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To my wife, Sharon, for everything.
– John
To my wonderful wife Susan, and our children, Grace, Anthony, Adam, Lily, EJ, and Peter IV.
Your continued love and support keep me going as always.
– Pete
xiii
xiv CONTENTS
2.4 Expressions 51
Arithmetic Operators 51
Operator Precedence 52
Increment and Decrement Operators 56
Assignment Operators 57
3.3 Packages 83
The import Declaration 84
Conversions940
Arcs970
CO N T E N T S xxvii
Images974
Fonts976
17
Ornamental ironwork is less characteristic of the colonial Virginia
scene than of Charleston, South Carolina, and New Orleans.
Nevertheless, there are some survivals, none finer than these
two gates at Westover plantation on the James River.
18
TOOLS AND TECHNIQUES
The bills and accounts quoted a few pages back, and others, give
ample evidence that most colonial smiths could read and write—
although their spelling (like George Washington’s) might have a way
of its own. At least one Williamsburg blacksmith, Hugh Orr, seems to
have been quite a reader; at his death in 1764 he left a library of
about forty books. But neither he nor any other colonial smith sat
down to write out and illustrate a description of the work he did and
how he did it.
Nails. In the early years of the Jamestown colony land was plentiful
and nails were scarce. They, like every other object of iron—except
the “little chissels” mentioned by Captain John Smith—had to be
brought over from England. When the soil of their tobacco fields was
worn out, planters simply took up, cleared, and planted new land
farther west. Sometimes they set fire to buildings on the abandoned
land in order to salvage the nails for re-use, a practice that was
forbidden by law in 1644.
Horseshoes were made from bar iron, and they were normally
custom made to fit not just a particular horse, but a particular one of
his feet. Each shoe of a set of four will differ in one or more respects
—size, shape, or weight—from its fellows, and each set may differ
from others depending on the type of horse involved—draft, riding,
carriage, etc.—and the condition of surface on which the shoes are to
be used—ice, mud, stone, etc. In addition, special shoes can correct
defects in gait, guard against lameness, and the like. To describe how
a smith made all of these possible variations is no part of this
booklet. Suffice it to say that in the making of a horseshoe all of the
blacksmith’s basic tools come into use: forge, anvil, tongs, and vise.
Some attention to each of these in turn will help to round out an
understanding of the workings of the smithy.
The fire itself, of coal rather than charcoal, is always small and
concentrated, a few inches across in the center of a hearth that may
be four or five feet square. Around it lies unburnt fuel that the smith
can handily bring closer when needed. With his slice—a long-handled,
light-weight shovel—his fire-hook—a similarly long-handled rake—and
his washer—a bunch of twigs to flick water around the fire—he
carefully manages the size and depth of the fire. With the bellows he
regulates its intensity.
Anvil. This is hardly less important to the smith than the forge, as he
does practically all of his work on it. The common smith’s anvil, made
of cast or wrought iron, may weigh up to about three hundred
pounds. It has had the same basic shape since ancient times, each of
its features being functionally tried and perfected ages ago. The
anvil’s upper surface, called the face, is flat, smooth, so hard that a
file will not cut it, and made of cast steel welded to the wrought iron
body. One end of the anvil is a cone-shaped projection called the
horn (also called beak, bick, bickern, or pike), used to work curved or
rounded pieces of iron such as rings, links, or shackles. Between the
horn and the face of the anvil is a small square area called the table.
Its surface is not as hard as that of the face, and the smith places on
it any work he wants to cut with a cold chisel. Near the other end or
heel of the anvil are two holes, one round, called the pritchel hole,
and the other square, called the hardie hole. When the smith intends
to punch a hole through a piece of metal, he positions it over the
pritchel hole so that the punch will pass into the hole rather than
strike the face of the anvil. The hardie hole (also called the swage
hole) is designed to take the square shanks of a variety of special-
purpose bottom tools—which make their impact on the underside of
the work when the smith strikes it from above.
