Ppm300 Operator
Ppm300 Operator
1. Introduction
1.1 About the Operator's manual...........................................................................................................................................................................................................6
1.1.1 Intended users of the Operator's manual.....................................................................................................................................................................6
1.1.2 Software version.............................................................................................................................................................................................................................6
1.1.3 Technical support..........................................................................................................................................................................................................................6
1.1.4 List of technical documentation for PPM 300...........................................................................................................................................................7
1.2 Warnings and safety................................................................................................................................................................................................................................8
1.2.1 Safety during installation and operation ......................................................................................................................................................................8
1.2.2 Automatic and remote-controlled starts........................................................................................................................................................................8
1.2.3 Switchboard control......................................................................................................................................................................................................................8
1.2.4 Controller power supply............................................................................................................................................................................................................8
1.2.5 Factory settings .............................................................................................................................................................................................................................8
1.2.6 Electrostatic discharge .............................................................................................................................................................................................................8
1.3 Legal information........................................................................................................................................................................................................................................9
1.3.1 Disclaimers ........................................................................................................................................................................................................................................9
1.3.2 Open source software................................................................................................................................................................................................................9
1.3.3 Trademarks........................................................................................................................................................................................................................................9
1.3.4 Copyright..............................................................................................................................................................................................................................................9
3. Controller equipment
3.1 Display unit...................................................................................................................................................................................................................................................12
3.1.1 Introduction to the display unit..........................................................................................................................................................................................12
3.1.2 Display unit LEDs and push-buttons............................................................................................................................................................................13
3.1.3 GENSET controller LEDs and push-buttons..........................................................................................................................................................14
3.1.4 EMERGENCY genset controller LEDs and push-buttons............................................................................................................................16
3.1.5 SHAFT generator controller LEDs and push-buttons .....................................................................................................................................18
3.1.6 SHORE connection controller LEDs and push-buttons ................................................................................................................................19
3.1.7 BUS TIE breaker controller LEDs and push-buttons ......................................................................................................................................21
3.2 Controller rack............................................................................................................................................................................................................................................22
3.2.1 Rack LEDs.......................................................................................................................................................................................................................................22
3.2.2 PSM3.1 LEDs................................................................................................................................................................................................................................22
3.2.3 PCM3.1 LEDs................................................................................................................................................................................................................................24
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7. Troubleshooting
7.1 Introduction...................................................................................................................................................................................................................................................85
7.1.1 Finding the source of the problem..................................................................................................................................................................................85
7.2 Using SWBD control for troubleshooting..........................................................................................................................................................................85
7.2.1 Introduction to SWBD control............................................................................................................................................................................................85
7.2.2 Troubleshooting the system under SWBD control.............................................................................................................................................85
7.3 Troubleshooting alarms.....................................................................................................................................................................................................................87
7.3.1 Troubleshooting alarms..........................................................................................................................................................................................................87
7.4 Engine................................................................................................................................................................................................................................................................87
7.4.1 Start failure......................................................................................................................................................................................................................................87
7.4.2 Overspeed #...................................................................................................................................................................................................................................87
7.5 Network and communication........................................................................................................................................................................................................88
7.5.1 Ethernet redundancy broken..............................................................................................................................................................................................88
8. Maintenance
8.1 PCM3.1 internal battery......................................................................................................................................................................................................................89
8.1.1 Changing the battery................................................................................................................................................................................................................89
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9. End-of-life
9.1 Disposal of WEEE....................................................................................................................................................................................................................................91
10. Glossary
10.1 Terms and abbreviations..................................................................................................................................................................................................................92
10.2 Units.....................................................................................................................................................................................................................................................................95
10.3 Symbols............................................................................................................................................................................................................................................................97
10.3.1 Symbols for notes.......................................................................................................................................................................................................................97
10.3.2 Display unit symbols and push-buttons......................................................................................................................................................................98
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1. Introduction
This is the operator's manual for DEIF's Protection and Power Management controller, PPM 300. The manual is for the
operator who uses the controller display unit. The manual includes an introduction to the display unit (LEDs, push-buttons
and screen), basic operator tasks, alarms, logs, more advanced operator tasks, and trouble shooting. The information in this
manual is simplified and general.
See the Designer's handbook for more detailed information and descriptions..
DANGER!
Read this manual before you operate the system. Failure to do this could result in personal injury and
damage to the equipment.
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the
DEIF website.
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Document Contents
• System description and functions
• Technical specifications
• Each controller type
Data sheet
◦ Applications, hardware, functions and protections
• Hardware modules, display unit, and accessories
• Ordering information
• System principles
• AC configuration and nominal settings
• Protections and alarms
• Breakers, synchronisation and de-loading
• Regulation
• Power management
Designer's handbook
• Each controller type
◦ Principles, sequences, functions and protections
• Hardware characteristics
• PICUS (PC software)
• CustomLogic
• Communication protocols
• Tools and materials
• Mounting
• Minimum wiring for each controller type
Installation instructions • Wiring for hardware module terminals
• Wiring for controller functions
• Wiring communication
• Wiring the display unit
• Tools, software and information required
• Controller, system and equipment checks
Commissioning guidelines • Regulator tuning
• System testing
• Troubleshooting
• Controller equipment (push-buttons and LEDs)
• Operating the system
Operator's manual • Alarms and log
• Using the display unit
• Troubleshooting and maintenance
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Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be
carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs
and the relay terminals. Touching the terminals could lead to injury or death.
The power management system automatically starts gensets when more power is needed. It can be difficult for an
inexperienced operator to predict which gensets will start. In addition, gensets can be started remotely (for example, by using
an Ethernet connection, or a digital input). To avoid personal injury, the genset design, the layout, and maintenance
procedures must take this into account.
The controllers are designed to normally run under power management system control. When switchboard control is
activated, the controller functions as follows:
• It responds if an alarm situation arises, and carries out the alarm action, since the protections are still active.
• It does not respond to a blackout.
• It does not provide any power management.
• It does not prevent any operator actions.
The switchboard design must therefore ensure that the system is sufficiently protected when the controller is under
switchboard control.
If the controller has no power supply, it is OFF and does not provide any protection to the system. The controller cannot
enforce any trips, shutdowns or latches when it is off. The controller does not provide any control or power management. All
the controller relays de-energise.
The controller must have a reliable power supply, which must include a backup power supply. In addition, the switchboard
design must ensure that the system is sufficiently protected if the controller power supply fails.
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical
values and may not be correct for your system. You must therefore check all parameters before using the controller.
You must protect the equipment terminals from static discharge during handling, including installation and dismounting. Once
the equipment is correctly installed and the frame ground is connected, it is no longer necessary to protect the terminals from
static discharge.
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DEIF takes no responsibility for the installation or operation of the genset. Contact the genset company if you have any
doubt about how to install or operate the genset.
