IC Engine Notes
IC Engine Notes
Air
m
Gas turbine
Exhaust gas
Classification of (IC) engine
1. Cycle of operation
❖ Two Stroke-There is one power stroke in every two strokes or one rotation
of the crank shaft.
❖ Four Stroke : There is one power stroke in every four strokes or two
rotation of the crank shaft.
2. Cycle of operation
✓ Otto-cycle
✓ Diesel cycle
3. The fuel used 5. Method of Governing
✓ Petrol engine ✓Quantity governing
✓ Diesel engine ✓Quality governing
✓ Gas engine ✓Hit and Miss governing
4. The method of ignition 6. The arrangement of the cylinder
✓ Spark ignition ✓Inline engine
✓ Compression ignition engine ✓V-Type
4. Method of Cooling ✓Opposed piston
✓ Air-cooled engines ✓Radial engine
✓ Water cooled engine ✓Rotary engine
1 2 3
5
IC ENGINE COMPONENTS
CYLINDER:
❖ Main body of the engine in which the piston reciprocates.
❖ It has to withstand very high pressure ( about 70 bar) and
temperature (2200 ºC).
2. Cylinder head:
It closes one end of the cylinder and house the inlet and
exhaust valves.
It is cast as one piece and bolted to the top of the cylinder
PISTON AND PISTON RING
It compresses the charge (Air of Air fuel mixture) during compression stroke
and transmit the gas force to the connecting rod and then to the crank
during power stroke.
Pistons rings are housed in the circumferential groves provided on the outer
surface of the piston. It prevents the leakage of high pressure gases.
CONNECTING ROD AND PISTON RING
Piston ring
Connecting rod
CRANK SHAFT
The crank coverts the reciprocating motion of the piston into
rotary motion of the output shaft. It is enclosed in a crankcase.
CAMSHAFT
The camshaft and associated parts control the opening and closing of the
two valves. The associated parts are push rods, rocker arms, valve springs,
tapets.
5. Gudgeon Pin
It forms the link between the small end of the connecting
rod and piston
7. Cams:
Cams are integral part of the camshaft and are designed
to open and close valves at the correct time.
• Piston area: The area of a circle of diameter equal to the cylinder bore (cm2)
• Dead centre: Top dead centre (TDC: Farthest from the crankshaft) and Bottom
dead centre (BDC: nearest to the crankshaft ). The dead centres are the
extreme positions of the piston.
• Stroke : It is distance through which the piston moves between two successive
reversals of its direction of motion.
• Swept volume: The nominal volume swept by the piston when travelling from
TDC to BDC (Vs)
Cylinder
V
L Vs
TDC
BDC
Suction stroke
4-STROKE SI ENGINE
or
PETROL ENGINE
IVO OVC IVC OVC IVC OVC IVC OVO Exhaust
Air+Fuel gases
Air+Fuel
Air+Fuel Combustion
gas
Exhaust
Suction Stroke Compression Power
stroke
stroke stroke
COMPRESSION STROKE
- The Air/Fuel mixture is compressed. The piston moves from BDC to TDC
- The IV and OV are in closed position.
- The A/F mixture is compressed to the clearance volume. Compression ratio (6
to 10)
- At end of the compression stroke, the A/F mixture is ignited with the help of
spark plug located in the cylinder head.
- Combustion of fuel takes when the piston is at the TDC.
- During combustion, the chemical energy of fuel is converted into heat energy.
(Temperature 2000 ºC)
EXPANSION STROKE:
-The high pressure of the burnt gases forces the piston towards the BDC.
-Both the IV and OV remain closed
-Power is obtained during this stroke
EXHAUST STROKE:
-At the end of the expansion stroke the exhaust valve opens and the IV
remains closed
-The pressure inside the cylinder falls to atmospheric pressure
-The piston moves from the BDC to TDC and sweeps the burnt gases out from
the cylinder.
EACH CYLINDER OF A 4-STROKE ENGINE COMPLETES THESE 4-OPERATIONS IN
2-REVOLUTIONS OF THE CRANKSHAFT OR 720 º ROTATION.
