GCL 3
GCL 3
This specification was developed by the Geosynthetic Research Institute (GRI), with the
cooperation of the member organizations for general use by the public. It is completely optional
in this regard and can be superseded by other existing or new specifications on the subject matter
in whole or in part. Neither GRI, the Geosynthetic Institute, nor any of its related institutes,
warrant or indemnifies any materials produced according to this specification either at this time
or in the future.
1. Scope
1.1 This specification covers the manufacturing quality control (MQC) of geosynthetic
clay liners (GCLs), describing types of tests, the proper test methods, minimum
and sometimes maximum values, and the minimum testing frequencies.
1.2 There are two general categories of GCLs covered in this specification: reinforced
and nonreinforced. Within each category there are geotextile, polymer coated
geotextiles, and geomembrane/geofilm related types.
1.3 This specification is intended to aid manufacturers, suppliers, purchasers and users
of GCLs in establishing an acceptable level of effort for manufacturing quality
control.
*This GRI standard specification is developed by the Geosynthetic Research Institute through consultation and
review by the member organizations. This specification will be reviewed at least every 2-years, or on an as-required
basis. In this regard it is subject to change at any time. The most recent revision date is the effective version and it
is kept current on the Institute’s Website <<geosynthetic-institute.org>>.
Copyright © 2017 Geosynthetic Institute - All Rights Reserved
1.5 The values stated in SI (metric) units are to be regarded as the standard. The U.S.
(English) units are calculated values using a “soft” conversion accuracy.
1.6 This standard does not purport to address all of the safety concerns, if any,
associated with its use. It is the responsibility of the user of this standard to
establish appropriate safety and health practices and determine the applicability of
regulatory limitations prior to use.
2. Referenced Documents
GM13 Test Properties, Testing Frequency and Recommended Warrant for High
Density Polyethylene (HDPE) Smooth and Textured Geomembranes
GM17 Test Properties, Testing Frequency and Recommended Warranty for
Linear Low Density Polyethylene (LLDPE) Smooth and Textured
Geomembranes
GM18 Test Properties, Testing Frequency and Recommended Warrant for
Flexible Polypropylene (fPP and fPP-R) Nonreinforced and Reinforced
Geomembranes (Presently suspended as of May 3, 2004)
3. Terminology
3.1 Definition
Note 2: Geotextile Related GCL is one in which two geotextiles are used
respectively as cap and carrier to the bentonite. Cap and carrier
designations in this standard refer to respective orientations
during manufacturing. This may or may not be the as-placed
orientation in the field. It can be internally reinforced by needle
punching or stitching, or be nonreinforced.
Geotextile Polymer Coated GCL is one in which two geotextiles
are used respectively as cap and carrier to the encased bentonite,
however, one of the geotextiles has been polymer coated in a
manner that the permeability and flux are decreased. Within this
context a bitumen coated geotextile can be considered as being a
polymer. Cap and carrier designations refer to the as
manufactured product and not necessarily to the as-placed
orientation. It can be internally reinforced by needle punching or
stitching, or be nonreinforced.
Geomembrane/Geofilm Related GCL is one in which a
geomembrane or geofilm is included in the cross section either
above or below the cap geotextile. It can be internally reinforced
needle punching or be nonreinforced. Also in the nonreinforced
category is bentonite adhesively bonded to a geomembrane.
4.2 It should be clearly recognized that manufacturers may perform additional tests or
at greater frequency than required in this specification, or both. In this case, the
manufacturer’s quality control plan will then take precedence over this
specification.
4.3 It should also be recognized that purchasers and installers of GCLs may require
additional tests or at a great frequency than called for in this specification, or both.
The organization(s) producing such project specific specification or quality
assurance plan should recognize that such requirements are beyond the current
state-of-the-practice. If such a request is made by purchasers or installers, they
should clearly communicate the requirements to the manufacturer or supplier
during the contract decisions in order that disputes do not arise at a subsequent
time.
5. Procedure
5.1 The procedures embodied in this specification are contained in the respective test
methods given in Table 1.
5.1.1 The minimum recommended quality control tests for the manufacture of
GCLs are given in Table 1. Specific tests are performed on the bentonite,
the geosynthetic component materials, and the finished GCL. Table 1(a)
is in S.I. (Metric) units and Table 1(b) is in U.S. (English) units.
