L-5200-102610 October 2010

Product Data Sheet

Machinery Health Management

CSI 5200 Machinery Health Oil Analyzer

The CSI 5200 allows for onsite testing of machinery oils and lubricants.
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Comprehensive coverage of chemistry contamination and wear eliminates the need for multiple analyzers and constant off-site testing More accurate results and easier diagnosis Save steps for Wear Debris Analysis with integrated method of patch preparation Covered by ASTM Standard Practice ASTM D7416-08

Overview

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Unseen corrosion, contaminants, improper lubrication, and machine wear are a primary root cause of equipment failure. Testing machinery lubricants is a necessity but sending samples to an offsite laboratory can sometimes prove to be untimely and inefficient.

The CSI 5200 Machinery Health Oil Analyzer is a multi-functional analyzer that is uniquely capable of detecting most lubricant-related problems in gears, pumps, compressors, turbines, engines, hydraulics, and process machinery. The CSI 5200 allows you to test oils and lubricants onsite, eliminating the need to send samples to an offsite lab. This time-saving method delivers results efficiently and effectively.

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October 2010

Product Data Sheet

Machinery Health Management

The CSI 5200 is part of a complete minilab system that provides comprehensive oil analysis results.

Precise Wear Debris Analysis in less time

The CSI 5200 measures chemistry changes by comparing the dielectric of new and used oil samples. This process enhances Emersons method of ferrous/non-ferrous separation through increased sensitivity to small particles. The CSI 5200 adds laser particle counting using a specialized method of delivering sample fluid that decreases the chance of missing larger particles as they settle. Wear debris analysis is made faster and easier with the ability to isolate ferrous, non-ferrous, large and small particles onto separate filter patches.

is a comprehensive view of each monitoried machine and a more accurate diagnosis when developing problems are discovered.

Part of a Complete System

Color-coded LEDs and onscreen instructions prompt you through each step of the test sequence eliminating the possibility of skipping a step. Results are delivered in approximately eight minutes. Recorded data can then be viewed and analyzed in AMS Suite: Machinery Health Manager. AMS Machinery Manager diagnoses and communicates the health of mechanical and rotating machinery using data from several predictive maintenance technologies. The result
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The CSI 5200 is part of a complete minilab system. The minilab provides comprehensive oil analysis results including particle count, parts per million distribution, ISO codes, ferrous density, oil chemistry, water-in-oil, viscosity, and detailed wear debris analysis. Along with the CSI 5200, the minilab contains the 52DV Digital Viscometer, the 52ZM Stereo Zoom Microscope, the 51CV Camera Video Capture kit, and AMS Machinery Manager.

ASTM D7416-08

The CSI 5200 Machinery Health Oil Analyzer is covered by ASTM Standard Practice ASTM D7416- 08. This ASTM Standard Practice ensures that users can follow standardized operating guidelines for repeatable results. The standard also describes the CSI 52DV Digital Viscometer, the CSI 52LM Lab Microscope, and AMS Machinery Manager software.

October 2010

Product Data Sheet

Machinery Health Management

Specifications
Physical Dimensions
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Depth: 14.25 in (36.2 cm) Height: 17.87 in (45.4 cm) Width: 17.25 in (43.8 cm) Weight: 27.7 lbs (12.5 kg) 100-240 VAC, 6 A, 47-63 Hz input 15V DC, 7.5 A output Buttons located on the front panel of the CSI 5200 and simulated in the software control testing 9-pin sub-D cable to computers via RS-232C interface (cable provided with unit) Special 15 pin sub-D port for Digital Viscometer One 9 pin sub-D interface to electronic balance 9600 baud communication Multiple front panel LEDs indicate test status Two drain ports for output to waste containers

Outputs

Trivector plot summarizes wear, chemistry and contamination alarm status in both the software and on the face of the instrument with colored LEDs. Chemistry:
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Wear Debris Analysis Filter Patches:

Large Ferrous Particles Small Ferrous Particles Large Non-ferrous Particles Small Non-ferrous Particles

Power Supply
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Interface
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Chemistry Index - Lube degradation Dielectric - Absolute measurement of dielectric Contamination Index - Water and gross particle contamination Large non-ferrous indications Non-ferrous particles > 60 microns Droplet indications - Free water droplets or other corrosive fluid droplets Percent total water content of the sample ISO 4406 and Extended NAS 1638 Cleanliness Codes Particle distribution in parts per million (ppm): >4 m, 4 to 6 m, 4 to 14 m, and >14 m

Hardware Conditions
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Contamination:
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Estimated water content:

Storage: 32-120 F (0-50 C) Operation: 59-86 F (15-30 C), temperature constant within 5 F (3 C) Sample Prep and Test Time: about 8 minutes Sample Volume: about 50 ml is required (1/2 of a standard 4 oz. bottle) Lube types: all industrial lubricants Cleaning: flush using kerosene or lamp oil Calibration: Calibration of test 1 and 2 must be verified weekly with Emerson supplied calibration fluids

Particle Count:
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Solvent

A suitable solvent must be obtained for dilution and cleaning purposes. Extra pure lamp oil (such as clean low-odor kerosene) is inexpensive, widely available, and works well for most samples. Heptane is recommended for use when making filter patches, but mineral spirits can also be used. Isopropyl alcohol can be added to any of these to help deal with water contamination for test 3 and for making filter patches.

Machine Wear: I Ferrous Index - Ferrous particles > 5 m I Large ferrous indication - Ferrous particles > 60 m

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October 2010

Product Data Sheet

Machinery Health Management

Ordering Information
Part Number Standard Accessories (Included with the CSI 5200) A5200TV MHM-93030 or MHM-93038 MHM-92610 MHM-10647 MHM-99519 MHM-99528 MHM-92642 B5051WC MHM-10603 MHM-10605 MHM-10610 A50053 MHM-92079 MHM-92631 MHM-10698 A5051VP-DM or A5051VP-IN Part Number Required Accessories A475100 Part Number Recommended Accessories A0052DV A510050 A475103 A475101 A5052ZM-DM or A5052ZM-IN A52XGA-USB Product Description CSI 5200 Machinery Health Oil Analyzer Electronic scale with RS232 interface for measuring dilution ratio Pump for drawing samples from unpressurized systems 1000 ml glass beaker for dilutions Forceps for holding filter patch Polyethylene wash bottle for dispensing kerosene or other solvent Handheld magnetic retriever with sleeve (A5051MR-1) for separating ferrous/non-ferrous particles Waste container system Swabs 10ml syringes 30ml syringes Calibration fluids Polyethylene tubing Vacuum pump

5 micron filter patches

Clear plastic sample bottles Product Description AMS Machinery Manager OilView Minilab Module Product Description CSI 52DV Digital Viscometer CSI 52LM Lab Microscope Digital Viscometer calibration fluids CSI 51CV Wear Debris Image Capture Kit AMS Suite: Machinery Health Manager OilView LIMS (Lab Information Management Software) Tribology Program Startup Service Wear Debris Analysis Module software

CSI 5200 INSTALL

Emerson Process Management Asset Optimization Division 835 Innovation Drive Knoxville, TN 37932 T (865) 675-2400 F (865) 218-1401

2010, Emerson Process Management.

The contents of this publication are presented for informational purposes only, and while every effort hasbeen made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.

All rights reserved. AMS and Machinery Health are marks of one of the Emerson Process Management group of companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

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