MODULE-5

Syllabus: Domestic Wiring: Requirements, Types of wiring: casing, capping. Two way and
three way control of load.
Electricity Bill: Power rating of household appliances including air conditioners, PCs,
laptops, printers, etc. Definition of “unit” used for consumption of electrical energy, two-part
electricity tariff, calculation of electricity bill for domestic consumers.
Equipment Safety measures: Working principle of Fuse and Miniature circuit breaker
(MCB), merits and demerits.
Personal safety measures: Electric Shock, Earthing and its types, Safety Precautions to
avoid shock.

Types of Wiring Systems

1. Cleat Wiring :
The wires are supported on the porcelain cleats, which are placed at regular intervals.

Advantages
 Temporary connections
 Less cost
 Inspection and changes can be done easily
 Complete material recovered after disconnecting
Disadvantages
 Not suitable for permanent wiring
 Appearance is not good
 Wires are dangerous as they are exposed to atmospheric conditions
 Are liable to mechanical injury

2. Casing and Capping wiring System

The casing is a rectangular strip of wood which has 2 grooves into which wires
are laid. Capping is screwed into casing by means of screws.
Advantages
 Conductors are protected from atmospheric conditions
 Appearance is neat and clean
 Installation is simple
Disadvantages
 High risk of fire
 Skilled labours required for installation
 Costly
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Dept of ECE, KLECET CHIKODI

 3. Conduit Wiring :
i) Surface Conduit
Conduits are mounted or supported on the walls with the help of pipe hooks or
saddles. This is mainly used in workshops or in damp insulations like textile or
flour mills
ii) Concealed Conduit wiring
The conduits are burned under the wall at the time of plastering.
Used in the buildings where appearance is the important factor

Advantages
 Beauty of the premises is maintained
 Durable
 Long life
 Protects the wires from shocks, moistures and fire hazards
 Less maintenance

Disadvantages
Repair is difficult
Costly
Requires skilled labour
improper earthing leads to electric shock

Equipment Safety measures

Protective Devices
Protection for electrical installation must be provided in the event of faults such as short
circuit, overload and earth faults. The protective device must be fast acting and isolate the
faulty part of the circuit immediately. It also helps in isolating only required part of the circuit
without affecting the remaining circuit during maintenance. The following devices are
usually used to provide the necessary protection:
 Fuses
 Relays
 Miniature circuit breakers (MCB)
 Earth leakage circuit breakers (ELCB)
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Dept of ECE, KLECET CHIKODI

 Fuse

An Electric Fuse is a protective device which interrupts the flow of excessive current in an
Electric circuit. This works on the principle of heating effect of the Electric Current

A Fuse consists of conducting wire, which has high resistivity and low melting point. The
thickness of the Fuse wire is determined based on the amount of current flow in the circuit. If
a fault causes a flow of excess Current then a Conductor break the Circuit by melting or
separating it, the thin Conductor used is known as an Electric Fuse. The wire inside the Fuse
melts if there is an occurrence of high Current due to a short Circuit or an overloaded Circuit.
As a result of which the Current stops flowing since the wire has broken. In order to stop the
flow of Electricity. Once a Fuse melts, it can be changed or replaced with a new Fuse. A Fuse
is normally made up of elements like zinc, copper, aluminum and silver.

Miniature circuit breaker (MCB) :

An MCB - miniature circuit breaker is an electromagnetic device that embodies complete

enclosure in a molded insulating material.
The main function of an MCB is to open the circuit automatically when the current
passing through MCB exceeds the value for which it is set. It can be manually switched ON
and OFF as similar to normal switch if necessary. An MCB is a simple, easily operable
device and is maintenance-free too. It can be easily replaced.
The trip unit is the key part of the MCB on which the unit operates. The bi-metal present in
the MCB circuit protects against overload current and the electromagnet in the circuit
protects against short-circuit current.
Working
When the overflow of current takes place through MCB , the bimetallic strip gets
heated and it deflects by bending. The deflection of the bi-metallic strip or trip bar releases a
latch. The latch causes the MCB to turn off by stopping the flow of the current in the circuit.
This process helps to safeguard the appliances or devices from the hazards happening due to
overload or overcurrent. To restart the flow of current, MCB must be turned ON manually.
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 In the case of short circuit conditions, the current rises suddenly in an unpredictable
way, leading to the electromechanical displacement of the plunger associated with a solenoid.
The plunger hits the trip lever, it causes the automatic release of the latch mechanism by
opening the circuit breaker contacts.

