PWM Converter
PWM Converter
Features
Possible to reduce power supply facility capacity
Its power-factor control realizes the same phase current as the
power-supply phase-voltage. The equipment, thus, can be
operated with the power-factor of almost "1."
This makes it possible to reduce the power transformer capacity
and downsize the other devices, compared with those required
without the converter.
Braking performance
Regenerated energy occurring at highly frequent accelerating and
decelerating operation and elevating machine operation is entirely
returned to power supply side. Thus, energy saving during
regenerative operation is possible. As the current waveform is
sinusoidal during regenerative operation, no troubles are caused to
the power supply system.
Network
•The converter can be connected to MICREX-SX, F series and Allowable characteristics of the RHC unit
CC-Link master devices (using option card). The RS-485 interface 180
(%)
is provided as standard (Unit Type). 170
Max. allowable regenerative power (150%, 1 min.)
160
150
140
130
120
Continuous allowable regenerative power (100%, continuous)
110
100
Allowable
regenerative 90
power 80
70
60
50
40
30
20
10
0
170 200 250
340 400 500
22
F U J I I N V E RT E R & C O N V E RT E R S
Standard Specifications
CT specifications (Unit Type)
Inverter
400V series
Type RHC -4C 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Applicable inverter capacity [kW] 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Continuous capacity [kW] 8.8 13 18 22 26 36 44 53 65 88 103 126 150 182 227 247 314 353 400 448 560 705
Output Overload rating 150% of rated current for 1 min.
Voltage DC640 to 710V (Variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 9.5 14 19 24 29 38 47 57 70 93 111 136 161 196 244 267 341 383 433 488 610 762
Carrier frequency (*4) Standard 15kHz Standard 10kHz Standard 6kHz
Power supply Number of phase/Voltage/Frequency 3-phase, 380 to 440V 50Hz, 380 to 460V 60Hz (*1)
voltage Voltage/Frequency variation Voltage: +10 to -15%, Frequency: ±5%, Voltage unbalance: 2% or less (*3)
PWM converter
(RHC series)
Enclosure IP00 open type
(*1) A connector inside converter must be reconnected accordingly when the power supply voltage is 380 to 398V/50Hz or 380 to 430V/60Hz. The capacity must be reduced when the power supply voltage is less than 400V.
(*2) The output voltage is 640V DC, 686V DC, 710V DC when the power supply voltage is 400V, 440V and 460V, respectively.
(*3) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] × 67
(*4) Transformer isolation-less parallel system is used: 5kHz
(*5) When inverter and converter are the same capacity, and an overload current uses it exceed 150%, select a converter with one rank higher capacity.
(RHF series)
Filter stack
Applicable inverter capacity [kW] 132 160 200 220 280 315 630 710 800
Continuous capacity [kW] 150 182 227 247 314 353 705 795 896
Output Overload rating 150% of continuous rating for 1 min.
Voltage DC640 to 710V (variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 161 196 244 267 341 383 762 858 967
Carrier frequency (*4) Standard 5kHz
Input supply Number of phase/Voltage/Frequency 3-phase, 380 to 440V 50Hz, 380 to 460V 60Hz (*1)
voltage Voltage/Frequency variation Voltage: -10 to +15%, Frequency:±5%, Voltage unbalance: 2% or less (*3)
Enclosure IP00 open type
Diode rectifier
(RHD series)
Type RHC -69D 132S 160S 200S 250S 280S 315S 355S 400S 450S
Applicable inverter capacity [kW] 132 160 200 250 280 315 355 400 450
Continuous capacity [kW] 150 182 227 280 314 353 400 448 504
Output Overload rating 150% of continuous rating for 1 min.
Voltage DC920 to 1065V (variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 161 196 244 302 341 383 433 488 544
Carrier frequency (*4) Standard 5kHz
Power supply Number of phase/Voltage/Frequency 3-phase, 575 to 690V, 50Hz/60Hz (*1)
voltage Voltage/Frequency variation Voltage: -15 to +10%, Frequency: -5 to +5%, Voltage unbalance: 2% or less (*3)
Enclosure IP00 open type
System configuration
(*1) 400V series A connector inside converter must be reconnected accordingly when the power supply voltage is 380 to 398V/50Hz or 380 to 430V/60Hz. The capacity must be reduced
when the power supply voltage is less than 400V.
690V series When the power supply voltage is 575 to 629V/50Hz, 60Hz, a connector inside converter must be reconnected accordingly.
guides
When the power supply voltage is less than 575V, the capacity needs to be reduced.
(*2) 400V series The output voltage is 640V DC, 686V DC, 710V DC when the power supply voltage is 400V, 440V and 460V, respectively.
690V series When the power supply voltage is 575V and 690V, the output voltage is 920 VDC and 1065 VDC, respectively.
