Man Inst MRU Interface JB7
Man Inst MRU Interface JB7
MRU-D-213/1.0
March 2021 © Kongsberg Seatex AS
Document history
Document number: MRU-D-213 / Revision 1.0
Rev. 1.0 March 2021 First version.
Copyright
©Kongsberg Seatex AS
All rights reserved. No part of this work covered by the copyright hereon may be reproduced or otherwise
copied without prior permission from Kongsberg Seatex AS.
Note
The information contained in this document remains the sole property of Kongsberg Seatex AS. No part of
this document may be copied or reproduced in any form or by any means, and the information contained
within it is not to be communicated to a third party, without the prior written consent of Kongsberg
Seatex AS.
Kongsberg Seatex AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was
designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel.
The user must be familiar with the contents of the appropriate manuals before attempting to operate
or work on the equipment.
Kongsberg Seatex disclaims any responsibility for damage or injury caused by improper installation,
use or maintenance of the equipment.
Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: [email protected]
Kongsberg Seatex AS
www.kongsberg.com
Installation Manual
Table of contents
MRU-D-213/1.0 3
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4 MRU-D-213/1.0
About this manual
Purpose of manual
This installation manual is intended as a reference manual for the personnel installing
the MGC-E-JB7 junction box in connection with an MRU (Motion Reference Unit)
installation.
For the physical installation of the MRU, refer to the respective installation manual.
Target audience
This manual is intended for electrical and mechanical workers.
This document assumes a fair knowledge on the subject of the MRU. It is not meant for
those with no knowledge on the subject.
License information
The MGC-E-JB7 junction box is not a licensed product.
Maintenance purposes
This manual is also intended as reference material for the maintenance personnel. Keep
this manual for later use.
MRU-D-213/1.0 5
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Related topics
• Cabinet mounting of junction box on page 31
6 MRU-D-213/1.0
MGC-E-JB7 Junction Box
Units Cables
1 MRU Sensor Unit A MGC Junction Box to MRU Sensor
2 MGC JB7 Junction Box Unit cable (attached to MGC Junction
Box)
3 Data receivers
B Data receiver data cable
MRU-D-213/1.0 7
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Securing the system itself has no meaning unless there is a policy in place that secures all
computers in the network. This policy must include physical access by trained and trusted
users. The customer/end user of the system will always be in charge of defining and
implementing a security policy, and providing the relevant network security applications.
8 MRU-D-213/1.0
MGC-E-JB7 Junction Box
Note
Kongsberg Seatex AS will not accept any responsibility for errors and/or damages
caused by unauthorized use or access to the product.
MRU-D-213/1.0 9
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3 Installation
3.1 Preparations
3.1.1 Personnel requirements
The connection to mains and/or UPS must be carried out by skilled electricians only.
Related topics
• Drawings on page 24
10 MRU-D-213/1.0
Installation
Figure 1 MGC JB7 junction box with mounting holes on the sides
Figure 2 MGC JB7 junction box with mounting holes on top and bottom
2 Secure the screws for mounting the junction box with washers or self-locking nuts.
MRU-D-213/1.0 11
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How to carry out the electrical installation with JB7 junction box
1 Insert the connector on the MRU-E-CS8 cable into the sensor unit and insert the
other end of the cable into the junction box terminals marked J11a and J11b.
2 Terminate the power cables on the terminals marked J10a and J10b.
3 Terminate the data cables for COM4 input/output, COM5 output, PPS input and
Ethernet to the correct J1 terminals. Also terminate the data cables for COM1,
COM2 and COM3 input/output signals to the correct J1 terminals.
4 Terminate the data cables for relay signals to the correct J6 terminals (upper part).
Terminate the data cables for ready signal and analog outputs to the correct J6
terminals (lower part).
12 MRU-D-213/1.0
Installation
If a ready signal for the analog output signals is required, insert the ship cable wires
for this signal into the terminals on J6 (lower part). This is done by feeding +24
V DC into RL3_C (R3–C) pin and running a wire back into the host system from
RL3_NO (R3–NO) pin. This will give the host system a +24 V DC signal from
R3L_NO (R3–NO) pin when analog output signals are ready.
5 Terminate the data cables for replica outputs to the correct terminals J2 to J5.
The MRC+ is used for configuration of the output on these replica ports. In MRC+
you select which COM port (COM1 to COM8) to be replicated at preferred replica
port. For each replica port the signal is available on three terminals (RXA, RXB and
RXC where X is the replica port number).
