Chapter 4
Chapter 4
Modeling Examples
Chapter 4
4-2
A Product Mix Example
4-3
A Product Mix Example
Problem Definition (1 of 8)
Four-product T-shirt/sweatshirt manufacturing company.
■ Must complete production within 72 hours
■ Truck capacity = 1,200 standard sized boxes.
■ Standard size box holds12 T-shirts.
■ One-dozen sweatshirts box is three times size of standard box.
■ $25,000 available for a production run.
■ 500 dozen blank T-shirts and sweatshirts in stock.
■ How many dozens (boxes) of each type of shirt to produce?
4-4
A Product Mix Example (2 of 8)
4-5
A Product Mix Example
Data (3 of 8)
4-6
A Product Mix Example
Model Construction (4 of 8)
Decision Variables:
x1 = Number of dozens of sweatshirts, front printing
x2 = Number of dozens of sweatshirts, back and front printing
x3 = Number of dozens of T-shirts, front printing
x4 = Number of dozens of T-shirts, back and front printing
Objective Function:
Maximize Z = $90x1 + $125x2 + $45x3 + $65x4
Model Constraints:
0.10x1 + 0.25x2+ 0.08x3 + 0.21x4 72 hr
3x1 + 3x2 + x3 + x4 1,200 boxes
$36x1 + $48x2 + $25x3 + $35x4 $25,000
x1 + x2 500 dozen sweatshirts
x3 + x4 500 dozen T-shirts
x 1 , x2 , x 3 , x4 0
4-7
A Product Mix Example
Computer Solution with Excel (5 of 8)
Exhibit 4.1
4-8
A Product Mix Example
Solution with Excel Solver Window (6 of 8)
Exhibit 4.2
4-9
A Diet Example
4-10
A Diet Example
Data and Problem Definition (1 of 5)
Breakfast Food Fat Cholesterol Iron Calcium Protein Fiber Cost
Cal (g) (mg) (mg) (mg) (g) (g) ($)
1. Bran cereal (cup) 90 0 0 6 20 3 5 0.18
2. Dry cereal (cup) 110 2 0 4 48 4 2 0.22
3. Oatmeal (cup) 100 2 0 2 12 5 3 0.10
4. Oat bran (cup) 90 2 0 3 8 6 4 0.12
5. Egg 75 5 270 1 30 7 0 0.10
6. Bacon (slice) 35 3 8 0 0 2 0 0.09
7. Orange 65 0 0 1 52 1 1 0.40
8. Milk-2% (cup) 100 4 12 0 250 9 0 0.16
9. Orange juice (cup) 120 0 0 0 3 1 0 0.50
10. Wheat toast (slice) 65 1 0 1 26 3 3 0.07
4-12
A Diet Example
Model Summary (3 of 5)
Minimize
Z = 0.18x1 + 0.22x2 + 0.10x3 + 0.12x4 + 0.10x5 + 0.09x6 + 0.40x7 + 0.16x8 + 0.50x9 + 0.07x10
subject to:
90x1 + 110x2 + 100x3 + 90x4 + 75x5 + 35x6 + 65x7 + 100x8 + 120x9 + 65x10 420 calories
2x2 + 2x3 + 2x4 + 5x5 + 3x6 + 4x8 + x10 20 g fat
270x5 + 8x6 + 12x8 30 mg cholesterol
6x1 + 4x2 + 2x3 + 3x4+ x5 + x7 + x10 5 mg iron
20x1 + 48x2 + 12x3 + 8x4+ 30x5 + 52x7 + 250x8 + 3x9 + 26x10 400 mg calcium
3x1 + 4x2 + 5x3 + 6x4 + 7x5 + 2x6 + x7 + 9x8+ x9 + 3x10 20 g protein
5x1 + 2x2 + 3x3 + 4x4+ x7 + 3x10 12
xi 0, for all j
4-13
A Diet Example
Computer Solution with Excel (4 of 5)
Exhibit 4.5
4-14
A Diet Example
Solution with Excel Solver Window (5 of 5)
Exhibit 4.6
4-15
An Investment Example
4-17
An Investment Example
Computer Solution with Excel (2 of 4)
Exhibit 4.7
4-18
An Investment Example
