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Rtlof 13610B T2

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0% found this document useful (0 votes)
50 views46 pages

Rtlof 13610B T2

Uploaded by

cqqipei
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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More time on the road®

Illustrated Parts List


RTLOF-13610B-T2

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 4
CASE (AUX) ........................................................................................................................................................................... 5
CASE (FRONT) ...................................................................................................................................................................... 8
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 11
COUNTERSHAFT ASSY...................................................................................................................................................... 12
FILTER REGULATOR .......................................................................................................................................................... 14
HOSES & CONNECTIONS .................................................................................................................................................. 15
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 17
INTEGRAL OIL PUMP ......................................................................................................................................................... 18
ISOLATORS ......................................................................................................................................................................... 20
KITS & ASSEMBLIES .......................................................................................................................................................... 21
LEVERS/HOUSINGS............................................................................................................................................................ 24
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 26
MAINSHAFT ASSY .............................................................................................................................................................. 28
MISCELLANEOUS ............................................................................................................................................................... 30
OIL COOLER ........................................................................................................................................................................ 31
RANGE CYLINDER .............................................................................................................................................................. 33
REVERSE IDLER ................................................................................................................................................................. 35
ROADRANGER VALVE ....................................................................................................................................................... 38
SHIFT BAR HOUSING (F).................................................................................................................................................... 39
SPLITTER CYLINDER ......................................................................................................................................................... 42
TOP 2 VALVE ....................................................................................................................................................................... 44

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature


• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.


• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AUXILIARY DRIVE GEAR

9 1
8

5
8
7

3
2

1 6

10481-12/92 Aux DG

AUXILIARY DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 16763 SNAP RING 2 K-2755,K-2764,K-


2772

2 21320 SNAP RING RETAINER 1 K-2640

3 16628 SNAP RING 1 K-2755

4 5566507- BEARING 5566504,5566507 1 K-2764,K-2772


BOX

5 16138 BEARING RETAINER 1

6 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

7 17453 -O- RING 2 K-2640,K-2764,K-


2772

8 21599 WASHER 2

9 K-2640 REPL KIT-DRIVE GEAR 4301397 ,4301520 1

4
Group: CASE (AUX)

4 **

5 5 **

OEM supplied adjustable OEM supplied non-adjustable


speedometer sensor speedometer sensor

1
6
7 4 21
2 5 20
8
5
3 17
18
15 19
16
11 10 9
12
14 *
13

n
e sig
e st D
Lat
9
10
22
23
**Note — Items 4 & 5 / Magnetic Speedometer Openings:
13*
Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor and
20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug
* See Service Manual for Proper Shimming Procedure
10402A-3-99

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8L-605 CAPSCREW 5 3/8"-16X3"

2 S-2136 REAR BRG COVER ASSY 21950 ,22040 ,22041 1 EXTENDED


,22042 ,4302006
4302007 ,S - 1563

3 15532 GASKET 1 K-1603,K-2262,K-


2295,S-2136

4 20224 PLUG-MAGNETIC 2 S-2136,S-2775

5 13679 -O- RING 1 USE W/OEM SUPPLIED


ADJUSTABLE SPEEDOMETER

5
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

SENSOR

5 20225 -O- RING 2 USE W/20224 PLUG OR OEM


SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL

5 4301954 SENSOR SEAL 2 O-RING NOT REQUIRED S-2136

6 20226 PLUG-MECHANICAL 2237 1 S-2136,S-2775

7 14142 -O- RING 1 S-2136,S-2775

8 7992 BUSHING 1 S-2136

9 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4"

10 20815 LIFTING EYE 17105 2

11 4300925 REAR BEARING COVER 4300185 2 PRIOR TO SERIAL NUMBERS


51135817, 70768176 & PRIOR TO
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER

12 4300186 GASKET 2 PRIOR TO SERIAL NUMBERS K-1603,K-2295


51135817, 70768176 & PRIOR TO
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER

13 K-2430 SHIM KIT 21452 1 K-2764,K-2772,S-


2775

14 X-8L-602 CAPSCREW 9 3/8"-16X1-1/2"

14 X-8L-602 CAPSCREW 8 3/8"-16X1-1/2" - BEGINNING


W/SERIAL NUMBERS 51135817,
70768176 & ALL SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER

14 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" - PRIOR TO SERIAL


NUMBERS 51135817, 71768176 &
PRIOR TO SERIAL NUMBERS
STARTING WITH AN ALPHA
CHARACTER

14 X-8L-614 CAPSCRCREW 2 3/8"-16X2"

15 4300702 REAR HOUSING 1 PRIOR TO SERIAL NUMBERS


51135817, 70768176 & PRIOR TO
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER

15 4303642 REAR HOUSING 1 BEGINNING W/SERIAL NUMBERS


51135817, 70768176 & ALL SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER

16 14335 GASKET 1 K-1603,K-2295,S-


2775

17 X-8-682 CAPSCREW 1 3/8"-16X3"

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

18 17106 GASKET 1 K-2262,K-2295,S-


2136

19 19709 COLLAR 1 K-1603,K-2262,K-


2295,S-2136

20 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2764,K-2772

21 K-3651 OIL SEAL TOOL KIT 1

22 4302320 COVER 21346 2 BEGINNING W/SERIAL NUMBERS S-2775


51135817, 70768176 & ALL SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER

23 4305978 GASKET 4302246 1 BEGINNING W/SERIAL NUMBERS K-1603,K-2295,S-


51135817, 70768176 & ALL SERIAL 2775
NUMBERS STARTING WITH AN
ALPHA CHARACTER

7
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 1
22

* 18
39
19
4 3
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300B-8-00

* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2061 CASE ASSY 4301557 1

1 S-2062 CASE ASSY 4301790 1 FOR USE W/INTEGRAL PUMP

2 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING


INCLUDED

2 X-12-2007 PIPE PLUG X12 2006 1

3 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING


INCLUDED

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-2295

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-2295,K-4051


GASKET

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

8 A-5992 CLUTCH HOUSING ASSY 4301103 1 #1 PULL ALUM.(SPECIAL-LIGHTER


WEIGHT)

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY


DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60 K-4051


,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18 K-4051

14 20550 FRONT BRG COVER 1 2" PULL K-2468,K-4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4"

16 20549 FRONT BRG COVER 1 2" PUSH

17 14311 GASKET 1 K-2295

18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-


5992,K-2468

18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-


5992,K-2468

18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723

19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-4051
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON K-4051


SCREW/WASHER ASSY HOUSING

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-2295

27 14373 MAGNET 3 S-2061,S-2062

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18 K-4051

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60 K-4051


,X10 1004

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

10
Group: COUNTERSHAFT & BRGS(AUX)

1
2 3

10441-4/92 Aux CS 13/18 spd

COUNTERSHAFT & BRGS(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302074- BEARING 21343,4302074 4 K-2764,K-2772


BOX

2 A-6387 WELDED 2 C/S 4301398 - D/G 4301399 S/G


COUNTERSHAFT ASSY 4302696

3 4300184 SPACER 2

11
Group: COUNTERSHAFT ASSY

11

13 12

5
15
16
14 9
10

2 1
5 3
6

10343-11/92 CS-LO Inertia

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14317 SNAP RING 2 K-2755,K-2764,K-


2772

2 14366 BEARING 2 K-2764,K-2772

3 K-2932 CNTRSHFT W/REV & LO 4301395 ,4303966 2


,4303967

5 62511 ROLL PIN 4 ROLL PINS NO LONGER A-6340,S-2484,S-


REQUIRED 2485,S-2486

6 4303968 KEY 2

9 4303961 2ND GEAR-CNTRSHFT 4303960 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 15952 1

