Mixer/Unloader PLC Program Report

1307_143e.RSS Revision E
November 10th, 2010
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Table Of Contents

Report Section P

Processor Info 3
I/O Config 4
Channel Config 5
Program File List 6
Data File List 7
Ladder Table of Contents 8
Program Files 9
Data Files 9
Custom Data Monitor 1
Cross Reference 1
Memory Usage 1
Address/Symbols 1

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Processor Information

Processor Type: Bul.1763 MicroLogix 1100 Series B

Processor Name: 1307_143

Total Memory Used: 2298 Instruction Words Used - 361 Data Table Word

Total Memory Left: 4358 Instruction Words Left

Program Files: 9

Data Files: 9

Program ID: aa97

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

I/O Configuration

0 Bul.1763 MicroLogix 1100 Series B

1 1762-IF2OF2 Analog 2 Chan. Input, 2 Chan. Output
2 1762-IQ16 16-Input 10/30 VDC
3 1762-OW8 8-Output Relay
4

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Channel Configuration

CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex

...EL 0 (SYSTEM) - Driver: DF1 Full Duplex Edit Resource/Owner Timeout: 60
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex Passthru Link ID: 1
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex Write Protected: No
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex Comms Servicing Selection: No
...EL 0 (SYSTEM) - Driver: DF1 Full Duplex Message Servicing Selection: No
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex 1st AWA Append Character: \d
CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex 2nd AWA Append Character: \a

Source ID: 1 (decimal)

Baud: 19200
Parity: NONE
Control Line : No Handshaking
Error Detection: CRC
Embedded Responses: Auto Detect
Duplicate Packet Detect: Yes
ACK Timeout(x20 ms): 50
NAK Retries: 3
ENQ Retries: 3

CHANNEL 1 (SYSTEM) - Driver: Ethernet

CHANNEL 1 (SYSTEM) - Driver: Ethernet Edit Resource/Owner Timeout: 60
CHANNEL 1 (SYSTEM) - Driver: Ethernet Passthru Link ID: 1
CHANNEL 1 (SYSTEM) - Driver: Ethernet Write Protected: No
CHANNEL 1 (SYSTEM) - Driver: Ethernet Comms Servicing Selection: Yes
CHANNEL 1 (SYSTEM) - Driver: Ethernet Message Servicing Selection: Yes

Hardware Address: 00:00:00:00:00:00

IP Address: 192.168.104.2
Subnet Mask: 255.255.255.0
Gateway Address: 0.0.0.0
Msg Connection Timeout (x 1mS): 15000
Msg Reply Timeout (x mS): 3000
Inactivity Timeout (x Min): 30
Bootp Enable: No
Dhcp Enable No
SNMP Enable: No
HTTP Enable: Yes
Auto Negotiate Enable: Yes
Port Speed Enable: 100 Mbps Full or 100 Mbps Half Duplex
Contact:
Location:

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Program File List

Name Number Type Rungs Debug Bytes

[SYSTEM] 0 SYS 0 No 0
1 SYS 0 No 0
MAIN 2 LADDER 8 No 80
IO MAP 3 LADDER 35 No 593
NORMAL OP 4 LADDER 49 No 3558
ANALOGS 5 LADDER 24 No 1181
HMI 6 LADDER 54 No 2603
TIMER_SAVE 7 LADDER 30 No 3952
ALARMS 8 LADDER 26 No 1113

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File List

Name Number Type Scope Debug Words Elements Last

OUTPUT 0 O Global No 21 7 O:6

INPUT 1 I Global No 39 13 I:12
STATUS 2 S Global No 0 66 S:65
BINARY 3 B Global No 11 11 B3:10
TIMER 4 T Global No 198 66 T4:65
COUNTER 5 C Global No 9 3 C5:2
CONTROL 6 R Global No 3 1 R6:0
INTEGER 7 N Global No 78 78 N7:77
FLOAT 8 F Global No 2 1 F8:0

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Ladder Table of Contents

File Rung Page Title

4 35 Rotary Vane Feeder auto reversing

4 36 Rotary Vane Feeder auto reversing
6 0 Motor Data Calculations and Verification or Bypass
6 0 Motor Data Calculations and Verification or Bypass
6 25 Unloader Run Time
6 26 Unloader Run Time
6 28 Operational Selections
6 29 Operational Selections
8 1 Smart Logic
8 2 Smart Logic
8 6 Alarm Conditioning
8 7 Alarm Conditioning
8 12 Alarms
8 13 Alarms

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 2 - MAIN --- Total Rungs in File = 8

Test Bit Test Bit Test Bit
NOOP NOOP NOOP
B3:0 B3:0 B3:0
0000
9 9 9

JSR
0001 Jump To Subroutine
SBR File Number U:3

JSR
0002 Jump To Subroutine
SBR File Number U:4

JSR
0003 Jump To Subroutine
SBR File Number U:5

JSR
0004 Jump To Subroutine
SBR File Number U:6

JSR
0005 Jump To Subroutine
SBR File Number U:7

JSR
0006 Jump To Subroutine
SBR File Number U:8

0007 END

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 3 - IO MAP --- Total Rungs in File = 35

Output O:0/0 is on
Mixer Motor start Pull in relay CR.
relay (CR) is pulled Close contacts wired
in. into Mixer Motor
START_MOTOR Starter
B3:0 O:0
0000
0 0
Bul.1763

Output O:0/1 is on Dry Contacts of PLC

when none of the relay (output 0/1).
e-stops is pushed Contacts closed when
in. It normally not E-Stopped
starts fluidizing. Dry Contacts in PLC.
RUN_FLUIDIZER FLUIDIZE_ON
B3:0 O:0
0001
1 1
Bul.1763

Output 0/2 is pulled N.O. Drain valve.

in. This output is Close when water
on when the water goes on and open
drain valve (N.O.) 1 hr after water
is closed off. SAV03
CLOSE_DRAIN NO_DRAIN_VALVE
B3:0 O:0
0002
5 2
Bul.1763

Command to Run The Rotary Vane Feeder

VFD in Forward Run Forward Command
VFD_RUN_FORWARD VFD_FORWARD
B3:0 O:0
0003
3 3
Bul.1763

Command to Run The Rotary Vane Feeder

VFD in Reverse Run Reverse Command
VFD_RUN_REVERSE VFD_REVERSE
B3:0 O:0
0004
2 4
Bul.1763

Output 0/4 is pulled

in. This output is Bin Isolation Valve
on when the Bin SAV04 & Adaptor
Isolation Valve is Fluidizing Solenoid
to open SAV09
OPEN_BIV BIV_OPEN
B3:0 O:3
0005
4 0
1762-OW8

Open Conditioning
Water Zone 1 Conditioning Water
Valve(s) Zone 1 Solenoid(s)
SAV05 ZONE1_OPEN
B3:8 O:3
0006
5 1
1762-OW8

Open Conditioning Conditioning Water

Water Zone 2 Valve Zone 2 Solenoid
SAV06 ZONE2_OPEN
B3:8 O:3
0007
8 2
1762-OW8

Open Conditioning
Water Zone 3 Conditioning Water
Valve(s) Zone 3 Solenoid(s)
SAV07 ZONE3_OPEN
B3:8 O:3
0008
9 3
1762-OW8

Open Conditioning Conditioning Water

Water Zone 4 Valve Zone 4 Solenoid
SAV08 ZONE4_OPEN
B3:8 O:3
0009
10 4
1762-OW8

Optional wash out Used if optional

header solenoid wash out header is
valve output and provided.
normal wash out on SAV05
WASH_OUT_ON WASHOUT_SAV10
B3:0 O:3
0010
8 5
1762-OW8

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 3 - IO MAP --- Total Rungs in File = 35

Fluidized Conveyor Fluidized Conveyor
Valve Valve Solenoid
SAV11 FLUID_CONV_OPEN
B3:8 O:3
0011
12 6
1762-OW8

N.O. Start Unloading

Push Button. Start the Unloader
PB2 or PB2A Start Up Sequence
START_UNLOADING UNLOADING_START
I:0 B3:1
0012
0 3
Bul.1763

N.O. Normal stop PB3 or PB3A Normal

Push Button. Stop Stops wash out
PB3 or PB3A or starts normal
NORMAL_STOP_PB stop.
I:0 B3:1
0013
1 1
Bul.1763

PB4 or PB4A Final

N.O. Final Load Stop Load Stop Stops wash
Push Button. out or starts Final
PB4 or PB4A Load Stop
FINAL_LOAD_STOP_PB FINAL_LOAD_STOP
I:0 B3:1
0014
2 2
Bul.1763

Wash out on. N.O.

momentary contacts Momentary Wash Out
of Wash Out on push start push button
button. depressed.
PB5 or PB5A PB5 or PB5A
I:0 B3:1
0015
3 0
Bul.1763

Momentary push
button that will
increase signal to
water valve as long Increase water to
as pushed. PB6 or 6A the Unloader.
MORE_WATER INCREASE_WATER
I:0 B3:1
0016
4 4
Bul.1763

Momentary push
button that will
decrease signal to
water valve as long Decrease water to
as pushed. PB7 or7A the Unloader.
LESS_WATER DECREASE_WATER
I:0 B3:1
0017
5 5
Bul.1763

Momentary push
button that will
increase signal to
Ash Feed as long as Increase Ash to
pushed. PB8 or PB8A Unloader.
MORE_ASH INCREASE_ASH
I:0 B3:1
0018
6 6
Bul.1763

Momentary push
button that will
decrease signal to
Ash Feed as long as Decrease Ash to
pushed. PB9 or PB9A Unloader
LESS_ASH DECREASE_ASH
I:0 B3:1
0019
7 7
Bul.1763

All E-Stop buttons I/O power is on, all

are out indicating a E-Stops are out.
safe condition IO_POWER_IS_ON
I:0 B3:1
0020
8 14
Bul.1763

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 3 - IO MAP --- Total Rungs in File = 35

Remote Panel Active
Remote Panel Active SW1
I:0 B3:4
0021
9 14
Bul.1763

N.O. PSL01
(air pressure
switch). Switch is
held closed by Instrument air
adequate pressure pressure is OK
AIR_PRESSURE_SWITCH AIR_OK
I:2 B3:1
0022
0 8
1762-IQ16

PSL02 N.C. pressure

switch in water to
Unloader Contacts
close if pressure is
adequate. Water pressure is OK
WTR_PRESSURE_SWITCH WATER_OK
I:2 B3:1
0023
1 9
1762-IQ16

Temporary OTE for

Water Pressure
Switch
B3:9

15

N.O. ZSC01 Ash Feed

Valve Limit Switch Ash Feed Valve
is held closed when closed limit switch
valve is closed. is made
AFV_CLOSED_LIM_SWI AFV_CLOSED
I:2 B3:1
0024
2 11
1762-IQ16

N.O. ZSC04 Bin

Isolation Valve
limit switch is held Bin Isolation Valve
closed when the closed limit switch
valve is closed is made
BIV_CLOSED_LIM_SWI BIV_CLOSED
I:2 B3:1
0025
3 10
1762-IQ16

Temporary OTE for

BIV Closed Limit
Switch
B3:9

14

N.O. ZSO04 Bin

Isolation Valve
limit switch is held Bin Isolation Valve
closed when valve is Open limit Switch is
open made
BIV_OPEN_LIM_SWI BIV_IS_OPEN
I:2 B3:2
0026
4 1
1762-IQ16

Dry Auxiliary Unloader motor start

Contacts on Unloader auxiliary contacts
motor starter that are closed
close when motor indicating starter
pulls in is pulled in.
MTR_AUX_CONTACT MOTOR_ON
I:2 B3:1
0027
5 12
1762-IQ16

Alarm acknowledged.
Alarm Acknowledge Reset all alarms
PushButton ALARM_RESET
I:2 B3:1
0028
6 13
1762-IQ16

Main Control Panel

Main Control Panel Temperature High
Temperature High TS2
I:2 B3:4
0029
7 12
1762-IQ16

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 3 - IO MAP --- Total Rungs in File = 35

Remote Panel
Remote Panel Temperature High
Temperature High TS4
I:2 B3:4
0030
8 13
1762-IQ16

Rotary Vane Feeder

Rotary Vane Feeder VFD Running Without
VFD Running Without Fault
Fault VFD_NO_FAULT
I:2 B3:4
0031
9 10
1762-IQ16

Rotary Vane Feeder

Temporary OTE for VFD Overcurrent
Rotary Vane Feeder Water Pressure Condition
VFD Overtorque Fault Switch VFD_OVERTORQUE
I:2 B3:9 B3:4
0032
10 15 11
1762-IQ16
Temporary OTE for
Water Pressure
Switch
B3:9

15

Temporary OTE for

BIV Closed Limit
Switch
I:2 B3:9
0033
12 14
1762-IQ16

0034 END

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Optional wash out
header solenoid The Unloader is in The Unloader is
Disable ability to valve output and the process of a The Unloader is in a running normally to
run Unloader because normal wash out on Normal Stop Final Load Stop condition product
of Motor Set Points WASH_OUT_ON NORMAL_STOP IN_FINAL_LOAD_STOP RUNNING_NORMALLY
B3:4 B3:0 B3:2 B3:2 B3:2
0000
15 8 2 3 4

Any of the alarm Ready to run or to

conditions in rung 0 I/O Power has failed cycle Ash Feed with
of program file 8 or there is a major any Normal or Final
will initiate a alarm on the mixer Load stop push
Normal Shut Down motor. button
ALARM_SHUT_DOWN IMMEDIATE_STOP OK_TO_START
B3:2 B3:4 B3:5

0 4 1

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS,
6=Washout
CURRENT_MODE
MOV
Move
Source 0
0<
Dest N7:47
0<

The Unloader is
running normally to
condition product
RUNNING_NORMALLY
B3:2
0001
4

Unloader time
Conditioning Water Conditioning Water Conditioning Water Conditioning Water delay of Bin
Zone 1 Normal Start Zone 2 Normal Start Zone 3 Normal Start Zone 4 Normal Start Isolation Valve
Delay Delay Delay Delay opening
ZONE1_NORM_START/DN ZONE2_NORM_START/DN ZONE3_NORM_START/DN ZONE4_NORM_START/DN DELAY_BIV_OPENING/DN
T4:35 T4:36 T4:37 T4:38 T4:4

DN DN DN DN DN

Unloader time delay

of Ash Feed Start
opening
DELAY_ASH_FEED_START/DN
T4:5

DN

Unloader time delay

Conditioning Water Conditioning Water Conditioning Water Conditioning Water of Bin Isolation
Zone 1 Initial Start Zone 2 Initial Start Zone 3 Initial Start Zone 4 Initial Start Valve Opening on
Delay Delay Delay Delay Initial Start
ZONE1_INIT_START/DN ZONE2_INIT_START/DN ZONE3_INIT_START/DN ZONE4_INIT_START/DN DELAY_BIV_I_START/DN
T4:51 T4:52 T4:53 T4:54 T4:46

DN DN DN DN DN

Unloader Time Delay

of Ash Feed Start
Opening on Initial
Start
DELAY_ASH_I_START/DN
T4:47

DN

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS,
6=Washout
CURRENT_MODE
MOV
Move
Source 1
1<
Dest N7:47
0<

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

The Unloader is
running normally to
condition product
RUNNING_NORMALLY
B3:2
0002
4

0=off, 1=norm unl,

Unloader time delay Unloader time delay Unloader Time Delay 2=i-start,
of Water Valve of Bin Isolation of Ash Feed Start 3=norm-start,
Initial Start Opening on Initical Valve Opening on Opening on Initial 4=norm-stop, 5=FLS,
Enabled Start Initial Start Start 6=Washout
ENABLE_I_START DELAY_WATER_I_START/DN DELAY_BIV_I_START/DN DELAY_ASH_I_START/DN CURRENT_MODE
B3:2 T4:45 T4:46 T4:47 MOV
Move
9 DN DN DN Source 2
2<
Dest N7:47
0<

0=off, 1=norm unl,

Unloader time 2=i-start,
Unloader time delay delay of Bin Unloader time delay 3=norm-start,
Initial Start of Water Valve Isolation Valve of Ash Feed Start 4=norm-stop, 5=FLS,
Enabled opening opening opening 6=Washout
ENABLE_I_START DELAY_WATER_OPEN/DN DELAY_BIV_OPENING/DN DELAY_ASH_FEED_START/DN CURRENT_MODE
B3:2 T4:6 T4:4 T4:5 MOV
Move
9 DN DN DN Source 3
3<
Dest N7:47
0<

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed
or there is a major PB3 or PB3A Normal The Unloader is The Unloader is in
alarm on the mixer Stop Stops wash out running normally to the process of a
motor. or starts normal condition product Normal Stop
IMMEDIATE_STOP stop. RUNNING_NORMALLY NORMAL_STOP
B3:4 B3:1 B3:2 B3:2
0003
4 1 4 2

Unloader automatic Unloader automatic 0=off, 1=norm unl,

shut down timer shut down timer 2=i-start,
which will initiate which will initiate 3=norm-start,
a Normal Stop a Normal Stop 4=norm-stop, 5=FLS,
AUTO_SHUT_DOWN/DN AUTO_SHUT_DOWN.PRE 6=Washout
T4:8 NEQ CURRENT_MODE
Not Equal MOV
DN Source A T4:8.PRE Move
900< Source 4
Source B 0 4<
0< Dest N7:47
0<

Unloader Automatic Unloader Automatic

Shut Down Timer Shut Down Timer Unloader delay in
Which will initiate Which will initiate closing Bin
a Normal Stop a Normal Stop Isolation Valve
AUTO_STOP_I_START/DN AUTO_STOP_I_START.PRE during Normal Stop
T4:48 NEQ BIV_CLOSE_ON_NORM
Not Equal TON
DN Source A T4:48.PRE Timer On Delay EN
900< Timer T4:9
Source B 0 Time Base 1.0 DN
0< Preset 0<
Accum 0<

Any of the alarm

conditions in rung 0 Unloader delay in
of program file 8 stopping Ash Feed
will initiate a during Normal Stop
Normal Shut Down AF_STOP_ON_NORM
ALARM_SHUT_DOWN TON
B3:2 Timer On Delay EN
Timer T4:10
0 Time Base 1.0 DN
Preset 5<
Accum 0<

Delay in closing Bin

Isolation Valve The Unloader is in
during Normal the process of a Unloader delay in
Stop Normal Stop closing Water Valve
NORMAL_BIV_CLOSE NORMAL_STOP during Normal Stop
T4:9 B3:2 WATER_OFF_ON_NORM
TON
DN 2 Timer On Delay EN
Timer T4:11
Time Base 1.0 DN
Unloader delay in Preset 3<
stopping Ash Feed Accum 0<
during Normal Stop
AF_STOP_ON_NORM/DN
T4:10
Unloader delay is
DN stopping Unloader
Motor during Normal
Stop
Delay in closing MTR_STOP_ON_NORM
Water Valve during TON
Normal Stop Timer On Delay EN
NORMAL_WATER_OFF Timer T4:12
T4:11 Time Base 1.0 DN
Preset 25<
DN Accum 0<

Delay in stopping
Unloader Motor Timer to Close the
during Normal Fluidized Conveyor
Stop Air Valve after
NORMAL_MTR_STOP Normal Stop
T4:12 CLOSE_FLUID_CONV_NS
TON
DN Timer On Delay EN
Timer T4:39
Time Base 1.0 DN
Timer to Close the Preset 0<
Fluidized Conveyor Accum 0<
Air Valve after
Normal Stop
CLOSE_FLUID_CONV_NS/DN
T4:39

DN

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Timer to Close the Timer to Close the

Conditioning Water Conditioning Water
Zone 1 Solenoid(s) Zone 1 Solenoid(s)
after Normal Stop after Normal Stop
CLOSE_ZONE1_NS_DELAY/DN CLOSE_ZONE1_NS_DELAY
T4:55 TON
Timer On Delay EN
DN Timer T4:55
Time Base 1.0 DN
Preset 0<
Timer to Close the Accum 0<
Conditioning Water
Zone 2 Solenoid
after Normal Stop
CLOSE_ZONE2_NS_DELAY/DN Timer to Close the
T4:56 Conditioning Water
Zone 2 Solenoid
DN after Normal Stop
CLOSE_ZONE2_NS_DELAY
TON
Timer to Close the Timer On Delay EN
Conditioning Water Timer T4:56
Zone 3 Solenoid(s) Time Base 1.0 DN
after Normal Stop Preset 0<
CLOSE_ZONE3_NS_DELAY/DN Accum 0<
T4:57

DN
Timer to Close the
Conditioning Water
Timer to Close the Zone 3 Solenoid(s)
Conditioning Water after Normal Stop
Zone 4 Solenoid CLOSE_ZONE3_NS_DELAY
after Normal Stop TON
CLOSE_ZONE4_NS_DELAY/DN Timer On Delay EN
T4:58 Timer T4:57
Time Base 1.0 DN
DN Preset 0<
Accum 0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid
after Normal Stop
CLOSE_ZONE4_NS_DELAY
TON
Timer On Delay EN
Timer T4:58
Time Base 1.0 DN
Preset 0<
Accum 0<

Delay in closing Bin Delay in stopping Timer to Close the Timer to Close the
Isolation Valve Unloader delay in Delay in closing Unloader Motor Fluidized Conveyor Conditioning Water
during Normal stopping Ash Feed Water Valve during during Normal Air Valve after Zone 1 Solenoid(s)
Stop during Normal Stop Normal Stop Stop Normal Stop after Normal Stop
NORMAL_BIV_CLOSE AF_STOP_ON_NORM/DN NORMAL_WATER_OFF NORMAL_MTR_STOP CLOSE_FLUID_CONV_NS/DN CLOSE_ZONE1_NS_DELAY/DN
T4:9 T4:10 T4:11 T4:12 T4:39 T4:55
0004
DN DN DN DN DN DN

Timer to Close the Timer to Close the Timer to Close the

Conditioning Water Conditioning Water Conditioning Water
Zone 2 Solenoid Zone 3 Solenoid(s) Zone 4 Solenoid
after Normal Stop after Normal Stop after Normal Stop
CLOSE_ZONE2_NS_DELAY/DN CLOSE_ZONE3_NS_DELAY/DN CLOSE_ZONE4_NS_DELAY/DN Normal Stop Finished
T4:56 T4:57 T4:58 B3:9

DN DN DN 3

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed PB4 or PB4A Final
or there is a major Load Stop Stops wash The Unloader is
alarm on the mixer out or starts Final running normally to The Unloader is in a
motor. Load Stop condition product Final Load Stop
IMMEDIATE_STOP FINAL_LOAD_STOP RUNNING_NORMALLY IN_FINAL_LOAD_STOP
B3:4 B3:1 B3:2 B3:2
0005
4 2 4 3

Delay in closing Bin 0=off, 1=norm unl,

Isolation Valve 2=i-start,
during Final Load The Unloader is in a 3=norm-start,
Stop Final Load Stop 4=norm-stop, 5=FLS,
FINAL_BIV_CLOSE IN_FINAL_LOAD_STOP 6=Washout
T4:13 B3:2 CURRENT_MODE
MOV
DN 3 Move
Source 5
5<
Unloader delay in Dest N7:47
Stopping Ash Feed 0<
during Final Load
stop
AF_STOP_ON_FINAL/DN
T4:14 Unloader delay in
closing Bin
DN Isolation Valve
during Final Load
Stop
Delay in closing BIV_CLOSE_ON_FINAL
Water Valve during TON
Final Load Stop Timer On Delay EN
FINAL_WATER_OFF Timer T4:13
T4:15 Time Base 1.0 DN
Preset 0<
DN Accum 0<

Delay in stopping
Unloader Motor Unloader delay in
during Final Load Stopping Ash Feed
Stop during Final Load
FINAL_MTR_OFF stop
T4:16 AF_STOP_ON_FINAL
TON
DN Timer On Delay EN
Timer T4:14
Time Base 1.0 DN
Timer to Close the Preset 2<
Fluidized Conveyor Accum 0<
Air Valve after
Final Stop
CLOSE_FLUID_CONV_FS/DN
T4:63 Unloader delay in
closing Water Valve
DN during Final Load
Stop
WATER_OFF_0N_FINAL
Timer to Close the TON
Conditioning Water Timer On Delay EN
Zone 1 Solenoid(s) Timer T4:15
after Final Stop Time Base 1.0 DN
CLOSE_ZONE1_FS_DELAY/DN Preset 15<
T4:59 Accum 0<

DN

Unloader delay in
Timer to Close the stopping Unloader
Conditioning Water Motor during Final
Zone 2 Solenoid(s) Load Stop
after Final Stop MTR_STOP_ON_FINAL
CLOSE_ZONE2_FS_DELAY/DN TON
T4:60 Timer On Delay EN
Timer T4:16
DN Time Base 1.0 DN
Preset 90<
Accum 0<
Timer to Close the
Conditioning Water
Zone 3 Solenoid(s)
after Final Stop Timer to Close the
CLOSE_ZONE3_FS_DELAY/DN Fluidized Conveyor
T4:61 Air Valve after
Final Stop
DN CLOSE_FLUID_CONV_FS
TON
Timer On Delay EN
Timer to Close the Timer T4:63
Conditioning Water Time Base 1.0 DN
Zone 4 Solenoid(s) Preset 0<
after Final Stop Accum 0<
CLOSE_ZONE4_FS_DELAY/DN
T4:62

DN

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Timer to Close the

Conditioning Water
Zone 1 Solenoid(s)
after Final Stop
CLOSE_ZONE1_FS_DELAY
TON
Timer On Delay EN
Timer T4:59
Time Base 1.0 DN
Preset 0<
Accum 0<

Timer to Close the

Conditioning Water
Zone 2 Solenoid(s)
after Final Stop
CLOSE_ZONE2_FS_DELAY
TON
Timer On Delay EN
Timer T4:60
Time Base 1.0 DN
Preset 0<
Accum 0<

Timer to Close the

Conditioning Water
Zone 3 Solenoid(s)
after Final Stop
CLOSE_ZONE3_FS_DELAY
TON
Timer On Delay EN
Timer T4:61
Time Base 1.0 DN
Preset 0<
Accum 0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid(s)
after Final Stop
CLOSE_ZONE4_FS_DELAY
TON
Timer On Delay EN
Timer T4:62
Time Base 1.0 DN
Preset 0<
Accum 0<

19
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Modified for Revision C so low air alarm will shut the optional Washout Water Valve, July 23rd, 2009
ZSC04 the Bin Ready to run or to
I/O Power has failed Isolation Valve cycle Ash Feed with
or there is a major Closed Limit Switch any Normal or Final Momentary Wash Out
alarm on the mixer has been found by Load stop push start push button
motor. the logic button depressed.
IMMEDIATE_STOP Low Air Alarm BIV_CLOSED_LS_FOUND OK_TO_START PB5 or PB5A
B3:4 B3:10 B3:4 B3:5 B3:1
0006
4 2 0 1 0

ZSC04 the Bin Optional wash out PB4 or PB4A Final

Isolation Valve header solenoid PB3 or PB3A Normal Load Stop Stops wash
Closed Limit Switch Bin Isolation Valve valve output and Stop Stops wash out out or starts Final
has been found by closed limit switch normal wash out on or starts normal Load Stop
the logic is made WASH_OUT_ON stop. FINAL_LOAD_STOP
BIV_CLOSED_LS_FOUND BIV_CLOSED B3:0 B3:1 B3:1
B3:4 B3:1
8 1 2
0 10

Optional wash out

header solenoid
valve output and
normal wash out on
WASH_OUT_ON
B3:0

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS,
6=Washout
CURRENT_MODE
MOV
Move
Source 6
6<
Dest N7:47
0<

The Unloader is
running normally to Initial Start on
condition product Next Load Timer
RUNNING_NORMALLY I_START_OFF_TIMER
B3:2 TON
0007 Timer On Delay EN
4 Timer T4:27
Time Base 1.0 DN
Preset 7200<
Accum 95<

Initial Start on Initial Start

Next Load Timer Enabled
I_START_OFF_TIMER/DN Normal Stop Finished ENABLE_I_START
T4:27 B3:9 B3:2
0008
DN 3 9

Delay in closing
The Unloader is in a Water Valve during
Final Load Stop Final Load Stop
IN_FINAL_LOAD_STOP FINAL_WATER_OFF
B3:2 T4:15

3 DN

Optional wash out PB4 or PB4A Final

header solenoid Load Stop Stops wash
valve output and out or starts Final
normal wash out on Load Stop
WASH_OUT_ON FINAL_LOAD_STOP
B3:0 B3:1

8 2

Ready to run or to
cycle Ash Feed with
any Normal or Final
Load stop push
button
OK_TO_START
B3:5

Initial Start
Enabled
ENABLE_I_START
B3:2

20
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

This rung is not necessary if program is correctly sequenced. Just in case the following rung is put before the previous rung, this rung will prevent the drain valve from opening again after the I-Start permissive is lost.
Initial Start Lock-in Drain Valve
Enabled Closed After I-Start Lock-In Drain Valve
ENABLE_I_START Disabled Closed
B3:2 B3:9 B3:9
0009 ONS
9 4 5

Output 0/2 is pulled

in. This output is
on when the water
drain valve (N.O.)
Lock-In Drain Valve is closed
Closed CLOSE_DRAIN
B3:9 B3:0
0010
5 5

The Unloader is
running normally to
condition product
RUNNING_NORMALLY
B3:2

The Unloader is in
the process of a
Normal Stop
NORMAL_STOP
B3:2

The Unloader is in a
Final Load Stop
IN_FINAL_LOAD_STOP
B3:2

Optional wash out

header solenoid
valve output and
normal wash out on
WASH_OUT_ON
B3:0

Output 0/2 is pulled

in. This output is
on when the water
drain valve (N.O.) Initial Start
is closed Enabled
CLOSE_DRAIN ENABLE_I_START
B3:0 B3:2

5 9

By setting the DELAY_MOTOR_START timer longer than the DELAY_WATER_OPEN the water will come on first and then the motor start. In some cases, where the Ash left in the Unloader dries out between loads, this
feature can be used to reduce dust during start up. The normal preset for the DELAY_MOTOR_START timer is zero. In all cases, the motor must be running before the Ash valves or Conditioning valves can open.
Ready to run or to
I/O Power has failed cycle Ash Feed with
or there is a major any Normal or Final The Unloader is
alarm on the mixer Load stop push Start the Unloader running normally to
motor. button Start Up Sequence condition product
IMMEDIATE_STOP OK_TO_START UNLOADING_START RUNNING_NORMALLY
B3:4 B3:5 B3:1 B3:2
0011
4 1 3 4

The Unloader is The Unloader is in

running normally to the process of a The Unloader is in a
condition product Normal Stop Final Load Stop
RUNNING_NORMALLY NORMAL_STOP IN_FINAL_LOAD_STOP
B3:2 B3:2 B3:2

4 2 3

21
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

The Unloader is Unloader time delay
running normally to Initial Start of Unloader Motor
condition product Enabled Normal Starting
RUNNING_NORMALLY ENABLE_I_START DELAY_MOTOR_START
B3:2 B3:2 TON
0012 Timer On Delay EN
4 9 Timer T4:7
Time Base 1.0 DN
Preset 0<
Accum 0<

Unloader time delay

of Water Valve
opening
DELAY_WATER_OPEN
TON
Timer On Delay EN
Timer T4:6
Time Base 1.0 DN
Preset 7<
Accum 0<

Unloader motor start

auxiliary contacts Unloader time
are closed delay of Bin
indicating starter Isolation Valve
is pulled in. opening
MOTOR_ON DELAY_BIV_OPENING
B3:1 TON
Timer On Delay EN
12 Timer T4:4
Time Base 1.0 DN
Preset 5<
Accum 0<

Unloader time delay

of Ash Feed Start
opening
DELAY_ASH_FEED_START
TON
Timer On Delay EN
Timer T4:5
Time Base 1.0 DN
Preset 0<
Accum 0<

Unloader automatic
shut down timer
which will initiate
a Normal Stop
AUTO_SHUT_DOWN
TON
Timer On Delay EN
Timer T4:8
Time Base 1.0 DN
Preset 900<
Accum 0<

22
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Unloader time delay Conditioning Water
of Water Valve Zone 1 Normal Start
opening Delay
DELAY_WATER_OPEN/DN ZONE1_NORM_START
T4:6 TON
0013 Timer On Delay EN
DN Timer T4:35
Time Base 1.0 DN
Preset 0<
Accum 0<

Conditioning Water
Zone 2 Normal Start
Delay
ZONE2_NORM_START
TON
Timer On Delay EN
Timer T4:36
Time Base 1.0 DN
Preset 2<
Accum 0<

Conditioning Water
Zone 3 Normal Start
Delay
ZONE3_NORM_START
TON
Timer On Delay EN
Timer T4:37
Time Base 1.0 DN
Preset 4<
Accum 0<

Conditioning Water
Zone 4 Normal Start
Delay
ZONE4_NORM_START
TON
Timer On Delay EN
Timer T4:38
Time Base 1.0 DN
Preset 6<
Accum 0<

23
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

The Unloader is Unloader time delay
running normally to Initial Start of Unloader Motor
condition product Enabled Initial Starting
RUNNING_NORMALLY ENABLE_I_START DELAY_MOTOR_I_START
B3:2 B3:2 TON
0014 Timer On Delay EN
4 9 Timer T4:44
Time Base 1.0 DN
Preset 0<
Accum 0<

Unloader time delay

of Water Valve
Opening on Initical
Start
DELAY_WATER_I_START
TON
Timer On Delay EN
Timer T4:45
Time Base 1.0 DN
Preset 0<
Accum 0<

Unloader motor start

auxiliary contacts Unloader time delay
are closed of Bin Isolation
indicating starter Valve Opening on
is pulled in. Initial Start
MOTOR_ON DELAY_BIV_I_START
B3:1 TON
Timer On Delay EN
12 Timer T4:46
Time Base 1.0 DN
Preset 5<
Accum 0<

Unloader Time Delay

of Ash Feed Start
Opening on Initial
Start
DELAY_ASH_I_START
TON
Timer On Delay EN
Timer T4:47
Time Base 1.0 DN
Preset 0<
Accum 0<

Unloader Automatic
Shut Down Timer
Which will initiate
a Normal Stop
AUTO_STOP_I_START
TON
Timer On Delay EN
Timer T4:48
Time Base 1.0 DN
Preset 900<
Accum 0<

24
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Unloader time delay
of Water Valve Conditioning Water
Opening on Initical Zone 1 Initial Start
Start Delay
DELAY_WATER_I_START/DN ZONE1_INIT_START
T4:45 TON
0015 Timer On Delay EN
DN Timer T4:51
Time Base 1.0 DN
Preset 0<
Accum 0<

Conditioning Water
Zone 2 Initial Start
Delay
ZONE2_INIT_START
TON
Timer On Delay EN
Timer T4:52
Time Base 1.0 DN
Preset 0<
Accum 0<

Conditioning Water
Zone 3 Initial Start
Delay
ZONE3_INIT_START
TON
Timer On Delay EN
Timer T4:53
Time Base 1.0 DN
Preset 3<
Accum 0<

Conditioning Water
Zone 4 Initial Start
Delay
ZONE4_INIT_START
TON
Timer On Delay EN
Timer T4:54
Time Base 1.0 DN
Preset 4<
Accum 0<

I/O Power has failed Output O:0/0 is on

or there is a major The Unloader is Unloader time delay Mixer Motor start
alarm on the mixer running normally to of Unloader Motor relay (CR) is pulled
motor. condition product Normal Starting in.
IMMEDIATE_STOP RUNNING_NORMALLY DELAY_MOTOR_START/DN START_MOTOR
B3:4 B3:2 T4:7 B3:0
0016
4 4 DN 0

Unloader time delay Timer to prevent

of Unloader Motor motor inrush current
Initial Starting from tripping high
DELAY_MOTOR_I_START/DN and high-high alarms
T4:44 INRUSH_DELAY_TIMER
TON
DN Timer On Delay EN
Timer T4:17
Delay in stopping Time Base 1.0 DN
The Unloader is in Unloader Motor Preset 3<
the process of a during Normal Accum 0<
Normal Stop Stop
NORMAL_STOP NORMAL_MTR_STOP
B3:2 T4:12

