Cama Lab 22me62
Cama Lab 22me62
Contents
1 Syllabus 2
3 Introduction to FEM 5
4 Introduction to ANSYS 6
9 Thermal analysis 34
10 Dynamic analysis 48
11 Viva questions 63
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Department of Mechanical Engineering
Sub: COMPUTER AIDED MODELING AND ANALYSIS LABORATORY
CO1 Identify and use suitable element type for analysis of given problem
CO4 Construct the mathematical model of the given problem and get the solution through
numerical method
CO5 Derive element matrix equation by applying basic laws in mechanics and integration
by parts.
CO1 3 2 2 1 3 3 3
CO2 3 2 2 1 3 2 2 3 3 3
CO3 3 2 2 1 3 2 3 3 3
CO4 3 2 2 1 3 2 2 3 3 3
CO5 3 2 2 1 3 2 2 3 3 3
CO6 3 2 2 1 3 2 2 3 3 3
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PART-A
Module 1
a. Bars of constant cross section area, tapered cross section area and stepped bar
b. Trusses – (Minimum 2 exercises)
9 hours
Module 2
c. Beams – Simply supported, cantilever, beams with UDL, beams with
varying load etc. (Minimum 6 exercises)
12 hours
PART-B
Module 3
a) Stress analysis of a rectangular plate with a circular hole
3 hours
Module 4
b) Thermal Analysis – 1D & 2D problem with conduction and convection boundary
conditions (Minimum 4 exercises)
6 hours
Module 5
c) Dynamic Analysis
1) Fixed – fixed beam for natural frequency determination
2) Bar subjected to forcing function
3) Fixed – fixed beam subjected to forcing function
9 hours
NOTE:
1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.
Reference Books:
1. A first course in the Finite element method, Daryl L Logan, Thomason, Third Edition
2. Fundaments of FEM, Hutton – McGraw Hill, 2004
3. Finite Element Analysis, George R. Buchanan, Schaum Series
Note:
1. Questions for CIE and SEE not to be set from self-study component.
2. Self-Study component covers Assignment and AAT.
TEXT BOOKS
1. Finite Elements in Engineering, T.R.Chandrupatla, A.D Belegunde, 3rd Ed PHI.
2. Finite Element Method in Engineering, S.S. Rao, 4th Edition, Elsevier, 2006.
3. Concepts and applications of Finite Element Analysis, R.D. Cook, D. S Maltus, M. E
Plesha, R.J.Witt, Wiley 4th Ed, 2009
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REFERENCE BOOKS
1. Finite Element Analysis Procedures in Engineering, H V Lakshminarayana, Universities
Press
2. Fundamentals o f F i n i t e E l e m e n t M e t h o d , S.N. Murigendrappa, 2nd Edition,
Interline Publishing
3. Finite Element Procedures, K J Bathe, Prentice Hall, 2003
4. Finite Element Methods, Daryl. L. Logon, Thomson Learning 3rd edition, 2001.
5. Finite Element Method, J.N.Reddy, McGraw -Hill International Edition
Introduction to FEM
A commercial FEM system consists of three basics modules: pre-processor; solver; and post- processor.
These modules and their functions are illustrated in Fig. The pre-processor allows the user to create
geometry or input CAD geometry, and provides the tools for meshing the geometry. The solver takes the
finite element model provided by the pre-processor and computes the required response. The post
processor takes the data from solver and presents it in a form that user can understand. Which is as
shown below
Pre-processor
Solver
Post- processor
Preprocessing: -
The pre processing step is, quite generally, described as defining the model and includes
Define the geometric domain of the problem.
Define the element type(s) to be used.
Define the material properties of the elements.
Define the geometric properties of the elements (length, area and the like).
Define the element connectivity’s (mesh the model).
Define the physical constraints (boundary conditions)
Define the loadings.
The preprocessing (model definition) step is critical. In no case is there a better example of the computer
of the computer-related axiom “garbage in, garbage out.” A perfectly computed finite element solution
is of absolutely no value if it corresponds to the wrong problem.
Solution: -
During the solution phase, finite element software assembles the governing algebraic equations in matrix
form and computes the unknown values of the primary field variable(s). The computed values are then
used by back substitution to compute additional, derived variables, such as reaction forces, element
stresses, and heat flow.
