Stackable Directional Control Valve System

The TDV100 is a closed center, load sensing, sectional control valve with pre-compensation.
The TDV100 can be congured with 1 to 10 working sections and can be used with xed displacement or with pressure/ow compensated
variable displacement pumps.
When multiple functions are selected, the TDV100 will automatically resolve the highest function load pressure which is then
transmitted to the pump or inlet unloader/by-pass compensator and drained to tank once all spools are returned to neutral.
Each TDV100 sectional valve is crossed by a pilot pressure supply line and a return rail to feed 16-20 bar to the MULTIDROM* electro-
hydraulic actuators system.
Manual and Electro-hydraulic Controls
MLM - Multi-function / Manual control lever
MLT - Multi-function / Manual control lever and MLT/FD5 feedback (closed loop) type electro-hydraulic proportional actuators
MPP - Multi-function / Double-sided proportional non feedback (open loop) pilot pressure control actuators with screw type
manual overrides
MOP - Multi-function / Manual control lever and ON-OFF actuators
SPO - Single function ON-OFF selection with pressure compensated 3-way proportional meter-in control of pump
ow with manual overrides.
Specications
Max. operating ow: 90 lt/min
Max. ow per section: 70 lt/min
Max. working pressure: 280 bar
Min. stand-by & pilot pressure: 14 bar
Spool stroke: +/- 6.5 mm
Section width: 39 mm
P & T Ports: 3/4- BSP (1.1/16-UNF)
Work ports (A & B): 1/2- BSP (7/8-UNF)
Fluid: Mineral based oil
Fluid temperature range: -25C/+115C
Optimum uid viscosity range: 3<cSt<648
Max. uid contaminiation level: 19/16 (ISO 4406)
Seals: BUNA-N (Std) / Viton (optional)
Product Features and Benets
Load-independent simultaneous control of two or more functions, within pumps ow saturation limits
Proportional ow control extended to 95% of spool stroke
Special craning spool conguration for overhung load control in conjunction with counterbalance valves
MLT/FD5 proportional actuators have built-in electronics requiring only variable voltage signals from a joystick
Internal closed loop position control conguration makes the valve spool achieving the desired position with accuracy levels
approaching the performance of a servo-valve
Built-in CANbus interface working on SAE J1939 protocol
Non-feedback proportional and ON-OFF pilot pressure control actuators available
Electro-hydraulic, pressure compensated meter-in control of pump ow is available for cost-effective applications

TDV 100 DIRECTIONAL PROPORTIONAL CONTROL VALVE SYSTEM

TDV 100 Cutaways
TDV 100 Series
Inlet comes standard with 1/2 or 3/4 BSP inlet P and outlet T ports.
Inlet comes standard with a load sense relief valve cavity
TDV 101-IFC version for xed displacement pumps incorporates an unloader
valve with a 15 bar bias spring to create a pump-to-LS differential pressure
TDV 101-IV0 version for variable displacement pumps incorporates a pilot-
operated system relief valve
TDV 101-IFC-EH versions incorporate a mechanical pressure reducing valve and
a 3w-2p, solenoid operated cut-off valve for pilot pressure control of electro-
hydraulic actuators MLT or MPP
TDV 102-MLM Spool section with manual control lever

Closed center conguration for proportional ow control extended to 95% of
spool stroke
Individual pressure compensator for load-independent simultaneous control of
two or more functions
LS Relief valve
Anti-shock / Anti-cavitation checks on A and B ports
TDV 102-MOP Spool section with manual control lever and ON-OFF
solenoid - operated pilot pressure control
Single-sided dual ON-OFF cartridge valves for bidirectional control
of a built-in servo-piston
TDV 102-MLT Spool section with manual control lever
and electro-hydraulic proportional actuator
with position sensor and built-in electronics
Proportional remote control requires a variable voltage signal for a MLT/FD5 D/A
versions or CAN H/L connections for D/CAN versions
(consult Tecnord engineering dpt for details)
TDV 102-MPP Spool section with open loop /non-feedback
proportional pilot pressure control
Double-sided screw-type manual overrides in lieu of bidirectional manual lever
control
Proportional remote control requires PWM external drivers