CAUTION
The DEIF equipment must not be opened by unauthorised personnel. If opened, the warranty is void.
INFO
You may remove, replace, or add a hardware module to the controller rack without losing the warranty. However,
you must follow DEIF's procedure.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and
GNU Lesser Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
[email protected]. DEIF reserves the right to charge for the cost of the service.
1.3.3 Trademarks
DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
EtherCAT® is a registered trademark and patented technology, licenced by Beckhoff Automation GmbH, Germany.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
1.3.4 Copyright
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2.1 Overview
2.1.1 Operating the PPM 300 controllers
The PPM 300 controllers ensure that the power required is available and that the system is protected for typical marine
applications.
Only qualified people may install and commission the controllers. After the controllers are installed and commissioned, they
are easy to operate.
As far as possible, the GENSET controllers should all normally run in automatic mode (AUTO). In this mode, the PMS
automatically starts and stops gensets, according to the power requirements. The PMS also automatically closes and opens
the genset breakers to the busbar, to connect and disconnect the gensets as needed.
The SHAFT generator, SHORE connection and BUS TIE breaker controllers normally run under PMS control. For safety
reasons, these controllers will not normally automatically connect to a shaft generator or shore connection, or automatically
close a bus tie breaker. An operator action is needed to start these actions. Once the operator starts the action, the controller
automatically follows a pre-programmed sequence of actions.
The GENSET and EMERGENCY genset controllers can run in either AUTO or a semi-automatic (SEMI) mode. These are
both PMS modes. SEMI mode is a type of service mode. In SEMI mode, an operator action is needed to start or stop the
genset. An operator action is also needed to start the pre-programmed sequence to close or open the genset breaker to the
busbar.
Switchboard control
Each controller can also be put under switchboard control. The operator then manually controls the genset speeds and opens
and closes breakers. Switchboard control is useful for troubleshooting. It can also be useful in extreme circumstances if the
operator needs to override the control system. Under switchboard control, all the controller functions are disabled. However,
the controller protections are still active. The controller monitors the operation, and if an alarm condition arises, the controller
activates the alarm action.
The operator can look at the display unit LEDs to see the status of each part of the system.
PICUS *
PICUS - Power In Control Utility Software
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PICUS is the PC programming and monitoring tool, available from DEIF free of charge. The operator can connect a computer
with PICUS to the controller by using a direct connection. The operator can then log into the controller. When the operator
logs on, they can use PICUS to monitor operation, send commands that correspond to the push-button actions, manage
alarms, and see or change the controller configuration. *
* Both the display unit and PICUS are controlled by user level permissions which grant or restrict access to features of the
controller. Some features or functions may not be accessible to an operator depending upon the design of the controller
permissions.
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3. Controller equipment
The front of the display unit consists of a top part and a bottom strip.
No.
1 Top part
2 Bottom strip
The LEDs and push-buttons for the top part are the same for all controller types. The LEDs, push-buttons and picture on the
bottom strip vary according to the controller type. These are described below.
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The top part of the front of the display unit is the same for all controller types. It includes LEDs that show the controller status
and a push-button to silence the alarm horn. The other push-buttons allow the operator to see controller information on the
display unit screen. The actual information available to the operator depends upon the permission access for the operator's
log on profile.* Using the push-buttons and the screen, the operator can see Live Data, or see, acknowledge and unlatch
alarms. If the operator logs in with the right permission level, he can also change the controller configuration.
* Some features or functions of the display unit may only be accessible if the user profile logged on has the necessary
permission access.
1
8
2
3
9
5 6 6 6 6 10 11
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INFO
The display unit LEDs show the status of the controller, and not the status of the display unit. The display unit
screen is lit if the display unit has power. The display unit screen is not lit if there is no power supply.
The bottom strip of the front of the display unit is customised for the GENSET controller. It includes LEDs that show the
equipment and controller status, as well as push-buttons for operator actions.
5 7
1 2 3 4 6
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1 3 5 7
2 4 6
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The bottom strip of the front of the display unit is customised for the EMERGENCY genset controller. It includes LEDs that
show the equipment and controller status, as well as push-buttons for operator actions.
6 8
1 2 3 4 5 7
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1 3 5 7 9
2 4 6 8
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The bottom strip of the front of the display unit is customised for the SHAFT generator controller. It includes LEDs that show
the equipment and controller status, as well as push-buttons for operator actions.
1 2 3
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The bottom strip of the front of the display unit is customised for the SHORE connection controller. It includes LEDs that
show the equipment and controller status, as well as push-buttons for operator actions.
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1 2 3
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The bottom strip of the front of the display unit is customised for the BUS TIE breaker controller. It includes LEDs that show
the equipment and controller status, as well as push-buttons for operator actions.
1 2 3
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You will normally not be able to see the controller rack, since it is normally in an enclosed switchboard. However, the
controller rack includes LEDs that can be useful for troubleshooting, and these are described here.
Module LEDs
PSM3.1, ACM3.1, EIM3.1, GAM3.1 and PCM3.1 each have a red status LED. The module status LED lights if the hardware
module self-check is not OK. If the controller power supply LED on PSM3.1 is red, the LED(s) at the top of the hardware
module(s) that failed the self-check may be red.
These LEDs are at the top of the hardware module inside the rack frame, and may be hidden by wiring or other equipment. If
there is not too much light, the glow from the LED(s) should be visible at the top of the rack.
INFO
The hardware modules' LEDs may be red while the controller is starting up, or during a software update. This is
normal, and does not mean that the hardware modules failed the self-check.
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*Note: For ports 1, 2, 4 and 5, the green LED on the front of the module works in the same way as the green LED on the
actual port. The actual Ethernet ports at the top (ports 1 and 2) and bottom (ports 4 and 5) of the rack also have an orange
LED.
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4.1 Introduction
4.1.1 About the operator actions
This chapter describes the basic tasks that the operator can do using the display unit push-buttons.
Normal operation
The GENSET controllers should normally be in AUTO mode. When one or more GENSET controllers are in AUTO mode, the
power management system automatically starts and connects gensets, or disconnects and stops gensets, according to the
power required and the genset priority order.
Blackout response
If there is a blackout, the power management system automatically follows the blackout recovery sequence to start and
connect gensets, in order to restore power. If there is a blackout and a GENSET controller is in SEMI mode, the power
management system will automatically change the controller to AUTO mode. No operator actions are needed.
However, if there is a blackout while the GENSET controller is under switchboard control, the power management system will
not attempt to start or connect that genset. If the operator wants the power management system to start and connect the
genset, the operator needs to change the switchboard control selector to PMS control.
The GENSET controller can run under PMS control in AUTO or SEMI mode. The controller can also run under switchboard
control. The following procedures describe how to change the controller's operating mode and control.
