IM-0027 HGP Failure Detection and Solution
IM-0027 HGP Failure Detection and Solution
CONFIDENTIAL AA (Workshop)
page 1 / 74 HGP Elevator
Failure Detection and Solution
Part I. The work flow of elevator failure Detection and handling
The work flow of elevator failure detection handling by micro-processor is shown as the figure at right hand side:
1. While the powered elevator is running, the micro-processor checks all the Flow of failure Detection and
handling
input/output signals in each program cycle, judges if there is any failure by logical
1. HGP micro-processor detectsand
algorithmic operation. When the fault conditions become valid, processor judges that
judges failure occur
failures occur and generates fault tag.
2. The fault tags are transformed into fault codes (Fault codes are numbers for the 2. HGP micro-processor generates
name of faults) by HGP micro processor. The fault codes and elevator operation the fault codes, and records the
fault codes and elevator status
states will be recorded and saved in the register of HGP micro processor. The recorded
fault codes and the elevator operation states includes:
(2) The input and output states of HGP micro processor while the faults occur
3.Classify the fault codes, andndle
ha
(3) the elevator speed while the faults occur
respectivelyaccording to their
(4) the floor where elevator locates while the faults occur grades.
(5) internal operation states of master and slave processor while the faults occur
3. The HGP micro processor will classify the fault tags and respectively handle the failures according to their
classifications. The failures of HGP are sorted by 5 main categorizes, 7 classes.
Remarks:
(1) The protection acts according to the highest class in case of more than two faults occur.
(2) When the faults of categorizes A, B happen, the safety-relay #50X in software safety circuit, the running contactor
#10T, and the brake switches release at once. If the faults are the classes of A1, A2, the display of the car and hall
will be turned off. If the faults are the classes of A2, B1 or B2, the safety-relay #50X will contact again after
releasing for 3 seconds, and the display devices will work as normal again.
(3) When the faults of categorize C happen, there are two situations as below:
If the lift speed ≥60m/min, elevator decelerates and stops at the nearest floor, no auto-restart again.
If thelift speed ≤60m/min, including detection operation, elevator stops and no auto-restart again.
The Car-top detection Operation is allowed under the error of E75 (car seriel communication error).
(4) In these 6 handling classes,the class of A1,A2,B1 can self-hold the error state. It means that even if the causes to
the faults have been solved, elevator will still remain the error states, and won’t self-relock and restart as normal.
But for other classes of errors, elevator can restart as normal after the faults have been sorted out.
*1. To handle the class A1 faults,HGP micro professor sets the elevator into A1 state and stops all the running
functions. These functions include: fast running model, slow running model, door close and open function,
display function.
*2. To handle the class A2 faults,stop the fast running, slow running and display function, but the door can be opened
when elevator locates at door region.
*3. To handle the class B1 faults,stop the fast running model, only the self-rescue slow running model is allowable.
*4. To handle the class B2 faults,stop the fast running model, but all the slow running model is allowable.
*5. To handle the class C faults,stop the elevator at the nearest floor, then limit the functions as class A2.
*6. To handle the class D faults,only record the faults but no function limit.
*7. To handle the class E faults,only record the faults but no function limit.
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Technical form 044/Version 3
HGP Elevator Failure Detection and Solution page 3 / 99
Part III. Elevator Failure Records
The MCUB board can store 15 groups of failure detailed record, the store addresses are shown as below: 1.
