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OJ DV PC Tool

The OJ-DV-PC-Tool is a Windows-based application designed for configuring and controlling OJ DV products, requiring a compatible PC and specific installation steps. It offers various access levels for users, including basic, service, engineering, and plus levels, each providing different functionalities for setup and diagnostics. The tool allows for motor and drive parameter configuration, log data reading, and software/firmware updates through a USB-to-RS485 connection.

Uploaded by

Anton Dlabac
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
17 views17 pages

OJ DV PC Tool

The OJ-DV-PC-Tool is a Windows-based application designed for configuring and controlling OJ DV products, requiring a compatible PC and specific installation steps. It offers various access levels for users, including basic, service, engineering, and plus levels, each providing different functionalities for setup and diagnostics. The tool allows for motor and drive parameter configuration, log data reading, and software/firmware updates through a USB-to-RS485 connection.

Uploaded by

Anton Dlabac
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

INSTRUCTIONS

OJ-DV-PC-Tool
67437B 03/22 (SJR) © 2022 OJ Electronics A/S

OJ Drives®
A DRIVES PROGRAMME DEDICATED TO VENTILATION SOLUTIONS
INSTRUCTIONS OJ-DV-PC-Tool

1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Product programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Program installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 USB-to-RS485 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.1 OJ Default, Alternative Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 OJ Default, BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 OJ Default, Alternative Modbus, BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.1 Log to file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.1 Drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2 Controller Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.3 Basic User data settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8. Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9. Firmware & Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1 AOC and MOC Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2 Motor, Fan and User Configuration Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.3 Updating the OJ-DV-HMI-35T and the OJ-VCH-HMI3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10. Motor/Fan/User Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10.1 Naming motor and fan config files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11. Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12. About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
13. ConfigGenerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
14. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Disclaimer
OJ cannot be held liable for any errors in the material. OJ reserves the right to alter its products without notice. This also
applies to products already on order, provided that such alterations can be made without requiring subsequent changes
in specifications already agreed. The contents of this material may be subject to copyright and other intellectual property
rights and is either the property of or used under license by OJ Electronics.

The OJ trademark is a registered trademark of OJ Electronics A/S.

© 2022 OJ Electronics A/S

Notice!
The language used in the original documentation is English. Other language versions are a translation of the original
documentation. The manufacturer cannot be held liable for any errors in the documentation. The manufacturer reserves the
right to make alterations without prior notice. Content may vary due to alternative software and/or configurations.

© 2022 OJ Electronics A/S 2


INSTRUCTIONS OJ-DV-PC-Tool

1. General
These instructions describe the OJ-DV-PC‑Tool. The OJ-DV-PC-Tool is a Windows based tool for controlling the setup and
configuration of OJ DV products. This document is designed to present basic information about the tool.
As the PC Tool has several access levels, users may not have access to all functionalities.

Note: The OJ DV needs to be powered up to be configured and updated. 230V can be used to power up the H3, H4 and H5
OJ DV for configuration only.

1.1 Product programme

PRODUCT TYPE
OJ-DV-PC-Tool Ver. 2.17 and newer OJ-DV-PC-Tool Program for configuration of OJ DV products

1.2 Features
The OJ DV product series can be configured by means of the OJ-DV-PC-Tool via connection to the
RS-485 RJ12 connector “B” or spring terminals 1(A), 2(B) and 3(GND) on the OJ DV.
The OJ-DV-PC-Tool enables you to read out and configure motor and drive parameters:
• For factory setup
• For on-site setup
• For reading out log data and saving them in a file
• For on-site diagnostics during service
• For on-site updating of software/firmware
• For configuring motor and fan parameters and entering new settings
• For controlling the motor controller and motor
• For testing the motor controller and motor

2. Installation

2.1 System requirements


The OJ-DV-PC-Tool can only be used with an IBM-compatible personal computer that meets the following minimum system
requirements (Windows 7 or later):
• An Internet connection for downloading the installation files or a USB port and USB memory stick
• NET Framework 4
• 2 Mb available space on the hard drive.

The OJ-DV-PC-Tool only supports the Windows platform and cannot be used with IOS or Android.

