FRC Unit 4 2025
FRC Unit 4 2025
(First digit refers to the For shear stresses, the first digit
plane and second digit to refers to the plane containing the
the axis) force.
Normal strains,
rest are shear.
The most general linear relationship that connects stress to strain is known as the
generalized Hooke's law and can be expressed mathematically as
(ij refer to the stress component and kl
(5.40) refer to the strain component)
I, j, k and l can each take one of three values
Where Eijkl is a fourth order tensor. The elements of Eijkl are known as the elastic
constants. The above equation also can be written in the matrix form as
(9 x 1) (9 x 9) (9 x 1)
(Stiffness matrix)
e23 = e32 (Geometry)
t23 = t32 (Newton’s law of
moment equilibrium)
In general:
ekl = elk
tkl = tlk
The first two subscripts on the elastic constants correspond to those of stress,
whereas the last two subscripts correspond to those of strain. It is seen that each
stress component is related to all nine components of the strain tensor, and there are
81 elastic constants defining the tensor Eijkl·
Fortunately, this tensor exhibits certain symmetry properties that reduce the total
number of independent components to 21 for a material that does not have any axes
of symmetry. Such a material is called aeolotropic or anisotropic.
The first set of reductions in elastic constants is obtained by considering the
symmetry of strain. It can be shown easily that because of the symmetry of the strain
tensor, there is no loss of generality if Eijkl is assumed symmetric with respect to the
last two indices; in other words,
The most general linear relationship that connects stress to strain is known as the
generalized Hooke's law and can be expressed mathematically as
where Eijkl is a fourth order tensor. The elements of Eijkl are known as the elastic
constants. The above equation also can be written in the matrix form as
(Eijkl is symmetric)
Reduces to 21
independent
constants
�11 �1111 �1122 �1133 �1123 �1131 �1112 �11
�22 �2211 �2222 �2233 �2223 �2231 �2212 �22
�33 �3311 �3322 �3333 �3323 �3331 �3312 �33
�23 = �2311 �2322 �2333 �2323 �2331 �2312 �23
�31 �3111 �3122 �3133 �3123 �3131 �3112 �31
�12 �1211 �1222 �1233 �1223 �1231 �1212 �12
where E’mnrs is the elasticity tensor in the transformed (x') axis system, Eijkl is the
elasticity tensor in the original (x) axis system, and aim etc. are the direction cosines
of the new axes with respect to the original axes. Once the elastic constants are
known in one reference coordinate system, the transformation law enables us to
calculate the elastic constants in any other reference coordinate system. In general,
the elastic constants will change with the transformation, but under some specific
transformations, the elastic constants may remain unchanged as a result of
additional symmetries existing in the material properties.
Specially Orthotropic Material (coordinate axes coincide with material axes)
Many materials exhibit symmetry in their elastic properties with respect to certain planes; that
is, the elastic constants do not change when the direction of the axis perpendicular to the
plane of symmetry is reversed. The number of elastic constants will reduce when the number
of planes of symmetry increases. The transformation law can be used to derive the number of
independent elastic constants for various symmetry conditions.
Unidirectional fiber composites come under the category of orthotropic materials that exhibit
symmetry of their elastic properties with respect to two orthogonal planes. The number of
independent elastic constants for orthotropic materials is now derived.
First, consider that one of the planes of symmetry of orthotropic materials is the x1x2 plane .
This symmetry requires that the elastic constants do not change under the following coordinate
transformation:
The invariance of elastic properties under the preceding coordinate transformation
imposes certain restrictions on the elasticity tensor. These restrictions are actually
the conditions necessary to satisfy the invariance condition (i.e., E’ijkl = Eijkl) and are
obtained by applying the transformation law. To this end, examine the dependence
of components of E’ijkl on Eijkl.
Since there are only three nonzero direction cosines, the expansion of the
transformation law is simplified. The result given states that the invariance
conditions are satisfied for the first two components examined, but not for the
third one. To satisfy the invariance condition for the third one, it is necessary to
set E1113 equal to zero. In a similar manner, it can be verified easily that the
condition of no change in the elastic constants under the coordinate
transformation would require that 8 of the 21 elastic constants should be zero.
These 8 components that must be set equal to zero are
When coordinate axes do not coincide with the material axes, the same
orthotropic material is called a generally orthotopic material. Stress-strain
relations for a generally orthotropic material can be obtained by tensor
transformation, as used in the preceding sections.