6 Ensure that the cable shields are in contact with the cable glands for grounding
before the cable is fastened to the box. Use the required number of clips to fasten
the cables to the wall.
Note
Cable with shield has to be used in order to fulfil the sensor unit power and EMC
requirements. The cable shield must be connected to ground in both ends.
7 When all cable wires are connected, apply power to the connection box.
MRU-D-213/1.0 13
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8 If the LED on the sensor unit is lit, the installation is now finished, unless the
standard configuration delivered with the sensor unit needs to be modified for the
specific installation.
3.3 Relays
The MGC junction box has three relays: RL1, RL2 and RL3B. They are 60 Volt, 1 A
solid state relays, with form C contacts (NO-C-NC). RL1 and RL2 for BAM. Normal
state of the relays is inactivated.
• Relay 1 (RL1). Alarm Led. Is activated when invalid heading.
• Relay 2 (RL2). Alarm Buzzer. Is activated when invalid heading.
• Relay 3 (RL3). Power Good Indicator. Is activated when only one of the two 24
Volt power inputs are missing.
14 MRU-D-213/1.0
Installation
Cable shield should always be connected to equipment chassis in the sender end.
J11A terminal
Pin Signal Pair no. Colour
1 MTX1_A- RS-422A-, output data from MGC 2b Orange
2 MTX1_B+ RS-422B+, output data from MGC 2a White
3 MRX1_A- RS-422A-, input data to MGC 3b Green
4 MRX1_B+ RS-422B+, input data to MGC 3a White
5 MRX2_A- RS-232, data to MGC 7a Red
6 MRX2_B+ 14a Black
7 MTX2_A- RS-232, data from MGC 7b Orange
8 MTX2_B+ 14b Brown
9 MRX3_A- RS-422A- or RS-232, input to MGC 8a Red
10 MRX3_B+ RS-422B+ or RS-232, return to MGC 8b Green
11 MRX4_A- RS-422A- or RS-232, input to MGC 9a Red
12 MRX4_B+ RS-422B+ or RS-232, return to MGC 9b Brown
13 DISP0 Internal control 12a Black
14 DISP1 Internal control 12b Orange
J11B terminal
Pin Signal Pair no. Colour
1 PWR- Power supply (0 V) 1b Blue
2 PWR+ Power supply (+24 V) 1a White
3 RJ-1 TD+, Ethernet 4a White
4 RJ-2 TD-, Ethernet 4b Brown
5 RJ-3 RD+, Ethernet 6a Red
6 RJ-6 RD-, Ethernet 6b Blue
7 Alert MGC alert 5a White
8 GND MGC ground 5b Grey
9 XIN Signal to MGC 10b Grey
10 CGND Communication ground 10a Red
MRU-D-213/1.0 15
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J1 terminal
Pin Signal Pin Signal
1 TX1_B+ COM1, RS-422 output 16 TX4_B+ COM4, RS-422 output
2 TX1_A- COM1, RS-422 output 17 TX4_A- COM4, RS-422 output
3 GND1 COM1, signal ground 18 GND4 COM4, signal ground
4 RX1_B+ COM1, RS-422 input 19 RX4_B+ COM4, RS-422 input
5 RX1_A- COM1, RS-422 input 20 RX4, A- COM4, RS-422 input
6 TX2_B+ COM2, RS-422 output 21 TX5_B+ COM5, RS-422 output
7 TX2_A- COM2, RS-422 output 22 TX5_A- COM5, RS-422 output
8 GND2 COM2, signal ground 23 GND5 COM5, signal ground
9 RX2_B+ COM2, RS-422 input 24 RX5_B+ COM5, RS-422 input
10 RX2A- COM2, RS-422 input 25 RX5_A- COM5, RS-422 input
11 TX3_B+ COM3, RS-422 output 26 TXP_B+ COMP, RS-422 output
12 TX3_A- COM3, RS-422 output 27 TXP_A- COMP, RS-422 output
13 GND3 COM3, signal ground 28 GND5 COM5, signal ground
14 RX3_B+ COM3, RS-422 input 29 PPS_B+ PPS input
15 RX3_A- COM3, RS–422 input 30 PPS_A- PPS input
J2 terminal
Pin Signal Pin Signal
1 R1A_GND Replica port 1A, RS-422 10 R2A_GND Replica port 2A, RS-422
ground ground
2 R1A_TX_A- Replica port 1A, RS-422 11 R2A_TX_A- Replica port 2A, RS-422
output output
3 R1A_TX_B+ Replica port 1A, RS-422 12 R2A_TX_B+ Replica port 2A, RS-422
output output