As it is not uncommon for a finite element model to be represented by tens of thousands of equations of
equations, special solution techniques are used to reduce data storage requirements and computation
time. For static, linear problems, a wave front solver, based on Gauss elimination (Appendix C), is
commonly used. While a complete discussion of the various algorithms is beyond the scope of this text,
the interested reader will find a thorough discussion in the Bathe book [1].
Post processing: -
Analysis and evaluation of the solution results is referred to as post processing. Post processor software
contains sophisticated routines used for sorting, printing, and plotting selected result from a finite from a
finite element solution. Examples of operations that can be accomplished include
Sort element stresses in order of magnitude.
Check equilibrium.
Calculate factors of safety.
Plot deformed structural shape.
Animate dynamic model behavior.
Produce color-coded temperature plots.
While solution data can be manipulated many ways in post processing, the most important objective is
to apply sound engineering judgment in determining whether the solution results are physically reasonable.
INTRODUCTION to ANSYS :
ANSYS is an integrated design analysis tool based on FEM developed by ANSYS, Inc. It has its own
tightly integrated pre-and post-processor. The ANSYS product documentation is excellent and it
includes command references; operations guide; modeling and meshing guide; basic analysis procedure
guide; advanced analysis guide; element reference; theory reference; structural analysis guide; thermal
analysis guide; electromagnetic field guide; fluid dynamics guide; and coupled field analysis guide.
Taken together, these manuals provide descriptions of procedures, commands, elements, and theoretical
details needed to use the ANSYS program. All the above manuals expect the ANSYS theory reference
are available online through the ANSYS help system, which can be accessed either as a standalone
system or from within ANSYS program. A brief description of the information found in each of the
manuals follows.
Engineering capabilities of ANSYS products are: structural analysis (linear stress, nonlinear
stress, dynamic, buckling); thermal analysis (steady state, transient, Conduction, radiation, and phase
change); CFD analysis ( steady state, transient, incompressible, compressible, laminar, turbulent);
electromagnetic fields analysis (magneto static’s, electrostatics); field and coupled field analysis
(acoustics, fluid- structural, fluid- thermal, magnetic- fluid, magnetic- structural, magnetic- thermal,
piezoelectric, thermal-electric, thermal-structural, electric-magnetic); sub-modeling;
optimization and parametric design language.
Element library in ANSYS lists 189 finite elements. They are broadly grouped
into: LINK, PLANE, BEAM, SOLID, CONTAC, COMBIM, PIPE, MASS, SHELL, FLUID, SOURCE,
MATRIX, HYPER,VISCO, INFIN, INTER, SURF, etc. Under each type, different shapes and orders
complete the list. Obviously, ANSYS has the best elements in its library.
Analysis procedures in ANSYS can be grouped into: static analysis; transient analysis; mode
frequency analysis; harmonic response analysis; buckling analysis; sub-structuring analysis; and
spectrum analysis.
In ANSYS, there are fundamentally different types of optimization The first is referred to as
design optimization; it works entirely with ANSYS parametric design language and is contained within
its own module (ANSYS/OPT). The second is topology optimization, a form of shape optimization.
ANSYS finite element analysis software enables engineers to perform the following tasks:
FEM Procedure:
Range of application
structures/solids
aerospace structures
civil engineering structures
mechanical systems
nuclear reactors
fluid dynamics
piping systems
manufacturing processes
Type of response
liner static
non-linear static
fluid dynamics
thermal analysis
heat transfer
electrostatic/electromagnetic etc
Material type
isotropic
linear elastic
non-linear elastic
an isotropic
elasto-plastic
visco-elastic
temperature dependent
layered composites etc
Types of loads
point load
line load
surface loads/traction force
volume loads/body force
initial stress/strains or residual stress/strain
thermal loading etc
Types of analysis
stress analysis
dynamic response, vibration and sound
stability analysis
optimization
manufacturing processes
crash analysis
fatigue, fracture and durability analysis etc
Stress analysis
small/large deformation
small/large strain
elasto-plastic
visco-elastic
thermal effects etc
Stability analysis
buckling instability
geometrical non-linearity
material non-linearity
Manufacturing process
sheet metal forming
hydro forming
welding process etc
Crash analysis
impact
crash worthiness etc
static analysis
deflection
stresses
strains
forces
energies
Fluid analysis
pressures
gas temperatures
convection coefficients
velocities
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Architectural
soil mechanics
rock mechanics
hydraulics
fracture mechanics
hydro elasticity
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(Students are required to solve problems theoretically and compare the answer with
Ansys results)
Bar
1) For the simple bar shown in the figure determine the displacements, stress and the
section .the C/S of the bar is 500 mm 2,length is 1000mm, and the young’s modulus is
E=2*10^5 N/mm2 , Take load P=1000N.