(*3) Inter-phase voltage unbalance ratio [%] = (Max. voltage [V] - Min. voltage [V]) /3-phase average voltage x 67
(*4) Transformer isolation-less parallel system is used : 2.5kHz
Stack Type
Power supply Contactor for Charging circuit box (*1) Boosting Filtering Filtering Filtering Filtering circuit
Power Nominal PWM
Supply applied converter contactor power source Charger resistor AC Fuse reactor resistor reactor capacitor contactor
Voltage motor [kW] Type
(73) Q'ty (52) Q'ty (CU) Q'ty (R0) Q'ty (Fac) Q'ty (Lr) Q'ty (Rf) Q'ty (Lf) Q'ty (Cf) Q'ty (6F) Q'ty
132 RHC132S-4D
160 RHC160S-4D
200 RHC200S-4D
400V 220 RHC220S-4D Please use Filter Stack (RHF Series). For details, refer to page 30.
series 280 RHC280S-4D
315 RHC315S-4D
630 RHC630B-4D SC-N3 1 SC-N12 3 GRZG400 1Ω 6 SA598473 2 LR4-630C 1 RF4-630C 1 LFC4-630C 1 CF4-630C 1(*2) SC-N7(*3) 1
710 RHC710B-4D SC-N4 1 [2 parallel] HF5G2655 2 LR4-710C 1 RF4-710C 1 LFC4-710C 1 CF4-710C 1(*2) SC-N8 1
800 RHC810B-4D SC-N14 3 LR4-800C 1 RF4-800C 1 LFC4-800C 1 CF4-800C 1 (*2)
Note) If using the converter stack of 690V series, the filter stack (RHF) only used.
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (Fac). If no CU used, it is necessary to prepare the charging resistor (R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be delivered.
(*3) When changing the carrier frequency from the factory default, it is necessary to change the filtering circuit contactor (6F). For details, refer to the PWM converter Instruction Manual.
Optional card
Name Type Specifications
Using this option card makes possible to perform the load sharing control
Optical communication OPC-VG7-SIR
in a parallel connection system.
24
F U J I I N V E RT E R & C O N V E RT E R S
Wiring Diagram
Basic Wiring Diagram
Inverter
<Unit Type> <Stack Type> <Unit Type> <Stack Type>
RHC7.5-4C to RHC220-4C RHC132S-4D to RHC220S-4D RHC7.5-4C to RHC220-4C RHC132S-4D to RHC220S-4D
*When adapting a charge BOX CU
Converter Inverter Converter Inverter
11 R0 R0
12 (DCF1) (DCF1) (DCF1) (DCF1)
(Note 7) (Note 7)
13 (DCF2) (DCF2) (DCF2) (DCF2)
MC Lf Lr 73 Fac 4 Fdc MC Lf Lr 73 Fac Fdc
1
L1/R P(+) P(+) U L1/R P(+) P(+) U
2 5
L2/S V M L2/S V M
3 Fac 6 Fac
L3/T N(-) N(-) W L3/T N(-) N(-) W
R2
R2 R2
Rf T2 g R1 Rf g R1
G T2 T2
Cf h T1 (Note 4) Cf h T1 (Note 4)
ef ef
R1 FX R1 FX
PWM converter
S1 Y5A e FWD S1 Y5A e FWD
(RHC series)
T1 Y5C f CM T1 Y5C f CM
MC or 73 (Note 2) MC or 73 (Note 2) (Note 5)
R0 30A (Note 5) R0 30A
T0 30B X9(THR) 13 T0 30B X9(THR) 13
g i g i
(Note 3) 30C CM 12 (Note 3) 30C CM 12
h j h j
30A 11 30A 11
73A 73A
a 30B a 30B
73C 73C
RUN, RUN b 30C RUN, RUN b 30C
READY MC RUN FX READY MC RUN FX
RUN i R0 RUN i R0
a RST j T0 a RST j T0
b CM E(G) E(G) b CM E(G) E(G)
220V or below 73 Stop 220V or below 73 Stop
(Note 1) (Note 1)
RUN RUN
Symbol Part name Symbol Part name
MC RUN FX 73 Lr Boosting reactor MC RUN FX 73 Lr Boosting reactor
Lf Filtering reactor Lf Filtering reactor
Cf Filtering capacitor Cf Filtering capacitor
Rf Filtering resistor Rf Filtering resistor
Charger resistor Charger resistor
(RHF series)
R0 R0
Filter stack
Fac AC fuse Fac AC fuse
Fdc DC fuse Fdc DC fuse
73 Magnetic contactor for charging circuit 73 Magnetic contactor for charging circuit
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the (Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the
voltage of the sequence circuit to 220 V or below. voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to (Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM
the main power input lines via B contacts of magnetic contactors of the charging circuit converter to the main power input lines via B contacts of magnetic contactors of the
(73 or MC). Note that when applied to an ungrounded power supply, an insulated charging circuit (73 or MC). Note that when applied to an ungrounded power supply,
transformer is required. For the details, refer to the "PWM Converter Instruction Manual". an insulated transformer is required. For the details, refer to the "PWM Converter
(Note 3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main Instruction Manual".
power input lines via B contacts of magnetic contactors of the charging circuit (73 or MC). (Note 3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main
For the capacities FRN75VG1S-4 or higher and stack type inverter (all capacity range), power input lines via B contacts of magnetic contactors of the charging circuit (73 or MC).
connect the fan power input terminals R1 and T1 of the inverter to the main power input For the capacities FRN75VG1S-4 or higher and stack type inverter (all capacity range),
lines without going through the MC's B contacts or 73. connect the fan power input terminals R1 and T1 of the inverter to the main power input
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM lines without going through the MC's B contacts or 73.
converter becomes ready to run. (Note 4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(Note 5) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter. (Note 5) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 6) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence. (Note 6) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
Diode rectifier
(Note 7) Not available in the unit type inverter. (Note 7) Not available in the unit type inverter.
