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BNA3 Module Removal and Replacement

The NCR SelfServ™ ATMs Service Manual Section 11 provides detailed information on the Bunch Note Acceptor (UD700), including tallies for accepted, rejected, and encashed notes, as well as error types related to various modules. It outlines procedures for the removal and replacement of Field Replaceable Units (FRUs) such as the cassette, infeed unit, feed reject unit, recognition unit, MBV harness assembly, escrow, main transport, and control board. Each removal and replacement procedure includes safety precautions and step-by-step instructions to ensure proper handling and maintenance.

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513 views27 pages

BNA3 Module Removal and Replacement

The NCR SelfServ™ ATMs Service Manual Section 11 provides detailed information on the Bunch Note Acceptor (UD700), including tallies for accepted, rejected, and encashed notes, as well as error types related to various modules. It outlines procedures for the removal and replacement of Field Replaceable Units (FRUs) such as the cassette, infeed unit, feed reject unit, recognition unit, MBV harness assembly, escrow, main transport, and control board. Each removal and replacement procedure includes safety precautions and step-by-step instructions to ensure proper handling and maintenance.

Uploaded by

adrianips2024
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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NCR SelfServ™ ATMs Service Manual Section 11: Deposit

18 Bunch Note Acceptor (UD700)

Tallies
ThetalliesrecordedfortheBNAarelistedbelow.

Tally Description
ACCEPTED Notesacceptedintoescrowfromtheinputslot
REJECTED Notesreturnedtorefundslotfromtheinputslot
ENCASHED Notestransferredintocashbinfromtheescrow
REFUNDED Notesreturnedtorefundslotfromtheescrow
CAPTURED Notestransferredtothecapturebin
CONTOLLERERRORS Numberofjamsanddeviceerrorsassociatedwiththecontroller
module
TRANSPORTERRORS Numberofjamsanddeviceerrorsassociatedwiththetransport
module
VALIDATORERRORS Numberofjamsanddeviceerrorsassociatedwiththevalidator
module
ESCROWERRORS Numberofjamsanddeviceerrorsassociatedwiththeescrowmodule
CASHBINERRORS Numberofjamsanddeviceerrorsassociatedwiththecashbin
INFEEDERRORS Numberofjamsanddeviceerrorsassociatedwiththeinfeedmodule
REJECTERRORS Numberofjamsanddeviceerrorsassociatedwiththerejectmodule
CAPTUREBINERRORS Numberofjamsanddeviceerrorsassociatedwiththecapturebin
module
SHUTTERERRORS Numberofjamsanddeviceerrorsassociatedwiththeshuttermodule
TRANSACTIONS Numberoftransactionsprocessed

STRAPPING
None.

ADJUSTMENTS
None.

MODULEREMOVALANDREPLACEMENT
TheproceduresinthissectiondescribetheremovalandreplacementofField
ReplaceableUnits(FRUs)oftheBNA.

Cassette
Removecassetteasfollows:
Thecassettecontainingthenotebinsandthecapturebincanbeaccessedbytwo
differentmethodsdependingonconfiguration.Itcanremainonslidesattachedtothe
cashacceptor(mode1)oritcanbecompletelyremovedfromthecashacceptor(mode
2).Thiswillbedeterminedbythepositionofthelockinglever:
● Mode1Ͳthelockingleverissetinthetiltedposition.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 19

● Mode2Ͳthelockingleverissetintheverticalposition.

Mode 1 Mode 2

1. AccessthemoduleasdescribedintheappropriateATMOperatorOverviewmanual.
Entersupervisormode.
2. Pullthegreenlatchforwardstoreleasethegarageunitdoorthenlowerthedoor.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
20 Bunch Note Acceptor (UD700)

3. Mode1ͲUsethehandleonthecassettetocarefullypullitoutofthegarageunituntil
itsslidesarefullyextended.

4. Mode2ͲUsethehandletocarefullypullthecassetteoutofthegarageunituntilthe
tophandleisinview.Withtheotherhand,graspthehandleandliftthecassetteclear
ofthecashacceptor.

WARNING

Takecarewhenhandlingthecassetteasitcanbeheavy.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 21

InfeedUnit
Removeinfeedunitasfollows:
1. RemovepowerfromtheATM..
2. Unplugconnectorfromundertheinfeedunit.

Screw A

Infeed Unit

Screw B

Connector

3. RemovescrewAfromthetopoftheinfeedunitandthe2screwsBfromtherightͲ
handside.
4. LiftinfeedunitawayfromtheBNAandremove.

Replaceinfeedunitasfollows:
Replacementoftheinfeedunitisthereverseoftheaboveprocedure.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
22 Bunch Note Acceptor (UD700)

InfeedUnit(withoutclearanceatrearofsafe)
Incaseswheretheinfeedunitdoesnotcleartherearwallofthesafe,whenthemodule
isretractedremovetheinfeedunitasfollows:
1. RemovepowerfromtheATM.
2. ReleasetheharnessfeedingdownfromtherearofthefeedͲrejectunitbyunclipping
the3cableties.