Record of failure codes and operation state codes: (E80200~E8023F)
E80200 Master CPU failure code of latest error E80201 Slave CPU failure code of latest error
E80202 Master CPU failure code of first error E80203 Slave CPU failure code of first error
E80204 8 high bits of error times E80205 8 low bits of error times
st
E80206 Master CPU failure code of back 1 error E80207 Slave CPU failure code of back 1st error
E80208 Master CPU failure code of back 2nd error E80209 Slave CPU failure code of back 2nd error
E8020A Master CPU failure code of back 3rd error E8020B Slave CPU failure code of back 3rd error
E8020C Master CPU failure code of back 4th error E8020D Slave CPU failure code of back 4th error
E8020E Master CPU failure code of back 5th error E8020F Slave CPU failure code of back 5th error
E80210 Master CPU failure code of back 6th error E80211 Slave CPU failure code of back 6th error
E80212 Master CPU failure code of back 7th error E80213 Slave CPU failure code of back 7th error
E80214 Master CPU failure code of back 8th error E80215 Slave CPU failure code of back 8th error
E80216 Master CPU failure code of back 9th error E80217 Slave CPU failure code of back 9th error
E80218 Master CPU failure code of back 10th error E80219 Slave CPU failure code of back 10th error
E8021A Master CPU failure code of back 11th error E8021B Slave CPU failure code of back 11th error
E8021C Master CPU failure code of back 12th error E8021D Slave CPU failure code of back 12th error
E8021E Master CPU failure code of back 13th error E8021F Slave CPU failure code of back 13th error
E80220 Reserve E80221 Operation state code of latest error
E80222 Reserve E80223 Operation state code of first error
E80224 Reserve E80225 Operation state code of back 1st error
E80226 Reserve E80227 Operation state code of back 2nd error
E80228 Reserve E80229 Operation state code of back 3rd error
E8022A Reserve E8022B Operation state code of back 4th error
E8022C Reserve E8022D Operation state code of back 5th error
E8022E Reserve E8022F Operation state code of back 6th error
E80230 Reserve E80231 Operation state code of back 7th error
E80232 Reserve E80233 Operation state code of back 8th error
E80234 Reserve E80235 Operation state code of back 9th error
E80236 Reserve E80237 Operation state code of back 10th error
E80238 Reserve E80239 Operation state code of back 11th error
E8023A Reserve E8023B Operation state code of back 12th error
E8023C Reserve E8023D Operation state code of back 13th error
E8023E 8 high bits of error times (Class C above) E8023F 8 low bits of error times (C class above)
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2. Record of failure states:
(E80260~E8034F)
Technical form 044/Version 3
HGP Elevator Failure Detection and Solution page 4 / 99
The MCUB board can store 15 groups of failure states and each group takes 16 address units, each unit has 8 bits.
Group1: E80260~E8026F record the failure detail of latest error (relative to E80200, E80201)
Group2: E80270~E8027F record the failure detail of first error (relative to E80202, E80203)
Group3: E80280~E8028F record the failure detail of back 1st error (relative to E80206, E80207)
Group4: E80290~E8029F record the failure detail of back 2nd error (relative to E80208, E80209)
Group5: E802A0~E802AF record the failure detail of back 3rd error (relative to E8020A, E8020B)
Group6: E802B0~E802BF record the failure detail of back 4th error (relative to E8020C, E8020D)
| |
| |
| |
Group E: E80330~E8033F record the failure detail of back 12th error (relative to E8021C、E8021D) Group F:
E80340~E8034F record the failure detail of back 13th error (relative to E8021E、E8021F)
The failure states are recorded in data registers and their expressions are shown as below:
Notes: The X here indicates the group number of failure states and its value range is “1—F” (apply hex number here).
For example, if X=1, it indicates the group 1 of failure state. In the below table one unit address has 8bits and store 8
input/output ports states. If an input port state is ON, its bit value is 1, and 0 for OFF state. For example: We want to
check the state of input port 3 for the back 12 th error, which failure state is in group E, so X=E, and find the unit
address of input port 3 is E80[26 +(X-1)]8, set X=E into the formula, E80[26 +(E-1)]8=E80[26+D]8 =E80338,
supposed the data of E80338 is 2A (hex digit), transform to binary digit: 00101010. Referring to the table below, the
input signal of FB-B7 (bit 5), FB-B6 (bit 3), FB-B5 (bit 1) are ON for the input port 3.
