CITOLINE

New MIG/MAG power sources range switched technology

2333-001

www.oerlikon-welding.com

2007-125

CITOLINE: simplicity and efficiency

2003-390

Primary power supply cable connection: Single-phase 230 V = connection between phase and neutral 400 V = connection between 2 phases Three-phase 400 V = connection between 3 phases 230 V = connection between 3 phases 230 V three-phase only exists in certain companies that have their own transformer.

Fume extraction Helmet/mask Torch Remote control

Pressure regulator-flowmeter

Welding operation

Gas bottle

Torch Nozzle Contact tip Gaseous protection

Electrode wire (final part)

Protective clothing

Earth clamp

Power source

Cooling unit Earth cable

Molten metal

Weld bead

Electrode wire

The MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding implement an electric arc under gaseous protection (inert gas: Argon+CO2). The wire that constitutes the consumable electrode is continuously unrolled in the electric arc and is deposited in the molten metal.

Gaseous protection

Contact tip Electric arc

MIG welding glossary

CE European standards They warranty quality, electrical and mechanical characteristics and the safety level of an equipment. The Oerlikon power sources are certified CE. These standards define manufacturing according to 2 directives: 89/336/CEE relative to the electro-magnetic compatibility (CEM), which imposes limitation in the electro-magnetic disturbance respecting the EN 50 199 standard. BT 73/23/CEE relative to the safety rules for welding equipments respecting the EN 60 974-1 standard. Protection Class IP The first digit indicates the maximum diameter of an object to be introduced inside the equipment and that could come into contact with an element under dangerous tension.
2

The second digit indicates the protection level against falling rain. Ex: IP 23 (the 2 means that an object of 12.5 mm diameter can be introduced in the device, the 3 means that it is protected against falling ain up to a maximum angle of 60). 2 times mode The welding occurs by pulling the torch's trigger. It stops by loosening the trigger. Classical 4 times mode The pre-gas occurs by pushing the trigger, afterwards the welding starts by loosening it then with the next push on the trigger the welding stops and the post-gas stays active until releasing the trigger.

Spot mode The power source starts to weld when the trigger is pushed, but the welding stops automatically after a pre-set delay. Intermittance mode This is a point mode which is repeatable. If the push on the trigger is maintained, the welding will be retaken after an other delay which is as well to be regulated. Duty cycle It is defined in the standard EN 60974-1. It corresponds to the continuous use of an equipment during 10 minutes at a temperature of 40 C. A duty cycle of 100 A at 60%, means that during 10 minutes, the power source can weld during 6 mn at 100 A followed by 4 mn of stop. A duty cycle 100 A at 100% means that the power source can provide continuously 100 A.

Wide choice for a better satisfaction.

The complete CITOLINE range was designed with the welding professional in mind. The CITOLINE range offers an industrial solution with a 35% duty cycle making it ideal for maintenance/repair and manufacturing applications. The complete range and reliability make it one of the MIG references in today's market.

Designation CITOLINE 1700 M CITOLINE 2000 M CITOLINE 2000 T CITOLINE 2500 M CITOLINE 2500 T CITOLINE 3000 M CITOLINE 3000 T CITOLINE 3500 T CITOLINE 2500 MS CITOLINE 3000 MS CITOLINE 3000 TS CITOLINE 3500 TS CITOLINE 4500 TS CITOLINE 4500 TS (W)

Duty cycle 140 A (18%) 180 A (20%) 200 A (30%) 250 A (30%) 250 A (30%) 300 A (30%) 300 A (35%) 350 A (35%) 250 A (30%) 300 A (30%) 300 A (35%) 350 A (35%) 450 A (35%) 450 A (35%)

Supply single-phase single-phase three-phase single-phase three-phase single-phase three-phase three-phase single-phase single-phase three-phase three-phase three-phase three-phase

Feeding 2 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers

Steel. Stainless steel (mm) 0.6 to 1.0 0.6 to 1.0 0.6 to 1.0 0.6 to 1.0 0.6 to 1.0 0.8 to 1.2 0.8 to 1.2 0.8 to 1.2 0.6 to 1.0 0.8 to 1.2 0.8 to 1.2 0.8 to 1.2 0.8 to 1.6 0.8 to 1.6