2.2 Program installation


• The OJ-DV-PC-Tool can be downloaded from https://ojelectronics.com
• Download the file to your local hard drive
• Execute the msi file
• An installation wizard will guide you through the installation process
• A program icon will appear on your desktop once the installation process has been completed

2.3 USB-to-RS485 connection


OJ-DV-PC-Tool is connected by means of a USB-to-RS485 converter cable (Fig.1) and subsequently to RS-485 RJ12
connector “B” or to the spring terminals marked “A”, “B” and “GND” on the OJ DV.

Fig. 1
Follow the steps below:
• Consult the OJ DV instructions for information on opening
the front cover to access the RS-485 connector.
• Comply with the OJ DV safety instructions while working on
the unit.
• Connect the RS-485 cable to either the RJ12 “B” connector
or to the spring terminals marked “A”, “B” and “GND”.

© 2022 OJ Electronics A/S 3


INSTRUCTIONS OJ-DV-PC-Tool

The connection is a point-to-point connection (PC to drive) using the Modbus protocol
• Provides access to all connected drives in a network by changing the Modbus ID
• Prevent active Modbus communication from other devices (PC Tool has to be the only master on the Modbus)

Note
When connecting the OJ Drive to the PC via a USB cable, the PC USB port may become damaged.
• Do NOT use a PC power cable with ground plug when the PC is connected to the drive or use a galvanic isolated USB-to-
RS485 connector.

3. Access levels
The OJ-DV-PC-Tool has four Access levels. Table 1 show the functions of the individual Access Levels

User Access Level


The Basic version of the PC Tool is available from the OJ-DV-PC-Tool downloads found the OJ Electronics homepage.

Service Access Level


For configuration of the OJ DV in the field a “Service access level” file is needed.

Engineering Access Level


“Engineering access level” allows the user to generate motor and fan configuration files as well as the configuration of the OJ
DV.

Plus Access Level


The highest access level, allowing the user to fine tune the OJ DV.

Direct business partners can contact OJ Electronics to obtain the higher levels.

Table 1
Functionality Version
User Access Service Ac- Engerneering Engerneering
Level cess Level Access Level Plus Access
Level
Basic control (Operate, basic control settings) X X X X
Set Device Type (Configure tab) X X X
Basic User data settings (Configure tab) X X X
Readout of Software version / Alarms X X X X
Communication settings X X X X
Device Communication Settings X X X
Update Drive Firmware X X X X
User Config. Download X X X
Upload X X
Motor / Fan Config. Download X X X
Upload X X
Delete X X
Update HMI Firmware X X X
Log Read from device, open/save/export file X X X X
Clear total power consumption X X
Editing config files Motor (MCF)/ Fan (FCF) / User (UDF) X

Config Generator X X

To install the higher Access level, place the Access level file on the local hard drive, close the OJ-DV-PC-Tool program, right
click on the Access level file and click on “merge” and follow the instructions.
The OJ-DV-PC-Tool will be upgraded when restarted.

© 2022 OJ Electronics A/S 4


INSTRUCTIONS OJ-DV-PC-Tool

4. Functions
The Functions and the Function’s parameters that are available, depend on which Access level is
installed.
• Setup: Communication parameters for the PC and connected OJ DV.
• Operate: Operation of the connected OJ DV. Log of the connected OJ DV (Log to File).
• Configure: Setup Drive/Motor Type and Controller Configuration i.e. speed and direction.
• Log: Log data for the connected OJ DV.
• Firmware & Config: Update of firmware and configuration.
• Motor/Fan/User Config: View and change the motor, fan and user configuration files
• Info: The connected OJ DVs type, software, configuration files and alarm log
• About: OJ-DV-PC-Tool version and contact information.
• Config Generator: Create new motor and fan configuration files from motor and fan parameters

5. Setup
Setup is used to connect and change the communication protocols to the OJ DV

User Access Level 0 allows the user to connect to OJ DV via


the default or preset Alternative Modbus address. Fig.2
Default Modbus Address:
ID: 54
Baud rate: 38400
Parity: None
Stop bits: One

Service, Engineering and Engineering Plus Access levels also allow the user to change the communication settings used by the
connected OJ DV.
When connected to the OJ DV via the Default Modbus address, click on “Get” under the “Alternative device communication
settings”.
Fig.3
The following three choices will be available in the
drop-down menu:
OJ Default, Alternative Modbus
OJ Default, BACnet
OJ Default, Alternative Modbus, BACnet

These settings allow for the use of alternative


communication parameters with the possibility
of using the default Modbus communication if
necessary.