TDV 101 - Inlet Sections

TDV 102 - Spool Sections
Pressure cut off valve
Unloader valve
Pilot pressure cut off valve
Pressure reducing valve
Relief valve
Anti-shock/anti-cavitation valve
Individual pressure compensator
Check valve
Manual control lever
DT04-4P connector
Proportional/on-off
electro hydraulic actuator
Spool
Proportional
pilot pressure valve
DT04-2P connector
Spring cap with
manual operator
Inlet & End Sections Assembly Options
TDV 100 Series
0
5
10
15
20
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Inlet flow (l/min)
P
(
b
a
r
)
P (
IFC/IVO inlet section with auxiliary valves
IFR inlet section with meter-in proportional control of pump ow
IFC/IVO inlet section without auxiliary valves
Inlet section designation
TDV 101 - IFCLG34 - C15R28 - E49E9 - 12VDT - NNN
Inlet section
IFC= with pump unloader valve for xed
displacement pumps
IVO= without pump unloader valve
for variable displacement pumps
IFR= with meter-in proportional control
of pump ow
LG12= 1/2-BSP / LH sided version
LG34= 3/4-BSP / LH sided version
C15= 15 bar unloader valve setting
C00= no unloader valve
R07= 70 bar min. relief valve setting
R28= 280 bar max. relief valve setting
0000= without auxiliary valves
E4900= with 2w/2p NO full pump dump valve
E3900= with 2w/2p NO LS signal dump valve
E49E9= with 2w/2p NO full pump dump valve
RPM pressure reducing valve
3w/2p pilot pressure cut-off valve
E39E9= same as above with 2w/2p NO LS signal
dump valve
12V= 12VDC
24V= 24VDC
DT= Deutsch connector
3 digits var.
End section designation
TDV 103 - ERS
End section Blank / RH sided version
Inlet to outlet stand-by differential pressure (bar) vs. pump ow (l/min) Meter-in prop. control characteristic (IFR version) at various compensator settings
0
10
20
30
40
50
60
0 200 400 600 800 1000 1200 1400 1600
I (mA)
Q

(
l/
m
in
)
5 bar
14 bar
20 bar
P (in-out)
0
10
20
30
40
50
60
70
80
90
1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5
Spool travel (mm)
F
lo
w

