Problem Ve Lap Rap
Problem Ve Lap Rap
Introduction
In this lab you will model two rectangular plates that sandwich a gasket and are tightened
against each other using 2 bolts and nuts. The plates are made of brass, the gasket is made
of rubber, and the bolts and nuts are made of steel.
Recall that Abaqus/CAE does not use specific units, but the units must be consistent
throughout the model.
Preliminaries
1. In the Start Session dialog box, underneath Create Model Database, click With
Standard/Explicit Model.
2. To create a model, select Model→Create from the main menu bar and enter the
name Bolt tightening in the Edit Model Attributes dialog box. Click OK.
(you also could rename Model-1 to Bolt tightening)
3. To save the model database, select File→Save As from the main menu bar and
type the file name Bolt tightening in the Save Model Database As dialog
box. Click OK.
The .cae extension is added to the file name automatically.
button to cancel the current task; click the backup button to cancel the current step
in the task and return to the previous step.
The Sketcher toolbox appears in the left side of the main window, and the
Sketcher grid appears in the viewport.
2. To sketch the rectangular profile of the plate, you need to select the Create
Lines: Rectangle drawing tool, as shown in Figure L1–3.
3. You will first sketch a rough approximation of the rectangle and then use
dimension tool to refine the sketch. In the viewport, sketch rectangle as follows:
a. Select any two points on the grid as the diagonally opposite corners of the
rectangle.
b. Click mouse button 2 anywhere in the viewport to exit the rectangle tool.
c. Use the dimension tool to dimension the radius of the circle to vertical
side to 2.5 in. and the horizontal side to 10 in. When dimensioning, simply
select the line, click mouse button 1 to position the dimension text, and then
enter the new dimension in the prompt area.
4. Select the Create circle: Center and Perimeter drawing tool from the sketcher
toolbox to sketch the two bolt holes.
5. You will first sketch a rough approximation of the hole and then use dimension
tool to refine the sketch. In the viewport, sketch the hole as follows:
1. Select any two points in the rectangle as the center and a point on the
perimeter of the hole.
2. Use the dimension tool to dimension the radius of the circle to 0.25 in.,
the horizontal distance of the center of the circle from the left side of the
rectangle to 2.5 in., and the vertical distance of the center of the circle from
the top side of the rectangle to 1.25 in.
3. Sketch a similar circle with its center 2.5 in. from the right side of the
rectangle.
4. The final sketch is shown in Figure L1–4.
5. Click mouse button 2 and then click Done in the prompt area.
6. In the Edit Base Extrusion dialog box, enter a value of 0.5 for the Depth
and click OK.
7. Abaqus/CAE displays the new part, as shown in Figure L1-5.
6. You will now create datum planes to help you create partitions which will allow
proper meshing later. To create the datum planes:
a. Select Tools→Datum from the main menu bar.
b. In the Create Datum dialog box, select Plane type and Offset from plane as
the method.
Abaqus/CAE displays text in the prompt area near the bottom of the window to
guide you through the procedure.
c. Select the vertical plane on the left side of the plate and click on Enter Value
in the prompt area.
d. Click on Flip in the prompt area if the arrow displayed in the viewport points
in a direction away from the plate, then click OK.
e. Enter an offset value of 1.9 in.
f. Repeat steps a. to e. with offset values of 2.5, 3.1, 6.9, 7.5 and 8.1 in. See
Figure L1-6.
g. Now select the horizontal plane at the top of the plate and repeat similar
procedure as above for creation of a single plane with the arrow pointing
towards the plate and an offset value of 1.25 in.
7. Next, you will partition the plate using the datum planes you just created. To
create the partions:
a. Select Tools→Partition from the main menu bar.
b. In the Create Partition dialog box, select Cell type and Use datum plane as
the method.
c. Select any vertical datum plane in the viewport and click Create Partition in
the prompt area.
d. Repeat this for all the vertical datum planes you created. Note that once the
plate has been partitioned, you will first have to select the cell or cells through
which the desired partition will pass.
e. For the horizontal partitions, select the four small cells that enclose the two
bolt holes. You can select multiple cells while holding the shift key. Then
select the horizontal datum plane you created earlier and click Create
Partition in the prompt area.
f. Click Done in the viewport. The final part is displayed in Figure L1-7.
2. Expand Gasket in the model tree and then expand its Features. Double click on
Solid extrude-1 and change the depth to 0.125 in. Make sure that Regenerate
on OK in toggled on. Click OK. The final part is displayed in Figure L1-8.
3. To facilitate the definition of interaction properties later, you will define a surface
that includes all the outer surfaces of the gasket. In the model tree expand
Parts→Gasket and double click on Surfaces.