© 2022 OJ Electronics A/S 5


INSTRUCTIONS OJ-DV-PC-Tool

Alternative Modbus Communication Parameters


5.1 OJ Default, Alternative Modbus Range
The default Alternative Modbus settings are: Address 0 – 247
Modbus ID: 0
Baud rate 9.600, 19.200, 38.400, 57.600, 115.200
Baud rate: 115200
Parity None, Even, Odd
Parity: Even
Stop Bits One, Two
Stop bits: One

Fig.4

5.2 OJ Default, BACnet BACnet MS/TP Communication Parameters


The default BACnet MS/TP settings are: Range
Baud rate: 115200 Baud rate 9.600, 19.200, 38.400, 57.600, 115.200
MAC: 0
MAC 0 - 127
Device Object ID: 0
Device 0
Max Master: 1 Object ID
Max Master 1

Fig.5

5.3 OJ Default, Alternative Modbus, BACnet Fig.6

It is also possible to set an Alternative


Modbus and BACnet Address at the
same time.

© 2022 OJ Electronics A/S 6


INSTRUCTIONS OJ-DV-PC-Tool

6. Operate
This is available for all Access levels.
Operate can be used to control and monitor the attached OJ DV and motor.
When using Protocol control, only the OJ-DV-PC-tool can be connected to the OJ DV. Other devices using the interface to
control the OJ DV have to be disconnected.

The Operate tab, can be used to monitor the normal running of the DV when Analog control is being used. To override and
take control of the DV the speed control needs to be changed to Autodetect or Modbus.

The top left of the screen is used to control the connected OJ DV.
When Speed control is set to Modbus or Auto detect protocol, it is possible to operate the connected DV via the OJ-DV-PC-
Tool.
The connected OJ DV can be started and stopped by clicking on the green start icon which then becomes a red stop icon.
The speed is set between the minimum and maximum RPM or Hz (depending on the attached motor type) by entering a value
in the box just above the Start/Stop icon or using the slide control. The speed can be seen as a percentage on the dial
0% = minimum set speed.

Fig.7

The box in the right hand upper corner shows when an alarm has been given. To reset the alarm click
on the Reset Alarm box.

The lower part of the screen shows the actual operating parameters for the connected OJ DV.
• Actual Speed (RPM or Hz)
• Internal drive temperature
• Supply Voltage
• Motor Current
• Input power
• DC-Link voltage
• DC-Link Voltage ripple
• Total operation time
• Total power consumption

The Line Graphs two Y axis (Y1 and Y2) can be chosen by clicking on the circles next to the operating parameters.

© 2022 OJ Electronics A/S 7


INSTRUCTIONS OJ-DV-PC-Tool

6.1 Log to file


This is not the same as the “Log” tab.
Underneath the operating parameters, the “Log to file” function can be enabled. This is used to
record the operation of the connected OJ DV. The computer needs to be connected to the drive
whilst logging the data.
The OJ DV can be controlled via the OJ-DV-PC-Tool or 0-10V whilst the log is being taken.
Click on the box next to “Log to file”, this will open a box where a .csv file can be saved on the
computer.

Fig.8

The Log file registers 65 different parameters such as; time, speed, errors, activation of digital
inputs/outputs and the software installed of the connected OJ DV, Fig 8a.
The log file can be used or analysing the performance of the OJ DV with the motor and fan and can
also be used for fault finding.
If possible, make a log of the OJ DV connected to the motor and fan until the error occurs or, at
least, 20 minutes operation time.
The log file can then be used for documenting potential issues and validating possible solutions.
To stop the log, click on the tick in the box.

Fig.8a

© 2022 OJ Electronics A/S 8


INSTRUCTIONS OJ-DV-PC-Tool

7. Configure
The Configure screen is used to set the control parameters, the input/output signals for the connected OJ DV and, if installed,
the I/O module.

Configure is made up of:


• Drive type
• Controller configuration
• Basic User data settings

The Access level installed will dictate how much of the configuration can be changed Both PM and AC motors can be
configured from this side.

7.1 Drive type.


Fig.9

User Access level can only view the preset Drive type. The higher access levels can change this between PM and AC motor
types.

All PM motors use Drive Type 0 and above 100, AC motors use Drive Types 1 to 99.

