AC LM Lecture 3
AC LM Lecture 3
ADVANCED COMPOSITES
(3 WEEKS –6 LECTURES)
LAMINATE ANALYSIS
- Lecture 3 -
Dr Leandro Maio
[email protected] MATS44102/MATS64602
Aerospace composite structures: Wing skins, fuselage sections and other structural
components are typically plate or shell like structures
Composite lamina: A thin layer (often ~100-200 𝜇𝜇𝑚𝑚) of material with continuous fibres
(either uni-directional or bi-directional) in a polymer matrix (either thermoset or
thermoplastic type)
Composite laminates: Similar to plywood, fibre-reinforced polymer composite
laminates are made by bonding (polymer matrix acts as an adhesive) several laminae
(i.e. layers)
Courtesy: Boeing
Plywood:
Laminate with several Boeing 787 fuselage skin (with bonded Composite laminate: Several
layers bonded together beams/stiffeners): Carbon fibre laminae with different fibre
reinforced laminate with several orientations
laminae bonded together
Analysis of Laminate: Classical Laminate Theory
Assumptions:
1) Laminate consists of orthotropic laminae perfectly bonded together, with the principal axes of
each lamina (lamina reference system) oriented along arbitrary directions with respect to the
xy-axes (laminate reference system)
2) Laminate thickness is constant and much smaller that the length along the plate edges
3) The displacements (u, v, w) are small compared to the plate (i.e. laminate) thickness; and the
in-plane strains (εx, εy, γxy) are small compared to unity.
4) Transverse normal strain is negligible (i.e. 𝜀𝜀𝑧𝑧 = 0)
5) Each lamina obeys Hooke’s law (i.e. linear elasticity)
6) Displacements are continuous throughout the laminate.
7) In-plane displacements vary linearly through the thickness of the laminate, that is, u and v
displacements in the x- and y-directions are linear functions of z.
8) Straight lines normal to the middle surface remain straight and normal to that surface after
deformation, this implies that transverse shear strains γxz and γyz are zero.
9) Strain-displacement and stress-strain relations are linear
10) Each lamina is in a state of plane stress (i.e. in-plane stresses dominate) (σz= τxz= τyz= 0)
Analysis of Laminate: Classical Laminate Theory
reference plane after deformation
or midplane
before deformation
Laminate
section
Point B (z=0) moves to B', with a vertical displacement w0, u0 along x axes and v0 along y axes.
Note that, since εz = 0 (point 4), the distance of P' from the mean surface is again z
Laminate
section
Note that the variables of the midplane in the second member are functions of
only two coordinates (x,y), therefore the theory of lamination is bidimensional.
Analysis of Laminate: Classical Laminate Theory
∂u ∂u o ∂ 2w ∂u o ∂2w
εx = = − z 2 = ε xo + zκ x ε = o
; κ x = −z 2
∂x ∂x ∂x
x
∂x ∂x
∂v ∂vo ∂ 2w ∂v o ∂2w
εy = = −z = ε o
y + zκ y ε =o
; κ y = −z 2
∂y ∂y ∂y 2 y
∂y ∂y
∂u ∂v ∂uo ∂vo ∂ 2w ∂uo ∂vo ∂2w
γ xy = + = + − 2z = γ xyo + zκ xy γ o
= + ; κ xy = −2
∂y ∂x ∂y ∂x ∂x∂y xy
∂y ∂x ∂x∂y
Note: These equations are very similar to the equations we derived in ‘classical plate theory’
Analysis of Laminate: Classical Laminate Theory
different stiffness
from layer to layer
Key concept: The stiffness matrix for each lamina is used to relate the stresses and strains at that
lamina in the laminate and then the stress resultants (i.e. moments, Mx, My & Mxy, and in-plane
loads, Nx & Ny, per unit length) are calculated by integrating the through-thickness stresses
Analysis of Laminate: Classical Laminate Theory
Stress resultants:
The axial force along x-axis per unit length, Nx:
where t is the laminate thickness; and zk-1 and zk are the distances from the mid-surface
to the inner and outer surface of the k-lamina
Analysis of Laminate: Classical Laminate Theory
Stress resultants:
The axial force along x-axis per unit length Nx:
