Owner's

Manual

Bench

Mode_

1/2 HP (Maximum Developed) 5 Speeds (540 = 3600 R,PoMo) !/2 inch Chuck

104NCH DR_LL PRESS

Model No 137o219100

CAUTmONo
Before using this Dril! Press, read this manual and foltow at! its Safety Rules and Operating Instructions.

o o o o o
He_p L_n

Safety _nstructions KnstatJation Operation Maintenance Parts List Espa_oi

@ustemer

t 8@@8431682
Sears, Roebuck
Part No. 1372!910001

and Co=, Hoffman

Estates,

mL60179 USA

SECTION Warranty ................... Product Specifications ........... ........................................... Safety instructions ......................................................... Accessories and Attachments ............................................... Carton Contents ........................................................... Know Your DYII Press ...................................................... Glossary of Terms ........................................................ Assembly and Adiustments ................................................. . .............................. Operation ............................... Maintenance ............................................................ Troublshooting guide .................................................... Parts ................................................................... Espaiol ........................ "..............................

PAGE " ..... 2 2 3 6 6 8 9 10 t6 .20 21 22 25

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THE DRILL PRESS

Safety is acombination of common sense, staying alert and knowing how to use your drill press.

!4. REMOVE ADJUSTING KEYS AND WRENCHES. From the habit of checking to see that keys and adjusting wrenches are removed from the t0ol before turning "ON". 15. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Don't leave the tool untit it comes to a complete stop. 16. NEVER STAND ON TOOL. Serious iniury coutd occur if the tool is tipped o_'i_the cutting too! is unintentonalty contacted. 17. DON'T OVERREACH balance at all t._,__s. _ Keep proper footing and

To avoid mistakes that could cause serious injury, do not plug the drill press in until you have read and understood the following: 1'. READ and become familiar with this entire instruction manual. LEARN the tool's applications, limitations, and possible hazards.
ii

2. 3.

KEEP GUARDS IN PLACE and in working order. DON'T USE IN A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. DO NOT use power tools in the presence of flammable liquids or gases. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. USE THE RIGHTTOOL. Don't force tool or the attachment to do a job for which it was not designed. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

18. MAINTAIN TOOLS WiTH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 19. CHECK FOR DA_]AGED PARTS. Before. further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it wi!l operate properly and perform its intended function. Check for alignment of moving parts, binding of rnoving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be Properly repaired or replaced. 20. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys. 2t. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly. 22, Dust generated from certain materials can be hazardous to your health. Always operate the drill pres.s in a weflwentilated area and provide for proper du#t removal. Use dust collection systems whenever possible. 23. ALWAYS WEAR EYE PROTECTION. Any drit press can throw foreign objects into the eyes which could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI safety standard Z87.!. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses, Safety Goggtes are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. W_AaYOUa

4. FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears will repair it free of charge. Contact a Sears Service Center for repair. _fthis product is used for commercial purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Soars, Roebuck and Co., Dept. 817 WA, Hoffman Estates, JL 60179
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5.
i!

] !
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6.

or rental purposes, this warranty applies onfy for 90 days from the date of

CHUCK SIZE SPEEDS

.........

1/2" 5 (540-3,600 RPM) 120V, 60 HZ, 6 AMPS, 1/2 HP (Max. Developed) 8-!/4" x 7-1/4" 450 RIGHT OR LEFT ..... 2-3/8" 5" 14-318" x 8-114" 28-3/8" To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your drill press is wired at the fac[[ory for 120V operation. Connect to a 120V, t5 AMP branch circuit and use a i5 AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

10. WEAR A FACE MASK OR DUST MASK. Drilling operation produces dust. 11. DISCONNECT TOOLS before servicing, and when changing accessories, such as blades, bits, cutters, and the like. 12, REDUCE THE RISK OF UNINTENTIONAL STARTING.. Make sure the switch is in "OFF" position before plugging in. 13. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories. The use of improper accessories may cause risk of injury to persons.

.............

aOTOR .............. HORSEPOWER ........ TABLE SIZE .......... TABLE TILT ........... SPINDLE TRAVEL THROAT .............

BASE SIZE ........... H51GHT ...............

SAVE THESE INSTRUCTIONS

3

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SPECnFIC SAFETY NSTRUCTMONS FOR THE DR LL PRESS

I4. SECURE WORK. Use clamps or a vise to hold the work when practical. It's safer than using your hand and it Frees both hands to operate tool. 15. WHEN using a drill press vise, always fasten to the table.

GROUNDING

INSTRUCTIONS

For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according tO the instructions, and until you have read and understood this instruction manual:
1.

16. MAKE SURE all clamps and locks are firmly tightened before drilling. 17. SECURELY LOCK THE HEAD and table support to the column, and the table to the table support before operating the drill press. 18. NEVER turn your drill press on before clearing the table of all objects (-tools, scraps of wood, etc.) I9. BEFORE STARTING the Operation, jog' the motor switch to make sure the drill bit does not wobble or vibrate.
20. LETTHE

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFYTHE PLUG PROVIDED. tf it wilt no[ fit [he receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yeltow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal. CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded.
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YOUR DRILL PRESS MUST BE BOLTED securely to a workbench. In addition, ff there is any tendency for your drill press to move during certain operations, bolt the workbench to the floor. THIS DRILL PRESS is intended for use in dry conditions, indoor use only. WEAR EYE PROTECTION. USE face or dust mask along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods of operation. DO NOT wear gloves, neckties, or loose clothing. DO NOT try to drill material too small to be securely held. ALWAYS keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit. DO NOT install or use any drill bit that exceeds !75 mm (7") in length or extends 150 mm (6") below the chuck jaws. They can suddenly bend outward or break. DO NOT USE wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. WHEN;cutting a large piece of material make sure it is fully'supported at the table height. :

This tool is intended for use on a circuit that has a receptacle iike the one illustrated in FIGURE A. FIGURE A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (F_GURE B) can. be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The adapter (RGURE B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. The temporary adapter should be used only until a properly grounded outle_ can be installed by a qualified electrician . The Canadian E!ectrical Code prohibits the use of adapters. CAUTION: In all cases, make certain the receptacle in question is property grounded. If you are not sure have a codified electrician check the receptacle.