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Mode Procedure
To change to AUTO mode from SEMI mode:
• System response: The LED next to is green when the controller is in AUTO mode.
AUTO
You cannot change from switchboard control to AUTO mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS.
To change to SEMI mode from AUTO mode:
• System response: The LED next to is green when the controller is in SEMI mode.
SEMI
You cannot change from switchboard control to SEMI mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to switchboard control, the controller can be in either AUTO or SEMI mode.
CAUTION
If you change the last GENSET controller that is in AUTO mode to SEMI mode, the power management system
cannot automatically start or stop any gensets, or open or close any breakers.
INFO
The switchboard equipment is third-party equipment. The switchboard control selector labels may therefore be
different from the names used above.
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Mode Procedure
When the controller is in AUTO mode, the genset start is controlled automatically and the display unit
AUTO push-buttons are disabled. If the power management system calculates that more power is required, the
controller automatically starts the genset(s), according to the genset priority order.
To start the genset:
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to start the genset.
Mode Procedure
When the controller is in AUTO mode, the genset stop is controlled automatically and the display unit push-
AUTO buttons are disabled. If the power management system calculates that power is not required, the controller
will automatically stop the genset(s), according to the genset priority order.
The genset breaker must be open to stop the genset. If the genset breaker is not open, press to open
the breaker before stopping the genset. See Opening the genset breaker for more information.
1. Operator action: To stop the genset with a cooldown time, press once.
SEMI • System response: The controller stops the genset after the cooldown time.
• System response: If the genset does not stop, the controller activates an alarm.
2. Operator action: Press again to skip the cooldown time and stop the genset immediately.
• Note: A genset stop without cooldown time increases the mechanical wear of the genset. The genset
may also have problems if it needs to restart immediately. The genset should only be stopped without
cooldown time in emergencies. Contact the genset manufacturer for more information.
• System response: If the genset does not stop, the controller activates an alarm.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The genset
control can only be stopped locally and/or from the switchboard.
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to stop the genset.
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Mode Procedure
When the controller is in AUTO mode, the genset breaker is controlled automatically and the display unit
push-buttons are disabled. If the power management system calculations show that more power is
AUTO
required, the controller automatically starts the genset(s) and closes the breaker(s), according to the
genset priority order.
The genset must be running to close the genset breaker. If the genset is not running, press to start
the genset. See Starting the genset for more information.
Mode Procedure
When the controller is in AUTO mode, the genset breaker is controlled automatically and the display unit
AUTO push-buttons are disabled. If power is not required, the controller will automatically open the genset
breaker as part of the genset stop sequence.
To open the genset breaker:
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For efficiency or maintenance reasons, you might want certain gensets to automatically run as much as possible, and others
to run at little as possible. The power management system has a priority order for the gensets to enable you to do this. If a
genset start is needed, the power management system starts the first non-running genset in the priority order. Similarly, if a
genset stop is needed, the power management system stops the last running genset in the priority order.
The operator can determine the genset priority. Alternatively, the power management system determines the genset priority.
Press on a GENSET controller display unit to manually move its genset to the first position in the priority order. The
If you have a system with multiple gensets, you can use the button to set the priority for each genset:
1. To prevent unwanted automatic genset starts and stops, you can put all the GENSET controllers into SEMI mode before
you set the genset priority.
2. Decide on the genset priority order.
• For example, in a system with four gensets (A, B, C and D), you may want the priority order to be A, B, C and then D.
3. Working from the back to the front of the order, press on the display unit of the relevant GENSET controller, and
wait for the 1st priority LED to turn green.
• For the example, you will press in the order: genset D, C, B, and then A. The genset priority order will then be A,
B, C, and then D.
◦ If all the controllers are in AUTO, and gensets A and B are running and connected, if the power management system
needs to start another genset, it will start genset C.
◦ If gensets A and B are running and connected and the power management system needs to stop a genset, it will
disconnect and stop genset B.
4. Starting with the GENSET controller at the front of the priority order, put all the GENSET controllers that you want to run
in AUTO mode into AUTO mode.
Normal operation
The EMERGENCY genset controller is normally in AUTO mode. During normal operation, apart from emergency genset
tests, the emergency genset does not run.
Blackout response
If there is a blackout, the power management system automatically follows the blackout recovery sequence to start and
connect gensets, in order to restore power. If the gensets do not supply power within the time allowed (the default is 30
seconds), the power management system automatically opens the tie breaker, starts the emergency genset and closes the
emergency genset breaker.
If there is a blackout and the EMERGENCY genset controller is in SEMI mode, the controller automatically changes to AUTO
mode. No operator actions are needed.
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However, if there is a blackout while the EMERGENCY genset controller is under switchboard control, the power
management system does not attempt to start or connect the emergency genset. If the operator wants the power
management system to start and connect the emergency genset, the operator needs to change the switchboard control
selector to PMS control.
Harbour operation
When harbour operation is active, the emergency genset breaker and the tie breaker are closed. The emergency genset
runs, and supplies power as if it were an ordinary diesel genset. The power management system controls the system, and
starts and stops the other gensets as needed. When harbour operation is active, the emergency genset is first in the genset
priority order, and is therefore always running and connected when the EMERGENCY genset controller is in AUTO mode.
The EMERGENCY genset controller can run in AUTO or SEMI mode, or under switchboard control. The EMERGENCY
genset controller can also run a test sequence (see Emergency genset test function).
Mode Procedure
To change to AUTO mode from SEMI mode:
• System response: The LED next to is green when the controller is in AUTO mode.
AUTO
You cannot change from switchboard control to AUTO mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to SEMI mode from AUTO mode:
• System response: The LED next to is green when the controller is in SEMI mode.
SEMI
You cannot change from switchboard control to SEMI mode using the display unit push-buttons. If the
controller is under switchboard control, you must first change to AUTO/SEMI mode by changing the
switchboard control selector (on the switchboard) to PMS control.
To change to switchboard control, the controller can be in either AUTO or SEMI mode.
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CAUTION
If you change the last controller that is in AUTO mode to SEMI mode, the power management system cannot
automatically start or stop any gensets, or open or close any breakers.
INFO
The switchboard equipment is third-party equipment. The switchboard control selector labels may therefore be
different from the names used above.
Mode Procedure
When the controller is in AUTO mode, the emergency genset start is controlled automatically and the
AUTO
display unit push-buttons are disabled.
To start the emergency genset:
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to start the genset.
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Mode Procedure
When the controller is in AUTO mode, the emergency genset stop is controlled automatically and the
display unit push-buttons are disabled.
AUTO
After a blackout, the controller will automatically disconnect and stop the emergency genset when there is
a stable voltage on the main busbar.