(RHD series)
<Unit Type> <Unit Type> <Stack Type>
RHC280-4C to RHC400-4C RHC500-4C to RHC630-4C RHC630S-4D to RHC800B-4D
R0 73 R0 73
Fdc Fdc
System configuration
P(+) P(+) U P(+) P(+) U
L2/S L2/S
V M V M
N(-) N(-) N(-) N(-)
Fac W Fac W
L3/T i R0 L3/T i R0
R2 j T0 R2 j T0
guides
6F g R1 6F g R1
T2 T2
h T1 (Note 4) h T1 (Note 4)
Rf RUN e f Rf RUN e f
RUN Y5A e FX RUN Y5A e FX
RST Y5C f (Note 6) FWD RST Y5C f (Note 6) FWD
Cf2 CM 30A X9 CM 30A X9
30B CM Cf1 Cf2 30B CM
(THR) (THR)
R1 30C CM 13 R1 30C CM 13
S1 12 S1 12
T1 30A 11 T1 30A 11
52 a 30B 52 a 30B
R0 R0
T0 b 30C T0 b 30C
g (Note 2) c 73A E(G) E(G) g (Note 2) c 73A E(G) E(G)
h i j d 73C h i j d 73C
(Note 3) (Note 3)
RUN, RUN,
READY RDY RDY 52A 52 RUN FX READY RDY RDY 52A 52-1 RUN FX
a c Symbol Part name a c Symbol Part name
b d Lr Boosting reactor b d 52-2 Lr Boosting reactor
Stop 52-1 52T Stop
52T Lf Filtering reactor 52T Lf Filtering reactor
52 52T 52-3
220V or below RUN Cf Filtering capacitor 220V or below 52-2 6F RUN Cf Filtering capacitor
(Note 1) Rf Filtering resistor (Note 1) Rf Filtering resistor
6F
(Note 5) R0 Charger resistor 52-3 R0 Charger resistor
Options
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the (Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the
voltage of the sequence circuit to 220 V or below. voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to (Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to
the main power input lines via B contacts of magnetic contactors of the charging circuit the main power input lines via B contacts of magnetic contactors of the charging circuit
(52). Note that when applied to an ungrounded power supply, an insulated transformer is (52). Note that when applied to an ungrounded power supply, an insulated transformer is
required. For the details, refer to the "PWM Converter Instruction Manual". required. For the details, refer to the "PWM Converter Instruction Manual".
(Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main (Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main
power input lines without going through the MC's B contacts or 73. power input lines without going through the MC's B contacts or 73.
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM (Note 4) Construct a sequence in which a run command is given to the inverter after the PWM
converter becomes ready to run. converter becomes ready to run.
(Note 5) Set the timer 52T at 1 sec. (Note 5) Set the timer 52T at 1 sec.
(Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter. (Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the (Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the
phase sequence. phase sequence.
(Note 8) Not available in the unit type inverter. (Note 8) Not available in the unit type inverter.
25
For Cranes use
Dimensions
PWM converter (Unit Type)
Fig. A Fig. B Dimensions [mm] Approx.