The following Drive Type values will set some AC-motor parameters to default values depending on the physical size of the OJ
OJ DV:
Drive size Drive type
H1/H1x 15
H3 35
H4 45
H5 55

Press Set after choosing the Drive type, wait for ten seconds before continuing with the configuration of the OJ DV.

© 2022 OJ Electronics A/S 9


INSTRUCTIONS OJ-DV-PC-Tool

Fig.10

7.2 Controller Config.

Controller Config AC motor:

• Min Hz (Hz)
• Max Hz (Hz)
• Ramp up time (s)
• Ramp down time (s)
• Switch frequency
• Auto
• Low (4 kHz)
• High (8 kHz)
• Rotation direction
• Counter Clockwise
• Clockwise
• Speed control
• Modbus
Fig.11
• Analog input
• Autodetect¹
• Max I out (A)
• Adjust to match motor
• Boost I out (A)
• UminHz (V)
• Freq Umax (Hz)
• ExpSet
• Jumping frequency (Hz)³

Controller Config PM Motor: Fig.12

• Min RPM (RPM)


• Max RPM (RPM)
• Ramp up time (s)
• Ramp up time (s)
• Switch frequency
• Auto
• Low (4 kHz)
• High (8 kHz)
• Rotation direction
• Counter Clockwise
• Clockwise
• Speed control
• Modbus
• Analog input
• Autodetect¹
• Motor Variant²
• Fan Variant²
• Jumping frequency (RPM)³

¹ Autodetect: When powered up the OJ DV will be default analog control. If the OJ DV detects write request to the start or
speed setpoint via the selected protocol, it will automatically shift to Modbus or BACnet MS/TP control. This function is
automatically reset when the OJ DV is restarted.
² Motor and Fan variants are generated via the ConfigGenerator. The OJ DV can store up to 40 motor and fan variants
³ Not available in User access level 0

© 2022 OJ Electronics A/S 10


INSTRUCTIONS OJ-DV-PC-Tool

7.3 Basic User data settings¹. Fig.13


• Start stop source
• Digital input
• Analog input
• Analog control
• 3x230V supply
• Allow field weaking
• Very high frequency (AC motors only)
• Digital input 1
• Digital input 2
• Digital input 3 (IOM)
• Digital input 4 (IOM)
• Digital output 1
• IO option 1(IOM)
• IO option 2(IOM)
• Analog input 2 (IOM)
• Thermistor threshold

1
Not available in User access level 0

Digital Input options

Option Position Description

Disabled Not used

Start/Stop NO Used when Start stop source is set to Digital input

Alarm reset NO Used to reset the OJ DV after an Alarm

Use Modbus ID 2 when high NO N/A

Invert 10-0V NO 0 = 0%, 10V = 100%

Rotation NO Change rotation direction from the direction set in Controller Configuration

Firemode NC When Firemode is activated all warnings and alarms will be ignored and motor will remain at the
set RPM until Firemode has been deactivated or the OJ DV is turned off
Motor overheat NO Motor overheat protection

Invert 0-10V NO 0 = 100%, 10V = 0%

All stop NO Stops the connected motor immediately

Modbus Disabled NO Modbus communication will be disabled when Digital input is activated

Firemode max NC When Firemode max is activated all warnings and alarms will be ignored and motor will acceler-
ate to Max RPM until the OJ DV has been turned off
Digital Dual Speed NO When this option is chosen a box appears where the two speeds can be entered. The OJ DV will
then only run at one of these two set speeds, depending on if the input is true or false.
Modbus Enable NO Modbus communication will be enabled when Digital input is activated

Modbus ID Offset 1 NO N/A

Modbus ID Offset 2 NO N/A

Modbus ID Offset 3 NO N/A

Digital Output options


Option Description
Disabled Not used
Tacho out (1 pulse per revolution) Output send signal 1 pulse per revolution
Running on Start indicator (Start = Hi) Activated on reception of Start signal
Alarm indicator (Alarm = Hi) Activated on “internal stop” Alarm
Running on Spin indicator (Running = Hi) Activated when motor reaches minimum set speed, deactivates when speed is half way between
Minimum set speed and stop.
Set output status via coil stat 24 Output is controlled externally via Modbus Coil Stat 24
Alarm indication on first occurrence Activated on the first occurrence and not after the number of retries
Alarm indicator (Alarm = Low) Activated on “internal stop” Alarm

© 2022 OJ Electronics A/S 11


INSTRUCTIONS OJ-DV-PC-Tool

8. Log
The Log can either be loaded from a connected OJ DV (Load from Drive) or imported from a Log file stored on a computer
Open file), which has been saved using the Save icon in the bottom right of the screen. The Log can also be exported as a
readable csv or txt file by clicking on the Export icon.