Tongs. Iron being a metal that transmits heat readily, the blacksmith
often cannot hold the piece he is working on, even with a gloved
hand. He needs tongs to do the holding, and because of the differing
shape of different objects being worked, he needs a variety of tongs
of different shapes and sizes. These he ordinarily makes 23
himself. John Brush of Williamsburg, for instance, owned “7
pair of Smiths Tongs.”
Hammers. It has already been said that the smith’s forge and anvil
are among his essential tools. So is his hammer—or rather hammers,
for he needs several of different shapes and weights, as well as a
sledge or two.
A small selection of tools such as would be found in almost any
blacksmith’s shop: fire tools, tongs, pincer, hammers, chisels,
stamps, and stakes or hardies. From Diderot.
Vises. Smiths’ vises are of two types, the large standing vise, 24
used to hold iron for bending, riveting, filing, or polishing, and
the small or hand vise to hold work of similar size. In both cases the
work will have already undergone the major part of its forming on the
anvil, and the vise comes into use almost solely for finishing
operations.
Other tools that have particular uses may be no less important to the
smith when he has occasion to use them. Among them may be
mentioned drills, swages, swage blocks, hardies, stakes, punches,
cold chisels, files, screw plates, flatter, fuller, header, and mandrel. It
is recommended to the reader who wants to know the nature and
uses of these and other tools in a smithy that he become an
apprentice to the nearest blacksmith; there is no better way to learn.
25
Laying was one of the most frequent operations performed by
colonial smiths. Such implements as axes, hoes, and plows usually
had wooden handles and wrought-iron heads, with a strip of steel
welded on to make the cutting edge or face. When the last become
worn, the process of replacing it was called laying or steeling.
Welding two pieces of iron is at the same time very simple in theory
and very difficult in fact. At the proper heat the two pieces placed
firmly face to face will—if the faces are clean—stick together without
further ado. But accomplishing this feat requires great skill with the
fire and great quickness with the hammer so that scale will not form
on the surfaces to be welded. Normally the weld is hammered
together on the anvil to refine the grain of the metal as it cools.
Another farrier’s shop, no doubt drawn on the spot with tools
and equipment just as they were seen by the artist. From
Diderot.
26
THE ESSENTIAL CRAFT
27
THE BLACKSMITHS OF WILLIAMSBURG
This list includes only the men who were primarily blacksmiths or
who clearly did blacksmithing along with their work in other iron
crafts. The dates designate the years when they are known to have
been in Williamsburg.
James Bird, 1740-1758. Established his shop “in the Market Square”
on land leased from the trustees of the city of Williamsburg. Was
lacking both as master and as businessman: an apprentice sued
in court and obtained release from his indenture; pleading that
the blacksmith “misused” him, and after his creditors foreclosed
the mortgage on his property, Bird departed town “in low 28
Circumstances.”
Hugh Orr, 1738-1764. Captain Orr called himself both blacksmith and
“hammer man,” and settled in Williamsburg by 1738. His house
and smithy were on Duke of Gloucester Street. He may have
acted as farrier, and either he or a slave trained to do so
performed phlebotomy—bleeding. He served as armorer for the
colony for three years and may have been an officer in the
Williamsburg militia. He is buried in Bruton churchyard.
Thomas Pate, 1760-1814. Did blacksmith work for John Custis and
Lord Botetourt among others, and repaired arms for Virginia
troops during the Revolution. The location of his shop is not
known, but his purchase of more than 3,000 pounds of bar iron
from Robert Carter in 1773 alone indicates a lively trade.
30
Suggestions for Further Reading
Alex W. Bealer, The Art of Blacksmithing. rev. ed. New York, Funk and
Wagnalls, 1976.
William Allyn Richards, Forging of Iron and Steel. New York, D. Van
Nostrand Co., 1915.
Updated editions will replace the previous one—the old editions will
be renamed.
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