This document provides detailed installation instructions for water gauge glass, emphasizing safety precautions and proper handling techniques. It outlines the steps for installing the gauge fittings, packing, and glass, while also highlighting the importance of regular inspection and maintenance. Warnings and do's and don'ts are included to prevent injury and ensure the longevity of the gauge glass.
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Conbraco Installation Guide
This document provides detailed installation instructions for water gauge glass, emphasizing safety precautions and proper handling techniques. It outlines the steps for installing the gauge fittings, packing, and glass, while also highlighting the importance of regular inspection and maintenance. Warnings and do's and don'ts are included to prevent injury and ensure the longevity of the gauge glass.
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FRONT BACK
WATER GAUGE & GAUGE GLASS INSTALLATION
WATER GAUGE GLASS WATER GAUGE GLASS INSTALLATION INSTRUCTIONS READ ALL WARNINGS AND DO's Only properly trained personnel should install and maintain water gauge glass and connections. NOTICE: INSTRUCTIONS BEFORE PERFORMING INSTALLATION OR MAINTENANCE. DO verify proper gauge has been supplied. Remember to wear safety gloves and glasses DO examine gauge glass and packings carefully during installation. Before installing, make sure for damage before installation. WARNING! all parts are free of chips and debris. DO install protective guards and utilize automatic ball checks where necessary to SAFETY GLASSES AND GLOVES help prevent injury in case of glass 1. Apply Teflon tape or pipe dope to pipe threads. TOP GAUGE FITTING SHOULD BE WORN AT ALL TIMES breakage. Install top gauge fitting (fitting without a drain WHEN WORKING WITH OR valve) into the uppermost tapping. Wrench EXAMINING WATER GAUGE GLASS DO inspect the gauge glass daily, keep tighten the fitting until it is snug and the glass AND CONNECTIONS. maintenance records, and conduct routine outlet is pointing at five o'clock (about 1/8 replacements. IMPROPER INSTALLATION OR turn from its final downward vertical position). MAINTENANCE OF GAUGE GLASS DO protect glass from sudden changes in AND CONNECTIONS CAN CAUSE temperatures such as drafts, water spray, 2. Install the bottom gauge fitting (the fitting with IMMEDIATE OR DELAYED BREAK- a drain valve) until it is snug and the glass AGE RESULTING IN BODILY INJURY etc. VESSEL outlet is pointing directly upward. Verify top WALL AND/OR PROPERTY DAMAGE. MAINTENANCE and bottom fittings are threaded into the tappings the same number of turns USE AND CARE Examine the gauge glass regularly for any signs (distance A = distance B). GAUGE of clouding, scratching, erosion, or corrosion. GLASS The glass should be inspected daily until the 3. Remove glass packing nut, friction washer (or GUARD ROD DO NOT's need for replacement becomes apparent. This packing gland, depending upon the model), DO NOT use the glass if it contains any scratches, will help establish the routine inspection and and glass packing from the fittings, and place chips, or any other visible signs of damage. routine replacement schedules. them, in same order, on to both ends of the FRICTION GLASS gauge glass. Push both packings about an inch WASHER PACKING DO NOT reuse any tubular glass or glass up the gauge glass. (OR NUT packings. PACKING CLEANING GLAND) 4. Gently insert one end of the glass into the top DO NOT subject gauge glass to bending or Use commercial non-abrasive glass cleaners to gauge fitting. Keeping the glass inside the top torsional stresses. GLASS keep the glass clean. Use diluted acids such as fitting, gently rotate the top gauge fitting PACKING Hydrochloric (muriatic) acid when regular clockwise until vertically aligned with the DO NOT over tighten glass packing nuts. cleaners do not seem to work. Do not use wire bottom gauge fitting, then insert glass into brushes or any other abrasive materials which bottom fitting until glass bottoms out on the DO NOT allow glass to touch any metal could scratch the glass. shoulder inside the bottom fitting. parts. INSPECTION 5. Carefully raise glass about 1/16" and slide DO NOT exceed the recommended pressure of lower glass packing down until the glass the gauge or gauge glass. Examine the surface of the glass for scratches, packing contacts the lower gauge fitting. DO corrosion, chips, cracks, surface flaws, or nicks. NOT allow the glass to remain in contact with DO NOT clean the gauge or gauge glass while To do this, shine a very bright concentrated any metal! BOTTOM pressurized or in operation. GAUGE light at an angle of about 45 degrees. A DRAIN VALVE FITTING defective glass will glisten as the light strikes 6. Carefully slide upper glass packing up as far as imperfections. Glass which appears cloudy or possible. roughened, and will not respond to cleaning, WARNING! This product contains chemicals known to the State of should be replaced. 7. Hand tighten both glass packing nuts, then California to cause cancer and birth defects or other reproductive tighten 1/2 turn more by wrench. Tighten only harm. (California law requires that this warning be given to the STORING consumers in the State of California.). Manufactured by Conbraco Industries, Inc. enough to prevent leakage. DO NOT OVER For more information visit www.apollovalves.com. 1418 S. PEARL ST. TIGHTEN! If any leakage should occur, PAGELAND, SC 29728 Keep gauge glass in original packaging until THIS PRODUCT MEETS THE REQUIREMENTS OF THE EPA SAFE ready to install. tighten slightly, a quarter turn at a time, DRINKING WATER ACT. TELEPHONE (704) 841-6000 I-5334-00 checking for leakage after each turn. www.apollovalves.com I-5334-00