2 DN

Delay in stopping
Unloader Motor
The Unloader is in a during Final Load
Final Load Stop Stop
IN_FINAL_LOAD_STOP FINAL_MTR_OFF
B3:2 T4:16

3 DN

Optional wash out

header solenoid
valve output and
normal wash out on
WASH_OUT_ON
B3:0

25
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

The Unloader is in
the process of a Run Fluidizer for
Normal Stop preset Amount of
NORMAL_STOP Time on Normal Stop
B3:2 TON
0017 Timer On Delay EN
2 Timer T4:49
Time Base 1.0 DN
The Unloader is Preset 3600<
Run Fluidizer for running normally to Accum 95<
preset Amount of condition product
Time on Normal Stop RUNNING_NORMALLY
T4:49 B3:2

TT 4

The Unloader is in a Run Fluidizer for

Final Load Stop preset Amount of
IN_FINAL_LOAD_STOP Time on Final Stop
B3:2 TON
0018 Timer On Delay EN
3 Timer T4:50
Time Base 1.0 DN
The Unloader is Preset 1800<
Run Fluidizer for running normally to Accum 0<
preset Amount of condition product
Time on Final Stop RUNNING_NORMALLY
T4:50 B3:2

TT 4

Output O:0/1 is on
when none of the
The Unloader is e-stops is pushed
running normally to in. It normally
condition product starts fluidizing.
RUNNING_NORMALLY RUN_FLUIDIZER
B3:2 B3:0
0019
4 1

Run Fluidizer for

preset Amount of
Time on Normal Stop
T4:49

TT

Run Fluidizer for

preset Amount of
Time on Final Stop
T4:50

TT

26
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed Unloader time Bin Isolation Valve Bin Isolation Valve
or there is a major The Unloader is delay of Bin Automatic has been closed has been
alarm on the mixer running normally to Isolation Valve selected from the selected from the
motor. condition product opening touch panel touch panel
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY DELAY_BIV_OPENING/DN BIV_AUTO_SELECTED BIV_OFF_SELECTED
B3:4 B3:10 B3:2 T4:4 B3:5 B3:5
0020
4 2 4 DN 7 3

Unloader time delay

of Bin Isolation
Valve Opening on
Initial Start
DELAY_BIV_I_START/DN
T4:46

DN

Delay in closing Bin Bin Isolation Valve

The Unloader is in Isolation Valve Automatic has been
the process of a during Normal selected from the
Normal Stop Stop touch panel
NORMAL_STOP NORMAL_BIV_CLOSE BIV_AUTO_SELECTED
B3:2 T4:9 B3:5

2 DN 7

Delay in closing Bin Bin Isolation Valve

Isolation Valve Automatic has been
The Unloader is in a during Final Load selected from the
Final Load Stop Stop touch panel
IN_FINAL_LOAD_STOP FINAL_BIV_CLOSE BIV_AUTO_SELECTED
B3:2 T4:13 B3:5

3 DN 7

Bin Isolation Valve

open has been
Ash Feed Device selected from the Open BIV when in
set for "OFF" touch panel Test Mode
AF_IN_OFF BIV_TEST_SELECTED BIV_TEST_OPEN
B3:5 B3:5 B3:7

9 5 13

Output 0/4 is pulled

in. This output is
on when the Bin
Isolation Valve is Close BIV when in
to open Test Mode
OPEN_BIV BIV_TEST_CLOSE
B3:0 B3:7

4 14

Output 0/4 is pulled

in. This output is
on when the Bin
Isolation Valve is
to open
OPEN_BIV
B3:0

27
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed
or there is a major The Unloader is Unloader time delay
alarm on the mixer running normally to of Ash Feed Start Ash Feed Device Ash Feed Device
motor. condition product opening set for "AUTO" set for "OFF"
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY DELAY_ASH_FEED_START/DN AF_IN_AUTO AF_IN_OFF
B3:4 B3:10 B3:2 T4:5 B3:5 B3:5
0021
4 2 4 DN 13 9

Unloader Time Delay

of Ash Feed Start
Opening on Initial
Start
DELAY_ASH_I_START/DN
T4:47

DN

The Unloader is in Unloader delay in

the process of a stopping Ash Feed Ash Feed Device
Normal Stop during Normal Stop set for "AUTO"
NORMAL_STOP AF_STOP_ON_NORM/DN AF_IN_AUTO
B3:2 T4:10 B3:5

2 DN 13

Unloader delay in
Stopping Ash Feed
The Unloader is in a during Final Load Ash Feed Device
Final Load Stop stop set for "AUTO"
IN_FINAL_LOAD_STOP AF_STOP_ON_FINAL/DN AF_IN_AUTO
B3:2 T4:14 B3:5

3 DN 13

Bin Isolation Valve

closed has been
selected from the Ash Feed Device
touch panel set for "TEST"
BIV_OFF_SELECTED AF_IN_TEST
B3:5 B3:5

3 11

Output O:0/6 and

O:1.0 (4-20mA) are
on

ASH_FEED_ON
B3:0

28
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Motor amps is below
Rotary Vane Feeder the LOW AMP set Ash Flip off because
has been selected point of low amps
RVF_SELECTED LOW_AMPS LOAMPS_DISABLED/DN
B3:6 B3:6 T4:42
0022
10 12 DN

AFV will shut off

for 5 sec. and then
stay on for 5 sec.
LOAMPS
B3:5

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS, Start the Unloader
6=Washout Start Up Sequence
CURRENT_MODE UNLOADING_START
EQU B3:1
Equal
Source A N7:47 3
0<
Source B 1
1<

Simulate LOW AMP Bin Isolation Valve

condition from touch closed has been
panel momentary push Ash Feed Device selected from the
button set for "TEST" touch panel
FAKE_LOW_AMPS AF_IN_TEST BIV_OFF_SELECTED
B3:6 B3:5 B3:5

8 11 3

Ash Flip off because

of low amps
LOAMPS_ENABLED
TON
Timer On Delay EN
Timer T4:41
Time Base 1.0 DN
Preset 5<
Accum 0<

Ash Flip off because Ash Flip off because

of low amps of low amps
LOAMPS_ENABLED/DN LOAMPS_DISABLED
T4:41 TON
Timer On Delay EN
DN Timer T4:42
Time Base 1.0 DN
Preset 5<
Accum 0<

AFV will shut off

Ash Flip off because for 5 sec. and then
of low amps stay on for 5 sec.
LOAMPS_ENABLED/DN LOAMPS
T4:41 B3:5

DN 0

Output O:0/6 and

O:1.0 (4-20mA) are
on
Analog Output to
ASH_FEED_ON Ash Feed Device
B3:0 MOV
0023 Move
6 Source N7:37
15309<
Dest O:1.0
6216<

Output O:0/6 and

O:1.0 (4-20mA) are
on
Analog Output to
ASH_FEED_ON Ash Feed Device
B3:0 MOV
0024 Move
6 Source 6216
6216<
Dest O:1.0
6216<

29
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Motor amps is below
the LOW AMP set Water off because of
point low or high amps
LOW_AMPS LOHIAMPS_DISABLED/DN
B3:6 T4:26
0025
12 DN

Motor amps is above

the HIGH AMP set
point
HIGH_AMPS
B3:6

13

water will shut off

for 5 sec. and then
stay on for 5 sec.
LOHIAMPS
B3:2

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS, Start the Unloader
6=Washout Start Up Sequence
CURRENT_MODE UNLOADING_START
EQU B3:1
Equal
Source A N7:47 3
0<
Source B 1
1<

Simulate LOW AMP

condition from touch
panel momentary push
button
FAKE_LOW_AMPS
B3:6

Rotary Vane Feeder VFD Overtorque

has been selected Timer
RVF_SELECTED T4_43/DN RVF Jammed Alarm
B3:6 T4:43 B3:10

10 DN 7

Water off because of

low or high amps
LOHIAMPS_ENABLED
TON
Timer On Delay EN
Timer T4:25
Time Base 1.0 DN
Preset 5<
Accum 0<

Water off because of Water off because of

low or high amps low or high amps
LOHIAMPS_ENABLED/DN LOHIAMPS_DISABLED
T4:25 TON
Timer On Delay EN
DN Timer T4:26
Time Base 1.0 DN
Preset 5<
Accum 0<

water will shut off

Water off because of for 5 sec. and then
low or high amps stay on for 5 sec.
LOHIAMPS_ENABLED/DN LOHIAMPS
T4:25 B3:2

DN 6

30
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed
or there is a major The Unloader is Unloader time delay water will shut off
alarm on the mixer running normally to of Water Valve for 5 sec. and then Water Supply Valve
motor. condition product opening stay on for 5 sec. set for "AUTO"
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY DELAY_WATER_OPEN/DN LOHIAMPS WATER_IN_AUTO
B3:4 B3:10 B3:2 T4:6 B3:2 B3:6
0026
4 2 4 DN 6 3

Unloader time delay

of Water Valve
Opening on Initical
Start
DELAY_WATER_I_START/DN
T4:45

DN

The Unloader is in Delay in closing

the process of a Water Valve during Water Supply Valve
Normal Stop Normal Stop set for "AUTO"
NORMAL_STOP NORMAL_WATER_OFF WATER_IN_AUTO
B3:2 T4:11 B3:6

2 DN 3

Delay in closing
The Unloader is in a Water Valve during Water Supply Valve
Final Load Stop Final Load Stop set for "AUTO"
IN_FINAL_LOAD_STOP FINAL_WATER_OFF WATER_IN_AUTO
B3:2 T4:15 B3:6

3 DN 3

Water Supply Valve

set for "TEST"
WATER_IN_TEST
B3:6

Optional wash out Conditioning Water

header solenoid on during the
valve output and Washout has been
normal wash out on selected
WASH_OUT_ON COND_ON_ENABLED
B3:0 B3:6

8 5

Output O:0/7 and

Water Supply Valve O:1.1 (4-20mA) are
set for "OFF" on
WATER_IN_OFF WATER_ON
B3:5 B3:0

15 7

Output O:0/7 and

O:1.1 (4-20mA) are
on
WATER_ON
B3:0 MOV
0027 Move
7 Source N7:35
25466<
Dest O:1.1
6216<

Output O:0/7 and

O:1.1 (4-20mA) are
on
WATER_ON
B3:0 MOV
0028 Move
7 Source 6216
6216<
Dest O:1.1
6216<

31
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed Output O:0/6 and
or there is a major O:1.0 (4-20mA) are
alarm on the mixer on Fluidized Conveyor
motor. Valve
IMMEDIATE_STOP Low Air Alarm ASH_FEED_ON SAV11
B3:4 B3:10 B3:0 B3:8
0029
4 2 6 12

Timer to Close the

The Unloader is in Fluidized Conveyor
the process of a Air Valve after
Normal Stop Normal Stop
NORMAL_STOP CLOSE_FLUID_CONV_NS/DN
B3:2 T4:39

2 DN

Timer to Close the

Fluidized Conveyor
The Unloader is in a Air Valve after
Final Load Stop Final Stop
IN_FINAL_LOAD_STOP CLOSE_FLUID_CONV_FS/DN
B3:2 T4:63

3 DN

Next 4 Rungs are for the new Conditioning Water Header Solenoids.
I/O Power has failed
or there is a major The Unloader is Conditioning Water Open Conditioning
alarm on the mixer running normally to Zone 1 Normal Start Water Supply Valve Water Zone 1
motor. condition product Delay set for "OFF" Valve(s)
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY ZONE1_NORM_START/DN WATER_IN_OFF SAV05
B3:4 B3:10 B3:2 T4:35 B3:5 B3:8
0030
4 2 4 DN 15 5

Conditioning Water
Zone 1 Initial Start
Delay
ZONE1_INIT_START/DN
T4:51

DN

Timer to Close the

The Unloader is in Conditioning Water
the process of a Zone 1 Solenoid(s)
Normal Stop after Normal Stop
NORMAL_STOP CLOSE_ZONE1_NS_DELAY/DN
B3:2 T4:55

2 DN

Timer to Close the

Conditioning Water
The Unloader is in a Zone 1 Solenoid(s)
Final Load Stop after Final Stop
IN_FINAL_LOAD_STOP CLOSE_ZONE1_FS_DELAY/DN
B3:2 T4:59

3 DN

Water Supply Valve

set for "TEST"
WATER_IN_TEST
B3:6

Optional wash out Conditioning Water

header solenoid on during the
valve output and Washout has been
normal wash out on selected
WASH_OUT_ON COND_ON_ENABLED
B3:0 B3:6

8 5

32
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed
or there is a major The Unloader is Conditioning Water
alarm on the mixer running normally to Zone 2 Normal Start Water Supply Valve Open Conditioning
motor. condition product Delay set for "OFF" Water Zone 2 Valve
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY ZONE2_NORM_START/DN WATER_IN_OFF SAV06
B3:4 B3:10 B3:2 T4:36 B3:5 B3:8
0031
4 2 4 DN 15 8

Conditioning Water
Zone 2 Initial Start
Delay
ZONE2_INIT_START/DN
T4:52

DN

Timer to Close the

The Unloader is in Conditioning Water
the process of a Zone 2 Solenoid
Normal Stop after Normal Stop
NORMAL_STOP CLOSE_ZONE2_NS_DELAY/DN
B3:2 T4:56

2 DN

Timer to Close the

Conditioning Water
The Unloader is in a Zone 2 Solenoid(s)
Final Load Stop after Final Stop
IN_FINAL_LOAD_STOP CLOSE_ZONE2_FS_DELAY/DN
B3:2 T4:60

3 DN

Water Supply Valve

set for "TEST"
WATER_IN_TEST
B3:6

Optional wash out Conditioning Water

header solenoid on during the
valve output and Washout has been
normal wash out on selected
WASH_OUT_ON COND_ON_ENABLED
B3:0 B3:6

8 5

I/O Power has failed

or there is a major The Unloader is Conditioning Water Open Conditioning
alarm on the mixer running normally to Zone 3 Normal Start Water Supply Valve Water Zone 3
motor. condition product Delay set for "OFF" Valve(s)
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY ZONE3_NORM_START/DN WATER_IN_OFF SAV07
B3:4 B3:10 B3:2 T4:37 B3:5 B3:8
0032
4 2 4 DN 15 9

Conditioning Water
Zone 3 Initial Start
Delay
ZONE3_INIT_START/DN
T4:53

DN

Timer to Close the

The Unloader is in Conditioning Water
the process of a Zone 3 Solenoid(s)
Normal Stop after Normal Stop
NORMAL_STOP CLOSE_ZONE3_NS_DELAY/DN
B3:2 T4:57

2 DN

Timer to Close the

Conditioning Water
The Unloader is in a Zone 3 Solenoid(s)
Final Load Stop after Final Stop
IN_FINAL_LOAD_STOP CLOSE_ZONE3_FS_DELAY/DN
B3:2 T4:61

3 DN

Water Supply Valve

set for "TEST"
WATER_IN_TEST
B3:6

Optional wash out Conditioning Water

header solenoid on during the
valve output and Washout has been
normal wash out on selected
WASH_OUT_ON COND_ON_ENABLED
B3:0 B3:6

8 5

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I/O Power has failed
or there is a major The Unloader is Conditioning Water
alarm on the mixer running normally to Zone 4 Normal Start Water Supply Valve Open Conditioning
motor. condition product Delay set for "OFF" Water Zone 4 Valve
IMMEDIATE_STOP Low Air Alarm RUNNING_NORMALLY ZONE4_NORM_START/DN WATER_IN_OFF SAV08
B3:4 B3:10 B3:2 T4:38 B3:5 B3:8
0033
4 2 4 DN 15 10

Conditioning Water
Zone 4 Initial Start
Delay
ZONE4_INIT_START/DN
T4:54

DN

Timer to Close the

The Unloader is in Conditioning Water
the process of a Zone 4 Solenoid
Normal Stop after Normal Stop
NORMAL_STOP CLOSE_ZONE4_NS_DELAY/DN
B3:2 T4:58

2 DN

Timer to Close the

Conditioning Water
The Unloader is in a Zone 4 Solenoid(s)
Final Load Stop after Final Stop
IN_FINAL_LOAD_STOP CLOSE_ZONE4_FS_DELAY/DN
B3:2 T4:62

3 DN

Water Supply Valve

set for "TEST"
WATER_IN_TEST
B3:6

Optional wash out Conditioning Water

header solenoid on during the
valve output and Washout has been
normal wash out on selected
WASH_OUT_ON COND_ON_ENABLED
B3:0 B3:6

8 5

I/O Power has failed

or there is a major Unloader time delay
Rotary Vane Feeder alarm on the mixer Ash Feed Device of Ash Feed Start
has been selected motor. set for "OFF" opening
RVF_SELECTED IMMEDIATE_STOP RVF Jammed Alarm RVF VFD Fault Alarm AF_IN_OFF DELAY_ASH_FEED_START/DN
B3:6 B3:4 B3:10 B3:10 B3:5 T4:5
0034
10 4 7 8 9 DN

Unloader Time Delay

of Ash Feed Start
Opening on Initial
Start
DELAY_ASH_I_START/DN
T4:47

DN

Unloader delay in
stopping Ash Feed
during Normal Stop
AF_STOP_ON_NORM/TT
T4:10

TT

Unloader delay in
Stopping Ash Feed
during Final Load
stop
AF_STOP_ON_FINAL/TT
T4:14

TT

Bin Isolation Valve

closed has been
selected from the Ash Feed Device
touch panel set for "TEST"
BIV_OFF_SELECTED AF_IN_TEST
B3:5 B3:5

3 11

Command to Run The

VFD in Forward
VFD Run Forward VFD_RUN_FORWARD
B3:8 B3:0

7 3

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

I/O Power has failed
or there is a major Unloader time delay
Rotary Vane Feeder alarm on the mixer Ash Feed Device of Ash Feed Start
has been selected motor. set for "OFF" opening
RVF_SELECTED IMMEDIATE_STOP RVF Jammed Alarm RVF VFD Fault Alarm AF_IN_OFF DELAY_ASH_FEED_START/DN
B3:6 B3:4 B3:10 B3:10 B3:5 T4:5
0035
10 4 7 8 9 DN

Unloader Time Delay

of Ash Feed Start
Opening on Initial
Start
DELAY_ASH_I_START/DN
T4:47

DN

Unloader delay in
stopping Ash Feed
during Normal Stop
AF_STOP_ON_NORM/TT
T4:10

TT

Unloader delay in
Stopping Ash Feed
during Final Load
stop
AF_STOP_ON_FINAL/TT
T4:14

TT

Bin Isolation Valve

closed has been
selected from the Ash Feed Device
touch panel set for "TEST"
BIV_OFF_SELECTED AF_IN_TEST
B3:5 B3:5

3 11

Command to Run The

VFD in Reverse
VFD Run Reverse VFD_RUN_REVERSE
B3:8 B3:0

3 2

35
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 4 - NORMAL OP --- Total Rungs in File = 49

Rotary Vane Feeder auto reversing
This logic only scans if the Rotary Vane Feeder option has been selected from the HMI
Rotary Vane Feeder
has been selected
RVF_SELECTED
B3:6 RET
0036 Return
10

Button on the HMI to Lock in RVF VFD

simulate the Reversing Simulation
overcurrent Until One Cycle
condition Complete
FAKE_OVERCURRENT RVF_TEST
B3:6 B3:4
0037
11 5

Lock in RVF VFD

Reversing Simulation
Until One Cycle Stop for Direction
Complete Change
RVF_TEST RVF_FWD_DELAY/DN
B3:4 T4:30

5 DN

Has an Overtorque Condition Occurred on the Rotary Vane Feeder VFD?

I/O Power has failed
or there is a major Rotary Vane Feeder
alarm on the mixer VFD Overcurrent Count RVF Jam VFD Overtorque
motor. Condition clearance Timer
IMMEDIATE_STOP VFD_OVERTORQUE RVF_JAM_REVERSING/DN T4_43
B3:4 B3:4 C5:1 TON
0038 Timer On Delay EN
4 11 DN Timer T4:43
Time Base 1.0 DN
VFD Overtorque Wait for current Preset 2<
Timer overtorque check Accum 0<
T4_43/DN OVERTORQUE_DELAY/DN
T4:43 T4:32

DN DN

If no Overtorque detected reset reverse iteration counter.

VFD Overtorque Count RVF Jam Count RVF Jam
Timer clearance clearance
T4_43/DN RVF_JAM_REVERSING/DN RVF_JAM_REVERSING
T4:43 C5:1 C5:1
0039 RES
DN DN

Alarm acknowledged.
Reset all alarms
ALARM_RESET
B3:1

13

Stop before reversing Rotary Vane Feeder if Overtorque is detected.

VFD Overtorque Run Foward to check Stop for Direction
Timer if Jam is Cleared Change
T4_43/DN FOWARD_RUN/DN RVF_REV_DELAY
T4:43 T4:31 TON
0040 Timer On Delay EN
DN DN Timer T4:20
Time Base 1.0 DN
Lock in RVF VFD Preset 2<
Reversing Simulation Accum 0<
Until One Cycle
Complete
RVF_TEST
B3:4

Run Rotary Vane Feeder in reverse to try and clear the jam.
Stop for Direction Run Reverse to clear
Change Jam
RVF_REV_DELAY/DN REVERSE_RUN
T4:20 TON
0041 Timer On Delay EN
DN Timer T4:21
Time Base 1.0 DN
Preset 5<
Accum 0<

Stop before running Rotary Vane Feeder forward after running in reverse.
Run Reverse to clear Stop for Direction
Jam Change
REVERSE_RUN/DN RVF_FWD_DELAY
T4:21 TON
0042 Timer On Delay EN
DN Timer T4:30
Time Base 1.0 DN
Preset 2<
Accum 0<

36
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LAD 4 - NORMAL OP --- Total Rungs in File = 49

Try running Rotary Vane Feeder forward to see if jam no longer exists.
Stop for Direction Run Foward to check
Change if Jam is Cleared
RVF_FWD_DELAY/DN FOWARD_RUN
T4:30 TON
0043 Timer On Delay EN
DN Timer T4:31
Time Base 1.0 DN
Preset 5<
Accum 0<

Run Foward to check Wait for current

if Jam is Cleared overtorque check
FOWARD_RUN/TT OVERTORQUE_DELAY
T4:31 TON
0044 Timer On Delay EN
TT Timer T4:32
Time Base 0.01 DN
Preset 100<
Accum 0<

VFD Overtorque Run Reverse to clear

Timer Jam
T4_43/DN REVERSE_RUN/TT VFD Run Reverse
T4:43 T4:21 B3:8
0045
DN TT 3

Lock in RVF VFD

Reversing Simulation
Until One Cycle
Complete
RVF_TEST
B3:4

VFD Overtorque Run Foward to check

Timer if Jam is Cleared
T4_43/DN FOWARD_RUN/TT VFD Run Forward
T4:43 T4:31 B3:8
0046
DN TT 7

Lock in RVF VFD

Reversing Simulation
Until One Cycle
Complete
RVF_TEST
B3:4

Lock in RVF VFD

Reversing Simulation
VFD Overtorque Until One Cycle
Timer Complete
T4_43/DN RVF_TEST
T4:43 B3:4

DN 5

Check iteration of reversing.

Count RVF Jam
clearance
VFD Run Reverse RVF_JAM_REVERSING
B3:8 CTU
0047 Count Up CU
3 Counter C5:1
Preset 4< DN
Accum 0<

0048 END

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

Modified for Revision C to include a 1 second delay timer preventing amperage spikes from turning off the water, July 23rd, 2009
Timer to prevent
motor inrush current Motor amps is below
from tripping high Unloader Motor the LOW AMP set
and high-high alarms Current point
INRUSH_DELAY_TIMER/DN MTR_AMPS_0_100 LOW_AMPS
T4:17 LEQ B3:6
0000 Less Than or Eql (A<=B)
DN Source A N7:0 12
24<
Source B N7:28
10<

Unloader Motor
Current
MTR_AMPS_0_100 High Amps Delay
GEQ TON
Grtr Than or Eql (A>=B) Timer On Delay EN
Source A N7:0 Timer T4:64
24< Time Base 1.0 DN
Source B N7:30 Preset 1<
40< Accum 0<

Motor amps is above

the HIGH AMP set
point
High Amps Delay HIGH_AMPS
T4:64 B3:6
0001
DN 13

Null, Low or Hi Amps

Motor amps is below Motor amps is above 0=No Indication
the LOW AMP set the HIGH AMP set 1=Low Amps
point point 2=Hi Amps
LOW_AMPS HIGH_AMPS HILO_AMPS
B3:6 B3:6 MOV
0002 Move
12 13 Source 0
0<
Dest N7:52
0<

Null, Low or Hi Amps

Motor amps is below 0=No Indication
the LOW AMP set 1=Low Amps
point 2=Hi Amps
LOW_AMPS HILO_AMPS
B3:6 MOV
0003 Move
12 Source 1
1<
Dest N7:52
0<

Null, Low or Hi Amps

Motor amps is above 0=No Indication
the HIGH AMP set 1=Low Amps
point 2=Hi Amps
HIGH_AMPS HILO_AMPS
B3:6 MOV
0004 Move
13 Source 2
2<
Dest N7:52
0<

Timer used to
generate a 2% change
in signal to Water
Increase water to Position Valve per
Water 0 - 100 % the Unloader. Second Water 0 - 100 %
Setpoint INCREASE_WATER WAT_2PER_SEC/TT Change One Percent Setpoint
NEQ B3:1 T4:19 B3:8 ADD
0005 Not Equal ONS Add
Source A N7:34 4 TT 2 Source A N7:34
77< 77<
Source B 100 Timer used to Source B 1
100< generate a 2% change 1<
in signal to Water Dest N7:34
More Water PB on the Position Valve per 77<
touch panel Second
TP_MORE_WATER WAT_2PER_SEC/TT
B3:7 T4:19

0 TT

38
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

Timer used to
generate a 2% change
in signal to Water
Decrease water to Position Valve per
Water 0 - 100 % the Unloader. Second Water 0 - 100 %
Setpoint DECREASE_WATER WAT_2PER_SEC/TT Change One Percent Setpoint
NEQ B3:1 T4:19 B3:8 SUB
0006 Not Equal ONS Subtract
Source A N7:34 5 TT 6 Source A N7:34
77< 77<
Source B 0 Timer used to Source B 1
0< generate a 2% change 1<
in signal to Water Dest N7:34
Less Water PB on the Position Valve per 77<
touch panel Second
TP_LESS_WATER WAT_2PER_SEC/TT
B3:7 T4:19

1 TT

Timer used to
generate 5% change
in signal to Ash
Increase water to Feed Device per
the Unloader. second
INCREASE_WATER WATER_RAMP_DEL
B3:1 TON
0007 Timer On Delay EN
4 Timer T4:24
Time Base 1.0 DN
More Water PB on the Preset 3<
touch panel Accum 0<
TP_MORE_WATER
B3:7

Decrease water to
the Unloader.
DECREASE_WATER
B3:1

Less Water PB on the

touch panel
TP_LESS_WATER
B3:7

Timer used to Timer used to Timer used to

generate 5% change generate a 2% change generate a 2% change
in signal to Ash in signal to Water in signal to Water
Feed Device per Position Valve per Position Valve per
second Second Second
WATER_RAMP_DEL/DN WAT_2PER_SEC/DN WAT_2PER_SEC
T4:24 T4:19 TON
0008 Timer On Delay EN
DN DN Timer T4:19
Time Base 0.01 DN
Preset 50<
Accum 0<

This limits the water output to 0 as a minimum

Water 0 - 100 % Water 0 - 100 %
Setpoint Setpoint
LEQ MOV
0009 Less Than or Eql (A<=B) Move
Source A N7:34 Source 0
77< 0<
Source B 0 Dest N7:34
0< 77<

This limits the water output to 100 as a maximum

Water 0 - 100 % Water 0 - 100 %
Setpoint Setpoint
GEQ MOV
0010 Grtr Than or Eql (A>=B) Move
Source A N7:34 Source 100
77< 100<
Source B 100 Dest N7:34
100< 77<

39
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

This rung converts the 0-100% signal to the bit needed by the output module
Digital signal used
by the Analog output
module to generate
4-20mA output
WATER_CONTROL
SCP
0011 Scale w/Parameters
Input N7:34
77<
Input Min. 0
0<
Input Max. 100
100<
Scaled Min. 6242
6242<
Scaled Max. 31208
31208<
Output N7:35
25466<

This rung converts the 0-100% signal to the water valve to 4-20, the value in mA for display on the touch panel
SCP
0012 Scale w/Parameters
Input O:1.1
6216<
Input Min. 6242
6242<
Input Max. 31208
31208<
Scaled Min. 4
4<
Scaled Max. 20
20<
Output N7:42
4<

0-100% for Water

Positioner to Touch
Panel
SCP
0013 Scale w/Parameters
Input O:1.1
6216<
Input Min. 6242
6242<
Input Max. 31208
31208<
Scaled Min. 0
0<
Scaled Max. 100
100<
Output N7:44
0<

Timer used to
1st step in generate a 2% change 1st step in
generating signal to in signal to Ash generating signal to
Ash Feed. Increase Ash to Feed Device per Ash Feed.
0-50 range Unloader. Second 0-50 range
AF_STEP_1 INCREASE_ASH 2_PERCENT_SEC/TT Change One Percent AF_STEP_1
NEQ B3:1 T4:23 B3:8 ADD
0014 Not Equal ONS Add
Source A N7:36 6 TT 11 Source A N7:36
73< 73<
Source B 100 Timer used to Source B 1
100< generate a 2% change 1<
in signal to Ash Dest N7:36
More Ash push button Feed Device per 73<
on the touch panel Second
INC_ASH 2_PERCENT_SEC/TT
B3:7 T4:23

4 TT

Timer used to
1st step in generate a 2% change 1st step in
generating signal to in signal to Ash generating signal to
Ash Feed. Decrease Ash to Feed Device per Ash Feed.
0-50 range Unloader Second 0-50 range
AF_STEP_1 DECREASE_ASH 2_PERCENT_SEC/TT Change One Percent AF_STEP_1
NEQ B3:1 T4:23 B3:8 SUB
0015 Not Equal ONS Subtract
Source A N7:36 7 TT 14 Source A N7:36
73< 73<
Source B 0 Timer used to Source B 1
0< generate a 2% change 1<
in signal to Ash Dest N7:36
Less Ash push button Feed Device per 73<
on the touch panel Second
DEC_ASH 2_PERCENT_SEC/TT
B3:7 T4:23

5 TT

40
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

Timer used
to determine ramping
Increase Ash to rate of output to
Unloader. Ash Feed Device
INCREASE_ASH ASH_RAMP_SLO
B3:1 TON
0016 Timer On Delay EN
6 Timer T4:22
Time Base 1.0 DN
More Ash push button Preset 3<
on the touch panel Accum 0<
INC_ASH
B3:7

Decrease Ash to
Unloader
DECREASE_ASH
B3:1

Less Ash push button

on the touch panel
DEC_ASH
B3:7

Timer used to Timer used to

Timer used generate a 2% change generate a 2% change
to determine ramping in signal to Ash in signal to Ash
rate of output to Feed Device per Feed Device per
Ash Feed Device Second Second
ASH_RAMP_SLO/DN 2_PERCENT_SEC/DN 2_PERCENT_SEC
T4:22 T4:23 TON
0017 Timer On Delay EN
DN DN Timer T4:23
Time Base 0.01 DN
Preset 50<
Accum 0<

41
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

This rung modifies the 0-100% open (4-12mA) to a 100%-0 open (12-20mA) signal. If the low amp condition exists, the valve will cycle from its set opening through full open to the same opening and after 5 seconds return
to the original position for a minimum of 5 seconds. For example, if the valve is set for a 50% opening (8mA), the output will go to 16mA which is also a 50% open position. If the output is set at 5mA it will go to 19mA.
1st step in 1st step in
generating signal to generating signal to
Rotary Vane Feeder Ash Feed. Ash Feed.
has been selected 0-50 range 0-50 range
RVF_SELECTED AF_STEP_1 AF_STEP_1
B3:6 LEQ MOV
0018 Less Than or Eql (A<=B) Move
10 Source A N7:36 Source 0
73< 0<
Source B 0 Dest N7:36
0< 73<

1st step in 1st step in

generating signal to generating signal to
Ash Feed. Ash Feed.
0-50 range 0-50 range
AF_STEP_1 AF_STEP_1
GEQ MOV
Grtr Than or Eql (A>=B) Move
Source A N7:36 Source 100
73< 100<
Source B 100 Dest N7:36
100< 73<

AFV will shut off Digital signal used

for 5 sec. and then by the Analog module
stay on for 5 sec. to generate 4-20mA
LOAMPS ASH_CONTROL
B3:5 SCP
Scale w/Parameters
0 Input N7:36
73<
Input Min. 0
0<
Input Max. 100
100<
Scaled Min. 6242
6242<
Scaled Max. 18662
18662<
Output N7:37
15309<

AFV will shut off Read difference

for 5 sec. and then between full open &
stay on for 5 sec. signal.
LOAMPS OPEN_MINUS_SIGNAL
B3:5 SUB
Subtract
0 Source A 200
200<
Source B N7:36
73<
Dest N7:38
127<

Digital signal used

by the Analog module
to generate 4-20mA
ASH_CONTROL
SCP
Scale w/Parameters
Input N7:38
127<
Input Min. 100
100<
Input Max. 200
200<
Scaled Min. 18662
18662<
Scaled Max. 31110
31110<
Output N7:37
15309<

42
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

1st step in 1st step in
generating signal to generating signal to
Rotary Vane Feeder Ash Feed. Ash Feed.
has been selected 0-50 range 0-50 range
RVF_SELECTED AF_STEP_1 AF_STEP_1
B3:6 LEQ MOV
0019 Less Than or Eql (A<=B) Move
10 Source A N7:36 Source 0
73< 0<
Source B 0 Dest N7:36
0< 73<

1st step in 1st step in

generating signal to generating signal to
Ash Feed. Ash Feed.
0-50 range 0-50 range
AF_STEP_1 AF_STEP_1
GEQ MOV
Grtr Than or Eql (A>=B) Move
Source A N7:36 Source 100
73< 100<
Source B 100 Dest N7:36
100< 73<

Lock in RVF VFD

Reversing Simulation Digital signal used
VFD Overtorque Until One Cycle by the Analog module
Timer Complete to generate 4-20mA
T4_43/DN RVF_TEST ASH_CONTROL
T4:43 B3:4 SCP
Scale w/Parameters
DN 5 Input N7:36
73<
Input Min. 0
0<
Input Max. 100
100<
Scaled Min. 6216
6216<
Scaled Max. 31110
31110<
Output N7:37
15309<

Convert signal to
the Ash Feed to
4-20(mA) for display
on the touch panel
SIGNAL_TO_ASH_FEED
SCP
0020 Scale w/Parameters
Input O:1.0
6216<
Input Min. 6216
6216<
Input Max. 31110
31110<
Scaled Min. 4
4<
Scaled Max. 20
20<
Output N7:43
4<

0-100% for Ash Feed

signal to Touch
Panel
ASH_FEED_SIGNAL
SCP
0021 Scale w/Parameters
Input O:1.0
6216<
Input Min. 6216
6216<
Input Max. 31110
31110<
Scaled Min. 0
0<
Scaled Max. 100
100<
Output N7:41
0<

43
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 5 - ANALOGS --- Total Rungs in File = 24

Unloader Motor
Current
MTR_AMPS_0_100
SCP
0022 Scale w/Parameters
Input I:1.0
12344<
Input Min. 6216
6216<
Input Max. 31110
31110<
Scaled Min. 0
0<
Scaled Max. 100
100<
Output N7:0
24<

0023 END

44
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Motor Data Calculations and Verification or Bypass
Once user confirms motor data disable popup screen demanding good data.
Yes Selected Values have been
YES_SELECTED confirmed
B3:0 MOV
0000 Move
15 Source 100
100<
Dest N7:54
0<

If Full Load amps is 0 on first pass demand good data. If 0 is loaded into FLA for whatever reason, put into SHOP TEST mode.
Full Load Amps
current set point
from the HMI Values have been Values have been
FLA_I_SET_POINT confirmed confirmed
EQU EQU MOV
0001 Equal Equal Move
Source A N7:32 Source A N7:54 Source 0
50< 0< 0<
Source B 0 Source B 100 Dest N7:54
0< 100< 0<