Solution with Excel Solver Window (3 of 4)
Exhibit 4.8
4-19
An Investment Example
Sensitivity Report (4 of 4)
Exhibit 4.9
4-20
A Marketing Example
4-21
A Marketing Example
Data and Problem Definition (1 of 6)
Exposure
(people/ad or Cost
commercial)
Television Commercial 20,000 $15,000
4-22
A Marketing Example
Model Summary (2 of 6)
x1 = number of television commercials
x2 = number of radio commercials
x3 = number of newspaper ads
4-23
A Marketing Example
Solution with Excel (3 of 6)
Exhibit 4.10
4-24
A Marketing Example
Solution with Excel Solver Window (4 of 6)
Exhibit 4.11
4-25
A Blend Example
Maximum Barrels
Component Cost/barrel
Available/day
1 4,500 $12
2 2,700 10
3 3,500 14
At least 50% of 1
Super $23
Not more than 30% of 2
At least 40% of 1
Premium
Not more than 25% of 3 20
At least 60% of 1
Extra 18
At least 10% of 2
Maximum Barrels
Component Cost/barrel
Available/day
1 4,500 $12
2 2,700 10
3 3,500 14
At least 50% of 1
Super $23
Not more than 30% of 2
At least 40% of 1
Premium
Not more than 25% of 3 20
At least 60% of 1
Extra 18
At least 10% of 2
4-28
A Blend Example
Problem Statement and Variables
4-29
A Blend Example
Model Summary
Maximize Z = 11x1s + 13x2s + 9x3s + 8x1p + 10x2p + 6x3p + 6x1e
+ 8x2e + 4x3e
subject to:
x1s + x1p + x1e 4,500 bbl.
x2s + x2p + x2e 2,700 bbl.
x3s + x3p + x3e 3,500 bbl.
0.50x1s - 0.50x2s - 0.50x3s 0
0.70x2s - 0.30x1s - 0.30x3s 0
0.60x1p - 0.40x2p - 0.40x3p 0
0.75x3p - 0.25x1p - 0.25x2p 0
0.40x1e- 0.60x2e- - 0.60x3e 0
0.90x2e - 0.10x1e - 0.10x3e 0
x1s + x2s + x3s 3,000 bbl.
x1p+ x2p + x3p 3,000 bbl. all xij 0
x1e+ x2e + x3e 3,000 bbl.
4-30
A Blend Example
Solution with Excel
Exhibit 4.17
4-31
A Blend Example
Solution with Solver Window
Exhibit 4.18
4-32
A Blend Example
Sensitivity Report
Exhibit 4.19
4-33
A Multi-Period Scheduling Example
Problem Definition and Data (1 of 5)
4-34
A Multi-Period Scheduling Example
Decision Variables (2 of 5)
Decision Variables:
rj = regular production of computers in week j
(j = 1, 2, …, 6)
oj = overtime production of computers in week j
(j = 1, 2, …, 6)
ij = extra computers carried over as inventory in week j
(j = 1, 2, …, 5)
4-35
A Multi-Period Scheduling Example
Model Summary (3 of 5)
Model summary:
Minimize Z = $190 (r1 + r2 + r3 + r4 + r5 + r6) + $260 (o1 + o2
+ o3 + o4 + o5 + o6) + 10 (i1 + i2 + i3 + i4 + i5)
subject to:
r1 160 r1 + o1 - i1 = 105 week 1
r2 160 r2 + o2 + i1 - i2 = 170 week 2
r3 160 r3 + o3 + i2 - i3 = 230 week 3
r4 160 r4 + o4 + i3 - i4 = 180 week 4
r5 160 r5 + o5 + i4 - i5 = 150 week 5
r6 160 r6 + o6 + i5 = 250 week 6
o1 50 rj, oj, ij 0
o2 50
o3 50
o4 50
o5 50
o6 50
4-36
A Multi-Period Scheduling Example
Solution with Excel (4 of 5)
Exhibit 4.20
4-37
A Multi-Period Scheduling Example
Solution with Solver Window (5 of 5)
Exhibit 4.21
4-38