2.

4. 5.

SPINDLE REACH FULL SPEED before starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. Do not restart until the problem is corrected
q

This drill press is for indoor use only. Do not expose to rain or use in damp locations.

Fig A

3-Prong Plug

6.

21, DO NOT perform layout assembly or set up work on the table while the drill press is in operation. 22. USE RECOMMENDED SPEED for drill accessory and workpiece material. SEE INSTRUCTIONS that come with the accessory. 23. WHEN DRILLING large diameter holes, clamp the workpiece firmly to the table. Otherwise, the bit may grab and spin the workpiece at high speed. DO NOT USE fly cutters or multiple-part hole cutters, as they can come apart or become unbalanced in use. 24. MAKE SURE the spindle has come to a complete stop before touching the workpiece. 25. TO AVOID INJURY from accidental starting, always turn the switch "OFF" and unplug the drill press before installing or removing any accessory or attachment or making any adjustment. 26. KEEP GUARDS lN PLACE and in working order. TYPE CHUCK KEY as

USE ONLY 3oWIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3opOLE RECEPTACLES THAT ACCEPT THE TOOL'S PLUG. REPAIR OR REPLACE DAMAGED OR WOF_?,_ CORD IMMEDIATELY.

Grounding Prong Properly Grounded 3-Prong Receptacle

F_9. B GU_DEUNES FOR EXTENSION CORDS

Grounding Lug

8.

9.

10. DO NOT perform any operation freehand. ALWAYS hold the workpiece firmly against the table so it will not rock or twist. Use clamps or a vise for unstable workpieces. 11. MAKE SURE there are no nails or foreign objects in the part of the workpiec.e to be drilled. t2 CLAMP WORK:PIECE OR BRACE against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp solidly to the table and use the fence provided,

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heaw enough to carry the current your product wil! draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Be sure your extension cord _s property wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your tools. This circuit must not be less than #t2 wire and should be protected with a 15 Amp time tag fuse. Before connecting the motor to the power line, make sure the switch is in the "OFF" position and the electric current is rated the same as the current stamped on the motor nameplateo Running at a lower voltage will damage the motor.

is Connected to a Known Ground Make Sure This 2-Prong Receptacle

This toof must be grounded while in use to protect the operator from electrical shock.

27. USE ONLY SELF-EJECTING provided with the drill press.

(when using 120 volts only) Arc@ere Rating

more than not mere then

l Total length of cord in feet

0 6 10 12

6 10 12 16

25'

50' 16 16 12

100' 16 14 14

t 50 ' 14 12

! 18 16 18 | 14

13. IF THE WORKP1ECE overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.

Not recommended

SAVE THESE INSTRUCTmONS

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SAVE THESE
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NSTRUCT ONS
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AVAILABLE

ACCESSORIES

UNPACKmNG AND CHECKmNG CONTENTS

Use only accessories recommended [or this drill press. Follow instruction,s that accompany accessories, Use of improper accessories may cause hazards. Visit your Sears Hardware Department or see the Sears Power and Hand _bol Catalogue for the following accessories: o Dri_ bits o_ Hold-Down and Guide Drill Press Vises Clamping Kit

If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is replaced, and assembly is complete. Carefully unpack the drill press and al! its parts, and compare against the illustration below. To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this coating with a soft cloth moistened with kerosene or WD-40. D E

Use oniy accessories designed for this drill press to avoid injury from thrown broken parts or workpieces. Sears may reco_.-nmendother accessories not listed in this manual. See your nearest Sears store or Power and !..-landTool Catalogue for other accessories. Do not t_se any accessory unless you have completely read the instruction or owner's manual for that accessory.

-Foavoid fire or toxic reaction, never use gasoline, naphtha, acetone, facquer thinner or similar highly volatite solvents to clean the drill press.

TABLE
ITEM A. B. C. D. E. R G. H. I. J. K. L. M. N. O. R

OF LOOSE

PARTS
QUANTITY 1 t 1 1 1 1 3 1 t 1 4 t 2 2 4 2

::ii

DESCRIPTION Head assembly Base Table Coiumn assembly Collar Rack Loose parts bag: Feed handles Worm gear Crank handle Lock handle Hex bolts Fence assembly Triangle knobs Wing nuts Washers Hex keys
Box:

J"

L Q.
R.

