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Skilax Drops

The document compares the existing and new ROI drop filling and packing line scenarios for the product Skilax 30ml over a five-year forecast period. The new scenario significantly increases operational speed and reduces labor and utility costs, resulting in total savings of approximately $75.5 million against an investment cost of $60.6 million, yielding an ROI of 3.7. The payback period for the investment is summarized as 3.7 years.

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raza ali
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9 views2 pages

Skilax Drops

The document compares the existing and new ROI drop filling and packing line scenarios for the product Skilax 30ml over a five-year forecast period. The new scenario significantly increases operational speed and reduces labor and utility costs, resulting in total savings of approximately $75.5 million against an investment cost of $60.6 million, yielding an ROI of 3.7. The payback period for the investment is summarized as 3.7 years.

Uploaded by

raza ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ROI Drop Filling and Packing Line

Exisitng New Scenario

Product Forecast 2025Forecast 2026Forecast 2027Forecast 2028Forecast 2029Total 5 Year Product Forecast 2026 Forecast 2027Forecast 2028Forecast 2029Total 5 Year Total 5 Year

Skilax 30ml 10,800,000 11,880,000 13,068,000 14,374,800 15,812,280 65,935,080 Skilax 30ml 10,800,000 11,880,000 13,068,000 14,374,800 15,812,280 65,935,080

Filling + Labelling

Bottles Annual 10,800,000 11,880,000 13,068,000 14,374,800 15,812,280 65,935,080 Bottles Annual 10,800,000 11,880,000 13,068,000 14,374,800 15,812,280 65,935,080

Speed / min 38 38 38 38 38 38 Speed / min 120 120 120 120 120 120

Hrs required 4737 5211 5732 6305 6935 28919 Hrs required 1500 1650 1815 1997 2196 9158

1 shift Days 53 58 64 70 77 64 1 shift Days 17 18 20 22 24 20

2 Shift Days 26 29 32 35 39 32 2 Shift Days 8 9 10 11 12 10

OT shift 1 2,576 3,051 3,572 4,145 4,775 18,119 OT shift 1

OT Value 772,800 1,067,850 1,428,800 1,865,250 2,387,500 7,522,200 Value

OT shift 2 417 891 1,412 1,985 2,615 7,319 OT shift 2

Value 125,053 311,684 564,632 893,132 1,307,605 3,202,105 Value

Manpower 10 10 10 10 10 10 Manpower 3 3 3 3 3 3

Manpower cost 6,600,000 7,200,000 7,800,000 8,400,000 9,000,000 39,000,000 Manpower cost 1,980,000 2,160,000 2,340,000 2,520,000 2,700,000 1,620,000

Total labor cost 7,372,800 8,267,850 9,228,800 10,265,250 11,387,500 46,522,200 Total labor cost 1,980,000 2,160,000 2,340,000 2,520,000 2,700,000 11,700,000
Annual Area Annual Area Utilities
Utilities cost 3,102,632 3,412,895 3,754,184 4,129,603 4,542,563 18,941,876 cost 1,075,500 1,183,050 1,301,355 1,431,491 1,574,640 6,566,035
Total Handling &
storage cost 540,000 594,000 653,400 718,740 790,614 3,296,754

Cartoning
Speed / min 54 54 54 54 54 54 Speed / min 120 120 120 120 120 120

Hrs required 3,327 3,660 4,026 4,428 4,871 20,313 Hrs required 1,500 1,650 1,815 1,997 2,196 9,158

1 shift Days 37 41 45 49 54 45 1 shift Days 17 18 20 22 24 20

2 Shift Days 18 20 22 25 27 0 2 Shift Days 8 9 10 11 12 0

OT shift 1 1,167 1,500 1,866 2,268 2,711 9,513 OT shift 1 - - - - - -

OT Value 350,152 524,961 746,351 1,020,810 1,355,656 3,997,930 OT Value - - - - - -


OT shift 2 (993) (660) (294) 108 551 15,993 OT shift 2 - - - - - -
Value (297,848) (231,039) (117,649) 48,810 275,656 Value - - - - - -
Manpower 8 8 8 8 8 8 Manpower 3 3 3 3 3 3
Manpower cost 5,280,000 5,760,000 6,240,000 6,720,000 7,200,000 31,200,000 Manpower cost 1,980,000 2,160,000 2,340,000 2,520,000 2,700,000 11,700,000
Total Manpower cost 5,630,152 6,284,961 6,986,351 7,740,810 8,555,656 35,197,930
Annual Area Annual Area Utilities
Utilities cost 1,996,303 2,195,933 2,415,527 2,657,079 2,922,787 12,187,630 cost 900,000 990,000 1,089,000 1,197,900 1,317,690 5,494,590

Manpower cost Saving 9,042,952 10,232,811 11,535,151 12,966,060 14,543,156 58,320,130


Utilities cost saving 3,123,435 3,435,778 3,779,356 4,157,292 4,573,021 19,068,881
Total Saving 12,464,480 13,978,492 15,619,399 17,404,732 19,353,696 75,523,901
Machine Cost 60,562,500
ROI 3.7
Payback Period Summary
Total savings over 5 56,023,901
years:
60,562,500
Investment cost:
3.7
ROI / Payback Period

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