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Tech Manual 17.9 Sapphire

The document is a technical manual for Sapphire Aluminium's partition systems, detailing contact information, system features, design guidelines, and sound ratings. It emphasizes flexibility, competitive pricing, and compliance with the Building Code of Australia. Additionally, it provides insights into sound reduction techniques and the importance of using appropriate materials for effective sound insulation.

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0% found this document useful (0 votes)
61 views104 pages

Tech Manual 17.9 Sapphire

The document is a technical manual for Sapphire Aluminium's partition systems, detailing contact information, system features, design guidelines, and sound ratings. It emphasizes flexibility, competitive pricing, and compliance with the Building Code of Australia. Additionally, it provides insights into sound reduction techniques and the importance of using appropriate materials for effective sound insulation.

Uploaded by

Skribah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PARTITION SUITES

TECHNICAL MANUAL - 17.9


sapal.com.au
SYST E M S AVA I L A B L E F R O M

A u s t r a l i a
NE W SO U T H W AL E S Q U E E N S L A N D

Sapphire Aluminium Pty Ltd Coming Soon


MANUFACTURERS FOR AUST & ASIA Refer to Sapphire Somersby
19 -29 Pile Road,
Somersby Industrial Estate
SOMERSBY New South Wales 2250

Phone : 61 2 4304 3555


Facsimile : 61 2 4304 3533
email : [email protected]

V I C T O R I A N O R T H Q U E E N S L A N D

Sapphire Aluminium Pty Ltd Coming Soon


TECHNICAL INFORMATION AND SPECIFICATION
Refer to Sapphire Somersby
PO Box 7534
Beaumaris Victoria 3193

Phone : 61 3 9589 4222


Facsimile : 61 3 9589 4322
email : [email protected]

S O U T H A U S T R A L I A
NORTHERN TERRITORY
Trojan Aluminium Pty Ltd
Coming Soon
Cnr Cross Keys Road & CB Fisher Drive
Refer to Sapphire Somersby
CAVAN South Australia 5094

Phone : 61 8 8260 6055


Facsimile : 61 8 8262 2260
email : [email protected]

W E S T E R N A U S T R A L I A
T A S M A N I A
Westgyp Pty Ltd
Refer to Sapphire Somersby
39 Ledger Road
BALCATTA Western Australia 6021

Phone : 61 8 9240 5488


Facsimile : 61 8 9240 7433
email : [email protected]

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 2
CONTENTS

CONTACTS................................................................................................................................................................................................................2
CONTENTS...................................................................................................................................................................................................................3
SYSTEM FEATURES.................................................................................................................................................................................................4
GUIDE TO DESIGNING WITH THE BUILDING CODE OF AUSTRALIA..................................................................................................................5
GUIDE TO SOUND RATINGS FOR GLASS..............................................................................................................................................................6
GUIDE TO SOUND RATINGS FOR PLASTERBOARD..............................................................................................................................................7
GLAZING WEDGE OPTIONS FOR SAPPHIRE POCKET DESIGNS...........................................................................................................................8
SAPPHIRE MICROLINE® SUITE OVERVIEW, ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE ...........................................................1.1.1
SAPPHIRE MICROLINE® SUITE SECTIONS......................................................................................................................................................1.2.1
SAPPHIRE MICROLINE® SUITE CROSS SECTION............................................................................................................................................1.3.1
SAPPHIRE WIDELINE® GEN 3 SUITE OVERVIEW , ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE .................................................2.1.1
SAPPHIRE WIDELINE® GEN 3 SUITE SECTIONS.............................................................................................................................................2.2.1
SAPPHIRE WIDELINE® GEN 3 SUITE 25MM CROSS SECTION........................................................................................................................2.3.1
SAPPHIRE WIDELINE® GEN 3 SUITE 36MM CROSS SECTION........................................................................................................................2.4.1
SAPPHIRE WIDELINE® GEN 3 SUITE 50MM CROSS SECTION........................................................................................................................2.5.1
SAPPHIRE FRONTLINE® GEN 2 SUITE OVERVIEW , ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE ...............................................3.1.1
SAPPHIRE FRONTLINE® GEN 2 SUITE SECTIONS...........................................................................................................................................3.2.1
SAPPHIRE FRONTLINE® GEN 2 SUITE 25MM CROSS SECTION......................................................................................................................3.3.1
SAPPHIRE FRONTLINE® GEN 2 SUITE 50MM CROSS SECTION......................................................................................................................3.4.1
SAPPHIRE FRONTLINE® GEN 2 SUITE 25MM DOUBLE GLAZE CROSS SECTION...........................................................................................3.5.1
SAPPHIRE FRONTLINE® GEN 2 SUITE 50MM DOUBLE GLAZE CROSS SECTION...........................................................................................3.6.1
SAPPHIRE 25MM GLAZING SUITE OVERVIEW, ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE.......................................................4.1.1
SAPPHIRE 25MM GLAZING SUITE SECTIONS.................................................................................................................................................4.2.1
SAPPHIRE ACOUSTIC DOORSTOP....................................................................................................................................................................4.3.1
SAPPHIRE 25MM GLAZING SUITE & ACOUSTIC DOORSTOP CROSS SECTION.............................................................................................4.4.1
SAPPHIRE 76MM MAXLINE® GEN 2 SUITE OVERVIEW, , ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE ......................................5.1.1
SAPPHIRE 76MM MAXLINE® GEN 2 SUITE SECTIONS...............................................................................................,....................................5.2.1
SAPPHIRE 76MM MAXLINE® GEN 2 SUITE CROSS SECTION..........................................................................................................................5.3.1
SAPPHIRE 92MM MAXLINE® SUITE OVERVIEW, , ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE ..............,...................................6.1.1
SAPPHIRE 92MM MAXLINE® SUITE SECTIONS.......................................................................................................,.......................................6.2.1
SAPPHIRE 92MM MAXLINE® SUITE CROSS SECTION.........................................................................,...........................................................6.3.1
SAPPHIRE SHOOSHLINE DOOR SUITE OVERVIEW, , ACOUSTICS, SPECIFICATION, CARE & MAINTENENCE .............................................8.1.1
SAPPHIRE SHOOSHLINE DOOR SUITE SECTIONS..........................................................................................................................................8.2.1
SAPPHIRE SHOOSHLINE DOOR SUITE 75MM CROSS SECTION................................................................................................. ...................8.3.1
SAPPHIRE SHOOSHLINE DOOR SUITE 115MM CROSS SECTION................................................................................................ ..................8.4.1
SAPPHIRE SHOOSHLINE DOOR SUITE ACCESSORIES.............................................................................. .....................................................8.5.1
SAPPHIRE TRIMS & SKIRTINGS.......................................................................................................................................................................9.1.1
SAPPHIRE PARTITION ACCESSORIES............................................................................................................................................................10.1.1
SAPPHIRE HINGES ........................................................................................................................................................................................11.1.1

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
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PAGE 3
SYSTEM F E AT U R E S

FLEXIBILITY
Partitions are built on site allowing minor changes to design and layout to be easily accommodated with NO EXTRA COST
AND NO PROJECT DELAY

TA I L O R M A D E
With so many profiles and interlocking shapes, Sapphire partitions can be configured in so many unique ways. This is a
product that will excite any architect / designer.

COMPETITIVE PRICE
Sapphire partition frames can be used with standard drywall. Plasterboard, steel stud frames, glass and doors can be
sourced locally. This ensures that Sapphire partitions are very price competitive.

S U P E R FA S T L E A DT I M E
Sapphire strives to deliver all standard sections within two to three weeks regardless of finish.
(Note : for export markets customs procedures may delay delivery in some countries). Sapphire will ensure that challenging
project schedules will not be compromised.

SPEEDY I N S TA L L AT I O N
Sapphire aluminium is prefinished so that no touch up is required after installation. All necessary accessories are supplied
as part of the system. Aluminium is light and easy to cut on site. Snap together profiles reduce construction and on site
labour costs.

EXCITING ANODISED FINISHES


Sapphire partition frames are constructed with anodised aluminium profiles. We have an outstanding range of anodised
colours that can be used to compliment any design. Anodising helps you comply with the requirments of the BCA ensuring
required differences in LRV.

Anodising is the most durable and beautiful finish that can be applied to aluminium as it highlights and enhances the
natural characteristics of aluminium.

BEING GREEN
When you specify/purchase Sapphire partitions you are taking care of the environment as our products are made from
recycled and primary aluminium. When combined with an anodised finish you have a product that is 100% recyclable and
free of harmful VOC’s.

Please Note!
All our sections are designed to meet the relevant glazing codes and construction codes for internal framing, however
fabricators of aluminium frames should seek certification by a consultant engineer as to the framing being acceptable for
the local design impact safety and deflection characteristics required of the site. Detailed calculations should be provided
with final drawings of the aluminium frames.
* customised profiles are subject to minimum order quantites
Profiles are subject to change or deletion without notic.e Please check on availability prior to specifiying or ordering.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
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SUBJECT TO CHANGE WITHOUT NOTICE
DESIGNING WITHTHE BUILDING
CODE OF AUSTRALIA (BCA)

SAPPHIRE PARTITION SYSTEMS AND THE BUILDING CODE OF AUSTRALIA (BCA)

The Building Code of Australia (BCA) is the national technical document containing technical provisions for the design and
construction of buildings and other structures. The BCA references specific Australian Standards that set out particular
procedures and requirements that must be followed.
The relevant standards for partition installations are:
AS1288-2006 Glass in Buildings, Selection and Installation
AS1428.1-2009 Design for Access and Mobility
Sapphire Aluminium is mindful of the requirements and offers products and finishes which can assist designers,
specifiers and contractors to develop design solutions which comply with the code.
The BCA references a number of design considerations in relation to vision impairment which need to be considered
when designing partition installations and selecting finishes. These include:-

DESIGN CONSIDERATIONS FOR AS1288-2006

Glass must have a minimum of 8mm edge cover on all sides with in a frame
Full height is a minimum of 10.38mm laminated glass (maximum span of 2.8 metres, Above this height you must use 15mm
or introduce a transom genrally at 2.4 metres)
Unframed Glazing (Silicon Joints) maximum area of 9m2 for 10.38mm and no limit for 12.38mm

LUMINANCE CONTRAST OF BUILDING ELEMENTS.

Luminance contrast is defined in AS1428.1 2009 as ’the light reflected from a component, compared to the light reflected
from another surface or component’. It is not simply the colour contrast but the difference in the light reflective properties
of each colour. Sapphire lists all LRV readings for its anodised finishes on its website.

To Calculate Luminance Contrast use the following


C = luminance contrast
Y1 + Y2 = luminous reflectance values of the two surfaces
C = 125 (Y2-Y1) / (Y1+Y2+25) Bowman-Sapolinski equation

Pol Bright Tangerine - PB6673 =52% LRV | Matt Kalamata M669 = 25% LRV
Therefore, C = 125(52-25) / (52+25+25)
C = 125(27)/102
C = 33% Contrast

DOORWAYS, DOORS AND CIRCULATION SPACE AT DOORWAYS


All doorways shall have a minimum luminance contrast of 30% provided between—
(a) door leaf and door jamb;
(b) door leaf and adjacent wall;
(c)architrave and wall;
(d) door leaf and architrave; or
(e) door jamb and adjacent wall.

The minimum width of the area of luminance contrast shall be 50mm. Consideration should also be given in design to
when a door is open in order to comply with AS1428.1-2009.

Compliance can be achieved by selection of appropriate finishes including those for aluminium sections and frames
which should have a viewed minimum width of a 50mm. Sapphires partition suites including Microline, Wideline, Frontline,
Maxline 76, Maxline 92 and Sapphire Aluminium Door all include options and sections which can be specified to meet these
requirements.

If an anodised finish is to be specified, compliance can be achieved by selection of an appropriately dimensioned frame
coupled with a colour that satisfies the luminance contrast requirements when compared to adjacent wall or door
finishes. To this end we provide Luminance Contrast Values for all our finishes and these can be found in our on line
finishes library.

Please Note!
All our sections are designed to meet the relevant glazing codes and construction codes for internal framing, however fabricators of aluminium
frames should seek certification by a consultant engineer as to the framing being acceptable for the local design impact safety and deflection
characteristics required of the site. Detailed calculations should be provided with final drawings of the aluminium frames.
* customised profiles are subject to minimum order quantites
Profiles are subject to change or deletion without notice. Please check on availability prior to specifiying or ordering.
ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
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SUBJECT TO CHANGE WITHOUT NOTICE
S O U N D R AT I N G S F O R G L A S S I N
PA R T I T I O N C O N S I D E R AT I O N S

DID YOU KNOW?


- Sound reduction will improve with increased glass thickness due to the greater mass involved;
- Sound reduction will decrease somewhat with increasingly larger glass areas but not enough to make much difference in
the majority of architectural glass sizes;
- Sound reduction will improve with the use of laminated glass due to the vibration dampening effect of the PVB interlayer.
Laminated glass is particularly effective for interior partitions as it reduces the ‘coincidence dip’ attributed to monolithic
glass in the 1000 - 2000Hz range, a range attributed to the human voice. The optimum PVB interlayer thickness for sound
reducing laminated glass is 1.14mm but 0.38mm will generally suffice. Multi-laminates combine the mass effect of solid
glass with the dampening effect of the interlayer for superior sound reduction;
- Sound reduction will improve with the use of glass/airspace combinations, but the performance is critically dependent
upon the width of the airspace. Sapphire Frontline Suite will give excellent results in normal situations for premium
performance refer to Sapphire’s 92mm maxline double glazed option or maximum spacing of 300mm can be acheived with
Sapphire’s Microline framing.

WHAT IS STL & STC?


There are two fundamental considerations that come into play when measuring the reduction of sound through windows
and selecting a glass for sound insulation:
· Sound Transmission Loss (STL) - indicates the effectiveness of a window or wall in reducing exterior sounds. In determining
the ability of a window or wall in reducing outdoor sounds such as traffic noises, engineers usually figure STL in the
frequency ranges of 100 - 150Hz (UK) or 125 - 4000Hz (USA). The STL is measured in decibels(dB) and thus the greater the STL
value the better the glazing is for reducing sound;
· Sound Transmission Class (STC) - indicates the reduction of sound provided by an interior wall. This rating applies to
interior partitions, walls, ceilings and floors, but not to exterior walls. In terms of glass this means office partitions, viewing
windows for radio/TV stations and similar applications. The STC value is a number rating that is designed to correlate the
effectiveness of sound insulation of elements against sounds normally sourced inside buildings (i.e, speech, typewriters).
Before exploring the sound reduction capabilities of glass it is important to establish the fact that the best sound reducing
glass cannot do its job if air leaks or cracks allow sound to travel around or through the glass.

WHAT IS COINCIDENCE DIP?


This occurs where the panel vibrates in unison with the frequency of the sound. The result is that the sound insulation
values of the glass panel are reduced at that specific frequency. The frequency at which the ‘dip’ occurs varies with the
thickness and the stiffness of the glass. The thicker and stiffer the glass, the lower the frequency at which the ‘dip’ occurs.
Where specific frequencies are targeted for noise reduction, an anaylsis of where the frequency ‘dip’ occurs for the glass
type under consideration is important.