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Fill in Failure Record Table
Address Contents
E80[26+(X-1)]0 Present floor position
E80[26+(X-1)]1 Advancing floor position
E80[26+(X-1)]2 Speed (m/min)
Weighing Result
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3. Elevator failure collection records (E80240~E8024F):
The stored records in the MCUB board micro processor data registers area are the elevator failure codes, the failure
codes are stored in the registers by binary digits. If an error occurs in elevator, then the corresponding digit of the
error in registers will be set to 1. Use GHP or computer to check these failure records via hexadecimal digit. The
relation between failure codes and register digit bits are shown in the table as below:
Error Bit
bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
Address
E80240 E108 E107 E106 E105 E104 E103 E102 E101
E80241 E116 E115 E114 E113 E112 E111 E110 E109
E80242 E124 E123 E122 E121 E120 E119 E118 E117
E80243 E132 E131 E130 E129 E128 E127 E126 E125
E80244 E140 E139 E138 E137 E136 E135 E134 E133
E80245 E017 E016 E015 E014 E013 E012 E011 E010
E80246 E025 E024 E023 E022 E021 E020 E019 E018
E80247 E033 E032 E031 E030 E029 E028 E027 E026
E80248 E041 E040 E039 E038 E037 E036 E035 E034
E80249 E049 E048 E047 E046 E045 E044 E043 E042
E8024A E057 E056 E055 E054 E053 E052 E051 E050
E8024B E065 E064 E063 E062 E061 E060 E059 E058
E8024C E073 E072 E071 E070 E069 E068 E067 E066
E8024D E081 E080 E079 E078 E077 E076 E075 E074
E8024E E089 E088 E087 E086 E085 E084 E083 E082
E8024F E097 E096 E095 E094 E093 E092 E091 E090
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Yes
The two flat cables connect to the main No Connect the two flat
PCB reliably? LED displays well
cables well
Yes
No Set the keypads on main
50B relay contacts No Check the
PCB to MOD+1+SET,
safety circuit
check if the group 5
Yes
LED2_C is lighting?
Check the input circuit No When input the call
of call signal signal, direction signal Yes
is generated?
Inverter failures Yes
occur (E101~E140) Check the inverter
Yes
No contacts when doors close, set the Check the error record
Check the door
keypad to MOD+1+SET, check if the (E10~E97)
locker circuit
group 5 LED1_C is lighting?
Yes
Yes
Yes
No
Elevator starts Is the brake open? Check the brake circuit
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Technical form 044/Version 3
HGP Elevator Failure Detection and Solution page 9 / 99
2. Floor Height Measurement Fault Analysis
Car and Car-top Inspection switches are set to No Set all the inspection switches to normal
normal state. Set the keypad to MOD+1+SET to
state, check the inspection circuit
check if the group 0 LED1_C and LED2_E are off
Yes Check the door circuits and door signal input circuits,
No Normally, after the car and hall doors are closed, the group 0
The doors can be closed normally?
LED1_E(car door lock) and group 5 LED1_C(Hall door lock)
are on by setting the keypad to MOD+1+SET.
Yes
No Check the door region inductor and its signal input circuit.
Check the error records.
Elevator stops at the top floor, chec
k if
the floor height data have been recorded
Yes Floor height measurement finishes
by inverter programming tool
No
Notices:
1. When elevator touches the first / second forced deceleration switches at the bottom,set the keypad on main
PCB to MOD+1+SET to check if the group 4 LED1_E and LED1_C are off,otherwise on.
2. When elevator touches the first / second forced deceleration switches at the top,set the keypad on main PCB
3. When elevator locates at magnet vanes, set the keypad to MOD+1+SET to check if the group 0 LED1_F is
off, otherwise on.
4. When elevator touches the bottom limit switch, set the keypad to MOD+1+SET to check if the group 4
LED2_C is off, otherwise on.
5. When elevator touches the top limit switch, set the keypad to MOD+1+SET to check if the group 5 LED2_B
is off, otherwise on.
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No
Inverter LCD displays the Check the encoder signal input circuit
rotating speed?
Yes
No
Yes
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| rsrtst.1
|---I I---+------>(E10)
| 1150d0 |
| rsrtst.2| |---I I---+
1150d0
Error Explanation: the conditions for current error are detected as below:
The master micro processor is reset but different from the reset state when it is powered.
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|dsp_referr.7 dxtcdr
|---I I------------I/I--->(E11) | 1200a5
120246
Error Explanation: the conditions for current error are detected as below:
The normal-state tag of slave processor stored in the dual-interface RAM has no change over 130 mini-seconds.
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Recommended examination:
(1) Check if the indicator of inverter processor working is on (green light on).
(2) Check if the external connection of the main PCB follows the standard requirements.
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The Running control contactor’s output signal z10aout(120286)is off, but the contactor’s feedback input
signal x10t(1202cc) still keeps valid over 1 second.
Recommended examination:
(1) Check the drive circuit of #10T.
(2) Check the contactor of #10T.
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Error Explanation: the conditions for current error are detected as below:
The contactor of #15B’s output signal z15b is OFF,but the contactor of #15B’s feedback signal x15b still keeps
ON over 500ms.
