Tos 2
Tos 2
h i g h l i g h t s
Asphalt mixtures with 20% crumb rubber are manufactured at 150 and 130 °C.
High penetration bitumen and two additives are used to reduce viscosity.
Asphalt mixtures are designed and mechanically characterised.
Rubberised asphalt mixtures could be adequately manufactured at 130 °C.
Their mechanical performance was not adversely affected.
a r t i c l e i n f o a b s t r a c t
Article history: The construction and maintenance of road pavements need to be undertaken to ensure proper economic
Received 2 April 2020 and social growth. Considering the high environmental impact that the production of asphalt mixtures
Received in revised form 30 June 2020 for road pavements entails, in terms of energy consumption and greenhouse gas (GHG) emissions, these
Accepted 5 July 2020
operations must follow the global transition towards more sustainable development practices. In
response to this, previous research has been focused on the development of manufacturing low temper-
ature asphalt mixtures and the use of recycled modifiers such as tire crumb rubber to improve their dura-
Keywords:
bility. However, the use of high dosages of the latter reduces mixture workability, thus requiring high
Asphalt
Crumb rubber
manufacturing temperatures to reduce the viscosity of the binder, and therefore limiting the advance-
Recycling ment towards more sustainable mixtures. In this regard, further knowledge is needed on this topic to pro-
Low temperature manufacturing mote the combination of such techniques to maximise their advantages. This study aims to check the
Sustainability viability of producing asphalt mixtures with high crumb rubber contents at reduced temperatures, test-
ing their workability, stiffness, cohesion, resistance to permanent deformations and resistance to mois-
ture damage. Results show that it is possible to manufacture viable, warm, rubberised asphalt
mixtures at 150 °C using a high penetration bitumen and reduce this temperature to 130 °C (45 °C less
than conventional rubberised asphalt mixtures) by including warm additives, without compromising
their mechanical performance.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2020.120154
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 M. Sol-Sánchez et al. / Construction and Building Materials 265 (2020) 120154
(>150 °C), warm mix asphalt (100–140 °C), half-warm mix asphalt 2. Materials and methods
(60–100 °C) and cold mix asphalt (0–40 °C). Despite their advan-
tages, the use of lower temperature asphalt mixtures is limited 2.1. Binders
in high traffic volume road pavements as there are some concerns
related to their mechanical performance in comparison to hot mix For the purpose of this investigation, four binders were studied:
asphalt [43,50], since their application should not comprise the one control binder and three tire crumb rubber modified binders
performance of the road. (one standard, and two with additives). A styrene–butadienestyr
In this regard, the use of bitumen modifiers helps improve the ene polymer modified binder (PMB 45/80-65), commonly used
performance of asphalt mixtures, and if these materials come for asphalt mixtures in wearing courses, was selected as the con-
from end-of-life products, their utilisation also represents a sus- trol binder. This PMB has a penetration between 45 and
tainable practice for promoting recycling, reducing landfill and 80 mm 1 and a softening point higher than 65 °C. A high penetra-
reducing costs. One of these materials is rubber from end-of-use tion grade bitumen (70/100) was chosen to be modified with 20%
tires, which is currently highly valued in transport infrastructure of tire crumb rubber, per bitumen mass, which is defined as a high
engineering [31,47]. Tire crumb rubber has already been proven tire rubber content according to Spanish standards [6] and its use
to enhance the mechanical performance of asphalt mixtures in results in a high-viscosity binder. This combination was chosen in
terms of resistance to fatigue, rutting and thermal susceptibility, order to balance the increase in viscosity (due to the presence of
increasing therefore the durability of the pavement tire crumb rubber), with the low viscosity of the high penetration
[9,22,26,37,33,27,28]. In addition, it improves the skid resistance, bitumen and target low manufacturing temperatures. The tire
reduces tire-pavement interaction noise due to traffic [45] and is crumb rubber properties are shown in Table 1. It has to be noticed
being used in hot recycling of asphalt mixtures [7,10,57]. Further- that 20% tire crumb rubber content is used for hot mix asphalt
more, several studies have demonstrated the importance of the applications, while the challenge of this investigation is to use it
modifier content in the binder [17,18,21,32] and that the advan- at reduced manufacturing temperatures, since it could be an obsta-
tages of using this modifier increase when its content increases in cle to obtain the desired density and mechanical performance of
asphalt mixtures [35,19,39]. the asphalt mixture. The Rubber Modified Binder (RMB) was man-
Nevertheless, the introduction of tire crumb rubber in asphalt ufactured by heating the bitumen up to a stable temperature of
mixtures in high contents does also significantly increase the vis- 165 °C, and then blended with the tire crumb rubber in a high-
cosity of the original bitumen and thus requires the use of high shear device at 3500 rpm for 60 min [3,5].