The emergency genset breaker must be open to stop the emergency genset. If the emergency genset
breaker is not open, press to open the breaker before stopping the emergency genset. See Opening
the emergency genset breaker for more information.
1. Operator action: To stop the emergency genset with a cooldown time, press once.
SEMI • System response: The controller stops the emergency genset after the cooldown time.
• System response: If the emergency genset does not stop, the controller activates an alarm.
2. Operator action: Press again to skip the cooldown time and stop the emergency genset
immediately.
• Note: A genset stop without cooldown time increases the mechanical wear of the genset. The genset
may also have problems if it needs to restart immediately. The genset should only be stopped without
cooldown time in emergencies. Contact the genset manufacturer for more information.
• System response: If the emergency genset does not stop, the controller activates an alarm.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The
control emergency genset can only be stopped locally and/or from the switchboard.
INFO
The switchboard equipment is third-party equipment. The switchboard might not include a button to stop the genset.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The emergency genset
breaker push-buttons are on the left, closest to the genset pictogram.
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Mode Procedure
When the controller is in AUTO mode, the emergency genset breaker is controlled automatically and the
AUTO
display unit push-buttons are disabled.
The emergency genset must be running to close the genset breaker. If the emergency genset is not
running, press to start the emergency genset. See Starting the emergency genset for more
information.
SEMI
1. Operator action: Press to close the emergency genset breaker.
a. System response: The power management system synchronises the emergency genset with the
busbar. During synchronisation, the breaker LED is yellow (flashing).
b. System response: When the emergency genset and busbar are synchronised, the controller closes
the breaker. When the breaker is closed, the breaker LED is green.
• If the emergency genset and busbar are not synchronised before the synchronisation timer
expires, the breaker does not close. The synchronisation failure alarm is activated.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The
control emergency genset breaker can only be closed using the switchboard.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The emergency genset
breaker push-buttons are on the left, closest to the genset pictogram.
Mode Procedure
When the controller is in AUTO mode, the emergency genset breaker is controlled automatically and the
display unit push-buttons are disabled.
AUTO
After a blackout, the controller will automatically disconnect and stop the emergency genset when there is
a stable voltage on the main busbar.
To open the emergency genset breaker:
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The tie breaker is normally closed. This means that the emergency busbar is normally connected to the main busbar. The
emergency busbar and main busbar normally act as one busbar (and not as two independent busbars).
The tie breaker may be opened and closed automatically for a limited time as part of the test function.
The emergency genset breaker and the tie breaker are both closed for an unlimited time when harbour operation is active.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The tie breaker push-
buttons are on the right.
Mode Procedure
When the controller is in AUTO mode, the tie breaker is controlled automatically and the display unit push-
buttons are disabled.
AUTO
After a blackout, when stable power is restored on the main busbar, the power management system
automatically synchronises to the main busbar and closes the tie breaker.
To close the tie breaker:
• System response: If there is no blackout and the emergency genset breaker is closed, the maximum
parallel timer starts running when the tie breaker is closed. If harbour operation is not activated, when
the timer runs out, the controller will try to open the emergency genset breaker.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The tie
control breaker can only be closed using the switchboard.
As part of the blackout procedure, if power cannot be restored from the gensets within the specified time, the tie breaker
opens automatically, and the main busbar is split from the emergency busbar. The emergency genset then supplies power to
the emergency busbar. The main busbar and the emergency busbar run as two independent busbars until stable power is
restored on the main busbar.
INFO
The EMERGENCY genset controller display unit has two sets of breaker push-buttons. The tie breaker push-
buttons are on the right.
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Mode Procedure
When the controller is in AUTO mode, the tie breaker is controlled automatically and the display unit push-
AUTO
buttons are disabled.
To open the tie breaker:
• System response: If there is a blackout on the main busbar, the tie breaker opens without de-loading,
to protect the supply to the emergency busbar.
Switchboard When the controller is under switchboard control, the display unit push-buttons are disabled. The tie
control breaker can only be opened using the switchboard.
• System response: If there is a blackout during the test sequence, the EMERGENCY genset controller automatically
stops the test sequence, and starts to supply the emergency busbar.
Normal operation
The SHAFT generator controller normally runs under power management system (PMS) control.
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Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence to start and connect gensets, in order to
restore power. If this does not succeed, as part of the blackout recovery, if auto close is enabled, the PMS attempts to close
the shaft generator breaker. No operator actions are needed.
However, if there is a blackout while the SHAFT generator controller is under switchboard control, the PMS will not attempt to
connect the shaft generator. If the operator wants the PMS to connect the shaft generator, the operator needs to change the
switchboard control selector to PMS control.
Parallel operation
The shaft generator can run in parallel with the diesel gensets to transfer the load. However, the shaft generator will not
normally run in parallel with the diesel gensets.
Control Procedure
When the operator closes the shaft generator breaker, the power management system transfers the load
from the gensets to the shaft generator. The shaft generator must therefore be running and have enough
capacity to take over the genset load.
To close the shaft generator breaker:
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Control Procedure
When the operator opens the shaft generator breaker, the power management system transfers the load
from the shaft generator to the gensets. There must therefore be enough gensets available, with enough
capacity to take over the shaft generator load.
To open the shaft generator breaker:
Normal operation
The SHORE connection controller normally runs under power management system (PMS) control.
Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence to start and connect gensets, in order to
restore power. If this does not succeed, as part of the blackout recovery, if auto close is enabled, the PMS attempts to close
the shore connection breaker. No operator actions are needed.
However, if there is a blackout while the SHORE connection controller is under switchboard control, the PMS will not attempt
to connect the shore connection. If the operator wants the PMS to connect the shore connection, the operator needs to
change the switchboard control selector to PMS control.
Parallel operation
The shore connection can run in parallel with the diesel gensets to transfer the load. However, the shore connection will not
normally run in parallel with the diesel gensets.
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Control Procedure
When the operator closes the shore connection breaker, the power management system transfers the
load from the gensets to the shore connection. The shore connection must therefore be live and have
enough capacity to take over the genset load.
To close the shore connection breaker:
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Control Procedure
When the operator opens the shore connection breaker, the power management system transfers the load
from the shore connection to the gensets. There must therefore be enough gensets available, with enough
capacity to take over the shore connection load.
To open the shore connection breaker:
Normal operation
The BUS TIE breaker controller normally runs in under power management system (PMS) control.
Blackout response
If there is a blackout, the PMS automatically follows the blackout recovery sequence in order to restore power. As part of the
blackout recovery, if one of the busbars is live and auto close is enabled, the PMS attempts to close the tie breaker. No
operator actions are needed.
However, if there is a blackout while the BUS TIE breaker controller is under switchboard control, the PMS will not attempt to
connect the busbars. If the operator wants the PMS to connect the busbars, the operator needs to change the switchboard
control selector to PMS control.