Procedure:
1> Main Menu > Preferences
Click on structural
OK
2> Main Menu > Preprocessor > Element Type > Add/Edit/Delete
Click on Add.
Click OK.
Click close.
Click on add.
OK.
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C/S Area=500.
OK.
Close.
4> Main Menu > Preprocessor > Mat Prop > Material Models
Ex = 2.e5
PRXY = 0.3
OK
5>Main Menu > Preprocessor > Modeling > Create > Key points > In active CS.
Apply.
Enter X = 1000.
OK.
OK.
6>Main Menu > Preprocessor > Meshing > Size cntrls >Manual size > lines > Picked Lines.
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Element size on Picked Lines. Menu.
Click on line.
Click OK.
OK.
Click on Mesh.
Press OK.
Main menu > Solutions > Define Loads > Apply > Structural > Displacement > On nodes.
OK
Solution > Define Loads >Apply > Structural > Force/moment > On nodes.
OK.
Value 1000.
OK.
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Element size on Picked Lines. Menu.
Save DB.
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Solution > Solve > Current LS.
OK
Solution is done.
Close.
Main Menu > General Postprocessor > Plot Results > Contour Plot > Nodal Solution.
OK.
Add.
Select
LS,1
OK.
Close .
GPP > Plot Results > contour Plot > Element table.
Yes – Average.
OK.
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GPP > List Results >Reaction Solution.
OK.
PRRSOL command.
XXXXXXXXXXXXXX
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(Students are required to solve problems theoretically and compare the answer with
Ansys results)
BAR PROBLEMS
1. For the simple bar shown in the figure determine the displacements, stress and the
reaction. The cross section of the bar is 500mm2, length is 1oomm and the Young’s Modulus
is E = 2x105 N/mm2. Take load P = 1000N.
P = 1000 N
1000mm
2. For the tapered bar shown in the figure determine the displacement, stress and reaction
in the bar.
Given: A1 = 1000mm2 and A2 = 500mm2. E = 2x105 N/mm2.
1000 N
375mm
3. Determine the nodal displacement and maximum stress in a 1D stepped bar made of
steel and aluminum subjected to point load and thermal load with the boundary conditions
as shown.
500mm 250mm
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4)For the simple bar shown in the figure determine the displacement, strain, stress caused
due to self weight.
Given length of the bar is 0.5m, cross-section area of the bar is 0.1m2, P = 7848 kg/m3 and
Young’s Modulus 2 e11 N/m2.
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TRUSSES
1)Two bar truss shown in Fig. Determine nodal displacement & the stress in each member.
Take E = 210 Gpa, Area = 0.01 sq.m.
1mt
100kN
1mt
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Double Click on Elastic
Double Click on Isotropic
Preprocessor > Modeling > Create > Key points > in Active CS
Create Key points….Menu
XYZ location [0] [0] [ ]
Apply
XYZ location [0] [1] [ ]
Apply
XYZ location [1] [1] [ ]
OK
Modeling > Create > Lines > Lines > Straight Line
Create Straight line Menu
( click on key points)
OK
Preprocessor > Meshing > Size Controls > Manual Size > Lines > All Lines
Element Sizes on All Selected Lines Menu
No. of element Division [1]
OK
Meshing > Mesh tool
Mesh tool Menu
Click on Mesh
Mesh Lines Menu
Pick the Lines to be meshed
Click OK
Solution > Define loads > Apply > Structural > Displacement > on Nodes
Apply V, RoT on nodes menu.
Pick Nodes for displacement constraints.