Feed-Reject Unit

Cable Ties

3. Remove2screwsAsecuringfeedrejectunitinposition.

Screw A

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 23

4. Remove2screwsBsecuringfeedrejectunitinposition.

Screw B

5. Unplugconnectorfromundertheinfeedunit.

Screw A

Infeed Unit

Screw B

Connector

6. RemovescrewAfromthetopoftheinfeedunitandthe2screwsBfromtherightͲ
handside.
7. Takingcarenottocatchtheharnessingonthecornerofthemaintransportliftthe

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
24 Bunch Note Acceptor (UD700)

rearofthefeedrejectunitup.

8. LiftinfeedunitawayfromtheBNAandremove.

Replaceinfeedunitasfollows:
Replacementoftheinfeedunitisthereverseoftheaboveprocedure.

FeedRejectUnit
Removefeedrejectunitasfollows:
1. RemovepowerfromtheATM.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 25

2. Remove2screwssecuringcoverplatetofeedrejectunitandremovecoverplate.

3. Remove4screwssecuringcoverplatetogarageunitandremovecoverplate.

Screw

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
26 Bunch Note Acceptor (UD700)

4. Undo8cableclipsandunplugconnectorfrompositionCN9oncontrolboard.

CN 3 CN 2

CN 1

CN 9

5. Undo8cableclipsandunplug3connectorsfrompositionsCN1,CN2andCN3on
controlboard.
6. Remove2screwsAsecuringfeedrejectunitinposition.

Screw A

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 27

7. Remove2screwsBsecuringfeedrejectunitinposition.

Screw B

8. Checkallharnessarefreefromobstructionandremovefeedrejectunit.

Replacefeedrejectunitasfollows:
Replacementofthefeedrejectunitisthereverseoftheaboveprocedure.

RecognitionUnit
Removetherecognitionunitasfollows:
1. RemovepowerfromtheATM.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
28 Bunch Note Acceptor (UD700)

2. Undo2cableclipsandunplug2connectorsfromrecognitionunit.

Connectors
USB

Screws

3. Remove2screwssecuringrecognitionunitinposition.
4. Fromtheoppositesideoftheunitremovethescrewandspring.

Spring

Screw

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 29

5. Removerecognitionunitbyliftingupandslidingout.

Replacerecognitionunitasfollows:
Replacementoftherecognitionunitisthereverseoftheaboveprocedure.

MBVHarnessAssembly
RemoveMBVharnessassemblyasfollows:
1. RemovepowerfromtheATM.
2. Remove4screwssecuringcoverplatetogarageunitandremovecoverplate.

Screw

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
30 Bunch Note Acceptor (UD700)

3. Undocableclipandunplug2connectorsfromrecognitionunit.

Connectors

CN 6

4. Undo2cableclipsandunplugconnectorfrompositionCN6oncontrolboard.
5. RemoveMBVharnessassembly.
ReplaceMBVharnessassemblyasfollows:
ReplacementoftheMBVharnessassemblyisthereverseoftheaboveprocedure.

Escrow
Removeescrowasfollows:
1. RemovepowerfromtheATM.
2. Removethestabilizerstrut.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 31

3. Removescrewallowingbrackettoswingdown

Bracket

Screw

4. Undocableclipandunplugconector.

Connector

Clip

5. Removeescrowbyslidingout.
Replaceescrowasfollows:
Replacementoftheescrowisthereverseoftheaboveprocedure.

MainTransport
Removemaintransportasfollows:
1. RemovepowerfromtheATM.
2. Removethefeedrejectunit,escrowandrecognitionunitasdetailedintheprevious

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
32 Bunch Note Acceptor (UD700)

procedures.
3. Unplug3connectorsfrompositionsCN4,CN5,CN8andundocableclips.

CN 4
CN 5

CN 8

4. Pullthe3harnessesthroughtheholes.
5. Remove2screwsAsecuringmaintransportinposition.

Screw A

6. Remove2screwsBsecuringmaintransportinpositionandrearscrew(iffitted).

Screw B

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 33

7. Liftmaintransportfromgarageunit.

Replacemaintransportasfollows:
Replacementofthemaintransportisthereverseoftheaboveprocedure.

ControlBoard
Removecontrolboardasfollows:
1. RemovepowerfromtheATM.
2. Remove4screwssecuringcoverplatetogarageunitandremovecoverplate.

Screw

3. Removeallconnectorsfromcontrolboard.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
34 Bunch Note Acceptor (UD700)

4. Remove7screwssecuringcontrolboardtogarageunitandremovecontrolboard.

Screw

Screw

Replacecontrolboardasfollows:
Replacementofthecontrolboardisthereverseoftheaboveprocedure.