Fig.14

The top left of the Log shows:


• Fire mode Count: T otal number of minutes in Fire mode
• Ripple Count: Number of minutes with too high current ripple
• Total operation time: Total time motor is loaded, not commission date
• Total power consumption: In kWh

The top right of the screen shows the highest maximum values and how long the motor has been running when the value was
recorded.

Max Values for:


• Temperature
• Input Voltage
• Current over the dc bus
• Voltage ripple
• Current ripple

Bottom left is the Alarm register, showing how much running time has passed, the duration and type of alarm.

The Device stress in the bottom left of the screen, shows which motor speed has been demanded most, as a percentage of
the maximum speed, against the internal running temperature of the OJ DV.

9. Firmware & Config


The Firmware & Config is used for updating the MOC, AOC, HMI firmware and Motor, Fan, User Configuration.
User level 0 can only install MOC and AOC firmware.

Fig.15

© 2022 OJ Electronics A/S 12


INSTRUCTIONS OJ-DV-PC-Tool

When connected to the OJ DV, the version which is in the connected OJ DV will be shown in the
Drive version. If this information does not appear automatically, click on the Update icon.
Firmware for the OJ DV can be downloaded from the OJ Electronics Customer Login website.

9.1 AOC and MOC Firmware update.


To update or reinstall the Application Oriented Fig.16
Controller (AOC) and Motor Oriented Controller
(MOC), the firmware has to be tored on the
connected computer.

Select the MOC and the AOC firmware.

The MOC firmware for the OJ DV always has


the letter B in the middle:
• 1014B121.APP.s

The AOC firmware has the letter A:


• 1014A250.APP.s

When the firmware has been selected the File Version will appear. Click on the “Download” Icon. In the bottom right of the
screen there is a process bar and a Line counter in the bottom left, when the download process is finished Ready will be
shown.

9.2 Motor, Fan and User Configuration Updates.


Installing a new or updated version of a Motor Configuration File (MCF), Fan Configuration File (FCF)
and User Defined File (UDF) is as with the MOC and AOC firmware.

Fig.17

Save the files to the connected computer. Select the file and click on the Download. Wait until “Ready” is shown in the bottom
left hand corner of the program.
Fig.18
9.3 Updating the OJ-DV-HMI-35T and the OJ-VCH-HMI3.
The OJ-DV-PC-Tool needs to be connected to the OJ DV via the RJ12 ”B”
connector or via the spring terminals marked ”A”, ”B” and ”GND”.

Select the Firmware to be installed to the hand terminals from the


computer.
The OJ-DV-HMI-35T will have a “P” in the middle of the firmware name and
the OJ-VCH-HMI3 will have
a “Q”

Fig.19
Click “Download” a new box will appear with instructions.
• Disconnect the HMI, if connected.
• Press “OK” in the new box.
• Connect the HMI to the RJ12 RS-485 terminal A

The HMIs screen will then flash on and off until the download is finished
and the bottom left of the PC Tool will read “Ready”

© 2022 OJ Electronics A/S 13


INSTRUCTIONS OJ-DV-PC-Tool

10. Motor/Fan/User Config


The Motor/Fan/User Config side can only be used by the Engineering access plus level.

This allows the user to see the generated motor (mcf), fan (fcf) and user defined (udf) files and fine tune the parameters within
these files

Files stored on the computer can be opened by clicking on “Open config file”.
Fig.20

If looking for a fan config or user data file and it does not show in the place that it has been saved click on the dropdown
menu in the bottom right of the box. The different types of file will only appear when chosen.
Fig.21

To retrieve the mcf, fcf and udf from a connected OJ DV, click on the respective “Get Motor config”, “Get Fan config” and “
Get user Data”.

The file can be downloaded directly to a connected OJ DV, “Send config to drive”. It is a good idea to save any changes to
files back to the computer, “Save config to file”.

10.1 Naming motor and fan config files


Motor (mcf) and fan (fcf) configuration file names are made up from the “Variant” and “Version” of the files (See 13.
ConfigGenerator). Letters should not be used.