OK
Apply V, RoT on Nodes
All DOF
OK
Solution > Define Loads > Apply > Structural > Force/moment > on Nodes
Apply F/M on Nodes Menu
Pick Nodes for force/moment loading
OK
Apply F/M on Nodes Menu
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Direction of Force/Moment Fy
Value -100000
OK
Main Menu > General Postprocessor > Plot Results > Contour Plot > Nodal solutions
Contour Nodal Solutions Data Menu
Nodal Solution > DOF Solution > Y-component of Displacement
OK
General Post processing > Plot Results > Contour Plot > Element Table
Contour Plot of Element Table Data
Item to be plotted [ ] Any
[Yes – average]
Note down : OK
DMX =
SMN =
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TRUSSES
1. Consider the four bar truss shown in figure. It is given that E = 29.5x10 6 N/m2 and A =
1m2 for all the elements. Determine the deformation, maximum stress and the reaction
forces in the truss system.
25000 N
30m
40m
2. Two bar truss shown in figure. Determine the nodal displacements and stress in each
member. Take E = 210x109 Pa, area A = 0.01m2
1m
1m
100 kN
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
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BEAM
(1) A 2m long cantilever with rectangular section (60mm×90mm) is subjected to concentrated load of 4KN at
the free end of the beam. Determine the deflection, maximum stress due to bending, Bending moment &
Shear force, take
E=200Gpa
Deflection=y=PL3/3EI=14.6mm
Maximum stress=σ=M/Z=6PL/BD2 = 98.765N/mm2
PROCEDURE:
& SMISC, 6
Apply
Define Additional Element Table items
User label for item.... MMOMZJ
Select: By sequence num... SMISC
: SMISC,
12 OK.
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Click on Add
Define Additional Element Table Items
User Label for item... MFORYI
Select: By Sequence num, SMISC
: SMISC,
2
APPLY
17) General Post Processor > List Results > Reaction Solution
List Reaction Solution Menu
Select All Items
OK.
Result Comparison
Ansys Theoretical
Deformation: 14.642mm 14.63mm
Stress: 98.765N/mm2 98.765N/mm2
XXXXXXXXXXXXXXXXXX
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
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BEAM PROBLEMS
4 kN/m
90 mm
2m 60 mm
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
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1) Determine the maximum stress for a rectangular plate of 50mm×80mm with hole of 10mm
diameter in the centre is loaded in axial tension. Thickness of the plate is 10mm.Take E=100Gpa.
All dimensions in mm.
Select: Structural
OK.
Click on Add
OK
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Type1 PLANE42
Click on OPTIONS
OK
CLOSE.
CLOSE
4) Preprocessor>Material Props>Material Models
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Create Area through KPS Menu
OK
Modeling>Create>Areas>Circle>Solid Circle
Solid circular Area Menu
Radius: 5
OK
Modeling>Create>Operate>Booleans>Subtract>Areas
Subtract Areas Menu
(i)Pick base areas from which to subtract.
(ii)Pick areas to be subtracted.
OK.
6) Preprocessor>Meshing>Mesh Tools
Click on Mesh
OK
Preprocessor>Meshing>Mesh Tool
Mesh Tool Menu
Click on Refine
Refine Mesh at elements Menu
Click on Pick All
Refine Mesh at Element Menu
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Level of refinement: 3
OK
(Observe the change in Meshing on screen)
: SOLVER:
OK
8) Solution>Define Loads >Apply>Structural>Pressure>On Lines
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OK
Apply PRES on Lines Menu
VALUE Load PRES Value: -20
OK.
9) Solution > Solve > Current LS
Solve Current Load Step Menu
(The window above shows the input that is used in preprocessor and solution part. Make sure the data
given above are correct and then press OK)
Solution in done!
STATUS Command Menu
Press
Results Comparison
FEM Theoretical
Deformation 0.004329mm
Stress 62.244N/mm2 6.25N/mm2
XXXXXXXXXXXXXXXX
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
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PLATE PROBLEMS
1. Calculate the stresses and displacement for the plate shown below. Let the load be P =
100N applied at equal distance from both ends and E=3e7 N/mm2.
125mm P P
R25
500mm
2. Determine the maximum stress for a rectangular plate of 50mm x 80mm with a hole of
10mm diameter in the center is loaded in axial tension. Thickness of the plate is
10mm.Take E = 200GPa.