Note 3: The conversion from S.I. units into U.S. units is soft.
5.1.2 The individual properties in Table 1 are minimum values; except fluid
loss, moisture content, and permeability (or flux). They are maximum
values. The manner of taking specimens is described in the appropriate
test method. When an average value is indicated, it is listed in the table as
“min. ave.”, or “max. ave.”.
6.1 Waterproof ink overlap lines should be printed on both edges of one of the
surfaces (geotextile or geomembrane) of the manufactured GCL.
Note 7: The overlap lines are minimally 150 mm (6.0 in.) from the edges
of the GCL. Other design-related situations may require greater
overlap distances to be printed on the GCLs, e.g., when not
backfilled in a timely manner.
6.2 Needle punched and stitch bonded GCLs shall be essentially free of broken needle
and fragments that would negatively effect the performance of the final product.
There must be continuous needle detection and removal devices, e.g., metal
detectors and magnets, used during manufacture of GCL products.
6.3 The manufactured GCL shall have good appearance qualities. It shall be free
from such defects that would affect the specified properties and integrity of the
product.
6.4 General manufacturing procedures shall be performed in accordance with the
manufacturer's internal quality control guide and/or documents. ASTM D5888
and D5889 should be followed in this regard.
7.1 Sampling shall be in accordance with the specific test methods listed in Table 1.
If no sampling protocol is stipulated in the particular test method, then test
specimens shall be taken evenly spaced across the entire roll width, see ASTM D
4354.
7.2 The number of tests shall be in accordance with the appropriate test methods
listed in Table 1.
7.3 The average of the test results should be calculated per the particular standard
cited and compared to the minimum value listed in these tables, hence the values
listed are the minimum average values and are designated as "min. ave.". When
the property is a maximum value, the designation is “max. ave.”.
8.1 If the results of any test do not conform to the requirements of this specification,
retesting to determine conformance or rejection should be done in accordance
with the manufacturing protocol as set forth in the manufacturer's quality manual.
9.1 The GCL shall be rolled onto a substantial core, clearly labeled, and enclosed in a
waterproof wrapper. Packaging must be adequate for safe transportation to the
point of delivery.
9.2 The label should include manufacturer, style, lot and/or roll number, weight,
length and width.
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Adoption and Revision Schedule
for
Revision #1: March 30, 2009: Removed permeability testing requirement for GM back, GF backed,
and polymer treated GCLs. Various editorial modifications.
Revision #2: July 26, 2010: (i) Increased cap fabric weights for nonreinforced GCL’s from 90 to 100
g/m2 (3.0 oz/yd2); (ii) Included a maximum value for initial moisture content of 35%
(previously it was “under investigation”); (iii) Termination criterion for D6766 test was
modified per Section 5.6.1; and (iv) Added to Footnote #2, “This only applies to
GM/GCL composites which are exposed to the atmosphere for months or longer so as
to mitigate panel separation”.
Revision #3: March 14, 2016: (i) Increased GT polymer coated mass/unit area from 2.9 oz/yd2 to 5.8
oz/yd2 (100 g/m2 to 200 g/m2); (ii) Increased termination criterion in Section 5.6.1 for
ASTM D6141 from two (2) to ten (10) pore volumes; (iii) Introduced Footnote #7,
which applies to ASTM D6766 testing. The test should be run on pure bentonite, not
polymer modified bentonite. Indexed Footnotes 8 and 9 accordingly.
Revision #4: March 28, 2016: Decreased termination criterion in Section 5.6.1 for ASTM D6141
from ten (10) to eight (8) pore volumes.
Revision#5: November 21, 2019: Changed the test method by which the incubated geotextile is
eliminated for strength loss from ASTM D6768 to ASTM D5035 in Section 5.6.2.
Changed the ASTM D6766 permeability with salt water challenge from 0.1 M to 0.05
M calcium chloride solution and eliminated the higher confining pressure of 500 kPa
(70 psi) requirement. Corrected hydraulic conductivity to index flux with calcium
chloride under 35k Pa (5psi) confining pressure.
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