manufacturing temperatures (>175 °C) to ensure the correct coat- Two warm mix additives were investigated, namely: a wax (W)
ing of the aggregates, and adequate workability and cohesion of (SasobitÒ) and a surfactant (S) (ZycothermÒ). Waxes are organic
the final compacted asphalt mixture [38]. In this regard, if the additives completely soluble in bitumen at temperatures higher
advantages of high tire crumb rubber content and low manufac- than 120 °C. These additives reduce bitumen viscosity at high tem-
turing temperatures are to be combined to produce more sustain- peratures, allowing therefore the reduction of the manufacturing
able asphalt mixtures, further modifications, such as the use of temperatures of asphalt mixtures, and improve their resistance
warm additives, need to be introduced in their composition to rutting due to their complete crystallisation at 65 °C. Surfactants
[50,51]. are able to reduce the surface tension of bitumen by improving the
Researchers have investigated this topic in the last decade aggregates’ coating, adhesion and cohesion properties in asphalt
mostly focusing on the binder’s properties, due to its significant mixtures [8]. Both additives were blended with the RMB to pro-
impact on the asphalt mixture’s performance [30,32,50]. Warm duce RMB-W (RMB + 3% W) and RMB-S (RMB + 0.05% S) respec-
mix additives can be classified as organic (wax-based) or chemical tively, using the dosage recommended by the additive suppliers.
[43], and in general they all produce the desired effect on the mod- To manufacture RMB-W and RMB-S, the previously produced
ified binder with tire crumb rubber; reducing its viscosity and RMB was heated up to 165 °C and then blended with the additives
complex modulus at high temperatures to allow the reduction in at 300 rpm for another 60 min.
manufacturing temperatures [2,25,42,56,40]. However, the
mechanical response of the tire crumb rubber modified binder
with warm mix additives has been found to be highly dependent 2.2. Asphalt mixtures
on the type of additive used, and therefore it is not possible to draw
clear conclusions when needing to select additives Asphalt mixtures were manufactured using the PMB, RMB,
[2,49,24,40,23,54]. In addition, several studies have shown that RMB-W and RMB-S, separately, at three different temperatures:
warm rubberised asphalt mixtures exhibit equivalent or improved 175, 150 and 130 °C. The asphalt mixtures were designed for
mechanical performance when compared with hot rubberised ‘‘BBTM 11A” wearing courses, which stands for ‘‘Beton
asphalt [36,27,28,41,52,55,58]. Nevertheless, in these studies, the Bitumineux Tres Minces” and are gap-graded asphalt mixtures
manufacturing temperatures were reduced only to 145 °C, which for thin surface courses with maximum aggregate size of
is in the limit between hot and warm mix asphalt. Hence, more 11 mm. The BBTM 11A with PMB was manufactured at 175 °C,
research is needed to provide a higher confidence in these type the mixture with RMB was manufactured at the three aforemen-
of asphalt mixtures. tioned temperatures, and the BBTM11A with RMB-W and RMB-S
Therefore, the aim of this study is to advance the development were manufactured at 150 °C and 130 °C, given that the purpose
of warm rubberised asphalt mixtures, via the use of a high tire of this investigation is to study their performance at low manu-
crumb rubber content and lower manufacturing temperatures, in facturing temperatures. For the mineral skeleton of the mixture,
order to achieve more sustainable asphalt mixtures. For this pur- limestone aggregates were used for the fine fraction (0/6 mm),
pose, warm rubberised asphalt mixtures were produced at ophitic aggregates were used for the coarse fraction (6/12 mm)
150 °C and 130 °C using a high penetration bitumen (to allow and cement was used as filler. The gradation of the BBTM 11A
the reduction in manufacturing temperatures), a 20% tire crumb asphalt mixtures is shown in Fig. 1. The binder content chosen
rubber content (in weight of bitumen) and two warm additives. was 5% of the total weight of the asphalt mixture. Aggregate gra-
To quantify the viability of the performance of the binders and dation and binder content were fixed for all of the asphalt mix-
mixtures tested, they were characterised and compared to conven- tures, so that the binder type and manufacturing temperature
tional mixtures. were the only variables in the study.
