REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 1 Name Of Eqpt: LORROS

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i.e. LORIS CAMERA and VSS i) Clean optics and glass with muslin white/ lens cleaning
CAMERA paper (for external parts only)
ii) Maintenance of LORROS and its accessoriesi.e. ii) Clean external metal surface of LORROS and its
ANFM,Tripod accessories with proper cloth and lubricant as daily
maintenance.
iii) Equipment not switching ON iii) Check on/off switch position of CDU, EI BOX&MCS-50.
Check main lead of CDU/Video recording system
serviceability.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Leg of the Tripod not inserting/exerting properly. i) Clean with soft cloth and over oiling with proper
lubricant oil.
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Control Unit of LORROS not switching “ON”. i)a) Check continuity of main lead of CDU, if defective
replace it; Check serviceability of ON/OFF switch, if
defective replace it; Check fuse and power supply
(VICOR) section.
ii) Control Unit of LORROS not working properly. ii) Software may be corrupted. If corrupted, should be
uploading the software in proper procedure; Proper
setting of CMOS set up; Re installing of computer unit
and all connectors.
iii) EI box not switching ON. iii) Light emitting diode (LED) may be defective. If
defective, replace it with new one; Toggle switch may
be defective. Check if defective replaces it; Power
supply card with VICOR may be defective. If defective,
repair or replace with new one.
iv) EI box switching ON but not working properly. iv) Protocol/Relay card may be defective. Check and
replace it; Lighting protector/Filters may be defective
check if required replace it; Check cable with the help
of test station
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v) MCS-50 not working properly. v) Connect with ATP station and repair/replace defective
parts.
vi) No sharper thermal picture obtained in LORIS camera. vi) Check with ATP station and repair/replace defective
card; Do Non Uniformity Calibration. If required
replace TRS card.
vii) Field of view assembly not changing in LORIS camera. vii) Check with LORIS multi test station in all modes.
Ifrequired , repair/replace particular defective part i.e.
FOV Motor, sensor.
viii) Image not focussing in LORIS camera. viii) Check LORIS cable. If required replace it; Check with
multi test station. If required re place focus module.
ix) VSS Camera not switching “ON”. ix) Cable of VSS Camera may be defective, check and
repair or replace it; Power card may be defective,
check and repair or replace it.
x) Blur image obtained in VSS Camera. x) Integrate with main test unit and adjust the focallength
with the help of collimator set up ;Should be cleaned
the optics of FOV and OG assembly with the help of
cleaning kit.
xi) CCD Cameras of VSS (1and 2) not changing. xi) Motorised platform of cameras for changing (colour or
black white) may be defective; Motor of the plat form
may be defective.
Categorization : R4 (OEM/ FIRM)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Repairing of DDC of LORIS camera i) NA
ii) Repairing ofCards/ Modules ii) NA

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SNo. 2 Name Of Eqpt: HHTI (CORAL)

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical parts cleaning i) Clean the optical surfaces carefully by muslin white
cloth/ lens cleaning paper
ii) Battery charger not switching “ON” ii) Check the fuze&main lead,and if found defective,
repair/replace with a new one.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eye guard replacement i) Replace unserviceable eye guard with new one.
ii) Shoulder carrying strap replacement ii) Replace unserviceable Shoulder carrying strap with new
one.
iii) VEC /Video in connector Un serviceable iii) Replace unserviceable VEC/Video-in connector with
new one.
iv) Battery clamp defective/broken iv) Replace with new one.
v) Cap OG defective/broken v) Replace with new one.
vi) Hand guard broken vi) Replace with new one.
vii) Battery charger component level repair only (Not card vii) Diagnose &replacethe defective components.
replacement)
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) HHTI not switching ON i) Check the ON/OFF switch; Check the PSCB Card;
Check the Battery contact pin;
If found defective, repair by replacing with new one
ii) Field of view not changing ii) Check FOV motor/ Electronic board/ FOV mechanism
and if found defective, replace by new one
iii) HHTI getting “ON” but no internal display iii) Check the Software and if found corrupted, then upload
the software; then
Check Organic Light Emitting Diode (OLED) and if
found defective, replace by new one.