When the bus tie breaker is closed, the busbar is reconnected. The reconnected busbar acts as one busbar, and not as two
independent busbars.
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Control Procedure
To close the bus tie breaker:
When the bus tie breaker is open, the busbar is split into two independent busbars (busbar A and busbar B). There must
therefore be enough gensets available (on each busbar) to supply the load required (on each busbar) before the operator can
open the bus tie breaker.
Control Procedure
To open the bus tie breaker:
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5.1 Introduction
5.1.1 Alarm indication
When an alarm protection becomes active in the system, an active alarm is add to the alarm list. The alarm can give both a
visual and audible indication (subject to design of system).
Alarms, typically, require action and acknowledgement before they clear from the alarm list.
An alarm may also have a latch as an extra level of protection, so that in addition to acknowledging the alarm, you also have
to unlatch the alarm before the alarm action can be deactivated.
1. Alarm LED
2. Alarm output (horn/siren) silence push-button
Alarm LED
The alarm LED shows the current alarm situation for the system.
LED Notes
Red (flashing) Unacknowledged alarm(s)
Red (constant) Active alarm(s), and all alarms acknowledged
Yellow (constant) Unlatched alarms can be reset (when no other alarms require action)
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LED Notes
Green (flashing) Only unacknowledged alarm(s) where the alarm condition has cleared
Green (constant) No alarms
The alarm list allows you to review all the current alarms for the controller.
The alarms in the list are denoted with an symbol to show the alarm status.
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Alarm Alarm
Symbol Acknowledge Notes
condition* action**
• Alarm condition is occurring.
• Alarm action is active.
Active Active Unacknowledged
• Alarm requires acknowledgement.
or
• Alarm requires action to clear the alarm condition.
• Alarm condition is occurring.
• Alarm action is active.
Active Active Acknowledged
• Alarm is acknowledged.
or
• Alarm requires action to clear the alarm condition.
• Alarm condition has cleared.
• Alarm action is active.
Inactive Active Unacknowledged
• Alarm requires acknowledgement.
or
• Alarm latch requires reset.
• Alarm condition has cleared.
• Alarm action is active.
Inactive Active Acknowledged
• Alarm is acknowledged.
or
• Alarm latch requires reset.
• Alarm condition occured but has cleared.
Inactive Inactive Unacknowledged • Alarm action is inactive.
or • Alarm requires acknowledgement.
Active or
Inactive - Alarm has been inhibited from occuring.
inactive
or
* Alarm condition is typically where the Set point has been exceeded.
** Alarm action (protection) is the configured action taken to protect the situation. When active, this action occurs in the
controller. For example, the alarm action could be Open breaker and stop engine, where the breaker is deloaded and
opened, and the engine is cooled down and stopped.
See Protections, Alarm handling in the Designer's handbook for more information about alarm handling.
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Action Notes
Unacknowledged alarms must be acknowledged.
Acknowledge
Acknowledging an alarm does not remove the alarm or active protection if the Alarm condition continues.
Silence You can silence the alarm (horn/siren) output from the display unit.
Alarms can be configured with a Latch as an extra layer of protection.
Reset latches
Latched alarms require resetting after they have been acknowledged.
Most alarms can be shelved for a selected period of time. During this period the alarm protection is not
active.
Shelve
Once the period of time has expired, the Alarm condition is rechecked and may become active again if the
Alarm condition remains active.
Most alarms can be removed from service. No period of time needs to be given.
Out of service
The system does not automatically return the alarm to service, and this requires action to do so.
INFO
Some alarms can be inhibited from occurring depending on the designer's configuration of the system.
See Protections, Alarm handling in the Designer's handbook for more information about alarm handling and
actions.
The log records activities and events that occur during the operation of the system. You can view the log to see all the events
that occurred during operation. This includes any actions taken.
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INFO
Available operator actions are controlled by the permissions of the logged on user profile.
5.2.2 Acknowledge
All unacknowledged alarms must be acknowledged. Some alarms can be configured with Auto acknowledge, which will
automatically acknowledge the alarm. The alarm does not require acknowledging again.
INFO
Acknowledging an alarm that has a Latch configured, does not remove the alarm from the alarm list. These alarms
must be reset before the alarm protection becomes inactive.
Acknowledging an alarm
To acknowledge an alarm, perform the following steps:
1. Select Alarms to view the alarm list.
Acknowledge
3. Select the soft key Acknowledge by using the appropriate push-button to acknowledge the alarm.
4. If the alarm condition clears and the alarm has no Latch configured:
• The acknowledged alarm is removed from the alarm list.
5. If the alarm condition clears and the alarm has a Latch configured:
• The acknowledged alarm remains on the alarm list and requires a reset before the alarm is removed.*
6. If the alarm condition remains active:
• The acknowledged alarm remains on the alarm list, but is now marked as acknowledged.
* Until the latched alarm is reset the alarm action (protection) remains active even though the alarm condition has cleared.
INFO
The following information only applies if the controller has been configured with alarm output(s) to either audible or
visual equipment.
When an active alarm condition occurs, the Alarm output is activated by the controller. The audible or visual equipment is
also activated.
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You can silence the equipment by pressing the horn silence push-button on the display unit ( ). The controller
immediately deactivates all alarm outputs. However, the horn silence push-button does NOT have any other effect on the
alarm system. If a new alarm is activated after the push-button is pressed, the alarm output restarts.
Figure 5.4 Example of the effect of the horn silence push-button on the alarm output
Alarm 1
Output
INFO
The horn silence push-button on the display unit does not affect the acknowledgement status of any alarms.
See Protections, Alarm outputs in the Designer's handbook for more information on the configuration of these
outputs.
Latched alarms that have been already acknowledged, can be reset. Until a latched alarm is reset the Alarm action
(protection) remains active.
INFO
You cannot reset any latched alarms if the Alarm condition remains active and alarms exist that have not been
acknowledged. All alarms must be acknowledged before you can reset (unlatch) the latched alarms.
INFO
Resetting clears all alarm latches for all the latched alarms where the Alarm condition has cleared. Latched alarms
where the alarm condition has not cleared are not affected by the reset.
Reset latches
2. Select the soft key Reset latches by using the appropriate push-button .
3. All alarm latches, that can be reset, are reset.
5.2.5 Shelve
Most alarms on the alarm display can be shelved for a given period of time, if required. After the period of time expires the
controller automatically returns the alarm to the previous state and rechecks the alarm condition.
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CAUTION
Shelving alarms is useful during commissioning or service. Do not shelve alarms without good reasoning, as the
alarm protection becomes inactive during the shelving.
Shelve an alarm
To shelve an alarm, perform the following steps:
1. Select Alarms to view the alarm list.
4. Select Service by using the push-buttons up or down , and use the push-button OK to open the service
menu.