4 R1B_GND Replica port 1B, RS-422 13 R2B_GND Replica port 2B, RS-422
ground ground
5 R1B_TX_A- Replica port 1B, RS-422 14 R2B_TX_A- Replica port 2B, RS-422
output output
6 R1B_TX_B+ Replica port 1B, RS-422 15 R2B_TX_B+ Replica port 2B, RS-422
output output
7 R1C_GND Replica port 1C, RS-422 16 R2C_GND Replica port 2C, RS-422
ground ground
8 R1C_TX_A- Replica port 1 C, RS-422 17 R2C_TX_A- Replica port 2C, RS-422
output output
9 R1C_TX_B+ Replica port 1 C, RS-422 18 R2C_TX_B+ Replica port 2C, RS-422
output output
16 MRU-D-213/1.0
Installation
J3 terminal
Pin Signal Pin Signal
1 R3A_GND Replica port 3A, RS-422 10 R4A_GND Replica port 4A, RS-422
ground ground
2 R3A_TX_A- Replica port 3A, RS-422 11 R4A_TX_A- Replica port 4A, RS-422
output output
3 R3A_TX_B+ Replica port 3A, RS-422 12 R4A_TX_B+ Replica port 4A, RS-422
output output
4 R3B_GND Replica port 3B, RS-422 13 R4B_GND Replica port 4B, RS-422
ground ground
5 R3B_TX_A- Replica port 3B, RS-422 14 R4B_TX_A- Replica port 4B, RS-422
output output
6 R3B_TX_B+ Replica port 3B, RS-422 15 R4B_TX_B+ Replica port 4B, RS-422
output output
7 R3C_GND Replica port 3C, RS-422 16 R4C_GND Replica port 4C, RS-422
ground ground
8 R3C_TX_A- Replica port 3C, RS-422 17 R4C_TX_A- Replica port 4C, RS-422
output output
9 R3C_TX_B+ Replica port 3C, RS-422 18 R4C_TX_B+ Replica port 4C, RS-422
output output
J4 terminal
Pin Signal Pin Signal
1 R5A_GND Replica port 5A, RS-422 10 R6A_GND Replica port 6A, RS-422
ground ground
2 R5A_TX_A- Replica port 5A, RS-422 11 R6A_TX_A- Replica port 6A, RS-422
output output
3 R5A_TX_B+ Replica port 5A, RS-422 12 R6A_TX_B+ Replica port 6A, RS-422
output output
4 R5B_GND Replica port 5B, RS-422 13 R6B_GND Replica port 6B, RS-422
ground ground
5 R5B_TX_A- Replica port 5B, RS-422 14 R6B_TX_A- Replica port 6B, RS-422
output output
6 R5B_TX_B+ Replica port 5B, RS-422 15 R6B_TX_B+ Replica port 6B, RS-422
output output
7 R5C_GND Replica port 5C, RS-422 16 R6C_GND Replica port 6C, RS-422
ground ground
8 R5C_TX_A- Replica port 5C, RS-422 17 R6C_TX_A- Replica port 6C, RS-422
output output
9 R5C_TX_B+ Replica port 5C, RS-422 18 R6C_TX_B+ Replica port 6C, RS-422
output output
J5 terminal
Pin Signal Pin Signal
1 R7A_GND Replica port 7A, RS-422 10 R8A_GND Replica port 8A, RS-422
ground ground
2 R7A_TX_A- Replica port 7A, RS-422 11 R8A_TX_A- Replica port 8A, RS-422
output output
MRU-D-213/1.0 17
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3 R7A_TX_B+ Replica port 7A, RS-422 12 R8A_TX_B+ Replica port 8A, RS-422
output output
4 R7B_GND Replica port 7B, RS-422 13 R8B_GND Replica port 8B, RS-422
ground ground
5 R7B_TX_A- Replica port 7B, RS-422 14 R8B_TX_A- Replica port 8B, RS-422
output output
6 R7B_TX_B+ Replica port 7B, RS-422 15 R8B_TX_B+ Replica port 8B, RS-422
output output
7 R7C_GND Replica port 7C, RS-422 16 R8C_GND Replica port 8C, RS-422
ground ground
8 R7C_TX_A- Replica port 7C, RS-422 17 R8C_TX_A- Replica port 8C, RS-422
output output
9 R7C_TX_B+ Replica port 7C, RS-422 18 R8C_TX_B+ Replica port 8C, RS-422
output output
J6 terminal
Pin Signal Pin Signal
1 RL1_NC Relay 1, normally closed 11 AGND Analog ground
2 RL1_C Relay 1, common 12 ANA1 Analog 1, output
3 RL1_NO Relay 1, normally open 13 AGND Analog ground
4 RL2_NC Relay 2, normally closed 14 ANA2 Analog 2, output
5 RL2_C Relay 2, common 15 AGND Analog ground
6 RL2_NO Relay 2, normally open 16 ANA3 Analog 3, output
7 232_TX RS-232, transmit 17 AGND Analog ground
8 232_GND RS-232, ground 18 ANA4 Analog 4, output
9 232_RX RS-232, receive 19 RL3_C Relay 3, common