PWM converter type Fig weight [kg]
W 2- B D W n- B D W W1 H H1 D D1 n B C
W1 D1 W1 D1 4- 18 RHC7.5-4C A 250 226 380 358 245 125 2 10 10 12.5
Lifting hall RHC11-4C
RHC15-4C
RHC18.5-4C B 340 240 480 460 255 145 2 10 10 24
H1
H1
H
H
RHC22-4C
RHC30-4C B 340 240 550 530 255 145 2 10 10 29
RHC37-4C B 375 275 550 530 270 145 2 10 10 34
C C
RHC45-4C B 375 275 675 655 270 145 2 10 10 38
RHC55-4C B 375 275 675 655 270 145 2 10 10 39
RHC75-4C B 375 275 740 720 270 145 2 10 10 48
400V RHC90-4C C 530 430 740 710 315 175 2 15 15 70
series RHC110-4C
RHC7.5-4C to RHC15-4C RHC18.5-4C to RHC75-4C
RHC132-4C C 530 430 1000 970 360 220 2 15 15 100
RHC160-4C
Fig. C Fig. D n- B D RHC200-4C C 680 580 1000 970 360 220 3 15 15 140
W n- B D W D1 RHC220-4C
W1 D1 RHC280-4C C 680 580 1400 1370 450 285 3 15 15 320
RHC315-4C
RHC355-4C C 880 780 1400 1370 450 285 4 15 15 410
RHC400-4C
RHC500-4C D 999 900 1550 1520 500 313.2 4 15 15 525
H1
H
H1
H
RHC630-4C
C
C
W1
RHC160S-4D A
Fixing
1.6
1367.2
1100
1027.8
RHC710B-4D (*1) C
956
1190
RHC800B-4D (*1) C
RHC132S-69D A 226.2 1100 565 95
Fixing RHC160S-69D A
plate
RHC200S-69D A
Fixing
2.3
2.3
series
70
55
2xM8
63 94 RHC315S-69D B
91.2
70
55
RHC355S-69D -
63 94
17
191
RHC400S-69D -
75 70
17
191
75 70
RHC450S-69D -
17
455.3 38.5 *1) Each stack corresponds to one phase, and one set of the inverter
17
Fixing Fixing
plate plate
2xM8 2xM8
1400
1400
1367.2
1367.2
1190
1190
Fixing Fixing
plate plate
2.3
2.3
2xM8 2xM8
91.2
91.2
70
70
55
55
63 94 63 94
17
17
191
191
75 70
75 70
17
17
26
F U J I I N V E RT E R & C O N V E RT E R S
Peripheral equipment
Inverter
<Boosting reactor>
MAX. H
LR4-55C C 285 95 415 250 215 145 12 M10 - - 58
LR4-75C C 330 110 440 255 220 150 12 M10 - - 70
X2 Y2 Z2 345 115 490 280 245 170 12 M12 - - 100
LR4-110C C
4- K LR4-160C C 380 125 550 300 260 185 15 M12 - - 140
W1 Long hole D1 400V
PWM converter
4- K 450 150 620 330 290 230 15 M12 - - 200
D W1 Long hole D1 series LR4-220C C
(RHC series)
D LR4-280C C 480 160 740 330 290 240 15 M16 - - 250
LR4-315C C 480 160 760 340 300 250 15 M16 - - 270
LR4-355C C 480 160 830 355 315 255 15 M16 - - 310
Fig. C Fig. D
LR4-400C C 480 160 890 380 330 260 19 M16 - - 340
For terminal MAX. D2 MAX.W D2 19 M16 - - 420
MAX. W M LR4-500C C 525 175 960 410 360 290
NP LR4-630C D 600 200 640 440 390 290 19 - 75 17.5 450
LR4-710C E 645 215 730 440 390 295 19 - 100 30 510
X1 Y1 Z1 LR4-800C E 690 230 850 450 400 290 19 - 100 30 600
MAX.H
X1 Y1 Z1
MAX. H
X2 Y2 Z2
X2 Y2 Z2
4- K
W1 D1
N
D1 40 D
N1
W1 4- K
(RHF series)
D
Filter stack
Fig. E
40
D2 4- 15
Nameplate
N
X1 Y1 Z1 40
N1
MAX. 730
40
X2 Y2 Z2 4- 15
W1 4- 19
D1
MAX. W D
Diode rectifier
(RHD series)
<Filtering reactor>
MAX. H
MAX. H
System configuration
X2 Y2 Z2 X2 Y2 Z2 LFC4-110C C 255 85 220 113 90 145 7 M12 - - 19
4- K LFC4-160C C 255 85 245 137 110 150 7 M12 - - 22
W1 Long hole 4- K W1 4- K 400V
W1 Long hole series LFC4-220C D 300 100 320 210 180 170 10 M12 - - 35
guides
LFC4-280C D 330 110 320 230 195 195 12 M16 - - 43
LFC4-315C D 315 105 365 230 195 200 12 M16 - - 48
LFC4-355C D 315 105 395 235 200 210 12 M16 - - 53
LFC4-400C D 345 115 420 235 200 235 12 M16 - - 60
For terminal For terminal For terminal
M M M LFC4-500C D 345 115 480 240 205 240 12 M16 - - 72
MAX.D2 NP MAX.D2 NP MAX. D2
LFC4-630C E 435 145 550 295 255 200 15 - 75 17.5 175
LFC4-710C E 480 160 570 295 255 215 15 - 100 30 190
LFC4-800C E 480 160 600 320 270 220 15 - 100 30 220
D1
D1 D1
D
D D
Options
Fig. D Fig. E D2
MAX. W For terminal MAX.W
M MAX.D2
NP
X1 Y1 Z1 X1 Y1 Z1
MAX. H
MAX.H
N
40
N1
X2 Y2 Z2 X2 Y2 Z2
40
D1
W1 4- K D1 4- K
W1 D 4- 15
D
27
For Cranes use
Dimensions
Peripheral equipment
<Filtering capacitor>
Fig. A Fig. B
W1
W1
D
W W1 H H1 D D1 E F I [kg]
H