Chuck key
Chuck

1 t

Spindle pulley

Motor pulley

BASE - Supports the drill press. For additional stability, holes are provided in the base to bolt the drill press to the floor. (See "Specific Safety Instructions for Drill Presses':) BACKUP MATERIAL -A piece of scrap wood placed between the workpiece arid table. The :backup board prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents drilling into the table top. BELT GUARD ASSEMBLY -Covers during operation of the drill press. the pulleys and belt

DRILL ON/OFF SWITCH - Has locking feature. This feature is intended to help prevent unauthorized and possible hazardous use by children and others, insert the key into the switch to turn the drill press on. DRILLING SPEED - Changed by placing the belt in any of the steps (grooves) in the pulleys. See the Spir_ Speed Chart inside the belt guard. FEED HANDLE- Moves the chuck up or down. If necessary, one or two of the handles may be removed whenever the workpiece is of such unusual shape that it interferes with the handtes. FENCE - Attaches to the table to a i:gn the workpiece or for fast repetitive drilling. Removable. Remove fence when it interferes with other drill press accessories. HEAD LOCKS - Locks the head to the column. ALWAYS lock the head in place while operating the drill press. RACK -- Combines with gear mechanism to provide easy elevation of the table by the hand operated table-crank. REVOLUTION PER MINUTE (R,P,M.)-The number of turns completed by a spinning object in one minute. SPINDLE SPEED - The R.RM. of the spindle. SPRING CAP - Adjusts quill spring tension( TABLE - Provides working surface to support workpiece. TABLE BEVEL LOCK - Locks the table in any position from 0 - 45 . TABLE CRANK HANDLE - Elevates and lowers table. Turn clockwise to elevate table. Support lock must be released before operating crank. TAB&E SUPPORT LOCK = Tightening locks the table support to the column. Always have it locked in place while operating the dril! press, TABLE SUPPRT = Rides on the column to s{jppol:t the table. WORKP_ECE = Materia! being drilled. '

Depth scale stop nuts Cord clamp

Depth scale pointer

BELT TENSION - Refer to the "Assembly" Section, "Installing and Tensioning Belt."
L!

_LT

TENS!ION KNOB -Tightening the knob locks

Depth scale Belt tension knob Feed spring Column collar Bevel scale Table suppo_ indle

the motor bracke t support maintaining correct belt distance and tension. BEVEL SCALE - Shows the degree of table tilt for bevel operations. The scale is mounted on the side of the arm.

Feed stop rod Cove r

Depth stop

Head lock screw

CHUCK - Holds the drill bit or other recommended accessory to perform desired operations. CHUCK KEY - A self-ejecting chuck key which will pop out of the chuck when you let go of it. This action is designed to help prevent throwing of the chuck key from the chuck when the power is turned "ON". Do not use any other key as a substitute; order a new one if damaged or lost. COLUMN -Connects the head, table, and base on a one-piece tube for easy alignment and movement. COLUMN COLLAR - Holds the rack to the column. Rack remains movable in the collar to permit table support movements. COLU_N SUPPORT -Supports the column, guides the rack and provides mounting holes for cotumn to base. DEPTH SCALE - lndic_,tes ,depth of hole being drilled DEPTH SCALE POINTF=R -o indicates the drilling depth by pointing to the depth scale, DEPTH SCALLE STOP NUTS - Locks the depth scale to selected depth. DRILL BiT - The cutting too! used in the drill press to make holes in a workpiece.

ON/OFF switch w/key

_b

tor

_._ii

_ B elt

Eeed handle Chuck

tenl_/n b Head lock screw

Support .eck handle

Base

Bevel lock Table

Fence backstop Fence end__

Column support

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6_

ASSEMBLY

tNSTRUCTMONS

For your own safety, never connect plug to power source outlet until af! assembly and adjustment steps are completed, and you have read and understood the safety and operating instructions. TOOLS NEEDED

TABLE TO COLUMN ASSEMBLY (FIG. B THROUGH F) 1. Locate the worm gear, table crank, and table support lock handle from the loose parts bag. 2. Insert the worm gear (1)into the table crank handle hole (2) from inside the table support (3). Make sure the worm gear (!) meshes with the inside ge&r. 3. Insert the table support Jock handle (4) into the hole at the _ear of the table support. Tighten. NOTE: Table removed from support in illustration for clarity.
i

Slide the table support assembly with the rack (1,3,5) together onto the column. Engage the bottom of the rack (5) with the tip of the column support (6). Tighten the support lock handle (4) to lock the table support assembly to the column.

8. 9.

Install the table crank handle (9) to the worm gear shaft (1) on the side of the table support (6). Line up the flat side of the shaft with the set screw (!0) in the crank handle and tighten the screw with a hex wrench.

Fig. D

Fig. F

4 3

IO

Fig_ B
c_ot[edscrewdriver 8" & 10" Adjustabfe wrenches

[
J

Combination wrench Combination square.

/i _

_NSTALLING THE HEAD (FIG. G)

:1
,

Socket

wrench-

Install the collar (7)to the top end of the rack (5) on the column. IMPORTANT: The bottom of the collar MUST NOT be pushed all the way down onto the top of the rack. MAKE SURE the top of the rack is under the bottom of the collar and that there is enough clearance to allow the rack to freely rotate around the column. Tighten the set screw (8). CAUTION: To avoid column or collar damage, DO NOT OVERTIGHTENthe set screw.

with 23 ram. socket

4_

The Drill Press is very heavy and MUST be lifted with the help of 2 PEOPLE OR MORE,. to safely assemble it. 1 Carefully lift head,(1) above the column (2) and slide it onto the column. Make sure the head slides down over the column as far as possible. Align the head with the base. Using the hex wrench, tighten the two head lock set screws (3) on the right side of the he,_d.

Place the rack (5) in position inside the table support (3), making sure the worm gear (1) on the inside of the table support is engaged with the teeth of the rack.

2.

The Drill Press is very heavy and MUST be lifted with the help of 2 PEOPLE OR MORE, to safely assemble it. COLUMN SUPPORT TO BASE (FIG. A) !. Position base (1)on floor. 2. Place column (2) on 10ase,aligning holes in column support with holes in base, 3. , Locate four Ionghex bolts (3) from loose parts bag. 4. Place a bolt in each hole through the column support and the. base. Tighten with an adjustable' wrench.