ANNEALED GLASS LAMINATED GLASS


Nominal thickness (mm) Interior STC Rating Nominal Nominal
Interior STC Interior STC
6 31 Thickness Thickness
Rating Rating
8 33 (mm) (mm)
10 34 6.38 33 10.76 39
12 36 6.5 36 11.5 39
6.76 34 12.38 39
8.38 35 12.5 40
10.38 36 12.76 40
10.5 39 13.5 41

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
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SUBJECT TO CHANGE WITHOUT NOTICE
S O U N D R AT I N G S F O R P L A S T E R B O A R D
I N PA R T I T I O N C O N S I D E R AT I O N S

ACOUSTIC TERMS AND DEFINITIONS

Rw Weighted Sound Reduction Index


Rw describes the airborne sound insulating power of a building element. It is a laboratory measured value. It can apply to
walls, ceiling/floors, ceiling/roofs, doors, or windows. The higher the number, the greater the sound insulating power of the
building element.
For example, an increase in the Rw of a wall by 10 points will reduce the perceived loudness of sound passing through the
wall by about half. Table 1 shows how the sound insulating effectiveness of walls depends on their Rw or Rw + Ctr values.
Table 1
Effect of various walls on sound insulation performance

Rw + Ctr Rw plus Spectrum Adaptation Term


Rw + Ctr is equal to Rw with the addition of a low frequency sound correction, Ctr. The use of Rw + Ctr has become more
relevant due to the increase in low frequency sound sources such as surround sound systems, traffic and aircraft noise,
drums and bass guitars.
Two walls can have the same Rw rating, but have different resistance to low frequency sound, thus a different Rw + Ctr.
DnTw and DnTw + Ctr Measured on-site
These values are the equivalent of Rw and Rw + Ctr, but measured on-site. Rw is the value measured in an acoustic
laboratory, while DnTw is measured on-site.
An on-site measured value of DnTw + Ctr is permitted to be 5 points lower than the Rw + Ctr value. Where the BCA may call for
an Rw + Ctr e” 50, the same requirement may be satisfied by measuring DnTw + Ctr e” 45 on-site.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 7
GLAZING WEDGE OPTIONS FOR
SAPPHIRE POCKET DESIGNS

Use the following wedge and glass options for


Microline, Wideline Gen 3, Frontline Gen 2, 76mm Maxline Gen 2, 92mm Maxline Front /
Double Glaze and Shooshline Doors

SPAGW6B or G SPAGW1B or G SPAGW9-B-1 SPAGW9-B-1


CO EXTRUDED SANTOPRENE LARGE SANTOPRENE LGE ROLL IN SANTOPRENE LGE ROLL IN
CAPTIVE WEDGE RUBBERWEDGE RUBBERWEDGE RUBBERWEDGE

6.38 or 6.76mm Glass


6.38, 6.5 or 6.76mm Glass

SPAGW4B or G SPAGW2B or G SPAGW10-B-1 SPAGW10-B-1


CO EXTRUDED SANTOPRENE MEDIUM SANTOPRENE ROLL IN SANTOPRENE ROLL IN
CAPTIVE WEDGE RUBBERWEDGE RUBBERWEDGE RUBBERWEDGE

10.38,10.5 or 10.76mm Glass 10.38,10.5 or 10.76mm Glass

SPAGW4B or G SPAGW3B or G SPAGW2-B-1 SPAGW3B or G


CO EXTRUDED SANTOPRENE SMALL SANTOPRENE SMALL SANTOPRENE SMALL
CAPTIVE WEDGE RUBBERWEDGE RUBBERWEDGE RUBBERWEDGE

12.38, 12.5 & 12.76mm Glass 12.38, 12.5 & 12.76mm Glass

SPADS2-B SPAGW3B or G SPAGW3-B OR G SPAGW3B or G


FOAM FILLED NYLON SANTOPRENE SMALL SANTOPRENE SMALL SANTOPRENE SMALL
SEAL / WEDGE RUBBERWEDGE RUBBERWEDGE RUBBERWEDGE

13.5mm Glass 13.5mm Glass

PLEASE NOTE ! IF YOU DO NOT WISH TO USE SPAGW2, GW4 OR SPADS2 SLIDE IN WEDGES, YOU MAY USE A PUSH IN CAPTIVE
WEDGE OPTION WHICH IS NOT SUPPLIED BY SAPPHIRE.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE OVERVIEW

INTRODUCTION
The Sapphire Microline Suite is primarily used for framing glass. It is a suite that can be adapted to a variety of uses such as
double glazing and can be combined with Sapphire’s other suites.

COMMON USE
Residential & Commercial Office Partitions

FEATURES
o Rounded Edges for soft touch
o Snapin Sections all clip inside to maintain original dimensions of sections.
o Single side Glazing with slide in Wedge (Cannot be deglazed from Public side)
o Able to comply with Aust BCA Code for LRV colour difference
o Can be used for a wide variety of Double glaze options

FRAME OPTIONS
40mm x 25mm
40mm x 50mm
40mm x 100mm

GLAZING OPTIONS
Single or Double glazed 6mm - 14.5mm as per AS1288-2006

DISABILITY COMPLIANCE
Able to comply with AS1428-2009

DOOR OPTIONS
HINGED - Timber 32mm - 45mm in thickness
or Sapphire Shooshline Glass Doors - 45mm
SLIDING - Timber 32mm - 45mm in thickness
or Sapphire Shooshline Glass Doors - 45mm

PLASTERBOARD OPTIONS
Various as this is a glass framing system it can be used in conjunction with standard set plasterboard walls or any of the
other available Sapphire Partition Suites.

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MICROLINE® SUITE ACOUSTICS

ACOUSTIC PERFORMANCE

WALLS
The Microline Suite may be fixed to walls of any thickness or combined with other Sapphire Parttition Suites

Refer to wall specification used

GLASS
The Microline Suite will accommodate single glazing from 6mm - 14.5mm.

Single 33 - 40dB STC


Double 40 - 50dB STC

Please Note !
The acoustic performance estimate of Sapphire Partition Systems is expressed in terms of Rw and Rw+Ctr. The performance
of the as built system may be affected by - soundflanking and or the effectiveness of workmanship, glass manufacture and
other elements outside of Sapphire’s control.

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M I C R O L I N E ® S U I T E S P E C I F I C AT I O N

SPECIFICATION
The Sapphire Microline® Suite of sections have been developed with over 25 years of experience in supply of suites to the
partition industry and is designed to meet the relevant glazing codes and construction codes for internal framing, however
fabricators of aluminium frames should seek certification by a consultant engineer as to the framing being acceptable for
the local design impact safety and deflection characteristics required of the site. Detailed calculations should be provided
with final drawings of the aluminium frames.

ALLOY
The Sapphire Microline® Suite is extruded from primary billet only (No remelt) 6060T5 alloy ensuring that it is of the highest
quality suitable for anodising finishes and maintaining colour uniformity from batch to batch.

ALUMINIUM
Partition suite to be Microline® by Sapphire Aluminium Pty Ltd(not “equal or equivalent”-see note below*)provided with the
specified finish detailed in the finishes schedule and installed in accordance with the project design detail and relevant
building codes.”

STANDARD FRAME - 25mm


The maximum clearspan panel height without a transom shall be 2700mm.

LARGE FRAME - 50mm


The maximum clearspan panel height with a transom positioned between 1000mm - 2800mm in height shall be 3600mm.

HARDWARE
Glazing wedges shall be Sapphire’s colour coded wedges for Microline® Partition Suite
to suit standard glazing options.
Hinges shall be as per Sapphire Technical Manual.
All other hardware as per Sapphire Technical Manual.

FINISHES
All anodised material shall be produced by Sapphire to AS1231
All powder coated material shall be produced by Sapphire to AS3715

CARE AND MAINTENANCE


Sapphire Microline® Partition Suite should only ever need to be washed down with warm water and a mild detergent by
rubbing with a soft cloth
Ensure that the cloth is rinsed well with fresh water to remove any detergent residue.
For more information refer to our website www.sapal.com.au

WARNING!
Strong detergents and abrasive cleaners should never be used to clean the Sapphire Microline® Partition Suite as it may cause
scratching or damage to the coated surface.

All products are available from Sapphire Aluminium Pty Ltd (A.B.N. 84 123 804 571 ) as detailed in the “SAPPHIRE” Catalogue or
on the Internet at www.sapal.com.au .

PLEASE NOTE !
*excluding the words “ equal or equivalent” will avoid substitution of products that in many cases are anything but “equal or
equivalent”. To further ensure you are provided with quality locally produced Sapphire partition systems you may wish to
specify a quality Sapphire coloured anodised finish from our extensive range. These finishes can seldom be achieved on
inferior imported extrusions thus preventing substitution of inferior products.

* customised profiles are subject to minimum order quantites

Profiles are subject to change or deletion without notic.e Please check on availability prior to specifying or ordering.

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MICROLINE® SUITE

45 mm

25mm

42 mm

SAP102
MICROLINE DEFLECTION HEAD/WALLSTARTER
MASS = .430 Kg/M PER = 185mm

SAP102 is designed to accept Microline Frames to adjust for out of level ceilings and walls. This section when
installed creates a 40mm x 25mm glazing frame.
SAP102 accepts SAP103, SAP104/5, SAP113, SAP114, SAP119
SAP102 is available in 2.8 and 3.6 metre lengths.

10 mm

FRONT 25 mm BACK

40 mm

SAP103
MICROLINE GLAZING FRAME
MASS = .563 Kg/M PER = 275mm

SAP103 is designed to allow for narrow glazing designs or double glazing with MAXLINE. This section when installed
creates a 40mm x 25mm glazing frame. SAP104 is also popular as a verticaland head detail when is in conjunction with
SAP104/5. SAP103 will also accept SAP111C which can be finished in Black to create an Intergrated Shadowline Head.
SAP103 can also be installed into SAP102 when a deflection Head / wall starter is required.
SAP103 accepts SAP105, SAP111, SAP111C
SAP103 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP103 accepts Joining Stake SPACS3-M-1 for vertical, ZENITH WEC1050 for Horizontal
SAP103 is available in 2.8 and 3.6 metre lengths.
PLEASE NOTE!
IF YOU ARE SINGLE SIDE GLAZING WITH CO-EX WEDGES SPAGW4 or 6 THEY MUST BE FITTED PRIOR TO INSTALLATION OF SAP103

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PAGE 1-2-1
MICROLINE® SUITE

10 mm

FRONT 25 mm BACK

8 mm

40 mm

SAP104
MICROLINE GLAZING SILL
MASS = .479 Kg/M PER = 228mm

SAP104 is designed to allow for narrow glazing designs or double glazing with MAXLINE. This section when installed
with SAP105 glazing bead will create a 40mm x 25mm glazing channel. SAP104 is also popular as a sill and head detail when
is in conjunction with the Sapphire Frontline sections.
SAP104 accepts SAP105, SAP111, SAP111C & Joining Stake SPACS3-M-1 for vertical, ZENITH WEC1050 for Horizontal
SAP104 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP104 is available in 2.8 and 3.6 metre lengths.
PLEASE NOTE!
IF YOU ARE SINGLE SIDE GLAZING WITH CO-EX WEDGES SPAGW4 or 6 THEY MUST BE FITTED PRIOR TO INSTALLATION OF SAP103

10 mm

FRONT BACK
17 mm

SAP105
FRONTLINE GLAZING BEAD
MASS = .166 Kg/M PER = 100mm

SAP105 is designed as a glazing bead to enable frontline glazing as well as double glazing when clipped into
Microline, Frontline & Maxline frames.
SAP105 clips into SAP104, SAP119, SAP033, SAP040, SAP240 & SAP340
SAP105 is available in 2.8 metre and 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-2
MICROLINE® SUITE

40 mm

FRONT 50 mm BACK

50 mm

SAP106
MICROLINE 50MM CORNER POST
MASS = .479 Kg/M PER = 228mm

SAP106 is designed as a 50mm corner post to be used with the microline suite. This section when installed creates a
50mm x 50mm corner post or end post when SAP111 is fitted..
SAP106 accepts SAP107, SAP108, SAP111, SAP111C, SAP116
SAP106 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP106 accepts Joining Stake SPACS3-M-1
SAP106 is available in 2.8 and 3.6 metre lengths.
PLEASE NOTE!
IF YOU ARE SINGLE SIDE GLAZING WITH SPADS2, SPAGW4 or 6 THEY MUST BE FITTED PRIOR TO INSTALLATION OF SAP106

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-3
MICROLINE® SUITE

40 mm

30 mm
FRONT 20 mm BACK

60 mm

SAP107
DOORJAMB SUITS DOORS TO 35MM THICK
MASS = .829Kg/M PER = 348mm

This door jamb has been designed to comfortably accommodate doors up to 35mm in thickness and has the same
overall dimesions as the SAP108 jamb to maintain a consistent look throughout the fitout. The jamb features a rebate in the
centre and features an aluminium covercap, making this frame a greener option as NO PVC is required to ccover the fixing
points. This jamb is mounted either in plaster or glass side light reveals and features a rebate on the back to accept the
SAP103 glazing frame adding strength when they are joined together.
SAP107 will accept SPAGHG168, 104 & 105 HINGES
SAP107 will accept corner brackets (SPACS1-M-1) to form complete door frames.
SAP107 will accept AP103, SAP109, SAP113, SAP114, SAPC20, SPADS1B or G, OR SPADS6-B
SAP107 is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE !
IF YOU ARE FITTING AN ELECTRIC STRIKE, THEN SAP109 MUST BE INSTALLED AS WELL.
IF YOU ARE HINGING A DOOR OFF A GLASS SIDELIGHT THEN SAP113 OR SAP114 SHOULD BE USED.

50 mm

30 mm
FRONT 20 mm BACK

60 mm

SAP108
DOORJAMB TO SUIT DOORS UP TO 45MM THICK
MASS = .904Kg/M PER = 341mm

SAP108 door jamb has been designed to comfortably accommodate doors up to 45mm in thickness and has the same
overall dimesions as the SAP107 jamb to maintain a consistent look throughout the fitout. The jamb features a rebate in the
centre and features an aluminium covercap SAPC20, making this frame a greener option as NO PVC is required to ccover the
fixing points. This jamb is mounted either in plaster or glass side light reveals and features a rebate on the back to accept
the SAP103 glazing frame adding strength when they are joined together.
SAP108 will accept SPAGHG168, 104 & 105 HINGES
SAP108 will accept corner brackets (SPACS1-M-1) to form complete door frames.
SAP108 will accept SAP103, SAP104,SAP109, SAP113, SAP114, SAPC20, SPADS1-B or G OR SPADS6-B
SAP108 is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE !
IF YOU ARE FITTING AN ELECTRIC STRIKE, THEN SAP109 MUST BE FITTED BETWEEN SAP108 AND GLAZING FRAME.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 1-2-4
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® SUITE
36 mm

10 mm

60 mm

SAP109
MICROLINE ELECTRIC STRIKE ADAPTOR
MASS = 0.170 Kg/M PER = 100mm

SAP109 has been designed as an integrated packer between SAP107/8 and our microline glazing sections to all ow for
the extra depth required when fitting Electric Door Strikes to a maximum depth of 28mm such as Lockwood Padde series
SAP109 sits into SAP107 & SAP108
SAP109 is available in 2.8 & 3.6 metre lengths.

