OJ DV PC Tool
OJ DV PC Tool
OJ-DV-PC-Tool
67437B 03/22 (SJR) © 2022 OJ Electronics A/S
OJ Drives®
A DRIVES PROGRAMME DEDICATED TO VENTILATION SOLUTIONS
INSTRUCTIONS OJ-DV-PC-Tool
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Product programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Program installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 USB-to-RS485 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.1 OJ Default, Alternative Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 OJ Default, BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 OJ Default, Alternative Modbus, BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.1 Log to file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.1 Drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2 Controller Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.3 Basic User data settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8. Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9. Firmware & Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1 AOC and MOC Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2 Motor, Fan and User Configuration Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.3 Updating the OJ-DV-HMI-35T and the OJ-VCH-HMI3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10. Motor/Fan/User Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10.1 Naming motor and fan config files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11. Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12. About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
13. ConfigGenerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
14. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disclaimer
OJ cannot be held liable for any errors in the material. OJ reserves the right to alter its products without notice. This also
applies to products already on order, provided that such alterations can be made without requiring subsequent changes
in specifications already agreed. The contents of this material may be subject to copyright and other intellectual property
rights and is either the property of or used under license by OJ Electronics.
Notice!
The language used in the original documentation is English. Other language versions are a translation of the original
documentation. The manufacturer cannot be held liable for any errors in the documentation. The manufacturer reserves the
right to make alterations without prior notice. Content may vary due to alternative software and/or configurations.
1. General
These instructions describe the OJ-DV-PC‑Tool. The OJ-DV-PC-Tool is a Windows based tool for controlling the setup and
configuration of OJ DV products. This document is designed to present basic information about the tool.
As the PC Tool has several access levels, users may not have access to all functionalities.
Note: The OJ DV needs to be powered up to be configured and updated. 230V can be used to power up the H3, H4 and H5
OJ DV for configuration only.
PRODUCT TYPE
OJ-DV-PC-Tool Ver. 2.17 and newer OJ-DV-PC-Tool Program for configuration of OJ DV products
1.2 Features
The OJ DV product series can be configured by means of the OJ-DV-PC-Tool via connection to the
RS-485 RJ12 connector “B” or spring terminals 1(A), 2(B) and 3(GND) on the OJ DV.
The OJ-DV-PC-Tool enables you to read out and configure motor and drive parameters:
• For factory setup
• For on-site setup
• For reading out log data and saving them in a file
• For on-site diagnostics during service
• For on-site updating of software/firmware
• For configuring motor and fan parameters and entering new settings
• For controlling the motor controller and motor
• For testing the motor controller and motor
2. Installation
The OJ-DV-PC-Tool only supports the Windows platform and cannot be used with IOS or Android.
Fig. 1
Follow the steps below:
• Consult the OJ DV instructions for information on opening
the front cover to access the RS-485 connector.
• Comply with the OJ DV safety instructions while working on
the unit.
• Connect the RS-485 cable to either the RJ12 “B” connector
or to the spring terminals marked “A”, “B” and “GND”.
The connection is a point-to-point connection (PC to drive) using the Modbus protocol
• Provides access to all connected drives in a network by changing the Modbus ID
• Prevent active Modbus communication from other devices (PC Tool has to be the only master on the Modbus)
Note
When connecting the OJ Drive to the PC via a USB cable, the PC USB port may become damaged.
• Do NOT use a PC power cable with ground plug when the PC is connected to the drive or use a galvanic isolated USB-to-
RS485 connector.
3. Access levels
The OJ-DV-PC-Tool has four Access levels. Table 1 show the functions of the individual Access Levels
Direct business partners can contact OJ Electronics to obtain the higher levels.
Table 1
Functionality Version
User Access Service Ac- Engerneering Engerneering
Level cess Level Access Level Plus Access
Level
Basic control (Operate, basic control settings) X X X X
Set Device Type (Configure tab) X X X
Basic User data settings (Configure tab) X X X
Readout of Software version / Alarms X X X X
Communication settings X X X X
Device Communication Settings X X X
Update Drive Firmware X X X X
User Config. Download X X X
Upload X X
Motor / Fan Config. Download X X X
Upload X X
Delete X X
Update HMI Firmware X X X
Log Read from device, open/save/export file X X X X
Clear total power consumption X X
Editing config files Motor (MCF)/ Fan (FCF) / User (UDF) X
Config Generator X X
To install the higher Access level, place the Access level file on the local hard drive, close the OJ-DV-PC-Tool program, right
click on the Access level file and click on “merge” and follow the instructions.
The OJ-DV-PC-Tool will be upgraded when restarted.
4. Functions
The Functions and the Function’s parameters that are available, depend on which Access level is
installed.
• Setup: Communication parameters for the PC and connected OJ DV.
• Operate: Operation of the connected OJ DV. Log of the connected OJ DV (Log to File).
• Configure: Setup Drive/Motor Type and Controller Configuration i.e. speed and direction.
• Log: Log data for the connected OJ DV.
• Firmware & Config: Update of firmware and configuration.