Fig. C
5 ' 1

Fig. E

Fig. G
/-

..........._...- 8 "--""-_"'-_"J-"-7 5

Fig. A
2 3
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_NSTALMNG FEED HANDLES (FIG. H) 1. Locate three feed handles in the loose parts bag. 2. Screw the feed handles (1) into the threaded holes (2) in the hub (3). Tighten.

Using a rubber maltet, plastic-tipped hammer, or a block of wood and a hammer, firmly tap the chuck upward into position on the spindle shaft.

Fig, K

FENCE ASSEMBLY (F_GM} t. Determine the desired location for the fence (.1). 2. Aiign the mounting holes of the fence over the table top slots. 3. Place a washer (2) on the threaded end of the knob (3). Insert the knob through the mounting hole of the fence and the table slot. 4. 5. Place a washer and wing nut (4) on the knob from ' under the table. Repeat for the other knob and tighten.

ADJ UST 'V ENT INSTRUCTIONS

CAUTION: All the adjustments for the operation of the drill press have been completed at the factory. Due to normal wear and use, some occasional readjustments may be necessary.

Fig. M

To avoid injury from an accidental start, ALWAYS make sure the switch is in the "OFF" position, the switch key is removed, and the plug is not connected to the power source outlet before making belt adjustments. ALIGNING THE BELT PULLEYS ,(FIG. N) Open the t_ead cover of the Drill Press. Check alignment of the pulleys with a straight edge (5) such as a framing square, a level, or a piece of wood. Lay the straight edge across the top of the pulleys. If all three pulleys are NOT aligned: 1. Release belt pressure by loosening the belt tension lock knobs (2)on either side of the head, counterc!ockwise. 2. Loosen the motor mount nuts (3). Lift or lower the motor (4) until the pulleys are in line. 3. Tighten the motor mount nuts (3) t_sing an adjustable wrench. NOTE: To avoid rattles or other noise, the motor housing should not touch the lower belt guard housing.
4,

INSTALLING THE CHUCK (FIG. t, J and K) t. Clean out the tapered hote in the chuck (1) with a clean cloth. 2. Clean tapered surfaces on the spindle (2). CAUTION: Make sure there are no foreign particles sticking to the surfaces. The slightest piece of dirt on any of these surfaces will prevent the chuck from seating properly. This will cause the drill chuck and bit to wobble. If tapered hole is extremely dirty, use a cleaning solvent.

MOUNTING DRILL PRESSTO WORK SURFACE (FIG. L) 1. If mounting the drill press to a workbench, a solid wood bench is preferred over a plywood board, to reduce noise and vibration. 2. Holes should be pre-drilled through the supporting surface. 3. The hardware to mount this drill press is NOT supplied with the tool. The hardware as shown in the illustration should be used:

Fig.I
1. 2. 2 3. 4. 5. 6. 7.

Fig. L
Drill press base Boft Flat washer Rubber washer Worksurface Flat washer Lockwasher _\ \ i

I
I
,

Retighten the belt by pulling the motor (4) toward or away from the drill press head, until the belt deflects approximately t/2 inch when pressed in the center. NOTE: Refer to the chart inside the bett guard cover for recommended drilling speeds and belt / pulley positions.

Ii

. Lock the belt tension lock knobs (2) by turning clockwise. NOTE: When the belt is new, it may be difficult to move the belt. As the machine is used, the belt will gain more elasticity and will be easier to adjust.

| !
It

3. 4. 5.

Lower the spindle (2) by turning the feed handles (3) counterclockwise. Push the chuck up onto the spindle (2). Tap gently to ensure seat. Open the jaws of the chuck (t) by rotating the chuck sleeve clockwise. To prevent damage, make sure the jaws are completely receded into the chuck.

Hex nut 8.9. Jam nut

__

i i

....................... E

Fig. N
h

tt

"1
5

Fig. J

--

,,_
ti

........

>s

...........

i3

:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::

To prevent personal injury, always disconnect the plug from the power source when making any adjustments. SQUARING TABLE TO HEAD (FIG. O, P) NOTE: The table and support has a predrilled hole with a locking pin inserted for locking thetable to a predetermined 0 horizontal position. It must be loosened to change the angle of the table. I. Insert a 1/4", or larger diameter, precision ground steel rod (1), approximately 3" long, into the chuck (2). Tighten the chuck jaws. Raise table to working height and lock. Using the combination square (3), place one edge flat on the table, and align the other edge vertically beside the rod (1). (Figure Q) If an adjustment is necessary, TIGHTEN the nut (4) on the locking pin clockwise to RELEASE it from the table support. Loosen the large hex head bevel locking bolt (5).

To return the table to its original position, loosen the bevel locking bolt (5). Realign the bevel scale (6) to the 0 position. Return nut (4) on locking pin to the OUTSIDE END OF THREADS. Gently tap locking pin until it is seated in the hole. Finger tighten nut (4). NOTE: The table has been removed from the illustration for clarity.

Fig. P

QU_LL RETURN SPRING (FIG, R) The quill return spring may need adjustment if the tension causes the quill to return too rapidly or too slowly. t. Lower the table for additional clearance. 2, Place a screwdriver in the lower front notch (1) of the spring cap (2). Hold it in place while loosening and removing only the outer jam nut (3). 3. With the screwdriver still engaged in the notch, loosen the inner nut (4) just until the notch (5) disengages from the boss (6) on the drill press head. CAUTION: DO NOT REMOVE THIS INNER NUT, because the spring will forcibly unwind, Carefully turn the spring cap (2) counterclockwise with the Screwdriver, engaging the next notch. 5. Lower the quill to the lowest position by rotating the feed handle in a counterclockwise direction while holding the spring cap (2) in position, 6. If the quill moves up and down as easily as you desire, tighten the standard nut (4) with the adjustable wrench. If too loose, repeat steps 2 through 5 to tighten. If too tight, reverse steps 4 and 5. DO NOT OVERTIGHTEN and restrict quill movement. 4.