4-STROKE CI ENGINE
or
DIESEL ENGINE
Fuel injector
IVO OVC IVC OVC IVC OVC IVC OVO Exhaust
Air gases
Air
Air Combustion
gas
Exhaust
Suction Stroke Compression Power
stroke
stroke stroke
2 3
Ise
ntr AIR AIR
op
ic E
xp
an
Ise sio
n n
tro
p ic c AIR AIR
om 4
pre
ssi Qout
on
1
Compression Constant Pressure Isentropic Constant volume
stroke heat addition Expansion Heat Rejection
TDC BDC
Ideal Diesel cycle
SUCTION STROKE
- Suction stroke starts when the piston is at the top dead centre and about to move
downwards.
- The inlet valve is open and the outlet valve is closed.
- The piston moves from the TDC to BDC
- Air is drawn into the cylinder.
COMPRESSION STROKE
- The Air is compressed. The piston moves from BDC to TDC
- The IV and OV are in closed position
- The Air is compressed to the clearance volume. Compression ratio (16 to
20)
- At end of the compression stroke, FUEL is injected and combustion takes
place spontaneously. in such way that the combustion maintains the
constant pressure. After the injection of fuel is completed (Cut-off), the
combustion products expands
- Combustion of fuel takes place spontaneously when the piston is at the
TDC.
- During combustion, the chemical energy of fuel is converted into heat
energy.
EXPANSION STROKE:
-The high pressure of the burnt gases forces the piston towards the BDC.
-Both the IV and OV remain closed
-Power is obtained during this stroke
EXHAUST STROKE:
-At the end of the expansion stroke the exhaust valve opens and the IV remains
closed
-The pressure inside the cylinder falls to atmospheric pressure
-The piston moves from the BDC to TDC and sweeps the burnt gases out from
the cylinder.
Fuel Gasoline, a high volatile fuel, self Diesel oil, non-volatile fuel, Self
ignition temperature is high ignition temperature is low
Speed High speed due to light weigh Due to heavy weight and non-
and homogeneous combustion homogeneous combustion, they
are low speed
Thermal Low due to low compression High due to high compression
efficiency ratio ratio
V=c
Q1 S=C
V=C
2 PVn = C
2
p2 4
S=C
V= C
4
V2 1
1 V=c
Vs= V1-V2 p1 S
V
PV- Diagram of Otto Cycle V1 S3=s4
S1=s2
V3=v2 V1=v4 Fig-2
Fig-1
Analysis of Otto Cycle
𝑉1 𝑣1
Compression ratio, 𝑟𝑘 = =
𝑉2 𝑣2
𝑇2 𝑣1 𝛾−1
From Process 1-2, = (2)
𝑇1 𝑣2
𝑣 𝛾−1
𝛾−1
𝑇2 = 𝑇1 1 = 𝑇1 𝑟𝑘 (3)
𝑣2
𝑇4 𝑣3 𝛾−1 𝑣2 𝛾−1
𝛾−1
From Process 3-4, = = ; 𝑇3 = 𝑇4 𝑟𝑘
𝑇3 𝑣4 𝑣1
• From Eq (1)
𝑇4 −𝑇1 𝑇4 −𝑇1 1
• η=1− = 𝛾−1 𝛾−1 = 1- 𝛾−1
𝑇3 −𝑇2 𝑇4 𝑟𝑘 −𝑇1 𝑟𝑘 𝑟𝑘
1
• Thus η = 𝑓( 𝛾−1 )
𝑟𝑘
• The thermal efficiency increases with increase in
compression ratio.