CF4-110C A 205 190 245 - 70 40 30 7 M5 3.5
H
400V
series CF4-220C B 435 400 310 125 100 - 80 15x20 Long hole M12 13.0
CF4-280C B 435 400 350 165 100 - 80 15x20 Long hole M12 15.0
CF4-315C B 435 400 460 275 100 - 80 15x20 Long hole M12 20.0
CF4-355C B 435 400 520 335 100 - 80 15x20 Long hole M12 23.0
CF4-400C B 435 400 610 425 100 - 80 15x20 Long hole M12 27.0
CF4-500C B 435 400 310 125 100 - 80 15x20 Long hole M12 13.0
CF4-630C B 435 400 460 275 100 - 80 15x20 Long hole M12 20.0
CF4-710C B 435 400 520 335 100 - 80 15x20 Long hole M12 23.0
CF4-800C B 435 400 610 425 100 - 80 15x20 Long hole M12 27.0
<Filtering resistor>
H1
NP
H1
W2
D2
W1 D1 D2
W1
W D W 4− 15 D1
D
GRZG150 0.79Ω A 247 228 195 22 32 33 26 6 5.5 0.30 3
GRZG200 0.53Ω A 306 287 254 22 32 33 26 6 5.5 0.35 3
GRZG400 0.38Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 3
GRZG400 0.26Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 3
GRZG400 0.53Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 6
RF4-160C B 400 370 - 240 55 470 460 320 - 22 1
H
400V RF4-220C 25 1
series RF4-280C 655 625 - 240 55 470 460 320 - 31 1
C
RF4-315C 35 1
RF4-355C 36 1
RF4-400C 38 1
Earth
W1 terminal D2 RF4-500C 41 1
W (M6) D1 RF4-630C 655 625 - 440 55 530 520 320 - 70 1
RF4-710C 70 1
4- 15 mounting holes
RF4-800C 80 1
2- C
W D
W1 D1
H4
H3
CU22-4C
CU30-4C 300 200 310 295 280 7.5 15 110 2.4 6 M5 7
CU45-4C
400V CU55-4C
series
CU75-4C 330 230 310 295 280 7.5 15 130 2.4 6 M5 8
C CU90-4C
CU110-4C
CU132-4C 430 330 560 536 510 12 25 150 3.2 10 M8 18
CU160-4C
CU200-4C 20
CU220-4C
28
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
<Charger resistor>
C 4.5
4.5
20
1
34
80W 7.5Ω (HF5C5504)
32
500±10
5 140
150
12.5
W2 [Unit: mm]
7
W1 10 4.5×8.5
W 30 20
PWM converter
80 500±10
(RHC series)
H2
20
1
H1
<Fuse>
(RHF series)
Filter stack
Fig. A Fig. B
2-E 2-E
400V CR6L-300/UL
Diode rectifier
series
(RHD series)
G A50P400-4 B 110 78.6 53.1 - 38.1 25.4 6.4 10.3x18.4 300
H A50P600-4 B 113.5 81.75 56.4 - 50.8 38.1 6.4 10.3x18.2 600
G
A70QS800-4 B 180.2 129.4 72.2 - 63.5 50.8 9.5 13.5x18.3 1100
A70P1600-4TA C - - - - - - - - 7400
Fig. C Fig. D A70P2000-4 C - - - - - - - - 8000
HF5G2655 D - - - - - - - - 4700
160.5 74.5
3.2 237.3 3.2 SA598473 E - - - - - - - - 4500
19 10
Note) The "SA598473" will be used for the stack type inverter.
32
89
For the detail, refer to the FRENIC-VG User Manual (For the Stack Type).
1.6 41.2 1.6
15
190
150
.8
74
19.1
97.6 11 127
58
System configuration
20
guides
[Unit: mm] [Unit: mm]
Fig. E
6
150
190
83
49
20
32 86 4x 15 4
90.75
150
Options
166
74.5
[Unit: mm]
29
For Cranes use
Filter stack (RHF series) for Power regenerative PWM converter (RHC-D)
Features
This is a filter assembled in a stack type construction, to be used together with stack type PWM converter (RHC-D).
Terminal Functions
Category Symbol Name Functions
L1, L2, L3 Main Power input Connects a 3-phase power supply.
U1, V1, W1 Filter output Connect to PWM converter power input terminals L1/R,L2/S, and L3/T.
L4, L5, L6 Charging circuit input Connects a 3-phase power supply.
Main circuit E(G) Grounding Ground terminal for filter stack chassis (housing).
R3, T3 Fan power supply input (at input of 400 V) To be used as supply input of AC cooling fan inside of filter stack.
R11, R12
For manufacturer use
T11, T12
Input control signal for contactor for charging circuit.
73-1 Control input of contactor for <Rated capacity of coil>
Input signal
73-2 charging circuit • At power on ... 200 V/50 Hz: 120 VA, 220 V/60 Hz: 135 VA
• At power hold ... 200 V/50 Hz: 12.7 VA, 220 V/60 Hz: 12.4 VA
Auxiliary contact of contactor for charging circuit
ONA
Operation signal of charging To be used as signal for operational check of charging circuit.