To avoid injury from an accidental start, ALWAYS make sure the switch is in the "OFF" position, the switch key is removed, and the plug is not connected to the power source outlet before making belt adjustments. BELTTENSiON (FroG.S) Make sure pulleys are aligned properly as shown in Figure O on page 13. 1. To unlock the belt tension, loosen the belt tension lock knobs (1) on both sides of the drill press head. 2. Move the motor (2) toward the front of the drill press to loosen the belt. 3. Position the belt on the correct pulley steps for the desired speed. 4. Pull the motor away from the drill press head until the belt is properly tensioned. NOTE: Belt tension is correct if the belt deflects approximately 1/2 inch when pressed at the center.
,

2. 3.

4.

5.

Tighten the belt tension lock knobs (1) on both sides of the drill press head.

To prevent injury, be sure to hold the table & table arm assembly, so it wil! not swivel or tilt. 6. 7. Align the square to the rod by rotating the table until the square and rod are in line. Retighten the large hex bolt (5).

Fig. O
2 1

SPINDLE/QUILL (FIG. Q) Rotate the feed handles counterclockwise to lower spindle to its lowest position. Hand support the spindle securely and move it back and forth around its axis. If there is too much play, do the following: !. Loosen lock nut (1).. 2. Turn the screw (2) clockwise to eliminate the play, but without obstructing the upward movement of the spindle. (A little play in the spindle is normal.) 3_ Tighten the lock nut (1),

Replace the jam nut (3) and tighten against the standard nut (4) to prevent the standard nut from reversing.

Fig. S

.....

, ,,.....

,,,,,

=_

1
L y
i,i
E

Fig. Q

2
I I I I I I _' ...

BEVEL SCALE

(FIG. P)

NOTE: The bevel scale has been included to measure approximate bevel angles. If precision is necessary, a square or other measuring toot should be used to position the table. To use the bevel scale (6): I. TIGHTEN the nut (4) on the locking pin clockwise to RELEASE it from the table support. 2. Loosen the large hex head bevel locking bolt (5). 3. Tilt the table, aligning the desired angle measurement to the zero line opposite the scale (6). 4. Tighten the bevel locking bolt. (5).

Fig. X
To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position the workpiece against the LEFT side of the column. If the workpiece or the backup material is not long enough to reach the column, clamp them to the table, or use the fence provided with the drill press to brace the workpiece. Failure to secure the workpiece could result in personal injury. USINGTHE FENCE (FIG. W) The fence provides a way of accurately and quickly setting up the workpiece for more precision or repetitive drilling operations. 1. Using the centerpunch or sharp nail, make an indentation in the workpiece where you want to drill. 2. Lower the drill bit to align with the indentation on the workpiece. See "HOLDING A DRILLING LOCATION" page t9. 3. Loosen the knobs (1) and slide the fence back stop (2) firmly against the long side of the workpiece. Tighten the knobs when in position. 4. Loosen the wing nut (3) and slide the end stop (4) along the fence until it is firmly against the left side of the workpiece. Tighten the wing nut. 5. Check the accuracy by drilling a scrap workpiece. Adjust if needed. 6. Hold with your hand or clamp the top surface of the workpiece firmly to prevent it from lifting off the table when the bit is raised. t 2

BASIC

DRILL

PRESS

OPERATIONS
Fig. U
(FIG. T)

SPEEDS AND BELT PLACEMENT

This drill press has 5 speeds, as listed below: 540 RPM 2610 RPM 880 RPM 3600 RPM 1600RPM

See inside of the belt guard for specific placement of the belts on the pulleys to change speeds.

Depth scale method

(FIG. Y)

NOTE: With the chuck up, the tip of the drill bit must be just slightly above the top of the workpiece. 1. With the switch "OFF", turnthe feed handle until the pointer (7) points to the desired depth on the depth scale (4). Hold the feed handles in that position. Spin the lower nut (3) down to contact the depth stop lug (6) on the head. Spin the upper stop nut (5) against the lower stop nut and tighten. The and drill bit will now stop after traveling the distance selected on the depth scale.

To avoid possible injury, keep guard closed, in place, and in proper working order while too! is in operation.

Fig.T
Belt / Pulley Position-RPM Chart

oRPM

80 PM

16oo PM I

2610 RPM

3600 RPM .........

iNSTALLING DRILL BIT IN CHUCK (FIG. V) 1. With the switch "OFF" and the yellow switch key removed, open the chuck jaws (1) using the chuck key (2). Turn the chuck key counterclockwise to open the chuck jaws. 2. Insert the drill bit (3) into the chuck far enough to obtain maximum gripping by the jaws, but not far enough to touch the spiral grooves (flutes) of the drill bit when the jaws are tightened. 3. Make sure that the drill is centered in the chuck. 4. Turn the chuck key clockwise to tighten the jaws.

2. 3. 4.

Drilling

a hole

Fig. W

ON / OFF SWITCH (FIG. U) The "ON / OFF" switch has a removable, yellow plastic key. With the key removed from the switch, unauthorized and hazardous use by children and others is minimized. t. To turn the drill press "ON", insert key (1) into the slot of the switch (2), and move tile switch upward to the "ON" position. 2. To turn the drill press "OFF", move the switch downward. 3. To lock the switch in the "OFF" position, grasp the end, or yellow part, of the switch toggle, and pull it out. 4. With the switch key removed, the switch wili not operate. 5. if the switch key is removed while the drill press is running, it can be turned "OFF" but cannot be restarted without inserting the switch key.