10 mm
10 kN 50 mm 10 kN
80 mm 10 mm
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Heat transfer analysis using ANSYS
The finite element solution performed via ANSYS calculates nodal temperatures. The modal
temperatures are then used to obtain thermal quantities of interest such as:
The heat balance equation obtained from the principle of conservation of energy is the basis for thermal
analysis in ANSYSYS
The ANSYS program handles all three primary modes of heat transfer: conduction, convection, and
radiation.
1. Steady-state thermal analysis: Determines the temperature distribution and other thermal quantities
in an object that are caused by thermal loads do not vary over time. Such loads include the following:
. Convections
. Radiation
. Heat flow rates
. Heat fluxes (heat flow per unit area)
. Heat generation rates (heat flow per unit volume)
. Constant temperatures boundaries
A steady-state thermal analysis may be either linear. With constant material properties; or nonlinear,
with material properties that depend on temperature. The thermal properties of most material do vary
with temperature, so the analysis usually is nonlinear.
2. Transient thermal analysis: determines the temperature distribution and other thermal
quantities under conditions that vary over a period of time.
Element library: The ANSYS and ANSYS Professional programs include about 40 elements for
performing steady-state thermal analyses. Commonly used element types are
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. Temperature: C (or K)
. Heat Flow: Watts
. Thermal Conductivity: Watts/ (meter – C )
. Density: Kilogram/ (meter3 )
. Specific Heat : (Joule/ ( Kilogram- C )
. Film Coefficient: Watt/( meter )
. Heat flux: Watt/( meter )
. Thermal Gradients: C / meter
. Internal Heat Generation: Watt / ( meter )
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HEAT TRANSFER
Problem 1 :
Composite wall 1 :
A furnace wall is made of inside silica brick(k = 1.5 W/mK) and outside of magnesia brick(k = 4.9
W/mK), each 10cm thick. The inner and outer surfaces are exposed to fluids at temperatures at 820°C
and 110°C respectively. The contact Resistance is 0.001m²K/W. The heat transfer co-efficient for the
inner and outer surface is 35W/m²K. Find the heat flow through the wall per unit area per unit time and
temperature distribution across the wall.
(The students are expected to solve this problem manually & compare the results with ANSYS.)
K1 = 1.5W/mK
K3 = 4.9W/mk
L1 = L2 = 100mm
T1 = 820 C
T6 = 110 C
Rc = 0.001m²K/W
h1 = h4 = 35W/m²K
Rc = L2
K2A
Take L2 = 1mm
K2 = 1W/mK
A = 1m²
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Procedure :
For FE Model :
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Real Constant Set Number 1, for LINK 32
Real Constant Set No. 1
C/s area AREA 1
OK
In Element Type for Real Const. Menu
Select : Type 2 LINK 32
OK
Real Const. Set No.2, for LINK 34
Real Const. Set No. : 2
Convection Surface AREA : 1
OK
Real Constants Menu
Select Set 2
Add
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(5) Preprocessor > Modeling > Create > Nodes > in Active CS
Create Nodes in Active co-ordinate System
Node Number : 1
XYZ Location in Active CS : 0, 0, 0
Apply
Node Number : 2
XYZ Location in Active CS : 0.001, 0, 0
Apply
Node Number : 3
XYZ Location in Active CS : 0.101, 0, 0
Apply
Node Number : 4
XYZ Location in Active CS : 0.102, 0, 0
Apply
Node Number : 5
XYZ Location in Active CS : 0.202, 0, 0
Apply
Node Number : 6
XYZ Location in Active CS : 0.203, 0, 0
Apply
Modeling > Create > Elements > Auto Numbered > Through Nodes
Elements from Nodes Menu
(Pick the Nodes defining the Element)
OK
Modeling > Create > Elements > Auto Numbered > Through Nodes
Elements from Nodes Menu
(Pick the Nodes defining the Element)
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OK
Modeling > Create > Elements > Auto Numbered > Through Nodes
Elements from Nodes Menu
(Pick the Nodes defining the Element)
OK
Modeling > Create > Elements > Auto Numbered > Through Nodes
Elements from Nodes Menu
(Pick the Nodes defining the Element)
OK
Modeling > Create > Elements > Auto Numbered > Through Nodes
Elements from Nodes Menu
(Pick the Nodes defining the Element)
OK
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Preprocessor > Modeling
(8) Solution > Define loads > Apply > Thermal > Temperature > on Nodes
Apply TEMP on Nodes Menu(Pick nodes for Temp. Specification)
(Select 1)
OK
(10) Main Menu > General Postprocessor > Read results > Last Set
General Postprocessor > List Results > Nodal Solution
List Nodal Solution Menu
Nodal Solution/DOF Solution/Temperature
OK
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(11) General Postprocessing > Plot Results > Contour Plot > Nodal Solution
Contour Nodal Solution Data Menu
Nodal Solution/DOF Solution/Temperature
OK
STAT CURRENT
ELEM HTRANS
1
2
3
4
5
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Comparison of Results
T2 680.31°C 680.31°C
T3 354.36°C 354.36°C
T4 349.47°C 349.47°C
T5 249.69°C 249.69°C
xxxxxxxxxxxxxxxxxxxxxxxxxxx
1. A furnace wall is made of inside silica brick (k = 1.5 W/mK) and outside magnesia brick (k
= 4.9 W/mk), each 10cm thick. The inner and outer surfaces are exposed to fluids at
temperatures of 820 oC and 110oC respectively. The contact resistance is 0.001m 2 K/W.