ONB
circuit Contact rating: 24 VDC 3 A
Output signal ONC
* Min. working voltage/current: 5 VDC 3 mA
1 Signal is output when internal parts of filter stack are overheated.
Alarm output
2 Contact rating: 24 VDC, 3 mA /max
30
F U J I I N V E RT E R & C O N V E RT E R S
Wiring Diagram
Inverter
Filter stack PWM converter stack Inverter stack
RHF-D RHC-D VG1
L4 R0 73
Microswitch for
L5 detection of open
circuit in DC fuse
L6 DCF1 DCF1
Microswitch for k
detection of open circuit
DCF2 DCF2
Lf Lr
Power supply
PWM converter
1
(RHC series)
R3 X1(THR)
T3 U1
m R0
U2
ACFAN 2 n T0
R11 CM e
(Note6) Y5A g R1 e f
R12 ONA Y5C f h FX (Note4)
T1
ONB FWD
T11
30A
T12 30B X9(THR) CM
73 73
ONC 30C CM
i 73-1
73 30A 13
j 73-2 E(G) a 12
30B
b 11
30C
R1
S1
T1
R0
T0
g 52 m c 73A
h (Note3) (Note2)
n d 73C
RUN
(RHF series)
RUN
Filter stack
RST
CM
E(G) E(G)
RUN
READY RDY RDY 52A 52 RUN FX
220V or a c
below b d
52 52T Stop
(Note1) 52T Symbol Part name
i (Note5) RUN Lr Boosting reactor
j Lf Filtering reactor
RDY 52A 52 52T RUN FX Cf Filtering capacitor
Rf Filtering resistor
73T
R0 Charger resistor
Fac AC fuse
Fdc DC fuse
73 Magnetic contactor for charging circuit
52 Magnetic contactor for power supply
Diode rectifier
(RHD series)
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power input lines via B contacts of magnetic contactors of the charging circuit (73 or
MC). Note that when applied to an ungrounded power supply, an insulated transformer is required. For the details, refer to the "PWM Converter Instruction Manual".
(Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main power input lines without going through the MC's B contacts or 73.
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(Note 5) Set the timer 52T at 1 sec.
(Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
(Note 8) Set the 73T timer to 5seconds.
System configuration
RHC-D application table
RHF-D MCCB, ELCB Magnetic contactor Fuse Microswitch
RHC-D Type
guides
Type Q'ty Rated current [A] Type Q'ty Type Q'ty Type Q'ty
RHC132S-4D RHF160S-4D 1 300 SC-N8 1 170M5446 3
RHC160S-4D RHF160S-4D 1 350 SC-N11 1 170M6546 3
RHC200S-4D RHF220S-4D 1 500 SC-N12 1 170M6547 3
170H3027 3
RHC220S-4D RHF220S-4D 1 500 SC-N12 1 170M6547 3
RHC280S-4D RHF280S-4D 1 600 SC-N14 1 170M6499 3
RHC315S-4D RHF355S-4D 1 700 SC-N14 1 170M6500 3
Options
31
For Cranes use
Filter stack (RHF series) for Power regenerative PWM converter (RHC-D)
Dimensions
Fig. A Fig. B
MAX 226.2(W) MAX 226.2(W)
220 MAX565(D) 220 MAX 565(D)
30 160 4 550 11 6x 26 30 160 550 11
Lifting hole
2.3
2.3
2xM8 Fixing
Fixing plate
plate 2xM8
1400
1367.2
1133.2
1166
956
1190
Fixing
plate
Fixing
2xM8
2.3
plate
2.3
91.2
2xM8
81
66
63 94
91.2
81
66
70
20
191
75
75
20
[Unit: mm]
Series Filter stack type Fig W H D
RHF160S-4D
A 226.2 1166 565
400V RHF220S-4D
series RHF280S-4D
B 226.2 1400 565
RHF355S-4D
RHF160S-69D
- - - -
RHF220S-69D
690V
RHF280S-69D
series
RHF355S-69D - - - -
RHF450S-69D
32
Diode rectifier (RHD-D)
F U J I I N V E RT E R & C O N V E RT E R S
Features
Inverter
Converter type
Diode rectifier converts AC power to DC power, then supplies DC power to inverter.
PWM converter
(RHC series)
This unit is equipped with DC reactor for suppression of the harmonic currents. Further suppression of harmonic currents is made
possible by creating a 12-pulse rectifier system in combination with power transformer, when connecting more than one unit in
parallel.
Control device
A control device for regenerative energy processing (attached externally) is available for equipment which generate regenerative
energy from motor, offering a selection of capacities required for the amount of regenerative energy for construction of a compact
system.