4. In the Create Surface dialog box, name the surface GasketAll, and click
Continue.
5. In the viewport, click mouse button 1 and drag to create a rectangle that includes
the entire gasket, then click Done in the prompt area.
5. Now you will sketch a profile that will be cut extruded into the bold head to give
it a hexagonal shape. From the toolbox, select the Create Cut: Extrude tool.
6. Select the top surface of the bolt head as the plane for the extruded cut, and select
the perimeter of that surface as the edge that will appear vertical and on the
right.
7. Using the Create Circle: Center and Perimeter tool and the Add
Dimension tool in the toolbox, sketch a circle of radius 0.6 in. centered at
the center of the bolt head.
8. Using the Create Construction: Oblique Lines Thru 2 Points tool in the
toolbox, sketch three construction lines passing through the center of the bolt
head. Make the first line horizontal, and use the Add Dimension tool to
orient the second line at angle of 60 degree to the first and the third line at an
angle of 60 degree to the second. To do this, click the two lines one after the other
and then enter the value of the desired angle after picking a location to place the
dimension text in the viewport.
9. Now using the Create Lines: Connected drawing tool from the toolbox,
sketch a hexagon that passes through the six points at which the three construction
lines intersect the perimeter of the bolt head. The final sketch in shown in Figure
L1-11.
Figure L1–10. Sketch for the profile that will be cut extruded into the bolt head to
give it a hexagonal shape.
10. Click mouse button 2 and then click Done in the prompt area.
11. In the Edit Cut Extrusion dialog box, select the Through All type, and click on
to reverse the Extrude direction if the arrow displayed in the viewport is
pointing away from the bolt. Click OK.
12. To facilitate the application of bolt load later, a surface perpendicular to the axis
of the bolt needs to be defined at distance of 1.25 in. from the tip of the bolt. You
need to create a partition to do this. To create the partition, you need a datum
plane. Select Tools→Datum from the main menu bar. Select Plane as the Type,
and Offset from plane as the Method.
13. Select the plane perpendicular to the bolt axis at the bolt tip as the plane from
which to offset, and select Enter Value in the prompt area. Make sure that the
arrow displayed in the viewport points towards the bolt, click OK and enter a
value of 1.25 in.
14. Now to create a partition, select Tools→Partition from the main menu bar. Select
Cell as the type and Use datum plane as the Method.
15. Select the datum plane you just created and click Create Partition in the prompt
area. Click Done.
16. In the model tree expand Parts→Bolt and double click on Surfaces.
17. In the Create Surface dialog box, name the surface BoltLoad, and click
Continue.
18. From the selection toolbar at the top, click and hold , and then select the
Select From Interior Entities tool. Now select the six surfaces making up
the entire partition you just created, and then click Done in the prompt area.
19. In the prompt area, click Brown.
20. More partitions need to be created to allow proper meshing later. Select
Tools→Partition from the main menu bar. Select Cell as the type and Extend
face as the Method. Select the cell with the bolt head as the cell to partition and
click Done. Select the curved surface of the bolt as the face to be extended as the
partition tool, and then click Create Partition in the prompt area.
21. Now select the entire bolt, and click Done. Select the Select From Exterior
Entities tool and select any surface on the bottom of the bolt head, then
click Create Partition.
22. For partitioning the bolt head, select Cell as the type and Define cutting plane as
the Method. Select the entire bolt as the cells to partition and click Done. Select 3
Points as the way to specify the plane, and select the endpoints of any outer edge
of the bolt head that is parallel to the bolt axis as the first and the second point,
and any point on the similar diagonally opposite edge. Click Create Partition in
the prompt area. Do this for all the six bolt head edges.
The final part is displayed in Figure L1-11.
1. From the main menu bar, select Part→Create to create a new part. In the Create
Part dialog box that appears, name the part Nut, and specify an approximate size
of 2. Accept the settings of a 3D, Deformable type part with a Solid shape,
Extrusion type base feature. Click Continue.
2. Using the Create Circle: Center and Perimeter tool and the Add
Dimension tool in the toolbox, sketch a circle with a radius of 0.25 in.
3. In the toolbox, click and hold the Create Construction: Oblique Lines Thru 2
Points tool, and select the Create Construction: Circle tool
5. Click mouse button 2 and then click Done in the prompt area.
6. In the Edit Base Extrusion dialog box, enter a value of 0.325 for the Depth.
Click OK.
7. Now you will create partitions in this part to allow for proper meshing later. From
the main menu bar, select Tools→Partition. In the Create Partition dialog box,
select Cell as the type, and Define cutting plane as the Method.