• Motor/Fan/User Config: View and change the motor, fan and user configuration files
• Info: The connected OJ DVs type, software, configuration files and alarm log
• About: OJ-DV-PC-Tool version and contact information.
• Config Generator: Create new motor and fan configuration files from motor and fan parameters
5. Setup
Setup is used to connect and change the communication protocols to the OJ DV
Service, Engineering and Engineering Plus Access levels also allow the user to change the communication settings used by the
connected OJ DV.
When connected to the OJ DV via the Default Modbus address, click on “Get” under the “Alternative device communication
settings”.
Fig.3
The following three choices will be available in the
drop-down menu:
OJ Default, Alternative Modbus
OJ Default, BACnet
OJ Default, Alternative Modbus, BACnet
Fig.4
Fig.5
6. Operate
This is available for all Access levels.
Operate can be used to control and monitor the attached OJ DV and motor.
When using Protocol control, only the OJ-DV-PC-tool can be connected to the OJ DV. Other devices using the interface to
control the OJ DV have to be disconnected.
The Operate tab, can be used to monitor the normal running of the DV when Analog control is being used. To override and
take control of the DV the speed control needs to be changed to Autodetect or Modbus.
The top left of the screen is used to control the connected OJ DV.
When Speed control is set to Modbus or Auto detect protocol, it is possible to operate the connected DV via the OJ-DV-PC-
Tool.
The connected OJ DV can be started and stopped by clicking on the green start icon which then becomes a red stop icon.
The speed is set between the minimum and maximum RPM or Hz (depending on the attached motor type) by entering a value
in the box just above the Start/Stop icon or using the slide control. The speed can be seen as a percentage on the dial
0% = minimum set speed.
Fig.7
The box in the right hand upper corner shows when an alarm has been given. To reset the alarm click
on the Reset Alarm box.
The lower part of the screen shows the actual operating parameters for the connected OJ DV.
• Actual Speed (RPM or Hz)
• Internal drive temperature
• Supply Voltage
• Motor Current
• Input power
• DC-Link voltage
• DC-Link Voltage ripple
• Total operation time
• Total power consumption
The Line Graphs two Y axis (Y1 and Y2) can be chosen by clicking on the circles next to the operating parameters.
Fig.8
The Log file registers 65 different parameters such as; time, speed, errors, activation of digital
inputs/outputs and the software installed of the connected OJ DV, Fig 8a.
The log file can be used or analysing the performance of the OJ DV with the motor and fan and can
also be used for fault finding.
If possible, make a log of the OJ DV connected to the motor and fan until the error occurs or, at
least, 20 minutes operation time.
The log file can then be used for documenting potential issues and validating possible solutions.
To stop the log, click on the tick in the box.
Fig.8a
7. Configure
The Configure screen is used to set the control parameters, the input/output signals for the connected OJ DV and, if installed,
the I/O module.
The Access level installed will dictate how much of the configuration can be changed Both PM and AC motors can be
configured from this side.
User Access level can only view the preset Drive type. The higher access levels can change this between PM and AC motor
types.
All PM motors use Drive Type 0 and above 100, AC motors use Drive Types 1 to 99.
The following Drive Type values will set some AC-motor parameters to default values depending on the physical size of the OJ
OJ DV:
Drive size Drive type
H1/H1x 15
H3 35
H4 45
H5 55
Press Set after choosing the Drive type, wait for ten seconds before continuing with the configuration of the OJ DV.
Fig.10
• Min Hz (Hz)
• Max Hz (Hz)
• Ramp up time (s)
• Ramp down time (s)
• Switch frequency
• Auto
• Low (4 kHz)
• High (8 kHz)
• Rotation direction
• Counter Clockwise
• Clockwise
• Speed control
• Modbus
Fig.11
• Analog input
• Autodetect¹
• Max I out (A)
• Adjust to match motor
• Boost I out (A)
• UminHz (V)
• Freq Umax (Hz)
• ExpSet
• Jumping frequency (Hz)³
¹ Autodetect: When powered up the OJ DV will be default analog control. If the OJ DV detects write request to the start or
speed setpoint via the selected protocol, it will automatically shift to Modbus or BACnet MS/TP control. This function is
automatically reset when the OJ DV is restarted.
² Motor and Fan variants are generated via the ConfigGenerator. The OJ DV can store up to 40 motor and fan variants
³ Not available in User access level 0
1
Not available in User access level 0
Rotation NO Change rotation direction from the direction set in Controller Configuration
Firemode NC When Firemode is activated all warnings and alarms will be ignored and motor will remain at the
set RPM until Firemode has been deactivated or the OJ DV is turned off
Motor overheat NO Motor overheat protection
Modbus Disabled NO Modbus communication will be disabled when Digital input is activated
Firemode max NC When Firemode max is activated all warnings and alarms will be ignored and motor will acceler-
ate to Max RPM until the OJ DV has been turned off
Digital Dual Speed NO When this option is chosen a box appears where the two speeds can be entered. The OJ DV will
then only run at one of these two set speeds, depending on if the input is true or false.