If values were not confirmed load 0's into motor data on first pass.
Full Load Amps
current set point
Values have been from the HMI
First Pass confirmed FLA_I_SET_POINT
S:1 NEQ MOV
0002 Not Equal Move
15 Source A N7:54 Source 0
0< 0<
Source B 100 Dest N7:32
100< 50<

High Current set

point from the HMI
HI_I_SET_POINT
MOV
Move
Source 0
0<
Dest N7:30
40<

Low Current set

point from the HMI
LOW_I_SET_POINT
MOV
Move
Source 0
0<
Dest N7:28
10<

Use Service Factor to calculate Hi-Hi Amps, next 7 rungs

Service Factor Service Factor
0=1.00 0=1.00
1=1.15 1=1.15
HMI Increase Service 2=1.25 2=1.25
Factor SERVICE_FACTOR_IND Increase SF Once SERVICE_FACTOR_IND
B3:1 NEQ B3:8 ADD
0003 Not Equal ONS Add
15 Source A N7:65 13 Source A N7:65
0< 0<
Source B 2 Source B 1
2< 1<
Dest N7:65
0<

Populate Low Hi Amps

B3:9

Service Factor Service Factor

0=1.00 0=1.00
1=1.15 1=1.15
2=1.25 2=1.25
SERVICE_FACTOR_IND SERVICE_FACTOR_IND
GRT MOV
0004 Greater Than (A>B) Move
Source A N7:65 Source 3
0< 3<
Source B 2 Dest N7:65
2< 0<

45
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Service Factor Service Factor
0=1.00 0=1.00
1=1.15 1=1.15
HMI Decrease Service 2=1.25 2=1.25
Factor SERVICE_FACTOR_IND Decrease SF Once SERVICE_FACTOR_IND
B3:8 NEQ B3:9 SUB
0005 Not Equal ONS Subtract
15 Source A N7:65 0 Source A N7:65
0< 0<
Source B 0 Source B 1
0< 1<
Dest N7:65
0<

Populate Low Hi Amps

B3:9

Service Factor Service Factor

0=1.00 0=1.00
1=1.15 1=1.15
2=1.25 2=1.25
SERVICE_FACTOR_IND SERVICE_FACTOR_IND
LES MOV
0006 Less Than (A<B) Move
Source A N7:65 Source 0
0< 0<
Source B 0 Dest N7:65
0< 0<

Service Factor
0=1.00
1=1.15
2=1.25 Hi-Hi Amps
SERVICE_FACTOR_IND Calculated
EQU MOV
0007 Equal Move
Source A N7:65 Source N7:32
0< 50<
Source B 0 Dest N7:66
0< 50<

Service Factor
0=1.00
1=1.15
2=1.25 Hi-Hi Amps
SERVICE_FACTOR_IND Calculated
EQU MUL
0008 Equal Multiply
Source A N7:65 Source A N7:32
0< 50<
Source B 1 Source B 115
1< 115<
Dest N7:66
50<

Hi-Hi Amps
Calculated
DIV
Divide
Source A N7:66
50<
Source B 100
100<
Dest N7:66
50<

Service Factor
0=1.00
1=1.15
2=1.25 Hi-Hi Amps
SERVICE_FACTOR_IND Calculated
EQU MUL
0009 Equal Multiply
Source A N7:65 Source A N7:32
0< 50<
Source B 2 Source B 125
2< 125<
Dest N7:66
50<

Hi-Hi Amps
Calculated
DIV
Divide
Source A N7:66
50<
Source B 100
100<
Dest N7:66
50<

46
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Disable ability to
HMI Screen Number SHOP TEST Mode run Unloader because
Read Alarm of Motor Set Points
EQU B3:10 B3:4
0010 Equal
Source A N7:48 11 15
6<
Source B 6
6<

HMI Screen Number

Read
GEQ
Grtr Than or Eql (A>=B)
Source A N7:48
6<
Source B 15
15<

Motor Setpoints have

Values have been been confirmed
confirmed CONFIRM_SETPOINT
EQU B3:0
0011 Equal
Source A N7:54 10
0<
Source B 100
100<

Motor Setpoints have Screen Number

been confirmed Written to HMI
First Pass CONFIRM_SETPOINT HMI_SCREEN_WRITE
S:1 B3:0 MOV
0012 Move
15 10 Source 6
6<
Rewrite Screen Until Dest N7:45
a Selection has been 0<
Made
T4_34/DN
T4:34

DN

Motor Setpoints have Insure both Main and

been confirmed Remote Panels have
First Pass CONFIRM_SETPOINT been forced to 6
S:1 B3:0 B3:8
0013
15 10 4

Insure both Main and

Remote Panels have Finalize Selected Bypass selected
been forced to 6 FINALIZE_SCREEN BYPASS_SCREEN
B3:8 B3:0 B3:0

4 11 12

Rewrite Screen Until Rewrite Screen Until

Insure both Main and a Selection has been a Selection has been
Remote Panels have Made Made
been forced to 6 T4_34/DN T4_34
B3:8 T4:34 TON
0014 Timer On Delay EN
4 DN Timer T4:34
Time Base 0.01 DN
Preset 200<
Accum 0<

Screen Number
Finalize Selected Written to HMI
FINALIZE_SCREEN Move Screen Once HMI_SCREEN_WRITE
B3:0 B3:3 MOV
0015 ONS Move
11 6 Source 15
15<
Dest N7:45
0<

Screen Number
Bypass selected Written to HMI
BYPASS_SCREEN Move Screen Once HMI_SCREEN_WRITE
B3:0 B3:3 MOV
0016 ONS Move
12 8 Source 16
16<
Dest N7:45
0<

47
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Screen Number
No Selected Written to HMI
NO_SELECTED Move Screen Once HMI_SCREEN_WRITE
B3:0 B3:3 MOV
0017 ONS Move
13 7 Source 6
6<
Dest N7:45
0<

When Calculating High Amps and Low Amps do not Divide by 0

High Current set
Hi-Hi Amps Populate Low and point from the HMI
Calculated High Amps HI_I_SET_POINT
NEQ B3:3 MUL
0018 Not Equal Multiply
Source A N7:66 12 Source A N7:66
50< 50<
Source B 0 Populate Low Hi Amps Source B 4
0< B3:9 4<
Dest N7:30
1 40<

Populate Low Hi Amps

B3:9 High Current set
point from the HMI
2 HI_I_SET_POINT
DIV
Divide
Source A N7:30
40<
Source B 5
5<
Dest N7:30
40<

Low Current set

point from the HMI
LOW_I_SET_POINT
DIV
Divide
Source A N7:66
50<
Source B 5
5<
Dest N7:28
10<

Full Load Amps

current set point High Current set
from the HMI Populate Low and point from the HMI
FLA_I_SET_POINT High Amps HI_I_SET_POINT
EQU B3:3 MOV
0019 Equal Move
Source A N7:32 12 Source 0
50< 0<
Source B 0 Dest N7:30
0< 40<

Low Current set

point from the HMI
LOW_I_SET_POINT
MOV
Move
Source 0
0<
Dest N7:28
10<

48
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

For Percentage of
Hi-Hi Amps Full Load Amps
Calculated Calculation of
NEQ MUL
0020 Not Equal Multiply
Source A N7:66 Source A N7:30
50< 40<
Source B 0 Source B 100
0< 100<
Dest N7:26
4000<

For Percentage of
Full Load Amps
Calculation
MUL
Multiply
Source A N7:28
10<
Source B 100
100<
Dest N7:27
1000<

High Amps is
currently ##% of
Full Load Amps
DIV
Divide
Source A N7:26
4000<
Source B N7:66
50<
Dest N7:39
80<

Low Amps is
currently ##% of
Full Load Amps
DIV
Divide
Source A N7:27
1000<
Source B N7:66
50<
Dest N7:40
20<

Full Load Amps

current set point High Amps is
from the HMI currently ##% of
FLA_I_SET_POINT Full Load Amps
EQU MOV
0021 Equal Move
Source A N7:32 Source 0
50< 0<
Source B 0 Dest N7:39
0< 80<

Low Amps is
currently ##% of
Full Load Amps
MOV
Move
Source 0
0<
Dest N7:40
20<

Any of the alarm

conditions in rung 0
of program file 8
will initiate a Screen Number
Normal Shut Down HMI Screen Number HMI Screen Number Force Screen to Written to HMI
ALARM_SHUT_DOWN Read Read Operation Screen HMI_SCREEN_WRITE
B3:2 NEQ LES B3:8 MOV
0022 Not Equal Less Than (A<B) ONS Move
0 Source A N7:48 Source A N7:48 0 Source 2
6< 6< 2<
I/O Power has failed Source B 6 Source B 15 Dest N7:45
or there is a major 6< 15< 0<
alarm on the mixer
motor.
IMMEDIATE_STOP
B3:4

49
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

The Unloader is
running normally to Screen Number
condition product HMI Screen Number Force Screen to Written to HMI
RUNNING_NORMALLY Read Operation Screen HMI_SCREEN_WRITE
B3:2 LES B3:3 MOV
0023 Less Than (A<B) ONS Move
4 Source A N7:48 0 Source 2
6< 2<
Optional wash out Source B 15 Dest N7:45
header solenoid 15< 0<
valve output and
normal wash out on
WASH_OUT_ON
B3:0

Screen Number
Bypass Confirmed Force Scren to Main Written to HMI
BYPASS_SELECTED Screen HMI_SCREEN_WRITE
B3:0 B3:3 MOV
0024 ONS Move
14 1 Source 1
1<
Yes Selected Dest N7:45
YES_SELECTED 0<
B3:0

15

Screen Number
HMI Screen Number Written to HMI
Read HMI_SCREEN_WRITE
EQU MOV
0025 Equal Move
Source A N7:48 Source 0
6< 0<
Source B N7:45 Dest N7:45
0< 0<

50
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Unloader Run Time
Unloader motor start
auxiliary contacts
are closed Times out when the
indicating starter Unloader has 1 Hour
is pulled in. of run time
MOTOR_ON RUN_1_HR_FOR_DONE
B3:1 RTO
0026 Retentive Timer On EN
12 Timer T4:28
Time Base 1.0 DN
Preset 3600<
Accum 1380<

Times out when the Unloader run time

Unloader has 1 hour count in 1 hour
of run time increments
RUN_1_HR_FOR_DONE/DN RUN_TIME
T4:28 CTU
0027 Count Up CU
DN Counter C5:0
Preset 32000< DN
Accum 2<

Times out when the

Unloader has 1 Hour
of run time
RUN_1_HR_FOR_DONE
T4:28
RES

Unloader run time in

hours to the Touch
Panel
RUN_TIME_IN_HOURS
MOV
Move
Source C5:0.ACC
2<
Dest N7:46
2<

Reset hours counter Unloader run time

for Unloader from count in 1 hour
the touch panel increments
RESET_RUN_TIME RUN_TIME
B3:3 C5:0
0028 RES
9
Unloader run time in
hours to the Touch
Panel
RUN_TIME_IN_HOURS
MOV
Move
Source 0
0<
Dest N7:46
2<

51
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Operational Selections
The next two rungs calculate the Fluidizing after Normal/Final Stop presets when a user has entered a new value by using the numeric input on the screen. Numeric Inputs provide the means for an "Enter" bit which allows
this calculation to occur once. This prevents the preset from being overwritten should the user choose to Load saved values into the timer presets.
Enter Normal Stop Run Fluidizer for
Minutes in preset Amount of
Fluidizing Preset Time on Normal Stop
B3:3 MUL
0029 Multiply
2 Source A N7:19
10<
Source B 60
60<
Dest T4:49.PRE
3600<

Enter Final Stop Run Fluidizer for

Minutes in preset Amount of
Fluidizing Preset Time on Final Stop
B3:3 MUL
0030 Multiply
3 Source A N7:20
5<
Source B 60
60<
Dest T4:50.PRE
1800<

The next two rungs recalculate the current preset in minutes so it can be displayed accurately on the HMI.
Normal Stop Current
Preset for
Fluidizing On Timer
DIV
0031 Divide
Source A T4:49.PRE
3600<
Source B 60
60<
Dest N7:21
10<

Final Stop Current

Preset for
Fluidizing On Timer
DIV
0032 Divide
Source A T4:50.PRE
1800<
Source B 60
60<
Dest N7:22
30<

0=off, 1=norm unl,

2=i-start, Bin Isolation Valve
Bin Isolation Valve 3=norm-start, closed has been
closed selected from 4=norm-stop, 5=FLS, selected from the
touch panel 6=Washout touch panel
BIV_GOTO_CLOSED CURRENT_MODE BIV_OFF_SELECTED
B3:5 EQU B3:5
0033 Equal
2 Source A N7:47 3
0<
Source B 0 Bin Isolation Valve
0< 0=BIV Off
1=BIV Test
2=BIV Auto
Bin Isolation Valve Bin Isolation Valve Bin Isolation Valve BIV_CONTROL_SELECTED
closed has been open has been Automatic has been MOV
selected from the selected from the selected from the Move
touch panel touch panel touch panel Source 0
BIV_OFF_SELECTED BIV_TEST_SELECTED BIV_AUTO_SELECTED 0<
B3:5 B3:5 B3:5 Dest N7:49
2<
3 5 7

0=off, 1=norm unl,

2=i-start, Bin Isolation Valve
Bin Isolation Valve 3=norm-start, open has been
open selected from Ash Feed Device 4=norm-stop, 5=FLS, selected from the
touch panel set for "OFF" 6=Washout touch panel
BIV_GOTO_OPEN AF_IN_OFF CURRENT_MODE BIV_TEST_SELECTED
B3:5 B3:5 EQU B3:5
0034 Equal
4 9 Source A N7:47 5
0<
Source B 0 Bin Isolation Valve
0< 0=BIV Off
1=BIV Test
2=BIV Auto
Bin Isolation Valve Bin Isolation Valve Bin Isolation Valve BIV_CONTROL_SELECTED
open has been closed has been Automatic has been MOV
selected from the selected from the selected from the Move
touch panel touch panel touch panel Source 1
BIV_TEST_SELECTED BIV_OFF_SELECTED BIV_AUTO_SELECTED 1<
B3:5 B3:5 B3:5 Dest N7:49
2<
5 3 7

52
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

0=off, 1=norm unl,
2=i-start, Bin Isolation Valve
Bin Isolation Valve 3=norm-start, Automatic has been
automatic selected 4=norm-stop, 5=FLS, selected from the
from touch panel 6=Washout touch panel
BIV_GOTO_AUTOMATIC CURRENT_MODE BIV_AUTO_SELECTED
B3:5 EQU B3:5
0035 Equal
6 Source A N7:47 7
0<
Source B 0 Bin Isolation Valve
0< 0=BIV Off
1=BIV Test
2=BIV Auto
First Pass BIV_CONTROL_SELECTED
S:1 MOV
Move
15 Source 2
2<
Bin Isolation Valve Bin Isolation Valve Bin Isolation Valve Dest N7:49
Automatic has been closed has been open has been 2<
selected from the selected from the selected from the
touch panel touch panel touch panel
BIV_AUTO_SELECTED BIV_OFF_SELECTED BIV_TEST_SELECTED
B3:5 B3:5 B3:5

7 3 5

0=off, 1=norm unl,

2=i-start,
Ash Feed closed/off 3=norm-start,
is selected from the 4=norm-stop, 5=FLS, Ash Feed Device
touch panel 6=Washout set for "OFF"
AF_GOTO_CLOSED_OFF CURRENT_MODE AF_IN_OFF
B3:5 EQU B3:5
0036 Equal
8 Source A N7:47 9
0<
Source B 0 Ash Feed Device
0< 0=AF Off
1=AF Test
2=AF Auto
Ash Feed Device Ash Feed Device Ash Feed Device ASH_CONTROL_SELECTED
set for "OFF" set for "TEST" set for "AUTO" MOV
AF_IN_OFF AF_IN_TEST AF_IN_AUTO Move
B3:5 B3:5 B3:5 Source 0
0<
9 11 13 Dest N7:50
2<

0=off, 1=norm unl,

Bin Isolation Valve 2=i-start,
Ash Feed test is closed has been 3=norm-start,
selected from the selected from the 4=norm-stop, 5=FLS, Ash Feed Device
touch panel touch panel 6=Washout set for "TEST"
AF_GOTO_TEST BIV_OFF_SELECTED CURRENT_MODE AF_IN_TEST
B3:5 B3:5 EQU B3:5
0037 Equal
10 3 Source A N7:47 11
0<
Source B 0 Ash Feed Device
0< 0=AF Off
1=AF Test
2=AF Auto
Ash Feed Device Ash Feed Device Ash Feed Device ASH_CONTROL_SELECTED
set for "TEST" set for "OFF" set for "AUTO" MOV
AF_IN_TEST AF_IN_OFF AF_IN_AUTO Move
B3:5 B3:5 B3:5 Source 1
1<
11 9 13 Dest N7:50
2<

0=off, 1=norm unl,

2=i-start,
Ash Feed automatic 3=norm-start,
is selected from the 4=norm-stop, 5=FLS, Ash Feed Device
touch panel 6=Washout set for "AUTO"
AF_GOTO_AUTO CURRENT_MODE AF_IN_AUTO
B3:5 EQU B3:5
0038 Equal
12 Source A N7:47 13
0<
Source B 0 Ash Feed Device
0< 0=AF Off
1=AF Test
2=AF Auto
First Pass ASH_CONTROL_SELECTED
S:1 MOV
Move
15 Source 2
2<
Ash Feed Device Ash Feed Device Ash Feed Device Dest N7:50
set for "AUTO" set for "OFF" set for "TEST" 2<
AF_IN_AUTO AF_IN_OFF AF_IN_TEST
B3:5 B3:5 B3:5

13 9 11

53
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

HMI momentary PB to
select a rotary vane Rotary Vane Feeder
feeder has been selected
RVF_SELECT RVF_SELECTED
B3:6 B3:6
0039
14 10

Rotary Vane Feeder HMI PB to select Ash

has been selected Feed Valve
RVF_SELECTED First Pass AFV_SELECT
B3:6 S:1 B3:6

10 15 15

Retentive Memory for

Ash Feed Device
Selection First Pass
EQU S:1
Equal
Source A N7:31 15
0<
Source B 1
1<

0=off, 1=norm unl,

2=i-start,
Conditioning water 3=norm-start,
off selected from 4=norm-stop, 5=FLS, Water Supply Valve
touch panel 6=Washout set for "OFF"
WATER_TO_OFF CURRENT_MODE WATER_IN_OFF
B3:5 EQU B3:5
0040 Equal
14 Source A N7:47 15
0<
Source B 0 Water Supply Valve
0< 0=WSV Off
1=WSV Test
2=WSV Auto
Water Supply Valve Water Supply Valve Water Supply Valve WATER_CONTROL_SELECT
set for "OFF" set for "TEST" set for "AUTO" MOV
WATER_IN_OFF WATER_IN_TEST WATER_IN_AUTO Move
B3:5 B3:6 B3:6 Source 0
0<
15 1 3 Dest N7:51
2<

0=off, 1=norm unl,

2=i-start,
Conditioning water 3=norm-start,
on selected from 4=norm-stop, 5=FLS, Water Supply Valve
touch panel 6=Washout set for "TEST"
WATER_TO_ON CURRENT_MODE WATER_IN_TEST
B3:6 EQU B3:6
0041 Equal
0 Source A N7:47 1
0<
Source B 0 Water Supply Valve
0< 0=WSV Off
1=WSV Test
2=WSV Auto
Water Supply Valve Water Supply Valve Water Supply Valve WATER_CONTROL_SELECT
set for "TEST" set for "OFF" set for "AUTO" MOV
WATER_IN_TEST WATER_IN_OFF WATER_IN_AUTO Move
B3:6 B3:5 B3:6 Source 1
1<
1 15 3 Dest N7:51
2<

0=off, 1=norm unl,

2=i-start,
Conditioning water 3=norm-start,
Auto selected from 4=norm-stop, 5=FLS, Water Supply Valve
touch panel 6=Washout set for "AUTO"
WATER_TO_AUTO CURRENT_MODE WATER_IN_AUTO
B3:6 EQU B3:6
0042 Equal
2 Source A N7:47 3
0<
Source B 0 Water Supply Valve
0< 0=WSV Off
1=WSV Test
2=WSV Auto
First Pass WATER_CONTROL_SELECT
S:1 MOV
Move
15 Source 2
2<
Water Supply Valve Water Supply Valve Water Supply Valve Dest N7:51
set for "AUTO" set for "OFF" set for "TEST" 2<
WATER_IN_AUTO WATER_IN_OFF WATER_IN_TEST
B3:6 B3:5 B3:6

3 15 1

54
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

When this bit is Conditioning Water
true, the on during the
Conditioning Water Washout has been
is on during Washout selected
COND_ON_WASHOUT COND_ON_ENABLED
B3:6 B3:6
0043
4 5

When this bit is set

Conditioning Water true from the Touch
on during the Panel, the
Washout has been conditioning water
selected is off for washout
COND_ON_ENABLED First Pass COND_OFF_WASHOUT
B3:6 S:1 B3:6

5 15 7

Retentive Memory for

Condition Water On
During Washout
Selection First Pass
EQU S:1
Equal
Source A N7:29 15
1<
Source B 1
1<

Conditioning Water
on during the Store Conditioning Retentive Memory for
Washout has been Water On Selection Condition Water On
selected into Retentive During Washout
First Pass COND_ON_ENABLED Memory Selection
S:1 B3:6 B3:4 MOV
0044 ONS Move
15 5 9 Source 1
1<
Dest N7:29
1<

Conditioning Water
on during the Store Conditioning Retentive Memory for
Washout has been Water On Selection Condition Water On
selected into Retentive During Washout
First Pass COND_ON_ENABLED Memory Selection
S:1 B3:6 B3:7 MOV
0045 ONS Move
15 5 2 Source 0
0<
Dest N7:29
1<

Store Ash Feed

Rotary Vane Feeder Device Selection Retentive Memory for
has been selected into Retentive Ash Feed Device
First Pass RVF_SELECTED Memory Selection
S:1 B3:6 B3:7 MOV
0046 ONS Move
15 10 3 Source 1
1<
Dest N7:31
0<

Store Ash Feed

Rotary Vane Feeder Device Selection Retentive Memory for
has been selected into Retentive Ash Feed Device
First Pass RVF_SELECTED Memory Selection
S:1 B3:6 B3:7 MOV
0047 ONS Move
15 10 6 Source 0
0<
Dest N7:31
0<

Output 0/4 is pulled

in. This output is
on when the Bin
Isolation Valve is Open BIV when in Indicate Alarm
to open Test Mode preventing opening
OPEN_BIV BIV_TEST_OPEN No I/O Power Alarm of BIV for 5 sec
B3:0 B3:7 B3:10 TOF
0048 Timer Off Delay EN
4 13 0 Timer T4:40
Time Base 1.0 DN
Low Air Alarm Preset 5<
B3:10 Accum 5<

55
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 6 - HMI --- Total Rungs in File = 54

Output 0/4 is pulled
in. This output is For the Mode Select
on when the Bin screen multistate
Isolation Valve is Indicate Alarm indicator. 0=Closed,
to open preventing opening 1=Open, 2=Low Air,
OPEN_BIV of BIV for 5 sec 3=E-Stop
B3:0 T4:40 MOV
0049 Move
4 DN Source 0
0<
Dest N7:77
0<

Output 0/4 is pulled

in. This output is For the Mode Select
on when the Bin screen multistate
Isolation Valve is indicator. 0=Closed,
to open 1=Open, 2=Low Air,
OPEN_BIV 3=E-Stop
B3:0 MOV
0050 Move
4 Source 1
1<
Dest N7:77
0<

Output 0/4 is pulled

in. This output is For the Mode Select
on when the Bin screen multistate
Isolation Valve is Indicate Alarm indicator. 0=Closed,
to open preventing opening 1=Open, 2=Low Air,
OPEN_BIV of BIV for 5 sec Low Air Alarm No I/O Power Alarm 3=E-Stop
B3:0 T4:40 B3:10 B3:10 MOV
0051 Move
4 DN 2 0 Source 2
2<
Dest N7:77
0<

Output 0/4 is pulled

in. This output is For the Mode Select
on when the Bin screen multistate
Isolation Valve is Indicate Alarm indicator. 0=Closed,
to open preventing opening 1=Open, 2=Low Air,
OPEN_BIV of BIV for 5 sec No I/O Power Alarm 3=E-Stop
B3:0 T4:40 B3:10 MOV
0052 Move
4 DN 0 Source 3
3<
Dest N7:77
0<

0053 END

56
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Store current &
timer settings in
memory.
This bit is set from
touch panel Save or Restore
SAVE_VALUES Timer Presets
B3:2 TON
0000 Timer On Delay EN
11 Timer T4:33
Time Base 0.01 DN
Restore the Current Preset 200<
set points and Timer Accum 0<
Presets from memory.
RESTORE_MEMORY
B3:3

15

Restore System
Defaults
RESTORE_DEFAULTS
B3:3

Save or Restore Indicate current

Timer Presets Timer presets
T4:33 MOV
0001 Move
DN Source 0
0<
Dest N7:53
0<

Store current &

timer settings in
memory.
This bit is set from
Save or Restore touch panel Indicate current
Timer Presets SAVE_VALUES Timer presets
T4:33 B3:2 MOV
0002 Move
DN 11 Source 1
1<
Dest N7:53
0<

Restore the Current

set points and Timer
Save or Restore Presets from memory. Indicate current
Timer Presets RESTORE_MEMORY Timer presets
T4:33 B3:3 MOV
0003 Move
DN 15 Source 2
2<
Dest N7:53
0<

Restore System
Save or Restore Defaults Indicate current
Timer Presets RESTORE_DEFAULTS Timer presets
T4:33 B3:3 MOV
0004 Move
DN 4 Source 3
3<
Dest N7:53
0<

57
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Save Normal Start Timers
Store current &
timer settings in Stored Value of Time
memory. delay in opening of
This bit is set from Bin Isolation Valve
touch panel Save or Restore on Normal Start
SAVE_VALUES Timer Presets MEM_BIV_OPEN
B3:2 T4:33 MOV
0005 Move
11 DN Source T4:4.PRE
5<
Dest N7:1
Normal Start Values 5<
Saving current start of presets are the
time delay presets same as memory
SAVING_STARTS MEM_START_SAME
B3:2 B3:2 Stored Value of Time
delay in opening of
12 14 AFV or starting of
RVF on Normal Start
MEM_ASH_FEED_START
MOV
Move
Source T4:5.PRE
0<
Dest N7:2
0<

Stored Value of Time

delay in opening of
Water Valve on
Normal Start
MEM_WATER_OPEN
MOV
Move
Source T4:6.PRE
7<
Dest N7:3
7<

Stored Value of Time

delay in starting
motor on Normal
Start
MEM_MTR_NORMAL_START
MOV
Move
Source T4:7.PRE
0<
Dest N7:4
0<

Stored Value of Time

delay for automatic
stop of Unloaded
MEM_AUTO_STOP_TIMER
MOV
Move
Source T4:8.PRE
900<
Dest N7:5
900<

Stored Value of Time

delay in opening
Zone 1 on Normal
Start
MEM_ZONE1_N_START
MOV
Move
Source T4:35.PRE
0<
Dest N7:61
0<

Stored Value of Time

delay in opening
Zone 2 on Normal
Start
MEM_ZONE2_N_START
MOV
Move
Source T4:36.PRE
2<
Dest N7:62
2<

58
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Stored Value of Time

delay in opening
Zone 3 on Normal
Start
MEM_ZONE3_N_START
MOV
Move
Source T4:37.PRE
4<
Dest N7:63
4<

Stored Value of Time

delay in opening
Zone 4 on Normal
Start
MEM_ZONE4_N_START
MOV
Move
Source T4:38.PRE
6<
Dest N7:64
6<

Saving current start

time delay presets
SAVING_STARTS
B3:2

12

59
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Save Initial Start Timers
Store current &
timer settings in Stored Value of Time
memory. delay in opening of
This bit is set from Bin Isolation Valve
touch panel Save or Restore on Initial Start
SAVE_VALUES Timer Presets MEM_BIV_OPEN_I_START
B3:2 T4:33 MOV
0006 Move
11 DN Source T4:46.PRE
5<
Dest N7:14
Normal Start Values 5<
Go to the Set Up of presets are the
Screen same as memory
SAVING_I_STARTS MEM_START_SAME
B3:2 B3:2 Stored Value of Time
delay in opening of
10 14 AFV or starting of
RVF on Initial Start
MEM_ASH_I_START
MOV
Move
Source T4:47.PRE
0<
Dest N7:15
0<

Stored Value of Time

delay in opening of
Water Valve on
Initial Start
MEM_WATER_I_START
MOV
Move
Source T4:45.PRE
0<
Dest N7:16
0<

Stored Value of Time

delay in starting
motor on Initial
Start
MEM_MTR_I_START
MOV
Move
Source T4:44.PRE
0<
Dest N7:17
0<

Stored Value of Time

delay for automatic
stop for Initial
Start of Unloader
MEM_AUTO_STOP_ISTART
MOV
Move
Source T4:48.PRE
900<
Dest N7:18
900<

Stored Value of Time

delay in opening
Zone 1 on Initial
Start
MEM_ZONE1_I_START
MOV
Move
Source T4:51.PRE
0<
Dest N7:57
0<

Stored Value of Time

delay in opening
Zone 2 on Initial
Start
MEM_ZONE2_I_START
MOV
Move
Source T4:52.PRE
0<
Dest N7:58
0<

60
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Stored Value of Time

delay in opening
Zone 3 on Initial
Start
MEM_ZONE3_I_START
MOV
Move
Source T4:53.PRE
3<
Dest N7:59
3<

Stored Value of Time

delay in opening
Zone 4 on Initial
Start
MEM_ZONE4_I_START
MOV
Move
Source T4:54.PRE
4<
Dest N7:60
4<

Go to the Set Up
Screen
SAVING_I_STARTS
B3:2

10

61
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Normal Start Timers
Unloader time
Restore the Current delay of Bin
set points and Timer Isolation Valve
Presets from memory. Save or Restore opening
RESTORE_MEMORY Timer Presets DELAY_BIV__OPENING
B3:3 T4:33 MOV
0007 Move
15 DN Source N7:1
5<
Dest T4:4.PRE
Restore the Normal Normal Start Values 5<
Start timer presets of presets are the
from memory same as memory
RESTORE_STARTS MEM_START_SAME
B3:4 B3:2 Unloader time delay
of Ash Feed Start
6 14 opening
DELAY_ASH_FEED_START.PRE
MOV
Move
Source N7:2
0<
Dest T4:5.PRE
0<

Unloader time delay

of Water Valve
opening
DELAY_WATER_OPEN.PRE
MOV
Move
Source N7:3
7<
Dest T4:6.PRE
7<

Unloader time delay

of Unloader Motor
Normal Starting
DELAY_MOTOR_START.PRE
MOV
Move
Source N7:4
0<
Dest T4:7.PRE
0<

Unloader automatic
shut down timer
which will initiate
a Normal Stop
AUTO_SHUT_DOWN.PRE
MOV
Move
Source N7:5
900<
Dest T4:8.PRE
900<

Conditioning Water
Zone 1 Normal Start
Delay
ZONE1_NORM_START.PRE
MOV
Move
Source N7:61
0<
Dest T4:35.PRE
0<

Conditioning Water
Zone 2 Normal Start
Delay
ZONE2_NORM_START.PRE
MOV
Move
Source N7:62
2<
Dest T4:36.PRE
2<

62
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Conditioning Water
Zone 3 Normal Start
Delay
ZONE3_NORM_START.PRE
MOV
Move
Source N7:63
4<
Dest T4:37.PRE
4<

Conditioning Water
Zone 4 Normal Start
Delay
ZONE4_NORM_START.PRE
MOV
Move
Source N7:64
6<
Dest T4:38.PRE
6<

Restore the Normal

Start timer presets
from memory
RESTORE_STARTS
B3:4

63
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Initial Start Timers
Unloader time delay
Restore the Current of Bin Isolation
set points and Timer Valve Opening on
Presets from memory. Save or Restore Initial Start
RESTORE_MEMORY Timer Presets DELAY_BIV_I_START.PRE
B3:3 T4:33 MOV
0008 Move
15 DN Source N7:14
5<
Dest T4:46.PRE
Restore the Initial Initial Start Values 5<
Start timer presets of presets are the
from memory same as memory
RESTORE_I_STARTS MEM_ISTART_SAME
B3:4 B3:2 Unloader Time Delay
of Ash Feed Start
2 15 Opening on Initial
Start
DELAY_ASH_I_START.PRE
MOV
Move
Source N7:15
0<
Dest T4:47.PRE
0<

Unloader time delay

of Water Valve
Opening on Initical
Start
DELAY_WATER_I_START.PRE
MOV
Move
Source N7:16
0<
Dest T4:45.PRE
0<

Unloader time delay

of Unloader Motor
Initial Starting
DELAY_MOTOR_I_START.PRE
MOV
Move
Source N7:17
0<
Dest T4:44.PRE
0<

Unloader Automatic
Shut Down Timer
Which will initiate
a Normal Stop
AUTO_STOP_I_START.PRE
MOV
Move
Source N7:18
900<
Dest T4:48.PRE
900<

Conditioning Water
Zone 1 Initial Start
Delay
ZONE1_INIT_START.PRE
MOV
Move
Source N7:57
0<
Dest T4:51.PRE
0<

Conditioning Water
Zone 2 Initial Start
Delay
ZONE2_INIT_START.PRE
MOV
Move
Source N7:58
0<
Dest T4:52.PRE
0<

64
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Conditioning Water
Zone 3 Initial Start
Delay
ZONE3_INIT_START.PRE
MOV
Move
Source N7:59
3<
Dest T4:53.PRE
3<

Conditioning Water
Zone 4 Initial Start
Delay
ZONE4_INIT_START.PRE
MOV
Move
Source N7:60
4<
Dest T4:54.PRE
4<

Restore the Initial

Start timer presets
from memory
RESTORE_I_STARTS
B3:4

Unloader time Unloader automatic

delay of Bin Unloader time delay Unloader time delay Unloader time delay shut down timer
Isolation Valve of Ash Feed Start of Water Valve of Unloader Motor which will initiate
opening opening opening Normal Starting a Normal Stop
DELAY_BIV__OPENING DELAY_ASH_FEED_START.PRE DELAY_WATER_OPEN.PRE DELAY_MOTOR_START.PRE AUTO_SHUT_DOWN.PRE
EQU EQU EQU EQU EQU
0009 Equal Equal Equal Equal Equal
Source A T4:4.PRE Source A T4:5.PRE Source A T4:6.PRE Source A T4:7.PRE Source A T4:8.PRE
5< 0< 7< 0< 900<
Source B N7:1 Source B N7:2 Source B N7:3 Source B N7:4 Source B N7:5
5< 0< 7< 0< 900<

Conditioning Water Conditioning Water Conditioning Water Conditioning Water Normal Start Values
Zone 1 Normal Start Zone 2 Normal Start Zone 3 Normal Start Zone 4 Normal Start of presets are the
Delay Delay Delay Delay same as memory
ZONE1_NORM_START.PRE ZONE2_NORM_START.PRE ZONE3_NORM_START.PRE ZONE4_NORM_START.PRE MEM_START_SAME
EQU EQU EQU EQU B3:2
Equal Equal Equal Equal
Source A T4:35.PRE Source A T4:36.PRE Source A T4:37.PRE Source A T4:38.PRE 14
0< 2< 4< 6<
Source B N7:61 Source B N7:62 Source B N7:63 Source B N7:64
0< 2< 4< 6<

Unloader time delay Unloader Time Delay Unloader time delay Unloader Automatic
of Bin Isolation of Ash Feed Start of Water Valve Unloader time delay Shut Down Timer
Valve Opening on Opening on Initial Opening on Initical of Unloader Motor Which will initiate
Initial Start Start Start Initial Starting a Normal Stop
DELAY_BIV_I_START.PRE DELAY_ASH_I_START.PRE DELAY_WATER_I_START.PRE DELAY_MOTOR_I_START.PRE AUTO_STOP_I_START.PRE
EQU EQU EQU EQU EQU
0010 Equal Equal Equal Equal Equal
Source A T4:46.PRE Source A T4:47.PRE Source A T4:45.PRE Source A T4:44.PRE Source A T4:48.PRE
5< 0< 0< 0< 900<
Source B N7:14 Source B N7:15 Source B N7:16 Source B N7:17 Source B N7:18
5< 0< 0< 0< 900<