8. Click on 3 Points in the prompt area, and select the end points of any outer edge
of the bolt that is parallel to the bolt axis, and any one endpoint of the diagonally
opposite edge as shown in Figure L1-13. Click Create Partition in the prompt
area.
9. Repeat the above step to create partitions along all the outer edges that are parallel to
the bolt axis. Note that once the nut has been partitioned, you will first have to select
the cell through which the desired partition will pass. The final part is displayed in
Figure L1-14.
6. Next, from the material editor’s menu bar, select Mechanical→ Plasticity→
Plastic. Fill the Plastic data form as shown in Figure L1–17, then click OK.
Figure L1–18. Material editor – Elastic and Plastic data for steel.
Plate-1 instance. Use the Translate Instance tool in the toolbox and
select Gasket-1 in the viewport as the instance to be translated. Click Done.
6. Select a corner point of Gasket-1 as the start point of the translation vector.
Select a corner point of Plate-1 instance as the end point for the translation
vector. Choose the points so that the two instances align with each. Click OK.
7. Now create the second instance of the plate (repeat step 4) and translate it to lie on
the other side of the gasket. Follow the same procedure as in step 5 and 6. Chose
the plate as the instance to be translated this time. The assembly is shown in
Figure L1–20.
Next, you will create the bolt instances and place them in position.
8. Create the first instance of the bolt. To align the bolt with the bolt hole, use the
Create Constraint: Coaxial tool (click and hold ) in the toolbox.
9. Select the cylindrical face of the bolt as the movable instance, and the cylindrical
face of any bolt hole as the fixed instance. Make sure that the arrows displayed in
the viewport are such that the bolt aligns in the desired direction after the
constraint is applied. Click OK.
10. To make the bolt head flux with the plate surface, use the Create Constraint:
Face to Face tool in the toolbox. Select the base of the bolt head as the
planar face of the movable instance, and the plate surface as the planar face of the
fixed instance. Make sure that the two arrows displayed in the viewport align in
the same direction, and enter a value of 0.0 for the distance from the fixed plane
along its normal. Press Enter. Repeat the same process to place the second
instance of the bolt into the other bolt hole.
Next, you will create the nut instances and place them in position.
11. Create the first instance of the nut. To align the nut with the bolt, use the Create
Constraint: Coaxial tool in the toolbox.
12. Select the cylindrical face of the nut as the movable instance, and the cylindrical
face of any bolt as the fixed instance. Click OK.
13. To make the nut flux with the plate surface, use the Create Constraint: Face to
Face tool in the toolbox. Select the base of the nut as the planar face of the
movable instance (right click on plate and gasket instances in the model tree and
select hide/show to allow this selection), and the plate surface as the planar face
of the fixed instance. Make sure that the two arrows displayed in the viewport
align in the same direction, and enter a value of 0.0 for the distance from the
fixed plane along its normal. Press Enter. Repeat the same process to place the
second instance of the nut around the other bolt. The final assembly is displayed
in Figure L1–21.
14. To facilitate the application of boundary conditions later, define a set bottom
surface of the bottom plate. In the model tree expand Assembly and double click
on Sets.
15. Name the set Bottom, and click Continue. Select the Select From Exterior
Entities tool and select the entire bottom surface (the plate surface in contact
with the nut). Click Done.
To assign a global part seed and create the mesh for the bolt:
1. In the context bar, toggle on Part as the Object, and select Bolt as the part from
the list.
2. From the main menu bar, select Seed→Part to seed the part.
The Global Seeds dialog box appears. The default global element size is based
on the size of the part.
3. In the Global Seeds dialog box, enter an approximate global size of 0.1 and
click Apply.
Abaqus/CAE applies the seeds to the part, as shown in Figure L1–22.
4. Click OK.
5. From the main menu bar, select Mesh→Part to mesh the part.
6. Click Yes in the prompt area or click mouse button 2 in the viewport to confirm
that you want to mesh the part instance.
Abaqus/CAE meshes the part instance and displays the resulting mesh, as shown
in Figure L1–23.
Follow the same procedure to mesh the nut and plate part instances with global seed sizes
of 0.05 and 0.15 respectively. C3D8R elements are used by default for the bolt, nut and
plates.
The gasket too will be meshed following the same procedure with a global seed size of
0.15, except that you will use C3D8H elements for it. To change the default element type,
follow the steps below before you mesh the gasket.
1. Select Mesh→Element Type from the main menu bar.
2. Select the entire gasket in the viewport as the region to be assigned the element
type and click done in the prompt area.
3. In the Element Type dialog box that appears, under the Hex tab, toggle on
Hybrid formulation and toggle off Reduced integration.
3. In the toolbar, click (or select File→Save from the main menu bar) to save
your model in a model database file.