10 RL3_NC Relay 3, normally closed 20 RL3_NO Relay 3, normally open
Ethernet connections
Port Connection
LAN 1 PP1 - Data 1
LAN 2 PP1 - Data 2
LAN 3 PP1 - Data 3
18 MRU-D-213/1.0
Cabling and interconnections
4 Cabling and
interconnections
The drawings shows a typical power and wiring layout for the MRU interfaced to the
MGC JB7 junction box mounted within a cabinet.
MRU-D-213/1.0 19
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20 MRU-D-213/1.0
Cabling and interconnections
MRU-D-213/1.0 21
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5 Setting to work
The MGC JB7 junction box is delivered with a configuration program installed. This
configuration program is available through a web browser. The procedure below shows
how to connect and use this configuration program through a browser.
Procedure
1 Connect a PC to LAN1 on the MGC JB7 by use of an Ethernet cable. Enter the IP
address 172.21.35.220 in a browser on the PC. The configuration program as shown
below with appear in the browser.
22 MRU-D-213/1.0
Setting to work
4 Reboot the MGC JB7 junction box (power off/on). The new configuration will take
effect after the reboot.
MRU-D-213/1.0 23
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6 Drawings
Outline drawings showing the mechanical dimension of the MGC JB7 junction box.
Unless otherwise specified, all measurements are in millimetres (mm).
24 MRU-D-213/1.0
Drawings
MRU-D-213/1.0 25
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26 MRU-D-213/1.0
Technical specifications
7 Technical specifications
MRU-D-213/1.0 27
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Colour Grey
Material Aluminium
28 MRU-D-213/1.0
Technical specifications
MRU-D-213/1.0 29
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8 Equipment handling
8.1 Disposal
All electrical and electronic components have to be disposed
of separately from the municipal waste stream via designated
collection facilities appointed by the government or local
authorities. The correct disposal and separate collection
of your old appliance will help prevent potential negative
consequences for the environment and human health. It is
a precondition for reuse and recycling of used electrical and
electronic equipment. For more detailed information about
disposal of your old appliance, please contact your local
authorities or waste disposal service.
The equipment may be returned to Kongsberg Seatex AS if
there is no local WEEE (Waste Electrical and Electronic Equipment) collection. The
equipment is marked with this pictogram.
30 MRU-D-213/1.0
Appendix A Cabinet mounting of junction box
Appendix A
Cabinet mounting of
junction box
This appendix describes a typical example on how the MGC JB7 junction box can be
mounted inside a cabinet and connected to external systems. In this example a RITTAL
AX 1050.000 cabinet (large) and RITTAL KX 1504.000 (small) are used.
MRU-D-213/1.0 31
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32 MRU-D-213/1.0
Appendix A Cabinet mounting of junction box
Figure 6 MGC JB7 junction box, cable ducts, power and communication terminals on
a RITTAL cabinet (large) mounting plate
MRU-D-213/1.0 33
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Figure 7 MGC JB7 junction box wiring within the cabinet (large)
Below is shown the MGC JB7 junction box mounted inside the RITTAL KX 1504.000
cabinet (small).
34 MRU-D-213/1.0
Appendix A Cabinet mounting of junction box
MRU-D-213/1.0 35
©2021 Kongsberg Seatex