• Net work per kg of air in Otto Cycle
𝑝3 𝑉3 −𝑝4 𝑉4 𝑝2 𝑉2 −𝑝1 𝑉1
•𝑊= −
𝛾−1 𝛾−1
𝑣1
• Now = 𝑟𝑘 ; 𝑉1 = 𝑟𝑘 𝑉2
𝑣2
𝑝2 𝑝3 𝑉1 γ 𝛾
• Again = = = 𝑟𝑘
𝑝1 𝑝4 𝑉2
𝑝3 𝑝4
Pressure ratio ; = = 𝑟𝑝 ; 𝑆𝑎𝑦
𝑝2 𝑝1
𝑝1 𝑉1 𝑝3 𝑉3 𝑝4 𝑉4 𝑝2 𝑉2
𝑊𝑛𝑒𝑡 = − − +1
𝛾 − 1 𝑝1 𝑉1 𝑝1 𝑉1 𝑝1 𝑉1
𝛾
𝑝1 𝑉1 𝑝 𝑘𝑟 𝑟 𝛾−1
𝑊𝑛𝑒𝑡 = − 𝑟𝑝 − 𝑟𝑘 + 1
𝛾 − 1 𝑟𝑘
𝑝1 𝑣1 𝛾−1
𝑊𝑛𝑒𝑡 = 𝑟𝑝 − 1 𝑟𝑐 −1 (1)
𝛾−1
𝑁𝑒𝑡 𝑤𝑜𝑟𝑘 𝑂𝑢𝑡𝑝𝑢𝑡
Mean effective pressure =
𝑠𝑤𝑒𝑝𝑡 𝑉𝑜𝑙𝑢𝑚𝑒
Swept Volume = 𝑣1 − 𝑣2 (2)
𝛾
𝑝3 𝑉3 𝑟𝑝 𝑝2 𝑣2 𝑟𝑝 𝑟𝑘
• = =
𝑝1 𝑉1 𝑝1 𝑣1 𝑟𝑘
𝑝1 𝑣1 𝛾−1 𝑝1 𝛾−1 𝑝1 𝛾−1
𝛾−1
𝑟𝑝 −1 𝑟𝑐 −1 𝛾−1
𝑟𝑝 −1 𝑟𝑐 −1 𝛾−1
𝑟𝑝 −1 𝑟𝑐 −1
𝑝𝑚 = = 𝑣 = 1
𝑣1−𝑣2 1− 2 1−
𝑣1 𝑟𝑘
𝛾−1
𝑝1 𝑟𝑘 𝑟𝑝 −1 𝑟𝑘 −1
𝑝𝑚 = 𝛾−1 𝑟𝑘 −1
Diesel Cycle ( constant pressure heat
addition cycle
• The Diesel cycle is the air standard cycle of the CI
engine.
• It is named after Rudolph Diesel, who proposed diesel
cycle
• An Disel cycle comprises four internal reversible
processes
• Process 1-2: reversible isentropic compression process
• Process 2-3: reversible constant pressure heat addition
process
• Process 3-4: Reversible isentropic expansion process
• Process 4-1 : Reversible constant volume heat rejection
process.
P 3
T
3
V=C
2 P=c
3
Q1 P=c S=C
n We
PV = C
Q1
2
4
4 S=C Wc
V= C
Q2
Q2
1 V=c 1
V2 v3 S
V
PV- Diagram of Disel Cycle Diesel
T-S diagram of Otto cycle
V1
Analysis of Diesel Cycle
• Heat Supplied 𝑄1 = 𝑚𝑐𝑝 𝑇3 − 𝑇2
• Heat rejected 𝑄2 = 𝑚𝑐𝑣 𝑇4 − 𝑇1
𝑁𝑒𝑡 𝑊𝑜𝑟𝑘 𝑂𝑢𝑡𝑝𝑢𝑡 𝑊 𝑄1 −𝑄2 𝑇4 −𝑇1
Efficiency η = = = =1− (1)
𝐻𝑒𝑎𝑡 𝑖𝑛𝑝𝑢𝑡 𝑄 𝑄1 𝛾(𝑇3 −𝑇2 )
𝑐𝑣 1
=𝛾
𝑐𝑝
𝑉1 𝑣1
Compression ratio 𝑟𝑐 = =
𝑉2 𝑣2
𝑇2 𝑣1 𝛾−1
From Process 1-2, = (2)
𝑇1 𝑣2
𝑣 𝛾−1
𝛾−1
𝑇2 = 𝑇1 1 = 𝑇1 𝑟𝑘 (3)
𝑣2
𝑉3 𝑣3
Cut-off ratio 𝑟𝑐 = =
𝑉2 𝑣2
𝑇3 𝑉3
From the process 2-3; = = 𝑟𝑐
𝑇2 𝑉2
𝛾−1
𝑇3 = 𝑇2 𝑟𝑐 = 𝑇1 𝑟𝑐 𝑟𝑘 (4)
𝑇4 𝑣3 𝛾−1 𝑣2 𝑣3 𝛾−1
From Process 3-4, = = × =
𝑇3 𝑣4 𝑣2 𝑣4
𝑣3 𝑣2 𝛾−1 𝑟𝑐 𝛾−1
× =( ) v1=v4
𝑣2 𝑣1 𝑟𝑘
𝛾
𝑇4 = 𝑇1 𝑟𝑐 (5)
• Putting the value of 𝑇2 , 𝑇3 𝑎𝑛𝑑 𝑇4 in Eq. (1)
𝛾
𝑇1 𝑟𝑐 −𝑇1
• Efficiency η == 1 − 𝛾−1 𝛾−1 (1)
𝛾(𝑇1 𝑟𝑐 𝑟𝑘 −𝑇1 𝑟𝑘 )
𝛾
1 1 𝑟𝑐 −1
• η𝐷𝑖𝑒𝑠𝑒𝑙 = 1 − 𝛾−1
𝑟𝑘 𝛾 𝑟𝑐 −1
𝛾
1 𝑟𝑐 −1
• 𝑟𝑐 > 1; and also is also greater than unity.