Modbus Enable NO Modbus communication will be enabled when Digital input is activated
8. Log
The Log can either be loaded from a connected OJ DV (Load from Drive) or imported from a Log file stored on a computer
Open file), which has been saved using the Save icon in the bottom right of the screen. The Log can also be exported as a
readable csv or txt file by clicking on the Export icon.
Fig.14
The top right of the screen shows the highest maximum values and how long the motor has been running when the value was
recorded.
Bottom left is the Alarm register, showing how much running time has passed, the duration and type of alarm.
The Device stress in the bottom left of the screen, shows which motor speed has been demanded most, as a percentage of
the maximum speed, against the internal running temperature of the OJ DV.
Fig.15
When connected to the OJ DV, the version which is in the connected OJ DV will be shown in the
Drive version. If this information does not appear automatically, click on the Update icon.
Firmware for the OJ DV can be downloaded from the OJ Electronics Customer Login website.
When the firmware has been selected the File Version will appear. Click on the “Download” Icon. In the bottom right of the
screen there is a process bar and a Line counter in the bottom left, when the download process is finished Ready will be
shown.
Fig.17
Save the files to the connected computer. Select the file and click on the Download. Wait until “Ready” is shown in the bottom
left hand corner of the program.
Fig.18
9.3 Updating the OJ-DV-HMI-35T and the OJ-VCH-HMI3.
The OJ-DV-PC-Tool needs to be connected to the OJ DV via the RJ12 ”B”
connector or via the spring terminals marked ”A”, ”B” and ”GND”.
Fig.19
Click “Download” a new box will appear with instructions.
• Disconnect the HMI, if connected.
• Press “OK” in the new box.
• Connect the HMI to the RJ12 RS-485 terminal A
The HMIs screen will then flash on and off until the download is finished
and the bottom left of the PC Tool will read “Ready”
This allows the user to see the generated motor (mcf), fan (fcf) and user defined (udf) files and fine tune the parameters within
these files
Files stored on the computer can be opened by clicking on “Open config file”.
Fig.20
If looking for a fan config or user data file and it does not show in the place that it has been saved click on the dropdown
menu in the bottom right of the box. The different types of file will only appear when chosen.
Fig.21
To retrieve the mcf, fcf and udf from a connected OJ DV, click on the respective “Get Motor config”, “Get Fan config” and “
Get user Data”.
The file can be downloaded directly to a connected OJ DV, “Send config to drive”. It is a good idea to save any changes to
files back to the computer, “Save config to file”.
For example:
01750_100.mcf 01750_100.fcf
11. Info
This page shows the information about the Firmware, Configuration files installed, type and serial number of the attached OJ DV.
13. ConfigGenerator
Fig.24
The ConfigGenerator is used to generate configuration files for PM motors and fans (mcf and fcf).
These configurations files can be made and saved to a computer without being connected to an OJ DV.
Start a new motor and fan config file (mcf and fcf), by clicking on Fig.25
“New file” a box will appear. Choose the power rating of the OJ
DV that the config files will be installed in. Click on “OK”. This will
preinstall some of the values used by the chosen OJ DV
Fill in the values for the motor and fans from the data sheets
provided by the manufactures.
Fig.26
Note
Change the
• Max shaft power (W)
• Max current (Arms)
to that of the motor.
These files can now be sent to a connected OJ DV (Send to Drive) or saved to the computer (Save to file), to be downloaded
later to the OJ DV using the Firmware & Config page (See chapter 10.1 for naming the motor and fan configuration files).
“Open file” allows the user to see Motor Config File (mcf) and Fan Config File (fcf), saved on the computer, as the original values
on the ConfigGenerator.
“Get from Drive” allows the user to see the chosen mcf and fcf files currently operating on the connected OJ DV.
Troubleshooting
Symptom Cause Action
No communication with Lacking supply power Check for voltage on OJ DV terminals “L” and “N” for the 230V
the OJ DV version or “L1”, “L2” and “L3” for the 3x400V version.
No connection/communication Check the USB connection
between
PC and RS485 USB Check that the correct Com port has been selected in the Setup in the
converter OJ-DV-PC-Tool
Check that another RS-485 connection is not active
No connection/communication Check that the RJ12 plug connector is correctly attached to the RJ12
between the terminal connector “B” of the OJ DV.
USB-to –RS485 converter
and the OJ DV Check the wires in the spring terminals A, B and Gnd are secure.
Drive cannot be found If the alternative protocol address cannot connect to the OJ DV, unless the
on Modbus network Modbus parameter “AutoDetectComm” has not been deactivated, the OJ
DV constantly listens at 38.4 kbaud, no parity, one
stop bit and Modbus ID 54.
Use the “Search” function under “Modbus ID” on the Setup page of
the PC-Tool
Check that the PC-Tool is not already open
OJ Electronics A/S
Stenager 13B • DK-6400 Sønderborg
Tel. : +45 73 12 13 14 • Fax +45 73 12 13 13
[email protected] • www.ojelectronics.com
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