Conditioning Water Conditioning Water Conditioning Water Conditioning Water Initial Start Values
Zone 1 Initial Start Zone 2 Initial Start Zone 3 Initial Start Zone 4 Initial Start of presets are the
Delay Delay Delay Delay same as memory
ZONE1_INIT_START.PRE ZONE2_INIT_START.PRE ZONE3_INIT_START.PRE ZONE4_INIT_START.PRE MEM_ISTART_SAME
EQU EQU EQU EQU B3:2
Equal Equal Equal Equal
Source A T4:51.PRE Source A T4:52.PRE Source A T4:53.PRE Source A T4:54.PRE 15
0< 0< 3< 4<
Source B N7:57 Source B N7:58 Source B N7:59 Source B N7:60
0< 0< 3< 4<

65
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Save Normal Stop Timers
Store current &
timer settings in Stored Value of time
memory. delay in closing Bin
This bit is set from Isolation Valve on a
touch panel Save or Restore Normal Stop
SAVE_VALUES Timer Presets MEM_BIV_NS
B3:2 T4:33 MOV
0011 Move
11 DN Source T4:9.PRE
0<
Dest N7:6
Saving current Normal Stop values 0<
Normal Stop time in presets are the
delay presets same as memory
SAVE_NS_PRESETS MEM_NS_SAME
B3:3 B3:3 Stored Value of time
delay in stopping
10 11 the Ash Feed on a
Normal Stop
MEM_AFV_NS
MOV
Move
Source T4:10.PRE
5<
Dest N7:7
5<

Stored value of time

delay in turning off
water on a Normal
Stop
MEM_WATER_NS
MOV
Move
Source T4:11.PRE
3<
Dest N7:8
3<

Stored value of time

delay in turning off
Unloader motor on a
Normal Stop
MEM_MOTOR_NS
MOV
Move
Source T4:12.PRE
25<
Dest N7:9
25<

Stored value of time

delay in turning off
Fluidizing on a
Normal Stop
MEM_FLUIDIZING_NS
MOV
Move
Source N7:21
10<
Dest N7:24
60<

Stored value of time

delay in closing the
Fluidized Conveyor
Air Valve.
MEM_FLUID_CONV_NS
MOV
Move
Source T4:39.PRE
0<
Dest N7:75
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 1 Valve after
Normal Stop
MEM_ZONE1_NS
MOV
Move
Source T4:55.PRE
0<
Dest N7:67
0<

66
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Stored value of time

delay in closing the
Conditioning Water
Zone 2 Valve after
Normal Stop
MEM_ZONE2_NS
MOV
Move
Source T4:56.PRE
0<
Dest N7:68
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 3 Valve after
Normal Stop
MEM_ZONE3_NS
MOV
Move
Source T4:57.PRE
0<
Dest N7:69
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 4 Valve after
Normal Stop
MEM_ZONE4_NS
MOV
Move
Source T4:58.PRE
0<
Dest N7:70
0<

Saving current
Normal Stop time
delay presets
SAVE_NS_PRESETS
B3:3

10

67
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Normal Stop Timers
Unloader delay in
Restore the Current closing Bin
set points and Timer Isolation Valve
Presets from memory. Save or Restore during Normal Stop
RESTORE_MEMORY Timer Presets BIV_CLOSE_ON_NORM.PRE
B3:3 T4:33 MOV
0012 Move
15 DN Source N7:6
0<
Dest T4:9.PRE
Restore the Normal Normal Stop values 0<
Stop timer presets in presets are the
from memory same as memory
RESTORE_NS_PRESETS MEM_NS_SAME
B3:4 B3:3 Unloader delay in
stopping Ash Feed
7 11 during Normal Stop
AF_STOP_ON_NORM.PRE
MOV
Move
Source N7:7
5<
Dest T4:10.PRE
5<

Unloader delay in
closing Water Valve
during Normal Stop
WATER_OFF_ON_NORM.PRE
MOV
Move
Source N7:8
3<
Dest T4:11.PRE
3<

Unloader delay is
stopping Unloader
Motor during Normal
Stop
MTR_STOP_ON_NORM.PRE
MOV
Move
Source N7:9
25<
Dest T4:12.PRE
25<

Run Fluidizer for

preset Amount of
Time on Normal Stop
MUL
Multiply
Source A N7:24
60<
Source B 60
60<
Dest T4:49.PRE
3600<

Timer to Close the

Fluidized Conveyor
Air Valve after
Normal Stop
CLOSE_FLUID_CONV_NS.PRE
MOV
Move
Source N7:75
0<
Dest T4:39.PRE
0<

Timer to Close the

Conditioning Water
Zone 1 Solenoid(s)
after Normal Stop
CLOSE_ZONE1_NS_DELAY.PRE
MOV
Move
Source N7:67
0<
Dest T4:55.PRE
0<

68
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Timer to Close the

Conditioning Water
Zone 2 Solenoid
after Normal Stop
CLOSE_ZONE2_NS_DELAY.PRE
MOV
Move
Source N7:68
0<
Dest T4:56.PRE
0<

Timer to Close the

Conditioning Water
Zone 3 Solenoid(s)
after Normal Stop
CLOSE_ZONE3_NS_DELAY.PRE
MOV
Move
Source N7:69
0<
Dest T4:57.PRE
0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid
after Normal Stop
CLOSE_ZONE4_NS_DELAY.PRE
MOV
Move
Source N7:70
0<
Dest T4:58.PRE
0<

Restore the Normal

Stop timer presets
from memory
RESTORE_NS_PRESETS
B3:4

Unloader delay in Unloader delay is

closing Bin Unloader delay in Unloader delay in stopping Unloader
Isolation Valve stopping Ash Feed closing Water Valve Motor during Normal Normal Stop Current
during Normal Stop during Normal Stop during Normal Stop Stop Preset for
BIV_CLOSE_ON_NORM.PRE AF_STOP_ON_NORM.PRE WATER_OFF_ON_NORM.PRE MTR_STOP_ON_NORM.PRE Fluidizing On Timer
EQU EQU EQU EQU EQU
0013 Equal Equal Equal Equal Equal
Source A T4:9.PRE Source A T4:10.PRE Source A T4:11.PRE Source A T4:12.PRE Source A N7:21
0< 5< 3< 25< 10<
Source B N7:6 Source B N7:7 Source B N7:8 Source B N7:9 Source B N7:24
0< 5< 3< 25< 60<

Timer to Close the Timer to Close the Timer to Close the Timer to Close the Timer to Close the
Fluidized Conveyor Conditioning Water Conditioning Water Conditioning Water Conditioning Water
Air Valve after Zone 1 Solenoid(s) Zone 2 Solenoid Zone 3 Solenoid(s) Zone 4 Solenoid
Normal Stop after Normal Stop after Normal Stop after Normal Stop after Normal Stop
CLOSE_FLUID_CONV_NS.PRE CLOSE_ZONE1_NS_DELAY.PRE CLOSE_ZONE2_NS_DELAY.PRE CLOSE_ZONE3_NS_DELAY.PRE CLOSE_ZONE4_NS_DELAY.PRE
EQU EQU EQU EQU EQU
Equal Equal Equal Equal Equal
Source A T4:39.PRE Source A T4:55.PRE Source A T4:56.PRE Source A T4:57.PRE Source A T4:58.PRE
0< 0< 0< 0< 0<
Source B N7:75 Source B N7:67 Source B N7:68 Source B N7:69 Source B N7:70
0< 0< 0< 0< 0<

Normal Stop values

in presets are the
same as memory
MEM_NS_SAME
B3:3

11

69
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Save Final Stop Timers
Store current &
timer settings in Stored value of time
memory. delay in closing the
This bit is set from Bin Isolation Valve
touch panel Save or Restore on a Final Load Stop
SAVE_VALUES Timer Presets MEM_BIV_FL
B3:2 T4:33 MOV
0014 Move
11 DN Source T4:13.PRE
0<
Dest N7:10
Saving current Final Final Load Stop 0<
Load Stop time delay timer presets are
presets the same as memory
SAVE_FS_PRESETS MEM_FS_SAME
B3:3 B3:3 Stored value of time
delay in stopping
13 14 the Ash Feed on a
Final Load Stop
MEM_AFV_FL
MOV
Move
Source T4:14.PRE
2<
Dest N7:11
2<

Stored value of time

delay in turning off
water on a Final
Load Stop
MEM_WATER_FL
MOV
Move
Source T4:15.PRE
15<
Dest N7:12
15<

Stored value of time

delay in turning off
motor on a Final
Load Stop
MEM_MTR_FL
MOV
Move
Source T4:16.PRE
90<
Dest N7:13
90<

Stored value of time

delay in turning off
Fluidizing on a
Final Stop
MEM_FLUIDIZING_FS
MOV
Move
Source N7:22
30<
Dest N7:25
30<

Stored value of time

delay in closing the
Fluidized Conveyor
Air Valve on a Final
Load Stop
MEM_FLUID_CONV_FS
MOV
Move
Source T4:63.PRE
0<
Dest N7:76
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 1 Valve after
Final Stop
MEM_ZONE1_FS
MOV
Move
Source T4:59.PRE
0<
Dest N7:71
0<

70
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Stored value of time

delay in closing the
Conditioning Water
Zone 2 Valve after
Final Stop
MEM_ZONE2_FS
MOV
Move
Source T4:60.PRE
0<
Dest N7:72
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 3 Valve after
Final Stop
MEM_ZONE3_FS
MOV
Move
Source T4:61.PRE
0<
Dest N7:73
0<

Stored value of time

delay in closing the
Conditioning Water
Zone 4 Valve after
Final Stop
MEM_ZONE4_FS
MOV
Move
Source T4:62.PRE
0<
Dest N7:74
0<

Saving current Final

Load Stop time delay
presets
SAVE_FS_PRESETS
B3:3

13

71
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Restore Final Stop TImers
Unloader delay in
closing Bin
Restore the Current Isolation Valve
set points and Timer during Final Load
Presets from memory. Save or Restore Stop
RESTORE_MEMORY Timer Presets BIV_CLOSE_ON_FINAL.PRE
B3:3 T4:33 MOV
0015 Move
15 DN Source N7:10
0<
Dest T4:13.PRE
Restore the Final Final Load Stop 0<
Load Stop timer timer presets are
presets from memory the same as memory
RESTORE_FS_MEM MEM_FS_SAME
B3:4 B3:3 Unloader delay in
stopping Ash Feed
8 14 during Final Load
Stop
AFV_CLOSE_ON_FL
MOV
Move
Source N7:11
2<
Dest T4:14.PRE
2<

Unloader delay in
closing Water Valve
during Final Load
Stop
WATER_OFF_0N_FINAL.PRE
MOV
Move
Source N7:12
15<
Dest T4:15.PRE
15<

Unloader delay in
stopping Unloader
Motor during Final
Load Stop
MTR_STOP_ON_FINAL.PRE
MOV
Move
Source N7:13
90<
Dest T4:16.PRE
90<

Run Fluidizer for

preset Amount of
Time on Final Stop
MUL
Multiply
Source A N7:25
30<
Source B 60
60<
Dest T4:50.PRE
1800<

Timer to Close the

Fluidized Conveyor
Air Valve after
Final Stop
CLOSE_FLUID_CONV_FS.PRE
MOV
Move
Source N7:76
0<
Dest T4:63.PRE
0<

Timer to Close the

Conditioning Water
Zone 1 Solenoid(s)
after Final Stop
CLOSE_ZONE1_FS_DELAY.PRE
MOV
Move
Source N7:71
0<
Dest T4:59.PRE
0<

72
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Timer to Close the

Conditioning Water
Zone 2 Solenoid(s)
after Final Stop
CLOSE_ZONE2_FS_DELAY.PRE
MOV
Move
Source N7:72
0<
Dest T4:60.PRE
0<

Timer to Close the

Conditioning Water
Zone 3 Solenoid(s)
after Final Stop
CLOSE_ZONE3_FS_DELAY.PRE
MOV
Move
Source N7:73
0<
Dest T4:61.PRE
0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid(s)
after Final Stop
CLOSE_ZONE4_FS_DELAY.PRE
MOV
Move
Source N7:74
0<
Dest T4:62.PRE
0<

Restore the Final

Load Stop timer
presets from memory
RESTORE_FS_MEM
B3:4

Unloader delay in
closing Bin Unloader delay in Unloader delay in Unloader delay in
Isolation Valve stopping Ash Feed closing Water Valve stopping Unloader
during Final Load during Final Load during Final Load Motor during Final Final Stop Current
Stop Stop Stop Load Stop Preset for
BIV_CLOSE_ON_FINAL.PRE AFV_CLOSE_ON_FL WATER_OFF_0N_FINAL.PRE MTR_STOP_ON_FINAL.PRE Fluidizing On Timer
EQU EQU EQU EQU EQU
0016 Equal Equal Equal Equal Equal
Source A T4:13.PRE Source A T4:14.PRE Source A T4:15.PRE Source A T4:16.PRE Source A N7:22
0< 2< 15< 90< 30<
Source B N7:10 Source B N7:11 Source B N7:12 Source B N7:13 Source B N7:25
0< 2< 15< 90< 30<

Timer to Close the Timer to Close the Timer to Close the Timer to Close the Timer to Close the
Fluidized Conveyor Conditioning Water Conditioning Water Conditioning Water Conditioning Water
Air Valve after Zone 1 Solenoid(s) Zone 2 Solenoid(s) Zone 3 Solenoid(s) Zone 4 Solenoid(s)
Final Stop after Final Stop after Final Stop after Final Stop after Final Stop
CLOSE_FLUID_CONV_FS.PRE CLOSE_ZONE1_FS_DELAY.PRE CLOSE_ZONE2_FS_DELAY.PRE CLOSE_ZONE3_FS_DELAY.PRE CLOSE_ZONE4_FS_DELAY.PRE
EQU EQU EQU EQU EQU
Equal Equal Equal Equal Equal
Source A T4:63.PRE Source A T4:59.PRE Source A T4:60.PRE Source A T4:61.PRE Source A T4:62.PRE
0< 0< 0< 0< 0<
Source B N7:76 Source B N7:71 Source B N7:72 Source B N7:73 Source B N7:74
0< 0< 0< 0< 0<

Final Load Stop

timer presets are
the same as memory
MEM_FS_SAME
B3:3

14

73
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Save Mixer Motor Amps Data
Store current &
timer settings in
memory.
This bit is set from Full Load Amps Saved
touch panel Save or Restore Setting
SAVE_VALUES Timer Presets MEM_I_FLA
B3:2 T4:33 MOV
0017 Move
11 DN Source N7:32
50<
Saving Motor Amp Motor Data is the Dest N7:33
Settings into Memory same as memory 50<
SAVING_I_MEM MEM_I_SAME
B3:7 B3:8
High Amps Saved
7 1 Setting
MEM_I_HIAMP
MOV
Move
Source N7:30
40<
Dest N7:55
46<

Low Amps Saved

Setting
MEM_I_LOAMP
MOV
Move
Source N7:28
10<
Dest N7:56
12<

Saving Motor Amp

Settings into Memory
SAVING_I_MEM
B3:7

Load Mixer Motor Amps Data

Restore the Current Full Load Amps
set points and Timer current set point
Presets from memory. Save or Restore from the HMI
RESTORE_MEMORY Timer Presets FLA_I_SET_POINT
B3:3 T4:33 MOV
0018 Move
15 DN Source N7:33
50<
Loading Motor Amp Motor Data is the Dest N7:32
Settings into Memory same as memory 50<
LOADING_I_MEM MEM_I_SAME
B3:7 B3:8
High Current set
15 1 point from the HMI
HI_I_SET_POINT
MOV
Move
Source N7:55
46<
Dest N7:30
40<

Low Current set

point from the HMI
LOW_I_SET_POINT
MOV
Move
Source N7:56
12<
Dest N7:28
10<

Loading Motor Amp

Settings into Memory
LOADING_I_MEM
B3:7

15

Full Load Amps Saved High Amps Saved Low Amps Saved Motor Data is the
Setting Setting Setting same as memory
MEM_I_FLA MEM_I_HIAMP MEM_I_LOAMP MEM_I_SAME
EQU EQU EQU B3:8
0019 Equal Equal Equal
Source A N7:33 Source A N7:55 Source A N7:56 1
50< 46< 12<
Source B N7:32 Source B N7:30 Source B N7:28
50< 40< 10<

74
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Normal Start Values Initial Start Values Normal Stop values Final Load Stop Memory and values
of presets are the of presets are the in presets are the timer presets are Motor Data is the currently set are
same as memory same as memory same as memory the same as memory same as memory the same
MEM_START_SAME MEM_ISTART_SAME MEM_NS_SAME MEM_FS_SAME MEM_I_SAME SET_MEM_SAME
B3:2 B3:2 B3:3 B3:3 B3:8 B3:2
0020
14 15 11 14 1 8

75
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Defaults into Normal Start Timers
If the Water, AFV
Unloader time and BIV delay timer
Unloader time delay Unloader time delay delay of Bin presets are 0 (like
of Water Valve of Ash Feed Start Isolation Valve a new PLC would be)
opening opening opening load start defaults
DELAY_WATER_OPEN.PRE DELAY_ASH_FEED_START.PRE DELAY_BIV__OPENING 1LOADING_DEFAULTS
EQU EQU EQU B3:2
0021 Equal Equal Equal
Source A T4:6.PRE Source A T4:5.PRE Source A T4:4.PRE 5
7< 0< 5<
Source B 0 Source B 0 Source B 0
0< 0< 0< Unloader time
delay of Bin
Isolation Valve
opening
If the Water, AFV DELAY_BIV__OPENING
and BIV delay timer MOV
presets are 0 (like Move
Default values are a new PLC would be) Source 5
loaded into memory load start defaults 5<
DEFAULTS_LOADED 1LOADING_DEFAULTS Dest T4:4.PRE
B3:6 B3:2 5<

9 5

Unloader time delay

Restore System of Ash Feed Start
Defaults Save or Restore opening
RESTORE_DEFAULTS Timer Presets DELAY_ASH_FEED_START.PRE
B3:3 T4:33 MOV
Move
4 DN Source 0
0<
Dest T4:5.PRE
0<

Unloader time delay

of Water Valve
opening
DELAY_WATER_OPEN.PRE
MOV
Move
Source 7
7<
Dest T4:6.PRE
7<

Unloader time delay

of Unloader Motor
Normal Starting
DELAY_MOTOR_START.PRE
MOV
Move
Source 0
0<
Dest T4:7.PRE
0<

Unloader automatic
shut down timer
which will initiate
a Normal Stop
AUTO_SHUT_DOWN.PRE
MOV
Move
Source 900
900<
Dest T4:8.PRE
900<

Conditioning Water
Zone 1 Normal Start
Delay
ZONE1_NORM_START.PRE
MOV
Move
Source 0
0<
Dest T4:35.PRE
0<

76
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Conditioning Water
Zone 2 Normal Start
Delay
ZONE2_NORM_START.PRE
MOV
Move
Source 2
2<
Dest T4:36.PRE
2<

Conditioning Water
Zone 3 Normal Start
Delay
ZONE3_NORM_START.PRE
MOV
Move
Source 4
4<
Dest T4:37.PRE
4<

Conditioning Water
Zone 4 Normal Start
Delay
ZONE4_NORM_START.PRE
MOV
Move
Source 6
6<
Dest T4:38.PRE
6<

Unloader time Unloader automatic

delay of Bin Unloader time delay Unloader time delay Unloader time delay shut down timer
Isolation Valve of Ash Feed Start of Water Valve of Unloader Motor which will initiate
opening opening opening Normal Starting a Normal Stop
DELAY_BIV__OPENING DELAY_ASH_FEED_START.PRE DELAY_WATER_OPEN.PRE DELAY_MOTOR_START.PRE AUTO_SHUT_DOWN.PRE
EQU EQU EQU EQU EQU
0022 Equal Equal Equal Equal Equal
Source A T4:4.PRE Source A T4:5.PRE Source A T4:6.PRE Source A T4:7.PRE Source A T4:8.PRE
5< 0< 7< 0< 900<
Source B 5 Source B 0 Source B 7 Source B 0 Source B 900
5< 0< 7< 0< 900<

Conditioning Water Conditioning Water Conditioning Water Conditioning Water

Zone 1 Normal Start Zone 2 Normal Start Zone 3 Normal Start Zone 4 Normal Start Default values are
Delay Delay Delay Delay loaded into memory
ZONE1_NORM_START.PRE ZONE2_NORM_START.PRE ZONE3_NORM_START.PRE ZONE4_NORM_START.PRE DEFAULTS_LOADED
EQU EQU EQU EQU B3:6
Equal Equal Equal Equal
Source A T4:35.PRE Source A T4:36.PRE Source A T4:37.PRE Source A T4:38.PRE 9
0< 2< 4< 6<
Source B 0 Source B 2 Source B 4 Source B 6
0< 2< 4< 6<

77
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Defaults into Initial Start Timers
If the Water, AFV
Unloader time delay Unloader Time Delay Unloader time delay and BIV delay timer
of Water Valve of Ash Feed Start of Bin Isolation presets are 0 (like
Opening on Initical Opening on Initial Valve Opening on a new PLC would be)
Start Start Initial Start load Istart defaults
DELAY_WATER_I_START.PRE DELAY_ASH_I_START.PRE DELAY_BIV_I_START.PRE 2LOADING_DEFAULTS
EQU EQU EQU B3:3
0023 Equal Equal Equal
Source A T4:45.PRE Source A T4:47.PRE Source A T4:46.PRE 5
0< 0< 5<
Source B 0 Source B 0 Source B 0
0< 0< 0< Unloader time delay
of Bin Isolation
Valve Opening on
Initial Start
If the Water, AFV DELAY_BIV_I_START.PRE
and BIV delay timer MOV
presets are 0 (like Move
Default values are a new PLC would be) Source 5
loaded into memory load Istart defaults 5<
2DEFAULTS_LOADED 2LOADING_DEFAULTS Dest T4:46.PRE
B3:6 B3:3 5<

6 5

Unloader Time Delay

Restore System of Ash Feed Start
Defaults Save or Restore Opening on Initial
RESTORE_DEFAULTS Timer Presets Start
B3:3 T4:33 DELAY_ASH_I_START.PRE
MOV
4 DN Move
Source 0
0<
Dest T4:47.PRE
0<

Unloader time delay

of Water Valve
Opening on Initical
Start
DELAY_WATER_I_START.PRE
MOV
Move
Source 0
0<
Dest T4:45.PRE
0<

Unloader time delay

of Unloader Motor
Initial Starting
DELAY_MOTOR_I_START.PRE
MOV
Move
Source 0
0<
Dest T4:44.PRE
0<

Unloader Automatic
Shut Down Timer
Which will initiate
a Normal Stop
AUTO_STOP_I_START.PRE
MOV
Move
Source 900
900<
Dest T4:48.PRE
900<

Conditioning Water
Zone 1 Initial Start
Delay
ZONE1_INIT_START.PRE
MOV
Move
Source 0
0<
Dest T4:51.PRE
0<

78
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Conditioning Water
Zone 2 Initial Start
Delay
ZONE2_INIT_START.PRE
MOV
Move
Source 0
0<
Dest T4:52.PRE
0<

Conditioning Water
Zone 3 Initial Start
Delay
ZONE3_INIT_START.PRE
MOV
Move
Source 3
3<
Dest T4:53.PRE
3<

Conditioning Water
Zone 4 Initial Start
Delay
ZONE4_INIT_START.PRE
MOV
Move
Source 4
4<
Dest T4:54.PRE
4<

Unloader time delay Unloader Time Delay Unloader time delay Unloader Automatic
of Bin Isolation of Ash Feed Start of Water Valve Unloader time delay Shut Down Timer
Valve Opening on Opening on Initial Opening on Initical of Unloader Motor Which will initiate
Initial Start Start Start Initial Starting a Normal Stop
DELAY_BIV_I_START.PRE DELAY_ASH_I_START.PRE DELAY_WATER_I_START.PRE DELAY_MOTOR_I_START.PRE AUTO_STOP_I_START.PRE
EQU EQU EQU EQU EQU
0024 Equal Equal Equal Equal Equal
Source A T4:46.PRE Source A T4:47.PRE Source A T4:45.PRE Source A T4:44.PRE Source A T4:48.PRE
5< 0< 0< 0< 900<
Source B 5 Source B 0 Source B 0 Source B 0 Source B 900
5< 0< 0< 0< 900<

Conditioning Water Conditioning Water Conditioning Water Conditioning Water

Zone 1 Initial Start Zone 2 Initial Start Zone 3 Initial Start Zone 4 Initial Start Default values are
Delay Delay Delay Delay loaded into memory
ZONE1_INIT_START.PRE ZONE2_INIT_START.PRE ZONE3_INIT_START.PRE ZONE4_INIT_START.PRE 2DEFAULTS_LOADED
EQU EQU EQU EQU B3:6
Equal Equal Equal Equal
Source A T4:51.PRE Source A T4:52.PRE Source A T4:53.PRE Source A T4:54.PRE 6
0< 0< 3< 4<
Source B 0 Source B 0 Source B 3 Source B 4
0< 0< 3< 4<

79
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Defaults into Normal Stop Timers
Unloader delay in
Unloader delay in Unloader delay in closing Bin
closing Water Valve stopping Ash Feed Isolation Valve Loading the Normal
during Normal Stop during Normal Stop during Normal Stop Stop Default Values
WATER_OFF_ON_NORM.PRE AF_STOP_ON_NORM.PRE BIV_CLOSE_ON_NORM.PRE LOAD_NS_DEFAULT
EQU EQU EQU B3:7
0025 Equal Equal Equal
Source A T4:11.PRE Source A T4:10.PRE Source A T4:9.PRE 8
3< 5< 0<
Source B 0 Source B 0 Source B 0
0< 0< 0< Unloader delay in
closing Bin
Isolation Valve
during Normal Stop
Normal Stop Defaults Loading the Normal BIV_CLOSE_ON_NORM.PRE
loaded Stop Default Values MOV
NS_DEFAULTS_LOADED LOAD_NS_DEFAULT Move
B3:7 B3:7 Source 0
0<
9 8 Dest T4:9.PRE
0<

Restore System
Defaults Save or Restore
RESTORE_DEFAULTS Timer Presets Unloader delay in
B3:3 T4:33 stopping Ash Feed
during Normal Stop
4 DN AF_STOP_ON_NORM.PRE
MOV
Move
Source 5
5<
Dest T4:10.PRE
5<

Unloader delay in
closing Water Valve
during Normal Stop
WATER_OFF_ON_NORM.PRE
MOV
Move
Source 3
3<
Dest T4:11.PRE
3<

Unloader delay is
stopping Unloader
Motor during Normal
Stop
MTR_STOP_ON_NORM.PRE
MOV
Move
Source 25
25<
Dest T4:12.PRE
25<

Run Fluidizer for

preset Amount of
Time on Normal Stop
MOV
Move
Source 3600
3600<
Dest T4:49.PRE
3600<

Timer to Close the

Conditioning Water
Zone 1 Solenoid(s)
after Normal Stop
CLOSE_ZONE1_NS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:55.PRE
0<

80
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Timer to Close the

Conditioning Water
Zone 2 Solenoid
after Normal Stop
CLOSE_ZONE2_NS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:56.PRE
0<

Timer to Close the

Conditioning Water
Zone 3 Solenoid(s)
after Normal Stop
CLOSE_ZONE3_NS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:57.PRE
0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid
after Normal Stop
CLOSE_ZONE4_NS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:58.PRE
0<

Timer to Close the

Fluidized Conveyor
Air Valve after
Normal Stop
CLOSE_FLUID_CONV_NS.PRE
MOV
Move
Source 0
0<
Dest T4:39.PRE
0<

Unloader delay in Unloader delay is

closing Bin Unloader delay in Unloader delay in stopping Unloader
Isolation Valve stopping Ash Feed closing Water Valve Motor during Normal Run Fluidizer for
during Normal Stop during Normal Stop during Normal Stop Stop preset Amount of
BIV_CLOSE_ON_NORM.PRE AF_STOP_ON_NORM.PRE WATER_OFF_ON_NORM.PRE MTR_STOP_ON_NORM.PRE Time on Normal Stop
EQU EQU EQU EQU EQU
0026 Equal Equal Equal Equal Equal
Source A T4:9.PRE Source A T4:10.PRE Source A T4:11.PRE Source A T4:12.PRE Source A T4:49.PRE
0< 5< 3< 25< 3600<
Source B 0 Source B 5 Source B 3 Source B 25 Source B 3600
0< 5< 3< 25< 3600<

Timer to Close the Timer to Close the Timer to Close the Timer to Close the Timer to Close the
Conditioning Water Conditioning Water Conditioning Water Conditioning Water Fluidized Conveyor
Zone 1 Solenoid(s) Zone 2 Solenoid Zone 3 Solenoid(s) Zone 4 Solenoid Air Valve after
after Normal Stop after Normal Stop after Normal Stop after Normal Stop Normal Stop
CLOSE_ZONE1_NS_DELAY.PRE CLOSE_ZONE2_NS_DELAY.PRE CLOSE_ZONE3_NS_DELAY.PRE CLOSE_ZONE4_NS_DELAY.PRE CLOSE_FLUID_CONV_NS.PRE
EQU EQU EQU EQU EQU
Equal Equal Equal Equal Equal
Source A T4:55.PRE Source A T4:56.PRE Source A T4:57.PRE Source A T4:58.PRE Source A T4:39.PRE
0< 0< 0< 0< 0<
Source B 0 Source B 0 Source B 0 Source B 0 Source B 0
0< 0< 0< 0< 0<

Normal Stop Defaults

loaded
NS_DEFAULTS_LOADED
B3:7

81
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Load Defaults into Final Stop Timers
Unloader delay in
Unloader delay in Unloader delay in closing Bin
closing Water Valve stopping Ash Feed Isolation Valve
during Final Load during Final Load during Final Load Loading final load
Stop Stop Stop stop default values
WATER_OFF_0N_FINAL.PRE AFV_CLOSE_ON_FL BIV_CLOSE_ON_FINAL.PRE LD_FL_STOP_DEFAULTS
EQU EQU EQU B3:7
0027 Equal Equal Equal
Source A T4:15.PRE Source A T4:14.PRE Source A T4:13.PRE 10
15< 2< 0<
Source B 0 Source B 0 Source B 0
0< 0< 0< Unloader delay in
closing Bin
Isolation Valve
during Final Load
Final Load stop Loading final load Stop
defaults are loaded stop default values BIV_CLOSE_ON_FINAL.PRE
FL_STOP_DEFAULTS_IN LD_FL_STOP_DEFAULTS MOV
B3:7 B3:7 Move
Source 0
11 10 0<
Dest T4:13.PRE
0<
Restore System
Defaults Save or Restore
RESTORE_DEFAULTS Timer Presets
B3:3 T4:33 Unloader delay in
stopping Ash Feed
4 DN during Final Load
Stop
AFV_CLOSE_ON_FL
MOV
Move
Source 2
2<
Dest T4:14.PRE
2<

Unloader delay in
closing Water Valve
during Final Load
Stop
WATER_OFF_0N_FINAL.PRE
MOV
Move
Source 15
15<
Dest T4:15.PRE
15<

Unloader delay in
stopping Unloader
Motor during Final
Load Stop
MTR_STOP_ON_FINAL.PRE
MOV
Move
Source 90
90<
Dest T4:16.PRE
90<

Run Fluidizer for

preset Amount of
Time on Final Stop
MOV
Move
Source 1800
1800<
Dest T4:50.PRE
1800<

Timer to Close the

Conditioning Water
Zone 1 Solenoid(s)
after Final Stop
CLOSE_ZONE1_FS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:59.PRE
0<

82
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 7 - TIMER_SAVE --- Total Rungs in File = 30

Timer to Close the

Conditioning Water
Zone 2 Solenoid(s)
after Final Stop
CLOSE_ZONE2_FS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:60.PRE
0<

Timer to Close the

Conditioning Water
Zone 3 Solenoid(s)
after Final Stop
CLOSE_ZONE3_FS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:61.PRE
0<

Timer to Close the

Conditioning Water
Zone 4 Solenoid(s)
after Final Stop
CLOSE_ZONE4_FS_DELAY.PRE
MOV
Move
Source 0
0<
Dest T4:62.PRE
0<

Timer to Close the

Fluidized Conveyor
Air Valve after
Final Stop
CLOSE_FLUID_CONV_FS.PRE
MOV
Move
Source 0
0<
Dest T4:63.PRE
0<

Unloader delay in
closing Bin Unloader delay in Unloader delay in Unloader delay in
Isolation Valve stopping Ash Feed closing Water Valve stopping Unloader
during Final Load during Final Load during Final Load Motor during Final Run Fluidizer for
Stop Stop Stop Load Stop preset Amount of
BIV_CLOSE_ON_FINAL.PRE AFV_CLOSE_ON_FL WATER_OFF_0N_FINAL.PRE MTR_STOP_ON_FINAL.PRE Time on Final Stop
EQU EQU EQU EQU EQU
0028 Equal Equal Equal Equal Equal
Source A T4:13.PRE Source A T4:14.PRE Source A T4:15.PRE Source A T4:16.PRE Source A T4:50.PRE
0< 2< 15< 90< 1800<
Source B 0 Source B 2 Source B 15 Source B 90 Source B 1800
0< 2< 15< 90< 1800<

Timer to Close the Timer to Close the Timer to Close the Timer to Close the Timer to Close the
Conditioning Water Conditioning Water Conditioning Water Conditioning Water Fluidized Conveyor
Zone 1 Solenoid(s) Zone 2 Solenoid(s) Zone 3 Solenoid(s) Zone 4 Solenoid(s) Air Valve after
after Final Stop after Final Stop after Final Stop after Final Stop Final Stop
CLOSE_ZONE1_FS_DELAY.PRE CLOSE_ZONE2_FS_DELAY.PRE CLOSE_ZONE3_FS_DELAY.PRE CLOSE_ZONE4_FS_DELAY.PRE CLOSE_FLUID_CONV_FS.PRE
EQU EQU EQU EQU EQU
Equal Equal Equal Equal Equal
Source A T4:59.PRE Source A T4:60.PRE Source A T4:61.PRE Source A T4:62.PRE Source A T4:63.PRE
0< 0< 0< 0< 0<
Source B 0 Source B 0 Source B 0 Source B 0 Source B 0
0< 0< 0< 0< 0<

Final Load stop

defaults are loaded
FL_STOP_DEFAULTS_IN
B3:7

11

0029 END

83
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Any of the alarm
conditions in rung 0
of program file 8
will initiate a
Normal Shut Down
BIV Failed Alarm ALARM_SHUT_DOWN
B3:10 B3:2
0000
3 0

Low Water Alarm

B3:10

Low Air Alarm

B3:10

Ash Feed Valve

Position Alarm
B3:10

Rotary Vane Feeder

has been selected
RVF_SELECTED RVF VFD Fault Alarm
B3:6 B3:10

10 8

RVF Jammed Alarm

B3:10

I/O Power has failed

or there is a major
alarm on the mixer
motor.
Motor Failed Alarm IMMEDIATE_STOP
B3:10 B3:4
0001
4 4

High High Mixer

Motor Amps Alarm
B3:10

High High Motor Amps

above Set Point from
HMI
HI_HI_MTR_AMPS_TD/DN
T4:18

DN

I/O power is on, all

E-Stops are out.
IO_POWER_IS_ON
B3:1

14

84
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Smart Logic
Checks For Switches Before Using Them - Rungs 2 & 3 have been modified per EWR 801104, regardless of whether the input has been true since power up an XIO test bit is forcing the program to recognize that the switch
exists.
Instrument air
pressure is OK PSL01 found by logic
AIR_OK PSL01_FOUND
B3:1 B3:2
0002
8 7

PSL01 found by logic

PSL01_FOUND
B3:2

Test Bit
NOOP
B3:0

Rungs 2 & 3 have been modified per EWR 801104, regardless of whether the input has been true since power up an XIO test bit is forcing the program to recognize that the switch exists.
PSL02 (Water
Pressure Switch)
Water pressure is OK found by logic
WATER_OK PSL02_FOUND
B3:1 B3:2
0003
9 13

