Sandvik QH Red Faults

QH – Fault Codes (Red) V1.10 On

Fault Code 100

Fault Machine Stop Pressed
Description
Fault Criteria Emergency stop input is low

Action All outputs are switched off immediately

Troubleshooting Ensure all emergency stops are released

Investigate / Troubleshoot emergency stop circuit

Fault Code 102

Fault Radio Stop Pressed
Description
Fault Criteria Radio stop button pressed message received from radio receiver

Action Automatic shutdown in machine mode

Engine ECU power off in tracking mode

Troubleshooting Ensure radio transmitter is powered on and stop button released

Fault Code 103

Fault Hydraulic Oil Level Low
Description
Fault Criteria Hydraulic oil level input is low

Action Automatic shutdown in machine mode, Engine ECU power off

Delayed engine shutdown in tracking mode

Troubleshooting Ensure oil level is above minimum.

Ensure oil level switch is closed, investigate oil level switch circuit

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 Sandvik QH Red Faults

Fault Code 104

Fault High Hydraulic Oil Temperature
Description
Fault Criteria Hydraulic oil temperature sensor input above 84 °C for 4 seconds

Action Automatic shutdown in machine mode, Engine ECU power off

Troubleshooting Ensure oil temperature is below maximum,

Investigate oil temperature circuit, check sensor impedance,
check 5v supply to sensor

Fault Code 105

Fault Css Below Save Operating Position
Description
Fault Criteria Css value is less than the minimum value

Action Automatic shutdown in machine mode

Troubleshooting Investigate pressure transducer circuit, ensure voltage signal is in range

Fault Code 106

Fault Lubrication Flow Low
Description
Fault Criteria Lubrication flow is less than ‘Lube Oil Flow warning’ set point

Action Feeder stopped

Troubleshooting Ensure flow is above the set point

Investigate flow sensor circuit

Fault Code 107

Fault Lubrication Oil Temperature High
Description
Fault Criteria Lubrication oil temperature is greater than the oil temperature warning value

Action Automatic shutdown in machine mode

Troubleshooting Ensure temperature is below the value

Investigate oil temperature sensor circuit

Fault Code 108

Fault N/A
Description
Fault Criteria
Action
Troubleshooting

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Fault Code 109

Fault Engine Speed Low Feeder Unavailable
Description
Fault Criteria Engine speed is less than 1449 rpm

Action Feeder stopped

Troubleshooting Ensure engine speed remains above 1500rpm

Fault Code 111

Fault Fuel Low Level Warning
Description
Fault Criteria Fuel level is less than ‘Fuel Level Shut Down’ set point

Action Automatic shutdown in machine mode

Troubleshooting Ensure fuel level is greater than the set point

Investigate fuel level sensor circuit

Fault Code 112

Fault N/A
Description
Fault Criteria
Action
Troubleshooting
Fault Code 113
Fault Main Conveyor Speed Critical
Description
Fault Criteria Main conveyor speed input is less than ‘Main Conveyor Critical Speed’ for 2
seconds

Action Automatic shutdown in machine mode

Troubleshooting Ensure belt speed is above the set point

Ensure speed wheel signal is being received by controller,
investigate speed wheel circuit

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Fault Code 114

Fault Fines Conveyor Speed Critical
Description
Fault Criteria Fines conveyor speed input is less than ‘Fines Conveyor Critical Speed’ for 2
seconds

Action Automatic shutdown in machine mode

Troubleshooting Ensure belt speed is above the set point

Ensure speed wheel signal is being received by controller,
investigate speed wheel circuit

Fault Code 115

Fault Re-Circ Conveyor Speed Critical
Description
Fault Criteria Re-Circ conveyor speed input is less than ‘Re-Circ Critical Speed’ for 2 seconds

Action Automatic shutdown in machine mode

Troubleshooting Ensure belt speed is above the set point

Ensure speed wheel signal is being received by controller,
investigate speed wheel circuit

Fault Code 116

Fault Transfer Conveyor Pressure Critical
Description
Fault Criteria Transfer pressure is greater than ‘Cross conveyor critical pressure’ set point
Action Auto shutdown

Troubleshooting Ensure pressure is less than the set point

Investigate pressure sensor circuit

Fault Code 117

Fault Lubrication Oil Flow Critical
Description
Fault Criteria Lubrication flow is less than ‘Lubrication flow critical’ set point

Action Auto stop

Troubleshooting Ensure flow is above set point

Investigate flow sensor circuit

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Fault Code 118

Fault Lubrication Oil Level Low
Description
Fault Criteria Oil level input is low
Action Auto stop

Troubleshooting Ensure oil level is above minimum

Investigate oil level circuit

Fault Code 119

Fault N/A
Description
Fault Criteria N/A
Action N/A
Troubleshooting N/A
Fault Code 120
Fault N/A
Description
Fault Criteria N/A
Action N/A
Troubleshooting N/A
Fault Code 121
Fault Cone position Sensor Input Too Low
Description
Fault Criteria Input from cone position sensor is greater than the bottom calibration value

Action Auto stop

Troubleshooting Ensure cone is calibrated correctly

Investigate position sensor feedback

Fault Code 122

Fault Cone position Sensor Input Too High
Description
Fault Criteria Input from cone position sensor is less than the top calibration value