Comparison between Electric Fuse and MCB

ELECTRIC FUSE MINIATURE CIRCUIT BREAKER – MCB

Whenever excessive current flows through An electromagnetic mechanism present inside
the fuse, the conducting material inside it the MCB helps it to instantaneously interrupt
melts down thereby interrupting the current the current flow during faults.
flow.
Fuses other than rewireable fuses cannot be Miniature circuit breakers can be reused after
reused. the clearance of faults.
Fuses acts faster than MCB. Typical Tripping time for MCB is 20ms.
tripping time 2ms.
Can protect against short circuit and Can protect against short circuit and overloads.
overloads.
Cheaper than MCB. MCB costlier than fuses.
Fuse cannot be used as as an ON/OFF The Circuit breaker is used as an ON/OFF
switch. switches.

Personal safety measures:

Electric shock and precautions

An electric shock is the sudden discharge of electricity through a part of the body when a
person comes in contact with electrical equipment.
The factors affecting the severity of shock are
1. Magnitude of the current through the body
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2. Path of the current through the body

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3. Time for which current is passed through the body

4. Frequency of the current
5. Physical and physiological condition of the person.

Dept of ECE, KLECET CHIKODI

 Precautions against Electric shock
 Avoid water at all times when working with electricity. Never touch or try repairing any
electrical equipment or circuits with wet hands. It increases the conductivity of the
electric current.
 Never use equipment with damaged insulation. The insulation of conductors must be
proper and in good condition.
 Earth connection should be maintained in proper condition
 Use of the fuses and cables of proper rating.
 Use the rubber soled shoes while working.
 Megger tests should be done to check the insulation.
 Never touch two different terminals at the same time.
 Never remove the plug by pulling wire.
 The sockets should be placed at a proper height
 Switch off supply and remove the fuses before starting the work with any installation.
 Always use insulated screw drivers, and line testers.

Earthing :
Connection of the body of electric equipment to the general mass of the earth by wire
of negligible resistance is called Earthing. It brings the body of the equipment to the zero
potential during electric shock.

Necessity of Earthing
1. To protect the human beings from danger of shock in case they come in contact with
the charged frame due to defective insulation.
2. It guarantees the safety of electrical appliances and devices from the excessive
amount of electric current.
3. It protects the appliances from high voltage surges and lightning discharge.
4. It provides an alternative path for leakage of current hence protects the equipment.
5. It keeps the voltage constant in the healthy phase
6. It protects the Electric system and buildings from lightning.
7. It avoids the risk of fire in the electrical installation system.
8. To maintain the line voltage constant under unbalanced load condition.

Types of Earthing
They are two types of earthing
1. Plate earthing
2. Pipe earthing

 Plate Earthing :
In this method a copper plate or GI plate of 60cmX60cmX3.18cm is placed vertically down
inside the ground at a depth of 3m. The plate is surrounded by the alternate layers of salt and
coal with a minimum thickness of about 15cm. The earth wires drawn through the GI pipe are
bolted through the earth plate. The GI pipe is fitted with the funnel on a top in order to have
an effective earthing by pouring the salt water periodically. The schematic arrangement is as
shown below.
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Dept of ECE, KLECET CHIKODI

 The earthing efficiency increases with the increase of the plate area and depth of the
pit. The depth of the pit depends upon the resistivity of the soil.
The only disadvantage of this method is that discontinuity of earth wires from the earthing
plate which is placed below the ground as it cannot be observed physically this may cause
miss leading and result into heavy losses under fault condition

 Pipe Earthing :

In this method a Galvanized iron pipe of 38 mm diameter and length of 2 meters with
12 mm holes is placed vertically into the ground at a depth of 5m.This pipe acts as an earth
electrode. The depth depends upon the condition of the soil
The pit area around the pipe is filled with the alternate layers of salt and coal for improving
the condition of the soil and earthing efficiency. The earth wires are connected to the top
section of the pipe above the ground level with nut and bolts. The funnel is provided to pour
the salt water. The schematic arrangement is as shown below.
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 The contact surface of GI pipe with the soil is more as compare to the plate. Hence it can
handle large leakage current for the same electrode size. The earth wires connected to the GI
pipe above the ground level can be physically inspected time to time.
The only disadvantage of pipe earthing is that, the pipe length has to be increased sufficiently
in case of soil of high specific resistivity. This increases excavation work and hence increased
in cost.