PSL02 (Water
Pressure Switch)
found by logic
PSL02_FOUND
B3:2

13

Test Bit
NOOP
B3:0

ZSC04 the Bin

Isolation Valve
Bin Isolation Valve Closed Limit Switch
closed limit switch has been found by
is made the logic
BIV_CLOSED BIV_CLOSED_LS_FOUND
B3:1 B3:4
0004
10 0

ZSC04 the Bin

Isolation Valve
Closed Limit Switch
has been found by
the logic
BIV_CLOSED_LS_FOUND
B3:4

ZSO04 the Bin

Isolation Valve Open
Bin Isolation Valve Limit Switch has
Open limit Switch is been found by the
made logic
BIV_IS_OPEN BIV_OPEN_LS_FOUND
B3:2 B3:4
0005
1 1

ZSO04 the Bin

Isolation Valve Open
Limit Switch has
been found by the
logic
BIV_OPEN_LS_FOUND
B3:4

N.O. ZSC01 Ash Feed

Ash Feed Valve Valve Closed Limit
Rotary Vane Feeder closed limit switch Switch found by
has been selected is made logic
RVF_SELECTED AFV_CLOSED AFV_CLOSED_LS_FOUND
B3:6 B3:1 B3:4
0006
10 11 3

N.O. ZSC01 Ash Feed

Valve Closed Limit
Switch found by
logic
AFV_CLOSED_LS_FOUND
B3:4

85
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Alarm Conditioning
Conditions Switch Feedback Before Alarming HMI
Any of the alarm
conditions in rung 0
of program file 8 Time delay in low
I/O power is on, all Instrument air will initiate a air pressure alarm
E-Stops are out. PSL01 found by logic pressure is OK Normal Shut Down logic
IO_POWER_IS_ON PSL01_FOUND AIR_OK ALARM_SHUT_DOWN LOAIR
B3:1 B3:2 B3:1 B3:2 TON
0007 Timer On Delay EN
14 7 8 0 Timer T4:0
Time Base 1.0 DN
Time delay in low Alarm acknowledged. Preset 3<
air pressure alarm Reset all alarms Accum 0<
LOW_AIR ALARM_RESET
T4:0 B3:1

DN 13

0=off, 1=norm unl,

2=i-start,
3=norm-start,
4=norm-stop, 5=FLS,
6=Washout
CURRENT_MODE
NEQ
Not Equal
Source A N7:47
0<
Source B 0
0<

Any of the alarm

conditions in rung 0
PSL02 (Water of program file 8
I/O power is on, all Pressure Switch) will initiate a Time delay in low
E-Stops are out. found by logic Water pressure is OK Normal Shut Down water pressure alarm
IO_POWER_IS_ON PSL02_FOUND WATER_OK ALARM_SHUT_DOWN LOH2O
B3:1 B3:2 B3:1 B3:2 TON
0008 Timer On Delay EN
14 13 9 0 Timer T4:1
Time Base 1.0 DN
Time delay in low Alarm acknowledged. Preset 3<
water pressure alarm Reset all alarms Accum 0<
LOW_H2O ALARM_RESET
T4:1 B3:1

DN 13

86
 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

ZSC04 the Bin ZSO04 the Bin Output 0/4 is pulled Any of the alarm
Isolation Valve Isolation Valve Open in. This output is conditions in rung 0
Closed Limit Switch Limit Switch has on when the Bin Bin Isolation Valve of program file 8
I/O power is on, all has been found by been found by the Isolation Valve is closed limit switch will initiate a
E-Stops are out. the logic logic to open is made Normal Shut Down
IO_POWER_IS_ON BIV_CLOSED_LS_FOUND BIV_OPEN_LS_FOUND OPEN_BIV BIV_CLOSED ALARM_SHUT_DOWN
B3:1 B3:4 B3:4 B3:0 B3:1 B3:2
0009
14 0 1 4 10 0

Output 0/4 is pulled

in. This output is
on when the Bin Bin Isolation Valve
Isolation Valve is closed limit switch
to open is made
OPEN_BIV BIV_CLOSED
B3:0 B3:1

4 10

ZSO04 the Bin ZSC04 the Bin Output 0/4 is pulled

Isolation Valve Open Isolation Valve in. This output is
Limit Switch has Closed Limit Switch on when the Bin Bin Isolation Valve
been found by the has been found by Isolation Valve is Open limit Switch is
logic the logic to open made
BIV_OPEN_LS_FOUND BIV_CLOSED_LS_FOUND OPEN_BIV BIV_IS_OPEN
B3:4 B3:4 B3:0 B3:2

1 0 4 1

Output 0/4 is pulled

in. This output is
on when the Bin Bin Isolation Valve
Isolation Valve is Open limit Switch is
to open made
OPEN_BIV BIV_IS_OPEN
B3:0 B3:2

4 1

Time delay in Bin

Isolation Valve Alarm acknowledged.
alarm Reset all alarms
BIV_FAILED ALARM_RESET
T4:2 B3:1

DN 13

Bin Isolation Valve

failed logic
BIV__FAILED
TON
Timer On Delay EN
Timer T4:2
Time Base 1.0 DN
Preset 5<
Accum 0<

Timer to prevent Time delay to

motor inrush current prevent spikes from
from tripping high Unloader Motor tripping a High High
and high-high alarms Current amps shut down
INRUSH_DELAY_TIMER/DN MTR_AMPS_0_100 HI_HI_MTR_AMPS_TD
T4:17 GEQ TON
0010 Grtr Than or Eql (A>=B) Timer On Delay EN
DN Source A N7:0 Timer T4:18
24< Time Base 1.0 DN
Source B N7:66 Preset 3<
50< Accum 0<

High High Motor Amps

above Set Point from Alarm acknowledged.
HMI Reset all alarms
HI_HI_MTR_AMPS_TD/DN ALARM_RESET
T4:18 B3:1

DN 13

Unloader motor start

Output O:0/0 is on auxiliary contacts Unloader motor
Mixer Motor start are closed failed to start.
I/O power is on, all relay (CR) is pulled indicating starter (Aux contacts did
E-Stops are out. in. is pulled in. not pull in).
IO_POWER_IS_ON START_MOTOR MOTOR_ON MOTOR__FAILED
B3:1 B3:0 B3:1 TON
0011 Timer On Delay EN
14 0 12 Timer T4:3
Time Base 1.0 DN
Unloader motor Preset 3<
starter failed to Accum 0<
pull in Aux contacts Alarm acknowledged.
on start signal Reset all alarms
MOTOR_FAILED ALARM_RESET
T4:3 B3:1

DN 13

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Any of the alarm
N.O. ZSC01 Ash Feed Output O:0/6 and conditions in rung 0
Valve Closed Limit O:1.0 (4-20mA) are Ash Feed Valve of program file 8
Rotary Vane Feeder I/O power is on, all Switch found by on closed limit switch will initiate a
has been selected E-Stops are out. logic is made Normal Shut Down
RVF_SELECTED IO_POWER_IS_ON AFV_CLOSED_LS_FOUND ASH_FEED_ON AFV_CLOSED ALARM_SHUT_DOWN
B3:6 B3:1 B3:4 B3:0 B3:1 B3:2
0012
10 14 3 6 11 0

N.O. ZSC01 Ash Feed Output O:0/6 and

Valve Closed Limit O:1.0 (4-20mA) are Ash Feed Valve
Switch found by on closed limit switch
logic is made Analog Output to
AFV_CLOSED_LS_FOUND ASH_FEED_ON AFV_CLOSED Ash Feed Device
B3:4 B3:0 B3:1 LIM
Limit Test
3 6 11 Low Lim 7416
7416<
Test O:1.0
6216<
High Lim 29865
29865<

Ash Feed Valve

Closed Limit Switch Alarm acknowledged.
time delay to stroke Reset all alarms
AFV_CLOSED_LS/DN ALARM_RESET
T4:29 B3:1

DN 13

Ash Feed Valve

Closed Limit Switch
time delay to stroke
AFV_CLOSED_LS
TON
Timer On Delay EN
Timer T4:29
Time Base 1.0 DN
Preset 4<
Accum 0<

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Alarms
Activates Alarms on HMI Alarm Banner
I/O power is on, all
E-Stops are out.
IO_POWER_IS_ON No I/O Power Alarm
B3:1 B3:10
0013
14 0

Alarm acknowledged.
Reset all alarms
No I/O Power Alarm ALARM_RESET
B3:10 B3:1

0 13

Time delay in low

water pressure alarm
LOW_H2O Low Water Alarm
T4:1 B3:10
0014
DN 1

Time delay in low

air pressure alarm
LOW_AIR Low Air Alarm
T4:0 B3:10
0015
DN 2

Time delay in Bin

Isolation Valve
alarm
BIV_FAILED BIV Failed Alarm
T4:2 B3:10
0016
DN 3

Unloader motor
starter failed to
pull in Aux contacts
on start signal
MOTOR_FAILED Motor Failed Alarm
T4:3 B3:10
0017
DN 4

High High Motor Amps

above Set Point from
HMI High High Mixer
HI_HI_MTR_AMPS_TD/DN Motor Amps Alarm
T4:18 B3:10
0018
DN 5

Ash Feed Valve

Rotary Vane Feeder I/O power is on, all Closed Limit Switch
has been selected E-Stops are out. time delay to stroke Ash Feed Valve
RVF_SELECTED IO_POWER_IS_ON AFV_CLOSED_LS/DN Position Alarm
B3:6 B3:1 T4:29 B3:10
0019
10 14 DN 6

Rotary Vane Feeder Count RVF Jam

has been selected clearance
RVF_SELECTED RVF_JAM_REVERSING/DN RVF Jammed Alarm
B3:6 C5:1 B3:10
0020
10 DN 7

Alarm acknowledged.
Reset all alarms
RVF Jammed Alarm ALARM_RESET
B3:10 B3:1

7 13

Rung 21 has been modified per ECN 801696. Now looks for whether the VFD has been commanded to run rather than if a Fault has occurred.
Rotary Vane Feeder
Rotary Vane Feeder I/O power is on, all Command to Run The VFD Running Without
has been selected E-Stops are out. VFD in Forward Fault RVF VFD Fault Alarm
RVF_SELECTED IO_POWER_IS_ON VFD_RUN_FORWARD VFD_NO_FAULT Delay
B3:6 B3:1 B3:0 B3:4 TON
0021 Timer On Delay EN
10 14 3 10 Timer T4:65
Time Base 0.01 DN
Command to Run The Preset 200<
VFD in Reverse Accum 0<
VFD_RUN_REVERSE
B3:0
RVF VFD Fault Alarm
2 Delay RVF VFD Fault Alarm
T4:65 B3:10
Alarm acknowledged.
RVF VFD Fault Alarm Reset all alarms DN 8
Delay ALARM_RESET
T4:65 B3:1

DN 13

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

LAD 8 - ALARMS --- Total Rungs in File = 26

Main Control Panel
Temperature High Main Panel Overtemp
TS2 Alarm
B3:4 B3:10
0022
12 9

Remote Panel
Temperature High Remote Panel
TS4 Overtemp Alarm
B3:4 B3:10
0023
13 10

Motor Setpoints have

been confirmed SHOP TEST Mode
CONFIRM_SETPOINT Alarm
B3:0 B3:10
0024
10 11

0025 END

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File O0 (bin) -- OUTPUT

Offset 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

O:0.0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 Bul.1763 MicroLogix 1100 Series B

O:0.1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
O:0.2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
O:0.3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
O:1.0 0 0 0 1 1 0 0 0 0 1 0 0 1 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
O:1.1 0 0 0 1 1 0 0 0 0 1 0 0 1 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
O:3.0 0 0 0 0 0 0 0 0 1762-OW8 - 8-Output Relay

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Data File I1 (bin) -- INPUT

Offset 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

I:0.0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B

I:0.1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
I:0.2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
I:0.3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bul.1763 MicroLogix 1100 Series B
I:0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 Bul.1763 MicroLogix 1100 Series B-An
I:0.5 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 Bul.1763 MicroLogix 1100 Series B-An
I:1.0 0 0 1 1 0 0 0 0 0 0 1 1 1 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:1.1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:1.2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:1.3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:1.4 0 0 0 0 0 0 0 0 0 0 1 1 0 0 1 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:1.5 0 0 1 0 0 0 0 0 1 0 1 0 0 0 0 0 1762-IF2OF2 - Analog 2 Chan. Input, 2 Ch
I:2.0 0 0 0 0 0 0 1 0 0 0 0 0 1 1 1 1 1762-IQ16 - 16-Input 10/30 VDC

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File S2 (hex) -- STATUS

Main

Processor Mode S:1/0 - S:1/4 = Remote Run

On Power up Go To Run (Mode Behavior) S:1/12 = 0
First Pass S:1/15 = No
Free Running Clock S:4 = 0110-1010-1000-1000

Proc

OS Catalog Number S:57 = 1100 User Program Type S:63 = 8108h

OS Series S:58 = B Compiler Revision Number S:64 =
OS FRS S:59 =
Processor Catalog Number S:60 =
Processor Series S:61 = A
Processor FRN S:62 =

Scan Times

Maximum (x10 ms) S:22 = 96

Watchdog (x10 ms) S:3 (high byte) = 10
Last 100 uSec Scan Time S:35 = 58
Scan Toggle Bit S:33/9 = 1

Math

Math Overflow Selected S:2/14 = 0 Math Register (lo word) S:13 = 0

Overflow Trap S:5/0 = 0 Math Register (high word) S:14-S:13 = 0
Carry S:0/0 = 0 Math Register (32 Bit) S:14-S:13 = 0
Overflow S:0/1 = 0
Zero Bit S:0/2 = 1
Sign Bit S:0/3 = 0

Chan 0

Processor Mode S:1/0- S:1/4 = Remote Run

Node Address S:15 (low byte) = 0 Outgoing Msg Cmd Pending S:33/2 = 0
Baud Rate S:15 (high byte) = ?
Channel Mode S:33/3 = 0
Comms Active S:33/4 = 0
Incoming Cmd Pending S:33/0 = 0
Msg Reply Pending S:33/1 = 0

Debug

Suspend Code S:7 = 0

Suspend File S:8 = 0

Errors

Fault Override At Power Up S:1/8 = 0 Fault Routine S:29 = 0

Startup Protection Fault S:1/9 = 0 Major Error S:6 = 0h
Major Error Halt S:1/13 = 0
Overflow Trap S:5/0 = 0 Error Description:
Control Register Error S:5/2 = 0
Major Error Executing User Fault Rtn. S:5/3 = 0
Battery Low S:5/11 = 0
Input Filter Selection Modified S:5/13 = 0
ASCII String Manipulation error S:5/15 = 0

Protection

Deny Future Access S:1/14 = No

Data File Overwrite Protection Lost S:36/10 = False

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File S2 (hex) -- STATUS

Mem Module

Memory Module Loaded On Boot S:5/8 = 0

Password Mismatch S:5/9 = 0
Load Memory Module On Memory Error S:1/10 = 0
Load Memory Module Always S:1/11 = 0
On Power up Go To Run (Mode Behavior) S:1/12 = 0
Program Compare S:2/9 = 0
Data File Overwrite Protection Lost S:36/10 = 0

Forces

Forces Enabled S:1/5 = Yes

Forces Installed S:1/6 = No

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Data File B3 (bin) -- BINARY

Offset 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (Symbol) Description

B3:0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
B3:1 0 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0
B3:2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
B3:3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
B3:4 1 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 Go Back To the Home Screen
B3:5 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1 0
B3:6 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0
B3:7 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
B3:8 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
B3:9 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0
B3:10 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0

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Data File T4 -- TIMER

Offset EN TT DN BASE PRE ACC (Symbol) Description

T4:0 0 0 0 1.0 sec 3 0 (LOAIR) Time delay in low air pressure alarm logic
T4:1 0 0 0 1.0 sec 3 0 (LOH2O) Time delay in low water pressure alarm
T4:2 0 0 0 1.0 sec 5 0 (BIV__FAILED) Bin Isolation Valve failed logic
T4:3 0 0 0 1.0 sec 3 0 (MOTOR__FAILED) Unloader motor failed to start. (Aux cont
T4:4 0 0 0 1.0 sec 5 0 (DELAY_BIV_OPENING) Unloader time delay of Bin Isolation
T4:5 0 0 0 1.0 sec 0 0 (DELAY_ASH_FEED_START) Unloader time delay of Ash Feed St
T4:6 0 0 0 1.0 sec 7 0 (DELAY_WATER_OPEN) Unloader time delay of Water Valve ope
T4:7 0 0 0 1.0 sec 0 0 (DELAY_MOTOR_START) Unloader time delay of Unloader Motor
T4:8 0 0 0 1.0 sec 900 0 (AUTO_SHUT_DOWN) Unloader automatic shut down timer which
T4:9 0 0 0 1.0 sec 0 0 (BIV_CLOSE_ON_NORM) Unloader delay in closing Bin Isolati
T4:10 0 0 0 1.0 sec 5 0 (AF_STOP_ON_NORM) Unloader delay in stopping Ash Feed dur
T4:11 0 0 0 1.0 sec 3 0 (WATER_OFF_ON_NORM) Unloader delay in closing Water Valve
T4:12 0 0 0 1.0 sec 25 0 (MTR_STOP_ON_NORM) Unloader delay is stopping Unloader Mo
T4:13 0 0 0 1.0 sec 0 0 (BIV_CLOSE_ON_FINAL) Unloader delay in closing Bin Isolat
T4:14 0 0 0 1.0 sec 2 0 (AF_STOP_ON_FINAL) Unloader delay in Stopping Ash Feed du
T4:15 0 0 0 1.0 sec 15 0 (WATER_OFF_0N_FINAL) Unloader delay in closing Water Valv
T4:16 0 0 0 1.0 sec 90 0 (MTR_STOP_ON_FINAL) Unloader delay in stopping Unloader M
T4:17 0 0 0 1.0 sec 3 0 (INRUSH_DELAY_TIMER) Timer to prevent motor inrush curren
T4:18 0 0 0 1.0 sec 3 0 (HI_HI_MTR_AMPS_TD) Time delay to prevent spikes from tri
T4:19 0 0 0 .01 sec 50 0 (WAT_2PER_SEC) Timer used to generate a 2% change in sign
T4:20 0 0 0 1.0 sec 2 0 (RVF_REV_DELAY) Stop for Direction Change
T4:21 0 0 0 1.0 sec 5 0 (REVERSE_RUN) Run Reverse to clear Jam
T4:22 0 0 0 1.0 sec 3 0 (ASH_RAMP_SLO) Timer used to determine ramping rate of ou
T4:23 0 0 0 .01 sec 50 0 (2_PERCENT_SEC) Timer used to generate a 2% change in sig
T4:24 0 0 0 1.0 sec 3 0 (WATER_RAMP_DEL) Timer used to generate 5% change in sign
T4:25 0 0 0 1.0 sec 5 0 (LOHIAMPS_ENABLED) Water off because of low or high amps
T4:26 0 0 0 1.0 sec 5 0 (LOHIAMPS_DISABLED) Water off because of low or high amps
T4:27 1 1 0 1.0 sec 7200 95 (I_START_OFF_TIMER) Initial Start on Next Load Timer
T4:28 0 0 0 1.0 sec 3600 1380 (RUN_1_HR_FOR_DONE) Times out when the Unloader has 1 Hou
T4:29 0 0 0 1.0 sec 4 0 (AFV_CLOSED_LS) Ash Feed Valve Closed Limit Switch time d
T4:30 0 0 0 1.0 sec 2 0 (RVF_FWD_DELAY) Stop for Direction Change
T4:31 0 0 0 1.0 sec 5 0 (FOWARD_RUN) Run Foward to check if Jam is Cleared
T4:32 0 0 0 .01 sec 100 0 (OVERTORQUE_DELAY) Wait for current overtorque check
T4:33 0 0 0 .01 sec 200 0 Save or Restore Timer Presets
T4:34 0 0 0 .01 sec 200 0 (T4_34) Rewrite Screen Until a Selection has been Made
T4:35 0 0 0 1.0 sec 0 0 (ZONE1_NORM_START) Conditioning Water Zone 1 Normal Start
T4:36 0 0 0 1.0 sec 2 0 (ZONE2_NORM_START) Conditioning Water Zone 2 Normal Start
T4:37 0 0 0 1.0 sec 4 0 (ZONE3_NORM_START) Conditioning Water Zone 3 Normal Start
T4:38 0 0 0 1.0 sec 6 0 (ZONE4_NORM_START) Conditioning Water Zone 4 Normal Start
T4:39 0 0 0 1.0 sec 0 0 (CLOSE_FLUID_CONV_NS) Timer to Close the Fluidized Convey
T4:40 0 0 0 1.0 sec 5 5 Indicate Alarm preventing opening of BIV for 5 sec
T4:41 0 0 0 1.0 sec 5 0 (LOAMPS_ENABLED) Ash Flip off because of low amps
T4:42 0 0 0 1.0 sec 5 0 (LOAMPS_DISABLED) Ash Flip off because of low amps
T4:43 0 0 0 1.0 sec 2 0 (T4_43) VFD Overtorque Timer
T4:44 0 0 0 1.0 sec 0 0 (DELAY_MOTOR_I_START) Unloader time delay of Unloader Mot
T4:45 0 0 0 1.0 sec 0 0 (DELAY_WATER_I_START) Unloader time delay of Water Valve
T4:46 0 0 0 1.0 sec 5 0 (DELAY_BIV_I_START) Unloader time delay of Bin Isolation
T4:47 0 0 0 1.0 sec 0 0 (DELAY_ASH_I_START) Unloader Time Delay of Ash Feed Start
T4:48 0 0 0 1.0 sec 900 0 (AUTO_STOP_I_START) Unloader Automatic Shut Down Timer Wh
T4:49 1 1 0 1.0 sec 3600 95 Run Fluidizer for preset Amount of Time on Normal Stop
T4:50 0 0 0 1.0 sec 1800 0 Run Fluidizer for preset Amount of Time on Final Stop
T4:51 0 0 0 1.0 sec 0 0 (ZONE1_INIT_START) Conditioning Water Zone 1 Initial Star
T4:52 0 0 0 1.0 sec 0 0 (ZONE2_INIT_START) Conditioning Water Zone 2 Initial Star
T4:53 0 0 0 1.0 sec 3 0 (ZONE3_INIT_START) Conditioning Water Zone 3 Initial Star
T4:54 0 0 0 1.0 sec 4 0 (ZONE4_INIT_START) Conditioning Water Zone 4 Initial Star
T4:55 0 0 0 1.0 sec 0 0 (CLOSE_ZONE1_NS_DELAY) Timer to Close the Conditioning Wa
T4:56 0 0 0 1.0 sec 0 0 (CLOSE_ZONE2_NS_DELAY) Timer to Close the Conditioning Wa
T4:57 0 0 0 1.0 sec 0 0 (CLOSE_ZONE3_NS_DELAY) Timer to Close the Conditioning Wa
T4:58 0 0 0 1.0 sec 0 0 (CLOSE_ZONE4_NS_DELAY) Timer to Close the Conditioning Wa
T4:59 0 0 0 1.0 sec 0 0 (CLOSE_ZONE1_FS_DELAY) Timer to Close the Conditioning Wa
T4:60 0 0 0 1.0 sec 0 0 (CLOSE_ZONE2_FS_DELAY) Timer to Close the Conditioning Wa
T4:61 0 0 0 1.0 sec 0 0 (CLOSE_ZONE3_FS_DELAY) Timer to Close the Conditioning Wa

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File T4 -- TIMER

Offset EN TT DN BASE PRE ACC (Symbol) Description

T4:62 0 0 0 1.0 sec 0 0 (CLOSE_ZONE4_FS_DELAY) Timer to Close the Conditioning Wa

T4:63 0 0 0 1.0 sec 0 0 (CLOSE_FLUID_CONV_FS) Timer to Close the Fluidized Convey
T4:64 0 0 0 1.0 sec 1 0 High Amps Delay
T4:65 0 0 0 .01 sec 200 0 RVF VFD Fault Alarm Delay

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File C5 -- COUNTER

Offset CU CD DN OV UN UA PRE ACC (Symbol) Description

C5:0 0 0 0 0 0 0 32000 2 (RUN_TIME) Unloader run time count in 1 hour increments

C5:1 0 0 0 0 0 0 4 0 (RVF_JAM_REVERSING) Count RVF Jam clearance
C5:2 1 0 0 0 0 0 4 1 (C5_2) VFD Reversing Sequence Counter

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Data File N7 (dec) -- INTEGER

Offset 0 1 2 3 4 5 6 7 8 9

N7:0 24 5 0 7 0 900 0 5 3 25
N7:10 0 2 15 90 5 0 0 0 900 10
N7:20 5 10 30 38 60 30 4000 1000 10 1
N7:30 40 0 50 50 77 25466 73 15309 127 80
N7:40 20 0 4 4 0 0 2 0 6 2
N7:50 2 2 0 0 0 46 12 0 0 3
N7:60 4 0 2 4 6 0 50 0 0 0
N7:70 0 0 0 0 0 0 0 0

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CDM 0 - Untitled

Address (Symbol) = Value [Description]

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

RSLogix 500 Cross Reference Report - Sorted by Address

O:0/0 - Pull in relay CR. Close contacts wired into Mixer Motor
Starter
OTE - File #3 IO MAP - 0
O:0/1 - {FLUIDIZE_ON} Dry Contacts of PLC relay (output 0/1).
Contacts closed when not E-Stopped Dry Contacts in PLC.
OTE - File #3 IO MAP - 1
O:0/2 - {NO_DRAIN_VALVE} N.O. Drain valve. Close when water goes on
and open 1 hr after water off. SAV03
OTE - File #3 IO MAP - 2
O:0/3 - {VFD_FORWARD} Rotary Vane Feeder Run Forward Command
OTE - File #3 IO MAP - 3
O:0/4 - {VFD_REVERSE} Rotary Vane Feeder Run Reverse Command
OTE - File #3 IO MAP - 4
O:1.0 - Analog Output to Ash Feed Device
MOV - File #4 NORMAL OP - 23, 24
SCP - File #5 ANALOGS - 20, 21
LIM - File #8 ALARMS - 12
O:1.1 - MOV - File #4 NORMAL OP - 27, 28
SCP - File #5 ANALOGS - 12, 13
O:3/0 - {BIV_OPEN} Bin Isolation Valve SAV04 & Adaptor Fluidizing
Solenoid SAV09
OTE - File #3 IO MAP - 5
O:3/1 - {ZONE1_OPEN} Conditioning Water Zone 1 Solenoid(s)
OTE - File #3 IO MAP - 6
O:3/2 - {ZONE2_OPEN} Conditioning Water Zone 2 Solenoid
OTE - File #3 IO MAP - 7
O:3/3 - {ZONE3_OPEN} Conditioning Water Zone 3 Solenoid(s)
OTE - File #3 IO MAP - 8
O:3/4 - {ZONE4_OPEN} Conditioning Water Zone 4 Solenoid
OTE - File #3 IO MAP - 9
O:3/5 - {WASHOUT_SAV10} Used if optional wash out header is
provided. SAV05
OTE - File #3 IO MAP - 10
O:3/6 - {FLUID_CONV_OPEN} Fluidized Conveyor Valve Solenoid
OTE - File #3 IO MAP - 11
I:0/0 - {START_UNLOADING} N.O. Start Unloading Push Button. PB2 or
PB2A
XIC - File #3 IO MAP - 12
I:0/1 - {NORMAL_STOP_PB} N.O. Normal stop Push Button. PB3 or PB3A
XIC - File #3 IO MAP - 13
I:0/2 - {FINAL_LOAD_STOP_PB} N.O. Final Load Stop Push Button. PB4
or PB4A
XIC - File #3 IO MAP - 14
I:0/3 - Wash out on. N.O. momentary contacts of Wash Out on push
button. PB5 or PB5A
XIC - File #3 IO MAP - 15
I:0/4 - {MORE_WATER} Momentary push button that will increase signal
to water valve as long as pushed. PB6 or 6A
XIC - File #3 IO MAP - 16
I:0/5 - {LESS_WATER} Momentary push button that will decrease signal
to water valve as long as pushed. PB7 or7A
XIC - File #3 IO MAP - 17
I:0/6 - {MORE_ASH} Momentary push button that will increase signal
to Ash Feed as long as pushed. PB8 or PB8A
XIC - File #3 IO MAP - 18
I:0/7 - {LESS_ASH} Momentary push button that will decrease signal
to Ash Feed as long as pushed. PB9 or PB9A
XIC - File #3 IO MAP - 19
I:0/8 - All E-Stop buttons are out indicating a safe condition
XIC - File #3 IO MAP - 20
I:0/9 - Remote Panel Active
XIC - File #3 IO MAP - 21
I:1.0 - SCP - File #5 ANALOGS - 22
I:2/0 - {AIR_PRESSURE_SWITCH} N.O. PSL01 (air pressure switch).
Switch is held closed by adequate pressure

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RSLogix 500 Cross Reference Report - Sorted by Address

XIC - File #3 IO MAP - 22

I:2/1 - {WTR_PRESSURE_SWITCH} PSL02 N.C. pressure switch in water to
Unloader Contacts close if pressure is adequate.
XIC - File #3 IO MAP - 23
I:2/2 - {AFV_CLOSED_LIM_SWI} N.O. ZSC01 Ash Feed Valve Limit Switch
is held closed when valve is closed.
XIC - File #3 IO MAP - 24
I:2/3 - {BIV_CLOSED_LIM_SWI} N.O. ZSC04 Bin Isolation Valve limit
switch is held closed when the valve is closed
XIC - File #3 IO MAP - 25
I:2/4 - {BIV_OPEN_LIM_SWI} N.O. ZSO04 Bin Isolation Valve limit
switch is held closed when valve is open
XIC - File #3 IO MAP - 26
I:2/5 - {MTR_AUX_CONTACT} Dry Auxiliary Contacts on Unloader motor
starter that close when motor pulls in
XIC - File #3 IO MAP - 27
I:2/6 - Alarm Acknowledge PushButton
XIC - File #3 IO MAP - 28
I:2/7 - Main Control Panel Temperature High
XIC - File #3 IO MAP - 29
I:2/8 - Remote Panel Temperature High
XIC - File #3 IO MAP - 30
I:2/9 - Rotary Vane Feeder VFD Running Without Fault
XIC - File #3 IO MAP - 31
I:2/10 - Rotary Vane Feeder VFD Overtorque Fault
XIC - File #3 IO MAP - 32
I:2/12 - XIC - File #3 IO MAP - 33
S:1/15 - First Pass
XIC - File #6 HMI - 2, 12, 13, 35, 38, 39, 42, 43
XIO - File #6 HMI - 39, 43, 44, 45, 46, 47
B3:0/0 - {START_MOTOR} Output O:0/0 is on Mixer Motor start relay
(CR) is pulled in.
OTE - File #4 NORMAL OP - 16
XIC - File #3 IO MAP - 0
File #8 ALARMS - 11
B3:0/1 - {RUN_FLUIDIZER} Output O:0/1 is on when none of the e-stops
is pushed in. It normally starts fluidizing.
OTE - File #4 NORMAL OP - 19
XIC - File #3 IO MAP - 1
B3:0/2 - {VFD_RUN_REVERSE} Command to Run The VFD in Reverse
OTE - File #4 NORMAL OP - 35
XIC - File #3 IO MAP - 4
File #8 ALARMS - 21
B3:0/3 - {VFD_RUN_FORWARD} Command to Run The VFD in Forward
OTE - File #4 NORMAL OP - 34
XIC - File #3 IO MAP - 3
File #8 ALARMS - 21
B3:0/4 - {OPEN_BIV} Output 0/4 is pulled in. This output is on when
the Bin Isolation Valve is to open
OTE - File #4 NORMAL OP - 20
XIC - File #3 IO MAP - 5
File #4 NORMAL OP - 20
File #6 HMI - 50
File #8 ALARMS - 9
XIO - File #6 HMI - 48, 49, 51, 52
File #8 ALARMS - 9
B3:0/5 - {CLOSE_DRAIN} Output 0/2 is pulled in. This output is on
when the water drain valve (N.O.) is closed
OTE - File #4 NORMAL OP - 10
XIC - File #3 IO MAP - 2
File #4 NORMAL OP - 10
B3:0/6 - {ASH_FEED_ON} Output O:0/6 and O:1.0 (4-20mA) are on
OTE - File #4 NORMAL OP - 21
XIC - File #4 NORMAL OP - 23, 29
File #8 ALARMS - 12

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XIO - File #4 NORMAL OP - 24

File #8 ALARMS - 12
B3:0/7 - {WATER_ON} Output O:0/7 and O:1.1 (4-20mA) are on
OTE - File #4 NORMAL OP - 26
XIC - File #4 NORMAL OP - 27
XIO - File #4 NORMAL OP - 28
B3:0/8 - {WASH_OUT_ON} Optional wash out header solenoid valve output
and normal wash out on
OTE - File #4 NORMAL OP - 6
XIC - File #3 IO MAP - 10
File #4 NORMAL OP - 6, 8, 10, 16, 26, 30, 31, 32, 33
File #6 HMI - 23
XIO - File #4 NORMAL OP - 0
B3:0/9 - {NOOP} Test Bit
OTE - File #2 MAIN - 0
XIC - File #2 MAIN - 0
XIO - File #2 MAIN - 0
File #8 ALARMS - 2, 3
B3:0/10 - {CONFIRM_SETPOINT} Motor Setpoints have been confirmed
OTE - File #6 HMI - 11
XIO - File #6 HMI - 12, 13
File #8 ALARMS - 24
B3:0/11 - {FINALIZE_SCREEN} Finalize Selected
XIC - File #6 HMI - 15
XIO - File #6 HMI - 13
B3:0/12 - {BYPASS_SCREEN} Bypass selected
XIC - File #6 HMI - 16
XIO - File #6 HMI - 13
B3:0/13 - {NO_SELECTED} No Selected
XIC - File #6 HMI - 17
B3:0/14 - {BYPASS_SELECTED} Bypass Confirmed
XIC - File #6 HMI - 24
B3:0/15 - {YES_SELECTED} Yes Selected
XIC - File #6 HMI - 0, 24
B3:1/0 - Momentary Wash Out start push button depressed. PB5 or PB5A
OTE - File #3 IO MAP - 15
XIC - File #4 NORMAL OP - 6
B3:1/1 - PB3 or PB3A Normal Stop Stops wash out or starts normal
stop.
OTE - File #3 IO MAP - 13
XIC - File #4 NORMAL OP - 3
XIO - File #4 NORMAL OP - 6
B3:1/2 - {FINAL_LOAD_STOP} PB4 or PB4A Final Load Stop Stops wash out
or starts Final Load Stop
OTE - File #3 IO MAP - 14
XIC - File #4 NORMAL OP - 5, 8
XIO - File #4 NORMAL OP - 6
B3:1/3 - {UNLOADING_START} Start the Unloader Start Up Sequence
OTE - File #3 IO MAP - 12
XIC - File #4 NORMAL OP - 11, 22, 25
B3:1/4 - {INCREASE_WATER} Increase water to the Unloader.
OTE - File #3 IO MAP - 16
XIC - File #5 ANALOGS - 5, 7
B3:1/5 - {DECREASE_WATER} Decrease water to the Unloader.
OTE - File #3 IO MAP - 17
XIC - File #5 ANALOGS - 6, 7
B3:1/6 - {INCREASE_ASH} Increase Ash to Unloader.
OTE - File #3 IO MAP - 18
XIC - File #5 ANALOGS - 14, 16
B3:1/7 - {DECREASE_ASH} Decrease Ash to Unloader
OTE - File #3 IO MAP - 19
XIC - File #5 ANALOGS - 15, 16
B3:1/8 - {AIR_OK} Instrument air pressure is OK
OTE - File #3 IO MAP - 22
XIC - File #8 ALARMS - 2