The stiffness matrix for a generally orthotropic material is usually fully populated;
that is, it has no zero elements. However, all 36 elements are obtained only from
the 9 independent elements mentioned above.
Transversely Isotropic Material (properties are equal in directions 2 and 3)
It was pointed out earlier that for unidirectional composites, mechanical properties
in all directions perpendicular to the longitudinal direction generally are assumed
to be equal. Thus, for a unidirectional composite, the transverse plane (plane
perpendicular to the longitudinal axis) is a plane of isotropy, and a unidirectional
composite is an example of a transversely isotropic material.
In general, an orthotropic material is called transversely isotropic when one of its
planes of symmetry is isotropic. Since transversely isotropic material has more axes
of symmetry than a specially orthotropic material, its stiffness matrix has a smaller
number of independent elements. If it is assumed that plane 2-3 is the plane of
isotropy, the following relations between the elements of stiffness matrix can be
shown to exist:
Substituting in these equations
Transversely Isotropic Material (properties are equal in directions
2 and 3)
The stiffness matrix therefore can be written as
Isotropic Material
There are only two independent elastic constants for isotropic materials ( C11 and C12).
Specially Orthotropic Material under Plane Stress
0
0 0
0 0
(stress) (stiffness matrix) (strain)
(5.40)
Relations between the five engineering constants of Eq. (5.10) and four independent
elastic constants of Eq. (5.70) and Eq. (5.72) can be established easily by considering a
specially orthotropic lamina with the longitudinal and transverse directions as the
material axes of symmetry. For such a lamina, stress-strain relations in terms of
stiffness and compliance matrices can be written as follows by changing subscripts of
stresses and strains from 1 and 2 to L and T, respectively:
Now consider that the lamina is subjected to a general state of stress consisting
of sL, sT, and tLT - The resulting strains are given by Eq. (5.10) in terms of engineering constants.
The strains in terms of elements of the compliance matrix are given by Eq. (5.75), which can be
written in the expanded form as
nTL = 0.035, Q11 = 20.25 GPa, Q22 = 2.025 GPa, Q12 = 0.709 GPa, Q66 = 0.7 GPa,
S11 = 0.05 GPa-1, S22 = 0.5 GPa-1, S12 = -0.0175 GPa-1, S66 = 1.429 GPa-1
Transformation of Stiffness and Compliance Matrices
Maximum-Stress Theory
This theory states that failure will occur if any of the stresses in the principal
material axes exceed the corresponding allowable stress. Thus the following
inequalities must be satisfied to avoid failure:
Problem
A unidirectional glass-epoxy lamina as shown, has the
following allowable stresses
nTL = 0.017, Q11 = 134.03 GPa, Q22 = 8.82 GPa, Q12 = 2.29 GPa, Q66 = 3.254 GPa,
S11 = 0.0075 GPa-1, S22 = 0.1139 GPa-1, S12 = -0.002 GPa-1, S66 = 0.307 GPa-1
Tsai–Wu Failure Theory
The Tsai–Wu failure criterion is a phenomenological material failure theory which is widely
used for anisotropic composite materials which have different strengths in tension and
compression. Under plane stress conditions, the Tsai–Wu failure theory predicts failure in
an orthotropic lamina if and when the following equality is satisfied:
sxx
Test Methods and Analysis
Tensile test:
Tensile properties, such as tensile strength, tensile modulus, and Poisson’s ratio
of flat composite laminates, are determined by static tension tests in accordance with ASTM
D3039. The tensile specimen is straight-sided and has a constant cross section. A compliant
and strain-compatible material is used for the end tabs to reduce stress concentrations in
the gripped area and thereby promote tensile failure in the gage section. Any high-
elongation (tough) adhesive system can be used for mounting the end tabs to the test
specimen.
• The tensile specimen is held in a testing machine by wedge action grips and pulled at a
recommended cross-head speed of 2mm/min (0.08 in./min).
• Longitudinal and transverse strains are measured employing electrical resistance strain
gages that are bonded in the gage section of the specimen.
• Longitudinal tensile modulus E11 and the major Poisson’s ratio n12 are determined from the
tension test data of 0o unidirectional laminates. The transverse modulus E22 and the minor
Poisson’s ratio n21 are determined from the tension test data of 90o unidirectional laminates.