Power rating of household appliances

The Rating of an electrical appliance indicates the voltage at which the appliance is designed
to work and the current consumption at that voltage. The Power rating of the appliance is
related the power it consumes. Every electrical appliance has a power rating which indicates
the amount of electricity required to do work. . This is usually given in watts (W) or
kilowatts (kW).
The Energy consumption of a device is calculated by multiplying the wattage of a device and
operational hours
Energy consumption = Wattage X operational hours.
UNIT: The unit of electrical energy consumed is kWh. One kilowatt-hour is the electrical
energy consumed by an electrical appliance of power 1 kW when it is used for one hour.
Therefore 1kwh =1 unit.
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 Calculation of Power consumption of electrical home appliances.
Let us consider different home appliances to calculate approximate total energy consumption
of house per month.
Sl Appliances Watts NO Total no Total no No of Energy consumed
NO of watts kilowatt operational in kwh(units) per
(KW) hours per day= energy
day consumed / 1000
1 Tube light 60 W 10 600 0.6 5 3
2 Fan 75 W 4 300 0.3 8 2.4
3 Refrigerator 200W 1 200 0.2 24 4.8
4 AC 1000W 1 1000 1 5 5
5 Laptop 50W 1 50 0.05 2 0.1
6 Television 50W 1 50 0.05 3 0.15
7 Grinders 1000W 1 1000 1 ½ 0.5
8 Printers 50W 1 50 0.05 ½ 0.025
9 Washing 2000W 1 2000 2 1 2
machine
10 Micro wave 1000W 1 1000 1 1 1
Total 18.9=19units

Therefore per day 19 units of energy is consumed

For 1 month = 19 x 30 = 570 units per month

Tariff
The electrical energy generated in generating station is delivered to a large number of
consumers at reasonable rates.
Definition of tariff: The rate at which the electrical energy is supplied to a consumer is
known as tariff.
The tariff should include:
1. Recovery of cost of generating electrical energy in power stations
2. Recovery of cost of capital investment in transmission and distribution.
3. Recovery of operation and maintenance of supply of electrical energy.
4. A suitable profit on capital investment.
There different types tariff. The consumers who have appreciable maximum demand for them
two part tariff method is employed.

Two Part Tariff

When the rate of electricity energy is charged on the maximum demand of the consumer and
the units consumed is called two part tariff.
In this tariff scheme, the total costs charged to the consumers consist of two components:
fixed charges and variable charges . It can be expressed as:
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Total Cost = [A (kW) + B (kWh)] Rs

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Dept of ECE, KLECET CHIKODI

 Where, Fixed charges - A = charge per kW of max demand

Variable charges - B = charge per kWh of energy consumed.

The fixed charges will depend upon maximum demand of the consumer and the variable
charge will depend upon the energy (units) consumed. The fixed charges are due to
generation, transmission and maintenance.
Advantages
If a consumer does not consume any energy in a particular month, the supplier will get the
return equal to the fixed charges.
Disadvantages
If a consumer does not use any electricity, he has to pay the fixed charges regularly.
The maximum demand of the consumer is not determined. Hence, there is error of assessment
of max demand.

Electricity Bill
Calculation of electricity bill for low tension domestic consumer is as follows.
The electricity bill consists of two components: fixed charges and variable charges (running
charges). It can be expressed as:
Total Electricity Bill = [A (kW) + B (kWh)] + Tax
Where, Fixed charges - A = charge per kW of max demand
A= Total kW X charge per kW

Example: if the sanctioned load is 3KW then A= [1x85 + 2x95] = 275rs

(Note: For 1kw it is 85 rs and above 1kw it 95 rs per kw)

Where Variable charges - B = charge per kwh of energy consumed.

B = No of units consumed x rate per unit
Example: If the no of units consumed is 120 units then
B = [50 x4.1 + 50 x 5.55+ 20 x 7.1] = 624 rs

(Note: For 0- 50 units – 4.1 rs per unit, 50- 100 units – 5.55 rs , 100- 200 units – 7.1rs)
Therefore Total Electricity bill for given example is
= 275 +624+ Tax.
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