11 21586 DRIVE GEAR-CNTRSHFT 22271 2

12 19198 SNAP RING 2

13 4304599 BEARING 4302677 ,4304598 2 K-2764,K-2772

14 4304605 RETAINER 19548 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

16 4303964 SPACER 2

12
13
Group: FILTER REGULATOR

NSS

2 -O- Ring/Element Kit


2

1
10130-1-92 AFR NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

14
Group: HOSES & CONNECTIONS

1 1

3
To Roadranger Valve
4

5
12
S

12 6
P

EXH

7
9 10
11
8
12

S
LO

Range Cylinder

To Roadranger Valve 12
12
15
14

Splitter Cylinder

16

SP

10116A-5/93 Super10 HC

HOSES & CONNECTIONS


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8-434 CAPSCREW 2 1/4"-20X2"

15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

2 22818 NO LONGER AVAILABLE 1

3 22817 RETAINER PLATE 1

4 K-3121 AIR VALVE CONV KIT 23545 1

5 84002 CONNECTOR ASSY 82502 1 1/8"TUBE-1/8"NPTF

5 84004 CONNECTOR ASSY 82504 1 5/32"TUBE-1/8"NPTF

5 84006 CONNECTOR ASSY 1 "PUSH-TO-CONNECT" 5/32"TUBE- K-3121,K-3198,S-


1/8"NPTF 2485,S-2486

6 22870 TEE 1

7 7935 BREATHER 1 K-3198

8 4301989 PIN 22813 1

9 19727 HOSE CLAMP 2 S-2485,S-2486

10 75120 NYLON TUBE 1 5/32"

11 75320 NYLON TUBE 5546014 1 5/32"

12 85001 ELBOW ASSY 84501 5 5/32"TUBE-1/8"NPTF

12 85002 ELBOW ASSY 84502 5 1/8"TUBE-1/8"NPTF

12 85003 ELBOW ASSY 5 "PUSH-TO-CONNECT" 5/32"TUBE- K-2764,K-3121,K-


1/8"NPTF 3198,K-3333,K-
3334,S-2485,S-2486

14 15114 -O- RING 2 K-2170,K-2295,K-


3334

15 X-12-208 PIPE PLUG 1 1/8" NPT

16 55527 HOSE ASSY 1 15"

16
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace


*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-2468,K-2755,K-


2764,K-2772,K-4125

3 81504 BEARING 1 K-2468,K-2764,K-


2772,K-4125

4 16463 SPACER 1

5 14750 SNAP RING 1 K-2468,K-2755,K-


2764,K-2772,K-4125

6 20458 MAIN DRIVE GEAR 19630 1

8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2764,K-
4125

8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

9 16566 BUSHING 1 K-2772,S-1659,S-


1660

17
Group: INTEGRAL OIL PUMP

Indicates part of item 999

13

12
19 15 14

17 11
16

9
18

10
26 27
6

3
1 2

5
10529-11-97
4

INTEGRAL OIL PUMP


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"

2 K-2402 COVER & SCREW KIT 20513 ,4300751 1

3 20514 GASKET 1 K-2402

4 20823 PLUG 1

5 14765 -O- RING 1 K-2297,K-2298

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

18
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367


TUBE

19 4304629 PLUG 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

19
Group: ISOLATORS

12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4

3
2
1
7

12
10210-1-92 Isolator
11
n
Desig
New 10

Indicates Part Of Item 10

ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19124 -E- RING 2

2 K-3467 PIN REPLACEMENT KIT 21245 1

3 21246 BUSHING 2 K-2003,K-3399

4 S-1794 ISOLATOR ASSY 1

6 21247 LEVER 1 STRAIGHT 18.67"

7 21235 STUB LEVER 1 LOW TOWER

7 21236 STUB LEVER 1 HIGH TOWER

9 21767 90 DEG LEVER 1 STRAIGHT 33"

10 K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

11 X-8-560 SCREW 1 K-2003

12 X-9-503 NUT 1 K-2003

20
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1603 GASKET KIT 1 FOR AUXILIARY SECTION