Action Auto stop

Troubleshooting Ensure cone is calibrated correctly

Investigate position sensor feedback

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Fault Code 123

Fault Clutch Oil Level Low
Description
Fault Criteria Clutch oil level input is low

Action Auto stop / ECU off

Troubleshooting Ensure level is above minimum

Investigate level sensor circuit

Fault Code 124

Fault N/A
Description
Fault Criteria N/A
Action N/A
Troubleshooting N/A
Fault Code 125
Fault Cone Lubrication Temperature Fault
Description
Fault Criteria Temperature sensor signal is out of range

Action Cooler on / Auto stop

Troubleshooting Investigate temperature sensor circuit

Fault Code 126

Fault Hydraulic Oil Temperature Sensor Fault
Description
Fault Criteria Temperature sensor signal is out of range
Action Auto stop

Troubleshooting Investigate temperature sensor circuit

Fault Code 127

Fault Lubrication Filter Blockage
Description
Fault Criteria Lubrication filter blockage signal is low for > 15min
Action Auto Stop

Troubleshooting Ensure switch is closed

Investigate filter blockage circuit

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Fault Code 128

Fault Hydroset Below Operating Position
Description
Fault Criteria ‘A’ Value is greater than maximum
Action Auto stop

Troubleshooting Ensure ‘A’ value is less than maximum

Investigate position sensor circuit

Fault Code 129

Fault Unable To Disengage Clutch
Description
Fault Criteria Clutch engaged message received after disengage message is sent
Action ECU Off

Troubleshooting Investigate Clutch communication / Operation

Fault Code 130

Fault N/A
Description
Fault Criteria N/A
Action N/A
Troubleshooting N/A
Fault Code 131
Fault Crusher Slippage Critical
Description
Fault Criteria Difference between cone pulley speed and engine speed is greater than
‘Crusher Slippage Critical’ Set point

Action Auto stop

Troubleshooting Ensure crusher speed is stable

Investigate crusher speed circuit

Fault Code 132

Fault Manual Handset Stop
Description
Fault Criteria Track handset E-Stop Pressed
Action ECU Off

Troubleshooting Ensure Estop circuit is health

Ensure Handset stop signal is high

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Fault Code 133

Fault Cone Shaft Position Below Minimum Operating Limits
Description
Fault Criteria A value less than 15mm
Action Auto stop

Troubleshooting Ensure A value is greater than 15mm

Investigate cone position sensor feedback

Fault Code 134

Fault Css Below Operating Limits
Description
Fault Criteria Css less than 6mm
Action Auto Stop

Troubleshooting Ensure Css is greater than 6mm

Investigate cone position sensor feedback

Fault Code 135

Fault High Clutch Temperature (TANK)
Description
Fault Criteria Clutch tank temperature signal is greater than ‘Clutch temperature critical’ set
point

Action Auto stop

Troubleshooting Ensure temperature is less than the set point

Investigate temperature sensor circuit

Fault Code 136

Fault Clutch J1939 Unavailable
Description
Fault Criteria No communication with clutch controller
Action ECU off

Troubleshooting Investigate CAN Connections

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Fault Code 137

Fault Clutch Coil Fault
Description
Fault Criteria Clutch coil fault LED on
Action Auto stop

Troubleshooting Investigate clutch coil

Fault Code 138

Fault Clutch Overload
Description
Fault Criteria Clutch Overload fault LED on
Action Auto stop

Troubleshooting Investigate clutch

Fault Code 139

Fault N/A
Description
Fault Criteria
Action
Troubleshooting
Fault Code 140
Fault Clutch Filter
Description
Fault Criteria Clutch Filter fault LED on

Action Auto stop

Troubleshooting Investigate clutch

Fault Code 141

Fault Clutch J1939 Unavailable
Description
Fault Criteria Clutch J1939 fault LED on
Action Auto stop

Troubleshooting Investigate clutch

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Fault Code 142

Fault Clutch Over Speed Fault
Description
Fault Criteria Clutch Over speed fault LED on
Action Auto stop

Troubleshooting Investigate clutch

Fault Code 143

Fault N/A
Description
Fault Criteria
Action
Troubleshooting
Fault Code 144
Fault Over Pressure Fan- Pressure Low
Description
Fault Criteria Over pressure fan sensor input is low

Action Auto stop

Troubleshooting Investigate overpressure fan sensor

Fault Code 145

Fault Unable to Disengaging Clutch
Description
Fault Criteria Locked at seq 215 / 414 for 100s
Action ECU off

Troubleshooting Investigate failure to disengage clutch

Fault Code 146

Fault Crusher Operating Load High
Description
Fault Criteria Crusher load or pressure above set point for 20s
Action Auto stop

Troubleshooting Investigate cone open failure

Investigate pressure sensor circuit

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Fault Code 147

Fault Over Pressure Fan -Switch Fault
Description
Fault Criteria Switch failed to open when fan is off
Action Auto stop

Troubleshooting Investigate pressure switch

Fault Code 148

Fault Critical Soot Load
Description
Fault Criteria DPF soot load is above ‘Soot load critical’ set point
Action Auto stop

Troubleshooting Investigate failure to re-gen

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