Recommended examination:
(1) Check the drive circuit of #15B.
(2) Check the feedback circuit for the #15B.
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Error Explanation: the conditions for current error are detected as below:
The drive output signal z50bk for the relay #50B is OFF,but the #50B’s input signal x50b keeps ON for
300ms.
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Recommended examination:
Check the input circuit of the safety circuit.
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Error Explanation: the conditions for current error are detected as below:
The last reset of master processor caused by software watching timer (WDT).
Recommended examination:
(1) Check if the external connection of the main PCB follows the standard requirements.
(2) Replace the main PCB.
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Error Explanation: the conditions for current error are detected as below:
Continuously open the door in 3 times and all report the over-time error caused by the fact that the door open
but not reach the open-limit position yet.
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Recommended examination:
(1) Check if the external connection of the main PCB follows the standard requirements.
(2) Reset the main PCB by switching the power.
(3) Replace the main PCB.
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Error Explanation: the conditions for current error are detected as below:
The contactor #15B’s drive signal z15b is OFF , but the Brake-confirmed switch signal x15ha or x15hb
keeps ON for 1.5s.
Recommended examination:
(1) Check the contactor #15B.
(2) Check the Brake-confirmed switch.
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Error Explanation: the conditions for current error are detected as below:
The contactor #15B drive signal z15b is ON,but the brake-confirmed switch x15ha or x15hb remains
OFF for 1.5s.
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Recommended examination:
(1) Check the inverter detected speed value, and check the real speed of elevator.
(2) Check the inverter parameters of F3.21, F3.22, they should be set to 15%, 0.3.
(3) Check if the brakes open normally.
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Error Explanation: the conditions for current error are detected as below:
The hall door lock input signal x40d is different from hall door lock safety relay input signal x40dh and this
state remains over 800ms.
Recommended examination:
(1) Check the hall door lock switch input circuit.
(2) Check the safety relay for the hall door lock.
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Error Explanation: the conditions for current error are detected as below:
The car door lock input signal x40g is different from car door lock safety relay input signal x40gh and this
state remains over 800ms.
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Recommended examination:
Check if the ROM is written with correct data.
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Error Explanation: the conditions for current error are detected as below:
The class C error occurred 12 times in 10 minutes.
Recommended examination:
Check the error record, find the causes of the error.
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Error Explanation: the conditions for current error are detected as below:
The running state z10ax is ON,but the non-zero speed tag z90p00 is OFF over for 1.6s.
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Recommended examination:
(1) Check the motor’s running state.
(2) Check if the maximum floor height is over 9m.
(3) Check the setting of “hrunovert”, 1 unit for 40ms.
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Error Explanation: the conditions for current error are detected as below:
When the door is open(z102 ON),the hall door input signal(x40d)is ON, but the car door input signal
(x40g)is OFF over 1 second,and the door has reached the open-limit position (zxols ON).
Recommended examination:
Check input circuit of the hall door lock.
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Error Explanation: the conditions for current error are detected as below:
When the door is open (z102 ON),the hall door input signal(x40d)is OFF, but the car door input signal
(x40g)is ON over 1s,and the door has reached the open-limit position (zxols ON).
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When the lift upward running signal (inv_uprun) is ON but the encoder running downward (x12pl) is ON, or
when the lift downward running signal (inv_downrun)is ON but the encoder running upward signal (x11pl) is
ON, with the speed over 8m/min and the error state remains over 1.6s,and the nor-micro leveling state
(lspeed_en ) is OFF.
Recommended examination:
(1) Check the lift’s running state, change the motor connection order if reverse running occurs both in two
direction running.
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Error Explanation: the conditions for current error are detected as below:
The contactor #10T drive signal z10aout is ON,but the contactor #10T input signal x10t is OFF over 1s.
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The contactor #15B drive signal z10b is ON,but the contactor #15B input signal x15bis OFF and the state
remains over 1s.
Recommended examination:
(1) Check the #15B drive circuit.
(2) Check the #15B power supply circuit, normally it is DC48V.
(3) Check the #15B input signal circuit.
Amount
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Error Explanation: the conditions for current error are detected as below:
When the low speed running permission signal (a10l) is ON, or the Detection running permission signal (a10c)
is ON,and the elevator is in running state(x15b ON or x10t ON),the speed detected (nspeed)is over 30m/min
,and the state remains for 160ms.