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1956 COOLER INSTLN KIT 1

K-2003 PIN & BUSHING KIT 1

K-2078 -O- RING KIT - SPLITTER 1 SPLITTER

K-2170 FILTER REG KIT A - 5454 1

K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2764,K-2772

K-2295 GASKET KIT 1 K-2764,K-2772

K-2297 -O- RING KIT - RANGE 1 RANGE

K-2298 -O- RING KIT - 1 COMPLETE K-2764,K-2772


COMPLETE

K-2347 MASTER VALVE REPAIR 1 FOR A-5510 VALVE


KIT

K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614

K-2394 AIR SYSTEMS TOOL KIT 1

K-2402 COVER & SCREW KIT 20513 ,4300751 1

K-2430 SHIM KIT 21452 1 K-2764,K-2772,S-


2775

K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT


KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

K-2640 REPL KIT-DRIVE GEAR 4301397 ,4301520 1

K-2755 SMALL PARTS KIT 1

K-2764 BASIC OVERHAUL KIT 1

K-2772 BASIC REBUILD KIT 1

K-2932 COUNTERSHAFT REPL 4301395 ,4303966 1


KIT ,4303967

K-2972 SHIFT LEVER HSG KIT 4304911 1 HIGH TOWER

K-2973 SHIFT LEVER HSG KIT 17166 ,17167 1 HIGH TOWER


,4303050 ,4304910 ,K
- 1630 K - 1941

K-3190 MASTER VALVE REPAIR 1 FOR A-6910 VALVE


KIT

K-3198 T-2 VALVE KIT 691300 ,691359 1

21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 1


,4305513

K-3333 SPLITTER VLV REPL KIT A - 6861 1

K-3334 RANGE VALVE REPL KIT A - 6864 1

K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3376 O-RING & WASHER KIT 4301211 1

K-3399 ISOLATOR BUSHING KIT 21244 ,23311 1

K-3467 PIN REPLACEMENT KIT 21245 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3494 SYNCHRONIZER K - 2448 1 SLIDING CLUTCH INCLUDED IN


REPLACEMENT KIT KIT

K-3635 SHIFT LEVER HSG KIT 4304908 1 MID TOWER

K-3636 SHIFT LEVER HSG KIT 4304904 1 LOW TOWER

K-3651 OIL SEAL TOOL KIT 1

K-4051 RT CLUTCH HOUSING 1


SERVICE KIT

K-4125 CLUTCH INSTALLATION 1 STANDARD RT INPUT SHAFT AND


KIT (RT), HYDRAULIC YOKE FOR HYDRAULIC CLUTCH
RELEASE RELEASE

S-1404 OIL FILTER 17238 1

S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2764,K-
4125

S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549

S-1786 SHIFT YOKE ASSY 22801 1

S-1794 ISOLATOR ASSY 1

S-1984 COVER ASSY-RANGE 1


CYL

S-2061 CASE ASSY 4301557 1

S-2062 CASE ASSY 4301790 1 FOR USE W/INTEGRAL PUMP

S-2136 REAR BRG COVER ASSY 21950 ,22040 ,22041 1 EXTENDED


,22042 ,4302006
4302007 ,S - 1563

S-2281 SHIFT TOWER ASSY 1 LOW TOWER

S-2282 SHIFT TOWER ASSY 1 MID TOWER

S-2283 SHIFT TOWER ASSY 1 HIGH TOWER

22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

S-2484 SHIFT BAR HSG ASSY 4303112 1 HOUSING ONLY


(F)

S-2485 SHIFT BAR HSG ASSY S - 2442 1 COMPLETE - FOR USE W/REMOTE
(F) CONTROL

S-2486 SHIFT BAR HSG ASSY 4303112 ,S - 2416 1 COMPLETE - FOR USE W/SHIFT
(F) LEVER

S-2530 SHIFT TOWER ASSY 1 HIGH TOWER - PINCH BOLT

S-2568 ROADRANGER VALVE 1 RTLO - W/SHIFT DIAGRAM


ASSY MEDALLION

S-2737 MAINSHAFT ASSY 4304597 1

S-2775 RANGE SECTION ASSY 1

23
Group: LEVERS/HOUSINGS

16 17
13

2 2 4
4 3 4
3 3
5 5 5
6 6 6
10
7 9

8
8 8

11
19
12
18
1

14
S-2281 - Low
S-2282 - Mid 15
S-2283 - High
S-2530 - High - Pinch Bolt

10212-10-07

LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3376 O-RING & WASHER KIT 4301211 1