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XIO - File #8 ALARMS - 7

B3:1/9 - {WATER_OK} Water pressure is OK
OTE - File #3 IO MAP - 23
XIC - File #8 ALARMS - 3
XIO - File #8 ALARMS - 8
B3:1/10 - {BIV_CLOSED} Bin Isolation Valve closed limit switch is made
OTE - File #3 IO MAP - 25
XIC - File #4 NORMAL OP - 6
File #8 ALARMS - 4, 9
XIO - File #8 ALARMS - 9
B3:1/11 - {AFV_CLOSED} Ash Feed Valve closed limit switch is made
OTE - File #3 IO MAP - 24
XIC - File #8 ALARMS - 6, 12
XIO - File #8 ALARMS - 12
B3:1/12 - {MOTOR_ON} Unloader motor start auxiliary contacts are
closed indicating starter is pulled in.
OTE - File #3 IO MAP - 27
XIC - File #4 NORMAL OP - 12, 14
File #6 HMI - 26
XIO - File #8 ALARMS - 11
B3:1/13 - {ALARM_RESET} Alarm acknowledged. Reset all alarms
OTE - File #3 IO MAP - 28
XIC - File #4 NORMAL OP - 39
XIO - File #8 ALARMS - 7, 8, 9, 10, 11, 12, 13, 20, 21
B3:1/14 - {IO_POWER_IS_ON} I/O power is on, all E-Stops are out.
OTE - File #3 IO MAP - 20
XIC - File #8 ALARMS - 7, 8, 9, 11, 12, 19, 21
XIO - File #8 ALARMS - 1, 13
B3:1/15 - HMI Increase Service Factor
XIC - File #6 HMI - 3
B3:2/0 - {ALARM_SHUT_DOWN} Any of the alarm conditions in rung 0 of
program file 8 will initiate a Normal Shut Down
OTE - File #8 ALARMS - 0
XIC - File #4 NORMAL OP - 3
File #6 HMI - 22
XIO - File #4 NORMAL OP - 0
File #8 ALARMS - 7, 8, 9, 12
B3:2/1 - {BIV_IS_OPEN} Bin Isolation Valve Open limit Switch is made
OTE - File #3 IO MAP - 26
XIC - File #8 ALARMS - 5, 9
XIO - File #8 ALARMS - 9
B3:2/2 - {NORMAL_STOP} The Unloader is in the process of a Normal
Stop
OTE - File #4 NORMAL OP - 3
XIC - File #4 NORMAL OP - 3, 10, 16, 17, 20, 21, 26, 29, 30
31, 32, 33
XIO - File #4 NORMAL OP - 0, 11
B3:2/3 - {IN_FINAL_LOAD_STOP} The Unloader is in a Final Load Stop
OTE - File #4 NORMAL OP - 5
XIC - File #4 NORMAL OP - 5, 8, 10, 16, 18, 20, 21, 26, 29
30, 31, 32, 33
XIO - File #4 NORMAL OP - 0, 11
B3:2/4 - {RUNNING_NORMALLY} The Unloader is running normally to
condition product
OTE - File #4 NORMAL OP - 11
XIC - File #4 NORMAL OP - 1, 2, 3, 5, 10, 11, 12, 14, 16, 19
20, 21, 26, 30, 31, 32, 33
File #6 HMI - 23
XIO - File #4 NORMAL OP - 0, 7, 17, 18
B3:2/5 - {1LOADING_DEFAULTS} If the Water, AFV and BIV delay timer
presets are 0 (like a new PLC would be) load start
defaults
OTE - File #7 TIMER_SAVE - 21
XIC - File #7 TIMER_SAVE - 21
B3:2/6 - {LOHIAMPS} water will shut off for 5 sec. and then stay on

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for 5 sec.
OTE - File #4 NORMAL OP - 25
XIC - File #4 NORMAL OP - 25
XIO - File #4 NORMAL OP - 26
B3:2/7 - {PSL01_FOUND} PSL01 found by logic
OTE - File #8 ALARMS - 2
XIC - File #8 ALARMS - 2, 7
B3:2/8 - {SET_MEM_SAME} Memory and values currently set are the same
OTE - File #7 TIMER_SAVE - 20
B3:2/9 - {ENABLE_I_START} Initial Start Enabled
OTE - File #4 NORMAL OP - 8
XIC - File #4 NORMAL OP - 2, 8, 14
XIO - File #4 NORMAL OP - 2, 9, 10, 12
B3:2/10 - {SAVING_I_STARTS} Go to the Set Up Screen
OTE - File #7 TIMER_SAVE - 6
XIC - File #7 TIMER_SAVE - 6
B3:2/11 - {SAVE_VALUES} Store current & timer settings in memory. This
bit is set from touch panel
XIC - File #7 TIMER_SAVE - 0, 2, 5, 6, 11, 14, 17
B3:2/12 - {SAVING_STARTS} Saving current start time delay presets
OTE - File #7 TIMER_SAVE - 5
XIC - File #7 TIMER_SAVE - 5
B3:2/13 - {PSL02_FOUND} PSL02 (Water Pressure Switch) found by logic
OTE - File #8 ALARMS - 3
XIC - File #8 ALARMS - 3, 8
B3:2/14 - {MEM_START_SAME} Normal Start Values of presets are the same
as memory
OTE - File #7 TIMER_SAVE - 9
XIC - File #7 TIMER_SAVE - 20
XIO - File #7 TIMER_SAVE - 5, 6, 7
B3:2/15 - {MEM_ISTART_SAME} Initial Start Values of presets are the
same as memory
OTE - File #7 TIMER_SAVE - 10
XIC - File #7 TIMER_SAVE - 20
XIO - File #7 TIMER_SAVE - 8
B3:3/0 - Force Screen to Operation Screen
ONS - File #6 HMI - 23
B3:3/1 - Force Scren to Main Screen
ONS - File #6 HMI - 24
B3:3/2 - Enter Normal Stop Minutes in Fluidizing Preset
XIC - File #6 HMI - 29
B3:3/3 - Enter Final Stop Minutes in Fluidizing Preset
XIC - File #6 HMI - 30
B3:3/4 - {RESTORE_DEFAULTS} Restore System Defaults
XIC - File #7 TIMER_SAVE - 0, 4, 21, 23, 25, 27
B3:3/5 - {2LOADING_DEFAULTS} If the Water, AFV and BIV delay timer
presets are 0 (like a new PLC would be) load Istart
defaults
OTE - File #7 TIMER_SAVE - 23
XIC - File #7 TIMER_SAVE - 23
B3:3/6 - Move Screen Once
ONS - File #6 HMI - 15
B3:3/7 - Move Screen Once
ONS - File #6 HMI - 17
B3:3/8 - Move Screen Once
ONS - File #6 HMI - 16
B3:3/9 - {RESET_RUN_TIME} Reset hours counter for Unloader from the
touch panel
XIC - File #6 HMI - 28
B3:3/10 - {SAVE_NS_PRESETS} Saving current Normal Stop time delay
presets
OTE - File #7 TIMER_SAVE - 11
XIC - File #7 TIMER_SAVE - 11
B3:3/11 - {MEM_NS_SAME} Normal Stop values in presets are the same as
memory

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OTE - File #7 TIMER_SAVE - 13

XIC - File #7 TIMER_SAVE - 20
XIO - File #7 TIMER_SAVE - 11, 12
B3:3/12 - Populate Low and High Amps
XIC - File #6 HMI - 18, 19
B3:3/13 - {SAVE_FS_PRESETS} Saving current Final Load Stop time delay
presets
OTE - File #7 TIMER_SAVE - 14
XIC - File #7 TIMER_SAVE - 14
B3:3/14 - {MEM_FS_SAME} Final Load Stop timer presets are the same as
memory
OTE - File #7 TIMER_SAVE - 16
XIC - File #7 TIMER_SAVE - 20
XIO - File #7 TIMER_SAVE - 14, 15
B3:3/15 - {RESTORE_MEMORY} Restore the Current set points and Timer
Presets from memory.
XIC - File #7 TIMER_SAVE - 0, 3, 7, 8, 12, 15, 18
B3:4/0 - {BIV_CLOSED_LS_FOUND} ZSC04 the Bin Isolation Valve Closed
Limit Switch has been found by the logic
OTE - File #8 ALARMS - 4
XIC - File #4 NORMAL OP - 6
File #8 ALARMS - 4, 9
XIO - File #4 NORMAL OP - 6
File #8 ALARMS - 9
B3:4/1 - {BIV_OPEN_LS_FOUND} ZSO04 the Bin Isolation Valve Open Limit
Switch has been found by the logic
OTE - File #8 ALARMS - 5
XIC - File #8 ALARMS - 5, 9
XIO - File #8 ALARMS - 9
B3:4/2 - {RESTORE_I_STARTS} Restore the Initial Start timer presets
from memory
OTE - File #7 TIMER_SAVE - 8
XIC - File #7 TIMER_SAVE - 8
B3:4/3 - {AFV_CLOSED_LS_FOUND} N.O. ZSC01 Ash Feed Valve Closed Limit
Switch found by logic
OTE - File #8 ALARMS - 6
XIC - File #8 ALARMS - 6, 12
B3:4/4 - {IMMEDIATE_STOP} I/O Power has failed or there is a major
alarm on the mixer motor.
OTE - File #8 ALARMS - 1
XIC - File #6 HMI - 22
XIO - File #4 NORMAL OP - 0, 3, 5, 6, 11, 16, 20, 21, 26, 29
30, 31, 32, 33, 34, 35, 38
B3:4/5 - {RVF_TEST} Lock in RVF VFD Reversing Simulation Until One
Cycle Complete
OTE - File #4 NORMAL OP - 37
XIC - File #4 NORMAL OP - 37, 40, 45, 46
XIO - File #4 NORMAL OP - 46
File #5 ANALOGS - 19
B3:4/6 - {RESTORE_STARTS} Restore the Normal Start timer presets from
memory
OTE - File #7 TIMER_SAVE - 7
XIC - File #7 TIMER_SAVE - 7
B3:4/7 - {RESTORE_NS_PRESETS} Restore the Normal Stop timer presets
from memory
OTE - File #7 TIMER_SAVE - 12
XIC - File #7 TIMER_SAVE - 12
B3:4/8 - {RESTORE_FS_MEM} Restore the Final Load Stop timer presets
from memory
OTE - File #7 TIMER_SAVE - 15
XIC - File #7 TIMER_SAVE - 15
B3:4/9 - Store Conditioning Water On Selection into Retentive Memory
ONS - File #6 HMI - 44
B3:4/10 - {VFD_NO_FAULT} Rotary Vane Feeder VFD Running Without Fault
OTE - File #3 IO MAP - 31

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XIO - File #8 ALARMS - 21

B3:4/11 - {VFD_OVERTORQUE} Rotary Vane Feeder VFD Overcurrent
Condition
OTE - File #3 IO MAP - 32
XIC - File #4 NORMAL OP - 38
B3:4/12 - {TS2} Main Control Panel Temperature High
OTE - File #3 IO MAP - 29
XIC - File #8 ALARMS - 22
B3:4/13 - {TS4} Remote Panel Temperature High
OTE - File #3 IO MAP - 30
XIC - File #8 ALARMS - 23
B3:4/14 - {SW1} Remote Panel Active
OTE - File #3 IO MAP - 21
B3:4/15 - Disable ability to run Unloader because of Motor Set Points
OTE - File #6 HMI - 10
XIO - File #4 NORMAL OP - 0
B3:5/0 - {LOAMPS} AFV will shut off for 5 sec. and then stay on for 5
sec.
OTE - File #4 NORMAL OP - 22
XIC - File #4 NORMAL OP - 22
File #5 ANALOGS - 18
XIO - File #5 ANALOGS - 18
B3:5/1 - {OK_TO_START} Ready to run or to cycle Ash Feed with any
Normal or Final Load stop push button
OTE - File #4 NORMAL OP - 0
XIC - File #4 NORMAL OP - 6, 8, 11
B3:5/2 - {BIV_GOTO_CLOSED} Bin Isolation Valve closed selected from
touch panel
XIC - File #6 HMI - 33
B3:5/3 - {BIV_OFF_SELECTED} Bin Isolation Valve closed has been
selected from the touch panel
OTE - File #6 HMI - 33
XIC - File #4 NORMAL OP - 21, 22, 34, 35
File #6 HMI - 33, 37
XIO - File #4 NORMAL OP - 20
File #6 HMI - 34, 35
B3:5/4 - {BIV_GOTO_OPEN} Bin Isolation Valve open selected from touch
panel
XIC - File #6 HMI - 34
B3:5/5 - {BIV_TEST_SELECTED} Bin Isolation Valve open has been
selected from the touch panel
OTE - File #6 HMI - 34
XIC - File #4 NORMAL OP - 20
File #6 HMI - 34
XIO - File #6 HMI - 33, 35
B3:5/6 - {BIV_GOTO_AUTOMATIC} Bin Isolation Valve automatic selected
from touch panel
XIC - File #6 HMI - 35
B3:5/7 - {BIV_AUTO_SELECTED} Bin Isolation Valve Automatic has been
selected from the touch panel
OTE - File #6 HMI - 35
XIC - File #4 NORMAL OP - 20
File #6 HMI - 35
XIO - File #6 HMI - 33, 34
B3:5/8 - {AF_GOTO_CLOSED_OFF} Ash Feed closed/off is selected from
the touch panel
XIC - File #6 HMI - 36
B3:5/9 - {AF_IN_OFF} Ash Feed Device set for "OFF"
OTE - File #6 HMI - 36
XIC - File #4 NORMAL OP - 20
File #6 HMI - 34, 36
XIO - File #4 NORMAL OP - 21, 34, 35
File #6 HMI - 37, 38
B3:5/10 - {AF_GOTO_TEST} Ash Feed test is selected from the touch
panel

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XIC - File #6 HMI - 37

B3:5/11 - {AF_IN_TEST} Ash Feed Device set for "TEST"
OTE - File #6 HMI - 37
XIC - File #4 NORMAL OP - 21, 22, 34, 35
File #6 HMI - 37
XIO - File #6 HMI - 36, 38
B3:5/12 - {AF_GOTO_AUTO} Ash Feed automatic is selected from the touch
panel
XIC - File #6 HMI - 38
B3:5/13 - {AF_IN_AUTO} Ash Feed Device set for "AUTO"
OTE - File #6 HMI - 38
XIC - File #4 NORMAL OP - 21
File #6 HMI - 38
XIO - File #6 HMI - 36, 37
B3:5/14 - {WATER_TO_OFF} Conditioning water off selected from touch
panel
XIC - File #6 HMI - 40
B3:5/15 - {WATER_IN_OFF} Water Supply Valve set for "OFF"
OTE - File #6 HMI - 40
XIC - File #6 HMI - 40
XIO - File #4 NORMAL OP - 26, 30, 31, 32, 33
File #6 HMI - 41, 42
B3:6/0 - {WATER_TO_ON} Conditioning water on selected from touch
panel
XIC - File #6 HMI - 41
B3:6/1 - {WATER_IN_TEST} Water Supply Valve set for "TEST"
OTE - File #6 HMI - 41
XIC - File #4 NORMAL OP - 26, 30, 31, 32, 33
File #6 HMI - 41
XIO - File #6 HMI - 40, 42
B3:6/2 - {WATER_TO_AUTO} Conditioning water Auto selected from touch
panel
XIC - File #6 HMI - 42
B3:6/3 - {WATER_IN_AUTO} Water Supply Valve set for "AUTO"
OTE - File #6 HMI - 42
XIC - File #4 NORMAL OP - 26
File #6 HMI - 42
XIO - File #6 HMI - 40, 41
B3:6/4 - {COND_ON_WASHOUT} When this bit is true, the Conditioning
Water is on during Washout
XIC - File #6 HMI - 43
B3:6/5 - {COND_ON_ENABLED} Conditioning Water on during the Washout
has been selected
OTE - File #6 HMI - 43
XIC - File #4 NORMAL OP - 26, 30, 31, 32, 33
File #6 HMI - 43, 44
XIO - File #6 HMI - 45
B3:6/6 - {2DEFAULTS_LOADED} Default values are loaded into memory
OTE - File #7 TIMER_SAVE - 24
XIO - File #7 TIMER_SAVE - 23
B3:6/7 - {COND_OFF_WASHOUT} When this bit is set true from the Touch
Panel, the conditioning water is off for washout
XIO - File #6 HMI - 43
B3:6/8 - {FAKE_LOW_AMPS} Simulate LOW AMP condition from touch panel
momentary push button
XIC - File #4 NORMAL OP - 22, 25
B3:6/9 - {DEFAULTS_LOADED} Default values are loaded into memory
OTE - File #7 TIMER_SAVE - 22
XIO - File #7 TIMER_SAVE - 21
B3:6/10 - {RVF_SELECTED} Rotary Vane Feeder has been selected
OTE - File #6 HMI - 39
XIC - File #4 NORMAL OP - 25, 34, 35
File #5 ANALOGS - 19
File #6 HMI - 39, 46
File #8 ALARMS - 0, 20, 21

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XIO - File #4 NORMAL OP - 22, 36

File #5 ANALOGS - 18
File #6 HMI - 47
File #8 ALARMS - 6, 12, 19
B3:6/11 - {FAKE_OVERCURRENT} Button on the HMI to simulate the
overcurrent condition
XIC - File #4 NORMAL OP - 37
B3:6/12 - {LOW_AMPS} Motor amps is below the LOW AMP set point
OTE - File #5 ANALOGS - 0
XIC - File #4 NORMAL OP - 22, 25
File #5 ANALOGS - 3
XIO - File #5 ANALOGS - 2
B3:6/13 - {HIGH_AMPS} Motor amps is above the HIGH AMP set point
OTE - File #5 ANALOGS - 1
XIC - File #4 NORMAL OP - 25
File #5 ANALOGS - 4
XIO - File #5 ANALOGS - 2
B3:6/14 - {RVF_SELECT} HMI momentary PB to select a rotary vane feeder
XIC - File #6 HMI - 39
B3:6/15 - {AFV_SELECT} HMI PB to select Ash Feed Valve
XIO - File #6 HMI - 39
B3:7/0 - {TP_MORE_WATER} More Water PB on the touch panel
XIC - File #5 ANALOGS - 5, 7
B3:7/1 - {TP_LESS_WATER} Less Water PB on the touch panel
XIC - File #5 ANALOGS - 6, 7
B3:7/2 - Store Conditioning Water On Selection into Retentive Memory
ONS - File #6 HMI - 45
B3:7/3 - Store Ash Feed Device Selection into Retentive Memory
ONS - File #6 HMI - 46
B3:7/4 - {INC_ASH} More Ash push button on the touch panel
XIC - File #5 ANALOGS - 14, 16
B3:7/5 - {DEC_ASH} Less Ash push button on the touch panel
XIC - File #5 ANALOGS - 15, 16
B3:7/6 - Store Ash Feed Device Selection into Retentive Memory
ONS - File #6 HMI - 47
B3:7/7 - {SAVING_I_MEM} Saving Motor Amp Settings into Memory
OTE - File #7 TIMER_SAVE - 17
XIC - File #7 TIMER_SAVE - 17
B3:7/8 - {LOAD_NS_DEFAULT} Loading the Normal Stop Default Values
OTE - File #7 TIMER_SAVE - 25
XIC - File #7 TIMER_SAVE - 25
B3:7/9 - {NS_DEFAULTS_LOADED} Normal Stop Defaults loaded
OTE - File #7 TIMER_SAVE - 26
XIO - File #7 TIMER_SAVE - 25
B3:7/10 - {LD_FL_STOP_DEFAULTS} Loading final load stop default values
OTE - File #7 TIMER_SAVE - 27
XIC - File #7 TIMER_SAVE - 27
B3:7/11 - {FL_STOP_DEFAULTS_IN} Final Load stop defaults are loaded
OTE - File #7 TIMER_SAVE - 28
XIO - File #7 TIMER_SAVE - 27
B3:7/13 - {BIV_TEST_OPEN} Open BIV when in Test Mode
XIC - File #4 NORMAL OP - 20
File #6 HMI - 48
B3:7/14 - {BIV_TEST_CLOSE} Close BIV when in Test Mode
XIO - File #4 NORMAL OP - 20
B3:7/15 - {LOADING_I_MEM} Loading Motor Amp Settings into Memory
OTE - File #7 TIMER_SAVE - 18
XIC - File #7 TIMER_SAVE - 18
B3:8/0 - Force Screen to Operation Screen
ONS - File #6 HMI - 22
B3:8/1 - {MEM_I_SAME} Motor Data is the same as memory
OTE - File #7 TIMER_SAVE - 19
XIC - File #7 TIMER_SAVE - 20
XIO - File #7 TIMER_SAVE - 17, 18
B3:8/2 - Change One Percent

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ONS - File #5 ANALOGS - 5

B3:8/3 - VFD Run Reverse
OTE - File #4 NORMAL OP - 45
XIC - File #4 NORMAL OP - 35, 47
B3:8/4 - Insure both Main and Remote Panels have been forced to 6
OTE - File #6 HMI - 13
XIC - File #6 HMI - 13, 14
B3:8/5 - {SAV05} Open Conditioning Water Zone 1 Valve(s)
OTE - File #4 NORMAL OP - 30
XIC - File #3 IO MAP - 6
B3:8/6 - Change One Percent
ONS - File #5 ANALOGS - 6
B3:8/7 - VFD Run Forward
OTE - File #4 NORMAL OP - 46
XIC - File #4 NORMAL OP - 34
B3:8/8 - {SAV06} Open Conditioning Water Zone 2 Valve
OTE - File #4 NORMAL OP - 31
XIC - File #3 IO MAP - 7
B3:8/9 - {SAV07} Open Conditioning Water Zone 3 Valve(s)
OTE - File #4 NORMAL OP - 32
XIC - File #3 IO MAP - 8
B3:8/10 - {SAV08} Open Conditioning Water Zone 4 Valve
OTE - File #4 NORMAL OP - 33
XIC - File #3 IO MAP - 9
B3:8/11 - Change One Percent
ONS - File #5 ANALOGS - 14
B3:8/12 - {SAV11} Fluidized Conveyor Valve
OTE - File #4 NORMAL OP - 29
XIC - File #3 IO MAP - 11
B3:8/13 - Increase SF Once
ONS - File #6 HMI - 3
B3:8/14 - Change One Percent
ONS - File #5 ANALOGS - 15
B3:8/15 - HMI Decrease Service Factor
XIC - File #6 HMI - 5
B3:9/0 - Decrease SF Once
ONS - File #6 HMI - 5
B3:9/1 - Populate Low Hi Amps
OTE - File #6 HMI - 3
XIC - File #6 HMI - 18
B3:9/2 - Populate Low Hi Amps
OTE - File #6 HMI - 5
XIC - File #6 HMI - 18
B3:9/3 - Normal Stop Finished
OTE - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 8
B3:9/4 - Lock-in Drain Valve Closed After I-Start Disabled
ONS - File #4 NORMAL OP - 9
B3:9/5 - Lock-In Drain Valve Closed
OTE - File #4 NORMAL OP - 9
XIC - File #4 NORMAL OP - 10
B3:9/14 - Temporary OTE for BIV Closed Limit Switch
OTE - File #3 IO MAP - 33
XIC - File #3 IO MAP - 25
B3:9/15 - Temporary OTE for Water Pressure Switch
OTE - File #3 IO MAP - 32
XIC - File #3 IO MAP - 23
XIO - File #3 IO MAP - 32
B3:10/0 - No I/O Power Alarm
OTE - File #8 ALARMS - 13
XIC - File #6 HMI - 48, 52
File #8 ALARMS - 13
XIO - File #6 HMI - 51
B3:10/1 - Low Water Alarm
OTE - File #8 ALARMS - 14

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XIC - File #8 ALARMS - 0

B3:10/2 - Low Air Alarm
OTE - File #8 ALARMS - 15
XIC - File #6 HMI - 48, 51
File #8 ALARMS - 0
XIO - File #4 NORMAL OP - 6, 20, 21, 26, 29, 30, 31, 32, 33
B3:10/3 - BIV Failed Alarm
OTE - File #8 ALARMS - 16
XIC - File #8 ALARMS - 0
B3:10/4 - Motor Failed Alarm
OTE - File #8 ALARMS - 17
XIC - File #8 ALARMS - 1
B3:10/5 - High High Mixer Motor Amps Alarm
OTE - File #8 ALARMS - 18
XIC - File #8 ALARMS - 1
B3:10/6 - Ash Feed Valve Position Alarm
OTE - File #8 ALARMS - 19
XIC - File #8 ALARMS - 0
B3:10/7 - RVF Jammed Alarm
OTE - File #8 ALARMS - 20
XIC - File #8 ALARMS - 0, 20
XIO - File #4 NORMAL OP - 25, 34, 35
B3:10/8 - RVF VFD Fault Alarm
OTE - File #8 ALARMS - 21
XIC - File #8 ALARMS - 0
XIO - File #4 NORMAL OP - 34, 35
B3:10/9 - Main Panel Overtemp Alarm
OTE - File #8 ALARMS - 22
B3:10/10 - Remote Panel Overtemp Alarm
OTE - File #8 ALARMS - 23
B3:10/11 - SHOP TEST Mode Alarm
OTE - File #8 ALARMS - 24
XIC - File #6 HMI - 10
T4:0 - {LOAIR} Time delay in low air pressure alarm logic
TON - File #8 ALARMS - 7
T4:0/DN - {LOW_AIR} Time delay in low air pressure alarm
XIC - File #8 ALARMS - 7, 15
T4:1 - {LOH2O} Time delay in low water pressure alarm
TON - File #8 ALARMS - 8
T4:1/DN - {LOW_H2O} Time delay in low water pressure alarm
XIC - File #8 ALARMS - 8, 14
T4:2 - {BIV__FAILED} Bin Isolation Valve failed logic
TON - File #8 ALARMS - 9
T4:2/DN - {BIV_FAILED} Time delay in Bin Isolation Valve alarm
XIC - File #8 ALARMS - 9, 16
T4:3 - {MOTOR__FAILED} Unloader motor failed to start. (Aux
contacts did not pull in).
TON - File #8 ALARMS - 11
T4:3/DN - {MOTOR_FAILED} Unloader motor starter failed to pull in Aux
contacts on start signal
XIC - File #8 ALARMS - 11, 17
T4:4 - {DELAY_BIV_OPENING} Unloader time delay of Bin Isolation
Valve opening
TON - File #4 NORMAL OP - 12
T4:4/DN - XIC - File #4 NORMAL OP - 1, 20
XIO - File #4 NORMAL OP - 2
T4:4.PRE - {DELAY_BIV__OPENING}
MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 21, 22
T4:5 - {DELAY_ASH_FEED_START} Unloader time delay of Ash Feed Start
opening
TON - File #4 NORMAL OP - 12
T4:5/DN - XIC - File #4 NORMAL OP - 1, 21, 34, 35
XIO - File #4 NORMAL OP - 2
T4:5.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21

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EQU - File #7 TIMER_SAVE - 9, 21, 22

T4:6 - {DELAY_WATER_OPEN} Unloader time delay of Water Valve
opening
TON - File #4 NORMAL OP - 12
T4:6/DN - XIC - File #4 NORMAL OP - 13, 26
XIO - File #4 NORMAL OP - 2
T4:6.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 21, 22
T4:7 - {DELAY_MOTOR_START} Unloader time delay of Unloader Motor
Normal Starting
TON - File #4 NORMAL OP - 12
T4:7/DN - XIC - File #4 NORMAL OP - 16
T4:7.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
T4:8 - {AUTO_SHUT_DOWN} Unloader automatic shut down timer which
will initiate a Normal Stop
TON - File #4 NORMAL OP - 12
T4:8/DN - XIC - File #4 NORMAL OP - 3
T4:8.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
NEQ - File #4 NORMAL OP - 3
T4:9 - {BIV_CLOSE_ON_NORM} Unloader delay in closing Bin Isolation
Valve during Normal Stop
TON - File #4 NORMAL OP - 3
T4:9/DN - {NORMAL_BIV_CLOSE} Delay in closing Bin Isolation Valve
during Normal Stop
XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 20
T4:9.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 25, 26
T4:10 - {AF_STOP_ON_NORM} Unloader delay in stopping Ash Feed during
Normal Stop
TON - File #4 NORMAL OP - 3
T4:10/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 21
T4:10/TT - XIC - File #4 NORMAL OP - 34, 35
T4:10.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 25, 26
T4:11 - {WATER_OFF_ON_NORM} Unloader delay in closing Water Valve
during Normal Stop
TON - File #4 NORMAL OP - 3
T4:11/DN - {NORMAL_WATER_OFF} Delay in closing Water Valve during
Normal Stop
XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 26
T4:11.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 25, 26
T4:12 - {MTR_STOP_ON_NORM} Unloader delay is stopping Unloader Motor
during Normal Stop
TON - File #4 NORMAL OP - 3
T4:12/DN - {NORMAL_MTR_STOP} Delay in stopping Unloader Motor during
Normal Stop
XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 16
T4:12.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 26
T4:13 - {BIV_CLOSE_ON_FINAL} Unloader delay in closing Bin Isolation
Valve during Final Load Stop
TON - File #4 NORMAL OP - 5
T4:13/DN - {FINAL_BIV_CLOSE} Delay in closing Bin Isolation Valve
during Final Load Stop
XIO - File #4 NORMAL OP - 5, 20
T4:13.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 27, 28
T4:14 - {AF_STOP_ON_FINAL} Unloader delay in Stopping Ash Feed

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during Final Load stop

TON - File #4 NORMAL OP - 5
T4:14/DN - XIO - File #4 NORMAL OP - 5, 21
T4:14/TT - XIC - File #4 NORMAL OP - 34, 35
T4:14.PRE - {AFV_CLOSE_ON_FL} Unloader delay in stopping Ash Feed during
Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 27, 28
T4:15 - {WATER_OFF_0N_FINAL} Unloader delay in closing Water Valve
during Final Load Stop
TON - File #4 NORMAL OP - 5
T4:15/DN - {FINAL_WATER_OFF} Delay in closing Water Valve during Final
Load Stop
XIC - File #4 NORMAL OP - 8
XIO - File #4 NORMAL OP - 5, 26
T4:15.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 27, 28
T4:16 - {MTR_STOP_ON_FINAL} Unloader delay in stopping Unloader
Motor during Final Load Stop
TON - File #4 NORMAL OP - 5
T4:16/DN - {FINAL_MTR_OFF} Delay in stopping Unloader Motor during
Final Load Stop
XIO - File #4 NORMAL OP - 5, 16
T4:16.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 28
T4:17 - {INRUSH_DELAY_TIMER} Timer to prevent motor inrush current
from tripping high and high-high alarms
TON - File #4 NORMAL OP - 16
T4:17/DN - XIC - File #5 ANALOGS - 0
File #8 ALARMS - 10
T4:18 - {HI_HI_MTR_AMPS_TD} Time delay to prevent spikes from
tripping a High High amps shut down
TON - File #8 ALARMS - 10
T4:18/DN - High High Motor Amps above Set Point from HMI
XIC - File #8 ALARMS - 1, 10, 18
T4:19 - {WAT_2PER_SEC} Timer used to generate a 2% change in signal
to Water Position Valve per Second
TON - File #5 ANALOGS - 8
T4:19/DN - XIO - File #5 ANALOGS - 8
T4:19/TT - XIO - File #5 ANALOGS - 5, 6
T4:20 - {RVF_REV_DELAY} Stop for Direction Change
TON - File #4 NORMAL OP - 40
T4:20/DN - XIC - File #4 NORMAL OP - 41
T4:21 - {REVERSE_RUN} Run Reverse to clear Jam
TON - File #4 NORMAL OP - 41
T4:21/DN - XIC - File #4 NORMAL OP - 42
T4:21/TT - XIC - File #4 NORMAL OP - 45
T4:22 - {ASH_RAMP_SLO} Timer used to determine ramping rate of
output to Ash Feed Device
TON - File #5 ANALOGS - 16
T4:22/DN - XIC - File #5 ANALOGS - 17
T4:23 - {2_PERCENT_SEC} Timer used to generate a 2% change in signal
to Ash Feed Device per Second
TON - File #5 ANALOGS - 17
T4:23/DN - XIO - File #5 ANALOGS - 17
T4:23/TT - XIO - File #5 ANALOGS - 14, 15
T4:24 - {WATER_RAMP_DEL} Timer used to generate 5% change in signal
to Ash Feed Device per second
TON - File #5 ANALOGS - 7
T4:24/DN - XIC - File #5 ANALOGS - 8
T4:25 - {LOHIAMPS_ENABLED} Water off because of low or high amps
TON - File #4 NORMAL OP - 25
T4:25/DN - XIC - File #4 NORMAL OP - 25
XIO - File #4 NORMAL OP - 25
T4:26 - {LOHIAMPS_DISABLED} Water off because of low or high amps

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TON - File #4 NORMAL OP - 25

T4:26/DN - XIO - File #4 NORMAL OP - 25
T4:27 - {I_START_OFF_TIMER} Initial Start on Next Load Timer
TON - File #4 NORMAL OP - 7
T4:27/DN - XIC - File #4 NORMAL OP - 8
T4:28 - {RUN_1_HR_FOR_DONE} Times out when the Unloader has 1 Hour
of run time
RTO - File #6 HMI - 26
RES - File #6 HMI - 27
T4:28/DN - Times out when the Unloader has 1 hour of run time
XIC - File #6 HMI - 27
T4:29 - {AFV_CLOSED_LS} Ash Feed Valve Closed Limit Switch time
delay to stroke
TON - File #8 ALARMS - 12
T4:29/DN - XIC - File #8 ALARMS - 12, 19
T4:30 - {RVF_FWD_DELAY} Stop for Direction Change
TON - File #4 NORMAL OP - 42
T4:30/DN - XIC - File #4 NORMAL OP - 43
XIO - File #4 NORMAL OP - 37
T4:31 - {FOWARD_RUN} Run Foward to check if Jam is Cleared
TON - File #4 NORMAL OP - 43
T4:31/DN - XIO - File #4 NORMAL OP - 40
T4:31/TT - XIC - File #4 NORMAL OP - 44, 46
T4:32 - {OVERTORQUE_DELAY} Wait for current overtorque check
TON - File #4 NORMAL OP - 44
T4:32/DN - XIO - File #4 NORMAL OP - 38
T4:33 - Save or Restore Timer Presets
TON - File #7 TIMER_SAVE - 0
T4:33/DN - XIC - File #7 TIMER_SAVE - 2, 3, 4, 5, 6, 7, 8, 11, 12, 14
15, 17, 18, 21, 23, 25, 27
XIO - File #7 TIMER_SAVE - 1
T4:34 - {T4_34} Rewrite Screen Until a Selection has been Made
TON - File #6 HMI - 14
T4:34/DN - XIC - File #6 HMI - 12
XIO - File #6 HMI - 14
T4:35 - {ZONE1_NORM_START} Conditioning Water Zone 1 Normal Start
Delay
TON - File #4 NORMAL OP - 13
T4:35/DN - XIC - File #4 NORMAL OP - 1, 30
T4:35.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
T4:36 - {ZONE2_NORM_START} Conditioning Water Zone 2 Normal Start
Delay
TON - File #4 NORMAL OP - 13
T4:36/DN - XIC - File #4 NORMAL OP - 1, 31
T4:36.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
T4:37 - {ZONE3_NORM_START} Conditioning Water Zone 3 Normal Start
Delay
TON - File #4 NORMAL OP - 13
T4:37/DN - XIC - File #4 NORMAL OP - 1, 32
T4:37.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
T4:38 - {ZONE4_NORM_START} Conditioning Water Zone 4 Normal Start
Delay
TON - File #4 NORMAL OP - 13
T4:38/DN - XIC - File #4 NORMAL OP - 1, 33
T4:38.PRE - MOV - File #7 TIMER_SAVE - 5, 7, 21
EQU - File #7 TIMER_SAVE - 9, 22
T4:39 - {CLOSE_FLUID_CONV_NS} Timer to Close the Fluidized Conveyor
Air Valve after Normal Stop
TON - File #4 NORMAL OP - 3
T4:39/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 29
T4:39.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25

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EQU - File #7 TIMER_SAVE - 13, 26