Recommended examination:
(1) Check the real speed of elevator.
(2) Check if the master processor specification is consistent with real requirement.
(3) Check the setting state of the start compensation.
(4) Check the motor cable connection.
(5) Check the encoder’s working state.
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Error Explanation: the conditions for current error are detected as below:
The master processor drive signal (z50bk) to safety relay #50B is ON,and the inverter processor drive signal
(v50bk) to safety relay is ON,but the safety relay feed back signal x50b is OFF,and this state remains over
300ms.
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The contactor #15BSW drive signal z15b is ON,but the contactor #15BSW feedback signal input x15bSW is OFF
and the state remains over 320ms.
Recommended examination:
(1) Check the drive circuit of #15BSW.
(2) Check the feedback signal input circuit of #15BSW.
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Error Explanation: the conditions for current error are detected as below:
The contactor #15BSW drive signal z15bSW is OFF,but the contactor #15BSW feedback signal input x15bSW is
ON and the state remains over 480ms.
Recommended examination:
(3) Check the drive circuit of #15BSW.
(4) Check the feedback signal input circuit of #15BSW.
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Error Explanation: the conditions for current error are detected as below:
The detected speed (nspeed) is over the rated speed (ispeed) by 1.15 time.
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When the brake is opened (x15b is ON) and the lift is running (x10t is ON, z10ax is ON),but the detected speed
(nspeed) is less than 5m/min,and the non-deceleration state (z90cw)is OFF ,and the state remains over 10s.
Recommended examination:
(1) Check the brake opening operation
(2) Check the master processor specification table.
(3) Check the inverter processor specification table.
(4) Check the encoder connection.
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Error Explanation: the conditions for current error are detected as below:
When the lift is upward-reverse running (inv_uprun is ON, x12pl is ON), or downward-reverse running
(inv_downrun is ON, x11pl is OFF),and the leveling running(lspeed_en) is ON,the leveling reverse running
distance (z16rev)is over than the setting value of h16revlim.
Recommended examination:
(1) Check the master processor specification table.
(2) Check the start compensation.
(3) Check the drive circuit for the running control contactor and the brake control contactor.
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Error Explanation: the conditions for current error are detected as below:
The above and bottom force deceleration switches are triggered at the same time.
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When the level running permission (lspeed_en)is ON,and lift is running(x15b is ON or x10t is ON),but the
detected speed (nspeed)is more than 8m/min ,and this state remains over 160ms.
Recommended examination:
(1) Check the master processor specification settings.
(2) Check the inverter processor specification settings.
(3) Check the drive circuit for the running control contactor.
(4) Check the motor cable connection.
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Error Explanation: the conditions for current error are detected as below:
Recommended examination:
(1) Check the input circuit of the Micro-level inductor.
(2) Check if the setting of allowable value is correct.
(3) Check the start compensation.
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Error Explanation: the conditions for current error are detected as below:
The lift brake is opened (x15b ON), and in running state(x10t ON, z10ax ON),but the detected speed (nspeed)
is less than 5m/min,and the deceleration state signal z90cw is ON ,and this state remains over 10s.
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Error Explanation: the conditions for current error are detected as below:
When the floor height measurement model (z49fm) works,and detects that the lift has reached the top floor
(xuls ON,xsds1u ON),but the recorded location (p900) is not the top floor(hulfn).
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The master processor detects that the DC48V power off tag(pofferr)is ON while the lift is running.
Recommended examination:
Check the power supply circuit of DC48V,
Check if the AVR power supply circuit works normally.
(1) the lift door zone input signal xfml is different from digital door zoon p102f.
(2) the input signal of the forced deceleration switches is not consistent with the location.
Recommended examination:
(1) Check the door zoon input signal state.
(2) Check the encoder’s state to confirm if the pulse signal is interfered.
(3) Run a new round of floor height measurement.
(4) Check the upper and bottom forced deceleration switches circuits.
Error Explanation: the conditions for current error are detected as below:
The lift is running at high speed model(hspeed_en ON), touches the forced deceleration switches and the
speed is over the allowable limits.(the allowable limit is checked according to the emergency stop distance.
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Error Explanation: the conditions for current error are detected as below:
When the inverter processor detects the inverter temperature is close to the limit ,the pre-alarm is triggered
(invwarnning).