2 18299 PIN 1 K-3635,K-3636,S-


2281,S-2282,S-
2283,S-2530

3 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4"

4 X-1-600 NUT 4 3/8"-24-N.F.PLAIN

5 X-3-600 LOCKWASHER 4 3/8"

6 11934 STUD 7467 4

7 K-3636 SHIFT LEVER HSG KIT 4304904 1 LOW TOWER

8 4303432 GASKET 22799 1 K-2295,K-2972,K-


3635,K-3636,S-

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

2281,S-2282,S-
2283,S-2530

9 K-3635 SHIFT LEVER HSG KIT 4304908 1 MID TOWER

10 K-2972 SHIFT LEVER HSG KIT 4304911 1 HIGH TOWER

11 17560 LEVER GRIP 1 1/2"-13

12 10427 BOOT 1 K-2972,K-2973,K-


3635,K-3636,S-
2281,S-2282,S-
2283,S-2530

13 6541 PIN 1 3/8"

14 2538 RETAINER 1 K-2972,K-2973,K-


3635,K-3636,S-
2281,S-2282,S-
2283,S-2530

15 2536 SPRING 1 K-2972,K-2973,K-


3635,K-3636,S-
2281,S-2282,S-
2283,S-2530

16 X-1-500 NUT 1 5/16"-24

17 X-3-500 LOCKWASHER 1 5/16"

18 4302532 STUB SHIFT LEVER 1 LOW S-2281

18 4302700 STUB SHIFT LEVER 1 MID S-2282

18 4303556 STUB SHIFT LEVER 1 HIGH S-2283

18 4303600 STUB SHIFT LEVER 1 HIGH - PINCH BOLT S-2530

19 S-2281 SHIFT TOWER ASSY 1 LOW TOWER

19 S-2282 SHIFT TOWER ASSY 1 MID TOWER

19 S-2283 SHIFT TOWER ASSY 1 HIGH TOWER

19 S-2530 SHIFT TOWER ASSY 1 HIGH TOWER - PINCH BOLT

25
Group: MAINSHAFT & SYNCHRO(AUX)

12

11
10
7 9
8
5
6

5
3 4
1 2
17

e
oint Yok
e rsal J
Univ

13

16

14 15

10423-10/92 Aux MS RTLO 10

MAINSHAFT & SYNCHRO(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 21930 SLIDING CLUTCH 1

2 X-7-1005 CAPSCREW 1 5/8"-18X1-3/4"

3 A-6340 RETAINER ASSY 4302057 1 K-2764,K-2772

4 62511 ROLL PIN 1 A-6340,S-2484,S-


2485,S-2486

5 4302058 BEARING 2 K-2764,K-2772

6 4302695 SPLITTER GEAR- 4301940 ,4302066 1


MAINSHAFT

7 14897 SPRING 3 K-2755,K-2764,K-


2772,K-3492,K-3494

8 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3494


5917

9 20323 SLIDING CLUTCH 1 K-3494

10 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3494

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

ASSEMBLY

11 4302076 AUXILIARY MAINSHAFT 1

12 22262 SPACER 1 K-2755

13 4301400 REDUCTION GEAR 1

14 22263 WASHER 1 K-2755

15 14367 BEARING 1 K-2764,K-2772

16 20192 ROTOR 14375 1

17 22254 NUT 11956 1 S-2775

27
Group: MAINSHAFT ASSY

7
12 4 13
6
8 7

8
7
6
9
4
7 13

1 2
3
5 4
6
7

10322A-3-97 MS - LO Inertia

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4304614 3-SIDED KEY 4300890 1 K-2366,K-2755