𝛾 𝑟𝑐 −1
Therefore, the efficiency of the Diesel cycle is less than that
of the otto cycle for the same compression ratio.
Dual cycle or Limited Pressure Cycle
or Mixed Cycle
P 3 T
4
3 P=c P=c
4
P3=p4 3
S=C
Q1 We
Q1 V=c PVn = C
V=C Q1
2 2
5
S=C Wc
5 V= C
Q2 Q2
V2=v3 1 V=c
1
S
V5 =v1 V
PV- Diagram of Dual cycle
T-S diagram of Dual cycle
• The air standard Diesel cycle does not simulate exactly
the pressure volume variation in an actual compression
ignition engine where the fuel injection started before
the end of compression.
• A closer approximation is the limited pressure cycle or
dual cycle in which some part of heat is added to air
constant volume and the remainder at constant
pressure.
• A dual cycle consists of five processes
• Process 1-2: Isentropic compression
• Process 2-3: Constant volume heat addition
• Process 3-4: Constant pressure heat addition
• Process 4-5 : Isentropic expansion process
• Process 5-1: Constant volume heat rejection process
• Heat Supplied 𝑄1 = 𝑚𝑐𝑣 𝑇3 − 𝑇2 + 𝑚𝑐𝑝 𝑇4 − 𝑇3
• Heat rejected 𝑄2 = 𝑚𝑐𝑣 𝑇5 − 𝑇1
𝑇3 𝑃3
= = 𝑟𝑝
𝑇2 𝑃2
𝛾−1
𝑇3 = 𝑟𝑝 𝑇1 𝑟𝑘 (4)
From the process 3-4
𝑇4 𝑣4
= = 𝑟𝑐
𝑇3 𝑣3
𝛾−1
• 𝑇4 = 𝑇3 𝑟𝑐 =𝑟𝑐 𝑟𝑝 𝑇1 𝑟𝑘 (6)
• From the process 4-5,
𝑣4 𝛾−1 𝑣4 𝑣2 𝛾−1
• 𝑇5 = 𝑇4 = 𝑇4 × ; 𝑣5 = 𝑣1
𝑣5 𝑣1 𝑣2
𝑣 𝑣 𝛾−1
• 𝑇5 = 𝑇4 2
× 4
𝑣1 𝑣2
𝑣2 𝑣4 𝛾−1
• 𝑇5 = 𝑇4 × ; 𝑣2 = 𝑣3 from the process
𝑣1 𝑣3
2-3, ( V=c)
𝑟𝑐 𝛾−1 𝛾−1 𝑟𝑐 𝛾−1 𝛾
• 𝑇5 = 𝑇4 = 𝑟𝑐 𝑟𝑝 𝑇1 𝑟𝑘 =𝑟𝑝 𝑟𝑐 𝑇1 (7)
𝑟𝑘 𝑟𝑘
• Putting the values of T2, T3, T4, and T5 in Eq. (1),
𝛾
𝑟𝑝 𝑟𝑐 𝑇1 −𝑇1
• η=1− 𝛾−1 𝛾−1 𝛾−1 𝛾−1