(RHF series)
Filter stack
Standard Specifications
400V series
Model RHD200S-4D RHD315S-4D
Max. connection capacity [kW] (*1) 600 945
Min. connection capacity [kW] (*2) 110 180
Continuous rating [kW] 227 353
Output Overload rating 150% of continuous rating for 1 minute
Diode rectifier
(RHD series)
Voltage DC 436 to 747V (variable with input power supply voltage and load)
Required power supply capacity [kVA] 248 388
Main power
3-phase, 380 to 440V/50Hz, 380 to 480V 60Hz (*3)
Phase, Voltage, Frequency
Input power
Auxiliary input for fan power
supply Single-phase, 380 to 440V/50Hz, 380 to 480V 60Hz (*4)
Phase, Voltage, Frequency
Voltage/frequency variation Voltage: +10 to -15%, Frequency: +5 to -5%, Voltage unbalance: 2% or less (*5)
Approximate weight [kg] 125 160
Enclosure IP00
System configuration
690V series (Coming soon)
guides
Model RHD220S-69D RHD450S-69D
Max. connection capacity [kW] (*1) 660 1350
Min. connection capacity [kW] (*2) 132 250
Continuous rating [kW] 252 504
Output Overload rating 150% of continuous rating for 1 minute
Voltage DC 776 to 1091V (variable with input power supply voltage and load)
Required power supply capacity [kVA] 270 549
Main power
3-phase, 575 to 690V/50Hz, 60Hz (*3)
Phase, Voltage, Frequency
Input power
Auxiliary input for fan power Single-phase, 660 to 690V, 50/60Hz
supply
Phase, Voltage, Frequency Single-phase, 575 to 600V, 50/60Hz (*4)
Options
Voltage/frequency variation Voltage: +10 to -15%, Frequency: +5 to -5%, Voltage unbalance: 2% or less (*5)
Approximate weight [kg] 125 160
Enclosure IP00
(*1) Represents the total capacity of connectable inverters; however, capacity which may be operated simultaneously in driving mode is continuous rating.
(*2) Represents the minimum capacity of connectable inverters. For less capacity the power factor decreases remarkably.
(*3) 400V series : Suppression of capacity is required for supply voltage under 400V.
690V series : Suppression of capacity is required for supply voltage under 690V.
(*4) 400V series : Connector inside the diode rectifier needs to be switched in case of 380 to 398V/50Hz and 380 to 430V/60Hz power supplies.
690V series : Connector inside the diode rectifier needs to be switched in case of 575 to 600V/50Hz, 60Hz power supplies.
(*5) max. voltage [V] - min. voltage [V]
Interphase unbalance rate (%) = × 67
3-phase average voltage
33
For Cranes use
Terminal Functions
Category Symbol Name Functions
L1/R, L2/S, L3/T Main supply input Connect to 3-phase power supply.
P(+), N(-) Converter output Connect to inverter power input terminals P (+) and N (-).
E(G) Ground terminal Ground terminal of diode rectifier chassis (case)
R1, T1 Fan power supply input To be used as supply input of AC cooling fan inside of diode rectifier.
Main circuit (at input of 400 V) Internal switching connector needs to be changed to meet supply voltage.
R11, R12
For manufacturer use
T11, T12
73R Coil supply of charging circuit contactor for charging circuit.
Power supply for charging circuit
73T Not to be used as power supply for external circuit.
Input control signal for charging circuit contactor.
Control signal may also be input externally.
73-1 Control input of contactor for
Input signal <Rated capacity of coil>
73-2 charging circuit
• At power on ... 200 V/50 Hz: 380 VA, 220 V/60 Hz: 460 VA
• At power hold ... 200 V/50 Hz: 26.6 VA, 220 V/60 Hz: 26.8 VA
73A Output of control signal for Control signal of charging circuit
73C charging circuit Contact rating : 250 VAC 0.5 A cos =0.3, 30 VDC 0.5 A
Auxiliary contact of charging circuit contactor.
ONA
Operation signal of charging To be used as signal for operational check of charging circuit.
Output signal ONB
circuit Contact rating: 24 VDC 3 A
ONC
* Min. working voltage/current: 5 VDC 3 mA
1 Signal is output when internal parts of diode rectifier are overheated.
Output of bulk alarm
2 Contact rating: 24 VDC, 3 mA /max
(*1) See below for timing chart of output signal, and DC PN voltage at signal output.
Output terminal
(DC PN
voltage)
73A - 73C ON
Output
terminal
Td=0.5 - 1.5sec
Wiring Diagram
Diode rectifier stack Inverter stack
(Note 3)
RHD-D VG1
Microswitch for
Microswitch for
detection of open
detection of open
circuit in AC fuse
c circuit in DC fuse
DCF1
R0
d DCF2
Power supply
ACFAN
R1 a R0
T1 U1 Voltage b T0 (Note 1)
detection
U2
R1 e f
R11 T1 FWD
R12 c d
(Note 2) (Note 2)
T11 1 CM
X9(THR)
T12
13
2 12
73R CM
73T
11
73A
a
(Note 4) 73C ONA
b e
73-1 ONB
73-2
73 73
73
ONC
f
E(G) E(G)
Note 1) Construct a sequence so that the run command is input to the inverter after the initial charging of the diode rectifier has been completed.