5. Select Shelve by using the push-buttons Up or Down , and use the push-button OK to open the shelve
options.
6. A list of available shelve periods are shown.
7. Select the required period to shelve the alarm by using the push-buttons Up or Down , and use the push-button
OK to select.
8. The alarm is shelved for the period of time that was selected ( or ).
INFO
After the shelve period has expired, the controller automatically re-checks the alarm protection. If the alarm
condition is still present in the system, the alarm protection becomes active again.
Most alarms on the alarm list can be marked as Out of service for an indefinite period. The alarm will not automatically return
to the system and requires action to bring the alarm back into service.
CAUTION
Marking alarms as Out of service is useful during commissioning or service. It is not recommended to mark alarms
Out of service without good reasoning, as the alarm protection remains inactive while the alarm is marked as Out of
service.
2. Highlight the alarm to remove from service by using the push-buttons Up or Down .
4. Select Service by using the push-buttons Up or Down , and use the push-button OK to open the service
menu.
5. Select Remove from service by using the push-buttons Up or Down , and use the push-button OK to
remove the alarm.
6. The alarm protection becomes inactive and the alarm is marked as Out of service ( or ).
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4. Select Service by using the push-buttons Up or Down , and use the push-button OK to open the service
menu.
5. Select Return to service by using the push-buttons Up or Down , and use the push-button OK to return the
alarm.
6. The alarm protection is checked by the controller and may become active again.
Events that occur during the operation of the controller are recorded in the event log.
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View the events that have occurred in the system under Log.
4. Select either Info or Diagram by pressing the push-button Up or Down and pressing OK .
5. Further details of the event are shown on the display.
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6.1 Introduction
6.1.1 About the display unit
The display unit provides you quick and easy access to both operating information and configuration of the controller.
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INFO
The actual features available on the display unit are controlled by the group and user permissions for the controller.
Some features may be read only or not visible, depending upon the permissions assigned to your user profile.
Log on or off
Log on
Alarms
Log
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Live data
See Operating the system, in this document for more information regarding the basic controller actions, such as
starting or stopping the genset.
INFO
Creation of the single-line diagram or configuration of CustomLogic can only be done by using PICUS in the first
release.
Shows the live data page number (only on the live data screen).
The soft key buttons, which are displayed on screen, allow you to perform different features or options for the screen you are
viewing. The soft key buttons also allow you to navigate the menus on the display unit.
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Output setup I/O Configure the analogue output (AO & PWM) settings.
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The display unit features a virtual keyboard, which is used to enter the information for the controller settings or features. The
virtual keyboard can display characters for lowercase and uppercase letters, numbers or symbols.
◦ Select the soft keys Left or Right , by pressing the appropriate push-button .
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6.2 Log on
6.2.1 About permissions
The controller is protected by group and user permissions, which allow access to the functionality of the controller. To access
the controller you must log on by using a user and password. The user has associated permissions to the controller and
software.
INFO
Group and user permissions can only be created and configured by using PICUS.
The display unit can be used without the need to log on a user profile, however this only provides limited access or features.
See PICUS software, Group permissions and users in the Designer's handbook for more information regarding
groups and users.
Log on, log off, or change user logged on under Log on.
INFO
You do not need to log on to the controller to view the Live data information.
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Log on to controller
To log on the controller, perform the following steps:
1. Select Log on, from the Home menu, to view the available users for the controller.
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To log off the currently logged on user, simply select the soft key Log off .
You are logged off the controller and the default user is now active.
INFO
Any logged on user will be automatically logged off after 3 minutes of inactivity. After the 3 minutes have expired the
default user will become active and have limited access to the display unit features or functions.
6.3 Configure
6.3.1 About configure
You can configure the parameters for both system settings and alarm settings.
Category
Group
Parameter(s)
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Configure parameters
3. Highlight the parameter category you wish to open, by pressing the push-button Up or Down .
5. Highlight the parameter group you wish to open, by pressing the push-button Up or Down .
7. To highlight the parameter, select the soft key Up or Down , by pressing the appropriate push-
button .
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• If the setting is text or a value, pressing the push-button OK displays the virtual keyboard to alter the setting.
◦ The parameter settings minimum, maximum and default are also shown.
◦ Use the Virtual keyboard to make the required changes.
Write
◦ To confirm the setting, select the soft key Write , by pressing the appropriate push-button .
• If the setting is a selection, pressing the push-button OK displays an available list of selection options.
You can configure the I/O settings and terminals for any of the hardware modules within the connected controller.
See Hardware characteristics, in the Designer's handbook for more information regarding the different
hardware modules and their terminal details.
To configure the I/O settings you need to perform the following steps:
1. Select hardware module to configure
2. Select terminal(s) to configure
3. Configure the terminal(s) settings
Before you can configure the I/O settings, you first need to select the hardware module in the controller.
INFO
The hardware modules shown vary depending upon controller type or hardware modules installed. The hardware
selection screen shows the same hardware modules as you have installed in the controller.
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INFO
Basic details about the available I/Os on the module are shown at the right.
1. To move between the hardware modules, select the soft key Left or Right , by pressing the
appropriate push-button .
• Basic information about the selected hardware module is shown at the right.
After selecting the hardware module, the details of the available terminals are shown on the display.
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If a terminal has already had configured for either a Function or Alarm, the terminal is marked with grey dot .
INFO
The actual terminal types shown depend upon the type of hardware module selected or installed.
Type Notes
DI Digital input
DO Digital output
AI Analogue input
AO Analogue output
PWM Pulse width modulation
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After selecting the hardware module and the required terminal, the details of the terminal settings are shown on the display.
Here you can configure various settings for the terminal, subject to the type of terminal and hardware module selected. The
actual features you can select or configure are also subject to the type of hardware module you have selected.
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See View or configure I/O relay, in the following section of this document for more information.
See View or configure analogue input (AI), in the following section of this document for more information.
Configure analogue output (AO) or pulse width modulation (PWM) (if applicable)
Output setup
1. Select the soft key Output setup , by pressing the appropriate push-button .
• The analogue output (AO) or pulse width modulation (PWM) settings are shown on the screen.
See View or configure analogue output (AO) or pulse width modulation (PWM), in the following section of this
document for more information.
See View or configure alarms, in the following section of this document for more information.
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See View or configure functions, in the following section of this document for more information.
You can configure the setting for the relay. The current configure state for the relay is shown on the display. By default all
relays are considered to be Normally open and in a De-energized state.
From this screen you can configure either a standard relay or a changeover relay, depending upon the type of relay that can
be connected to the hardware module terminals.t
See Hardware characteristics, in the Designer's handbook for more information about the hardware modules that
support relays.
