Diploma

Program

National Rural Developments & Research Society’s

Suryodaya College of Engineering & Technology
Survey No. 117/1 & 117/3 A, Near Dighori Naka, Vihirgaon, Umrer Road, Nagpur, Maharashtra 441204.
(An Autonomous Institute Affiliated to RTM Nagpur University, Nagpur)
Accredited with Grade “A +” by NAAC

Department of CSE Data Science

Project Report
ON
“ Contactless Distance Measurement & Monitoring System ”
Submitted by

Mr. Om Wandhare Miss. Dhanashree Kshirsagar

Mr. Kshitij Basesankar Miss. Sakshi Gond

Mr. Rohit Gahukar Miss. Tanvi Nakhate

Mr. Sammer Sheikh Miss. Khushbu Donarkar

Mr. Rutvesh Shingade Miss. Prajakta ukey

Mr. Miss.

Guided By
Mr. Sumit Chafale
Asst. Professor ETC & IIOT Advisor SCET-CSED

Dr. Vijay Nagpurkar

HOD 1st Year

Academic Year
2024- 2025
 CERTIFICATE

This is to certify that the Project title - " Contactless Distance Measurement &
Monitoring System " is carried out under the guidance of Mr. Sumit Chafale sir. This
project is submitted to the Department of CSE Data Science.

Submitted by

Name Signature Name Signature

Mr. Om Wandhare Miss. Dhanashree Kshirsagar

Mr. Kshitij Basesankar Miss. Sakshi Gond

Mr. Rohit Gahukar Miss. Tanvi Nakhate

Mr. Sammer Sheikh Miss. Khushbu Donarkar

Mr. Rutvesh Shingade Miss. Prajakta ukey

As the partial fulfillment of subject course of

“Smart Industrial Connectivity”

Mr. Sumit Chafale Dr. Vijay Nagpurkar

Asst. Professor ETC & IIOT Advisor SCET-CSED HOD
Guide 1st Year
 Acknowledgement

We would like to express our heartfelt gratitude to all those who helped us directly or
indirectly in the successful completion of this mini project.

We are especially thankful to our guide, Mr. Sumit Chafale, for his continuous
support, valuable suggestions, and constant encouragement throughout the project. His
guidance has been instrumental in shaping our ideas and bringing this project to
fruition.

We would also like to extend our sincere thanks to Dr. Vijay Nagpurkar, Head of the
First Year Department, for his coordination and support during the project.

We are deeply grateful to Dr. Rasika Chafle, Registrar, SCET, and Mr. Amit
Bankar, Training and Placement Head & CSED Centre Head, for providing us with
the necessary resources and a conducive environment for learning and development.

We are also thankful to Dr. V.G. Arajpure, Principal, and Dr. V.G. Parhate, CEO,
NRDRS, for their visionary leadership and continued support throughout our academic
journey.

Lastly, we express our sincere appreciation to our peers, friends, and family for their
motivation, encouragement, and moral support throughout this project.

Lastly, we thank our peers, friends, and family for their motivation and moral support
during this project journey.
 Index

Sr. No Tittle Page No

.
1 Introduction
2 Methodology
3 Hardware Used in project
4 Software Used in project
5 Circuit Diagrams/Schematic
6 Outputs of the Project
7 Skill Developed /learning out of this Project
8 Applications of this Project
9 Future Scope
10 Reference

 Introduction

In today’s fast-paced world, the need for accurate and efficient distance
measurement systems is more crucial than ever, especially in fields like industrial
automation, healthcare, transportation, and public safety. Traditional methods of
measuring distance often involve direct contact or manual intervention, which can be
time-consuming, prone to human error, or unsafe in certain environments. To overcome
these challenges, contactless distance measurement and monitoring systems have
emerged as a reliable solution.
 A contactless distance measurement system uses sensors—typically ultrasonic,
infrared, laser, or radar—to detect the distance between objects without any physical
interaction. These systems offer several advantages including high precision, real-time
monitoring, low maintenance, and the ability to function in harsh or inaccessible
environments. They are ideal for applications where hygiene, speed, and safety are
essential, such as monitoring the proximity of machinery, detecting obstacles in
robotics, or ensuring social distancing in public areas.
This project explores the design and implementation of a contactless distance
measurement and monitoring system, focusing on its working principles, components,
and potential real-world applications. The goal is to develop a system that is not only
accurate and responsive but also adaptable to various use cases where traditional
measuring tools fall short.