35 mm

SAP111
MICROLINE SNAP IN FLUSH ADAPTOR
MASS = 0.170 Kg/M PER = 100mm

SAP111 has a smooth surface allowing any section to be fitted anywhere on the 35mm face and use a wall or head
starter and can also be used as endcap when sliding doors are used.
When snapped into our Shooshline rails it can cap the bottom and top of our door rails
SAP111 snaps into SAP103, SAP104, SAP106, SAP113, SAP114, SAP119, SAP130, SAP140, SAP150, SAP160, SAP525 & SAP526
SAP111 is available in 2.8 & 3.6 metre lengths.

35 mm

12 mm

SAP111C
MICROLINE SNAP IN SHADOWLINE ADAPTOR
MASS = .267 Kg/M PER = 141mm

SAP111C is similar to SAP111 but has a 12mm rise to form a shadow line detail. It is used as a complete prefinished
shadowline head track adaptor, wall starter and can be finished in black separately from the other componets removing the
need for customwood or timber packers.
SAP111C snaps into SAP103, SAP104, SAP113, SAP114,SAP119, SAP130, SAP140, SAP150, SAP160
SAP111C is available in 2.8 & 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-5
MICROLINE® SUITE

40 mm

50 mm

SAP113
MICROLINE MULTI CAP FRAME
MASS = 0.681 Kg/M PER = 319mm

SAP113 is used as a complete 50mm prefinished head track, wall starter, mullion and capping for door / glazing
reveals.
The section allows for a multitude of uses as it can accept different snap ins to either be a shadowline headtrack/
wallstarter or can have 2 pocket snapins to form a mullion.
SAP113 accepts SAP107, SAP108, SAP111, SAP111C, & SAP116
SAP113 accepts joining stakes SPACS6,7 & 8
SAP113 is available in 2.8 metre and 3.6 metre lengths.

36 mm

17 mm

FRONT 23 mm BACK

SAP116
MICROLINESNAP IN POCKET GLAZE
MASS = 0.390 Kg/M PER = 185mm

This section is a flat pocket glazing cover designed for glazing. When snapped into SAP526 it can create a 115mm
midrail in our Shooshline Series Door
SAP116 also accepts glass from 6mm to 14.5mm in thickness as per AS1288 - 2006.
SAP116 snaps into SAP106, SAP113, SAP114, SAP119 & SAP526
SAP116 accepts Joining Stake ZENITH WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP116 is available in 2.8 metre and 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 1-2-6
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® SUITE

40.00 mm

100.00 mm

SAP114
MICROLINE MULTI CAP TRANSOM FRAME
MASS = 1.844Kg/M PER = 440mm

SAP114 is used as a complete 100mm prefinished head track, wall starter, mullion and capping for door / glazing
reveals. The section allows for a multitude of uses as it can accept different snap ins to either be a shadowline headtrack/
wallstarter or can have 2 pocket snapins to form a mullion or transom to support overhead sliding doors in conjunction with
SAP585/6.
The section is also ideal when a 115mm setbak is require to a wall when used in conjuction with SAP107 & SAP108
SAP114 accepts SAP107, SAP108, SAP111, SAP111C & SAP116
SAP114 accepts joining stakes SPACS6,7 & 8
SAP114 is available in 2.8 metre and 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-7
MICROLINE® SUITE

10 mm

FRONT 50 mm BACK

32 mm

SAP119
MICROLINE 50MM GLAZING SILL / TRANSOM
MASS = 0.865 Kg/M PER = 370mm

This section has been developed as a 50mm Sill/Transom for designs that require multiple horizontal panels of glass
to be installed. SAP119 has been designed with a heavier wall thickness to cope with glass thicknesses up to 14.5mm and
may have SAP116 installed on the base for extra glass support as a sill.
SAP119 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP119 accepts SAP105, SAP111, SAP111C and SAP116
SAP119 accepts Joining Stake SPACS6,7,8 & ZENITH WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP119 is available in 2.8 metre and 3.6 metre lengths.

20 mm

SAPC20
ALUMINIUM COVER CAP
MASS = .072 Kg/M PER = 100mm

SAPC20 is an aluminium cover cap designed to snap in to cover the screwfix opening on certain Sapphire sections
SAPC20 Snaps into SAP107, SAP108 & SAP046.
SAPC20 is available in 2.8 & 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-8
MICROLINE® SUITE

10 mm

9 mm

25 mm

SAP25T
25MM STICK ON MULLION / TRANSOM TRIM
MASS = 0.236 Kg/M PER = 100mm

This section has been developed as a 25mm stck on trim each side of the glass/ silicon joint to create the look of a
Mullion /Transom. The trim allows you to glaze a single panerl of glass yet creat the illusion of multiple panels of glazing. It
is ideal as a replacement for graphics for DDA Compliance and fixed to the glass by way of 2 off 9mm Black Foam double
sided tape to required thickness to match the glazing wedge and frame thickness.
SAP25T accepts SPAGT - Double Sided Foam Glazing Tape 9mm Wide inThickness 1.6mm, 3.2mm, 4.8mm, 6.4mm, 9.5mm
SAP25T is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE ! SAP25T is classified as unframed glazing and this should be taken into account when calculating glass
thickness as per AS1288 - 2006.

10 mm

9 mm

50 mm

SAP50T
50MM STICK ON MULLION / TRANSOM TRIM
MASS = 0.415 Kg/M PER = 121mm

This section has been developed as a 50mm stck on trim each side of the glass/ silicon joint to create the look of a
Mullion /Transom. The trim allows you to glaze a single panerl of glass yet creat the illusion of multiple panels of glazing. It
is ideal as a replacement for graphics for DDA Compliance and fixed to the glass by way of 2 off 9mm Black Foam double
sided tape to required thickness to match the glazing wedge and frame thickness.
SAP50T accepts SPAGT Double Sided Foam Glazing Tape 9mm Wide inThickness 1.6mm, 3.2mm, 4.8mm, 6.4mm, 9.5mm
SAP50T is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE ! SAP50T is classified as unframed glazing and this should be taken into account when calculating glass
thickness as per AS1288 - 2006.
ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-2-9
MICROLINE® 40 SUITE 35MM
DOOR CROSS SECTION
DEFLECTION OPTION

FRONT BACK

FRONT BACK

FRONT BACK

FRONT BACK

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-1
MICROLINE® 40 SUITE 35MM
DOOR CROSS SECTION
DEFLECTION OPTION

BACK

FRONT

BACK BACK

FRONT FRONT

BACK

FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-2
MICROLINE® 40 SUITE 45MM
DOOR CROSS SECTION

FRONT BACK
FRONT

BACK

FRONT BACK

FRONT BACK

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE 45MM
DOOR CROSS SECTION

BACK

FRONT

BACK BACK

FRONT FRONT

BACK

FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE 45MM
DOOR SHADOWLINECROSS SECTION

SOLID HEAD DETAIL DOOR HEAD DETAIL


CEILING CEILING

64MM STEEL SAP111C


SAS25X 1.6
STUD

SAP103

SP ACS1
13MM PLASTERBOARD
SAP108

PLEA SE NOTE : SAPC20


OPTION OF SAS25X3 MAY BE USED SP ADS3-B
45MM DOOR

GLAZED HEAD DETAIL GLAZED SILL DETAIL


6 - 13.5MM GLA SS TO
CEILING AS1288 - 2006 A S SHOWN
ON SCHEDULE
SAP111C SPAGW4B o r G SPAGW2B o r G

FRONT BACK
SAP103

FRONT BACK SAP105


SAP104
SAP111
6 - 13.5MM GLASS TO
SPAGW4B o r G AS1288 - 2006 AS SHOWN
ON SCHEDULE FLOOR

GLAZED SILL/DADDO WALL DETAIL GLAZED TRANSOM DETAIL


6 - 13.5MM GLA SS TO 6 - 13.5MM GLASS TO
SPAGW4B o r G AS1288 - 2006 AS SHOWN
AS1288 - 2006 A S SHOWN
ON SCHEDULE ON SCHEDULE
SAP119
SPAGW2B o r G SPAGW2/B or G
SPAGW4B o r G

WEB1050/WEC1050 SAP105
FRONT BACK
SAP105
SAP104
SAP111 FRONT BACK
SPACS6,7 o r 8

13MM PLASTERBOARD

64MM STEEL
STUD SAP116 SPAGW2/B or G
SPAGW4B o r G 6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
ON SCHEDULE

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-3
MICROLINE® 40 SUITE 45MM
DOOR SHADOWLINECROSS SECTION

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL


BACK
FOAM LIGHT SEAL

SAP111C

6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
WEB1050/WEC1050
ON SCHEDULE
SPAGW2/B or G
SAP116

64MM STEEL
STUD

SAP116
SPAGW4B o r G SPAGW4B o r G

SAP113
SAP103

FRONT
SHA DOWLINE WALLSTART OPTION

GLAZED MULLION/DOOR DETAIL DOOR FRAME DETAIL


BACK BACK
SAP111

SPAHGHD
SP ACS3-M-1 SAPC20

SPAGW2B o r G

64MM STEEL
BOXED STUD

6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
ON SCHEDULE 45MM DOOR

SPAGW4B o r G

SAP108 SAP108
SAP103
SP ACS1
SP ACS1 SAS40X 25X3RHS

FRONT FRONT

GLAZED WALL STARTER DETAIL 50MM REBATE SKIRTING DETAIL


BACK
13MM PLASTERBOARD

FOAM LIGHT SEAL


SAP50X5SK
SAPPHIRE 50MM REBATE SKIR TING
SAP111

6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN 13mm
ON SCHEDULE PLASTERBOARD

64MM STEEL
STUD
LIQUID DOUBLE SIDED
ADHESIVE TAPE OPTION
OPTION
SPAGW4B o r G

SP ACS7-M-1 OPTION FOR


OR UNEVEN FLOORS
SP ACS8-M-1
SAP103
SSADS12-B-1

FLOOR
FRONT
SET END OPTION

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-4
MICROLINE® SUITE 35MM DOOR
50MM CROSS SECTION

SOLID HEAD DETAIL DOOR HEAD DETAIL

CEILING CEILING

SAP111 SAP111
SAP113 SAP113
WEB1050/WEC1050

FRONT SPACS6,7 o r 8
BACK
SPACS6,7 o r 8

SAP116 SP ACS1

SPAGW4B o r G SPAGW2/B or G SAP107

6 - 13.5MM GLA SS TO SAPC20


AS1288 - 2006 A S SHOWN
ON SCHEDULE SP ADS6-B

35MM DOOR

GLAZED SILL DETAIL GLAZED TRANSOM DETAIL

6 - 13.5MM GLA SS TO
6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN
AS1288 - 2006 A S SHOWN
ON SCHEDULE
ON SCHEDULE
SPAGW4B o r G SPAGW2/B or G
SAP119
SPAGW4B o r G SPAGW2/B or G
SAP119
WEB1050/WEC1050 SAP105

WEB1050/WEC1050 SAP105
FRONT BACK
FRONT SPACS6,7 o r 8
BACK
SPACS6,7 o r 8
MDF PACKER
24MM THICK

SAP116

SPAGW4B o r G SPAGW2/B or G

6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN
ON SCHEDULE

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-5
MICROLINE® SUITE 35MM DOOR
50MM CROSS SECTION

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL


13mm
BACK PLASTERBOARD
BACK

SAP111

WEB1050/WEC1050
SPAGW2/B or G SPAGW2/B or G
SAP116

64MM
STEEL STUD

SAP116 SAP116
SPAGW4B o r G

SAP113 SAP113 FRONT

OPTION - 24MM MDF PA CKER


IF HIGH ACOUSTICS REQUIRED
FRONT

GLAZED MULLION/DOOR DETAIL DOOR FRAME DETAIL


13MM PLASTERBOARD
BACK BACK
SAP111
SAP111
SP AHG168
SP ACS3-M-1 SAPC20

SPAGW2B o r G

64MM BOX ED
STEEL STUD

6 - 13.5MM GLASS TO 35MM DOOR


AS1288 - 2006 AS SHOWN
ON SCHEDULE

SAP107 SAP107
SAP103
SP ACS1
SP ACS1
SAP103

FRONT FRONT

T POST DETAIL 50MM CORNER POST DETAIL

BACK

6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN
SPAGW4B o r G
ON SCHEDULE
SPAGW2B o r G 6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
SAP103 SPAGW4B o r G
ON SCHEDULE
SPAGW2B o r G

WEB1050/WEC1050
SPAGW2/B or G SPAGW2/B or G
SAP116

SAP106

SAP116
SPAGW4B o r G SAP116A

SAP113
FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 1-3-6
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® SUITE 45MM DOOR
50MM CROSS SECTION

SOLID HEAD DETAIL DOOR HEAD DETAIL

CEILING CEILING

SAP111 SAP111
SAP113 SAP113
WEB1050/WEC1050

FRONT SPACS6,7 o r 8
BACK
SPACS6,7 o r 8
FRONT BACK
SP ACS1
SAP116
SPAGW4B o r G SPAGW2/B or G SAP108

6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN SAPC20
ON SCHEDULE
SP ADS3-B

45MM DOOR

GLAZED SILL DETAIL GLAZED TRANSOM DETAIL

6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN DOUBLE SIDED 9MM
ON SCHEDULE FO AM GLAZING TAPE - BLACK

SPAGW4B o r G SPAGW2/B or G
SAP119

SAP50T
WEB1050/WEC1050 SAP105 SAPPHIRE 50MM STICK ON
GLAZING TR IM

FRONT BACK

SPACS6,7 o r 8 FRONT BACK


MDF PA CKER
24MM THICK 6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
ON SCHEDULE

PLEASE NOTE THAT THE USE OF SAP50T IS CLASSIFIED AS UNFRAMED


AND SHOULD BE TAK EN INTO ACCOUNT WHEN CALCULA TING GLA ZING
THICKNESS IN ACCORDANCE WITH AS1288-2006

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 1-3-7
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® SUITE 45MM DOOR
50MM CROSS SECTION

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL


13mm
PLASTERBOARD
BACK BACK

SAP50T SAP111
SAPPHIRE 50MM STICK ON
DOUBLE SIDED 9MM GLAZING TR IM
FO AM GLAZING TAPE - BLACK

SPAGW2/B or G

64MM
STEEL STUD

6 - 13.5MM GLA SS TO SAP116


AS1288 - 2006 A S SHOWN
ON SCHEDULE

FRONT SAP113 FRONT

PLEASE NOTE THA T THE USE OF SA P50T IS CLASSIFIED AS UNFRAMED OPTION - 24MM MDF PACKER
AND SHOULD BE TAK EN INTO ACCOUNT WHEN CA LCULATING GLAZING
IF HIGH ACOUSTICS REQUIRED
THICKNESS IN ACCORDANCE WITH A S1288-2006

GLAZED MULLION/DOOR DETAIL DOOR FRAME DETAIL


ELECTRIC STRIKE
13MM PLASTERBOARD
SAP109 BACK BACK

SAP111
SPAHGHD
SP ACS3 SAPC20

SPAGW2B o r G

64MM BOX ED
STEEL STUD
6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
ON SCHEDULE
45MM DOOR

SAP108 SAP108
SAP103
SP ACS1
SP ACS1
SAS40X 25X3RHS

FRONT FRONT

T POST DETAIL 50MM CORNER POST DETAIL

BACK

6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
SPAGW4B o r G
ON SCHEDULE
SPAGW2B o r G 6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN
SAP103 SPAGW4B o r G ON SCHEDULE
SPAGW2B o r G

WEB1050/WEC1050
SPAGW2/B or G SPAGW2/B or G
SAP116

SAP106

SAP116
SPAGW4B o r G SAP116A

SAP113
FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-8
MICROLINE® 40 SUITE
SHOOSHLINE DOOR ACOUSTIC
50MM CROSS SECTION

FRONT BACK

FRONT BACK

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE
SHOOSHLINE DOOR ACOUSTIC
50MM CROSS SECTION

BACK

FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE SLIDE DOOR
WITH 25MM STICK ON CROSS SECTION
FOR OPENINGS LESS THAN 3.6MTR

OPTION FOR OPENINGS LESS THAN 3.6 METR ES W IDE AND 2.8 METR ES HIGH

GLAZED TRANSOM DETAIL DOOR HEAD DETAIL

CEILING CEILING

SAP012L

SPACS6,7 or 8 SAP582
SPACS6,7 or 8 SAPC20

SAP480 SPAGW2/B or G SAP480 SAP525


SPAGW4B or G 6MM - 13.5MM GLASS TO SAPPFI SSASP
AS1288-2006 AS SHOWN
ON SCHEDULE
SPADS6-B-1
FRONT BACK
SAP528

PLEASE NOTE ! INSTALL SA P012L/480 FULL W IDTH OF GLA ZED OPENING !