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iv) HHTI getting “ON” but no image obtained iv) DDC may defective; Electronic board may be defective
v) Blur image obtained v) Do Bad pixel correction, Do thermal calibration
andcheck Focus module and replace if defective
vi) AC/DC adopter with charger repair/replace vi) Check and replace with new one
vii) BER of LI-ION battery of HHTI vii) Declared BER if batteries NHC and also completed its
prescribed life of 2 years
viii) Tripod repair/replacement viii) Repair, if spares are available otherwise replace by new
one
Categorization : R4 (OEM/ FIRM)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Repairing of DDC i) NA
ii) Repairing OF CARDS ii) NA
iii) OG repairing iii) NA

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Sno. 3 Name Of Eqpt: HHTI (BETI)

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical parts cleaning i) Clean the optical surfaces carefully by muslin white
cloth/ lens cleaning paper
ii) Battery charger not switchingON/ AC/DC adopter not ii) Check the main lead .If defective, repair/replace main
switching “ON” lead.
iii) External Monitor not working iii) Check the video extension cable.Repair the same, if
spares are available.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eye Piece Rubber replacement i) Replace unserviceable eye guard with new one.
ii) Shoulder carrying strap replacement ii) Replace the unserviceable Shoulder carrying strap with
new one.
iii) VEC connector unserviceable iii) Replace the unserviceable VEC connector with new one.
iv) Right Handle replacement iv) Replace with new one.
v) Left Handle replacement v) Replace with new one.
vi) Hand Strap replacement vi) Replace with new one.
vii) Boot Sealing Cover &Nut replacement vii) Replace with new one.
viii) Front Lens Cover replacement viii) Replace with new one.
ix) Battery charger/ AC/DC adopter spare level repair ix) Diagnose & replace the defective components.
only (Not card replacement)
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) HHTI not switching ON i) Check ON/OFF switch, PSCB card, SPB card, Battery
contact pin
If found defective, repair by replacing with new one
ii) Target not Focused ii) Check Focusing module, Scanner ModuleDDC Guide
pinand if found defective, replace by new one
iii) HHTI getting “ON” but no image obtained iii) Check SPB Board, DDC and if found defective replace
by new one
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iv) Blur image obtained iv) Check Focus Module if defective replace by new one Do
thermal calibration and Bad pixel correction
v) No internal Display v) Check 1.5’’ MVD Module, SPB Board if defective replace
by new one
vi) Horizontal lines on the screen vi) Rectify dead Channels on ATS. Check DDC, if defective
replace by new one
vii) Vertical lines on the screen vii) Check DDC/ SPB, if defective replace by new one
viii) AC/DC adopter and Bty Charger repair/replace viii) Diagnose the defect and repair by replacing the
component;If not repairable replace by new one
ix) BER of NI-MH battery of HHTI ix) Declared BER if batteries NHC and also completed its
prescribed life of 2 years
x) Tripod repair/replacement x) Repair if spares are available otherwise replace by new
one
xi) VEC repair/replacement xi) Repair by replacing RS422 connector with new one if
not repairable replace by new one
Categorization : R4 (OEM/ FIRM)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Repairing of DDC i) NA
ii) Repairing OF CARDS ii) NA
iii) OG repairing iii) NA

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Sno. 4 Name Of Eqpt: HHTI (DRUSHTI)

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical parts cleaning i) Clean the optical surfaces carefully by muslin white
cloth/ lens cleaning paper
ii) Battery charger not switching “ON” ii) Check the main lead. If defective, repair/replace main
lead.
iii) External Monitor not working iii) Check the video extension cable. Repair the same, if
spares are available.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eye Piece Rubber replacement i) Replace the unserviceable eye Piece Rubber with new
one.
ii) Shoulder carrying strap replacement ii) Replace the unserviceable Shoulder carrying strap with
new one.
iii) VEC connector Un serviceable iii) Replacethe unserviceable VEC connector with new one.
iv) Front Lens Cover broken/ damage iv) Replace by new one.
v) Battery charger and AC/DC adopter spare level repair v) Diagnose & replace the defective components.
only (Not card replacement)
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) HHTI not switching ON i) Check the ON/OFF switch; Check the PSCB Card;
Check the Battery contact pin;
If found defective, repair by replacing with new one
ii) HHTI getting “ON” but no internal display ii) Check the Software and if found corrupted, then upload
the software; then
Check Organic Light Emitting Diode (OLED) and if
found defective, replace by new one.
iii) HHTI getting “ON” but no image obtained iii) Check DDC/ Flex eye card and replace if defective
iv) Blur image obtained iv) Do Bad pixel correction, Do thermal calibration
andcheck Focus module and replace if defective
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v) Field of view not changing v) Check FOV motor/ FOV mechanism and replace if
defective
vi) HHTI getting ON but no image obtained vi) Check DDC/ SPB and replace if defective
vii) AC/DC adopter and Bty Charger repair/replace vii) Diagnose the defect and repair by replacing the
component; If not repairable replace by new one
viii) BER of Li-on battery of HHTI viii) Declare BER if batteries NHC and also completed its
prescribed life of 2 years
ix) Tripod repair/replacement ix) Repair if spares are available otherwisereplace by new
one
x) VEC repair/replacement x) Repair by replacing connector with new one if not
repairable replace by new one
Categorization : R4 (OEM/ FIRM)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Repairing of DDC i) NA
ii) Repairing OF CARDS/MODULES ii) NA
iii) OG repairing iii) NA