 Methodology

The development of the Contactless Distance Measurement & Monitoring System follows a
structured methodology comprising multiple phases, from component selection to system testing
and deployment. The goal is to design an efficient and accurate system capable of measuring and
monitoring distances without any physical contact. The methodology involves the following
steps:

1. Requirement Analysis

The first step involves identifying the requirements of the system, such as:
  Desired range of distance measurement

 Accuracy and response time

 Environmental conditions (indoor/outdoor, lighting, obstacles)

 Type of feedback/display system required

2. Component Selection

Based on the system requirements, suitable components are selected:

 Microcontroller (e.g., Arduino, ESP32, or Raspberry Pi) – for controlling the system

 Distance Sensor (e.g., Ultrasonic sensor like HC-SR04 or Infrared/LiDAR) – for contactless
measurement

 Power Supply – battery or USB power source

 Optional: Buzzer or LED – for alert or notification purposes when distance goes beyond a
threshold

6. Monitoring and Output Interface

Distance data is displayed in real-time through the chosen output medium. For advanced
applications, data logging or wireless transmission (e.g., Bluetooth, Wi-Fi) can be implemented
for remote monitoring.

7. Evaluation and Optimization

The final system is evaluated based on performance metrics such as accuracy, stability, and user-
friendliness. Necessary optimizations are made to improve its efficiency and expandability for
broader applications.

 Hardware Used in project

The following hardware components are used in the development and implementation of the
Contactless Distance Measurement & Monitoring System:

1. Ultrasonic Sensor (HC-SR04)

 o This is the primary sensor used for measuring distance without physical contact. It works by
emitting ultrasonic waves and measuring the time it takes for the echo to return after hitting an
object. The HC-SR04 is reliable, cost-effective, and widely used for accurate distance sensing.

2. Microcontroller (ESP 32)

o The ESP 32 is used as the brain of the system. It processes the data received from the
ultrasonic sensor and controls other components accordingly. It is programmed to calculate
distance and manage display and alert mechanisms.

3. Power Supply (Battery or USB)

o The system is powered through a USB connection or a 9V battery, making it portable and
easy to deploy in different environments.

4. Breadboard and Connecting Wires

o These are used for assembling the circuit during prototyping. They help in testing the system
before final implementation on a PCB (if required).

 Software Used in project

The following software tools were used in the development of the Contactless Distance
Measurement & Monitoring System using the ESP32 microcontroller:
1. Arduino IDE
o Purpose: Writing, compiling, and uploading code to the ESP32 microcontroller.
o The Arduino IDE supports ESP32 through additional board manager installation. It provides an
easy platform to write code that reads sensor data and sends it to the cloud.
 2. ESP32 Board Package for Arduino
o Purpose: Enabling ESP32 support in Arduino IDE.
o This package allows the Arduino IDE to recognize and program ESP32 boards. It includes
libraries and tools necessary for Wi-Fi communication and GPIO control.
3. Embedded C / Arduino Programming Language
o Purpose: Writing the firmware logic.
o The code is written in a simplified version of C/C++ provided by Arduino. It handles sensor
readings, data processing, and network communication.
4. ThingsBoard (IoT Platform)
o Purpose: Real-time data monitoring, visualization, and alert management.
o ThingsBoard is used to display live distance readings from the ESP32. Dashboards are created to
visualize data, set thresholds, and receive notifications if distance values exceed defined limits.
5. Wi-Fi Communication (via ESP32)
o Purpose: Sending data from ESP32 to ThingsBoard.
o The ESP32 connects to a Wi-Fi network and uses protocols like MQTT or HTTP to send data to
the ThingsBoard server.
6. MQTT / HTTP Protocol
o Purpose: Data transfer between ESP32 and the ThingsBoard cloud.
o MQTT is preferred for lightweight and fast communication. HTTP can also be used depending
on project requirements.

 Circuit Diagrams/Schematic
 Outputs of the Project
The Contactless Distance Measurement & Monitoring System successfully delivers the
following outputs:
(1) Real-Time Distance Measurement
(a) The system continuously measures the distance between the sensor and the nearest object
without any physical contact, providing real-time data updates.
(2) Live Data Transmission to Cloud (ThingsBoard)
 (a) Measured distance values are transmitted to the ThingsBoard IoT platform over Wi-Fi
using the ESP32.
(b) Data can be viewed remotely on a customized dashboard in graphical and numerical
formats.
(3) Visual Monitoring through Dashboard
(a) A user-friendly ThingsBoard dashboard displays live distance readings, trends over time,
and system status indicators.
(b) Graphs, widgets, and gauges visually represent the monitored data for easy analysis.