T4:40 - Indicate Alarm preventing opening of BIV for 5 sec
TOF - File #6 HMI - 48
T4:40/DN - XIC - File #6 HMI - 51, 52
XIO - File #6 HMI - 49
T4:41 - {LOAMPS_ENABLED} Ash Flip off because of low amps
TON - File #4 NORMAL OP - 22
T4:41/DN - XIC - File #4 NORMAL OP - 22
XIO - File #4 NORMAL OP - 22
T4:42 - {LOAMPS_DISABLED} Ash Flip off because of low amps
TON - File #4 NORMAL OP - 22
T4:42/DN - XIO - File #4 NORMAL OP - 22
T4:43 - {T4_43} VFD Overtorque Timer
TON - File #4 NORMAL OP - 38
T4:43/DN - XIC - File #4 NORMAL OP - 25, 38, 40, 45, 46
XIO - File #4 NORMAL OP - 39, 46
File #5 ANALOGS - 19
T4:44 - {DELAY_MOTOR_I_START} Unloader time delay of Unloader Motor
Initial Starting
TON - File #4 NORMAL OP - 14
T4:44/DN - XIC - File #4 NORMAL OP - 16
T4:44.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
T4:45 - {DELAY_WATER_I_START} Unloader time delay of Water Valve
Opening on Initical Start
TON - File #4 NORMAL OP - 14
T4:45/DN - XIC - File #4 NORMAL OP - 15, 26
XIO - File #4 NORMAL OP - 2
T4:45.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 23, 24
T4:46 - {DELAY_BIV_I_START} Unloader time delay of Bin Isolation
Valve Opening on Initial Start
TON - File #4 NORMAL OP - 14
T4:46/DN - XIC - File #4 NORMAL OP - 1, 20
XIO - File #4 NORMAL OP - 2
T4:46.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 23, 24
T4:47 - {DELAY_ASH_I_START} Unloader Time Delay of Ash Feed Start
Opening on Initial Start
TON - File #4 NORMAL OP - 14
T4:47/DN - XIC - File #4 NORMAL OP - 1, 21, 34, 35
XIO - File #4 NORMAL OP - 2
T4:47.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 23, 24
T4:48 - {AUTO_STOP_I_START} Unloader Automatic Shut Down Timer Which
will initiate a Normal Stop
TON - File #4 NORMAL OP - 14
T4:48/DN - XIC - File #4 NORMAL OP - 3
T4:48.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
NEQ - File #4 NORMAL OP - 3
T4:49 - Run Fluidizer for preset Amount of Time on Normal Stop
TON - File #4 NORMAL OP - 17
T4:49/TT - XIC - File #4 NORMAL OP - 17, 19
T4:49.PRE - MOV - File #7 TIMER_SAVE - 25
MUL - File #6 HMI - 29
File #7 TIMER_SAVE - 12
DIV - File #6 HMI - 31
EQU - File #7 TIMER_SAVE - 26
T4:50 - Run Fluidizer for preset Amount of Time on Final Stop
TON - File #4 NORMAL OP - 18
T4:50/TT - XIC - File #4 NORMAL OP - 18, 19
T4:50.PRE - MOV - File #7 TIMER_SAVE - 27
MUL - File #6 HMI - 30
File #7 TIMER_SAVE - 15

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DIV - File #6 HMI - 32

EQU - File #7 TIMER_SAVE - 28
T4:51 - {ZONE1_INIT_START} Conditioning Water Zone 1 Initial Start
Delay
TON - File #4 NORMAL OP - 15
T4:51/DN - XIC - File #4 NORMAL OP - 1, 30
T4:51.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
T4:52 - {ZONE2_INIT_START} Conditioning Water Zone 2 Initial Start
Delay
TON - File #4 NORMAL OP - 15
T4:52/DN - XIC - File #4 NORMAL OP - 1, 31
T4:52.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
T4:53 - {ZONE3_INIT_START} Conditioning Water Zone 3 Initial Start
Delay
TON - File #4 NORMAL OP - 15
T4:53/DN - XIC - File #4 NORMAL OP - 1, 32
T4:53.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
T4:54 - {ZONE4_INIT_START} Conditioning Water Zone 4 Initial Start
Delay
TON - File #4 NORMAL OP - 15
T4:54/DN - XIC - File #4 NORMAL OP - 1, 33
T4:54.PRE - MOV - File #7 TIMER_SAVE - 6, 8, 23
EQU - File #7 TIMER_SAVE - 10, 24
T4:55 - {CLOSE_ZONE1_NS_DELAY} Timer to Close the Conditioning Water
Zone 1 Solenoid(s) after Normal Stop
TON - File #4 NORMAL OP - 3
T4:55/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 30
T4:55.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 26
T4:56 - {CLOSE_ZONE2_NS_DELAY} Timer to Close the Conditioning Water
Zone 2 Solenoid after Normal Stop
TON - File #4 NORMAL OP - 3
T4:56/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 31
T4:56.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 26
T4:57 - {CLOSE_ZONE3_NS_DELAY} Timer to Close the Conditioning Water
Zone 3 Solenoid(s) after Normal Stop
TON - File #4 NORMAL OP - 3
T4:57/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 32
T4:57.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 26
T4:58 - {CLOSE_ZONE4_NS_DELAY} Timer to Close the Conditioning Water
Zone 4 Solenoid after Normal Stop
TON - File #4 NORMAL OP - 3
T4:58/DN - XIC - File #4 NORMAL OP - 4
XIO - File #4 NORMAL OP - 3, 33
T4:58.PRE - MOV - File #7 TIMER_SAVE - 11, 12, 25
EQU - File #7 TIMER_SAVE - 13, 26
T4:59 - {CLOSE_ZONE1_FS_DELAY} Timer to Close the Conditioning Water
Zone 1 Solenoid(s) after Final Stop
TON - File #4 NORMAL OP - 5
T4:59/DN - XIO - File #4 NORMAL OP - 5, 30
T4:59.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 28
T4:60 - {CLOSE_ZONE2_FS_DELAY} Timer to Close the Conditioning Water
Zone 2 Solenoid(s) after Final Stop
TON - File #4 NORMAL OP - 5
T4:60/DN - XIO - File #4 NORMAL OP - 5, 31
T4:60.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27

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EQU - File #7 TIMER_SAVE - 16, 28

T4:61 - {CLOSE_ZONE3_FS_DELAY} Timer to Close the Conditioning Water
Zone 3 Solenoid(s) after Final Stop
TON - File #4 NORMAL OP - 5
T4:61/DN - XIO - File #4 NORMAL OP - 5, 32
T4:61.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 28
T4:62 - {CLOSE_ZONE4_FS_DELAY} Timer to Close the Conditioning Water
Zone 4 Solenoid(s) after Final Stop
TON - File #4 NORMAL OP - 5
T4:62/DN - XIO - File #4 NORMAL OP - 5, 33
T4:62.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 28
T4:63 - {CLOSE_FLUID_CONV_FS} Timer to Close the Fluidized Conveyor
Air Valve after Final Stop
TON - File #4 NORMAL OP - 5
T4:63/DN - XIO - File #4 NORMAL OP - 5, 29
T4:63.PRE - MOV - File #7 TIMER_SAVE - 14, 15, 27
EQU - File #7 TIMER_SAVE - 16, 28
T4:64 - High Amps Delay
TON - File #5 ANALOGS - 0
T4:64/DN - XIC - File #5 ANALOGS - 1
T4:65 - RVF VFD Fault Alarm Delay
TON - File #8 ALARMS - 21
T4:65/DN - XIC - File #8 ALARMS - 21
C5:0 - {RUN_TIME} Unloader run time count in 1 hour increments
CTU - File #6 HMI - 27
RES - File #6 HMI - 28
C5:0.ACC - MOV - File #6 HMI - 27
C5:1 - {RVF_JAM_REVERSING} Count RVF Jam clearance
CTU - File #4 NORMAL OP - 47
RES - File #4 NORMAL OP - 39
C5:1/DN - XIC - File #8 ALARMS - 20
XIO - File #4 NORMAL OP - 38, 39
N7:0 - {MTR_AMPS_0_100} Unloader Motor Current
SCP - File #5 ANALOGS - 22
GEQ - File #5 ANALOGS - 0
File #8 ALARMS - 10
LEQ - File #5 ANALOGS - 0
N7:1 - {MEM_BIV_OPEN} Stored Value of Time delay in opening of Bin
Isolation Valve on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:2 - {MEM_ASH_FEED_START} Stored Value of Time delay in opening
of AFV or starting of RVF on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:3 - {MEM_WATER_OPEN} Stored Value of Time delay in opening of
Water Valve on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:4 - {MEM_MTR_NORMAL_START} Stored Value of Time delay in
starting motor on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:5 - {MEM_AUTO_STOP_TIMER} Stored Value of Time delay for
automatic stop of Unloaded
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:6 - {MEM_BIV_NS} Stored Value of time delay in closing Bin
Isolation Valve on a Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:7 - {MEM_AFV_NS} Stored Value of time delay in stopping the Ash
Feed on a Normal Stop

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MOV - File #7 TIMER_SAVE - 11, 12

EQU - File #7 TIMER_SAVE - 13
N7:8 - {MEM_WATER_NS} Stored value of time delay in turning off
water on a Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:9 - {MEM_MOTOR_NS} Stored value of time delay in turning off
Unloader motor on a Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:10 - {MEM_BIV_FL} Stored value of time delay in closing the Bin
Isolation Valve on a Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:11 - {MEM_AFV_FL} Stored value of time delay in stopping the Ash
Feed on a Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:12 - {MEM_WATER_FL} Stored value of time delay in turning off
water on a Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:13 - {MEM_MTR_FL} Stored value of time delay in turning off motor
on a Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:14 - {MEM_BIV_OPEN_I_START} Stored Value of Time delay in opening
of Bin Isolation Valve on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:15 - {MEM_ASH_I_START} Stored Value of Time delay in opening of
AFV or starting of RVF on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:16 - {MEM_WATER_I_START} Stored Value of Time delay in opening of
Water Valve on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:17 - {MEM_MTR_I_START} Stored Value of Time delay in starting
motor on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:18 - {MEM_AUTO_STOP_ISTART} Stored Value of Time delay for
automatic stop for Initial Start of Unloader
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:19 - {COND_3_NS} Unloader delay in stopping Conditioner three on
a Normal Stop
MUL - File #6 HMI - 29
N7:20 - {MEM_COND_1_FL} Stored value of time delay in turning off
Conditioner 1 on a Final Load Stop
MUL - File #6 HMI - 30
N7:21 - Normal Stop Current Preset for Fluidizing On Timer
MOV - File #7 TIMER_SAVE - 11
DIV - File #6 HMI - 31
EQU - File #7 TIMER_SAVE - 13
N7:22 - Final Stop Current Preset for Fluidizing On Timer
MOV - File #7 TIMER_SAVE - 14
DIV - File #6 HMI - 32
EQU - File #7 TIMER_SAVE - 16
N7:24 - {MEM_FLUIDIZING_NS} Stored value of time delay in turning
off Fluidizing on a Normal Stop
MOV - File #7 TIMER_SAVE - 11
MUL - File #7 TIMER_SAVE - 12
EQU - File #7 TIMER_SAVE - 13

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N7:25 - {MEM_FLUIDIZING_FS} Stored value of time delay in turning

off Fluidizing on a Final Stop
MOV - File #7 TIMER_SAVE - 14
MUL - File #7 TIMER_SAVE - 15
EQU - File #7 TIMER_SAVE - 16
N7:26 - For Percentage of Full Load Amps Calculation of
MUL - File #6 HMI - 20
DIV - File #6 HMI - 20
N7:27 - For Percentage of Full Load Amps Calculation
MUL - File #6 HMI - 20
DIV - File #6 HMI - 20
N7:28 - {LOW_I_SET_POINT} Low Current set point from the HMI
MOV - File #6 HMI - 2, 19
File #7 TIMER_SAVE - 17, 18
MUL - File #6 HMI - 20
DIV - File #6 HMI - 18
EQU - File #7 TIMER_SAVE - 19
LEQ - File #5 ANALOGS - 0
N7:29 - Retentive Memory for Condition Water On During Washout
Selection
MOV - File #6 HMI - 44, 45
EQU - File #6 HMI - 43
N7:30 - {HI_I_SET_POINT} High Current set point from the HMI
MOV - File #6 HMI - 2, 19
File #7 TIMER_SAVE - 17, 18
MUL - File #6 HMI - 18, 20
DIV - File #6 HMI - 18
EQU - File #7 TIMER_SAVE - 19
GEQ - File #5 ANALOGS - 0
N7:31 - Retentive Memory for Ash Feed Device Selection
MOV - File #6 HMI - 46, 47
EQU - File #6 HMI - 39
N7:32 - {FLA_I_SET_POINT} Full Load Amps current set point from the
HMI
MOV - File #6 HMI - 2, 7
File #7 TIMER_SAVE - 17, 18
MUL - File #6 HMI - 8, 9
EQU - File #6 HMI - 1, 19, 21
File #7 TIMER_SAVE - 19
N7:33 - {MEM_I_FLA} Full Load Amps Saved Setting
MOV - File #7 TIMER_SAVE - 17, 18
EQU - File #7 TIMER_SAVE - 19
N7:34 - Water 0 - 100 % Setpoint
MOV - File #5 ANALOGS - 9, 10
ADD - File #5 ANALOGS - 5
SUB - File #5 ANALOGS - 6
SCP - File #5 ANALOGS - 11
NEQ - File #5 ANALOGS - 5, 6
GEQ - File #5 ANALOGS - 10
LEQ - File #5 ANALOGS - 9
N7:35 - {WATER_CONTROL} Digital signal used by the Analog output
module to generate 4-20mA output
MOV - File #4 NORMAL OP - 27
SCP - File #5 ANALOGS - 11
N7:36 - {AF_STEP_1} 1st step in generating signal to Ash Feed. 0-50
range
MOV - File #5 ANALOGS - 18, 19
ADD - File #5 ANALOGS - 14
SUB - File #5 ANALOGS - 15, 18
SCP - File #5 ANALOGS - 18, 19
NEQ - File #5 ANALOGS - 14, 15
GEQ - File #5 ANALOGS - 18, 19
LEQ - File #5 ANALOGS - 18, 19
N7:37 - {ASH_CONTROL} Digital signal used by the Analog module to
generate 4-20mA

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MOV - File #4 NORMAL OP - 23

SCP - File #5 ANALOGS - 18, 19
N7:38 - {OPEN_MINUS_SIGNAL} Read difference between full open &
signal.
SUB - File #5 ANALOGS - 18
SCP - File #5 ANALOGS - 18
N7:39 - High Amps is currently ##% of Full Load Amps
MOV - File #6 HMI - 21
DIV - File #6 HMI - 20
N7:40 - Low Amps is currently ##% of Full Load Amps
MOV - File #6 HMI - 21
DIV - File #6 HMI - 20
N7:41 - {ASH_FEED_SIGNAL} 0-100% for Ash Feed signal to Touch Panel
SCP - File #5 ANALOGS - 21
N7:42 - SCP - File #5 ANALOGS - 12
N7:43 - {SIGNAL_TO_ASH_FEED} Convert signal to the Ash Feed to
4-20(mA) for display on the touch panel
SCP - File #5 ANALOGS - 20
N7:44 - 0-100% for Water Positioner to Touch Panel
SCP - File #5 ANALOGS - 13
N7:45 - {HMI_SCREEN_WRITE} Screen Number Written to HMI
MOV - File #6 HMI - 12, 15, 16, 17, 22, 23, 24, 25
EQU - File #6 HMI - 25
N7:46 - {RUN_TIME_IN_HOURS} Unloader run time in hours to the Touch
Panel
MOV - File #6 HMI - 27, 28
N7:47 - {CURRENT_MODE} 0=off, 1=norm unl, 2=i-start, 3=norm-start,
4=norm-stop, 5=FLS, 6=Washout
MOV - File #4 NORMAL OP - 0, 1, 2, 3, 5, 6
EQU - File #4 NORMAL OP - 22, 25
File #6 HMI - 33, 34, 35, 36, 37, 38, 40, 41, 42
NEQ - File #8 ALARMS - 7
N7:48 - HMI Screen Number Read
EQU - File #6 HMI - 10, 25
NEQ - File #6 HMI - 22
GEQ - File #6 HMI - 10
LES - File #6 HMI - 22, 23
N7:49 - {BIV_CONTROL_SELECTED} Bin Isolation Valve 0=BIV Off 1=BIV
Test 2=BIV Auto
MOV - File #6 HMI - 33, 34, 35
N7:50 - {ASH_CONTROL_SELECTED} Ash Feed Device 0=AF Off 1=AF Test
2=AF Auto
MOV - File #6 HMI - 36, 37, 38
N7:51 - {WATER_CONTROL_SELECT} Water Supply Valve 0=WSV Off 1=WSV
Test 2=WSV Auto
MOV - File #6 HMI - 40, 41, 42
N7:52 - {HILO_AMPS} Null, Low or Hi Amps 0=No Indication 1=Low Amps
2=Hi Amps
MOV - File #5 ANALOGS - 2, 3, 4
N7:53 - Indicate current Timer presets
MOV - File #7 TIMER_SAVE - 1, 2, 3, 4
N7:54 - Values have been confirmed
MOV - File #6 HMI - 0, 1
EQU - File #6 HMI - 1, 11
NEQ - File #6 HMI - 2
N7:55 - {MEM_I_HIAMP} High Amps Saved Setting
MOV - File #7 TIMER_SAVE - 17, 18
EQU - File #7 TIMER_SAVE - 19
N7:56 - {MEM_I_LOAMP} Low Amps Saved Setting
MOV - File #7 TIMER_SAVE - 17, 18
EQU - File #7 TIMER_SAVE - 19
N7:57 - {MEM_ZONE1_I_START} Stored Value of Time delay in opening
Zone 1 on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10

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N7:58 - {MEM_ZONE2_I_START} Stored Value of Time delay in opening

Zone 2 on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:59 - {MEM_ZONE3_I_START} Stored Value of Time delay in opening
Zone 3 on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:60 - {MEM_ZONE4_I_START} Stored Value of Time delay in opening
Zone 4 on Initial Start
MOV - File #7 TIMER_SAVE - 6, 8
EQU - File #7 TIMER_SAVE - 10
N7:61 - {MEM_ZONE1_N_START} Stored Value of Time delay in opening
Zone 1 on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:62 - {MEM_ZONE2_N_START} Stored Value of Time delay in opening
Zone 2 on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:63 - {MEM_ZONE3_N_START} Stored Value of Time delay in opening
Zone 3 on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:64 - {MEM_ZONE4_N_START} Stored Value of Time delay in opening
Zone 4 on Normal Start
MOV - File #7 TIMER_SAVE - 5, 7
EQU - File #7 TIMER_SAVE - 9
N7:65 - {SERVICE_FACTOR_IND} Service Factor 0=1.00 1=1.15 2=1.25
MOV - File #6 HMI - 4, 6
ADD - File #6 HMI - 3
SUB - File #6 HMI - 5
EQU - File #6 HMI - 7, 8, 9
NEQ - File #6 HMI - 3, 5
GRT - File #6 HMI - 4
LES - File #6 HMI - 6
N7:66 - Hi-Hi Amps Calculated
MOV - File #6 HMI - 7
MUL - File #6 HMI - 8, 9, 18
DIV - File #6 HMI - 8, 9, 18, 20
NEQ - File #6 HMI - 18, 20
GEQ - File #8 ALARMS - 10
N7:67 - {MEM_ZONE1_NS} Stored value of time delay in closing the
Conditioning Water Zone 1 Valve after Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:68 - {MEM_ZONE2_NS} Stored value of time delay in closing the
Conditioning Water Zone 2 Valve after Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:69 - {MEM_ZONE3_NS} Stored value of time delay in closing the
Conditioning Water Zone 3 Valve after Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:70 - {MEM_ZONE4_NS} Stored value of time delay in closing the
Conditioning Water Zone 4 Valve after Normal Stop
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:71 - {MEM_ZONE1_FS} Stored value of time delay in closing the
Conditioning Water Zone 1 Valve after Final Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:72 - {MEM_ZONE2_FS} Stored value of time delay in closing the
Conditioning Water Zone 2 Valve after Final Stop
MOV - File #7 TIMER_SAVE - 14, 15

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EQU - File #7 TIMER_SAVE - 16

N7:73 - {MEM_ZONE3_FS} Stored value of time delay in closing the
Conditioning Water Zone 3 Valve after Final Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:74 - {MEM_ZONE4_FS} Stored value of time delay in closing the
Conditioning Water Zone 4 Valve after Final Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:75 - {MEM_FLUID_CONV_NS} Stored value of time delay in closing
the Fluidized Conveyor Air Valve.
MOV - File #7 TIMER_SAVE - 11, 12
EQU - File #7 TIMER_SAVE - 13
N7:76 - {MEM_FLUID_CONV_FS} Stored value of time delay in closing
the Fluidized Conveyor Air Valve on a Final Load Stop
MOV - File #7 TIMER_SAVE - 14, 15
EQU - File #7 TIMER_SAVE - 16
N7:77 - For the Mode Select screen multistate indicator. 0=Closed,
1=Open, 2=Low Air, 3=E-Stop
MOV - File #6 HMI - 49, 50, 51, 52
U:3 - JSR - File #2 MAIN - 1
U:4 - JSR - File #2 MAIN - 2
U:5 - JSR - File #2 MAIN - 3
U:6 - JSR - File #2 MAIN - 4
U:7 - JSR - File #2 MAIN - 5
U:8 - JSR - File #2 MAIN - 6

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File O0 -- OUTPUT Usage

Offset FW 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

O:0.0 . . . . . . . . . . . X X X X X Bul.1763 MicroLogix 1100 Series

O:0.1 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
O:0.2 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
O:0.3 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
O:1.0 W . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
O:1.1 W . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
O:3.0 . . . . . . . . . X X X X X X X 1762-OW8 - 8-Output Relay

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File I1 -- INPUT Usage

Offset FW 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

I:0.0 . . . . . . X X X X X X X X X X Bul.1763 MicroLogix 1100 Series

I:0.1 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
I:0.2 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
I:0.3 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
I:0.4 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
I:0.5 . . . . . . . . . . . . . . . . Bul.1763 MicroLogix 1100 Series
I:1.0 W . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:1.1 . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:1.2 . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:1.3 . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:1.4 . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:1.5 . . . . . . . . . . . . . . . . 1762-IF2OF2 - Analog 2 Chan. Input,
I:2.0 . . . X . X X X X X X X X X X X 1762-IQ16 - 16-Input 10/30 VDC

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File S2 -- STATUS Usage

Offset 0 1 2 3 4 5 6 7 8 9

S:0 . X . . . . . . . .
S:10 . . . . . . . . . .
S:20 . . . . . . . . . .
S:30 . . . . . . . . . .
S:40 . . . . . . . . . .
S:50 . . . . . . . . . .
S:60 . . . . . .

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Data File B3 -- BINARY Usage

Offset FW 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 (Symbol) Description

B3:0 X X X X X X X X X X X X X X X X
B3:1 X X X X X X X X X X X X X X X X
B3:2 X X X X X X X X X X X X X X X X
B3:3 X X X X X X X X X X X X X X X X
B3:4 X X X X X X X X X X X X X X X X Go Back To the Home Screen
B3:5 X X X X X X X X X X X X X X X X
B3:6 X X X X X X X X X X X X X X X X
B3:7 X X X . X X X X X X X X X X X X
B3:8 X X X X X X X X X X X X X X X X
B3:9 X X . . . . . . . . X X X X X X
B3:10 . . . . X X X X X X X X X X X X

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Data File T4 -- TIMER Usage

Offset FW EN TT DN BASE PRE ACC (Symbol) Description

T4:0 W . . X . . . (LOAIR) Time delay in low air pressure alarm logic

T4:1 W . . X . . . (LOH2O) Time delay in low water pressure alarm
T4:2 W . . X . . . (BIV__FAILED) Bin Isolation Valve failed logic
T4:3 W . . X . . . (MOTOR__FAILED) Unloader motor failed to start. (Aux
T4:4 W . . X . X . (DELAY_BIV_OPENING) Unloader time delay of Bin Isolat
T4:5 W . . X . X . (DELAY_ASH_FEED_START) Unloader time delay of Ash Fee
T4:6 W . . X . X . (DELAY_WATER_OPEN) Unloader time delay of Water Valve
T4:7 W . . X . X . (DELAY_MOTOR_START) Unloader time delay of Unloader M
T4:8 W . . X . X . (AUTO_SHUT_DOWN) Unloader automatic shut down timer w
T4:9 W . . X . X . (BIV_CLOSE_ON_NORM) Unloader delay in closing Bin Iso
T4:10 W . X X . X . (AF_STOP_ON_NORM) Unloader delay in stopping Ash Feed
T4:11 W . . X . X . (WATER_OFF_ON_NORM) Unloader delay in closing Water V
T4:12 W . . X . X . (MTR_STOP_ON_NORM) Unloader delay is stopping Unloade
T4:13 W . . X . X . (BIV_CLOSE_ON_FINAL) Unloader delay in closing Bin Is
T4:14 W . X X . X . (AF_STOP_ON_FINAL) Unloader delay in Stopping Ash Fee
T4:15 W . . X . X . (WATER_OFF_0N_FINAL) Unloader delay in closing Water
T4:16 W . . X . X . (MTR_STOP_ON_FINAL) Unloader delay in stopping Unload
T4:17 W . . X . . . (INRUSH_DELAY_TIMER) Timer to prevent motor inrush cu
T4:18 W . . X . . . (HI_HI_MTR_AMPS_TD) Time delay to prevent spikes from
T4:19 W . X X . . . (WAT_2PER_SEC) Timer used to generate a 2% change in
T4:20 W . . X . . . (RVF_REV_DELAY) Stop for Direction Change
T4:21 W . X X . . . (REVERSE_RUN) Run Reverse to clear Jam
T4:22 W . . X . . . (ASH_RAMP_SLO) Timer used to determine ramping rate o
T4:23 W . X X . . . (2_PERCENT_SEC) Timer used to generate a 2% change in
T4:24 W . . X . . . (WATER_RAMP_DEL) Timer used to generate 5% change in
T4:25 W . . X . . . (LOHIAMPS_ENABLED) Water off because of low or high a
T4:26 W . . X . . . (LOHIAMPS_DISABLED) Water off because of low or high
T4:27 W . . X . . . (I_START_OFF_TIMER) Initial Start on Next Load Timer
T4:28 W . . X . . . (RUN_1_HR_FOR_DONE) Times out when the Unloader has 1
T4:29 W . . X . . . (AFV_CLOSED_LS) Ash Feed Valve Closed Limit Switch ti
T4:30 W . . X . . . (RVF_FWD_DELAY) Stop for Direction Change
T4:31 W . X X . . . (FOWARD_RUN) Run Foward to check if Jam is Cleared
T4:32 W . . X . . . (OVERTORQUE_DELAY) Wait for current overtorque check
T4:33 W . . X . . . Save or Restore Timer Presets
T4:34 W . . X . . . (T4_34) Rewrite Screen Until a Selection has been Mad
T4:35 W . . X . X . (ZONE1_NORM_START) Conditioning Water Zone 1 Normal S
T4:36 W . . X . X . (ZONE2_NORM_START) Conditioning Water Zone 2 Normal S
T4:37 W . . X . X . (ZONE3_NORM_START) Conditioning Water Zone 3 Normal S
T4:38 W . . X . X . (ZONE4_NORM_START) Conditioning Water Zone 4 Normal S
T4:39 W . . X . X . (CLOSE_FLUID_CONV_NS) Timer to Close the Fluidized Co
T4:40 W . . X . . . Indicate Alarm preventing opening of BIV for 5 sec
T4:41 W . . X . . . (LOAMPS_ENABLED) Ash Flip off because of low amps
T4:42 W . . X . . . (LOAMPS_DISABLED) Ash Flip off because of low amps
T4:43 W . . X . . . (T4_43) VFD Overtorque Timer
T4:44 W . . X . X . (DELAY_MOTOR_I_START) Unloader time delay of Unloader
T4:45 W . . X . X . (DELAY_WATER_I_START) Unloader time delay of Water Va
T4:46 W . . X . X . (DELAY_BIV_I_START) Unloader time delay of Bin Isolat
T4:47 W . . X . X . (DELAY_ASH_I_START) Unloader Time Delay of Ash Feed S
T4:48 W . . X . X . (AUTO_STOP_I_START) Unloader Automatic Shut Down Time
T4:49 W . X . . X . Run Fluidizer for preset Amount of Time on Normal Sto
T4:50 W . X . . X . Run Fluidizer for preset Amount of Time on Final Stop
T4:51 W . . X . X . (ZONE1_INIT_START) Conditioning Water Zone 1 Initial
T4:52 W . . X . X . (ZONE2_INIT_START) Conditioning Water Zone 2 Initial
T4:53 W . . X . X . (ZONE3_INIT_START) Conditioning Water Zone 3 Initial
T4:54 W . . X . X . (ZONE4_INIT_START) Conditioning Water Zone 4 Initial
T4:55 W . . X . X . (CLOSE_ZONE1_NS_DELAY) Timer to Close the Conditionin
T4:56 W . . X . X . (CLOSE_ZONE2_NS_DELAY) Timer to Close the Conditionin
T4:57 W . . X . X . (CLOSE_ZONE3_NS_DELAY) Timer to Close the Conditionin
T4:58 W . . X . X . (CLOSE_ZONE4_NS_DELAY) Timer to Close the Conditionin
T4:59 W . . X . X . (CLOSE_ZONE1_FS_DELAY) Timer to Close the Conditionin
T4:60 W . . X . X . (CLOSE_ZONE2_FS_DELAY) Timer to Close the Conditionin
T4:61 W . . X . X . (CLOSE_ZONE3_FS_DELAY) Timer to Close the Conditionin

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Data File T4 -- TIMER Usage

Offset FW EN TT DN BASE PRE ACC (Symbol) Description

T4:62 W . . X . X . (CLOSE_ZONE4_FS_DELAY) Timer to Close the Conditionin

T4:63 W . . X . X . (CLOSE_FLUID_CONV_FS) Timer to Close the Fluidized Co
T4:64 W . . X . . . High Amps Delay
T4:65 W . . X . . . RVF VFD Fault Alarm Delay

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Data File C5 -- COUNTER Usage

Offset FW CU CD DN OV UN UA PRE ACC (Symbol) Description

C5:0 W . . . . . . . X (RUN_TIME) Unloader run time count in 1 hour incremen

C5:1 W . . X . . . . . (RVF_JAM_REVERSING) Count RVF Jam clearance
C5:2 . . . . . . . . (C5_2) VFD Reversing Sequence Counter

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Data File N7 -- INTEGER Usage

Offset 0 1 2 3 4 5 6 7 8 9

N7:0 X X X X X X X X X X
N7:10 X X X X X X X X X X
N7:20 X X X . X X X X X X
N7:30 X X X X X X X X X X
N7:40 X X X X X X X X X X
N7:50 X X X X X X X X X X
N7:60 X X X X X X X X X X
N7:70 X X X X X X X X

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Address/Symbol Database

Address Symbol Scope Description

B3:0/0 START_MOTOR Global Output O:0/0 is on Mixer Motor start relay (CR) is pulled in.
B3:0/1 RUN_FLUIDIZER Global Output O:0/1 is on when none of the e-stops is pushed in. It normally starts fl
B3:0/2 VFD_RUN_REVERSE Global Command to Run The VFD in Reverse
B3:0/3 VFD_RUN_FORWARD Global Command to Run The VFD in Forward
B3:0/4 OPEN_BIV Global Output 0/4 is pulled in. This output is on when the Bin Isolation Valve is to o
B3:0/5 CLOSE_DRAIN Global Output 0/2 is pulled in. This output is on when the water drain valve (N.O.) is
B3:0/6 ASH_FEED_ON Global Output O:0/6 and O:1.0 (4-20mA) are on
B3:0/7 WATER_ON Global Output O:0/7 and O:1.1 (4-20mA) are on
B3:0/8 WASH_OUT_ON Global Optional wash out header solenoid valve output and normal wash out on
B3:0/9 NOOP Global Test Bit
B3:0/10 CONFIRM_SETPOINT Global Motor Setpoints have been confirmed
B3:0/11 FINALIZE_SCREEN Global Finalize Selected
B3:0/12 BYPASS_SCREEN Global Bypass selected
B3:0/13 NO_SELECTED Global No Selected
B3:0/14 BYPASS_SELECTED Global Bypass Confirmed
B3:0/15 YES_SELECTED Global Yes Selected
B3:1/0 Momentary Wash Out start push button depressed. PB5 or PB5A
B3:1/1 PB3 or PB3A Normal Stop Stops wash out or starts normal stop.
B3:1/2 FINAL_LOAD_STOP Global PB4 or PB4A Final Load Stop Stops wash out or starts Final Load Stop
B3:1/3 UNLOADING_START Global Start the Unloader Start Up Sequence
B3:1/4 INCREASE_WATER Global Increase water to the Unloader.
B3:1/5 DECREASE_WATER Global Decrease water to the Unloader.
B3:1/6 INCREASE_ASH Global Increase Ash to Unloader.
B3:1/7 DECREASE_ASH Global Decrease Ash to Unloader
B3:1/8 AIR_OK Global Instrument air pressure is OK
B3:1/9 WATER_OK Global Water pressure is OK
B3:1/10 BIV_CLOSED Global Bin Isolation Valve closed limit switch is made
B3:1/11 AFV_CLOSED Global Ash Feed Valve closed limit switch is made
B3:1/12 MOTOR_ON Global Unloader motor start auxiliary contacts are closed indicating starter is pulled
B3:1/13 ALARM_RESET Global Alarm acknowledged. Reset all alarms
B3:1/14 IO_POWER_IS_ON Global I/O power is on, all E-Stops are out.
B3:1/15 HMI Increase Service Factor
B3:2/0 ALARM_SHUT_DOWN Global Any of the alarm conditions in rung 0 of program file 8 will initiate a Normal S
B3:2/1 BIV_IS_OPEN Global Bin Isolation Valve Open limit Switch is made
B3:2/2 NORMAL_STOP Global The Unloader is in the process of a Normal Stop
B3:2/3 IN_FINAL_LOAD_STOP Global The Unloader is in a Final Load Stop
B3:2/4 RUNNING_NORMALLY Global The Unloader is running normally to condition product
B3:2/5 1LOADING_DEFAULTS Global If the Water, AFV and BIV delay timer presets are 0 (like a new PLC would be) lo
B3:2/6 LOHIAMPS Global water will shut off for 5 sec. and then stay on for 5 sec.
B3:2/7 PSL01_FOUND Global PSL01 found by logic
B3:2/8 SET_MEM_SAME Global Memory and values currently set are the same
B3:2/9 ENABLE_I_START Global Initial Start Enabled
B3:2/10 SAVING_I_STARTS Global Go to the Set Up Screen
B3:2/11 SAVE_VALUES Global Store current & timer settings in memory. This bit is set from touch panel
B3:2/12 SAVING_STARTS Global Saving current start time delay presets
B3:2/13 PSL02_FOUND Global PSL02 (Water Pressure Switch) found by logic
B3:2/14 MEM_START_SAME Global Normal Start Values of presets are the same as memory
B3:2/15 MEM_ISTART_SAME Global Initial Start Values of presets are the same as memory
B3:3/0 Force Screen to Operation Screen
B3:3/1 Force Scren to Main Screen
B3:3/2 Enter Normal Stop Minutes in Fluidizing Preset
B3:3/3 Enter Final Stop Minutes in Fluidizing Preset
B3:3/4 RESTORE_DEFAULTS Global Restore System Defaults
B3:3/5 2LOADING_DEFAULTS Global If the Water, AFV and BIV delay timer presets are 0 (like a new PLC would be) lo
B3:3/6 Move Screen Once
B3:3/7 Move Screen Once
B3:3/8 Move Screen Once
B3:3/9 RESET_RUN_TIME Global Reset hours counter for Unloader from the touch panel
B3:3/10 SAVE_NS_PRESETS Global Saving current Normal Stop time delay presets
B3:3/11 MEM_NS_SAME Global Normal Stop values in presets are the same as memory
B3:3/12 Populate Low and High Amps
B3:3/13 SAVE_FS_PRESETS Global Saving current Final Load Stop time delay presets
B3:3/14 MEM_FS_SAME Global Final Load Stop timer presets are the same as memory
B3:3/15 RESTORE_MEMORY Global Restore the Current set points and Timer Presets from memory.
B3:4 Go Back To the Home Screen
B3:4/0 BIV_CLOSED_LS_FOUND Global ZSC04 the Bin Isolation Valve Closed Limit Switch has been found by the logic
B3:4/1 BIV_OPEN_LS_FOUND Global ZSO04 the Bin Isolation Valve Open Limit Switch has been found by the logic
B3:4/2 RESTORE_I_STARTS Global Restore the Initial Start timer presets from memory
B3:4/3 AFV_CLOSED_LS_FOUND Global N.O. ZSC01 Ash Feed Valve Closed Limit Switch found by logic
B3:4/4 IMMEDIATE_STOP Global I/O Power has failed or there is a major alarm on the mixer motor.
B3:4/5 RVF_TEST Global Lock in RVF VFD Reversing Simulation Until One Cycle Complete
B3:4/6 RESTORE_STARTS Global Restore the Normal Start timer presets from memory
B3:4/7 RESTORE_NS_PRESETS Global Restore the Normal Stop timer presets from memory
B3:4/8 RESTORE_FS_MEM Global Restore the Final Load Stop timer presets from memory
B3:4/9 Store Conditioning Water On Selection into Retentive Memory
B3:4/10 VFD_NO_FAULT Global Rotary Vane Feeder VFD Running Without Fault
B3:4/11 VFD_OVERTORQUE Global Rotary Vane Feeder VFD Overcurrent Condition
B3:4/12 TS2 Global Main Control Panel Temperature High
B3:4/13 TS4 Global Remote Panel Temperature High
B3:4/14 SW1 Global Remote Panel Active