For example:

01750_100.mcf 01750_100.fcf

Variant Version Variant Version

11. Info
This page shows the information about the Firmware, Configuration files installed, type and serial number of the attached OJ DV.

The left hand side of the page shows:


Fig.22
• Drive Type
• SW Variant
• AOC SW Version
• AOC Boot SW Version
• MOC SW Version
• MOC Boot SW Version
• Drive Config Variant
• Drive Config Version
• Motor Config Variant
• Motor Config Version
• Fan Config Variant
• Fan Config Version
• IOM SW Version
• User Config Variant
• User Config Version
• BACnet Software Version
The Product type and serial number and any active alarms are shown on the right of the screen.

© 2022 OJ Electronics A/S 14


INSTRUCTIONS OJ-DV-PC-Tool

12. About Fig.23


The version and access level and
contact information for the
OJ-DV-PC-Tool are shown on this
page.

13. ConfigGenerator

Accessible for Engineering and Engineering Plus Access levels only.

Fig.24

The ConfigGenerator is used to generate configuration files for PM motors and fans (mcf and fcf).
These configurations files can be made and saved to a computer without being connected to an OJ DV.

Start a new motor and fan config file (mcf and fcf), by clicking on Fig.25
“New file” a box will appear. Choose the power rating of the OJ
DV that the config files will be installed in. Click on “OK”. This will
preinstall some of the values used by the chosen OJ DV

Fill in the values for the motor and fans from the data sheets
provided by the manufactures.

© 2022 OJ Electronics A/S 15


INSTRUCTIONS OJ-DV-PC-Tool

Fig.26

Note

Stator resistance Rs, Stator inductance Ld


and Lq values are Line–to-Starpoint some
motor manufactures data sheets show these
values as Line-to-Line.
Divide the Line-to-Line by two for Line-
ostarpoint
value.

The ConfigGenerator uses the number of Pole


pairs of the motor for speed calculation and
scaling.

Change the
• Max shaft power (W)
• Max current (Arms)
to that of the motor.

Motor and Fan Version: 100 and above


are released versions. Use 1 for the first
version and change to 100 when tested and
accepted.

The Motor and Fan Variant are used to name


the motor and fan configuration files. It is a
good idea to record the variant number of the
mcf and fcf and the corresponding motor and
fan for future use and reference.

When all the values have been entered


click on “Calculate”. The Motor and Fan
configuration have now been generated.

These files can now be sent to a connected OJ DV (Send to Drive) or saved to the computer (Save to file), to be downloaded
later to the OJ DV using the Firmware & Config page (See chapter 10.1 for naming the motor and fan configuration files).

“Open file” allows the user to see Motor Config File (mcf) and Fan Config File (fcf), saved on the computer, as the original values
on the ConfigGenerator.

“Get from Drive” allows the user to see the chosen mcf and fcf files currently operating on the connected OJ DV.

© 2022 OJ Electronics A/S 16


INSTRUCTIONS OJ DV
14. Troubleshooting

Troubleshooting
Symptom Cause Action
No communication with Lacking supply power Check for voltage on OJ DV terminals “L” and “N” for the 230V
the OJ DV version or “L1”, “L2” and “L3” for the 3x400V version.
No connection/communication Check the USB connection
between
PC and RS485 USB Check that the correct Com port has been selected in the Setup in the
converter OJ-DV-PC-Tool
Check that another RS-485 connection is not active
No connection/communication Check that the RJ12 plug connector is correctly attached to the RJ12
between the terminal connector “B” of the OJ DV.
USB-to –RS485 converter
and the OJ DV Check the wires in the spring terminals A, B and Gnd are secure.

Drive cannot be found If the alternative protocol address cannot connect to the OJ DV, unless the
on Modbus network Modbus parameter “AutoDetectComm” has not been deactivated, the OJ
DV constantly listens at 38.4 kbaud, no parity, one
stop bit and Modbus ID 54.
Use the “Search” function under “Modbus ID” on the Setup page of
the PC-Tool
Check that the PC-Tool is not already open

OJ Electronics A/S
Stenager 13B • DK-6400 Sønderborg
Tel. : +45 73 12 13 14 • Fax +45 73 12 13 13
[email protected] • www.ojelectronics.com

17

The trademark is a registered trademark belonging to OJ Electronics A/S · © 2022 OJ Electronics A/S

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