where the constants Aij (laminate extensional stiffnesses) and Bij (laminate-coupling stiffnesses)
are (with i,j=1,2,6) :
tk
( zk + zk −1 )
tk zk where: zk =
2
herein t is the laminate thickness, tk is the thickness of the k-lamina, zk-1 and zk are the
distances from the mid-surface to the inner and outer surface of the k-lamina
Analysis of Laminate: Classical Laminate Theory
Stress resultants:
The moment about x-axis per unit length, Mx:
1 N
Bij = ∫ (Qij )k zdz = ∑ (Qij )k (z k2 − z k2−1 )
t/2
tk zk
−t / 2 2 k =1
1 N 2 tk3
Dij = ∫ (Qij )k z dz = ∑ (Qij )k (z k3 − z k3−1 )
t/2
tk zk +
2
−t / 2 3 k =1 12
where t is the laminate thickness; and zk-1 and zk are the distances from the mid-
surface to the inner and outer surface of the k-lamina
Analysis of Laminate: Classical Laminate Theory
strains);
[D] is the bending stiffness matrix (relates
moment moments
If B11 = B12 = B16 = 0, no bending or twisting and if A16 = 0, pure stretching of middle surface
Anti-symmetric
laminate
Symmetric Symmetric
laminate laminate
Anti-symmetric
laminate
Symmetric
Unsymmetric [30/-30/30/-30/30/-30]
laminate
laminate
no simplified notation
Types of Laminates
In plane stress state, σ33=σ13=σ23=0, lamina (or laminate) is subjected to stresses parallel to the
midplane and thus the costitutive relationship in traditional and contracted notations becomes:
σ 1 Q11 Q12 0 ε1
σ 2 = Q12 Q22 0 ε 2
τ 0 0 Q66 γ 12
12
[Q] = [T ]−1[Q][T ]
Analysis of Laminate: Classical Laminate Theory
Transversely isotropic
Stiffness matrix of the lamina in the principal material axes: lamina in plane stress state
Transformed stiffness matrix of each lamina belonging to the sequence [45/-45/-45/45] in the
laminate reference system:
45.2250 31.4250 32.4404
[Q]+45° = 31.4250 45.2250 32.4404 GPa
σ x Q11 Q12 Q16 ε x 32.4404 32.4404 35.6090
σ y = Q12 Q22 Q26 ε y
τ Q Q Q66 γ xy
xy 16 26
45.2250 31.4250 -32.4404
[Q]−45° = 31.4250 45.2250 -32.4404 GPa
-32.4404 -32.4404 35.6090
Analysis of Laminate: Classical Laminate Theory
The distances of the laminae interfaces from midplane, according to the z axis laminate are:
z0 = - 0.37 mm
z1 = - 0.185 mm
z2 = 0 mm
z3 = 0.185 mm
z4 = 0.37 mm
lamina 1
lamina 2
z1 z0
lamina 3 z2 z3 z4
lamina 4
Analysis of Laminate: Classical Laminate Theory
The distances of the laminae interfaces from midplane, according to the z axis laminate, are:
z0 = - 0.37 mm, z1 = - 0.185mm, z2 = 0 mm, z3 = 0.185 mm, z4 = 0.37 mm
The laminae are: 1 (+45°), 2 (-45°), 3 (-45°), 4 (+45°)
( ) 1
( )
A12 = Q12 ( z1 − z0 ) + Q12
2
( )
( z2 − z1 ) + Q12
2
( )
( z3 − z2 ) + Q12
4
( z4 − z3 )
31.4537 21.9817 0
=[ A] 21.9817 31.4537 0 GPa ⋅ mm
0 0 24.5228
0 0 0
=[ B] 0 0 0 GPa ⋅ mm 2
0 0 0
N y 0=
σx= 740 N/mm = N xy 0
t
2
t t
N x= ∫ σ x dz= σ x − (− ) = σ x ⋅ t= 0.750 ⋅ (0.185 ⋅ 4)= 0.555 GPa
−
t 2 2
2
σx
E=
x = 21.74 GPa
εx
Analysis of Laminate: Classical Laminate Theory
Determination of stresses: Procedure
For the given load conditions, construct the load vector {N M}T
For the given laminate layup and lamina properties, calculate the
extensional stiffness matrix [A], the bending stiffness matrix [D] and the
coupling stiffness matrix [B]
Invert the ABD matrix and multiply by the load vector {N M}T to calculate
the strain vector {ε κ}T
Use the strain vector {ε κ}T to calculate the lamina stresses by employing the
transformed lamina stiffness matrix [Q ]
Analysis of Laminate: Classical Laminate Theory
The distances of the laminae interfaces from midplane, according to the z axis laminate, are:
z0 = - 0.37 mm, z1 = - 0.185mm, z2 = 0 mm, z3 = 0.185 mm, z4 = 0.37 mm
The laminae are: 1 (+45°), 2 (-45°), 3 (-45°), 4 (+45°)
31.4537 21.9817 0
[ A] 21.9817 31.4537 0 GPa ⋅ mm
0 0 24.5228
0 0 2.0424
0 B11 = B22 = B12 = B66 = 0, but B16 and B26 ≠ 0:
[ B] 0 2.0424 GPa ⋅ mm 2
antisymmetric angle ply laminates
2.0424 2.0424 0
1.4353 1.0031 0
[ D] 1.0031 1.4353 0 GPa ⋅ mm3
0 0 1.1191