• For an off-axis unidirectional specimen (0o < q < 90o), a tensile load creates both extension
and shear deformations. Since the specimen ends are constrained by the grips, shear forces
and bending couples are induced that create a non-uniform S-shaped deformation in the
specimen (Figur e 4.2). For this reason, the experimentally determined modulus of an off-
axis specimen is corrected to obtain its true modulus.
COMPRESSIVE PROPERTIES
Compressive properties of thin composite laminates are difficult to measure owing to
sidewise buckling of specimens. A number of test methods and specimen designs have been
developed to overcome the buckling problem. Three of these test methods are described as
follows.
Celanese test: This was the first ASTM standard test developed for testing fiber-reinforced
composites in compression; however, because of its several deficiencies, it is no longer a
standard test. It employs a straight-sided specimen with tabs bonded at its ends and 10o
tapered collet-type grips that fit into sleeves with a matching inner taper. An outer cylindrical
shell is used for ease of assembly and alignment. As the compressive load is applied at the
ends of the tapered sleeves, the grip on the specimen tightens and the gage section of the
specimen is compressed by the frictional forces transmitted through the end tabs. Strain
gages are mounted in the gage section to measure longitudinal and transverse strain data
from which compressive modulus and Poisson’s ratio are determined.
The challenge with the Celanese design was the lack of alignment rods meant it was easy for
the wedges to become misaligned and introduce a bending stress on to the specimen,
promoting a premature failure. This issue was overcome through the presence of alignment
rods in the IITRI fixture but eventually these misalignment issues saw the Celanese fixture
removed from the ASTM D3410 standard in recent years.
IITRI test: The IITRI test was first developed at the Illinois Institute of Technology Research
Institute and was later adopted as a standard compression test for fiber-reinforced
composites (ASTM D3410). It is similar to the Celanese test , except it uses flat wedge grips
instead of conical wedge grips. Flat wedge surfaces provide a better contact between the
wedge and the collet than conical wedge surfaces and improve the axial alignment. Flat
wedge grips can also accommodate variation in specimen thickness.
The IITRI test fixture contains two parallel guide pins in its bottom half that slide into two
roller bushings that are located in its top half. The guide pins help maintain good lateral
alignment between the two halves during testing. The standard specimen length is 140mm,
out of which the middle 12.7mm is unsupported and serves as the gage length.
Either untabbed or tabbed specimens can be used; however, tabbing is preferred, since it
prevents surface damage and end crushing of the specimen if the clamping force becomes
too high.
Sandwich edgewise compression test: In this test, two straight-sided specimens
are bonded to an aluminum honeycomb core that provides the necessary support
for lateral stability. Compressive load is applied through the end caps, which are
used for supporting the specimen as well as preventing end crushing. The average
compressive stress in the composite laminate is calculated assuming that the core
does not carry any load. Table 4.5 shows representative compressive properties for
carbon fiber–epoxy and boron fiber–epoxy laminates obtained in a sandwich
edgewise compression test. The data in this table show that the compressive
properties depend strongly on the fiber type as well as the laminate configuration .
Likewise, with shear loaded compression samples, the flatness and parallelism of the
tabbed surfaces on the side of the sample are of upmost importance. Again, this is in
order to prevent excessive bending.
FLEXURAL PROPERTIES
Flexural properties, such as flexural strength and modulus, are determined by ASTM test method D790. In
this test, a composite beam specimen of rectangular cross section is loaded in either a three-point
bending mode or a four-point bending mode.
In either mode, a large span–thickness (L/h) ratio is recommended. We will consider only the three point
flexural test for our discussion.
The maximum fiber stress at failure on the tension side of a flexural specimen is considered the flexural
strength of the material. Thus, using a homogeneous beam theory, the flexural strength in a three-point
flexural test is given by
where m is the initial slope of the load–deflection curve.
Three-point flexural tests have received wide acceptance in the composite material
industry because the specimen preparation and fixtures are very simple. However, the
following limitations of three-point flexural tests should be recognized.
1. The maximum fiber stress may not always occur at the outermost layer in a
composite laminate. An example is shown in Figure 4.24. Thus, equation 4.10 gives
only an apparent strength value. For more accurate values, lamination theory should
be employed.
2. In the three-point bending mode, both normal stress sxx and shear stress txz are
present throughout the beam span. If contributions from both stresses are taken into
account, the total deflection at the midspan of the beam is
IMPACT PROPERTIES
The impact properties of a material represent its capacity to absorb and dissipate
energies under impact or shock loading. A variety of standard impact test methods
are available for metals (ASTM E23) and unreinforced polymers (ASTM D256). Some
of these tests have also been adopted for fiber-reinforced composite materials.