𝑟𝑝 𝑇1 𝑟𝑘 −𝑇1 𝑟𝑘 +γ 𝑟𝑐 𝑟𝑝 𝑇1 𝑟𝑘 −𝑟𝑝 𝑇1 𝑟𝑘
1
• η𝑜𝑡𝑡𝑜 = 1- 𝛾−1
𝑟𝑘
𝛾
1 1 𝑟𝑐 −1
• η𝐷𝑖𝑒𝑠𝑒𝑙 = 1 − 𝛾−1
𝑟𝑘 𝛾 𝑟𝑐 −1
𝛾
1 𝑟𝑝 .(𝑟𝑐 −1)
• η𝑑𝑢𝑎𝑙 = 1 − [ 𝛾−1 ] [. ]
𝑟𝑘 𝑟𝑝 −1 +𝛾𝑟𝑝 𝑟𝑐 −1
Comparison of Otto, Diesel and Dual Cycle
• For the same compression ratio and heat rejection
η𝑜𝑡𝑡𝑜 > η𝐷𝑢𝑎𝑙 > η𝐷𝑖𝑒𝑠𝑒𝑙
T
3
6
3
7
5 S=C
5 6
V=C
PVn = C 2
4
2 7
S=C
V= C
4 1
Q2
1 V=c S
7 6 3 6 S=C
7
V=C
PVn = C
5 4
5
2
S=C
4
2 V= C
1 V=c 1
V S
5
4 Q2
4
Q2 1 V=c
1 V=c 1 V=c
T
4
S=C P=c
V=C 3
S=C
We
V=C Q1
2
4 2
5
S=C S=C Wc
V= C
V= C Q2
1
1
S
P 3
S=C
V=c V=C
Q1
2 PVn = C
2
4
S=C
4 V= C
1 V=c 1
2 P=c
3
Q1
PVn = C
4
Q2
V3-v2 1 V=c
V2= Vc
Vs
V1
• Stroke volume
𝜋𝐷2 3.14 ∗0.22
• 𝑉𝑠 = L= ∗ 0.3 = 0.00942 m3
4 4
𝑉
• 𝑟𝑘 = 1 = 15
𝑉2
• Cut off ; 𝑉3 − 𝑉2 = 0.08 × 𝑉𝑠 = 0.08 𝑉1 − 𝑉2 =
0.08 15 × 𝑉2 − 𝑉2 = 1.12 𝑉2
• 𝑉3 = 2.12 𝑉2 ; Cut-off ratio; 𝑟𝑐 = 2.12
• 𝑉1 = 𝑉𝑠 + 𝑉𝑐 = 𝑉𝑠 + 𝑉2 Vc = V2
𝑉1
• = 𝑟𝑘 ; 𝑉1 = 𝑟𝑘 𝑉2 𝑜𝑟 𝑉1 − 𝑉2 = 𝑉2 𝑟𝑘 − 1
𝑉2
𝑉𝑠
• Or 𝑉𝑠 = 𝑉2 𝑟𝑘 − 1 ; 𝑉2 = 𝑉𝑐 = = 0.000672 𝑚3
𝑟𝑘 −1
• 𝑉1 = 𝑉𝑠 + 𝑉2= 0.00942+ 0.000672= 0.01 m3
𝑇2 𝑣1 𝛾−1
• From Process 1-2, = ; T2 = 300 ∗ 151.4−1 =
𝑇1 𝑣2
886.25 𝐾
𝑝2 𝑣1 𝛾
• = ; P2 = P1 ∗ 151.4 = 44.31 bar
𝑝1 𝑣2
• From process 2-3 ;
• 𝑉3 = 𝑉2 𝑟𝑐 = 0.000672*2.12 =0.00142 m3
• 𝑃3 = 𝑃2 = 44.31 bar
𝑉3
• 𝑇3 = 𝑇2 = 𝑇2 ∗ 𝑟𝑐 =1878.8 K
𝑉2
𝑇4 𝑣3 𝛾−1 𝑉3 𝑉2 1.4−1 1 1.4−1
• = = ∗ = 𝑟𝑐 ∗ =
𝑇3 𝑣4 1 𝑉2 𝑉1 𝑟𝑘
1.4−1
(2.12 ∗ ) ; 𝑇4 = 858.99 𝐾
15
𝑃4 𝑣3 𝛾 1 1.4
• = = 𝑟𝑐 ∗ ; 𝑃4 = 2.86 𝑏𝑎𝑟
𝑃3 𝑣4 𝑟𝑘
𝛾
1 1 𝑟𝑐 −1
• η𝐷𝑖𝑒𝑠𝑒𝑙 = 1 − 𝛾−1 =59.7%
𝑟𝑘 𝛾 𝑟𝑐 −1
𝛾 𝛾−1 𝛾
𝑝1 𝑟𝑘 [𝛾 𝑟𝑐 −1 −𝑟𝑘 (𝑟𝑐 −1)
• 𝑝𝑚 = =7.424 bar
𝛾−1 (𝑟 −1)
𝑘
3 P=c
4
Q1
Q1 V=c PVn = C
2
5
Q2
1 V=c