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Tutorial 2 - Bar - 3

The document provides a detailed tutorial on using the Finite Element Method (FEM) to analyze a compound rod made of copper and aluminum under a uniaxial force. It includes examples of calculating displacements, strains, and stresses in elements, along with the assembly of stiffness matrices and boundary conditions. The tutorial emphasizes the importance of attendance and being on time for the sessions.
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0% found this document useful (0 votes)
4 views33 pages

Tutorial 2 - Bar - 3

The document provides a detailed tutorial on using the Finite Element Method (FEM) to analyze a compound rod made of copper and aluminum under a uniaxial force. It includes examples of calculating displacements, strains, and stresses in elements, along with the assembly of stiffness matrices and boundary conditions. The tutorial emphasizes the importance of attendance and being on time for the sessions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Tutorials Be on Time

Attendance is Compulsory
Recap of what we did
General Methodology
Example (0)
Solution
Example 6 Deformation and stress in a compound bar made of
two different materials
Use the FEM to determine the displacements at the joint of a compound road made of copper and
aluminum induced by a uniaxial force P = 30000 N at of the end of the rod as shown in the Figure A
below:

Figure A Compound Rod subjected to a Uniaxial Force


The compound rod has a cross-sectional area A = 650 mm2 and the Young’s moduli Ecu = 10300
MPa and Eal =69000 MPa.
Solution:
The situation shown in Figure A indicates that the rod is expected to elongate along the same
direction in the x-axis, as shown in Figure B.

Figure B FE model for a Compound Bar


Example 6 – Cont’d
The FE model in Figure B indicates the following:

(1) There are total 3 nodes in the structure


(2) Nodal coordinates:
Node 1 at x1 = 0; Node 2 at x2 = 915 mm, and Node 3 at x3 = 1220mm
(3) The length of Element 1 = L1 = 915 mm; the length of Element 2 =
L2 = 305 mm
(4) Both elements have a cross-sectional area: A1 =A2 = A = 650 mm2
(5) Displacements at the 3 nodes are: {u}T = {u1 u2 u3} with u1 = 0
Our solution begins with developing the “element equations” for both elements in the FE model:

Element 1 made of copper:


Coefficient matrix for Element 1:

(a)
Element equation for Element 1:

where p1 and p2 are forces art Node 1 and 2 respectively


Example 6 – Cont’d
Element equation for Element 1:

Element 2 made of aluminum:


Coefficient matrix for element 2:
(b)

Element equation for Element 2:

Due to the fact that the present case involves TWO elements with Node 2 being common to both
these element, we need to assemble the coefficient matrices by following the established rule by
summing up the values of Node 2 from both element coefficient matrices.
Example 6 – Cont’d
Example 6 – Cont’d
Strain in Elements
Now that we have solved the displacements at the 3 nodes, we
may use the train-displacement relations to
determine the induced strains in both these elements:
 T   1xx  xx2 
where  1xx and  xx2 are the strains in Element 1 and 2 respectively
The strain-displacement relationship is available from the expression: {ε} = [B]{u} in Equation
(4.3), in which the matrix {B} is:
 x  x1   1 1 
Bx   d
N x   d  x  x2    
dx dx  x1  x2 x1  x2   x1  x2 x1  x2 

We have: Node 1 at x1 = 0; Node 2 at x2 = 915 mm, and Node


3 at x3 = 1220 mm, leading to: the length of Element 1 = L1 =
915 mm; the length of Element 2 = L2 = 305 mm. We may thus
express the [B(x)] for both elements to be:
B1    1 1  , and B2    1 1 

 915 915   305 305 
Example 6 – Cont’d
From the [B] matrices for both elements, we may compute the
strains in Element 1 and 2 as follows:
 1 1 u1  0 1 1.94
 1xx      u 2   0.21% for element 1, and
 915 915  u2  915 915

 1 1 u2  u2 u 1.94 2.04 0.1


 xx2        3     0.033%
 305 305 u3  305 305 305 305 305 for element 2

Stresses in elements

We may use the Hooke’s Law to determine the stresses in each of


these two elements from their corresponding strains
For element 1 with Ecu = 10300 MPa:

 1xx  C1  1xx  Ecu 1xx  10300 x0.0021  1.03MPa


For element 2 with Eal = 69000 MPa:

 xx2  C2  xx2  Eal xx2  69000 x0.00033  22.77MPa


Example 1
F = 1000 N

A = 20mm2
E = 210000 N/mm2 L = 50 mm

A = 50mm2 L = 50 mm
E = 210000 N/mm2
Discrete model
We make one-dimensional elements with two
degrees of freedom
Node 3
A = 20mm 2

E = 210000 N/mm2 Element 2


L = 50 mm
Node 2
A = 50mm2
E = 210000 N/mm2 Element 1
L = 50 mm
Node 1
Element stiffness matrices
For one element, the stiffness relation is

 AE AE 
 L 
k L 
AE AE 
 
 L L 

Each of the element matrices then becomes:

 84  84  210  210


k1     1000 N / mm 2
k2    1000 N / mm2
 84 84   210 210 
Global stiffness matrix
The Global stiffness matrix is assembled by
combining the matrices at the appropriate degrees of
freedom for each node

 84  84 0 0 0 0 
K   84 84 0 1000 N / mm  0 210  210 1000 N / mm
 0 0 0 0  210 210 

 84  84 0 
K   84 294  210 1000 N / mm
 0  210 210 
Apply boundary conditions
Node 1’s DOF is constrained, and is therefore a
nulled, giving the effective stiffness matrix

 x1  0
x   x2  x   x2 
 x3   x3 

Load Vector
The only force is acting at Node 3, giving the Load
Vector

 0 
F   0  N
 1000
Solve the matrix equation
The simple equation is now solved, giving the
deformations
F   K  x
 0   84  84 0  0
 0    84 294  210   x 1000 N
     2
 1000  0  210 210   x3 
 x1   0 
 x    0.012 mm
 2  
 x3   0.017
Calculate element forces and
stresses
Using well known formula, the strains
and stresses are calculated for each
element

L  0.012  0
1    0.00024
L 50
L  0.017  (0.012)
2    0.00010
L 50
 1  E  1  50.4 N / mm2
 2  E   2  21.0 N / mm2
Example 2

E 2E

a A b A P

L L

Determine displacements of materials a and b if


the load P is applied to the end of the bar given
the above information.
Example cont’d.
1) Discretize the domain with appropriate elements.

Element a Element b

f1 f3 = P
1 2 3
u1 u2 u3

f1 1 2 f21 f22 2 3 f3 = P

u1 u2 u2 u3
Example cont’d.
3) Define stress/displacement and stress/strain relationships
σx = Eεx εx = du/dx
4) Derive the element stiffness matrix and element equations
{F} = [k]{d} [k] = stiffness matrix

{F} = Force [k] = EA 1 -1


L
{d} = displacement -1 1
a b
f1 EA 1 -1 u1 f22 EA 2 -2
= L , u2
f21 u2 f3 = L
-1 1 -2 2 u3
Example cont’d
5) Construct Global equation and introduce boundary
conditions and known variables.

f1 1 -1 0
= EA u1 Global Equation
f21+f22 L -1 3 -2 u2
f3 u3
0 -2 2

B.C.: (x =0) u1 = 0
Known variables: f3 = P and f2 = f21+f22 = 0
Example cont’d.
6) Solve for unknowns.

f1 1 -1 0
= EA 0
0 L -1 3 -2 u2
P u3
0 -2 2

f1 = -EAu2 0 = EA(3u2-2u3) P = EA(2u3-2u2)


L L L

u2 = PL u3 = 3PL
EA f1 = -P
2EA
Example cont’d.
7) Solve for the element strains and stresses.
εa = P = u2 σa = Eεa = P
EA L A
εb = 3P = u3 σa = 2E εb = P
2EA L 3 A

8) Interpret the Results

•After solving for the displacements, the coefficients of the


displacement function can be determined.
Example 9
Element 1 Element 2

u1 u2 u2 u3
AE  1  1 AE  1  1
 K1     K2   
L  1 1 L  1 1
Stress in element 1
 u1   1 1   u1 
1  E1  EB    E     
u2   L L  u2 
u 2  u1 4 1.5  0
=E  2.0  10  200N / mm 2

L 150
Stress in element 2
u2   1 1  u2 
2  E2  EB    E     
u3   L L  u3 
u3  u2 4 1.2  1.5
=E  2.0  10  40N / mm 2

L 150

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