CassetteConnector(FrontAccess)
Removecassetteconnectorasfollows:
1. RemovepowerfromtheATM.
2. Removethecassetteasdetailedinthepreviousprocedure.
3. Undo6cableclipsandunplugconnectorfrompositionCN10oncontrolboard.

Ground Wire

CN 10

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 35

4. Removescrewsecuringgroundwiretogarage.
5. Remove2screwssecuringcassetteconnectortogarage.

Cassette
Screws Connector

6. Removecassetteconnectorfromgarage
Replacecassetteconnectorasfollows:
Replacementofthecassetteconnectoristhereverseoftheaboveprocedure.

CassetteConnector(RearAccess)
Removecassetteconnectorasfollows:
1. RemovepowerfromtheATM.
2. Removethecassetteasdetailedinthepreviousprocedure.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
36 Bunch Note Acceptor (UD700)

3. UnplugconnectorfrompositionCN10oncontrolboard.

CN 10

4. Remove2screwssecuringcassetteconnectortogarageunit.

Cassette
Connector

Screws

5. Removecassetteconnectorfromgarageunit.
Replacecassetteconnectorasfollows:
Replacementofthecassetteconnectoristhereverseoftheaboveprocedure.

MBVLShapedPCB
RemovetheMBVLShapedPCBasfollows:
1. RemovepowerfromtheATM.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 37

2. UnplugallconnectorsfromPCB.
3. Removescrewsecuringbrackettogarageunit.

MBV ‘L’ shaped PCB

Screw

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
38 Bunch Note Acceptor (UD700)

4. RemovePCBfrombracketbyremoving3screws.

MBV ‘L’ Shaped PCB

Screws
Bracket

ReplaceMBVLShapedPCBasfollows:
ReplacementoftheMBVLShapedPCBisthereverseoftheaboveprocedure.

DoorSwitchAssembly(FrontAccess)
Removethedoorswitchassemblyasfollows:
1. RemovepowerfromtheATM.
2. Removethecassetteasdetailedinthepreviousprocedure.
3. UnplugconnectorfrompositionCN11oncontrolboard.

CN 11

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 39

Note:Alongscrewdrivercanbeusedviaaccessholesontheoppositesideofthe
garage.

4. Remove2screwssecuringdoorswitchassemblytogarageunitandremovedoor
switchassembly.

Screws

Replacedoorswitchassemblyasfollows:
Replacementofthedoorswitchassemblyisthereverseoftheaboveprocedure.

DoorSwitchAssembly(RearAccess)
Removethedoorswitchassemblyasfollows:
1. RemovepowerfromtheATM.
2. Removethecassetteasdetailedinthepreviousprocedure.

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
40 Bunch Note Acceptor (UD700)

3. UnplugconnectorfrompositionCN11oncontrolboard.

CN 11

4. Remove2screwssecuringdoorswitchassemblytogarageunitandremovedoor
switchassembly.

Screws

Replacedoorswitchassemblyasfollows:
Replacementofthedoorswitchassemblyisthereverseoftheaboveprocedure.

DrawbridgeAssembly
Removethedrawbridgeassemblyasfollows:
1. RemovepowerfromtheATM.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 41

2. Removethecassetteasdetailedinthepreviousprocedure.
3. Removethe3circlipsasshowninthefollowingthreeillustrations.

Circlip

Circlip

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
42 Bunch Note Acceptor (UD700)

Circlip

4. Removeshaftfromdrawbridge.

Drawbridge

Shaft

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
Bunch Note Acceptor (UD700) 43

5. Removeassemblyfromstuds.

Stud

Stud

NCR — CONFIDENTIAL AND PROPRIETARY October 2008


Use pursuant to Company Instructions
NCR SelfServ™ ATMs Service Manual Section 11: Deposit
44 Bunch Note Acceptor (UD700)

6. Remove2screwsfromstudassemblyandremovestudassembly.

Screws

Replacedrawbridgeassemblyasfollows:
Replacementofthedrawbridgeassemblyisthereverseoftheaboveprocedure.

GarageUnit
Removethegarageunitasfollows:
1. RemovepowerfromtheATM.
2. Removethecassetteasdetailedinthepreviousprocedure.
3. Removefeedrejectunitasdetailedinthepreviousprocedure.
4. Removetherecognitionunitasdetailedinthepreviousprocedure.
5. Removeescrowasdetailedinthepreviousprocedure.
6. Removemaintransportasdetailedinthepreviousprocedure.
7. Removegarageunit.
Replacegarageunitasfollows:
Replacementofthegarageunitisthereverseoftheaboveprocedure.

CABLING
None.

October 2008 NCR — CONFIDENTIAL AND PROPRIETARY


Use pursuant to Company Instructions

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