75mm SLIDING DOOR FLOOR DETAIL 115mm SLIDING DOOR FLOORTRACK DETAIL
SAP528
6MM - 13.5MM GLASS TO
AS1288-2006 AS SHOWN
ON SCHEDULE

SAP105

SSASP

SPAGW4B or G

SAP119
SAP526

WEB1050/WEC1050

SSABTR-M-1
MILL OU T SLOT
SPACS6,7 or 8 FOR ROLLER

SAP535
MDF P ACKER
24MM THICK SSADS12-B -1

FLOOR
PLEASE NOTE ! INSTALL SA P484/484B FULL WIDTH OF GLAZED OP ENING !

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE SLIDE DOOR
WITH 25MM STICK ON CROSS SECTION
FOR OPENINGS LESS THAN 3.6MTR

50mm DOOR MIDRAIL DETAIL 25MM STICK ON TRANSOM DETAIL

DOUBLE SIDED 9MM


FOAM GLAZING TAPE - BLACK

SAP25T
SAPPHIRE 25MM STICK ON
GLAZING TRIM

FRONT BACK

6MM - 13.5MM GLASS TO


AS1288-2006 AS SHOW N
ON SCHEDULE

PLEASE NOTE THAT THE USE OF SA P25T IS CLASSIFIED AS UNFRA MED


AND SHOULD BE TAKEN INTO ACCOUNT W HEN CALCULATING GLAZING
THICKNESS IN ACCORDANCE WITH AS1288-2006

75mm SLIDING DOOR LOCK DETAIL 50mm SLIDING MULLION DETAIL


SPADS1-B-1 13MM PLA STERBOARD
SNIB
SAP524

SPADS6-B-1
64MM STEEL
BOXED STUD
SSADS14
SAP520
LOC K
SAP012L
SAP111 SAP481

SAP116

SAP113
FRONT

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL


BACK 13MM PLASTERBOARD

BACK

WEB1050/W EC105 0

SPAGW2/ B or G SPAGW2/ B or G
SAP116

SAP116 SAP480
SPAGW4B or G

SAP113 SAP012L FRONT


FRONT

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 40 SUITE SLIDE DOOR
WITH 25MM STICK ON CROSS SECTION
FOR OPENINGS UPTO 3.6MTR HIGH

OPTION FOR OPENINGS UPTO 3.6 MTR HIGH AND UNLIMITED WIDTH
GLAZED TRANSOM DETAIL DOOR HEAD DETAIL
6MM - 13.5MM GLASS TO 6MM - 13.5MM GLASS TO
SPAGW4B or G AS1288-2006 AS SHOWN SPAGW4B or G AS1288-2006 A S SHOWN
ON SCHEDULE ON SCHEDULE
SAP119 SPAGW2/B or G
SAP583 SPAGW2/B or G
SAP105 SAP583
SAP105

WEB1050/WEC1050 WEB1050/WEC1050

FRONT BACK
SPACS6,7 or 8 SPACS6,7 or 8 SAP582
SAP582
SAPC20

SAP116 SPAGW2/B or G SAP525


SPAGW4B or G 6MM - 13.5MM GLASS TO
SAP111 SSASP
AS1288-2006 AS SHOWN
ON SCHEDULE

SPADS6-B-1

SAP528

PLEASE NOTE ! INSTALL SA P582/583 FULL WIDTH OF GLAZED OPENING !

75mm SLIDING DOOR FLOOR DETAIL 115mm SLIDING DOOR FLOORTRACK DETAIL
SAP528

6MM - 13.5MM GLASS TO


AS1288-2006 AS SHOWN SAP105
ON SCHEDULE

SSASP

SPAGW4B or G

SAP119
SAP526

WEB1050/WEC1050

SSABTR-M-1
MIL L OU T SLOT
SPACS6,7 or 8 FOR RO LLER

SAP535
MDF P ACKER
24MM THICK SSADS12-B -1

PLEASE NOTE ! INSTALL SA P484/484B FULL WIDTH OF GLAZED OP ENING !

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-9
MICROLINE® 40 SUITE SLIDE DOOR
WITH 25MM STICK ON CROSS SECTION
FOR OPENINGS LARGER THAN 3.6MTR

50mm DOOR MIDRAIL DETAIL 25MM STICK ON TRANSOM DETAIL


CEILING

SAP111
SAP113 DOUBLE SIDED 9MM
WEB1050/W EC105 0 FOA M GLAZING TAPE - BLACK

SPACS6,7 or 8 SAP25T
SAPPHIRE 25MM STICK ON
GLAZING TRIM

SAP116
FRONT SPAGW2/ B or G BACK FRONT BACK
SPAGW4B or G 6MM - 13.5MM GLASS TO
6MM - 13.5MM GLASS TO AS1288-2006 A S SHOW N
AS1288-2006 A S SHOW N ON SCHEDULE
ON SCHEDULE

PLEASE NOTE THAT THE USE OF SAP25T IS CLA SSIFIED AS UNFRA MED
AND SHOULD BE TAKEN INTO ACCOUNT W HEN CALCULA TING GLAZING
THICKNESS IN ACCORDANCE WITH AS1288-2006

75mm SLIDING DOOR LOCK DETAIL 50mm SLIDING MULLION DETAIL


13MM PLA STERBOARD
SPADS1-B-1
SNIB SAP582
SAP524

SAP583

SPADS6-B-1

SSADS14
SAP520
LOC K
SAP111
SAP111 SAP111

SAP116

SAP113 SAP113
FRONT

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL


BACK

BACK

SAP111
WEB1050/W EC105 0

SPAGW2/ B or G SPAGW2/ B or G
SAP116

SAP116
SPAGW4B or G SAP116

SAP113 SAP113 FRONT


FRONT
OPTION - 24MM MDF PACKER
IF HIGH ACOUSTICS REQUIRED

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-10
MICROLINE® 40 SUITE
OVERHEAD ALUMINIUM SLIDING
DOOR CROSS SECTION

DETAIL FOR OP ENINGS LESS THAN 3.6 METRES WIDE AND LESS THAN 2.8MTRS HIGH

SOLID HEAD DETAIL DOOR HEAD DETAIL


CEILING CEILING

SAP111 SAP111
FRONT SAP586 FRONT SAP586

SAP585 SAP585

SAS50X 25X3 SAS50X 25X3

TRACK BY TRACK BY
SAP114 SAP114
OTHERS OTHERS

SP ACS7-M-1 SP ACS7-M-1

SAP116 SAP111
SAP525
SSASP

6 - 13.5MM GLASS TO WEB1050


AS1288 - 2006 AS SHOWN
ON SCHEDULE SAP528

75mm SLIDING DOOR FLOOR DETAIL 75mm HINGED DOOR FLOOR DETAIL
SPAGW2/B or G
6 - 13.5MM GLA SS TO
AS1288 - 2006 A S SHOWN
ON SCHEDULE

SAP528
SPAGW4B o r G SAP105 WEB1050
SAP119

SAP525
WEB1050/WEC1050

SSASP

SPACS6,7 o r 8
SAP535
MDF PA CKER SSAFGC-M-1
24MM THICK SSADS12-B-1

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 1-3-13
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® SUITE
75MM ALUMINIUM DOOR
CROSS SECTION
GLAZED WALL STARTER DETAIL GLAZED WALL STARTER DETAIL
13MM PLASTERBOARD

BACK BACK

6 - 13.5MM GLASS TO 6 - 13.5MM GLASS TO


AS1288 - 2006 AS SHOWN AS1288 - 2006 AS SHOWN
SAP111 SAP111
ON SCHEDULE ON SCHEDULE

SPAGW2/B or G SPAGW2/B or G

SAP116 SAP116

SAP113 FRONT SAP113


FRONT
OPTION - 24MM MDF PA CKER
OPTION - 24MM MDF PA CKER
IF HIGH ACOUSTICS REQUIRED IF HIGH ACOUSTICS REQUIRED

50mm SLIDING MULLION DETAIL 75mm SLIDING DOOR LOCK DETAIL


SPADS1-B-1
BACK SNIB SAP582
SAP510 SAP524
WEB1050
6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
ON SCHEDULE
SAP583

SPADS6-B-1

SAP430
WEB1050

SAP116
LOCK

SAP111 SAP111
6 - 13.5MM GLASS TO
AS1288 - 2006 AS SHOWN
SAP116 ON SCHEDULE

SAP113
PLEASE NOTE: FRONT
OPTION OF SAP524 OR SAP519 CAN BE USED

50MM GLUEFIX SKIRTING DETAIL

SAP50X5SK
SAPPHIRE 50MM REBATE SKIR TING

13mm
PLASTERBOARD

LIQUID DOUBLE SIDED


ADHESIVE TAPE OPTION
OPTION

SP ACS7-M- 1 OPTION FOR


OR UNEVEN FLOORS
SP ACS8-M- 1

SSADS12-B-1

FL OOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 1-3-14
MICROLINE® 80 SUITE OVERVIEW

INTRODUCTION
Sapphires Wideline Suite Generation 3 provides for front or double glazed framing system for glass with a large variety of looks
and functions from the wide range of sections available in this suite.

COMMON USE
Commercial Office Partitions & Meeting Rooms

FEATURES
o Rounded Edges for soft touch
o Single side Glazing with slide in Wedge
o Able to comply with Aust BCA Code for LRV colour difference
o Can be used with Frontline for a wide variety of Double glaze options
o Shooshline Doors can be encapsulated in the Frame in combination with Microline/Frontline

FRAME OPTIONS
80mm wide x 50mm
DISABILITY COMPLIANCE
Able to comply with 36mm & 50mm Frame for AS1428-2009

GLAZING OPTIONS
Single glazed 6mm - 14.50mm as per AS1288-2006
Double glazed from 6mm - 14.50mm as per AS1288-2006

DOOR OPTIONS
HINGED - Timber or Glass Doors 32mm - 45mm in thickness
SLIDING - Timber or Sapphire Shooshline Door 45mm in thickness

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 2-1-1
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE ACOUSTICS

& RW

WALLS
The Microline 80 Suite can be installed in walls of varying thickness and combinations
64mm Steel Studs and two sheets of 13mm plasterboard
51mm Steel Studs and three sheets of 13mm plasterboard.

34/26 - 45 (37) expressed as Rw - Rw + Ctr

GLASS
The Wideline Suite will accommodate single and glazing from 6mm - 13.5mm.

Single 33 - 40 dB RW
Double 40 - 45dB RW

Please Note !
The acoustic performance estimate of Sapphire Partition Systems is expressed in terms of Rw and Rw+Ctr. The performance
of the as built system may be affected by - soundflanking and or the effectiveness of workmanship and other elements
outside of Sapphire’s control.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 2-1-2
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
S P E C I F I C AT I O N A N D
CARE & MAINTENENCE

SPECIFICATION
The Sapphire Microline® 80 Suite of sections have been developed with over 30 years of experience in supply of suites to the
partition industry and is designed to meet the relevant glazing codes and construction codes for internal framing, however
fabricators of aluminium frames should seek certification by a consultant engineer as to the framing being acceptable for
the local design impact safety and deflection characteristics required of the site. Detailed calculations should be provided
with final drawings of the aluminium frames.

ALLOY
The Sapphire Microline® 80 Suite is extruded from primary billet only (No remelt or scrap) 6060T5 alloy ensuring that it is of
the highest quality suitable for anodising finishes and maintaining colour uniformity from batch to batch.

ALUMINIUM
Partition suite to be Microline® 80 Suite by Sapphire Aluminium Pty Ltd(not “equal or equivalent”-see note below*)provided
with the specified finish detailed in the finishes schedule and installed in accordance with the project design detail and
relevant building codes.”

The maximum panel height with a transom positioned between 1000mm - 2800mm in height shall be 3600mm.

HARDWARE
Glazing wedges shall be Sapphire’s colour coded wedges for Microline® 80 Suite
to suit standard glazing options.
Hinges shall be as per Sapphire Technical Manual.
All other hardware as per Sapphire Technical Manual.

FINISHES
All anodised material shall be produced by Sapphire to AS1231
All powder coated material shall be produced by Sapphire to AS3715

CARE AND MAINTENANCE


Sapphire Microline® 80 Suite should only ever need to be washed down with warm water and a mild detergent by rubbing
with a soft cloth
Ensure that the cloth is rinsed well with fresh water to remove any detergent residue.
For more information refer to our website www.sapal.com.au

WARNING!
Strong detergents and abrasive cleaners should never be used to clean the Sapphire Microline® 80 Suite as it may cause
scratching or damage to the coated surface.

All products are available from Sapphire Aluminium Pty Ltd (A.B.N. 84 123 804 571 ) as detailed in the “SAPPHIRE” Catalogue or
on the Internet at www.sapal.com.au .

PLEASE NOTE !
*excluding the words “ equal or equivalent” will avoid substitution of products that in many cases are anything but “equal or
equivalent”. To further ensure you are provided with quality locally produced Sapphire partition systems you may wish to
specify a quality Sapphire coloured anodised finish from our extensive range. These finishes can seldom be achieved on
inferior imported extrusions thus preventing substitution of inferior products.

* customised profiles are subject to minimum order quantites

Profiles are subject to change or deletion without notice. Please check on availability prior to specifiying or ordering.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 2-1-3
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE®80 SUITE

80 mm

50 mm

SAP130
MICROLINE 80 MULTI CAP FRAME
MASS = 1.230 Kg/M PER = 545mm

SAP130 is used as a complete 50mm prefinished head track, wall starter, mullion and capping for door / glazing
reveals.
The section allows for a multitude of uses as it can accept different snap ins to either be a shadowline headtrack/
wallstarter or can have 2 pocket snapins to form single or doube glaze frame/mullion.
SAP130 accepts SAP111, SAP111C, & SAP116
SAP130 accepts joining stakes SPACS6,7 & 8
SAP130 is available in 2.8 metre and 3.6 metre lengths.