the heat transfer coefficient for inner and outside surfaces is equal to 35 W/m 2K. Find the
heat flow through the wall per unit area per unit time and temperature distribution across
the wall. (March/April 2001)
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T1
K1 K2 K3
T2 T3 T4 T5
L1 L3
T6
h1 h4
L2
K1 = 1.5 W/mK
K3 = 4.9 W/mK
L1 = L2 = 100mm
T1 = 8200 C
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T6 = 110oC
Rc = 0.001 m2K/W
h1 = h4 = 35 W/m2K
Rc = L2/K2A
Take L2 = 1mm,
K2 = 1 W/mK
A = 1m2
2. The exterior wall of a building is constructed of four materials: 12mm thick gypsum board,
75mm thick fiber glass insulation, 20mm thick plywood and 20mm thick hard board. The
inside and outside air temperatures are 20oC and -10oC respectively. The convective heat
transfer coefficients on the inner and outer surfaces of the wall are 6 W/m2C and 10 W/m 2
C respectively. Determine the heat flux and the temperature distribution. Take,
T1 T2 T3 T4 T5 T6 T7
k1 K
K2 K K4
`h1 KkkK2222222222222222K h6
L1 L2 L3 L4
h1 = 6 W/m2K
K1 = 0.176 W/mK
K2 = 0.036 W/mK
K3 = 0.115 W/mK
K4 = 0.215 W/mK
h6 = 10 W/m2K
L1 = 12mm
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L2 = 75mm
L3 = 20mm
L4 = 20mm
T1 = 20oC
T6 = -100C
A = 1m2
3. The rate of heat generation in a slab of thickness 160mm (K = 180 W/mK) is 1.2x10 6
W/m3. if the temperature of each surface of the solid is 120 oC, compute and plot the
temperature distribution across the wall and find
T1 T2 T3
TW qg K TW
L
Kx = 180 W/mK
L = 160mm
TW = 120oC
qg = 1.2x106 W/m3
A = 1m2
4. A plane wall ‘X’ (K = 75 W/mK) is 60mm thick and has volumetric heat generation of
1.5x106 W/m3. it is insulated on one side while the other side is in contact with surface of
another wall ‘Y’ (K = 150W/mK) which is 30mm thick and has no heat generation. The
free surface of wall ‘Y’ is exposed to a cooling fluid at 20 oC with a convection coefficient
of 950 W/m2K. Find steady state temperatures at salient points across the composite wall.
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Composite wall with heat generation.
T1 T2 T3
X Y
Tf
KX KY
h
LX LY
KX = 75 W/mK
KY = 150 W/mK
LX = 60mm
LY = 30mm
Tf = 20oC
qg = 1.5x106 W/m3
h = 950 W/m2K
A = 1m2
5. Current passes through a stainless steel wire of 2.5mm diameter (K = W/mK) causing
volumetric heat generation of 26.14x108 W/m3. The wire is submerged in a fluid maintained
at 50oC and convective heat transfer coefficient at the wire surface is 4000
W/m2 K. find the steady state temperature at the centre and at the surface of the wire.