Aluminium (mm) 0.8 to 1.0 0.8 to 1.0 0.8 to 1.0 0.8 to 1.0 0.8 to 1.0 1.0 to 1.2 1.0 to 1.2 1.0 to 1.2 0.8 to 1.0 1.0 to 1.2 1.0 to 1.2 1.0 to 1.2 1.0 to 1.6 1.0 to 1.6

Cored wire (mm) 1.0 1.0 1.0 1.0 1.0 1.0 to 1.2 1.0 to 1.2 1.0 to 1.2 1.0 1.0 to 1.2 1.0 to 1.2 1.0 to 1.2 1.0 to 1.6 1.0 to 1.6

Display No Option Option Option Option Option Yes Yes Yes Yes Yes Yes Yes Yes

Welding performance and ergonomy

Power source: Compact and light due to the dynamicaly self-adusting power transformer technology.

Possibility to adjust the striking

2007-178

speed. Stick out adjustment.

4 rollers mounting plate: Equipped with self-adjusting pressure idle rollers to improve feeding quality and avoid
2003-583

Easy to use Inclined front panel for a complete view. Wire feeder with wheels. Wire feeder easily storable on the power source. Large pivot foot to allow easy installation of the wire feeder.
3
2007-180

unevenness. Flexibility Reverse polarity for gasless cored wire application (compact version).

2007-172

Controlled striking

CITOLINE M: single-phase range.

1881-047

Basic equipment:
Digital display depending on model. 4 rollers mounting plate (except on CITOLINE 1700 M). Reverse polarity depending on model. Complete welding cycle (2T-4T-Spot-Intermittent). Ground cable with clamp. K 300 depending on model.

Technical characteristics:
Primary Power supply Frequency Consumption at max. current No-load voltage Welding current at 100 % at 60 % at 35 % Steel Stainless steel Flux cored wire Aluminium

Secondary

Duty cycle at 40 C

Wires diameter

Protection index Standards Insulation classification Dimensional characteristics Wire feed Digital display Number of self position Reverse polarity To order Power source Wire feeder Tailor-made Package** Torch (air cooled)
4

CITOLINE 1700 M 230 V - 1ph 50 - 60 Hz 24 A 18 - 32 V 30 - 170 A 60 A 75 A 140 A (18 %) 0.6-0.8-(1.0) mm 0.8-(1.0) mm 1.0 mm 0.8-1.0 mm IP 21 EN 60974-1; -10 H

2007-124

CITOLINE 2000 M 230 V - 1ph 50 Hz 32 A 18 -35 V 35 - 180 A 85 A 110 A 180 A (20 %) 0.6-0.8-(1.0) mm 0.8-(1.0) mm 1.0 mm 0.8-1.0 mm IP 23

Dimensions (W x H x L) Net weight

440 x 670 x 750 mm 39 kg 2 rollers No 1 Yes

500 x 870 x 950 mm 52 kg 4 rollers Option W 000 264 869

DV 4004 CTL 5 m DV 4004 CTL 10 m WELDLINE length 3 m length 4 m

W 000 261 954* W 000 261 780 WMT 15 A W 000 010 600 W 000 010 601 Consult us

W 000 261 963* W 000 266 707 WMT 25 A W 000 010 602 W 000 010 603

Pressure regulator - flowmeter

* Compact version with integrated wire feeder. ** For French market.

2007-166R

Compact and separate (S) versions.

2007-169R

SINGLE-PHASE RANGE
CITOLINE 2500 M 230 V - 1ph 50 Hz 54 A 20 - 53 V 32 - 250 A 140 A 180 A 250 A (30 %) 0.8-1.0-(1.2) mm 0.8-1.0 mm 1.0 mm 0.8-1.0 mm CITOLINE 3000 M 230 V - 1ph 50 Hz 67 A 20 - 55 V 28 - 300 A 165 A 215 A 300 A 0.8-1.2 mm 0.8-1.2 mm 1.0-1.2 mm 1.0-1.2 mm IP 23 EN 60974-1; -10 H 500 x 870 x 950 mm 86 kg 4 rollers Option W 000 264 869 1 Yes 500 x 870 x 950 mm 86 kg 4 rollers Option W 000 264 869 1 Yes 500 x 870 x 950 mm 86 kg 4 rollers Yes (on wire feeder) 1 No 4 No CITOLINE 2500 MS 230 V - 1ph 50 Hz 54 A 20 - 53 V 32 - 250 A 140 A 180 A 250 A (30 %) 0.8-1.0-(1.2) mm 0.8-1.0 mm 1.0 mm 0.8-1.0 mm CITOLINE 3000 MS 230 V - 1ph 50 Hz 67 A 20 - 55 V 28 - 300 A 165 A 215 A 300 A 0.8-1.2 mm 0.8-1.2 mm 1.0-1.2 mm 1.0-1.2 mm