1 K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614

2 S-2737 MAINSHAFT ASSY 4304597 1

3 62504 ROLL PIN 1 S-2737

4 14750 SNAP RING 3 K-2468,K-2755,K-


2764,K-2772,K-4125

5 16756 REVERSE GEAR- 22408 1


MAINSHAFT

6 14749 SPACER 3 K-2755

7 4300382 WASHER .249-WHITE 5 K-2366,K-2755

7 4300383 WASHER .254-GREEN 5 OPTIONAL 4300382-4300387 OR K-2366,K-2755


4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300384 WASHER .259-ORANGE 5 OPTIONAL 4300382-4300387 OR K-2366,K-2755


4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300385 WASHER .264-PURPLE 5 OPTIONAL 4300382-4300387 OR


4300830 USE ANY 5 WASHERS.

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

USE WITH 3-SIDED KEY

7 4300386 WASHER .269-YELLOW 5 OPTIONAL 4300382-4300387 OR


4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300387 WASHER .274-BLACK 5 OPTIONAL 4300382-4300387 OR


4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300830 WASHER .244-BLUE 5 K-2366,K-2755

8 16118 SLIDING CLUTCH 2 K-2764

9 4301396 LO GEAR-MAINSHAFT 4301519 1

12 4303969 2ND GEAR-MAINSHAFT 4301394 ,4301517 1

13 16288 SPACER 2 K-2755

29
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4303343 SHIFT DIAGRAM LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION K-3198


SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-2764,K-2772

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2078,K-2297,K-


2298,K-3333,K-3334

30
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

32
Group: RANGE CYLINDER

19
4
st 18
Late gn 17
i
Des
Included in 999

5 14
*
13
17

9 11

8 12
10
7 15
6 16

*Indicates location 15
of insert valves
and plugs on range 16
cylinder cover.
rear view of cover

1
3 11464-06-01

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-7-809 BOLT X 7 810 ,X 7 811 2 1/2"-20X1-3/4"

2 22823 SHIFT YOKE 16775 1

3 14347 GASKET 1 K-1603,K-2295,K-


2297,K-2298

4 K-3334 RANGE VALVE REPL KIT A - 6864 1

5 14197 -O- RING 1 K-2297,K-2298,K-


3334

6 4303682 RANGE CYLINDER 4301789 1

7 14765 -O- RING 1 K-2297,K-2298

8 4301558 YOKE BAR 1

9 14341 PISTON 23353 1

10 14345 -O- RING 1 K-2297,K-2298

33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

11 14344 -O- RING 1 K-2297,K-2298

12 X-1-1010 NUT 1 5/8"-18

13 22826 GASKET 1 K-1603,K-2295,K-


2297,K-2298,S-1984

14 22825 RANGE CYLINDER 1 S-1984


COVER

15 4300810 INSERT VALVE 22641 4303615 2 K-2764,K-2772,S-


1984

16 23009 PLUG 2 S-1984

17 X-8L-607 CAPSCREW X 8 607 4 3/8"-16X2-1/4", 3/8"-16X2-1/4"

18 5568539 O-RING 1 K-2297,K-2298,K-


3334

19 X2014210 BREATHER 7935 1

999 K-3334 RANGE VALVE REPL KIT A - 6864 1

34
Group: REVERSE IDLER

6
5 12
3

4
3
6

Latest Design

11
7
5 3

4
3
2
10

8
5 7
3

4
3
2
1
9

9
Old Design

11383-5-97 RI
Old Design

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-1-1008 NUT 2 5/8"-18

2 14283 WASHER 2

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 4302982 WASHER 14282 4 K-3209,S-2061,S-


2062

4 14287 BEARING 4305020 2 K-2764,K-2772

5 16757 REVERSE IDLER GEAR 22409 2

6 4303336 RETAINING RING 4 K-3209

7 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2


,4305513

8 5202 PLUG 2

9 14282 NO LONGER AVAILABLE 4

10 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

11 4303336 RETAINING RING 2 K-3209

12 4305513 IDLER SHAFT 2 K-3209

36
Group: ROADRANGER VALVE

2 2
2
2 2 Old Design

2 999
2

4
4

5 2 K-2347 Rep Kit Master Valve


14

13
*6 *
6

12

See: Appendix / Air Line Tubing

* 11 *
11

10104-11/92 RRV

* For Connector and Elbow Assy component information see Appendix.