80 mm

SAP131
MICROLINE 80 FLUSH SNAP IN
MASS = .470 Kg/M PER = 220mm

SAP131 has a smooth surface allowing any section to be fitted anywhere on the 80mm face and can be used as wall
or head starter to allow SAP130 to snap onto it.
When snapped into SAP130 it can also be used as the doorplate with SAP046/C20 mounted to it for the doorstop for varying
door thicknesses.
SAP131 snaps into SAP130 and SAP140
SAP131 is available in 2.8 & 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
80 mm

50 mm

32 mm

SAP140
MICROLINE 80 GLAZING SILL / TRANSOM
MASS = 1.320 Kg/M PER = 550mm

This section has been developed as a 50mm Sill/Transom for designs that require multiple horizontal panels of glass
to be installed. SAP140 has been designed with a heavier wall thickness to cope with glass thicknesses up to 14.5mm and
may have SAP116 installed on the base for extra glass support as a sill.
SAP140 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP140 accepts SAP105, SAP111, SAP111C, SAP116, SAP131, SAP139 & SAP143
SAP140 accepts Joining stakes SPACS6,7 & 8 and Zenith WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP140 is available in 2.8 metre and 3.6 metre lengths.

50 mm

17 mm

SAP139
MICROLINE 80 SINGLE GLAZING SILL/TRANSOM BEAD
MASS = .430 Kg/M PER = 230mm

This section has been designed to clip into SAP140 to enable frontline single glazing.
SAP139 clips into SAP140
SAP139 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP139 is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE! SPAGW4 or 6 must be fitted prior to installation of SAP139

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE®80 SUITE

20 mm

SAP143
MICROLINE 80 DOUBLE GLAZE CAP
MASS = .270Kg/M PER = 145mm

This section is a double glaze cap designed to be used with SAP140 and installed after the front panel of glass has
been installed and prior to the rear panel of glass being installed.
SAP143 also accepts glass from 6mm to 14.5mm in thickness as per AS1288 - 2006.
SAP143 is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE! SPAGW4 or 6 must be fitted prior to installation of SAP143

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
SINGLE GLAZE CROSS SECTION

GLAZED HEAD DETAIL DOOR HEAD DETAIL

CEILING CEILING

SAP111C SAP111C

SAP130 SAP130

SAP131
SAP116 SAP111 SAP046

SP AGW2B SPAGW4B or G
SAPC20

SP ADS1-B-1
GLAZING AS PER SCHEDULE
6MM - 13.52MM
35MM DOO R
NOTE : OPTIONS O F
32MM - 50MM CAN
USED

GLAZED SILL DETAIL SKIRTING DETAIL


SAP50X5SK
SAPPHIRE 50MM REBATE SK IRTING
GLAZING AS PER SCHEDULE
SP AGW2B 6MM - 13.52MM

SPAGW4B or G
13mm
SAP139 PLASTERBOARD

WEB1050/WEC1050 DOUBLE SIDED


LIQUID
ADHESIVE TAPE OPTION
OPTION
SAP140
SPACS7-M-1 OPTION FO R
OR UNEVEN FLOORS
SAP131 SPACS8-M-1

SSADS12-B-1

FLOOR FLOOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
SINGLE GLAZE CROSS SECTION

GLAZED TRANSOM GLAZED SILL/DADDO WALL DETAIL


GLA ZING AS PER SCHEDULE
6MM - 13.52MM
SPAGW4B o r G
SPAGW2B SPAGW4B o r G
SAP139

WEB1050/WEC1050

WEB1050/WEC1050

SAP140
SAP131

SAP116

SPAGW2B SPAGW4B o r G
GLAZING AS PER SCHEDULE
6MM - 13.52MM
13MM
PLASTERBOARD

GLAZED MULLION / DOOR DETAIL DOOR/SOLID DETAIL

SAP130
SAP130
SAP131
SP AHG104

SAP111

SPAGW4B o r G 35MM DOOR 35MM DOOR


NOTE : OPTIONS OF 32MM NOTE : OPTIONS OF 32MM
TO 50MM C AN BE USED TO 50MM C AN BE USED
SPADS1B or G
SAPC20 SAPC20

SAP116
SAP046 SAP046

SAP131

PLEA SE NOTE : COMPLIES WITH AS1428.1-2009 PLEA SE NOTE : COMPLIES WITH AS1428.1-2009

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL

SAP131

SAP111 SAP111 SAP111

SPAGW4B o r G
SAP130 SAP130
SPAGW4B o r G SPAGW4B o r G SPAGW4B o r G

SAP116 SAP116 SAP116

GLAZING AS PER SCHEDULE


6MM - 13.52MM

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
SINGLE GLAZE SLIDING DOOR
CROSS SECTION

GLAZED HEAD DETAIL DOOR HEAD DETAIL

SAP131 SAP583 SAP583

SAP130
SAP582 SAP582

SAP130

SPADS1-B SPADS1-B

SAP131
SAP116 SAP111

SPAGW2B SPAGW4B or G
SAP526

GLAZING AS PER SCHEDULE SSASP-M-1


6MM - 13. 52MM 45MM DO OR
NOTE : OPTIONS O F
32MM - 50MM CAN
USED
ZENITH WEB1050
BRACKET

GLAZED SILL DETAIL BOTTOM RAIL DETAIL

SAP528

SSASP-M-1
GLAZING AS PER SCHEDULE
SPAGW2B 6MM - 13. 52MM

SPAGW4B or G SAP526
SAP139

SSAB TR-M-1

SAP140

SAP535

SSADS12-B-1

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
SINGLE GLAZE SLIDING DOOR
CROSS SECTION
GLAZED TRANSOM GLAZED SILL/DADDO WALL DETAIL
GLAZING AS PER SCHEDULE
6MM - 13.52MM
SP AGW2B SP AGW4B o r G
DOUBLE SIDED 9MM SAP139
FO AM GLAZING TAPE - BLAC K

SAP140

SAP25T
SAPPHIRE 25MM STIC K O N
GLAZING TRIM

6MM - 13.5MM GLASS TO


AS1288-2006 AS SHO WN 64mm
ON SCHEDULE
STUD FRAME

PLEASE NOTE THAT THE USE O F SAP25T IS CLASSIFIED AS UNFRAMED 13MM


AND SHOULD BE TAKEN INTO ACC OUNT WHEN CALCULATING GLAZING PLASTERBOARD
THICKNESS IN ACC ORDANCE WITH AS1288-2006

GLAZED MULLION / DOOR DETAIL DOOR/SOLID DETAIL

SSADS14

SAP520 SAP519

SAP111 SAP131

SAP130 SAP130
SP AGW4B o r G

SAP111

SAP116

PLEASE NOTE : COMP LIES WITH AS1428.1-2009 PLEASE NOTE : COMP LIES WITH AS1428.1-2009

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL

SAP50T
SAPPHIRE 50MM STIC K O N
GLAZING TRIM SAP111

64mm
SAP130
STUD FRAME
SP AGW4B o r G

SAP116

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
DOUBLE GLAZE CROSS SECTION

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
DOUBLE GLAZE CROSS SECTION

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
DOUBLE GLAZE CROSS SECTION

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 80 SUITE
DOUBLE GLAZE CROSS SECTION

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE OVERVIEW

INTRODUCTION
Sapphires Microline® 120 Suite provides for centre, front or double glazed framing system for glass with a large variety of looks
and functions from the wide range of sections available in this suite.
With overall width of 120mm it is ideal for use with 92mm stud walls and 13mm plasterboard.

COMMON USE
Commercial Office Partitions, Universities, Hospitals, Embassies & Meeting Rooms

FEATURES
o Rounded Edges for soft touch
o Single side Glazing with slide in Wedge
o Able to comply with Aust BCA Code for LRV colour difference
o Can be used with MICROLINE for a wide variety of options

FRAME OPTIONS
120mm wide x 50mm high

DISABILITY COMPLIANCE
Able to comply with 50mm Frame for AS1428-2009

GLAZING OPTIONS
Centre glazed 6mm - 14.50mm as per AS1288-2006
Front glazed 6mm - 14.50mm as per AS1288-2006
Double glazed 6mm - 14.50mm as per AS1288-2006

DOOR OPTIONS
HINGED - Timber 32mm - 45mm in thickness or Sapphire Shooshline 45mm in thickness
SLIDING - T imber or Sapphire Shooshline Door 45mm in thickness

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE ACOUSTICS

& RW

WALLS
The Microline® 120 Suite can be installed in walls of varying thickness and combinations as it is installed into the prepared
opening and does not encapsulate the wall.

34/26 - 45 (37) expressed as Rw - Rw + Ctr

GLASS
The Microline 120 Suite will accommodate centre, front and double glazing from 6mm - 14.5mm.

Single 33 - 40 dB RW
Double 40 - 50 dB RW

Please Note !
The acoustic performance estimate of Sapphire Partition Systems is expressed in terms of Rw and Rw+Ctr. The performance
of the as built system may be affected by - soundflanking and or the effectiveness of workmanship and other elements
outside of Sapphire’s control.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 2-1-2
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120
S U I T E S P E C I F I C AT I O N

SPECIFICATION
The Sapphire Microline® 120 Suite of sections have been developed with over 25 years of experience in supply of suites to
the partition industry and is designed to meet the relevant glazing codes and construction codes for internal framing,
however fabricators of aluminium frames should seek certification by a consultant engineer as to the framing being
acceptable for the local design impact safety and deflection characteristics required of the site. Detailed calculations
should be provided with final drawings of the aluminium frames.

ALLOY
The Sapphire Microline® 120 Suite is extruded from primary billet only (No remelt) 6060T5 alloy in Australia ensuring that it
is of the highest quality suitable for anodising finishes and maintaining colour uniformity from batch to batch.

ALUMINIUM
Partition suite to be Microline® 120 by Sapphire Aluminium Pty Ltd(not “equal or equivalent”-see note below*)provided with
the specified finish detailed in the finishes schedule and installed in accordance with the project design detail and
relevant building codes.”

The maximum clearspan panel height with a transom positioned between 1000mm - 2800mm in height shall be 3600mm.

HARDWARE
Glazing wedges shall be Sapphire’s colour coded wedges for Microline® Partition Suite
to suit standard glazing options.
Hinges shall be as per Sapphire Technical Manual.
All other hardware as per Sapphire Technical Manual.

FINISHES
All anodised material shall be produced by Sapphire to AS1231
All powder coated material shall be produced by Sapphire to AS3715

CARE AND MAINTENANCE


Sapphire Microline® 120 Partition Suite should only ever need to be washed down with warm water and a mild detergent by
rubbing with a soft cloth
Ensure that the cloth is rinsed well with fresh water to remove any detergent residue.
For more information refer to our website www.sapal.com.au

WARNING!
Strong detergents and abrasive cleaners should never be used to clean the Sapphire Microline® 120 Partition Suite as it may
cause scratching or damage to the coated surface.

All products are available from Sapphire Aluminium Pty Ltd (A.B.N. 84 123 804 571 ) as detailed in the “SAPPHIRE” Catalogue or
on the Internet at www.sapal.com.au .

PLEASE NOTE !
*excluding the words “ equal or equivalent” will avoid substitution of products that in many cases are anything but “equal or
equivalent”. To further ensure you are provided with quality locally produced Sapphire partition systems you may wish to
specify a quality Sapphire coloured anodised finish from our extensive range. These finishes can seldom be achieved on
inferior imported extrusions thus preventing substitution of inferior products.

* customised profiles are subject to minimum order quantites

Profiles are subject to change or deletion without notic.e Please check on availability prior to specifying or ordering.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE

120 mm

50 mm

SAP150
MICROLINE 80 MULTI CAP FRAME
MASS = 1.750 Kg/M PER = 750mm

SAP150 is used as a complete 50mm prefinished head track, wall starter, mullion and capping for door / glazing
reveals.
The section allows for a multitude of uses as it can accept different snap ins to either be a shadowline headtrack/
wallstarter or can have 3 pocket snapins to form front. centre or doube glaze frame/mullion.
SAP150 accepts SAP111, SAP111C, SAP116, SAP151 & SAP156
SAP150 accepts joining stakes SPACS6,7 & 8 and Zenith WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP150 is available in 2.8 metre and 3.6 metre lengths.

120 mm

SAP151
MICROLINE 120 FLUSH SNAP IN
MASS = .750 Kg/M PER = 260mm

SAP151 has a smooth surface allowing any section to be fitted anywhere on the 120mm face and can be used as wall
or head starter to allow SAP150 to snap onto it.
When snapped into SAP150 it can also be used as the doorplate with SAP046/C20 mounted to it for the doorstop
SAP151 snaps into SAP150 and SAP160
SAP151 is available in 2.8 & 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
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120 mm

25 mm

SAP156
MICROLINE 120 SNAP IN POCKET
MASS = 1.300 Kg/M PER = 470mm

This section is a flat pocket glazing cover designed to be used with SAP150 centre glazing mullion or frame. It can
also be snapped into SAP157 to form a centre glazed transom or base plate.
When SAP156 is clipped into the underside of SAP160 it can be used as centre glaze below or bottom plate
SAP156 also accepts glass from 6mm to 13.50mm in thickness as per AS1288 - 2006.
SAP156 accepts Zenith WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP156 will also accept SAPPFI which can be snapped in to fill in the pocket.
SAP156 is available in 2.8 metre and 3.6 metre lengths

120 mm

50 mm

36 mm

SAP158
MICROLINE 120 CENTRE GLAZE SILL / TRANSOM
MASS = 1.322 Kg/M PER = 525mm

This section has been developed for designs that require multiple horizontal panels of glass to be installed.
SAP157 has been designed with a heavier wall thickness to cope with glass thicknesses up to 13.50mm.
SAP157 accepts glass from 6mm - 13.50mm in thickness as per AS1288 - 2006.
SAP157 accepts SAP151, SAP156 & SAP158
SAP157 accepts SPACS6,7&8 and Zenith WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP157 is available in 2.8 metre and 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE

50 mm

14 mm

SAP158
MICROLINE CENTRE GLAZING BEAD
MASS = .460 Kg/M PER = 230mm

SAP158 clips into SAP157 to form a complete Sill/transom glazing section of 120mm wide x 50mm in thickness.
SAP158 is available in 2.8 metre and 3.6 metre lengths

120 mm

50 mm

SAP160
MICROLINE 80 GLAZING SILL / TRANSOM
MASS = 1.730 Kg/M PER = 700mm

This section has been developed as a 50mm thick Sill/Transom for designs that require multiple horizontal panels of
glass to be installed. SAP160 has been designed with a heavier wall thickness to cope with glass thicknesses up to 14.5mm
and may have SAP116 installed on the base for extra glass support as a sill.
SAP160 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP160 accepts SAP105, SAP111, SAP111C, SAP116, SAP159 & SAP163
SAP160 accepts Joining stakes SPACS6,7 & 8 and Zenith WEB1050 for vertical, ZENITH WEC1050 for Horizontal
SAP160 is available in 2.8 metre and 3.6 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE

90 mm

17 mm

SAP159
MICROLINE 120 SINGLE GLAZING SILL/TRANSOM BEAD
MASS = .595 Kg/M PER = 310mm

This section has been designed to clip into SAP160 to enable frontline glazing.
SAP159 clips into SAP140
SAP159 accepts glass from 6mm - 14.5mm in thickness as per AS1288 - 2006.
SAP159 is available in 2.8 metre and 3.6 metre lengths.