(
l/
m
in
)
20 l/min
70 l/min
40 l/min
0
5
10
15
20
25
30
35
40
10 20 30 40 50 60 70 80 90
Inlet flow (l/min)
P
IN
-
A
-
O
U
T
(
b
a
r
)
P (IN-A
P (IN-A
Spool Section Assembly Options
TDV 100 Series
Work port ow (l/min) vs. spool travel (mm)
TDV 102 MLM manual lever control
Inlet (P) to outlet (T) pressure drop at full ow through work port A&B of section 1 and 8
TDV 102 MOP on-off type pilot pressure control
Spool section designation
TDV 102 - MLMG12 - Y40 - A07B28 - 12VDT - NNN
Spool section
MLM= manual lever only
MOP= on-off pil. op. actuator
MLT= closed loop proportional actuator
MPP= open loop proportional actuator
G12= 1/2 BSP
A00= no port relief on A
A07= port A / 70 bar
B28= port B / 280 bar
B00= no port relief on B
12V= 12VDC
24V= 24VDC
DT= Deutsch connector
3 digits var.
X= closed center spool
Y= motor spool
K= A to T / B blocked
S= SE spool / P to A
20= 0 to 20 l/min
40= 0 to 40 l/min
70= 0 to 70 l/min
TDV 102 MLT closed loop proportional actuator with built-in electronics TDV 102 MPP open loop non feedback proportional pilot pressure control
Spool type: Y K X S
P (IN-A8-OUT)
P (IN-A1-OUT)
Sectional Valve Assembly Options
TDV 100 Series
Sectional valve designation example (ordering code)
Hydraulic and electrical characteristics of operating parts
Position A/1 A/2 C1 C2 C3 C4
Mnemonic code IFC / IFV IFR MLM MLT MPP MPO
Part description Inlet section Inlet section Spool section Spool section Spool section Spool section
Hydraulic configuration
Fixed or variable
displacement
pump
Proportional
meter-in ctrl of
pump flow
Manual lever
control
X/Y/K/S spool
proportional actuator
X/Y/K/S spool
proportional
actuator
X/Y/K/S spool
on-off actuator
Typical flow rate 90 l/min 90 l/min 20/40/70 l/min 20/40/70 l/min 20/40/70 l/min 20/40/70 l/min
Max. work pressure 280 bar 280 bar 280 bar 280 bar 280 bar 280 bar
Pressure compensator
setting
15 bar @ 40 bar 15 bar 13 bar 13 bar 13 bar 13 bar
Servo actuator pilot flow
requirement
// // // 0,2 l/min 0,2 l/min 0,2 l/min
Servo actuator pressure
requirement
// // // 15-18 bar 15-18 bar 15-18 bar
BSP (Gas) port threads 1/2 - 3/4 1/2 - 3/4 3/8 - 1/2 3/8 - 1/2 3/8 - 1/2 3/8 - 1/2
UNF port threads 1.1/16 1.1/16 7/8 7/8 7/8 7/8
Number of sections in the
assembly
1 1 1-8 1-8 1-8 1-8
Electrical configuration Electro-hydraulic Proportional
Manual lever
control
Closed loop ctrl with
built-in electronics
Open loop
proportional
control
On-off pilot
pressure control
Supply voltage 12-24 VDC 12-24 VDC 12-24 VDC 12-24 VDC 12-24 VDC 12-24 VDC
Max. current
consumption
4A @ 12VDC 4A @ 12VDC // 0,75A 1,5A 1,2A @ 12VDC
Analogical input
impedance
// // // < 40 Kohm // //
Analogical input signal // // // 0-5V // //
Current command ctrl //
0.2-1.5A/PWM
dither:100Hz
// //
0.2-1.5A/PWM
dither:100Hz
//
Typical control
potentiometer resistance
// 1-10 Kohm // 1-10 Kohm 1-10 Kohm //
DT04 pin connection #1 (+)12-24 VDC PWM / 1 // (+) power source PWM / 1 (+)12-24 VDC
DT04 pin connection #2 (-) ground PWM / 2 // +5V output V to pot. PWM / 2 (-) ground
DT04 pin connection #3 // // // Var. ctrl signal // //
DT04 pin connection #4 // // // (-) power source // //
TDV 100 - IFCLG12 - 1MLM/1MLT/1MMP/1MOP - 12VDT - NNN
Valve family Inlet section
IFCLG12= for xed displacement pumps
IV0LG12= for variable displacement pumps
IFRLG12= with meter-in prop. ow control
Inlet section
MLM= manual lever only
MOP= on-off pil. op. actuator
MLT= closed loop proportional actuator
MPP= open loop proportional actuator
Voltage
12V= 12VDC
24V= 24VDC
DT= Deutsch connector
3 digits var.
Configuration example
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Microprocessor based PWM
electronic driver
Fingertip proportional levers
Potentiometric and hall effect
single-axis control levers and roller
switches
Ecomatic
GPS ground-speed oriented salt
spreader control systems
Ergonomic grips
Multi-function ergonomic grips with
on-off and proportional switches
RC PCM
Multi-function proportional radio
control system with shoulder-strap
transmitter
EC MMS
Microprocessor-based Machine Manage-
ment Systems for the integrated control
of electro-hydraulic and safety functions
Heavy duty joysticks
Potentiometric and hall effect
multi- axes control joysticks
Customized control units
Customized microprocessor-based,
multi-functions control units
TECNORD comprehensive range of remote
control electronics
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Via Malavolti, 36 - 41122 Modena - Italy
Tel. +39-059-254895 - Fax +39-059-253512 - www.tecnord.com - e-mail: [email protected]