37
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 20107 MEDALLION, LOGO 1 (OLD DESIGN) FULLER LOGO


ONLY

1 5586100 MEDALLION, LOGO 1 (LATEST DESIGN) FULLER LOGO A-6910


ONLY

1 5586109 SHIFT DIAGRAM 1 RTLO S-2568


MEDALLION

2 K-2347 MASTER VALVE REPAIR 1 FOR A-5510 VALVE


KIT

2 K-3190 MASTER VALVE REPAIR 1 FOR A-6910 VALVE


KIT

3 20112 COVER 1 A-6910

4 X-8-213 SCREW X 8 202 2 8-32X3/8"

5 X-9-802 NUT 1 1/2"-13

6 84001 CONNECTOR ASSY 82501 2 1/8"TUBE-1/16"NPTF

6 84003 CONNECTOR ASSY 82503 2 5/32"TUBE-1/16"NPTF

6 84005 CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2764


1/16"NPTF

11 85001 ELBOW ASSY 84501 2 5/32"TUBE-1/8"NPTF

11 85002 ELBOW ASSY 84502 2 1/8"TUBE-1/8"NPTF

11 85003 ELBOW ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-2764,K-3121,K-


1/8"NPTF 3198,K-3333,K-
3334,S-2485,S-2486

12 84101 UNION ASSY 1 1/8" TUBING

12 84102 UNION ASSY 1 5/32" TUBING

12 84103 UNION ASSY 1 "PUSH-TO-CONNECT" 5/32"


TUBING

13 80120 SHEATHING (50 FT 1 5/32" - BLACK 50'


ROLL)

14 13571 -O- RING CLAMP 2

999 A-6910 ROADRANGER VALVE A - 5510 1 STANDARD-W/LOGO


ASSY

999 S-2568 ROADRANGER VALVE 1 RTLO - W/SHIFT DIAGRAM


ASSY MEDALLION

38
Group: SHIFT BAR HOUSING (F)

9
10
9 8
10
8 12 13 14
7 11
15
4
1

2
6

0
er 1 ller 3
Sutpon Fu
Ea 3

5
30

19 999
20
21 23 29
22

*
24

25

28
33
*
24
26 27

37 36
24 35
34
H
38

* Use lockwire at these positions

10236-2-95

SHIFT BAR HOUSING (F)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2484 SHIFT BAR HSG ASSY 4303112 1 HOUSING ONLY


(F)

