil is separated from water by passing the crude oil between two highly
charged electrodes. Due to this the small water droplets form large water
droplets, which separates out from the oil.
3. Fractional distillation:
The crude oil is then heated to above 400 C in an iron retort, where by
all the volatile constituents except the residue is evaporated. The hot vapours
are then passed up through the fractionating column. The fractionating column
Uncondensed
<30 C1-C4 Domestic fuel (LPG)
gases
Residue
Used for making roads and
• Asphalt >400 C30 and above
water proofing roofs. as fuel
• Petroleum coke
Fractional Distillation
1. Polymerization
2. Bergius process
3. Fischer-Tropsch process
1. Polymerization:
The gases (olefins and alkanes) obtained as by-product from cracking of
heavy oil on polymerization gives higher hydrocarbons, resembling gasoline
called polymer gasoline.
2. BERGIUS PROCESS:
This method is proposed by Bergius in Germany
In this process, low ash coal is powdered well and made into paste with
heavy oil. This paste is mixed with catalyst ( tin or nickel oleate) and heated
with hydrogen under a pressure of 200-250 atm. and 450°C for about 1.5 hour.
The gases obtained are condensed and subjected to fractional distillation to get
uncondensed gases, petrol, middle oil and heavy oil. Heavy oil is recycled to
prepare paste and the middle oil is cracked to get more petrol.
Bergius process
In this process, first coal is converted into coke. Then, coke is heated and steam
is passed over it to produce water gas.
Water gas is first purified by passing through Fe2O3 (to remove H2S) and then
into a mixture of Fe2O3 and Na2CO3 (to remove organic sulphur compounds).
The purified gas is compressed to 5-25 atm. and then passed through a
converter maintained at about 200-300°C. The converter is packed with a
catalyst consisting of a mixture of Cobalt (100 parts), Thorium (5 parts),
Magnesia (8 parts) and Kieselguhr earth (200 parts). A mixture of saturated and
unsaturated hydrocarbons are formed.
The out coming hot gases from the exothermic reaction are passed to a cooler,
where liquid resembling crude oil is obtained.
The crude oil thus obtained is passed to fractionating column to get gasoline
and heavy oil. The heavy oil fraction is subjected to cracking to get more
gasoline.
PETROL KNOCKING:
Prevention of knocking:
A suitable change in engine may be made to have optimum combustion
ratio.
High octane number fuels for petrol engines and high cetane number
fuels for diesel engines are preferred.
Anti knocking agents may be added.
ANTIKNOCKING AGENTS:
These are the substances which are added in minor quantities to gasoline
(petrol) in order to reduce knocking in I.C. Engines.
Ex: TEL - Tetra Ethyl led.
TML - Tetra Methyl led.
MTBE - Methyl Tertiary Butyl Ether.
Functioning of TEL:
TEL is converted into a cloud of finely divided lead oxide particles in the
cylinder and these particles react with any hydrocarbon peroxide molecules
formed, thereby slowing down the chain oxidation reaction and thus decreasing
the chances of any early detonation.
However the deposit of lead oxide is harmful to the engine life. To remove
lead oxide a small amount of ethylene dibromide is added to the petrol.
Ethylene dibromide removes lead oxide as lead bromide along with exhaust
gases.
The presence of sulphur compounds in the petrol reduces the
effectiveness of TEL.
Leaded Petrol: The petrol containing TEL or TML as anti knocking agents is called
leaded petrol
Unleaded Petrol: The petrol, which contains anti knocking agent other than lead, is
known as unleaded petrol.
Ex: MTBE is used, as an antiknocking agent in place of TEL or TML
To sum up,
Cycloparaffins downwards.
Octane number of fuel increases
(Napthalenes) aromatics.
as we move downwards.
CETANE NUMBER:
Uses:
a. Mainly used as motor fuel, emits less pollution.
b. It does not contain any leas or benzene molecules which can damage the
spark plug.
c. Vehicle maintenance cost is low compared to other conventional motor
fuels.
d. It does not release carbon and sulphur particles.
BIOGAS:
It is produced by anaerobic digestion of biological matter.
The cheapest biogas is gobar gas which is produced by the anaerobic
fermentation of cattle dung.
The gobar gas plant consists of
a. A digester constructed of masonry (concrete) work, dug and built
usually below ground level.
b. A gas holder made up of steel is placed on top of the digester.
c. Two small tanks constructed on either sides of the digester, one
for the preparation of slurry and other for collection of digested
slurry.
d. Pipe lines.
BIO DIESEL:
Biodiesel is a diesel like liquid obtained from materials of biological origin
like liquids accumulated in plants and algae or from hydrocarbons
produced by some plants and algae.
Production: It consists of following steps.
3. The glycerol is allowed to settle and methyl ester is purified and used
as biodiesel.
i.e biodiesel is produced from vegetable oil by transesterification reaction.