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Error Explanation: the conditions for current error are detected as below:
The door machine error signal (xfault)is ON, and the initialization for the door machine has
finished(zadrinited is ON).
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Under the non-Detection model(zx43c OFF),the door region signal (xfml)is ON,bur the lift is running
(z10ax ON,z90p10 ON)with over 10m/min speed for 5s.
Recommended examination:
(1) Check if there is skid when the lift runs.
(2) Check the detection inductor’s action and signal input circuits.
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Error Explanation: the conditions for current error are detected as below:
The SCLB communication error tag (bcomst)is FF and remains over 1s, or the communication processor
refreshing time is over 280ms.
Recommended examination:
(1) Check if the main PCB’s communication cables connect well.
(2) Check the power supply of the SCLB.
(3) Check the cable connection of SCLB.
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Error Explanation: the conditions for current error are detected as below:
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The 1~32 floor SCLC communication error tag (ccomst1,ccomst2,ccomst3,ccomst4) all are ff ,and this state
remains over 10s.
Recommended examination:
(1) Check the communication cable on the main PCB.
(2) Check the SCLC connection.
(3) Check the setting of the terminal resistance of communication cable for SCLC.
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Error Explanation: the conditions for current error are detected as below:
When the lift is running(z10ax ON),the signal of the door lock x40d is OFF.
Recommended examination:
(1) Check the related floor’s door locks and their signal input circuits.
(2) Check the location when this error occurs,check if the hall door lock’s switch is touched to open while the
lift is running.
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Error Explanation: the conditions for current error are detected as below:
When the Car-top Detection input signal(x43d)is ON,the car-inside Detection input signal (x43c) is OFF
over 1s.
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Recommended examination:
(1) Check the micro-leveling’s process.
(2) Check the drive circuit of the relay #100R.
(3) Check the inverter processor settings for micro-leveling speed.
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Error Explanation: the conditions for current error are detected as below:
The micro-leveling function is activated in specification table (h16a on), when the lift speed (nspeed) is over
15m/min,and leaves the level position(p102f OFF),but the micro-leveling inductor’s input signals
(xrs21,xrs22)are valid ,or the leveling detection signal is valid (xfml on) but xrs21,xrs22 are off, and these states
remain over 1s.
Recommended examination:
(1) Check the action and installation of the micro-leveling inductor.
(2) Check the settings of the master processor specification table.
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Error Explanation: the conditions for current error are detected as below:
The master processor open signal output tag z102 is ON,but the door open-limit position switch input signal
zxols is OFF and this state remains over 12s.
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(1) The door close control tag z100da is ON,the close-limit position switch input signal zxcls is OFF, and
this state remains over 15s.
(2) The door close control tag z100da is ON,the car door interlock tag x40g is OFF , and this state remains
over
15s.
(3) Send the close door command z101 by 30 times, the car door interlock tag x40g remains the state of
OFF.
Recommended examination:
(1) Check the real situation of door close process.
(2) Check the door close-limit position switch signal input circuits.
(3) Check the door lock switch and signal input circuits.
(4) Check the input signal of z101, z102.
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Error Explanation: the conditions for current error are detected as below:
Under the non-Detection model(zx43c OFF)and running state(z10ax ON),the car door lock input signal (x40g) is
OFF.
Recommended examination:
Check the car door lock input circuits.
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Error Explanation: the conditions for current error are detected as below:
The distance control tag is OFF.
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Error Explanation: the conditions for current error are detected as below:
“hgcom” specify a lift as communicator in group control operation, and this lift’s communication refresh
error tag (gzplse) is set to 1.
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Recommended examination:
(1) Check the power input connection.
(2) Check if the DC48V voltage is stable.
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This is not an error, only record, the trigger condition is the tag of Self-rescue running is ON.
Recommended examination:
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Error Explanation: the conditions for current error are detected as below:
The lift is not in Detection model(zx43c OFF),and stops outside of the level position (z99e ON).
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Recommended examination:
(1) Check the circuit of the weighing inductor.
(2) Replace the SCLB PCB.