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Sno. 5 Name Of Eqpt: BFSR-SR

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Tripod legs not opening / closing smoothly i) Clean dust/ moisture/ rust by using dry clean cloth to
remove jamming; Check proper locking of leg locks
ii) Not getting ON ii) Check whether the Bty is fully charged (24V DC);
Change the Bty if Bty status indicates low Bty on CDU
screen; Charge the Bty with the provided Bty charger;
Check I/P, O/P cables of the adopter for any breakage/
rust on the connector; Check whether the red
indication on the adopter is glowing; Check proper
fitment/ rust/ dust of connector of connecting cables &
2-wire link cables
iii) Bty charger not giving O/P voltage iii) Check I/P & O/P lead/ connector for serviceability and if
found unserviceable, replace the connector
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Tripod Jam/ free insert/ exert i) Open the leg from each fold & remove dust/ rust;
Check the spring tension of leg lock, if not proper
replace the spring
ii) Bty indicating low voltage & not holding charge ii) Charge/ discharge the Bty for at least 3 cycles & check
the status
iii) AC/ DC Adopter not giving O/P voltage iii) Check I/P & O/P lead/ connector for serviceability,
replace if required; Open the unit & check whether fuse
is OK, replace with exact rating fuse if required; check
PCB for major component, if spares available
iv) Bty charger not giving O/P DC voltage iv) Check I/P & O/P lead/ connector for serviceability,
replace if required; Open the unit & check whether fuse
is OK, replace with exact rating fuse if required; check
PCB for major component, if spares available
v) Image not clear in telescope v) Clean the external optical parts with the help of
Isopropyl alcohol
vi) Telescope not getting ON vi) Check the Bty voltage & proper polarity; Change the
Bty if voltage is low; Check the ON/ OFF switch for its
proper functioning
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vii) CDU not getting ON vii) Check the Bty cables & connector for their proper
fitment/ functioning; If required change the cables/
connector as per availability of spares; Check ON/ OFF
switch, replace if required
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) CDU not getting ON i) Check ON/ OFF switch for its proper make/ break;
Open the CDU by removing screws; Check for proper
supply from DC to DC connector; Check all the
connector for proper fitment; Check line filter/ ceramic
filter
ii) Operating software corrupted ii) Upload software through CD ROM; If not running, Flash
drive may be faulty; Change the flash drive if available
iii) Map loading iii) Digital map can be loaded through map loader if digital
map is available
iv) LCD not glowing iv) Back light invertor module may be faulty; Check back
light invertor cable for any breakage/ loose connection
v) 2-wire link failure v) Protection CKT CLPC/ PLPC may be faulty, replace if
required
vi) BER of Bty vi) If Bty not holding charge & completed prescribed life
period; If required premature condemnation
vii) RF module fail vii) Open the sensor head assembly & check RF1 & RF2
module for proper connectivity; Open the module one
by one, clean the connector & place properly
viii) Tripod leg broken viii) Replace by new one

Categorization : R4 (OEM/ FIRM)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) LCD damage i) NA
ii) RAM Card/ CPU Card/ Base board level repair ii) NA
iii) RF1 & RF2, RCP level repair iii) NA

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SNo.6 Name Of Eqpt: PNV BINOCULAR 101A

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Battery /Plate cover/ Tray special – Deficient/ Broken i) Replacement of the same
ii) OG Cover/ Eye guard/Sling - Unserviceable/ Deficient ii) Replacement / repair
iii) Screw - Deficient/ Broken iii) Fixing of new screw

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un- serviceable Leather Case/FRP Box i) Replacement / repair
ii) Eye piece assy loose ii) Fixing/ Focusing eye piece assy
iii) Dirt on II Tube iii) Cleaning of II Tube
iv) Low Gain, Flickering, not Glowing, honey Comb, fix iv) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
v) Dirt/ Fungus on lenses. v) Cleaning of optical portion, changing of lenses
vi) Lens chipped/broken, balsam perished/ vi) Replacement of Lens/Prism and internal
cracked/prism crack/chipped or perished and alignment/setting of optical part
collimation out
Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo. 7 Name Of Eqpt: PNV GOGGLE 102A