M. Sol-Sánchez et al. / Construction and Building Materials 265 (2020) 120154 3
Table 1
Properties and composition of the tire crumb rubber used.
Properties
Density (g/cm3) 1.17
Color Black
Particle morphology Irregular
Moisture content (%) <0.75
Textile content (%) <0.5
Metal content (%) <0.1
Grain size
Sieve (mm) 0.6 0.5 0.25 0.125 0.063
% material passing 100 74 19 2 0
Composition Min. (%) Max. (%)
Cetonic extract 7.5 17.5
Natural rubber (NR) 21.0 42.0
Polymers (NR/SBR) 50.0 55.0
Sulfur – 5.0
Carbon black 20.0 38.0
Ash – 18.5
100 Table 2
Testing programme summary.
two diameters. For the asphalt mixture, the stiffness modulus is 1.00E+01
the average of the three specimens.
1.00E+00
The resistance to permanent deformation was characterised 0 10 20 30 40 50 60 70 80 90
through triaxial tests (EN 12697-25, Method B 2016) [14]. In the Phase Angle [°]
triaxial test, a cylindrical specimen is subjected to a confinement
load (120 kPa) and an axial load (300 kPa) at a frequency of 3 Hz RMB RMB - W RMB - S PMB 45/80-65
for 10,000 cycles. In this test, the creep ratio and the permanent
Fig. 2. Bitumen and binders’ Black diagram.
deformation are obtained as the average of the results of three
specimens.
The cohesion properties of the asphalt mixtures were studied
using the particles loss test [12]. In this test, a cylindrical specimen located at the bottom right corner of the graph, while those with
conditioned at 25 °C is introduced in Los Angeles device applying a high elastic component are located in the top left corner. In the
300 gyrations. The mass of the specimen is measured before and Black diagram, a conventional bitumen shows its thermorheologi-
after the test and the particle loss is obtained as a measure of the cally simple behaviour by having a smooth and unique curve over
cohesion of the asphalt mixture (from the average particle loss of all the range of temperatures and frequencies [1]. As a first obser-
three specimens). vation, in Fig. 2, all RMBs shows a clear thermoreologically com-
plex behaviour, as well as the PMB, since their curves are not
2.3.3. Complete mechanical characterisation of the warm rubberised unique nor smooth. Secondly, compared to the PMB, regardless
asphalt mixtures with high tire crumb rubber content of having a high penetration bitumen as base (70/100 penetration
In order to finalise their mechanical performance characterisa- grade), the high tire crumb rubber content allows the RMBs to
tion according to Spanish standards [29], the water sensitivity reach similar complex modulus to the PMB (slightly lower in the
and rutting resistance of the BBTM11A with RMB manufactured case of RMB-S). Finally, the three RMBs exhibit an increase of the
at 175 °C and a warm mix asphalt, which was selected depending elastic component at high temperatures (decrease of phase angle),
on the performance criteria in the previous phase. The water sen- which is more significant in the case of RMB and RMB-W and
sitivity of the two asphalt mixtures was characterised according to greater than that of the PMB, which is a sign of the predominance
EN 12697-12 (2018) [11]. In this standard, the water sensitivity is of the rubber’s behaviour at such temperatures [48].