To avoid injury or accident by the chuck key ejecting forcibly from the chuck when the power is turned "ON", use only the self-ejecting chuck key supplied with this drill press. Always recheck and remove the chuck key before turning the power "ON".

i=

Using a center punch or a sharp nail, dent the workpiece where you want the hole. Before turning the switch on, bring the drill bit down to the workpiece, lining it up with the hole location. Turn the switch on and pull down on the feed handles with only enough effort to allow the drill to cut. FEEDING TOO SLOWLY might cause the drill bit to turn. FEEDING TOO RAPIDLY might stop the motor, cause the belt or drill to slip, tear the workpiece loose, or break the drill bit. When drilling metal, it will be necessary to lubricate the tip of the drill bit with oil to prevent it from overheating.

Fig.V

Fig.Y

DRILLING TO A SPECIFIC DEPTH Drilling a blind hole (not afi the way through workpiece) to a given depth can be done two w#ys:
2

4 6

Always lock the switch "OFF" when the drill press is not in use. Remove the key and keep it in a safe place. tn the event of a power failure, blown fuse, or tripped circuit breaker, turn the switch "OFF' and remove the key, preventing an accidental startup when the power comes on.
i

Workpiece method (FIG. X and Y) 1. Mark the depth of the hole on tt_e side of the workpiece (1). 2. With the switch "OFF", bring the drill bit (2) down until the tip is even with the mark. 3. Hold the feed handle at this position: 4. Spin the lower nut (3) down to contact the depth stop lug (6) on the head. 5, Spin the upper nut (5) down and tighten against the lower nut. (3) 6. The drill bit will now stop after traveling the distance marked on the workpiece.

REMOVINGHUCK C (FIG.Z) 1. Withtheswitch "OFF", penthejawsofthechuckas o wide aspossible yturning b thechuck counterclockwise. 2. Tapthechuck(1)lightlywitha plastic tipped hammer atthetopofchuck,untilthechuck releases. NOTE: Place onehand below thechuck tocatch when it it fallsout.
Fig. Z

b,

c. d.

e.

f. g.

h. To avoid injury from an accidental start, ALWAYS make sure the switch is in the "OFF" position, the switch key is removed, and the plug is not connected to the power source outlet before removing or installing the chuck.

i.

j.

BASIC OPERATnON

INSTRUCTIONS

To get the best results and minimize the likelihood of personal injury, follow these instructions for operating your drill press. 5. For your own safety, atways observe the safety INSTRUCTIONS listed here and on pages 3, 4, and 5 of the instruction manual. YOUR PROTECTION 6. 7.

Whenever possible, position the WORKPIECE to contact the left side of the column. If it is too short or the table is tilted, use the fence provided or clamp solidly to the table, using the table slots. When using a drill press vise, always fasten it to the table. Never do any work freehand (hand-holding the workpiece rather than supporting it on the table), except when polishing. Securely lock the head and table support to the column, and the table to the table support, before operating the drill press. Never move the head or the table while the tool is running. Before starting an operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration. tf a workpiece overhangs the table so it will fall or tip if not held, clamp it to the table or provide au.'kiliary support. Use the fence provided or other fixtures for unusual operations to adequately hold, guide, and position workpiece. Use the SPINDLE SPEED recommended for the specific operation and workpiece material. Check the panel on the inside pulley cover or the chart below for drilling speed information. For accessories, refer to the instructions provided with each accessory.

POSITIONING THE TABLE AND WORKPiECE (FIGURE AA and IBB) 1. Lock the table (!) to the column (2) at a position so the tip of the drill bit (3) is just above the top of the workpiece (4). 2. ALWAYS place a BACK-UP MATERIAL (scrap wood) on the table beneath the workpiece. This will prevent splintering or heavy burring on the underside of the workpiece. To keep the back-up material from spinning out of control, it MUST contact the LEFT side of the column.

HOLDING A DRiLMNG LOCATION 1. Using a Centerpunch or sharp nail, make an indentation in the workpiece where YoUwant the hole. 2. Using the feed handles, bring the drill down to align with the indentation before turning the drill "ON". TILTING THE TABLE (FIGURE CC}

NOTE: The table and support (1) has a predrilled hole with a locking pin inserted for locking the table into a predetermined 0 horizontal position. 1, To use the table in a bevel (tilted) position; TIGHTEN the nut (2) on the locking pin clockwise to RELEASE it from the table support. Loosen the large hex head bevel Jocking bott (3).

ii

To prevent the workpiece or backup material from being torn from your hands while drilling, you MUST position it against the teft side of the column. If the workpiece or the backup material is not long enough to reach the column use the fence provided with the drill press to brace the workpiece., or clamp it to the tableo Failure to do this could result in personal injury.

2.

To prevent injury, be sure tO hold the table & table arm assembly, So it will not swivel or tilt.