 Skill Developed /learning out of this Project

Through the development of the Contactless Distance Measurement & Monitoring

System, the following skills and knowledge were gained:
1. Embedded Systems Programming
o Learned how to program microcontrollers like the ESP32 using the Arduino IDE and Embedded
C, handling sensor inputs and network communication efficiently.
 2. Sensor Integration and Interfacing
o Understood the working principles of ultrasonic sensors and how to accurately measure distance
without physical contact.
3. IoT Platform Usage (ThingsBoard)
o Gained hands-on experience in configuring, connecting, and visualizing data on the ThingsBoard
IoT platform, including dashboard creation and device management.
4. Wi-Fi and Cloud Communication
o Learned to set up Wi-Fi communication using ESP32 and transmit sensor data to a cloud server
using MQTT/HTTP protocols.
5. Circuit Design and Prototyping
o Improved skills in designing, assembling, and troubleshooting basic electronic circuits on
breadboards and understanding hardware connections.
6. Problem-Solving and Debugging
o Enhanced ability to identify errors in code and hardware setup, and solve practical issues during
the project development and testing phase..
7. Project Management and Documentation
o Learned how to plan, organize, and document a complete technical project, from initial design to
final presentation.

 Applications of this Project

The Contactless Distance Measurement & Monitoring System has a wide range of practical applications
across different fields, including:
1. Industrial Automation
o Used to monitor the distance between machinery parts, conveyors, or robotic arms to ensure
safe operation and avoid collisions.
2. Obstacle Detection in Robotics
o Integrated into autonomous robots and vehicles for obstacle avoidance and path planning
without human intervention.
3. Smart Parking Systems
o Helps in detecting available parking spaces and assists drivers by monitoring the distance to
nearby vehicles or barriers.
4. Social Distancing Monitoring
o Useful in public places, offices, and hospitals to automatically monitor and maintain safe
distances between individuals.
5. Water Level Measurement
o Can be used to monitor the water level in tanks, reservoirs, or dams without any physical
sensors submerged in the liquid.
6. Security and Access Control
o Detects unauthorized access or movement near restricted areas by monitoring distance
changes in real-time.
7. Healthcare Applications
o Used in patient monitoring systems, especially for bedridden patients where movement
detection without contact is crucial.
8. Smart Agriculture
o Helps in monitoring the growth of plants or detecting animal movement in fields to automate
irrigation or security systems.
9. Automotive Safety Systems
o Supports collision detection and automatic braking systems by measuring the distance to
other vehicles or obstacles.

 Future Scope
The Contactless Distance Measurement & Monitoring System can be further enhanced and expanded in
the following ways:
1. Integration with Mobile Applications
o Develop a mobile app to monitor real-time distance data directly on smartphones for
improved accessibility and user convenience.
2. Multiple Sensor Integration
 o Use multiple ultrasonic or LiDAR sensors to cover wider areas, enabling applications like
room mapping, automated parking, or advanced obstacle detection.
3. Advanced Analytics and Machine Learning
o Implement data analytics or machine learning algorithms to predict movement patterns,
optimize object tracking, or detect unusual behaviors automatically.
4. Battery-Powered and Solar-Powered Units
o Upgrade the system to run on batteries or solar panels to make it more portable, energy-
efficient, and usable in remote locations.
5. Edge Computing
o Integrate edge computing techniques with ESP32 to locally process data and send only
essential alerts to the cloud, reducing bandwidth usage.
6. Enhanced Cloud Features
o Use ThingsBoard or other IoT platforms to implement more advanced features like historical
data reports, predictive maintenance alerts, and multi-user access control.
7. Integration with Smart Home Systems
o Connect the system with smart home assistants like Amazon Alexa or Google Assistant for
voice-based control and monitoring.
8. Switch to High-Precision Sensors
o Replace basic ultrasonic sensors with high-precision LiDAR or radar sensors for improved
accuracy in professional industrial or medical applications.
9. Security Enhancements
o Add secure data transmission features (like SSL/TLS encryption) to protect sensor data when
transmitting over the internet.
10. Automated Response Systems
o Integrate actuators or motors that can automatically react based on distance readings, such as
opening doors, triggering alarms, or adjusting equipment.

 Reference
1. https://www.google.co.in/
2. https://wokwi.com/
3. https://docs.espressif.com/
4. https://www.tinkercad.com/
5. https://thingsboard.io/
6. https://chatgpt.com/