Charpy and Izod impact tests are performed on commercially available machines in
which a pendulum hammer is released from a standard height to contact a beam
specimen (either notched or unnotched) with a specified kinetic energy. A horizontal
simply supported beam specimen is used in the Charpy test, whereas a vertical
cantilever beam specimen is used in the Izod test. The energy absorbed in breaking
the specimen, usually indicated by the position of a pointer on a calibrated dial
attached to the testing machine, is equal to the difference between the energy of
the pendulum hammer at the instant of impact and the energy remaining in the
pendulum hammer after breaking the specimen.
The drop -weight impact test uses the free fall of a known weight to supply the energy to
break a beam or a plate specimen. The specimen can be either simply supported or fixed .
The kinetic energy of the falling weight is adjusted by varying its drop height . The impact
load on the specimen is measured by instrumenting either the striking head or the
specimen supports. Energy absorbed by the specimen is calculated as
FATIGUE PROPERTIES
The fatigue properties of a material represent its response to cyclic loading, which is a common
occurrence in many applications. Fatigue behavior of a material is usually characterized by an S–N
diagram, which shows the relationship between the stress amplitude or maximum stress and number of
cycles to failure on a semi-logarithmic scale. This diagram is obtained by testing a number of specimens
at various stress levels under sinusoidal loading conditions. For a majority of materials, the number of
cycles to failure increases continually as the stress level is reduced.
The tension–tension fatigue cycling test procedure is described in ASTM D3479. It uses a straight-sided
specimen with the same dimensions and end tabs as in static tension tests.
The majority of fatigue tests on fiber-reinforced composite materials have been performed with uniaxial
tension–tension cycling.
Both stress-controlled and strain-controlled tests are performed. In a stress-controlled test, the
specimen is cycled between specified maximum and minimum stresses so that a constant stress
amplitude is maintained. In a strain-controlled test, the specimen is cycled between specified maximum
and minimum strains so that a constant strain amplitude is maintained.
A unique feature of a fiber-reinforced composite material is that it exhibits a gradual softening or loss in
stiffness due to the appearance of microscopic damages long before any visible damage occurs. As a
result, the strain in the specimen increases in stress-controlled tests, but the stress in the specimen
decreases in strain-controlled tests
smean
where
af is the shape parameter in fatigue L0 is the location parameter for the fatigue
life distribution (cycles).
CREEP
Creep is defined as the increase in strain with time at a constant stress level. In polymers,
creep occurs because of a combination of elastic deformation and viscous flow, commonly
known as viscoelastic deformation. The resulting creep strain increases nonlinearly with
increasing time. When the stress is released after a period of time, the elastic deformation
is immediately recovered.
The deformation caused by the viscous flow recovers slowly to an asymptotic value called
recovery strain.
Creep strain in polymers and polymer matrix composites depends on the stress level and
temperature. Many polymers can exhibit large creep strains at room temperature and at
low stress levels. At elevated temperatures or high stress levels, the creep phenomenon
becomes even more critical . In general, highly cross-linked thermoset polymers exhibit
lower creep strains than thermoplastic polymers. With the exception of Kevlar 49 fibers,
commercial reinforcing fibers, such as glass, carbon, and boron, do not creep.
Under uniaxial stress, the creep behavior of a polymer or a polymer matrix composite is
commonly represented by creep compliance, defined as
FRACTURE BEHAVIOR AND DAMAGE TOLERANCE
The fracture behavior of materials is concerned with the initiation and growth of critical cracks that may
cause premature failure in a structure.
In fiber-reinforced composite materials, such cracks may originate at manufacturing defects, such as
microvoids, matrix microcracks, and ply overlaps, or at localized damages caused by in-service loadings,
such as subsurface delaminations due to low-energy impacts and hole-edge delaminations due to static
or fatigue loads. The resistance to the growth of cracks that originate at the localized damage sites is
frequently referred to as the damage tolerance of the material.
The critical stress intensity factor of metals is determined by standard test methods, such as ASTM E399.
No such standard test method is currently available for fiber-reinforced composite materials. Most
investigators have used static tensile testing of prenotched straight-sided specimens to experimentally
determine the stress intensity factor of fiber-reinforced composite laminates.
Three types of specimens, namely, center-notched (CN), single-edge notched (SEN), and double-edge
notched (DEN) specimens, are commonly used.