Fig. AA

Fig. CC

Never climb on the drill press table, it could break or pull the entire drill press down on you. Turn the motor switch "OFF", and put away the switch key when leaving the drill press. To avoid injury from thrown work or tool contact, do not perform layout, assembly, or set up work on the table while the cutting tool is rotating. 3.

i
3. For small pieces that cannot be clamped to the table, use a drill press vise (optional accessory). 4.
i

1
5. Tilt the table, aligning the desired angle measurement to the zero line opposite the scale (4). Tighten the bevel locking bolt. To return the table to its original position, loosen the bevel locking bolt (3). Realign the bevel scale (4) to the 0 position, Loosen the nut (2) on the locking pin to the OUTSIDE END OF THREADS. Gently tap the locking pin until it is seated in the hole. Finger tighten the nut. To avoid injury from spinning work or toot breakage, always clamp workpiece and backup material securely to the table before operating the drill press with the table tilted. FEEDING t. Pull down the feed handles with only enough effort to allow the driJi bit to cut. 2. Feeding too slowly might cause the drill bit to burn. Feeding too rapidly might stop the motor, cause the belt or drill to slip, or tear the workpiece loose and break the drill bit. 3. When drilling metal, it may be necessary to lubricate the drill bit tip with motor oil, to prevent burning the tip.

To avoid being pulled into the power toot, do not wear loose clothing, gloves, neckties, or jewelry. Always tie back long hair. 1. If any part of your drill press is missing, malfunctioning, damaged or broken, stop operation immediately until that part is properly repaired or replaced. Never place your fingers in a position where they could contact the drill bit or other cutting too]. The workpiece may unexpectedly shift, or your hand could slip. To avoid injury from parts thrown by the spring, follow instructions exactly when adjusting the spring tension of the quill. To prevent the workpiece from being torn from your hands, thrown, spun by the tool, or shattered, always properly support your workpiece as follows:
a.

DRILUNG
DrillBit Diam. (Inches) 1/16

SPEED TABLE (rpm)

Material

Wood 3600

Alum.,Zinc,Brass iron,Steel 3600 3600 2610 1600 2610 680 1600

,

2.

1/8
3/I 6

The drill press vise MUST be clamped or botted to the table to avoid injury from a spinning workpiece, or damaged vise or bit parts. Remove the drill press fence when it interferes with other driti press accessories.

1/4
5/16 3/8 1/2 26!0

Fig. BE}

3.

4.

880

540

Always position BACKUP MATERIAL (used beneath workpiece) so that it contacts the left side of the column, or use the fence provided and clamp to brace a smaller workpiece.
19

t8 :!

-i

MA NTAH a NG YOUR DR LL PRESS

To aveid shock or fire hazaizd, if the power cord is worn or cut in any way, have it replaced immediately. For your own safety, turn the switch OFF and remove the plug from the power source outlet before maintaining or _ubricating your drill press. Frequentiy blow out using an air compressor or dust vacuum, any dust that accumulates inside the motor. A coat of automotive paste wax applied to the table and column will help to keep the surfaces clean.

TROUBLESHOOTING

GUIDE

LUbrICATiON
A!l of the drill press ball beadngs are packed with 9tease at the factory. They require no further k_bdcation. Periodically lubricate the 9ear and rack, table elevation mechanism of the spindle and the rack (teeth) of the quill.

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments, o Consult your local Sears Service Center if for any reason the motor will not run. PROBLEM Noisy operation. PROBABLE t. CAUSE REMEDY 1. Adjust tension. See Section "ASSEMBLY - TENSIONING BELT" 2. Lubricate spindle. See Section "LUBRICATION". 3. Check tightness of retaining nut on pulley, and tighten if necessary. 4. Tighten set screw in motor pulley. 1. Change speed. See Section "BASIC DRtLL PRESS OPERATION - SPINDLE SPEEDS" 2. Retract drill frequently to clear chips. 3. Resharpen drill bit, 4, Feed fast enough - allow drill to cut. 5. Lubricate drill. See Section "BASIC DRILL PRESS OPERATION - FEEDING" 1. Resharpen drill bit correctly.

Incorrect belt tension.

2. Dry spindle. 3. Loose spindle pulley. 4. Drill bit burns. t. 2. 3. 4. 5. Loose motor pulley. Incorrect speed. Chips not coming out of hole. Dull drill bit. Feeding too slowly. Not lubricated.

Run out of drill bit point dr!lied hole not round.

Hard grain in wood or lengths of cutting flutes and/or angles not equal. 2. Bent drill bit.
.

2. Replace drill bit. 1. Use backup material. See Section "BASIC DRILL PRESS OPERATION", 1. Support workpiece or clamp it. See Section "BASIC DRILL PRESS OPERATION". 1. Support workpiece or clamp it. See Section "BASIC DRILL PRESS OPERATION". 2. Adjust tension. See Section "ASSEMBLY - TENSIONING BELT." !. Use a straight drill bit. 2. Replace bearings. 3. Install drill properly. See Section "BASIC DRILL PRESS OPERATION" and "ASSEMBLY". 4. lnstail chuck properly. See Section "ASSEMBLY -INSTALLING THE CHUCK". 1. Adjust spring tension. See Section"ASSEMBLYADJUSTMENTS - QUILL RETURN SPRING": 1. Using a household detergent, clean the tapered surface of the chuck and spindle to remove all dirt, grease and oil. See Section "ASSEMBLY - INSTALLING THE CHUCK"

Wood splinters on underside, W,/orkpiece torn loose from hand. Drill bit binds in workpiece.

1. No backup material under workpiece. 1. Not supported or clamped properly. 1. Workpiece pinching drill bit, or excessive feed pressure. 2. Improper belt tension.

Excessive drill bit runout or wobble.

!. Bent drill bit. 2. Worn bearings. 3. Ddtl bit not properly installed in chuck. 4. Chuck not properly installed.

Quill returns too slow or too fasL Chuck will not stay attached to spindle. It falls off when trying to install.

1. Spring has improper tension.

!.

Dirt, grease, or oil on the tapered inside surface of chuck or on the spindle's tapered surface.