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Inverter Error
Code Type Protection Points Protection Action Potentially Causes Trouble Shooting
E101 Over-current at Hardware point : > 2.5 At the accelerating, ⑴reduce the acceleration
accelerating ⑴high acceleration
⑴check the power supply
times of the rated current decelerating and stable
⑴low power voltage ⑴use high rated
speed running,
⑴low rated power of inverter power inverter
Software point: if the output current ⑴check whether inverter is
⑴inverter grounded
exceeds the protection grounded
>2.4 times of the rated point, HGP stops the
E102 Over-current at output and displays the ⑴high ⑴reduce the deceleration
decelerating current
error code, not allow to deceleration ⑴use power
restart automatically. consuming brake
Tolerance: ±5% ⑴high load unit
inertial torque ⑴use high rated
⑴low rated power power inverter
⑴check if inverter
of inverter
is grounded
⑴inverter grounded
E103 Over-current at ⑴load changes violently ⑴check and stabilize the load
stable velocity ⑴low power ⑴Check the power supply
voltage ⑴low rated ⑴use high rated
power of inverter power inverter
⑴close-loop vector control ⑴Check the encoder and its
high speed running, encoder connection
connection off ⑴check if inverter
⑴inverter grounded is grounded
E104 Over-voltage at Software: Bus voltage At the accelerating, ⑴abnormal input voltage ⑴Check the power supply
accelerating (factory setting): Setting decelerating and stable ⑴while power off, ⑴Do not restart while power
range of 0-999V, speed running, Restart the rotating motor off
E105 Over-voltage at Default at 760V. if the bus voltage exceeds ⑴high deceleration ⑴reduce deceleration
decelerating Hardware: 780V-
the protection point, ⑴high load inertia ⑴enhance the brake unit
820V with ±5% error.
DC bus voltage HGP stops the output and ⑴abnormal input voltage ⑴check the power supply
detection error±3%
E106 Over-voltage at displays the error code, ⑴abnormal input voltage ⑴install input reactor
stable velocity not allows to restart ⑴use suitable power
⑴high load inertia
consuming brake unit
automatically.
E107 Over-voltage at Software: 120.0-130.0% , E107 is not detected ⑴Abnormal input voltage ⑴Check the power supply
control circuit below 15KW; ⑴Reset the inverter model or
Default 130% (factory
E107 is available for ⑴inverter model setting error require service.
setting) 18.5KW & 22KW when
Note: lift stops;
If the over-voltage lasts
Control supply’s voltage
over 50s, alarm
detection error:±5%
triggered, if over
1min, HGP
displays the error code
and stops the fan and
opens the contactor, not
allow to restart
automatically.
E109 Output phase Detect Output phase loss Output phase loss, if the U,V,Woutput phase loss(or 3 Check output connections
Inverter Error
Code Type Protection Points Protection Action Potentially Causes Trouble Shooting
loss while running and the current in 3 phases are phase unsymmetrical seriously)
output current exceeds unbalanced over 10s,
33.3% of rated current HGP stops the output and
displays the error code,
not allow to restart
automatically.
E110 Power module Over-heat, over-current, If the detect signal valid, ⑴overcurrent ⑴refer to overcurrent
low-voltage error on of
error HGP stops output and ⑴output shorted or grounded
power module ⑴reconnection cables
displays error code, not ⑴ventilation path blocked or fan
allow to restart damaged. ⑴clean venti-path or
⑴require service
E111 Heat-sink Temperature point Alarm if it reaches 83⑴, ⑴high temparature ⑴reduce temparature
overheat above 83⑴ detection
if it lasts over 10s, HGP ⑴ventilation block ⑴clean vanti-path
for error: ±5⑴
power module stops output and displays
⑴fan damaged ⑴replace the fan
error code not allow
⑴module abnormal ⑴require service
restart automatically.
E114 Motor over- Output current exceeds Time accumutates, when ⑴Check power voltage
load protecion point. ⑴low voltage
time exceeds index ⑴reset moter rated current
⑴motor rated current setting
value,overload protection ⑴check load,adjust torque
wrong
does.but alarm before increasement
⑴motor load increase ⑴close-
protection works loop vector control,reverse ⑴reset encoder direction
encoder,low
10s.After protection, ⑴use correct motor
Inverter Error
Code Type Protection Points Protection Action Potentially Causes Trouble Shooting
speed running
HGP stops output and ⑴low rated pwer motor
displays error code not
allow to restart
automatically.