2 4302676 GASKET 14918 1 K-2295,S-2484,S-


2485,S-2486

3 4304602 BREATHER 23605 1 1/4" NPT

3 X-12-404 PIPE PLUG 1 1/4" NPT

4 62511 ROLL PIN 1 A-6340,S-2484,S-


2485,S-2486

5 22812 PIN 1 S-2485,S-2486

6 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

7 4301999 PIN 22871 1

8 15900 GASKET 2 S-2484,S-2485,S-


2486

9 22940 REV/NEUTRAL LIGHT 16830 2 SWITCH NORMALLY OPEN


SWITCH

10 4303656 PLUG 15917 2 S-2484,S-2485,S-


2486

11 20815 LIFTING EYE 17105 2

12 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

12 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4" OR USE 14 PCS OF


X-8L-604 AND 2 PCS OF X-8L-602

13 15899 PIN 1 S-2485,S-2486

14 15918 SPRING 2 K-2755,K-2764,S-


2485,S-2486

15 X-14-800 STEEL BALL 2 1/2"

19 22815 SNAP RING 1 S-1786,S-2485,S-


2486

20 22814 WASHER 1 S-1786,S-2485,S-


2486

21 22809 SPRING 1 W/SHIFT LEVER K-2755,S-1786,S-


2486

21 4302195 SPRING 1 W/REMOTE CONTROL K-2755,S-2485

22 22811 PLUNGER 1 S-1786,S-2485,S-


2486

23 4301549 SHIFT YOKE 1 S-2485,S-2486

24 3220 LOCKSCREW 3 S-2485,S-2486

25 4303114 YOKE BAR 1 S-2485,S-2486

26 4303115 GEAR SHIFT LEVER 1

40
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

27 4302702 SHIFT BLOCK 1 S-2485,S-2486

28 5558502 PIN 1 S-2485,S-2486

29 X-8-423 CAPSCREW 2 1/4"-20X1/2"

30 20070 OIL TROUGH 1 S-2485,S-2486

33 22803 SHIFT BLOCK 1 S-2485,S-2486

34 8968 PLUG 1 S-2485,S-2486

35 18739 SPRING 1 W/SHIFT LEVER K-2755,S-2486

35 4302196 SPRING 1 W/REMOTE CONTROL K-2755,S-2485

36 10019 PLUNGER 1 S-2485,S-2486

37 4301555 YOKE BAR 1 4TH/5TH S-2485,S-2486

38 16136 SHIFT YOKE 1 S-2485,S-2486

999 S-2485 SHIFT BAR HSG ASSY S - 2442 1 COMPLETE - FOR USE W/REMOTE
(F) CONTROL

999 S-2486 SHIFT BAR HSG ASSY 4303112 ,S - 2416 1 COMPLETE - FOR USE W/SHIFT
(F) LEVER

41
Group: SPLITTER CYLINDER

13
10

Indicates part of item 999

6
1
5
11 14 12
3 4
9

7 8
21
18
17

t
Lates
g n
2 Desi

11468-11-00

19

16

SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 21607 SHIFT YOKE 1

2 3220 LOCKSCREW 1 S-2485,S-2486

3 14632 GASKET 1 PRIOR TO SERIAL NUMBERS K-1603,K-2078,K-


51135817, 70768176 & PRIOR TO 2295,K-2298
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER

3 4303583 GASKET 1 BEGINNING W/SERIAL NUMBERS K-1603,K-2078,K-


51135817, 70768176 & ALL SERIAL 2295,K-2298
NUMBERS STARTING WITH AN
ALPHA CHARACTER

4 21609 SPLITTER CYLINDER 1 PRIOR TO SERIAL NUMBERS


51135817, 70768176 & PRIOR TO
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER

4 4303582 SPLITTER CYLINDER 1 BEGINNING W/SERIAL NUMBERS


51135817, 70768176 & ALL SERIAL
NUMBERS STARTING WITH AN
ALPHA CHARACTER

42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

5 21208 -O- RING 1 K-2078,K-2298

6 4300182 YOKE BAR 1

7 21209 -O- RING 1 K-2078,K-2298

8 17073 GASKET 1 K-1603,K-2078,K-


2295,K-2298

9 X-12-101 PLUG 2 NOT SOLD FOR SERVICE

10 21760 COVER 1

11 19974 INSERT VALVE 15512 4303616 1 K-2764,K-2772

12 4301233 REDUCER BUSHING 18004 1

13 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

14 5568504 -O- RING 1

16 5568534 -O- RING 1 K-2078,K-2298,K-


3333

17 13653 -O- RING 1 K-2298,K-3333

18 X2014210 BREATHER 7935 1

19 K-3333 SPLITTER VLV REPL KIT A - 6861 1

21 X-8L-540 CAPSCREW 4 5/16"-18X1-7/8"

999 K-3333 SPLITTER VLV REPL KIT A - 6861 1

43
Group: TOP 2 VALVE

CB
1

A
6
2
3

10139-12-97 Top 2

TOP 2 VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3198 T-2 VALVE KIT 691300 ,691359 1

2 84006 CONNECTOR ASSY 2 "PUSH-TO-CONNECT" 5/32"TUBE- K-3121,K-3198,S-


1/8"NPTF 2485,S-2486

3 7935 BREATHER 1 K-3198

4 85001 ELBOW ASSY 84501 1 5/32"TUBE-1/8"NPTF

5 X-8C-556 CAPSCREW X 8L 500 2 5/16"-18X3/4"

6 X-8-214 SCREW 2

44
45
46

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