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To configure the analogue input (AI) you need to perform the following stages:
1. Select the hardware type
2. Select the scale
• You can reuse a previously created scale if required, subject to limitations
3. Edit the scale
4. Write the sensor settings
INFO
You can reuse any previously created scale on any I/O. However, the configuration settings are the same across all
the other I/O terminals. If you alter the settings for a scale this will apply to all I/O terminals where the scale has
been used.
Select a scale
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Edit
3. To edit the scale, select the soft key Edit .
• Details of the scale settings are shown on the display.
• See the section Edit a scale below.
Write
4. To save the settings to the controller, select the soft key Write .
• This only saves the selected settings to the controller. It does not save other I/O settings.
Edit a scale
To configure the scale settings you need to perform the following stages:
1. Configure the unit, minimum, and maximum first.
2. Configure the X and Y coordinates
3. Write the scale settings
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• If the setting is text or a value, pressing the push-button OK displays the virtual keyboard to change the setting.
• If the setting is a selection, pressing the push-button OK displays an available list of selection options.
• If the setting is the X Y coordinates, pressing the push-button OK displays the coordinate options.
a. Adding coordinates
Add
a. To add a coordinate, select the soft key Add .
◦ The Virtual keyboard is shown on the display.
Done
b. Enter the X coordinate using the Virtual keyboard and select the soft key Done .
◦ The Virtual keyboard is shown on the display.
Done
c. Enter the Y coordinate using the Virtual keyboard and select the soft key Done .
◦ The coordinates are shown on the display.
◦ You can, if necessary, remove or edit the coordinates.
d. Add as many coordinates as you require.
e. When you have added all the coordinates you require, press the push-button Back to return to the scale
settings.
b. Removing coordinates
c. When you have added/edited all the coordinates you require, press the push-button Back to return to the
scale settings.
c. Editing coordinates
e. When you have added/edited all the coordinates you require, press the push-button Back to return to the
scale settings.
Write
3. To save the settings to the controller, select the soft key Write .
• This only saves the selected settings to the controller. It does not save other I/O settings.
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6.3.9 View or configure analogue output (AO) or pulse width modulation (PWM)
To configure the analogue output (AO) or pulse width modulation (PWM) you need to perform the following stages:
1. Select the hardware type
2. Select the scale
• You can reuse a previously created scale if required, subject to limitations
3. Edit the scale
4. Write the sensor settings
INFO
You can reuse any previously created scale on any I/O. However, the configuration settings are the same across all
the other I/O terminals. If you alter the settings for a scale this will apply to all I/O terminals where the scale has
been used.
Select a scale
Edit a scale
To configure the scale settings you need to perform the following stages:
1. Configure the unit, minimum, and maximum first.
2. Configure the X and Y coordinates
3. Write the scale settings
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• If the setting is text or a value, pressing the push-button OK displays the virtual keyboard to change the setting.
• If the setting is a selection, pressing the push-button OK displays an available list of selection options.
• If the setting is the X Y coordinates, pressing the push-button OK displays the coordinate options.
a. Adding coordinates
Add
a. To add a coordinate, select the soft key Add .
◦ The Virtual keyboard is shown on the display.
Done
b. Enter the X coordinate using the Virtual keyboard and select the soft key Done .
◦ The Virtual keyboard is shown on the display.
Done
c. Enter the Y coordinate using the Virtual keyboard and select the soft key Done .
◦ The coordinates are shown on the display.
◦ You can, if necessary, remove or edit the coordinates.
d. Add as many coordinates as you require.
e. When you have added all the coordinates you require, press the push-button Back to return to the scale
settings.
b. Removing coordinates
c. When you have added/edited all the coordinates you require, press the push-button Back to return to the
scale settings.
c. Editing coordinates
e. When you have added/edited all the coordinates you require, press the push-button Back to return to the
scale settings.
Write
3. To save the settings to the controller, select the soft key Write .
• This only saves the selected settings to the controller. It does not save other I/O settings.
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The alarms available for the I/O are organised in to categories and groups, which is similar to a tree structure view.
INFO
When viewing or configuring a previously configured I/O with an alarm, the display will automatically jump to the
alarm settings. You can, if required, use the Back to return to the alarm selection screen.
Selecting an alarm
You can enable or not enable a pre-configured alarm, edit an existing alarm, or create a new custom alarm. You can also edit
alarms that are not enabled.
Enable an alarm
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Editing an alarm
◦ If the setting is Enable or Not enabled, pressing the push-button OK toggles either Enable or Not enabled.
◦ Enabled settings are marked with a solid box.
◦ If the setting is text or a value, pressing the push-button OK displays the virtual keyboard to alter the setting.
◦ Make the required changes using the virtual keyboard.
Done
◦ To confirm the changes, select the soft key Done .
◦ If the setting is a selection, pressing the push-button OK displays an available list of selection options.
INFO
It is recommended to give your created alarms a new descriptive name for easier reference.
1. Highlight a previously unused alarm, typically named digital or analogue custom alarm, by pressing the push-button Up
or Down .
Edit
2. Select the soft key Edit .
• Details of the alarm settings are shown on the display for you to configure (see above for further information).
The functions available are organised in to categories and groups, which is similar to a tree structure view.
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Selecting a function
Configure functions
1. To select the functions for the terminal:
6.4 Tools
6.4.1 About tools
The communication screen displays all of the communication settings for the controller.
Configure the communication information under Tools > Advanced > Communication.
CAUTION
The DEIF controllers do not include a firewall or other Internet security measures. It is the customer's own
responsibility to protect the network. DEIF therefore recommends only connecting the controllers to local networks.
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See Hardware characteristics, DEIF Ethernet network in the Designer's handbook for more information
regarding the communication possibilities.
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View the Group information under Tools > Advanced > Permissions > Groups.
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See PICUS software, Group permissions and users in the Designer's handbook for more information
regarding permissions.
• The group for the currently logged on user is shown with a green dot .
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View the User information under Tools > Advanced> Permissions > Users.
See PICUS software, Group permissions and users in the Designer's handbook for more information
regarding permissions.
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View or configure the Brightness level setting under Tools > Advanced > Brightness > Brightness level.
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View or configure the Brightness time setting under Tools > Advanced > Brightness > Brightness time.
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6.5 Alarm
6.5.1 About alarms
See Alarms and log, in this document for more information regarding the alarm list and actions.
6.6 Log
6.6.1 About log
View details of the events that have occurred during the operation of the controller. This includes changes to the
configuration, for example changes to parameter settings.
See Alarms and log, in this document for more information regarding the event log.
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The Live data display contains many different information screens showing the current operation information for the
controller.
To cycle through the different information on a specific screen, perform the following steps:
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3. Select the soft key Up by pressing the appropriate push-button to cycle through the different information.
Home
You can return to the main menu by using the soft key Home by pressing the appropriate push-button .