determined by the Indirect Tensile Strength Ratio (ITSR), calculated Analysing the influence of the wax and surfactant, RMB-W was
as the ratio between the Indirect Tensile Strength of a set of three found to have a similar viscoelastic response to RMB, but with an
dry specimens (ITSd) and the Indirect Tensile Strength of a set of increased elastic component (lower phase angles) compared to
three specimens after wet conditioning (ITSw). The dry specimens RMB, especially at high temperatures when the wax is more active,
are conditioned at room temperature (20 ± 5 °C), while the wet and which may increase the resistance to permanent deformations
specimens are conditioned at 40 °C for 72 h after being subjected with respect to that of RMB. In addition, the wax modification
to vacuum at 6.7 ± 0.3 kPa. The six specimens are then tested to increases the consistency of the binder showing the highest com-
determine their ITS at 15 °C after being conditioned for 2 h. plex modulus among the three RMBs. On the other hand, RMB-S
Finally, the resistance to permanent deformations of the asphalt shows a more elastic response and lower complex modulus com-
mixtures was further characterised using the wheel tracking test pared to RMB. These results are in accordance to those presented
[13]. In this test, a slab specimen (408 mm 256 mm 60 mm) by other authors for the modification of a 50/70 bitumen using tire
is subjected to a 700 N passing wheel load for 10,000 cycles at crumb rubber and waxes [16].
60 °C. The permanent deformation is measured for each cycle
and plotted versus the cycle number. The result of the test is given
3.2. Design of the warm rubberised asphalt mixture with high tire
by rut depth (RD) and wheel track slope (WTS, mm/103 loading
crumb rubber content (selection of the type of additive and
cycles), measured during the last 5,000 cycles, from the average
manufacturing temperature)
of two specimens.
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A
PMB @ 175 RMB @ 175 RMB @ 150 RMB @ 130 RMB-W @ RMB-W @ RMB-S @ RMB-S @
°C °C °C °C 150 °C 130 °C 150 °C 130 °C
1.800 0.30
1.600
Creeo ratio
1.000
0.15
0.800
0.600 0.10
0.400
0.05
0.200
0.000 0.00
BBTM BBTM BBTM BBTM BBTM BBTM BBTM BBTM
11A PMB 11A RMB 11A RMB 11A RMB 11A RMB- 11A RMB- 11A RMB- 11A RMB-
@ 175 °C @ 175 °C @ 150 °C @ 130 °C W @ 150 W @ 130 S @ 150 S @ 130
°C °C °C °C
35
30
25
Particle Loss [%]
20
15
10
0
BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A BBTM 11A
PMB @ RMB @ RMB @ RMB @ RMB-W @ RMB-W @ RMB-S @ RMB-S @
175 °C 175 °C 150 °C 130 °C 150 °C 130 °C 150 °C 130 °C
Ratio (ITSR). Firstly, the ITS of both rubberised asphalt mixtures are
2000 100 adequate for this type of asphalt mixtures (BBTM 11A), usually
1800 90 manufactured with a PMB or a 50/70 penetration grade bitumen
1600 80 modified with a low tire crumb rubber content (maximum 5%)
1400 70 [33]). This fact reveals that is feasible to use a high tire crumb rub-
ber content with a 70/100 penetration grade bitumen for this type
ITS [kPa]
ITSR [%]
1200 60
of asphalt mixtures, and furthermore it is possible to reduce their
1000 50
manufacturing temperature 45 °C by introducing a warm mix
800 40
additive and without compromising their ITS.
600 30 In terms of water sensitivity, the Spanish specification [29] for
400 20 these type of asphalt mixtures requires the ITSR to be higher than
200 10 90% to be acceptable. This requirement is clearly met by both rub-
0 0 berised asphalt mixtures.
BBTM 11A RMB @ 175 °C BBTM 11A RMB-W @ 130 °C Fig. 7 shows the results of the wheel tracking test. It can be
ITS dry ITS wet ITSR
observed that rut depth (RD) and wheel track slope (WTS) are sim-
ilar for the two asphalt mixtures tested, as well as the deformation
Fig. 6. Water sensitivity results of the asphalt mixtures. curves obtained during the test. In the same way than for ITS, the
M. Sol-Sánchez et al. / Construction and Building Materials 265 (2020) 120154 7
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