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) OG / Eye Piece Jam i) Lubrication for Smooth function
ii) Battery Assy broken/ spare deficient ii) Replacement of Btyassy/spare
iii) OG Cover, Eye guard, Neck Cord, Nose Pad, Battery iii) Replacement / repair
Cap Assy unserviceable
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Unserviceable Face mask Assy, Canvas case, FRP Box i) Replacement / repair
ii) Dust/ Dirt on II Tube ii) Cleaning of II Tube
iii) Low Gain, Flickering, not Glowing, honey Comb, fix iii) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
iv) Mirror perished, Lens chipped/broken, balsam iv) Replacement of Lens/Mirror/Prism and internal
perished/cracked/prism crack/chipped or perished and Alignment/ setting of optical part
collimation out
v) Dirt/ Fungus on lenses v) Cleaning of optical portion, changing of lenses

Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo. 8 Name Of Eqpt: NVG LITTON M-915

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Deficient/ unserviceable Flip up Cover, Eye Cap, Neck i) Replacement of same
Cord, Face cushion
ii) Screw deficient/ Broken ii) Fixing of new screw
iii) Battery assy broken/ defective , unserviceable Rotary iii) Replacement of same
switch/IR LED/Wiring harness any spare deficient
iv) OG / Eye Piece Jam iv) Lubrication for Smooth function

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) U/S frame Assy, FRP case and head Strap i) Repair/ Replacement
ii) Dirt/ Fungus on lenses ii) Cleaning of optical portion/lenses.
iii) Lens chipped / broken, balsam perished/ cracked and iii) Replacement of Lens and internal alignment/setting of
collimation out optical part
iv) Low Gain, Flickering, not Glowing, honey Comb, fix iv) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
v) Dirt on II Tube v) Cleaning of II Tube

Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo. 9 Name Of Eqpt: SNVP 101A

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eye piece jam, graticuleassy loose i) Fixing/ Focusing eye piece assy
ii) Battery assy broken/ defective , unserviceable Rotary ii) Replacement of same
switch/IR LED/Wiring harness any spare deficient
iii) Un-serviceable / deficient OG Cover, Eye guard iii) Replacement / repair
iv) Screw deficient/ Broken iv) Fixing of new screw

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un serviceable Male/ Female bracket , FRP Box i) Repair/Replacement of the same
ii) Graticule not brighten ii) Repair of circuit
iii) Dirt/ Fungus on lenses iii) Cleaning of optical portion, changing of lenses
iv) Lens chipped/broken, balsam perished/ cracked and iv) Replacement of Lens/and internal alignment/setting of
focusing out optical part
v) Low Gain, Flickering, not Glowing, honey Comb, fix v) Repair/ Replacement of II Tube(if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
vi) Dirt on II Tube vi) Cleaning of II Tube

Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo.10 Name Of Eqpt: NWS M-845

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un- serviceable / deficient Day light training filter and i) Replacement / repair
Eye guard
ii) Screw deficient/ Broken ii) Fixing of new screw

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un serviceable Male/ Female bracket , FRP Box i) Repair/Replacement of the same
ii) Graticule not brighten ii) Repair of circuit
iii) Dirt/ Fungus on lenses iii) Cleaning of optical portion, changing of lenses
iv) Lens chipped/broken, balsam perished/ cracked and iv) Replacement of Lens/and internal alignment/setting of
focusing out optical part
v) Low Gain, Flickering, not Glowing, honey Comb, fix v) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
vi) Dirt on II Tube vi) Cleaning of II Tube

Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo.11 Name Of Eqpt: SIMRAD KN 250

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un serviceable Day cover Filter i) Replacement of the same
ii) Un serviceable/ deficient bty compartment cover/ on ii) Repair/Replacement of the same
off switch
iii) Screw deficient/ Broken iii) Fixing of new screw

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un serviceable Adopter, misalignment of bore i) Replacement/repair of same.
sighting
ii) Dirt/ Fungus on lenses ii) Cleaning of optical portion, changing of lenses
iii) Lens chipped/broken, balsam perished/ cracked and iii) Replacement of Lens/and internal alignment/setting of
focusing out optical part
iv) Low Gain, Flickering, not Glowing, honey Comb, fix iv) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
v) Dirt on II Tube v) Cleaning of II Tube

Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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SNo.12 Name Of Eqpt: LAS AIM-1

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Dirt/Dust/Oil on outer surface of equipment i) Clean the equipment by dry clean cloth.
ii) Eqpt Not switching ON ii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Defective / un serviceable Remote cable i) Repair / replacement of the same
ii) Dirt/ Fungus on front window ii) Cleaning of optical portion externally.