60 mm

20 mm

SAP163
MICROLINE 80 DOUBLE GLAZE CAP
MASS = .450 Kg/M PER = 230mm

This section is a double glaze cap designed to be used with SAP160 and installed after the front panel of glass has
been installed and prior to the rear panel of glass being installed.
SAP163 also accepts glass from 6mm to 14.5mm in thickness as per AS1288 - 2006.
SAP163 is available in 2.8 metre and 3.6 metre lengths.
PLEASE NOTE! SPAGW4 or 6 must be fitted prior to installation of SAP143

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE
CENTREGLAZE CROSS SECTION

GLAZEDHEAD DETAIL DOOR HEADDETAIL

SAP150

SAP150 SAP150

SAP156 SAP151 SAP046

SPAGW4B or G SPAGW2B
SAPC20
SPADS1-B

35MM DOOR
GLAZING 6.38MM - 12.76MM NOTE : OPTIONS OF
32MM - 50MM CAN
BE USED

GLAZEDSILL DETAIL SKIRTING DETAIL

GLAZING 6.38MM - 12.76MM

SPAGW4/B or G SPAGW2B
SAP50X5SK
SAP158 SAPPHIRE 50MM REBATE SKIRTING

SAP157

FLOOR FLOOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE
CENTREGLAZE CROSS SECTION
GLAZEDTRANSOM GLAZEDSILL/DADDO WALLDETAIL

SPAGW2B

SPAGW4B or G SPAGW2B
GLAZING 6.38MM - 12.76MM

GLAZEDMULLION / DOOR DETAIL DOOR/SOLID DETAIL

SPAHG168

35MM DOOR 35MM DOOR


NOTE : OPTIONS OF NOTE : OPTIONS OF
32MM - 50MM CAN 32MM - 50MM CAN
USED USED

SAPC20 SAPC20
SAP046 SAP046

SAP150 SAP150

SAP151 SAP151

PLEASE NOTE : COMPLIES WITH AS1428.1-2009 PLEASE NOTE : COMPLIES WITH AS1428.1-2009

GLAZEDMULLION DETAIL GLAZEDWALL STARTER DETAIL

SAP151

GLAZING 6.38MM - 12.76MM

SPAGW4B or G
SPAGW4B or G
SAP156
SAP156 SAP156
SAP150

ISSUE NO 17.9
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MICROLINE® 120 SUITE
FRONTGLAZE CROSS SECTION

GLAZEDHEAD DETAIL DOOR HEADDETAIL

SAP150 SAP150

SAP116 SAP111 SAP111 SAP046

SPAGW2B SPAG W4B or G


SAPC20
SPADS6-B

GLAZI NG 6.38MM - 12.7 6MM

45MM DOOR
NOTE : OPTIONS OF
32MM - 50MM CAN
USED

GLAZEDSILL DETAIL SKIRTING DETAIL

GLAZI NG 6.38MM - 12.76MM

SPAGW2B

SPAGW4/ B or G
SAP50X5SK
SAP161 SAPPHIR E 50MM R EBATE SKI RTI NG

SAP160

FLOOR FLOOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE
FRONTGLAZE CROSS SECTION

GLAZEDHEAD DETAIL DOOR HEADDETAIL

SAP150 SAP150

SAP116 SAP111 SAP111 SAP046

SPAGW2B SPAG W4B or G


SAPC20
SPADS6-B

GLAZI NG 6.38MM - 12.7 6MM

45MM DOOR
NOTE : OPTIONS OF
32MM - 50MM CAN
USED

GLAZEDSILL DETAIL SKIRTING DETAIL

GLAZI NG 6.38MM - 12.76MM

SPAGW2B

SPAGW4/ B or G
SAP50X5SK
SAP161 SAPPHIR E 50MM R EBATE SKI RTI NG

SAP160

FLOOR FLOOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE
DOUBLE GLAZE CROSS SECTION

GLAZEDHEAD DETAIL DOOR HEADDETAIL

SAP151 SAP151

SAP150 SAP150

SAP151

SAP116 SAP111 SAP046

SPAG W2B SPAGW4B or G

SAPC20
SPADS4-B

GLAZI NG 6.38MM - 12.7 6MM


45MM DOOR
NOTE : OPTIONS OF
32MM - 50MM CAN
USED

GLAZEDSILL DETAIL SKIRTING DETAIL

GLAZI NG 6.38MM - 12.76MM

SPAGW2B

SPAGW4/ B or G
SAP105 SAP50X5SK
SAP163 SAPPHIR E 50MM R EBATE SKI RTI NG

SAP160

FLOOR FLOOR

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
MICROLINE® 120 SUITE
DOUBLE GLAZE CROSS SECTION
GLAZED TRANSOM GLAZED SILL/DADDO WALL DETAIL

GLAZING 6.38MM - 12. 76MM

SPAGW2B SPAGW4/B o r G
SAP1 05
SAP163

SAP160

SPAGW2B
SPAGW4B or G
GL AZING 6.38MM- 12. 76MM

GLAZED MULLION / DOOR DETAIL DOOR/SOLID DETAIL

SPAHG104

SAP116

SPAGW4B or G
45MM DOOR
45MM DOOR NOTE : OPTIONS OF
SAP111 32MM - 50MM CAN
NOTE : OPTIONS OF
32MM - 50MM CAN USED
USED SPADS4B or G
SPAGW4B or G

SAP046 SAP046
SAP150 SAP150

SAP151 SAP151
SAP116

PLEASE NOTE : COMPLIES WITH AS1428.1-2009 PLEASE NOTE : COMPLIES WITH AS1428.1-2009

GLAZED MULLION DETAIL GLAZED WALL STARTER DETAIL

GLAZING 6.38MM - 12.76MM

SAP116 SPAGW4B or G SPAGW4B or G

SPAGW4B or G

SAP111
SAP150 SAP150

SPAGW4B or G
SPAGW4B or G SPAGW4B or G

SAP116 SAP116 SAP116

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE SUITE OVERVIEW

INTRODUCTION
Sapphire’s Shooshline Door Suite provides for aluminium framed glass hinged, sliding doors and pivot for entrys or office
fronts. The doors can be single or multiple panel mounted and can be finished to match Sapphire’s other Partition Suites
with the added benefit if being able to glaze upto 14.5mm glass and built in seals for increased acoustics.

COMMON USE
Commercial Office Partitions, Meeting Rooms, Entry Doors

FRAME OPTIONS
THIN - 50mm (w) x 45mm, accepts mortice locks with Midrail or backplate option
STANDARD - 75mm (w) x 45mm, accepts shallow backset mortice locks
LARGE - 115mm (w) x 45mm, accepts deep backset mortice locks

GLAZING OPTIONS
Single glazed 6mm - 14.5mm as per AS1288-2006

FEATURES
o Rounded Edges for soft touch
o Snapin Sections all clip inside to maintain original dimensions of sections.
o Single side Glazing with slide in Wedge (Cannot be deglazed from Public side)
o Able to comply with Aust BCA Code for LRV colour difference
o can be ENCAPSULATED in Wideline, Frontline and Microline Suites as a sliding option.

DOOR OPTIONS
HINGED
SLIDING - Overhead Track and Pelmet which accept soft OPEN/CLOSE tracks by others
SLIDING - Floortrack with Overhead Guide Track options

PLASTERBOARD OPTIONS
Various as this is a glass framing Door system it can be used in conjunction with standard set plasterboard walls or any of
the other available Sapphire Partition Suites.

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SHOOSHLINE SUITE ACOUSTICS

& RW

ACOUSTIC PERFORMANCE

WALLS
The Sapphire Shooshline Door Suite may be fixed to walls of any thickness or combined with Sapphire Parttition Suites

Refer to wall specification used

GLASS
The Sapphire Aluminium Door Suite will accommodate single glazing from 6mm - 14.5mm.

33 - 40dB STC

Please Note !
The acoustic performance estimate of Sapphire Partition Systems is expressed in terms of Rw and Rw+Ctr. The performance
of the as built system may be affected by - soundflanking and or the effectiveness of workmanship and other elements
outside of Sapphire’s control.

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SHOOSHLINE DOOR SUITE
S P E C I F I C AT I O N A N D
CARE & MAINTENENCE

SPECIFICATION
The Sapphire Shooshline Suite of sections have been developed with over 25 years of experience in supply of suites to the
partition industry and is designed to meet the relevant glazing codes and construction codes for internal framing, however
fabricators of aluminium frames should seek certification by a consultant engineer as to the framing being acceptable for
the local design impact safety and deflection characteristics required of the site. Detailed calculations should be provided
with final drawings of the aluminium frames.

ALLOY
The Sapphire Shooshline Suite is extruded from primary billet only (No remelt) 6060T5 alloy ensuring that it is of the highest
quality suitable for anodising finishes and maintaining colour uniformity from batch to batch.

ALUMINIUM
Doors to be Shooshline Suite by Sapphire Aluminium Pty Ltd(not “equal or equivalent”-see note below*)provided with the
specified finish detailed in the finishes schedule and installed in accordance with the project design detail and relevant
building codes.”
Sapphire Shooshline Door is available with 50mm, 75mm or 115mm wide stiles and a range of mid-rail options for single
glazed doors.
50mm Stile Hinged and Pivot Doors: 75mm FrameSliding Doors:
Max recomended door panel height shall be 2700mm. Max recomended door panel height shall be 2700mm.
Max recomended door panel width shall be 1000mm. Max recomended door panel width shall be 2700mm.
75mm Frame Hinged and Pivot Doors: 75mm FrameSliding Doors:
Max recomended door panel height shall be 2700mm. Max recomended door panel height shall be 2700mm.
Max recomended door panel width shall be 1000mm. Max recomended door panel width shall be 2700mm.
115mm Frame Hinged and Pivot Doors: 115mm FrameSliding Doors:
Max recomended door panel height shall be 3200mm. Max recomended door panel height shall be 3200mm.
Max recomended door panel width shall be 1200mm. Max recomended door panel width shall be 3500mm.

Note: The above sizes are dependant on the Door Hardware and tracks specified being able to support the door panel
weight. Independant engineering advice should be sort for the suitability of any of the above reccomendations

HARDWARE
- Glazing wedges shall be Sapphire’s wedges for Sapphire’s Aluminium Partition Door to suit standard glazing options.
- All other hardware as per SapphireTechnical Manual.

FINISHES
- All anodised material shall be produced by Sapphire to AS1231
- All powder coated material shall be produced by Sapphireto AS3715

CARE & MAINTENENCE

Sapphire Shooshline Suite should only ever need to be washed down with warm water and a mild detergent by rubbing with
a soft cloth
Ensure that the cloth is rinsed well with fresh water to remove any detergent residue.
For more information refer to our website www.sapal.com.au

All products are available from Sapphire Aluminium Pty Ltd (A.B.N. 84 123 804 571 ) as detailed in the “SAPPHIRE” Catalogue or
on the Internet at www.sapal.com.au .

PLEASE NOTE !
*excluding the words “ equal or equivalent” will avoid substitution of products that in many cases are anything but “equal or
equivalent”. To further ensure you are provided with quality locally produced Sapphire partition systems you may wish to
specify a quality Sapphire coloured anodised finish from our extensive range. These finishes can seldom be achieved on
inferior imported extrusions thus preventing substitution of inferior products.

* customised profiles are subject to minimum order quantites

Profiles are subject to change or deletion without notice. Please check on availability prior to specifiying or ordering.

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SHOOSHLINE DOOR SUITE

50 mm

BACK

45 mm 17 mm

FRONT
SAP510
SAPPHIRE 50MM STILE - PLAIN
MASS = 1.503 Kg/m PER = 240mm

SAP510 is designed to be used as a Hinge and Lock Stile for Hinged Doors or as a plain stile for sliding doors. The
section will accept backset mortice locks when used in conjuction with a 175mm Midrail OR vertical 100x40x3 back plate.
SAP510 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP510 accepts SSASP & Zenith WEB1050 pre drilled angle bracket to eliminate twist on the rail
SAP510 is available in 2.8 & 3.6 metre lengths.
Note ! Short Bolts must be used with the spiggot that are sold seperately to SSASP sets (pre packed with a long bolt)

50 mm

BACK

45 mm 17 mm

FRONT
SAP511
SAPPHIRE 50MM STILE - MEETING/PIVOT
MASS = 1.555 Kg/m PER = 257mm

SAP511 is designed to be used as a Hinge and Lock Stile for Pivot Doors or as a meeting stile for sliding doors. The
section will accept backset mortice locks when used in conjuction with a 175mm Midrail OR vertical 100x40x3 back plate.
SAP511 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP511 accepts SSASP & Zenith WEB1050 pre drilled angle bracket to eliminate twist
SAP511 is available in 2.8 & 3.6 metre lengths.
Note ! Short Bolts must be used with the spiggot that are sold seperatley to SSASP sets (pre packed with a long bolt)

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SHOOSHLINE DOOR SUITE

115 mm
BACK

45 mm 17 mm

FRONT
SAP519
SAPPHIRE 115MM STILE - PLAIN
MASS = 2.390 Kg/m PER = 370mm

SAP519 is designed to be used as a Hinge and Lock Stile for Hinged Doors or Plain Lock Stile for sliding doors. The
section allows the fitting of standard backset locks allowing the same door furniture to be used throughout a project. When
used with SAP426 a 115mm framed door can be manufactured.
SAP519 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP519 accepts SSASP & Zenith WEB1050 pre drilled angle bracket
SAP519 is available in 2.8 & 3.6 metre lengths.

115 mm
BACK

17 mm 45 mm

FRONT
SAP520
SAPPHIRE 115MM STILE - HINGE/LOCK
MASS = 2.445 Kg/m PER = 380mm

SAP520 is designed for use with sliding doors and features a groove on the side of the stile for our seal to aid in
sealing to the glazed frame. When used with SAP521 /SAP519 and SAP526 a 115mm framed door can be manufactured.When
used with SAP526 a 115mm framed door can be manufactured.
SAP520 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP520 accepts SSASP & SSADS13B or G, SSADS14B & Zenith WEB1050 pre drilled angle bracket
SAP520 is available in 2.8 & 3.6 metre lengths.

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PAGE 8-2-2
SHOOSHLINE DOOR SUITE

115 mm
BACK

45 mm 17 mm

FRONT

SAP521
SAPPHIRE 115MM STILE - HINGE/LOCK
MASS = 2.415 Kg/m PER = 380mm

SAP521 is designed to be used as a Hinge and Lock Stile for Hinged Doors. The section allows the fitting of standard
backset locks allowing the same door furniture to be used throughout a project. When used with SAP526 a 115mm framed
door can be manufactured.
SAP521 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP521 accepts SSASP & SSADS12B or G, Zenith WEB1050 pre drilled angle bracket
SAP521 is available in 2.8 & 3.6 metre lengths.

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SHOOSHLINE DOOR SUITE

75mm

BACK

17mm 45mm

FRONT
SAP522
SAPPHIRE 75MM STILE - LOCK/ HINGE
MASS = 1.871Kg/M PER = 293mm

SAP522 is a combination lock stile of 75mm in width designed accommodate the fitting of locks with a deeper backset
than normal. When used with SAP525 a 75mm framed door can be manufactured.
SAP522 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP522 accepts SSASP & SSADS12B or G, Zenith WEB1050 pre drilled angle bracket
SAP522 is available in 2.8 & 3.6 metre lengths.