4 rollers

W 000 261 964* WMT 25 A W 000 010 602 W 000 010 603

W 000 261 965* -

W 000 261 972 W 000 262 182 W 000 262 183 WMT 36 A W 000 010 605 W 000 010 606 Consult us

W 000 261 973

2007-172R

2007-169

2007-172

CITOLINE T: three-phase range.

2570-028

Basic equipment:
Digital display depending on model. 4 rollers mounting plate. Reverse polarity depending on model. Complete welding cycle (2T-4T-Spot-Intermittent). - Ground cable with clamp. - K 300 depending on model. - Water cooled version on CITOLINE 4500TS.
2007-167 2007-176 2007-179

Technical characteristics:
Primary Secondary Duty cycle at 40 C Power supply Frequency Consumption at max. current No-load voltage Welding current at 100 % at 60 % at 35 % Steel Stainless steel Flux cored wire Aluminium

CITOLINE 2000 T

Wires diameter Protection index Standards Insulation classification Dimensional characteristics Wire feed Digital display Number of self position Reverse polarity To order Tailor-made installation Separate air cooled wire feeder Air cooled version Torch (air cooled)

19 - 11 A 18 -35 V 27 - 200 A 110 A 140 A 200 A (30 %) 0.6-1.0 mm 0.8-1.0 mm 1.0 mm 0.8-1.0 mm

Dimensions (W x H x L) Net weight

500 x 870 x 950 mm 71 kg Option W 000 264 869 1

CITOLINE 2500 T 230 / 400 V - 3ph 50 Hz 27 -16 A 18 -40 V 35 - 250 A 140 A 170 A 250 A (30 %) 0.8-1.2 mm 0.8-1.0-(1.2) mm 1.0 mm 0.8-1.0 mm IP 23 EN 60974-1; -10 H 500 x 870 x 950 mm 80 kg 4 rollers Option W 000 264 869 2 Yes

CITOLINE 3000 T

33 -19 A 18 -45 V 35 - 300 A 180 A 230 A 300 A 0.8-1.2 mm 0.8-1.2 mm 1.0-1.2 mm 1.0-1.2 mm

620 x 940 x 1.000 mm 96 kg Yes 3

Power source only including 5 m harness including 10 m harness WELDLINE length 3 m length 4 m Separate water cooled wire feeder + 10 m harness Water Cooling unit cooled WELDLINE version Torch length 3 m (water cooled) length 4 m Package** Pressure regulator - flowmeter

W 000 261 966* WMT 25 A W 000 010 602 W 000 010 603 W 000 261 782

W 000 261 967* -

W 000 261 783 Consult us

W 000 261 970* WMT 36 A W 000 010 605 W 000 010 606 W 000 261 785

* Compact version with integrated wire feeder. ** For French market.

Compact and separate (S) versions.

2007-187R

2007-185

THREE-PHASE RANGE
CITOLINE 3500 T CITOLINE 3000 TS CITOLINE 3500 TS CITOLINE 4500 TS CITOLINE 4500 TS W 230 / 400 V - 3ph 50 Hz 41.5 -24 A 64 - 37 A 64 - 37 A 18 - 45 V 19 - 54 V 19 - 54 V 35 - 350 A 35 - 450 A 35 - 450 A 210 A 270 A 270 A 270 A 345 A 345 A 350 A 450 A 450 A 0.8-1.2 mm 0.8-1.6 mm 0.8-1.6 mm 0.8-1.2 mm 0.8-1.6 mm 0.8-1.6 mm 1.0-1.2 mm 1.0-1.6 mm 1.0-1.6 mm 1.0-1.2 mm 1.0-1.6 mm 1.0-1.6 mm IP 23 EN 60974-1; -10 H 500 x 865 x 900 mm 610 x 915 x 1.030 mm 100 kg 135 kg 4 rollers Yes (on wire feeder) 3 No