6. PIN FIN:
A rod of 6cm diameter with K = 98 W/mK and 125cm long is attached to an evaporation
chamber maintained at -15oC. The film coefficient of heat transfer is 40 W/m 2K and the ambient
temperature is 28oC. Compute and plot the temperature distribution along the length of the fin
and find the length up to which there will be ice formation.
Ta d
T0
K = 98 W/mK
L = 125 cm
T0 = -15oC
h = 40 W/m2K
d = 6 cm
Ta = 28oC
7. A 12cm diameter mild steel sphere (K = 42.5 W/mK) at 540 oC is placed in an air stream at
27oC and the corresponding heat transfer coefficient is 114 W/m 2K. Calculate:
K = 42.5 W/mK
h = 114W/m2K
Ta = 0.043 m2/hr
Ti = 540oC
Ta = 27oC
Ti D = 0.12m
K To find:
1. T =? at = 660s
2. Qi =? at = 120s
h
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
DYNAMIC ANALYSIS
0.01m
0.01m
1m
Procedure:
1. Preferences
Select structural
OK
Beam: 2D elastic 3
Type1 BEAM3
Close
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Department of Mechanical Engineering
3. Preprocessor > Real Constants >Add / Edit / Delete
Add
Type 1 BEAM 3
OK
C/s area : 1e – 4
Height : 0.01
OK
Set 1
Close
Ex = 206800e6
OK
Click on Density
DENS : 798.16
54
Department of Mechanical Engineering
OK
Close it
Inactive CS
KP1, 0, 0
KP2 1, 0)
OK
OK
Click on Mesh
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Department of Mechanical Engineering
7. Solution > Analysis Type > New Analysis
Select harmonic
OK
Tolerance : 1e – 008
OK
On key points
All DOF
OK
54
Department of Mechanical Engineering
9. Solution > Define Loads > Apply Force / Moment / On Nodes
OK
Direction : FY
Value : 100
OK
Stepped
OK
Solution is done!
Click on FREQ
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Department of Mechanical Engineering
Pick the Node
OK
Select : UY2
xxxxxxxxxxxxxxxx
(Students are required to solve problems theoretically and compare the answer with
Ansys results)
54
Department of Mechanical Engineering
DYNAMIC ANALYSIS
0.01m
1m 0.01m
0.1m
1m
3. Determine the modal deflections for the truss system shown below (E = 200GPa, A =
3250mm2 )
2 4 6
4 8
3 11
1 7 3.118m
5 9
60o
2 6 10 7
1 R
3 5
3.6m 3.6m 3.6m
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DSCE/ Mech /CAMA Lab/
Department of Mechanical Engineering
Viva Questions
1) Explain (1) Transpose of a matrix (2) symmetric matrix (3) diagonal matrix (4) unit matrix.
2) State the fundamental differential equation in Cartesian and cylindrical coordinates.
3) What is a Cartesian tensor?
4) State the limitations of one-dimensional finite element analysis.
5) Define variation functions
6) What is an interpolation function?
7) Define shape functions.
8) What is stiffness matrix?
9) Define what is connectivity in finite element model?
10) Classify the boundary conditions.
11) What is a direct method?
12) Explain the method of node numbering for three- and four-node elements.
13) Define constant strain triangles.
14) State the three-dimensional strain-displacement equations of elasticity in cylindrical co-ordinates.
15) State the three-dimensional stress-strain equation for isotropic elasticity.
16) What is beam finite element?
17) State the governing equation for a beam and conditions for analysis.
18) List the conditions of displacement method for beam analysis
19) Why Galerkin method is preferred over variation method?
20) State the mathematical representation of variation principle.
21) Briefly write about the method of weighted residuals.
22) Write a short note on initial value problems.
23) State how isoperimetric elements are used in finite element analysis.
24) What is shape function? Write the shape function for triangular finite element.
25) Write a short notes on isoperimetric quadrilateral elements.
26) State and discuss the governing equations for axi symmetric elasticity problems.
27) State the method of solving a dynamic or wave propagation problem.
28) Name some Eigen value problems.
29) Define tetrahedral element and give an example for its use.
30) Write a short note on higher order finite elements.
31) What is element continuity in finite element analysis?
32) Name some Ansys commands that you have used . and explain.
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DSCE/ Mech /CAMA Lab/