75 mm

BACK

17 mm 45 mm

FRONT 9 mm

SAP523
SAPPHIRE 75MM STILE - SLIDER
MASS = 1.900 Kg/M PER = 299mm

SAP523 is designed for use with sliding doors and features a groove on the side of the stile for our seal to aid in
sealing to the glazed frame. When used with SAP522 /SAP524 and SAP525 a 75mm framed door can be manufactured.
SAP523 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP523 accepts SSASP & SSADS13,14B or G, Zenith WEB1050 pre drilled angle bracket
SAP523 is available in 2.8 & 3.6 metre lengths.

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SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE

75 mm
BACK

17 mm 45 mm

FRONT
SAP524
SAPPHIRE 75MM STILE - PLAIN
MASS = 1.846 Kg/M PER = 290mm

SAP524 is designed as plain stile for Lock and Hinge on Hinged doors or can be used in conjunction with SAP523 for
Sliding Doors. When used with SAP422 and SAP425 a 75mm framed door can be manufactured.
SAP524 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP524 accepts SSASP, Zenith WEB1050 pre drilled angle bracket
SAP524 is available in 2.8 & 3.6 metre lengths
12 mm

FRONT 75 mm BACK

58 mm

45 mm
SAP525
SAPPHIRE 75MM RAIL
MASS = 1.736 Kg/m PER = 338mm

SAP525 is designed to be used as a top / bottom rail with a width of 75mm. When used with SAP524/SAP522 and
SAP523 a framed door of 75mm can be manufactured.
SAP525 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP525 will accept SAP528, SAP111 & SAP535
SAP525 accepts SSASP, SSATHR, SSAFG, Zenith WEB1050 pre drilled angle bracket
SAP525 is available in 2.5 & 3.6 metre lengths
PLEASE NOTE ! SAP525 Must be routed out to accept floor rollers SSABTR if used for Bottom Rail on Sliding door with floor rollers.

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S H O O S H L I N ES HDOOOOSRH LS IUNI ET ®E
SUITE
12 mm

115 mm
FRONT 98 mm BACK

45 mm
SAP526
SHOOSHLINE 115MM RAIL
MASS = 2.280 Kg/M PER = 497mm

SAP526 is designed to be used as a top and / or bottom rail with a height of 115mm and accepts SAP528 for glazing.
SAP526 can also be used as 115 Midrail when used in conjunction with SAP116 Midrail adaptor.
When used in conjunction with 115mm Stiles a 115mm framed door can be manufactured.
SAP526 will accept glass from 6mm - 14.50mm as per AS1288 - 2006 .
SAP526 will accept SAP528, SAP111, SAP116 & SAP535
SAP526 accepts SSASP, SSABTR, SSATHR, SSAFG, Zenith WEB1050 pre drilled angle bracket
SAP526 is available in 2.5 & 3.6 metre lengths

12 mm

17 mm

SAP528
SHOOSHLINE DOOR GLAZING BEAD
MASS = .191 Kg/M PER = 112mm

SAP528 is designed to be used with SAP525 and SAP526 for the glazing of glass panels up to 14.50mm in thickness.
SAP528 is available in 2.5 & 3.6 metre lengths

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SHOOSHLINE DOOR SUITE

11 mm

12 mm
24 mm

SAP429
SAPPHIRE ENTRY DOOR MEETING STILE ADAPTOR
MASS = .172 Kg/M PER = 100mm

SAP429 is designed to be used with SAP521 and SAP522 when double swing doors are required to provide a seal on
the meeting edge of the doors. Slide fit with countersunk screw or pop rivet to fix in place
SAP429 is available in 6.5 metre lengths

4 mm

26 mm

SAP430
SAPPHIRE INTERLOCK (SMALL)
MASS = 0.125 Kg/M PER = 100mm

SAP430 is designed to be used as a interlock seal for a sliding door / mullion detail is required and willaid with
aooustics for sliding Aluminium Doors.
SAP430 is face fixed to all Shooshline Stiles and to the adjacent Sapphire Framing Mullion
SAP430 accepts brush seal to cover screw fixing and aid in acoustics
SAP430 is available in 6.5 metre lengths

24 mm

10 mm 9 mm

SAP434
SAPPHIRE INTERLOCK (LARGE)
MASS = 0.125 Kg/M PER = 100mm

SAP434 is designed to be used as a interlock when multi stack door design is required and willaid with aooustics for
sliding Aluminium Doors.
SAP434 is face fixed to all Shooshline Stiles
SAP434 is available in 6.5 metre lengths

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SHOOSHLINE DOOR SUITE

41 mm

14 mm

30 mm

SAP535
SHOOSHLINE BOTTOM DOOR RAILCLIP IN SEAL/ROLLER GUIDE
MASS = 0.412 Kg/M PER = 212mm

SAP535 is designed to be used as a bottom/top rail seal for SAP525/526 to aid with aooustics for sliding with Overhead
Pelmet/Track, floor tracks and hinged/ Pivot Aluminium Doors.
SAP535 will accept SSADS12, 13 or 20
SAP535 is available in 3.6 metre lengths
Note ! . When installing in SAP525 run the saw through the top face of the section where screws are fixed in the spigot to
avoid fouling. If installing SSABTR then a slot must be cut/routed into the section to allow the roller to be fitted.

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PAGE 8-2-8
SHOOSHLINE DOOR SUITE

42 mm

FRONT BACK

40 mm 51 mm

105 mm

SAP480
SAPPHIRE SNAP IN GLAZED HEAD CHANNEL
MASS = 1.260Kg/M PER = 522mm

SAP480 is designed as a snap in glazed head channel for Sliding Doors in combination with our floor track
combination SAP484 / SAP484B. This makes it possible to run encapsulated Slding Doors within Wideline, Frontline and
Microline designs when used in combination with SAP481. SAP480 can only be used with Microline/ Frontline framing due to
40mm restriction on width at front edge.
Rail height can be adjusted to suit from Rail height less 10mm - 30mm based on visual size required. For instance if you
want a 50mm visible top rail specify SAP525 allow for 25mm penetration into SAP480
SAP480 will snap into SAP012L
SAP480 accepts SAPPFI & SAP483
SAP480 accepts SPADS1, SPADS2, SPADS3, SPADS6, SPAGW1 - 6
SAP480 is available in 2.8 & 3.6 metre lengths

40 mm

12 mm
FRONT 16 mm BACK

105 mm

SAP481
SAPPHIRE CLOSING CHANNEL SNAP IN
MASS = 1.846 Kg/M PER = 290mm

SAP481 is designed as snap in receiver channel for Sliding Doors. It can only be used with Frontline/Microline
framing due to 40mm restriction on width at front edge.
SAP481 will snap into SAP012, SAP012L, SAP013L, SAP014L, SAP015, SAP021, SAP024, SAP024D, SAP037 & SAP040
SAP481 accepts SPADS1, SPADS2, SPADS3, SPADS6
SAP481 is available in 2.8 & 3.6 metre lengths

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
S H O O S H L I N ES HD OO O
O SRH LS IUNI TE E®
SUITE
60 mm

51 mm

12 mm

50 mm

33 mm

SAP582
SAPPHIRE CLOSING CHANNEL
MASS = 1.013 Kg/m PER = 276mm

SAP582 is designed to be used as a closing channel and door guide for sliding doors and features concealed face for
locks to be latched with buffer strips.
SAP582 is used in conjunction with SAP484 or SAP485/6 to provide a solution for sliding aluminium doors
SAP582 will accept SAP483, SAP510 SAP511, SAP519, SAP520, SAP521, SAP522, SAP523, SAP524, SAP525 & SAP526
SAP582 accepts SPADS1/B or G and SPADS3B or G
SAP582 is available in 2.8,3.6 or 5.6 metre lengths.

60 mm

SAP583
SAPPHIRE CLOSING CHANNEL COVER
MASS = 0.367 Kg/m PER = 304mm

SAP583 is designed as a snap on cover for SAP582 and can be used in one of three ways
OPTION 1 - Screw vertically to wall and snap on SA5482 deep side for concealed fixing for Closing Channel for sliding doors
OPTION 2 - Snap on SAP583 after SAP582 has been fixed to a mullion in a vertical position through the side to conceil the
fixing and finish off the back deep face for sliding doors
OPTION 3 - Snap on top on shallow side if required when used horizontally as overhead channel guide for sliding doors
SAP583 is available in 2.8 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-2-9
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE

60 mm

8 mm

SAP484
SAPPHIRE SLIDING FLOOR TRACK
MASS = .551 Kg/m PER = 159mm

SAP484 is designed to be used as a floor track for sliding doors. At 8mm (or 10mm when used with
SAP484/B) in height is easily compatible with carpet tiles and 60mm wide lines up with SAP482 for multiple sliding doors
side by side.
SAP484 may simply be placed over SAP484/B and use the weight of the door to hold it in place or can be fixed by way of
countersunk fixings to the face on either side of the roller or placed over SAP484/B and may also be held in place with
double sided tape.
SAP484 will accept SAP525/5256 fitted with SSABTR
SAP484 is available in 3.6 & 5.6 metre lengths.
PLEASE NOTE !
Due to this section being a high traffick wearing item it should always be specified in a 25 micron (AA25) Anodised Finish.
A threshold is available for polished concrete options.

60 mm

7 mm

SAP484/B
SAPPHIRE SLIDING FLOOR TRACK BASE
MASS = .350 Kg/m PER = 159mm

SAP484/B is designed to be used as a base for our floor track SAP484. SAP484/B is generally installed in Mill Finish as
it is not seen, however you may specifiy in any finish.
SAP484/B is fixed by way of Powder actuated or Gas Gun into the slab.
SAP484/B will accept SAP484
SAP484/B is available in 3.6 & 5.6 metre lengths.
PLEASE NOTE !
IF this is to be fixed to a concrete slab ensure the slab is arditted to level prior to fixing !

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-2-10
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE

58 mm

100 mm

SAP585
SHOOSHLINE OVERHEAD PELMET TRACK
MASS = 1.615 Kg/m PER = 412mm

SAP585 is designed to be used as an overhead track for sliding doors to a maximum weight of 100 Kg and can be used
in conjunction with a number of standard tracks such as Hafele with soft open and close functions. SAP585 can also be fixed
to SAP114 Multiglaze Section as a Headrail whiich is also 100mm high.
SAP585 accepts SPADS1/B or G
SAP585 is available in 3.6 & 6.5 metre lengths.
Hafele Hawa Track and SAS40x40x6 fixing angle shown are availble for purchase seperately and are not included.

100 mm

10 mm

SAP586
SHOOSHLINE PELMET COVER
MASS = .545 Kg/m PER = 214mm

SAP586 is a flush pelmet cover designed to be clipped intoSAP585.


SAP586 accepts SPADS1/B or G.
SAP586 is available in 3.6 & 6.5 metre lengths.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-2-11
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
50MM SLIDING & HINGED DOOR
CROSS SECTION

75mm DOOR OVERHEAD SLIDING HEAD DETAIL 75mm HINGED DOOR HEAD DETAIL
CEILING CEILING

SAP111
FRONT SAP586 SAP111
SAP113
SAP585
SPACS6,7 or 8
SAS50X25X3

FRONT BACK
TRACK SPACS1
SAP114 BY
OTHERS SAP108
SAPC20

SPACS7-M-1 SPADS3-B
SAP525

SAP525 SSASP
SAP116

SSASP

SAP528

SAP528

ENGINEERING ADVICE TO BE SORT REGARDING ENGINEERING ADVICE TO BE SORT REGARDING


THE SUITABILITYOF THE SUITABILITYOF
FIXING AND STRUCTURAL STRENGTH FOR ANY FIXING AND STRUCTURAL STRENGTH FOR ANY
OVERHEAD OVERHEAD
DOOR OR TRACK. DOOR OR TRACK.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-1
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
50MM SLIDING & HINGED DOOR
CROSS SECTION

75mm SLIDING DOOR FLOOR DETAIL 75MM HINGE DOOR FLOOR DETAIL

SAP528 SAP528

SAP526 SAP526

SSASP
SSASP
SSABTR-M-1

SSASP-M-1
SSAFGC-M-1 SAP535
SSADS12-B-1 SSADS12-B-1

FLOOR FLOOR

GLAZED MULLION/DOOR DETAIL DOOR FRAME DETAIL

ELECTRIC STRIKE
SAP109 BACK BACK
A104F
SAP111
SAP510
SAP111
SPACS3 SAPC20 SAP510

SPAGW2B or G

SAP108 SAP108
SAP103
SPACS1
SPACS1
FRONT SAP103

FRONT
PLEASE NOTE ! LOCKS CANNOT BE FITTED TO SAP510

50MM SLIDING DOOR LOCK DETAIL 50MM SLIDING DOOR MULLION DETAIL

BACK SAP510
SAP510

SAP116

SAP111
SAP481

SAP012L

FRONT SAP113
PLEASE NOTE ! SLIDING DOOR LOCKS CAN ONLY BE FITTED TO SAP510
SUCH AS 2010 SERIES BY DORIC

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-2
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
75MM & 115MM HINGED DOOR
CROSS SECTION

75mm HINGED DOOR HEAD & SILL DETAIL 115mm HINGED DOOR HEAD & SILL DETAIL

FRONT BACK FRONT BACK


SAP012L SAP012L

SPACS7-M-1 SPACS7-M-1

SAP016 SAP016

SAPDS45 SAP525 SAPDS45

SPADS3B or G SPAD6-B-1 SAP526


SSASP

ZENITH WEB1050 SSASP


BRACKET
SAP528

ZENITH WEB1050
BRACKET

SAP528

ZENITH WEB1050
BRACKET

SSASP
SAP528

ZENITH WEB1050
BRACKET SAP526

SAP525

SSASP

SAP535 SAP535

SSADS12-B-1 SSADS12-B-1

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 8-3-3
SHOOSHLINE DOOR SUITE
7 5 M M &H I 1N1G5EM
D MD O HOI NRG E7 D
5 MDMO O R
& 1 1C5RM OM S S C SREOCSTSI O N
SECTION
50mm MIDRAIL DETAIL
S 115MM
H OMIDRAIL
O S DETAIL
HLINE® SUITE
6.38MM - 14.5MM
GLAZING
SAP119 SAP528
SPAGW2/B or G
ZENITH WEB1050
BRACKET

FRONT BACK
SAP105

SAP113

SPACS3-M-1 SAP526

FRONT BACK

SPAGW4B or G
6.38MM - 14.5MM SPACS3-M-1
GLAZING

SAP116

75mm HINGED DOOR HINGE DETAIL 75mm HINGED DOOR LOCK DETAIL
SNIB
SPAHGHD
SAP524

SAP524

LOCK
SAPDS45 SAPDS45
SAP014L
SAP016
SAP016
SAP013L PLEASE NOTE:
OPTION OF SAP522 CAN BE USED WITH SSADS12

115mm HINGED DOOR LOCK DETAIL 115mm HINGED DOOR HINGE DETAIL
SPAHGHD
SAP519 SAP519
SAPDFS

SAPDS45
SAPDS45

SAP014L SAP014L
SAS25X25X3CH
SAP016
PLEASE NOTE:
OPTION OF SAP521 CAN BE USED WITH SSADS12

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
PAGE 8-3-4
SHOOSHLINE DOOR SUITE
75MM & 115MM OVERHEAD
TRACK CROSS SECTION

75mm DOOR OVERHEAD SLIDING HEAD DETAIL 75mm HINGED DOOR HEAD DETAIL
CEILING CEILING

SAP111 SAP111
SAP586 FRONT SAP586
FRONT

SAP585 SAP585

SAS50X25X3 SAS50X25X3

TRACK TRACK
SAP114 BY SAP114 BY
OTHERS OTHERS

SPACS7-M-1 SPACS7-M-1

SAP525 SAP116
SAP116

SSASP SAP526

SSASP

SAP528

SAP528

ENGINEERING ADVICE TO BE SORT REGARDING ENGINEERING ADVICE TO BE SORT REGARDING


THE SUITABILITYOF THE SUITABILITYOF
FIXING AND STRUCTURAL STRENGTH FOR ANY FIXING AND STRUCTURAL STRENGTH FOR ANY
OVERHEAD OVERHEAD
DOOR OR TRACK. DOOR OR TRACK.