41.5 -24 A 18 - 45 V 35 - 350 A 210 A 270 A 350 A 0.8-1.2 mm 0.8-1.2 mm 1.0-1.2 mm 1.0-1.2 mm

34 - 19.5 A 18 - 42 V 35 - 300 A 180 A 230 A 300 A 0.8-1.2 mm 0.8-1.2 mm 1.0-1.2 mm 0.8-1.2 mm

620 x 940 x 1.000 mm 116 kg Yes 3 Yes

500 x 865 x 900 mm 81 kg

2007-182

W 000 261 971* -

W 000 261 981

W 000 261 974 W 000 262 182 W 000 262 183 WMT 36 A W 000 010 605 W 000 010 606 W 000 266 715 Consult us

W 000 261 975

W 000 261 975

W 000 261 787

W 000 261 784

W 000 261 788

W 000 262 184 W 000 262 188 WMT 500 W W 000 010 608 W 000 010 609 W 000 266 708

2007-191R

CITOLINE: friendly and easy to adjust.

2003-426

CITOLINE 1700 M
1 2 3

1 2 3 4 5

6 7

Transformer temperature monitoring indicator light Step time potentiometer (if used for continuous welding, potentiometer in timer off position) Torch connector, Euro type Voltage switch (used to adjust the voltage) Wire speed regulation potentiometer (carries out current calibration) Primary power supply cable Ground cable with its clamp

A Digital Volt/Ampere display

6 7

F Wire speed potentiometer

CITOLINE M/T
A

3 I J K
2007-177

3 C

CITOLINE (S)
A

Shows the parameters before and after welding. Facilitates parameter setting. Welding cycle selector 2T: pressing the trigger activates the arc, releasing it activates the end of the cycle. 4T: pressing the trigger starts the cycle, the trigger can be released. Pressing it again stops the cycle. Spot weld: supplies a welding current for a given time. Torch connector Step time Used to set the spot welding time. Priming speed Sets the wire run-up speed which improves arc striking. Anti-sticking Adjusts the length of the burnt wire at the end of welding. This function avoids the wire sticking to the workpiece.

H I

Allow continuous adjustment of the wire feed speed. Wire test Checks the wire feed mechanism is working properly. Test gas Used to check the gasflow. Switch Switch on and pre-adjustment of the welding voltage. Voltage selector switch Allows the voltage to the terminals of the welding circuit to be finely adjusted. Grounding cable terminals: On small inductance coil: dynamic and penetrating arc On large inductance coil: soft arc, damp cable.

2007-126

WIRE FEEDER DV 4004 CTL

B F

I J

C D A 3 E G H

K
2007-180 2007-180

CITOLINE: wear parts-options

Wire feeder parts

0.6 mm 0.8 mm 1.0 mm 1.2 mm Specific to CITOLINE 1700 M W 000 232 110 W 000 232 112 Rollers for steel and stainless steel wires Other models of CITOLINE W 000 233 472 Entry wire guide Rollers for steel and stainless steel wires W 000 050 096 W 000 050 097 W 000 050 098 W 000 050 099 W 000 264 870 Rollers for flux cored wires W 000 050 100 W 000 050 101 W 000 050 102 Rollers for aluminium wires

1.4 mm -

1.6 mm -

W 000 218 767 W 000 265 883 -

WELDLINE torches
Torche name WMT 15 A 3m 4m 3m 4m 5m 3m 4m 5m 3m 4m 5m Duty cycle at 60 % 180 A Air cooled torches Cat. no. W 000 010 600 W 000 010 601 W 000 010 602 W 000 010 603 W 000 010 604 W 000 010 605 W 000 010 606 W 000 010 607 Water cooled torches W 000 010 608 W 000 010 609 W 000 010 610 Max wire
2004-616

1.0 mm

WMT 25 A

230 A

2004-619

1.2 mm

WMT 36 A

340 A

2004-620

1.6 mm

WMT 500 W

500 A

2004-625

1.6 mm

Torch arm rest

2 models in the range 1 for CITOLINE compact version: W 000 261 845 2 for CITOLINE separate version: W 000 261 846 Arm adjustable up to 2.5 meters length.

CHAMELEON F, CHAMELEON 3V & CHAMELEON 3V+ self darkening helmets.