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Address/Symbol Database

Address Symbol Scope Description

B3:4/15 Disable ability to run Unloader because of Motor Set Points

B3:5/0 LOAMPS Global AFV will shut off for 5 sec. and then stay on for 5 sec.
B3:5/1 OK_TO_START Global Ready to run or to cycle Ash Feed with any Normal or Final Load stop push button
B3:5/2 BIV_GOTO_CLOSED Global Bin Isolation Valve closed selected from touch panel
B3:5/3 BIV_OFF_SELECTED Global Bin Isolation Valve closed has been selected from the touch panel
B3:5/4 BIV_GOTO_OPEN Global Bin Isolation Valve open selected from touch panel
B3:5/5 BIV_TEST_SELECTED Global Bin Isolation Valve open has been selected from the touch panel
B3:5/6 BIV_GOTO_AUTOMATIC Global Bin Isolation Valve automatic selected from touch panel
B3:5/7 BIV_AUTO_SELECTED Global Bin Isolation Valve Automatic has been selected from the touch panel
B3:5/8 AF_GOTO_CLOSED_OFF Global Ash Feed closed/off is selected from the touch panel
B3:5/9 AF_IN_OFF Global Ash Feed Device set for "OFF"
B3:5/10 AF_GOTO_TEST Global Ash Feed test is selected from the touch panel
B3:5/11 AF_IN_TEST Global Ash Feed Device set for "TEST"
B3:5/12 AF_GOTO_AUTO Global Ash Feed automatic is selected from the touch panel
B3:5/13 AF_IN_AUTO Global Ash Feed Device set for "AUTO"
B3:5/14 WATER_TO_OFF Global Conditioning water off selected from touch panel
B3:5/15 WATER_IN_OFF Global Water Supply Valve set for "OFF"
B3:6/0 WATER_TO_ON Global Conditioning water on selected from touch panel
B3:6/1 WATER_IN_TEST Global Water Supply Valve set for "TEST"
B3:6/2 WATER_TO_AUTO Global Conditioning water Auto selected from touch panel
B3:6/3 WATER_IN_AUTO Global Water Supply Valve set for "AUTO"
B3:6/4 COND_ON_WASHOUT Global When this bit is true, the Conditioning Water is on during Washout
B3:6/5 COND_ON_ENABLED Global Conditioning Water on during the Washout has been selected
B3:6/6 2DEFAULTS_LOADED Global Default values are loaded into memory
B3:6/7 COND_OFF_WASHOUT Global When this bit is set true from the Touch Panel, the conditioning water is off fo
B3:6/8 FAKE_LOW_AMPS Global Simulate LOW AMP condition from touch panel momentary push button
B3:6/9 DEFAULTS_LOADED Global Default values are loaded into memory
B3:6/10 RVF_SELECTED Global Rotary Vane Feeder has been selected
B3:6/11 FAKE_OVERCURRENT Global Button on the HMI to simulate the overcurrent condition
B3:6/12 LOW_AMPS Global Motor amps is below the LOW AMP set point
B3:6/13 HIGH_AMPS Global Motor amps is above the HIGH AMP set point
B3:6/14 RVF_SELECT Global HMI momentary PB to select a rotary vane feeder
B3:6/15 AFV_SELECT Global HMI PB to select Ash Feed Valve
B3:7/0 TP_MORE_WATER Global More Water PB on the touch panel
B3:7/1 TP_LESS_WATER Global Less Water PB on the touch panel
B3:7/2 Store Conditioning Water On Selection into Retentive Memory
B3:7/3 Store Ash Feed Device Selection into Retentive Memory
B3:7/4 INC_ASH Global More Ash push button on the touch panel
B3:7/5 DEC_ASH Global Less Ash push button on the touch panel
B3:7/6 Store Ash Feed Device Selection into Retentive Memory
B3:7/7 SAVING_I_MEM Global Saving Motor Amp Settings into Memory
B3:7/8 LOAD_NS_DEFAULT Global Loading the Normal Stop Default Values
B3:7/9 NS_DEFAULTS_LOADED Global Normal Stop Defaults loaded
B3:7/10 LD_FL_STOP_DEFAULTS Global Loading final load stop default values
B3:7/11 FL_STOP_DEFAULTS_IN Global Final Load stop defaults are loaded
B3:7/12 Change Screen to view alarm Once
B3:7/13 BIV_TEST_OPEN Global Open BIV when in Test Mode
B3:7/14 BIV_TEST_CLOSE Global Close BIV when in Test Mode
B3:7/15 LOADING_I_MEM Global Loading Motor Amp Settings into Memory
B3:8/0 Force Screen to Operation Screen
B3:8/1 MEM_I_SAME Global Motor Data is the same as memory
B3:8/2 Change One Percent
B3:8/3 VFD Run Reverse
B3:8/4 Insure both Main and Remote Panels have been forced to 6
B3:8/5 SAV05 Global Open Conditioning Water Zone 1 Valve(s)
B3:8/6 Change One Percent
B3:8/7 VFD Run Forward
B3:8/8 SAV06 Global Open Conditioning Water Zone 2 Valve
B3:8/9 SAV07 Global Open Conditioning Water Zone 3 Valve(s)
B3:8/10 SAV08 Global Open Conditioning Water Zone 4 Valve
B3:8/11 Change One Percent
B3:8/12 SAV11 Global Fluidized Conveyor Valve
B3:8/13 Increase SF Once
B3:8/14 Change One Percent
B3:8/15 HMI Decrease Service Factor
B3:9/0 Decrease SF Once
B3:9/1 Populate Low Hi Amps
B3:9/2 Populate Low Hi Amps
B3:9/3 Normal Stop Finished
B3:9/4 Lock-in Drain Valve Closed After I-Start Disabled
B3:9/5 Lock-In Drain Valve Closed
B3:9/6 Cancel Normal Stop
B3:9/14 Temporary OTE for BIV Closed Limit Switch
B3:9/15 Temporary OTE for Water Pressure Switch
B3:10/0 No I/O Power Alarm
B3:10/1 Low Water Alarm
B3:10/2 Low Air Alarm
B3:10/3 BIV Failed Alarm
B3:10/4 Motor Failed Alarm
B3:10/5 High High Mixer Motor Amps Alarm

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Address/Symbol Database

Address Symbol Scope Description

B3:10/6 Ash Feed Valve Position Alarm

B3:10/7 RVF Jammed Alarm
B3:10/8 RVF VFD Fault Alarm
B3:10/9 Main Panel Overtemp Alarm
B3:10/10 Remote Panel Overtemp Alarm
B3:10/11 SHOP TEST Mode Alarm
C5:0 RUN_TIME Global Unloader run time count in 1 hour increments
C5:1 RVF_JAM_REVERSING Global Count RVF Jam clearance
C5:1/DN
C5:2 C5_2 Global VFD Reversing Sequence Counter
I:0/0 START_UNLOADING Global N.O. Start Unloading Push Button. PB2 or PB2A
I:0/1 NORMAL_STOP_PB Global N.O. Normal stop Push Button. PB3 or PB3A
I:0/2 FINAL_LOAD_STOP_PB Global N.O. Final Load Stop Push Button. PB4 or PB4A
I:0/3 Wash out on. N.O. momentary contacts of Wash Out on push button. PB5 or PB5A
I:0/4 MORE_WATER Global Momentary push button that will increase signal to water valve as long as pushed
I:0/5 LESS_WATER Global Momentary push button that will decrease signal to water valve as long as pushed
I:0/6 MORE_ASH Global Momentary push button that will increase signal to Ash Feed as long as pushed.
I:0/7 LESS_ASH Global Momentary push button that will decrease signal to Ash Feed as long as pushed.
I:0/8 All E-Stop buttons are out indicating a safe condition
I:0/9 Remote Panel Active
I:0/10
I:0/11
I:0/12
I:0/13
I:0/14
I:0/15 Inputs I:0/15 through I:0/23 are spares. They are in same group as 8-14. 24VDC
I:0/16
I:0/17
I:1/0 I/O power is on, all E-Stops are out. indicating a safe co
I:1/1 SPARE
I:1/2 N.O. Alarm Acknowledge Push Button
I:1/3 N.O. Start Unloading Push Button. PB5 or PB5A
I:1/4 N.O. Normal stop Push Button. PB3 or PB3A
I:1/5 SPARE
I:2.0 Analog 1
I:2/0 AIR_PRESSURE_SWITCH Global N.O. PSL01 (air pressure switch). Switch is held closed by adequate pressure
I:2/1 WTR_PRESSURE_SWITCH Global PSL02 N.C. pressure switch in water to Unloader Contacts close if pressure is ad
I:2/2 AFV_CLOSED_LIM_SWI Global N.O. ZSC01 Ash Feed Valve Limit Switch is held closed when valve is closed.
I:2/3 BIV_CLOSED_LIM_SWI Global N.O. ZSC04 Bin Isolation Valve limit switch is held closed when the valve is clo
I:2/4 BIV_OPEN_LIM_SWI Global N.O. ZSO04 Bin Isolation Valve limit switch is held closed when valve is open
I:2/5 MTR_AUX_CONTACT Global Dry Auxiliary Contacts on Unloader motor starter that close when motor pulls in
I:2/6 Alarm Acknowledge PushButton
I:2/7 Main Control Panel Temperature High
I:2/8 Remote Panel Temperature High
I:2/9 Rotary Vane Feeder VFD Running Without Fault
I:2/10 Rotary Vane Feeder VFD Overtorque Fault
I:2/11
I:2/12
I:2/13
I:2/14 NO_E_STOP Global SPARE
I:2/15 SPARE_I_0_15_THRU_23 Global SPARE
I:4.0 MOTOR_AMPS_IN Global Analog 1
N7:0 MTR_AMPS_0_100 Global Unloader Motor Current
N7:1 MEM_BIV_OPEN Global Stored Value of Time delay in opening of Bin Isolation Valve on Normal Start
N7:2 MEM_ASH_FEED_START Global Stored Value of Time delay in opening of AFV or starting of RVF on Normal Start
N7:3 MEM_WATER_OPEN Global Stored Value of Time delay in opening of Water Valve on Normal Start
N7:4 MEM_MTR_NORMAL_START Global Stored Value of Time delay in starting motor on Normal Start
N7:5 MEM_AUTO_STOP_TIMER Global Stored Value of Time delay for automatic stop of Unloaded
N7:6 MEM_BIV_NS Global Stored Value of time delay in closing Bin Isolation Valve on a Normal Stop
N7:7 MEM_AFV_NS Global Stored Value of time delay in stopping the Ash Feed on a Normal Stop
N7:8 MEM_WATER_NS Global Stored value of time delay in turning off water on a Normal Stop
N7:9 MEM_MOTOR_NS Global Stored value of time delay in turning off Unloader motor on a Normal Stop
N7:10 MEM_BIV_FL Global Stored value of time delay in closing the Bin Isolation Valve on a Final Load St
N7:11 MEM_AFV_FL Global Stored value of time delay in stopping the Ash Feed on a Final Load Stop
N7:12 MEM_WATER_FL Global Stored value of time delay in turning off water on a Final Load Stop
N7:13 MEM_MTR_FL Global Stored value of time delay in turning off motor on a Final Load Stop
N7:14 MEM_BIV_OPEN_I_START Global Stored Value of Time delay in opening of Bin Isolation Valve on Initial Start
N7:15 MEM_ASH_I_START Global Stored Value of Time delay in opening of AFV or starting of RVF on Initial Start
N7:16 MEM_WATER_I_START Global Stored Value of Time delay in opening of Water Valve on Initial Start
N7:17 MEM_MTR_I_START Global Stored Value of Time delay in starting motor on Initial Start
N7:18 MEM_AUTO_STOP_ISTART Global Stored Value of Time delay for automatic stop for Initial Start of Unloader
N7:19 COND_3_NS Global Unloader delay in stopping Conditioner three on a Normal Stop
N7:20 MEM_COND_1_FL Global Stored value of time delay in turning off Conditioner 1 on a Final Load Stop
N7:21 Normal Stop Current Preset for Fluidizing On Timer
N7:22 Final Stop Current Preset for Fluidizing On Timer
N7:23 Motor Amp Reading at instance of hi-hi amp shutdown
N7:24 MEM_FLUIDIZING_NS Global Stored value of time delay in turning off Fluidizing on a Normal Stop
N7:25 MEM_FLUIDIZING_FS Global Stored value of time delay in turning off Fluidizing on a Final Stop
N7:26 For Percentage of Full Load Amps Calculation of
N7:27 For Percentage of Full Load Amps Calculation

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Address/Symbol Database

Address Symbol Scope Description

N7:28 LOW_I_SET_POINT Global Low Current set point from the HMI
N7:29 Retentive Memory for Condition Water On During Washout Selection
N7:30 HI_I_SET_POINT Global High Current set point from the HMI
N7:31 Retentive Memory for Ash Feed Device Selection
N7:32 FLA_I_SET_POINT Global Full Load Amps current set point from the HMI
N7:33 MEM_I_FLA Global Full Load Amps Saved Setting
N7:33/0 Retain Choice of Ash Feed Device.
N7:33/1 Retain Choice of Water Supply Valve Control
N7:34 Water 0 - 100 % Setpoint
N7:35 WATER_CONTROL Global Digital signal used by the Analog output module to generate 4-20mA output
N7:36 AF_STEP_1 Global 1st step in generating signal to Ash Feed. 0-50 range
N7:37 ASH_CONTROL Global Digital signal used by the Analog module to generate 4-20mA
N7:38 OPEN_MINUS_SIGNAL Global Read difference between full open & signal.
N7:39 High Amps is currently ##% of Full Load Amps
N7:40 Low Amps is currently ##% of Full Load Amps
N7:41 ASH_FEED_SIGNAL Global 0-100% for Ash Feed signal to Touch Panel
N7:43 SIGNAL_TO_ASH_FEED Global Convert signal to the Ash Feed to 4-20(mA) for display on the touch panel
N7:44 0-100% for Water Positioner to Touch Panel
N7:45 HMI_SCREEN_WRITE Global Screen Number Written to HMI
N7:46 RUN_TIME_IN_HOURS Global Unloader run time in hours to the Touch Panel
N7:47 CURRENT_MODE Global 0=off, 1=norm unl, 2=i-start, 3=norm-start, 4=norm-stop, 5=FLS, 6=Washout
N7:48 HMI Screen Number Read
N7:49 BIV_CONTROL_SELECTED Global Bin Isolation Valve 0=BIV Off 1=BIV Test 2=BIV Auto
N7:50 ASH_CONTROL_SELECTED Global Ash Feed Device 0=AF Off 1=AF Test 2=AF Auto
N7:51 WATER_CONTROL_SELECT Global Water Supply Valve 0=WSV Off 1=WSV Test 2=WSV Auto
N7:52 HILO_AMPS Global Null, Low or Hi Amps 0=No Indication 1=Low Amps 2=Hi Amps
N7:53 Indicate current Timer presets
N7:54 Values have been confirmed
N7:55 MEM_I_HIAMP Global High Amps Saved Setting
N7:56 MEM_I_LOAMP Global Low Amps Saved Setting
N7:57 MEM_ZONE1_I_START Global Stored Value of Time delay in opening Zone 1 on Initial Start
N7:58 MEM_ZONE2_I_START Global Stored Value of Time delay in opening Zone 2 on Initial Start
N7:59 MEM_ZONE3_I_START Global Stored Value of Time delay in opening Zone 3 on Initial Start
N7:60 MEM_ZONE4_I_START Global Stored Value of Time delay in opening Zone 4 on Initial Start
N7:61 MEM_ZONE1_N_START Global Stored Value of Time delay in opening Zone 1 on Normal Start
N7:62 MEM_ZONE2_N_START Global Stored Value of Time delay in opening Zone 2 on Normal Start
N7:63 MEM_ZONE3_N_START Global Stored Value of Time delay in opening Zone 3 on Normal Start
N7:64 MEM_ZONE4_N_START Global Stored Value of Time delay in opening Zone 4 on Normal Start
N7:65 SERVICE_FACTOR_IND Global Service Factor 0=1.00 1=1.15 2=1.25
N7:66 Hi-Hi Amps Calculated
N7:67 MEM_ZONE1_NS Global Stored value of time delay in closing the Conditioning Water Zone 1 Valve after
N7:68 MEM_ZONE2_NS Global Stored value of time delay in closing the Conditioning Water Zone 2 Valve after
N7:69 MEM_ZONE3_NS Global Stored value of time delay in closing the Conditioning Water Zone 3 Valve after
N7:70 MEM_ZONE4_NS Global Stored value of time delay in closing the Conditioning Water Zone 4 Valve after
N7:71 MEM_ZONE1_FS Global Stored value of time delay in closing the Conditioning Water Zone 1 Valve after
N7:72 MEM_ZONE2_FS Global Stored value of time delay in closing the Conditioning Water Zone 2 Valve after
N7:73 MEM_ZONE3_FS Global Stored value of time delay in closing the Conditioning Water Zone 3 Valve after
N7:74 MEM_ZONE4_FS Global Stored value of time delay in closing the Conditioning Water Zone 4 Valve after
N7:75 MEM_FLUID_CONV_NS Global Stored value of time delay in closing the Fluidized Conveyor Air Valve.
N7:76 MEM_FLUID_CONV_FS Global Stored value of time delay in closing the Fluidized Conveyor Air Valve on a Fina
N7:77 For the Mode Select screen multistate indicator. 0=Closed, 1=Open, 2=Low Air, 3=
O:0/0 Pull in relay CR. Close contacts wired into Mixer Motor Starter
O:0/1 FLUIDIZE_ON Global Dry Contacts of PLC relay (output 0/1). Contacts closed when not E-Stopped Dry C
O:0/2 NO_DRAIN_VALVE Global N.O. Drain valve. Close when water goes on and open 1 hr after water off. SAV03
O:0/3 VFD_FORWARD Global Rotary Vane Feeder Run Forward Command
O:0/4 VFD_REVERSE Global Rotary Vane Feeder Run Reverse Command
O:0/5
O:0/6 ASH_ON_OFF_OUTPUT Global Ash Feed On/Off output. SAV01
O:0/7 COND_WATER Global Conditioning water on. On/off output to solenoid if used. SAV02
O:0/8
O:0/9 COND_1 Global This is a timed output used if conditioning used or water sequenced. SAV06
O:0/10 COND_2 Global This is a timed output used if conditioning used or water sequenced. SAV07
O:0/11 COND_3 Global This is a timed output used if conditioning used or water sequenced. SAV08
O:0/12 SPARE_OUT_12 Global This is a spare. It is grouped with Output 13,14 & 15
O:0/13 SPARE_OUT_13 Global This is a spare. It is grouped with Output 12,14 & 15
O:0/14 SPARE_OUT_14 Global This is a spare. It is grouped with Output 12,13, & 15
O:0/15 SPARE_OUT_15 Global This is a spare. It is grouped with Output 12,13, & 14
O:1.0 Analog Output to Ash Feed Device
O:2.0 Analog output to Ash Feed Devise
O:2.1 Analog output to water valve
O:3/0 BIV_OPEN Global Bin Isolation Valve SAV04 & Adaptor Fluidizing Solenoid SAV09
O:3/1 ZONE1_OPEN Global Conditioning Water Zone 1 Solenoid(s)
O:3/2 ZONE2_OPEN Global Conditioning Water Zone 2 Solenoid
O:3/3 ZONE3_OPEN Global Conditioning Water Zone 3 Solenoid(s)
O:3/4 ZONE4_OPEN Global Conditioning Water Zone 4 Solenoid
O:3/5 WASHOUT_SAV10 Global Used if optional wash out header is provided. SAV05
O:3/6 FLUID_CONV_OPEN Global Fluidized Conveyor Valve Solenoid
O:3/7 spare
O:5.0 ANALOG_ASH_FEED Global Analog output to Ash Feed Devise
O:5.1 ANALOG_TO_WATER Global Analog output to water valve

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Address/Symbol Database

Address Symbol Scope Description

Q4:1 End
S:0 Arithmetic Flags
S:0/0 Processor Arithmetic Carry Flag
S:0/1 Processor Arithmetic Underflow/ Overflow Flag
S:0/2 Processor Arithmetic Zero Flag
S:0/3 Processor Arithmetic Sign Flag
S:1 Processor Mode Status/ Control
S:1/0 Processor Mode Bit 0
S:1/1 Processor Mode Bit 1
S:1/2 Processor Mode Bit 2
S:1/3 Processor Mode Bit 3
S:1/4 Processor Mode Bit 4
S:1/5 Forces Enabled
S:1/6 Forces Present
S:1/7 Comms Active
S:1/8 Fault Override at Powerup
S:1/9 Startup Protection Fault
S:1/10 Load Memory Module on Memory Error
S:1/11 Load Memory Module Always
S:1/12 Load Memory Module and RUN
S:1/13 Major Error Halted
S:1/14 Access Denied
S:1/15 First Pass
S:2/0 STI Pending
S:2/1 STI Enabled
S:2/2 STI Executing
S:2/3 Index Addressing File Range
S:2/4 Saved with Debug Single Step
S:2/5 DH-485 Incoming Command Pending
S:2/6 DH-485 Message Reply Pending
S:2/7 DH-485 Outgoing Message Command Pending
S:2/15 Comms Servicing Selection
S:3 Current Scan Time/ Watchdog Scan Time
S:4 Time Base
S:5/0 Overflow Trap
S:5/2 Control Register Error
S:5/3 Major Err Detected Executing UserFault Routine
S:5/4 M0-M1 Referenced on Disabled Slot
S:5/8 Memory Module Boot
S:5/9 Memory Module Password Mismatch
S:5/10 STI Overflow
S:5/11 Battery Low
S:6 Major Error Fault Code
S:7 Suspend Code
S:8 Suspend File
S:9 Active Nodes
S:10 Active Nodes
S:11 I/O Slot Enables
S:12 I/O Slot Enables
S:13 Math Register
S:14 Math Register
S:15 Node Address/ Baud Rate
S:16 Debug Single Step Rung
S:17 Debug Single Step File
S:18 Debug Single Step Breakpoint Rung
S:19 Debug Single Step Breakpoint File
S:20 Debug Fault/ Powerdown Rung
S:21 Debug Fault/ Powerdown File
S:22 Maximum Observed Scan Time
S:23 Average Scan Time
S:24 Index Register
S:25 I/O Interrupt Pending
S:26 I/O Interrupt Pending
S:27 I/O Interrupt Enabled
S:28 I/O Interrupt Enabled
S:29 User Fault Routine File Number
S:30 STI Setpoint
S:31 STI File Number
S:32 I/O Interrupt Executing
S:33 Extended Proc Status Control Word
S:33/0 Incoming Command Pending
S:33/1 Message Reply Pending
S:33/2 Outgoing Message Command Pending
S:33/3 Selection Status User/DF1
S:33/4 Communicat Active
S:33/5 Communicat Servicing Selection
S:33/6 Message Servicing Selection Channel 0
S:33/7 Message Servicing Selection Channel 1
S:33/8 Interrupt Latency Control Flag
S:33/9 Scan Toggle Flag

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Address/Symbol Database

Address Symbol Scope Description

S:33/10 Discrete Input Interrupt Reconfigur Flag

S:33/11 Online Edit Status
S:33/12 Online Edit Status
S:33/13 Scan Time Timebase Selection
S:33/14 DTR Control Bit
S:33/15 DTR Force Bit
S:34 Pass-thru Disabled
S:34/0 Pass-Thru Disabled Flag
S:34/1 DH+ Active Node Table Enable Flag
S:34/2 Floating Point Math Flag Disable,Fl
S:35 Last 1 ms Scan Time
S:36 Extended Minor Error Bits
S:36/8 DII Lost
S:36/9 STI Lost
S:36/10 Memory Module Data File Overwrite Protection
S:37 Clock Calendar Year
S:38 Clock Calendar Month
S:39 Clock Calendar Day
S:40 Clock Calendar Hours
S:41 Clock Calendar Minutes
S:42 Clock Calendar Seconds
S:43 STI Interrupt Time
S:44 I/O Event Interrupt Time
S:45 DII Interrupt Time
S:46 Discrete Input Interrupt- File Number
S:47 Discrete Input Interrupt- Slot Number
S:48 Discrete Input Interrupt- Bit Mask
S:49 Discrete Input Interrupt- Compare Value
S:50 Processor Catalog Number
S:51 Discrete Input Interrupt- Return Number
S:52 Discrete Input Interrupt- Accumulat
S:53 Reserved/ Clock Calendar Day of the Week
S:55 Last DII Scan Time
S:56 Maximum Observed DII Scan Time
S:57 Operating System Catalog Number
S:58 Operating System Series
S:59 Operating System FRN
S:61 Processor Series
S:62 Processor Revision
S:63 User Program Type
S:64 User Program Functional Index
S:65 User RAM Size
S:66 Flash EEPROM Size
S:67 Channel 0 Active Nodes
S:68 Channel 0 Active Nodes
S:69 Channel 0 Active Nodes
S:70 Channel 0 Active Nodes
S:71 Channel 0 Active Nodes
S:72 Channel 0 Active Nodes
S:73 Channel 0 Active Nodes
S:74 Channel 0 Active Nodes
S:75 Channel 0 Active Nodes
S:76 Channel 0 Active Nodes
S:77 Channel 0 Active Nodes
S:78 Channel 0 Active Nodes
S:79 Channel 0 Active Nodes
S:80 Channel 0 Active Nodes
S:81 Channel 0 Active Nodes
S:82 Channel 0 Active Nodes
S:83 DH+ Active Nodes
S:84 DH+ Active Nodes
S:85 DH+ Active Nodes
S:86 DH+ Active Nodes
T4:0 LOAIR Global Time delay in low air pressure alarm logic
T4:0/DN LOW_AIR Global Time delay in low air pressure alarm
T4:1 LOH2O Global Time delay in low water pressure alarm
T4:1/DN LOW_H2O Global Time delay in low water pressure alarm
T4:2 BIV__FAILED Global Bin Isolation Valve failed logic
T4:2/DN BIV_FAILED Global Time delay in Bin Isolation Valve alarm
T4:3 MOTOR__FAILED Global Unloader motor failed to start. (Aux contacts did not pull in).
T4:3/DN MOTOR_FAILED Global Unloader motor starter failed to pull in Aux contacts on start signal
T4:4 DELAY_BIV_OPENING Global Unloader time delay of Bin Isolation Valve opening
T4:4.PRE DELAY_BIV__OPENING Global
T4:4/DN
T4:5 DELAY_ASH_FEED_START Global Unloader time delay of Ash Feed Start opening
T4:5/DN
T4:6 DELAY_WATER_OPEN Global Unloader time delay of Water Valve opening
T4:6/DN
T4:7 DELAY_MOTOR_START Global Unloader time delay of Unloader Motor Normal Starting
T4:8 AUTO_SHUT_DOWN Global Unloader automatic shut down timer which will initiate a Normal Stop

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Address/Symbol Database

Address Symbol Scope Description

T4:9 BIV_CLOSE_ON_NORM Global Unloader delay in closing Bin Isolation Valve during Normal Stop
T4:9/DN NORMAL_BIV_CLOSE Global Delay in closing Bin Isolation Valve during Normal Stop
T4:10 AF_STOP_ON_NORM Global Unloader delay in stopping Ash Feed during Normal Stop
T4:10/DN
T4:11 WATER_OFF_ON_NORM Global Unloader delay in closing Water Valve during Normal Stop
T4:11/DN NORMAL_WATER_OFF Global Delay in closing Water Valve during Normal Stop
T4:12 MTR_STOP_ON_NORM Global Unloader delay is stopping Unloader Motor during Normal Stop
T4:12/DN NORMAL_MTR_STOP Global Delay in stopping Unloader Motor during Normal Stop
T4:13 BIV_CLOSE_ON_FINAL Global Unloader delay in closing Bin Isolation Valve during Final Load Stop
T4:13/DN FINAL_BIV_CLOSE Global Delay in closing Bin Isolation Valve during Final Load Stop
T4:14 AF_STOP_ON_FINAL Global Unloader delay in Stopping Ash Feed during Final Load stop
T4:14.PRE AFV_CLOSE_ON_FL Global Unloader delay in stopping Ash Feed during Final Load Stop
T4:14/DN
T4:15 WATER_OFF_0N_FINAL Global Unloader delay in closing Water Valve during Final Load Stop
T4:15/DN FINAL_WATER_OFF Global Delay in closing Water Valve during Final Load Stop
T4:16 MTR_STOP_ON_FINAL Global Unloader delay in stopping Unloader Motor during Final Load Stop
T4:16/DN FINAL_MTR_OFF Global Delay in stopping Unloader Motor during Final Load Stop
T4:17 INRUSH_DELAY_TIMER Global Timer to prevent motor inrush current from tripping high and high-high alarms
T4:18 HI_HI_MTR_AMPS_TD Global Time delay to prevent spikes from tripping a High High amps shut down
T4:18/DN High High Motor Amps above Set Point from HMI
T4:19 WAT_2PER_SEC Global Timer used to generate a 2% change in signal to Water Position Valve per Second
T4:19/DN
T4:20 RVF_REV_DELAY Global Stop for Direction Change
T4:20.ACC B_LOAIR Global Unloader B time delay in low air pressure alarm logic
T4:20/DN
T4:21 REVERSE_RUN Global Run Reverse to clear Jam
T4:21.ACC B_LOH2O Global Unloader B time delay in low water pressure alarm
T4:21/TT
T4:22 ASH_RAMP_SLO Global Timer used to determine ramping rate of output to Ash Feed Device
T4:22/DN
T4:23 2_PERCENT_SEC Global Timer used to generate a 2% change in signal to Ash Feed Device per Second
T4:23/DN
T4:23/TT
T4:24 WATER_RAMP_DEL Global Timer used to generate 5% change in signal to Ash Feed Device per second
T4:25 LOHIAMPS_ENABLED Global Water off because of low or high amps
T4:26 LOHIAMPS_DISABLED Global Water off because of low or high amps
T4:27 I_START_OFF_TIMER Global Initial Start on Next Load Timer
T4:28 RUN_1_HR_FOR_DONE Global Times out when the Unloader has 1 Hour of run time
T4:28/DN Times out when the Unloader has 1 hour of run time
T4:29 AFV_CLOSED_LS Global Ash Feed Valve Closed Limit Switch time delay to stroke
T4:30 RVF_FWD_DELAY Global Stop for Direction Change
T4:30.PRE DELAY_START_1_COND Global T4:30.PRE Conditioner output 1 delay in opening on a normal start
T4:30/DN
T4:31 FOWARD_RUN Global Run Foward to check if Jam is Cleared
T4:31.PRE DELAY_START_2_COND Global T4:31.PRE Conditioner output 2 delay in opening on a normal start
T4:31/TT
T4:32 OVERTORQUE_DELAY Global Wait for current overtorque check
T4:32.PRE DELAY_START_3_COND Global T4:32.PRE Conditioner output 3 delay in opening on a normal start
T4:33 Save or Restore Timer Presets
T4:33.PRE NS_COND_1_DELAY Global T4:33.PRE Delay in closing Conditioner valve 1 on a normal stop
T4:34 T4_34 Global Rewrite Screen Until a Selection has been Made
T4:34.PRE NS_COND_2_DELAY Global T4:34.PRE Delay in closing Conditioner valve 2 on a normal stop
T4:34/DN
T4:35 ZONE1_NORM_START Global Conditioning Water Zone 1 Normal Start Delay
T4:35.PRE
T4:36 ZONE2_NORM_START Global Conditioning Water Zone 2 Normal Start Delay
T4:36.PRE
T4:37 ZONE3_NORM_START Global Conditioning Water Zone 3 Normal Start Delay
T4:37.PRE
T4:38 ZONE4_NORM_START Global Conditioning Water Zone 4 Normal Start Delay
T4:38.PRE
T4:39 CLOSE_FLUID_CONV_NS Global Timer to Close the Fluidized Conveyor Air Valve after Normal Stop
T4:40 Indicate Alarm preventing opening of BIV for 5 sec
T4:40/DN
T4:40/EN
T4:41 LOAMPS_ENABLED Global Ash Flip off because of low amps
T4:42 LOAMPS_DISABLED Global Ash Flip off because of low amps
T4:43 T4_43 Global VFD Overtorque Timer
T4:44 DELAY_MOTOR_I_START Global Unloader time delay of Unloader Motor Initial Starting
T4:45 DELAY_WATER_I_START Global Unloader time delay of Water Valve Opening on Initical Start
T4:46 DELAY_BIV_I_START Global Unloader time delay of Bin Isolation Valve Opening on Initial Start
T4:47 DELAY_ASH_I_START Global Unloader Time Delay of Ash Feed Start Opening on Initial Start
T4:48 AUTO_STOP_I_START Global Unloader Automatic Shut Down Timer Which will initiate a Normal Stop
T4:49 Run Fluidizer for preset Amount of Time on Normal Stop
T4:50 Run Fluidizer for preset Amount of Time on Final Stop
T4:51 ZONE1_INIT_START Global Conditioning Water Zone 1 Initial Start Delay
T4:52 ZONE2_INIT_START Global Conditioning Water Zone 2 Initial Start Delay
T4:53 ZONE3_INIT_START Global Conditioning Water Zone 3 Initial Start Delay
T4:54 ZONE4_INIT_START Global Conditioning Water Zone 4 Initial Start Delay
T4:55 CLOSE_ZONE1_NS_DELAY Global Timer to Close the Conditioning Water Zone 1 Solenoid(s) after Normal Stop

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 Mixer/Unloader 1307_143e.RSS Revision E November 10th, 2010

Address/Symbol Database

Address Symbol Scope Description

T4:56 CLOSE_ZONE2_NS_DELAY Global Timer to Close the Conditioning Water Zone 2 Solenoid after Normal Stop
T4:57 CLOSE_ZONE3_NS_DELAY Global Timer to Close the Conditioning Water Zone 3 Solenoid(s) after Normal Stop
T4:58 CLOSE_ZONE4_NS_DELAY Global Timer to Close the Conditioning Water Zone 4 Solenoid after Normal Stop
T4:59 CLOSE_ZONE1_FS_DELAY Global Timer to Close the Conditioning Water Zone 1 Solenoid(s) after Final Stop
T4:60 CLOSE_ZONE2_FS_DELAY Global Timer to Close the Conditioning Water Zone 2 Solenoid(s) after Final Stop
T4:61 CLOSE_ZONE3_FS_DELAY Global Timer to Close the Conditioning Water Zone 3 Solenoid(s) after Final Stop
T4:62 CLOSE_ZONE4_FS_DELAY Global Timer to Close the Conditioning Water Zone 4 Solenoid(s) after Final Stop
T4:63 CLOSE_FLUID_CONV_FS Global Timer to Close the Fluidized Conveyor Air Valve after Final Stop
T4:64 High Amps Delay
T4:65 RVF VFD Fault Alarm Delay

138