E116 E2PROMreadin Check error while Promptly protection, ⑴data R%W error ⑴press STOP/RESET key to
HGP stops output and ⑴E2PROM damaged
reading and writing displays error code, reset,require service.
g & writing
error not allow restarting
automatically. ⑴require service
E118 Contactor fails Under the normal power Promptly protection, ⑴low power voltage ⑴Check the power supply
the contacting and voltage,provide the HGP stops output and
contacting commander but displays error code, ⑴contactor damaged ⑴replace contactor or require
no feedback not allow to restart
automatically. ⑴buffer resistance damaged service
⑴control circuit damaged ⑴replace resistance or
require service
⑴require service
E120 CPU Error “spi” communication ⑴seriou interference cause the ⑴pressSTOP/RESET key to
error between the two DSP R&W error reset or use power supply
DSP Promptly protection,
HGP stops output and ⑴environment noise causes the filter in input side
displays error code, communication error of DSP
not allow to restart ⑴pressSTOP/RESET key to
automatically.
reset,require service
E123 keupadE2PRO Keypad EEPROM R%W Only record, no ⑴keypad R&W data error
error or data error for protection, allow to run
⑴E2PROM damaged ⑴pressSTOP/RESET key to
Mreading DSP requirement. normally
reset, require service
&
⑴require service
Inverter Error
Code Type Protection Points Protection Action Potentially Causes Trouble Shooting
HGP stops output and wrong ⑴unload the motor and tune
displays error code, not
⑴tuning result far different from again.
allow to restart
automatically standar. ⑴check motor connection
and parameter setting.
⑴tuning over-time
E125 Encoder error Encoder off-line 1) check & reconnection
detection 1) close-loop vector
Promptly protection, 2) check & reconnection,
HGP stops output and control,encoder signal off-line,
display error code, Or adjust the direction
not allow to restart 2) close-loop vector parameter.
automatically. control,encoder diraction
reversed.
E128 Parameter Motor parameter setting ⑴motor rated value setting ⑴reset the parameters
setting error is far different from
inverter settings Display error code, not wrong ⑴change the motor
allow restarting
automatically and ⑴motor is not consistant with
running. inverter
E129 Reserve - -
E130 Lift over Running speed is over 1.2 ⑴PGpulse setting wrong ⑴check PG pulse setting
speed times of rated speed
⑴low inverter torque ⑴use haiger rated inverter
Promptly protection, (3)correct the mechanical
HGP stops output and (3)low mechanical parameters settings
displays error code, setting
not allow restarting
automatically.
E131 Input output Input output error: Promptly protection, There are 2 running models Check the control software
error HGP stops output and input at the same time
1. there is Detection
displays error code,
commander while not allow restarting
distance controlled automatically.
running,
2. self-study commander
input while Detection
3. micro-leveling
commander input
while Detection
Inverter Error
Code Type Protection Points Protection Action Potentially Causes Trouble Shooting
E132 The min. deceleration The speed of distance control Reduce the speed setting
distance is bigger than the curve is set too big.
Min. floor min. height of floor. Display the error code,
height and not allow to restart
requirement automatically
start
0
E134 Speed error Running speed> Display error code and
prediction speed 7% and not allow to restart
last over 1s automatically.
E139 Dual-interface Inverter processor R&W Promptly protection, ⑴master processor68376 resets ⑴reset power
the DPRAM with error, HGP stops output and
RAM error master processor’s normal displays error code, not ⑴logic control chips abnormal ⑴contact supplier
tag storned in dual- allow to restart
interface RAM no automatically. ⑴dual-interface RAM damaged
refreash over 80ms
E140 Master Hardware feedback the (1)master processor requires ⑴check safety circuit &
error of master emergency braking under
processor6837 processor68376 Promptly protection, abnormal situation. system problem
HGP stops output and
6 error displays error code, not ⑴PCB hardware damaged,
allow to restart
automatically. contact supplier
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B Design Alteration Page5: change input & output state Jiang March 29th,
parameters, and mark @ for Fulin 2007
changes.
Page11: add the error names of
E13, E39, E43, E44, mark @.
Page15: add E13 statement “Brake
contactor short-circuited”, mark @.
Page34: Add E39 statement “Brake
Contactor Circuit Opened”, mark
@.
Page37: add E43 statement “Brake
Contactor 15BSW Circuit
Opened”, mark @.
Page38: add E44 statement “Brake
Contactor 15BSW
Short-Circuited”, mark @.