Alternatively, press and hold the push-button Back for > 0.5 seconds to return to the main menu.
6.8 Info
6.8.1 About info
Here you can view information about the production of the controller.
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Here you can view the about information for the controller and display unit.
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7. Troubleshooting
7.1 Introduction
7.1.1 Finding the source of the problem
For some system problems, the controller activates an alarm. The operator may therefore think that there is a problem with
the controller, even though the actual problem is in the system.
It is not possible to describe every possible system problem. Troubleshooting requires an understanding of the system, a
logical and systematic approach, and careful observation of the system reactions to the troubleshooting actions.
This chapter describes using switchboard control for troubleshooting, as well as troubleshooting for some of the most
common alarms.
See Troubleshooting, in the Commissioning guidelines for troubleshooting regulators and terminal damage.
The exact procedure for operating the system under SWBD control depends on the switchboard design. Follow the
guidelines from the switchboard supplier when operating the system under switchboard control. Class societies require that
certain minimum protections are included in the switchboard. For example, there must be a synchronisation check before
closing a breaker.
DANGER!
Only trained operators should operate the system under switchboard control. Even though the controller
protections are active, the operator can create undesirable conditions during switchboard control. The
operator actions can also disrupt the power supply.
Solutions Make sure that the problem is not from the power management system or the controller.
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DANGER!
During SWBD control, the controller protections will respond to alarm situations. However, the controller
will not prevent you from creating alarm situations.
Method 1. If possible, make sure that there is enough power available for the system. That is, are there
enough gensets running to supply the system?
2. Use the Switchboard control switch (on the switchboard) to change the controller to SWBD control.
• The gensets that are running should continue to run. However, any GENSET controllers in
AUTO mode will automatically change to SEMI mode. This means that the controllers will not
automatically stop or start gensets in response to load changes.
3. Depending on the time of the problem you can use the switchboard to do the following actions. If
you cannot do these actions during switchboard control, the controller will not be able to do them
either. You will have to continue troubleshooting to find the source of the problem.
a. Start the genset.
b. Use the GOV up and GOV down inputs on the switchboard to control the frequency from the
genset.
c. Do a manual synchronisation and close the breaker.
d. De-load and open the breaker.
e. Stop the genset.
See Troubleshooting, in the Commissioning guidelines for troubleshooting regulators and terminal damage.
INFO
This method can be adapted to troubleshoot any controller analogue output.
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The system has many pre-configured and configurable alarm protections. Activated alarms require action to resolve the
problem in the system. An active alarm typically has an active alarm protection which is designed to protect the system and
equipment.
See Alarms and log, in this document for more information about how alarms can be actioned.
7.4 Engine
7.4.1 Start failure
Configuration Configure > Parameters > Engine > Start sequence > Start failure
7.4.2 Overspeed #
INFO
This applies to both Overspeed 1 and Overspeed 2 alarm protections.
Alarm Overspeed #
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Configuration Configure > Parameters > System power management > Network
Checks and • For a system with no redundant Ethernet connection configured, you can either:
recovery ◦ Install a redundant Ethernet connection.
◦ See Wiring the communication, in the Installation instructions for more information
about installing the Ethernet communication.
◦ Alternatively, disable the Ethernet redundancy alarm:
◦ Set the alarm to Not enabled by configuring the parameter:
◦ Configure > Parameters > System power management > Network > Ethernet redundancy
broken
• For a system with a redundant Ethernet connection already configured:
◦ Check the Ethernet cabling has not been accidentally damaged or unplugged.
◦ Replace any damaged cables and ensure all Ethernet cables are plugged in securely.
◦ Check the Ethernet cabling used for the DEIF network has been correctly plugged in to the PCM
hardware module.
CAUTION
The Ethernet ports on the PSM are only used for EtherCAT® communication.
◦ Check the Ethernet cables used for the connection meet the DEIF Ethernet network cable
specification.
◦ See Hardware, Ethernet cable in the Data sheet for more information about the type of
Ethernet cable.
INFO
It is recommended to install a redundant Ethernet connection. This ensures continued operation of the system
should one of the Ethernet cables become damaged or faulty.
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8. Maintenance
The controller has a replaceable battery located in the PCM3.1 module. When the power is low or fails on this battery, a
battery failure alarm is activated. To replace the battery you need to remove the PCM module.
See Processor and communication module PCM3.1, PCM3.1 technical specifications in the Data sheet for
more information regarding the type of battery.
Legal
INFO
The manufacturer's warranty will not apply if the rack has been opened by unauthorised persons. However, you are
allowed to replace the battery on the PCM3.1 module. To retain the warranty, the battery must be replaced by a
qualified person, in accordance with these written instructions.
DANGER!
Hazardous live currents and voltages may be present in a rack that is already installed. Contact with these
could kill you. Only authorised personnel, who understand the precautions needed and the risks involved
in working with live electrical equipment, may do this work.
DANGER!
Working on the rack may disrupt the control of the generator, busbar or connection. Take the necessary
precautions.
CAUTION
Disconnect all power supplies before replacing the battery.
Electrostatic precautions
CAUTION
Protect the hardware modules against static discharge during the battery replacement.
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INFO
After replacing the battery, check that the date and time settings are correct.
See Processor and communication module PCM3.1, PCM3.1 technical specifications in the Data sheet for
more information regarding the type of battery.
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9. End-of-life
All products that are marked with the crossed-out wheeled bin (the WEEE symbol) are electrical and
electronic equipment (EEE). EEE contains materials, components and substances that can be
WEEE symbol dangerous and harmful to people's health and to the environment. Waste electrical and electronic
equipment (WEEE) must therefore be disposed of properly. In Europe, the disposal of WEEE is
governed by the WEEE directive issued by the European Parliament. DEIF complies with this
directive.
You must not dispose of WEEE as unsorted municipal waste. Instead, WEEE must be collected
separately, to minimise the load on the environment, and to improve the opportunities to recycle,
reuse and/or recover the WEEE. In Europe, local governments are responsible for facilities to
receive WEEE. If you need more information on how to dispose of DEIF WEEE, please contact
DEIF.
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10.Glossary
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10.2 Units
The table below lists the units used in the documentation, as well as the US units where these are different. In the
documentation, the US units are given in brackets, for example, 80 °C (176 °F).
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10.3 Symbols
10.3.1 Symbols for notes
DANGER!
This highlights dangerous situations. If the guidelines are not followed, these situations could result in
death, serious personal injury, and equipment damage or destruction.
CAUTION
This highlights potentially dangerous situations. If the guidelines are not followed, these situations could result in
personal injury or damaged equipment.
INFO
This highlights general information.
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Self-check OK
Ready for operation
Alarm
Horn silence
Soft key
Up
OK
Down
Back
Help
Genset start
Genset stop
Close breaker
Open breaker
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1st priority
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