Note 2) The overheat signal of the diode rectifier is output. Connect after setting any one of X1 - X9 terminals of inverter to external alarm (THR) or coast-to-a-stop command (BX). THR setting is
shown in this diagram.
Note 3) Connect after setting any one of X1 - X9 terminals of inverter to external alarm (THR) or coast-to-a-stop command (BX) when detecting open circuit in AC fuse. THR setting is shown in this
diagram.
Note 4) The control signals and drive power supply for charging circuit contactors (73) can be input externally. Refer to the User’s Manual for details.
34
F U J I I N V E RT E R & C O N V E RT E R S
Dimensions
Inverter
Fig. A Fig. B
MAX 226.2(W) MAX 226.2(W)
220 220 MAX 565(D)
30 160 MAX 565(D) 30 160 550 11
550 11
2.3
1.6
Fixing
plate
2xM8 Fixing 2xM8
plate
PWM converter
(RHC series)
1400
1367.2
1100
1027.8
956
1190
Fixing
plate
Fixing
2.3
2xM8 plate
91.2
2.3
70
55
2xM8
(RHF series)
Filter stack
63 94
91.2
70
55
63 94
17
191
17
75 70
191
75 70
17
17
455.3 38.5 455.3 38.5
Diode rectifier
(RHD series)
[Unit: mm]
Series Diode rectifier type Fig W H D
400V RHD200S-4D A 226.2 1100 565
series RHD315S-4D B 226.2 1400 565
690V RHD220S-69D - - - -
series RHD450S-69D - - - -
System configuration
<MD mode>
Electromagnetic
MCCB Fuse Microswitch
guides
RHD-D Type contactor
Rated current [A] Type Type Type
RHD200S-4D 500 SC-N12 170M6547 170H3027
RHD315S-4D 700 SC-N12 170M6500 170H3027
Options
35
For Cranes use
Directive (Emission). Install the filter while referring Magnetic Extension cable for remote control
to the details in the installation manual. contactor
[CB- S]
Power filter for input circuit Technica Cable used for remote control
[RNF C - ]
This filter can be used for the same purpose as the
EMC compliance filter, but is not an EMC compliance. Battery for memory backup,
USB storing trace back memory and
(miniB)
(*2) Optional board
calendar function
When R0 and T0 terminals are used, install a magnetic [OPK-BP]
RJ-45
contactor in this position. for KEYPAD
connection
22kW or below: optional,
L1 L2 L3
30kW or above: standard equipment
Filter capacitor for reducing radio noise Technica L1' L2' L3'
Control circuit terminal block
[NFM M315KPD ]
Speed setting potentiometer
Used to reduce radio noise. This is effective for
R0 T0
the AM radio frequency band.
Tachometer
*Do not use it on the inverter output side.
[Made by Nippon Chemi-con, dealt by Fuji Electric Technica] Main circuit terminal block
(*2) G L1/R L2/S L3/T DB P1 P(+) N(-) U V W G
Power filter for output circuit Technica Used for suppressing power source harmonics of
inverters. It is also equipped with a power supply
[RNF S - ] 1 2 3
regenerative function to drastically increase braking
This will become more effective in noise reduction if capability and reduce energy consumption.
4 5 6
used together with the power filter for input circuit. * Use in combination with dedicated reactors for the RHC series.
* Use in combination with dedicated filter reactors, filter
capacitors and filter resistors.
* The items indicated with Technica are dealt by Fuji Electric Technica.
36
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
Power 3
Fuse
Use a DC common fuse to
prevent secondary damage
MCCB like a broken stack inverter.
or R S T
*) It can be set on the N side
ELCB to detect blow-out fuse.
PC loader for Windows
PWM converter
Inverter support software
U V W
(RHC series)
(FRENIC-VG loader)
This software is used to set the function codes
Arrester Technica
of the inverter from a PC, to manage the data.
[CN5 ] ("WPS-VG1-STR" is available as free download
Suppresses induced lightning surges from the power from our website.)
source to protect entire equipment connected to the
power source.
[Dealt by Fuji Electric Technica]
P N P N
(RHF series)
Filter stack
Extension cable for remote control
R S T
USB
(miniB)
[CB- S]
Contactor Cable used for remote control
U V W PWM converter Inverter
(Stack type) (Stack type)
or
Diode rectifier
(Stack type) RJ-45
for KEYPAD
connection
Battery for memory backup,
Peripheral device storing trace back memory and
Diode rectifier
(RHD series)
of ACL / PWM Optional board
calendar function
converter [OPK-BP]
All capacities: Standard equipment
Control circuit terminal block
R S T U V W G
Used to reduce radio noise. Suppressive effect to the frequency
band is available by approximately 1MHz or more. This is
System configuration
appropriate as a simple measure against noise since it affects
broad range in the frequency band. It is recommended to insert
it on the power supply side if the cable length between a motor
guides
and an inverter is short (roughly 20m or less) or on the output
side if the cable length exceeds 20m.
R S T G
Motor M
3
* The items indicated with Technica are dealt by Fuji Electric Technica.
37