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-5
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
75MM & 115MM OVERHEAD
TRACK CROSS SECTION

75mm SLIDING DOOR FLOOR DETAIL 115mm SLIDING DOOR FLOOR DETAIL

SAP528

SSASP
SAP528

SAP526
SAP525

SSASP

SAP535 SAP535
SSAFGC-M-1 SSAFGC-M-1
SSADS12-B-1 SSADS12-B-1

FLOOR FLOOR

115MM SLIDING DOOR MULLION DETAIL 115MM SLIDING DOOR LOCK DETAIL

BACK SNIB

64mm
STUD FRAME
SSADS14
SAP520 SAP519

SAP111 LOCK

SAP116
SAP481

SAP013L
SAP113

75MM SLIDING DOOR LOCK DETAIL 75MM SLIDING DOOR MULLION DETAIL

SNIB
BACK
SAP524 SAP523

SSADS14

SAP116
LOCK

SAP111
SAP481

SAP012L

SAP113
PLEASE NOTE: FRONT
OPTION OF SAP522 CAN BE USED

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-6
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
75MM & 115MM FLOOR TRACK
CROSS SECTION

75mm DOOR HEAD SLIDING DETAIL 115mm DOOR HEAD SLIDING DETAIL
CEILING CEILING

SAP012L SAP012L

FRONT BACK FRONT BACK

SPACS7-M-1 SPACS7-M-1

SAP480 SAP525 SAP480

SSASP
SAP526

SSASP
SAP528

SAP528

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-7
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
75MM & 115MM FLOOR
TRACK CROSS SECTION

75mm SLIDING DOOR FLOORTRACK DETAIL 115mm SLIDING DOOR FLOORTRACK DETAIL

SAP528

SPAGW2/B or G SAP105

SAP105
SPAGW2/B or G
SSASP
SAP528
SAP119 SAP119

SAP526
SAP525

SSASP
SSABTR-M-1 SSABTR-M-1
MILL OUT SLOT MILL OUT SLOT
FOR ROLLER FOR ROLLER

SAP535
SAP535
SSADS12-B-1 SSADS12-B-1

FLOOR FLOOR

115MM SLIDING DOOR MULLION DETAIL 115MM SLIDING DOOR LOCK DETAIL

BACK
SNIB

64mm
STUD FRAME
SSADS14
SAP520 SAP519

SAP111 LOCK

SAP116
SAP481

SAP013L
SAP113

75MM SLIDING DOOR LOCK DETAIL 75MM SLIDING DOOR MULLION DETAIL

BACK SNIB BACK

SAP524 SAP524

SAP430

SAP116
LOCK

SAP111
SAP481

SAP012L

FRONT SAP113 FRONT


PLEASE NOTE:
OPTION OF SAP522 CAN BE USED

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-8
SUBJECT TO CHANGE WITHOUT NOTICE
SHOOSHLINE DOOR SUITE
7 5 M M M U LT I S TA C K D O O R
CROSS SECTION

DOOR HEAD DETAIL

SAP483

SAP482

SAP425

FRONT BACK
SSASP

SAP428

DOOR BOTTOM TRACK DETAIL

SAP528

SSASP

SAP526

SSABTR-M-1

SAP535

SSADS12-B-1

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-3-9
SUBJECT TO CHANGE WITHOUT NOTICE
SLIDING DOOR MULLION DETAIL

© COPYRIGHT 1985 - 2017


FRONT

SAP482

SAP524 - FIXED PANEL SAP524 - FIXED PANEL

SAP434

DATE
REPLACES
LOCK

ISSUE NO 17.9
SAP434

: 01/02/2017
: 01/09/2017
SAP424

SUBJECT TO CHANGE WITHOUT NOTICE


SAS25X3SQH

SAP524 SAP524 SAPC20


SNIB
SAP483
SPADS6 SAP046
RUN FULL HEIGHT OF STILE
WITH GAP UNDER SAP482

BACK

sapal.com.au
7 5 M M M U LT I S TA C K D O O R
CROSS SECTION
SHOOSHLINE DOOR SUITE

PAGE 8-3-10
SHOOSHLINE DOOR SUITE
1 1 5 M M M U LT I S TA C K D O O R
CROSS SECTION

DOOR HEAD DETAIL

SAP483

SAP482

FRONT BACK

SAP526

SSASP

SAP528

DOOR BOTTOM TRACK DETAIL

SAP528

SSASP

SAP526

SSABTR

SAP535

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE PAGE 8-3-11
SLIDING DOOR MULLION DETAIL

© COPYRIGHT 1985 - 2017


FRONT

SAP482
SAP519 - FIXED PANEL SAP519 - FIXED PANEL

SAP434

DATE
REPLACES
SAP519
LOCK

ISSUE NO 17.9
: 01/02/2017
: 01/09/2017
SAP519

SUBJECT TO CHANGE WITHOUT NOTICE


SAS25X3SQH

SAP519 SAP519 SAPC20 SAP046


SNIB
SAP483 RUN FULL HEIGHT OF STILE
SPADS6 WITH GAP UNDER SAP482

BACK

sapal.com.au
CROSS SECTION
1 1 5 M M M U LT I S TA C K D O O R
SHOOSHLINE DOOR SUITE

PAGE 8-3-12
SHOOSHLINE ALUMINIUM
DOOR ACCESSORIES

SSASP Joining Spiggot for Aluminium Doors


Available in IN PACKS OF 4

SSATHR Adustable overhead roller to suit SAP525,SAP526 with SAP485/486


Available in Pairs

SSABTR Stainless Steel twin wheel adujstable rollerto suit SAP426


Available in Pairs. Load Rating of 150kgs

SSAFGC Concealed Floor Guide for Sliding Doors to suit SAP525 & SAP526
with SAP535
Available each

SSADS10/B or G Fur seal to suit SF7


Available per metre, Black or Grey

SSADS12/B or G Fur seal to suit SAP416,417, 421,422


Available per metre, Black or Grey

SSADS13/B or G Fur seal to suit SAP420,420H, 423


Available per metre, Black or Grey

SSADS14/B or G Silicon Rubber Acoustic Swipe Seal to Suit SAP420,420H, 423


Available in 100 metre rolls, Black or Grey

NOTE ! B DENOTES BLACK - G DENOTES GREY

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 8-4-1
SUBJECT TO CHANGE WITHOUT NOTICE
TRIMS AND SKIRTINGS

50 mm

5 mm

SAP50X5SK
50MM HIGH REBATE STICK ON SKIRTING
MASS = .480 Kg/M PER = 140mm

This skirting has sleek modern profile with a 3mm rebate and features a groove in the bottom for option of fitting
seal for uneven floors. It can also use our joining stake SPACS6. The skirting is also 5mm thick which matches the return on
all Sapphire framing section creating a neat flush junction.
SAP50X5S will accept SSADS12, 13, 14 bottom seal for uneven floors.
SAP50X5S will accept corner/end cap SPACS7 & 8 joining stakes to the rear.
SAP50X5S is available in 3.6 metre lengths.

100 mm

5 mm

SAP009
100MM HIGH SCREWFIX SKIRTING
MASS = .434 Kg/M PER = 236mm

This is the most popular size in our range of skirtings. Most commonly used where minimum ceiling heights exist.
SAP009 is fitted after walls have been completed and decorated allowing for ease and speed of painting as walls only have
to be decorated to within 75mm of the floor .
SAP009 will accept PVC screw infill moulds SPASC /B or G and SPAST/B or G to cover fixing screws.
SAP009 will accept PVC corner/end cap SPACS/5B or G.
SAP009 is available in 3.6 metre lengths.

150 mm

5 mm

SAP009/B
150MM HIGH SCREWFIX SKIRTING
MASS = .646 Kg/M PER = 337mm

This skirting is generally used where high ceilings exist particularly on ground floors and is commonly called for by
government departments in most states of Australia. It is also used as a face plate / skirting board for Sapphire's cable
management systems and is available with the same accessories as SAP009.
SAP009 is available in 3.6 metres

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 9-1-1
SUBJECT TO CHANGE WITHOUT NOTICE
TRIMS AND SKIRTINGS

25 mm 25 mm

1.6 mm 3 mm

SAS25X1.6 SAS25X3
25MM X 1.6MM FLATBAR 25MM X 3MM FLATBAR
MASS = .135 Kg/M PER = 100mm MASS = .202 Kg/M PER = 100mm

Both these flatbars are used as head trims or skirtings for plasterboard walls. They can also be used for curved
walls or for heavy sound and fire ratings that require multiple panels of plasterboard to be erected .
SAP25x1.6 & SAP25x3 are generally fixed using a contact glue.
SAP25X1.6 & SAP25x3 are available in 2.8 metre lengths.

50 mm

3 mm

SAS50x3
50MM X 3MM FLATBAR
MASS = .404 Kg/M PER = 159mm

This flatbar is used as a stick on skirting for curved walls or for details where a solid flat look is desired. SAP50x3 is
generally fixed using a contact glue.
SAP50x3 is available in 3.6 metre lengths.
100 mm

1.6 mm

100 mm

3 mm

SAS100x1.6 SAS100x3
100MM X 1.6MM FLATBAR / SKIRTING 100MM X 3MM FLATBAR / SKIRTING
MASS = .432 Kg/M PER = 203mm MASS = .432 Kg/M PER = 203mm

This flatbar is used as a stick on skirting for curved walls or for details where a solid flat look is desired. SAP100x3 is
generally fixed using a contact glue.
SAP100x3 is available in 3.6 metres only

150 mm

1.6 mm

SAS150x1.6
150MM X 1.6MM FLATBAR / SKIRTING
MASS = .650 Kg/M PER = 304mm

This flatbar is used as a stick on skirting for curved walls or for details where a solid flat look is desired.
SAP150x1.6 is generally fixed using a contact glue.
SAP150x1.6 is available in 3.6 metre lengths
ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 9-1-2
SUBJECT TO CHANGE WITHOUT NOTICE
PA R T I T I O N ACCESSORIES

SPASKC/B or G PVC mould to suit SAP009,9/B,9/C


Available in 150 metre rolls, Black or Grey

SPASKT/B or G PVC flat tape to suit SAP009,9/B,9/C


Available in 150 metre rolls, Black or Grey

SPADS1/B or G Fur seal to suit Door Jambs and Stops


Available in 100 metre rolls, Black or Grey

SPADS2/B or G Foam Filled Nylon easy slide fit acoustic wedge / seal to suit
Microline,Frontline, Maxline Front & Double Glaze & Shooshline Door
Available in 600 mtr Roll, Black

SPADS4/-B-1 or G Santoprene Rubber Acoustic bulb seal to suit SAP046


Available in 100 metre rolls, Black or Grey

SPADS6-B-1 or G 9mm High Foam Filled Nylon easy slide fit acoustic seal to suit Door
Jambs and Stops
Available in 305 Mtr Rolls, Black

SPAGW1B-1 or G Santoprene Rubber wedge for 6 - 6.38mm glass


Available in 100 metre rolls, Black or Grey

SPAGW2B-1 or G Santoprene Rubber wedge for 10 - 10.38mm glass


Available in 100 metre rolls, Black or Grey

SPAGW3B 1 or G Santoprene Rubber wedge for 12 - 12.38mm glass


Available in 100 metre rolls, Black or Grey

SPAGW4B-1 or G Santoprene Co Extruded slide fit wedge for Single/Double glazing of


10.38mm -12.76mm Glass.
Suits Microline, Frontline, Maxline Front ,Double Glaze & Shooshline
Available in 100 metre rolls, Black or Grey

SPAGW6B-1 or G Santoprene Rubber slide fit wedge for Single/Double glazing of


6.38mm Glass
Suits Microline, Frontline, Maxline Front, Double Glaze & Shooshline
Available in 100 metre rolls, Black or Grey

NOTE ! B DENOTES BLACK - G DENOTES GREY

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 10-1-1
SUBJECT TO CHANGE WITHOUT NOTICE
PA R T I T I O N ACCESSORIES

SPACS1-M-1 Aluminium corner stake to suit SAP107, 8


Available in bags of 50

SPACS3-M-1 Aluminium glazing pocket corner stake to suit Microline & Maxline
92MM Suites
Available in bags of 50

SPACS5-B-1 OR G PVC corner/end cap to suit SAP009,9/B,9/C


Available in bags of 50, Black or Grey

SPACS6-M-1 Crinkle Metal (vertical) corner joint stakes to suit Microline,


Wideline, Frontline & Maxline Suites
Available in bags of 50

SPACS7-M-1 Crinkle Metal straight joint stakes to suit Microline, W ideline,


Frontline & Maxline Suites
Available in bags of 50

SPACS8-M-1 Crinkle Metal (horizontal) corner joint stakes to suit


Microline,Wideline, Frontline & Maxline Suites
Available in bags of 50

SPAHG168 Taperleaf Aluminium Fastfix Hinge


100mm x 45mm
Available - Each in many finishes

SPAHG104 Heavy Duty Aluminium Double Side Fastfix Hinge


130mm x 45mm
Available - Each in many finishes

SPAHGHD105 Heavy Duty Aluminium Single Side Fastfix Hinge


130mm x 45mm
Available - Each in many finishes

SPAHG/SS Stainless Steel Fastfix Hinge


100mm x 45mm
Available - Each

SPAST Halfmoon Doorstop


Available in Each in Satin Chrome, Brass, Chrome and
Powdercoat Finishes

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017 PAGE 10-1-2
SUBJECT TO CHANGE WITHOUT NOTICE
S PA H G 1 6 8 - H I N G E

S PA H G 1 6 8

Sapphire Anodised Finishes


Sapphire Powdercoat Colours

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
S PA H G 1 6 8
FIXING INSTRUCTIONS

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
S PA H G 1 0 4 - H I N G E

SPAHG104

S PA H G H D

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
S PA H G 1 0 4
FIXING INSTRUCTIONS

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE
S PA H G 1 0 5 - H I N G E

S PA H G 1 0 5

S PA H G H D S

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
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FIXING INSTRUCTIONS

ISSUE NO 17.9
© COPYRIGHT 1985 - 2017 DATE : 01/09/2017 sapal.com.au
REPLACES : 01/02/2017
SUBJECT TO CHANGE WITHOUT NOTICE

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