:i

! } j

i !=

!0"

DRILL PRESS

PARTS LIST

MODEL

NO. !37.2!9100

10"

DRILL

PRESS

PARTS

LiST

MODEL

NO. 137.219100

When servicing use only CRAFTSMAN product damage.

replacement

parts. Use of any other parts may create a HAZARD or cause

'74_

Any attempt to repair or replace electrical parts on this Drill Press may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center.
69

Always order by PART NUMBER, not by key number

Key No. 1 2 3 4 5 Part No. 10300105 10300202 10300401 2601BBDAg0 10300603 10300701 1030080t 10300901 10601009A1 2603BBLA38 2601QBDS81 10601401 2701QZD506 10301603 2658MZDU36 10602001 10302135 10302210 1030230 t 2603BBLA37 10302510 2603BBLA52 10303202 10604201 10303401 2502ABC410 2701FBDlt0 10303701 10303825 2536MBE611 Description Base Co}umn holder Body column Hex, hd. boil Table bracket Gear Gear shaft Worm Crank handle ass'y Hex, soc. set screw Hex. hd. bolt Location pin Hex. nut TiEting scale Drive screw Table lock handle Table Rack Rack ring Hex. soc. se! screw Head Hex. soc, set screw Motor rod Shifter bolt Motor base Spnng washer Hex. nut Hub Feed shaft Spring pin Not _ssue Handle bar Gripe Scale ring Coil spring Spring cap Shaft seat Spring retainer Hex. nut Quill set screw Hex. nut Quill Rubber washer Spindle Bail bearing Bail bearing C-ring C-ring Driving sleeve Ball bearing Collar P0ttey set nut Spindle pulley Chuck Motor Size Qty. 1 I 1 4 t t 1 t ! 1
i

Key No, 56 57 58 59 60 6! 62 63 64 65 66 67 68 69
i

Part No. 260t BBDAA9 2501NBDN27 2701FBD113 10307908 2571 MNC307 2603BBLA37 10808301 2668BBDA24 2807BB 06H2 2805U5HNt6 2898DH7G06 10308805 2668BBDA24 10309009A1

Description Hex. hd, bolt Flal washer Hex. nut Motor pulley Paraltef key

Size

Qty, 4 8 4 1 1 1 1 1 1 1 1 1 2 1
1

5/16x7/8-5/64 M8xl.25, T=6.5

M8x1.25-25

...............................................................................................................................

....................................................................................................................................

6 7 8 9 10 11 12 13 14 15 16 17 18 t9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5t 52 53 54 55

M61.0-t0 I/2xl 2UNC-7/8 t/4x20UNC T=4.7

Hex. soc. set screw, Clamp-cord Cr. re. pan hd. screw Power cable Terminal Rocker switch Switch box Cnre, pan hd. screw Pulley ass'y

M6x1.0-8 M5x0.8-12

232

...............................................................................................................................

....................................................................................................................................

I 1 1 1 2 1 1 1 1 1
,

M5x0.8-12

67

...............................................................................................................................

....................................................................................................................................

70 71 72 73
.........

2.641BBDA41 2603BBLA52 2501 NNVN 11 10208302 2668BBDA23 10511201 264 t 8BDA3 2572ARK320 10312704 2661MBDEt1 2136ADD103 2536MBE623 16932802 2501NBDN31 10838201 2702FBB108 2672BBDA40 10838501 2702FBDt06 2668BZDA23 2504MZC005 2701FBD106 10301004 105/8401 t 020t 20! 2602BBLA27 10361701 2138MBL703 2138MBL704 28605AH071 !0384901 2801ABRF04 137219100001

M6x1.0-8

Cr. re. round washer hd. screw Hex. soc. set screw Knob Clamp-cord Cr. re. pan hd, screw Chuck key holder Cr. re. round washer hd, screw V-belt Switch cover Or. re. truss hd, tapping screw Chuck key Spring pin Lock knob Fiat washer Parallel bracket Wing nut Cap hd. sq, neck bolt

10#24UNC_3/8" M8x1.25-8

4 t 4

...............................................................................................................................

t ..........................................................................................................................

M8x1.25-8

1 2 2 2 1
i

74 75 76 77 78 79 80 81 82 83 84 85 86
i

M5x0.8-8 M6x1.0q 8

3 1 1 1 1 2

.20 6 "392

...............................................................................................................................

....................................................................................................................................

M10x1,5 T=8

2 2 t 1 1

M4x16-t2

93 1 2 2 4 1 2 1 1 t 2 2 i i 2 i 1 1

10304301 10304411 10304502 10304901 !0305001 !0305114 10305206 2701QZD611 10305401 270t FBDt 13 10305602 10305701 10305807 200tZZ620I 20015Z6201 2570BBN111 2570BBN117 10306512 2001 ZZ6203 t030670t 10306901 t0307005 2t350NQ132 8204121104

3 3 1 1 1 1 1 2 ! ! 1 t 1 I t t t i 2 1 1 1 1 1

MBxl.25 M6x1.0-16

...............................................................................................................................

....................................................................................................................................

822,,,, 834 _

1i2x20UNF T=8 M8xt .25-18 M8x1.25, T=6.5

87 88 89 90 91 92 93 94 95 96 97 98 99 100 1OI 102

Plate Wing nut Not msue Cr. re. pan hd. screw M5x0.8-8 External tooth lock washer Hex. nut Set bolt Nut Pointer Hex. soc. hd. cap bolt Set nag Wrench hex. Wrench hex. Switctl key ScaJe Strain relief Owner's manual M6x1.0, T=5 M10xl.5-2B MBx0.8=_6

"

852,_ I

j54

] ] 2 1

YJ

80

Not shown