CHAMELEON F and 3V helmets are self darkening masks equipped with a fixed liquid crystal cell for the F type (DIN 3/11), and a variable one for the 3V type (DIN 4/9-13). Very light, this high technology helmets are sold with an adjustable headgear.
CHAMELEON 3F Type fixed cell DIN 3/11 CHAMELEON 3V Type variable cell DIN 4/9-13 specially designed for MMA, MIG/MAG CHAMELEON 3V+ Type variable cell DIN 4/9-13 covering all processes especially TIG
2006-218

2005-937

2005-936

W 000 261 351

W 000 261 352

W 000 261 353

9

2570-028

Contacts in Europe
Air Liquide Welding France reserves the right to carry out modifications to its machinery without prior notice. The manufacturer accepts no liability for illustrations, descriptions and characteristics, which are for information only. ALWF W 000 267 772 - 07 02 S 05 Ed. 1 QB : 2333 - Photos : ALWF

BELGIUM AIR LIQUIDE WELDING BELGIUM SA Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22 CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding & Cutting Jinonick 80 - 15800 PRAHA 5 Tel.: +420 257 290 384 - Fax: +420 257 290 428 FRANCE AIR LIQUIDE WELDING FRANCE 13, rue dpluches - BP 70024 Saint-Ouen l'Aumne 95315 CERGY PONTOISE Cedex Tel. : +33 1 34 21 33 33 - Fax : +33 1 34 21 31 30 GERMANY OERLIKON SCHWEISSTECHNIK GmbH Industriestrasse 12 - D-67304 EISENBERG/PFALZ Tel.: +49 6351 4760 - Fax: +49 6351 476 335 HUNGARY AIR LIQUIDE HUNGARY - Welding & Cutting IPARI GAZTERMEL KFT. Pannonia Center-Pannonia u.11. - H-1136 BUDAPEST XIII, Tel./Fax: +36 1 239 4060 ITALY AIR LIQUIDE WELDING ITALY Via Torricelli 15/A - 37135 VERONA Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536 NETHERLANDS AIR LIQUIDE WELDING NETHERLANDS Rudonk 6 B - NL 4824 AJ BREDA Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96 POLAND AIR LIQUIDE WELDING POLSKA - SP. Z.o.o UL. Porcelanowa 10 - 40-246 KATOWICE Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60 PORTUGAL AIR LIQUIDE SOLDADURA LDA Rua Dr. Antnio Loureiro Borges, 4-2 Arquiparque Miraflores - 1495-131 ALGS Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIA DUCTIL Aleea Industriilor Nr 1 - 120224 BUZAU Tel.: +40 238 722 058 - Fax: +40 238 716 861 RUSSIA AIR LIQUIDE WELDING . opo . 17 - M 109147 T.: +7 (495) 641 28 98 - a: +7 (495) 641 28 91 E-mail: [email protected] SCANDINAVIA OERLIKON SKANDINAVIEN AB Krossverksgatan 7 - 216 16 LIMHAMN Tel. : +46 (0)40 670 15 00 - Fax : +46 (0)40 670 15 01 SLOVAKIA AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O. Prazska 35 - 94901 NITRA Tel.: +421 37 65 19 919 - Fax: +421 37 65 19 919 SPAIN OERLIKON SOLDADURA SA Poligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67 SWITZERLAND OERLIKON - SCHWEISSTECHNIK-AG Neunbrunnenstrasse 50 - CH 8050 ZRICH Tel.: +41 44 307 61 11 - Fax: +41 44 307 65 30 UAE AIR LIQUIDE WELDING MIDDLE EAST FZE Jebel Ali free zone warehouse No. FZS1AH05 P.O. BOX 18734 - Jebel Ali - DUBAI Tel.: +971(0)48861606 - Fax: +971(0)48861608 U. K. AIR LIQUIDE WELDING Ltd Low March / London Road - DAVENTRY Northants NN11 4SD Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

Contacts for other countries

ALW Export Department Italy Via Torricelli15/A 37135 VERONA Tel: +39 045 82 91 511 Fax: +39 045 82 91 536 ALW Export Department France 13, rue d'Epluches BP 70024 Saint Ouen l'Aumne 95315 CERGY-PONTOISE Cedex Tel: +33 1 34 21 33 33 Fax: +33 1 30 37 19 73 E-mail : [email protected] www.oerlikon-welding.com

www.airliquide.com
Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 70 countries and employs a work force of 35,900. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday products and in helping to preserve life.