Rtlof 13610B T2
Rtlof 13610B T2
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 4
CASE (AUX) ........................................................................................................................................................................... 5
CASE (FRONT) ...................................................................................................................................................................... 8
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 11
COUNTERSHAFT ASSY...................................................................................................................................................... 12
FILTER REGULATOR .......................................................................................................................................................... 14
HOSES & CONNECTIONS .................................................................................................................................................. 15
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 17
INTEGRAL OIL PUMP ......................................................................................................................................................... 18
ISOLATORS ......................................................................................................................................................................... 20
KITS & ASSEMBLIES .......................................................................................................................................................... 21
LEVERS/HOUSINGS............................................................................................................................................................ 24
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 26
MAINSHAFT ASSY .............................................................................................................................................................. 28
MISCELLANEOUS ............................................................................................................................................................... 30
OIL COOLER ........................................................................................................................................................................ 31
RANGE CYLINDER .............................................................................................................................................................. 33
REVERSE IDLER ................................................................................................................................................................. 35
ROADRANGER VALVE ....................................................................................................................................................... 38
SHIFT BAR HOUSING (F).................................................................................................................................................... 39
SPLITTER CYLINDER ......................................................................................................................................................... 42
TOP 2 VALVE ....................................................................................................................................................................... 44
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AUXILIARY DRIVE GEAR
9 1
8
5
8
7
3
2
1 6
10481-12/92 Aux DG
8 21599 WASHER 2
4
Group: CASE (AUX)
4 **
5 5 **
1
6
7 4 21
2 5 20
8
5
3 17
18
15 19
16
11 10 9
12
14 *
13
n
e sig
e st D
Lat
9
10
22
23
**Note — Items 4 & 5 / Magnetic Speedometer Openings:
13*
Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor and
20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug
* See Service Manual for Proper Shimming Procedure
10402A-3-99
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
SENSOR
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2764,K-2772
7
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23 1
22
* 18
39
19
4 3
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
14
10300B-8-00
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-4051
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
28 18128 PIN 2
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38 20814 SPACER 2
10
Group: COUNTERSHAFT & BRGS(AUX)
1
2 3
3 4300184 SPACER 2
11
Group: COUNTERSHAFT ASSY
11
13 12
5
15
16
14 9
10
2 1
5 3
6
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 4303968 KEY 2
16 4303964 SPACER 2
12
13
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
14
Group: HOSES & CONNECTIONS
1 1
3
To Roadranger Valve
4
5
12
S
12 6
P
EXH
7
9 10
11
8
12
S
LO
Range Cylinder
To Roadranger Valve 12
12
15
14
Splitter Cylinder
16
SP
10116A-5/93 Super10 HC
15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 22870 TEE 1
16
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 ,4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2764,K-
4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
17
Group: INTEGRAL OIL PUMP
13
12
19 15 14
17 11
16
9
18
10
26 27
6
3
1 2
5
10529-11-97
4
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
18
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
19 4304629 PLUG 1
26 X-8-447 SCREW 2
19
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2764,K-2772
K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614
21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2764,K-
4125
S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-2485 SHIFT BAR HSG ASSY S - 2442 1 COMPLETE - FOR USE W/REMOTE
(F) CONTROL
S-2486 SHIFT BAR HSG ASSY 4303112 ,S - 2416 1 COMPLETE - FOR USE W/SHIFT
(F) LEVER
23
Group: LEVERS/HOUSINGS
16 17
13
2 2 4
4 3 4
3 3
5 5 5
6 6 6
10
7 9
8
8 8
11
19
12
18
1
14
S-2281 - Low
S-2282 - Mid 15
S-2283 - High
S-2530 - High - Pinch Bolt
10212-10-07
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2281,S-2282,S-
2283,S-2530
25
Group: MAINSHAFT & SYNCHRO(AUX)
12
11
10
7 9
8
5
6
5
3 4
1 2
17
e
oint Yok
e rsal J
Univ
13
16
14 15
26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
ASSEMBLY
27
Group: MAINSHAFT ASSY
7
12 4 13
6
8 7
8
7
6
9
4
7 13
1 2
3
5 4
6
7
10322A-3-97 MS - LO Inertia
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
1 K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
29
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
Group: RANGE CYLINDER
19
4
st 18
Late gn 17
i
Des
Included in 999
5 14
*
13
17
9 11
8 12
10
7 15
6 16
*Indicates location 15
of insert valves
and plugs on range 16
cylinder cover.
rear view of cover
1
3 11464-06-01
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Group: REVERSE IDLER
6
5 12
3
4
3
6
Latest Design
11
7
5 3
4
3
2
10
8
5 7
3
4
3
2
1
9
9
Old Design
11383-5-97 RI
Old Design
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 5202 PLUG 2
36
Group: ROADRANGER VALVE
2 2
2
2 2 Old Design
2 999
2
4
4
13
*6 *
6
12
* 11 *
11
10104-11/92 RRV
37
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Group: SHIFT BAR HOUSING (F)
9
10
9 8
10
8 12 13 14
7 11
15
4
1
2
6
0
er 1 ller 3
Sutpon Fu
Ea 3
5
30
19 999
20
21 23 29
22
*
24
25
28
33
*
24
26 27
37 36
24 35
34
H
38
10236-2-95
39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-2485 SHIFT BAR HSG ASSY S - 2442 1 COMPLETE - FOR USE W/REMOTE
(F) CONTROL
999 S-2486 SHIFT BAR HSG ASSY 4303112 ,S - 2416 1 COMPLETE - FOR USE W/SHIFT
(F) LEVER
41
Group: SPLITTER CYLINDER
13
10
6
1
5
11 14 12
3 4
9
7 8
21
18
17
t
Lates
g n
2 Desi
11468-11-00
19
16
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 21760 COVER 1
43
Group: TOP 2 VALVE
CB
1
A
6
2
3
10139-12-97 Top 2
TOP 2 VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6 X-8-214 SCREW 2
44
45
46