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Un serviceable Adaptor, GraticuleAssy L Key and i) replacement of the same
fixing screw
ii) No LASER formed. ii) Repair/ Replacement of LASER HEAD/ Module, repair
of wiring harness
iii) Defective on off switch, un serviceable remote socket iii) Repair / replacement of the same

Categorization : R4 (OEM/ FIRM) - Repair/ Replacement of Laser/ Electronic module

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SNo.13 Name Of Eqpt: PNV MONOCULAR PR 1920B

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Single cell adopter u/s i) Replacement
ii) OG nut / Eye Piece Jam ii) Lubrication for Smooth function
iii) Bty cap, eye guard assy , OG Cap, diopter ring, iii) Replacement
plastic cover, adopter for eye piece assy broken/ u/s
iv) Battery spring broken/ any external spare deficient, iv) Replacement of Bty spring , knob, spec spring, switch
knob, spec spring, switch extension u/s extension
v) Screw deficiency/ Broken v) Fixing of new screw
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eye piece jammed i) Proper fitment of eye piece or replacement.
ii) Laser diode sub assy broken ii) Replacement of laser diode assy and calibration.
iii) Dirt/ Fungus on lenses iii) Cleaning of optical portion, changing of lenses
iv) Lens chipped/broken, balsam perished/cracked OG- iv) Replacement of OG Sub ASSY / Cover Sub Assy
Sub Assy broken Cover Sub Assy broken calibration of optical parts.
v) Low Gain, Flickering, not Glowing, honey Comb, fix pattern v) Repair/ Replacement of II Tube (if required) and
noise(FPN) Permanent black/bright spot on II Tube declaration of black spot permissibility.
vi) Dirt on II Tube vi) Cleaning of II Tube
vii) Excess current drawn by II Tube vii) II Tube continuously energized through power supply
in dark room/through energizer.
viii) II tube glow but image not formed viii) Photo cathode supply defective/declaration of II tube
serviceability.
Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement
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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo.14 Name Of Eqpt: PNV BINOCULAR PR 1910B

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Bty cap, Eye guard, OG cap, retainer U/S i) Replacement of same
ii) Battery cap broken & not proper connecting ii) Replacement of the same
iii) Screw deficiency , Retainer defi/broken iii) Fixing of new screw &fitting of new retainer

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Rotary switch defective / Decal U/S i) Replacement / repair
ii) Eye piece assy loose/over tight ii) Repairing of the same.
iii) Dirt/ Fungus on lenses iii) Cleaning of optical portion, changing of lenses and
purging.
iv) Lens chipped/broken, balsam perished/ iv) Replacement of Lens/Prism and internal
cracked/prism crack/chipped or perished and alignment/calibration of optical parts.
collimation out
v) Low Gain, Flickering, not Glowing, honey Comb, fix v) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
vi) Dirt on II Tube vi) Cleaning of II Tube
vii) Excess current drawn by II Tube vii) II Tube continuously energized through power supply
in dark room/through II Tube energizer.
viii) II tube glow but image not formed viii) Photo cathode supply defective/declaration of II tube
serviceability.
Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement
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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 15 Name Of Eqpt: PNS PR 1614F

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) External optical cleaning i) Clean the external optic surfaces carefully with muslin
white cloth/ lens cleaning paper.
ii) Dust/ rust on eqpt ii) Clean external metal surface of the eqpt& its
accessories with dry clean cloth.
iii) Eqpt Not switching ON iii) Check On/Off switch and polarity of cells.

Categorization : R2 (FD WKSP Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) OG Cover , eye guard,bty cap, elevation/azimuth i) Repair/replacement
drum cap , mounting u/s.
ii) Eye piece jam, Graticuleassy loose ii) Fixing/ Focusing eye piece assy
iii) Screw deficiency/ Broken iii) Fixing of new screw

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) On/off switch knob defective / broken i) Replacement of the same
ii) Dirt/ Fungus on lenses ii) Cleaning of optical portion, changing of lenses
iii) Lens chipped/broken, balsam perished/ cracked and iii) Replacement of Lens/and internal alignment/calibration
focusing out of optical parts.
iv) Low Gain, Flickering, not Glowing, honey Comb, fix iv) Repair/ Replacement of II Tube (if required)
pattern noise(FPN) Permanent black/bright spot on II
Tube
v) Dirt on II Tube v) Cleaning of II Tube
vi) Excess current drawn by II Tube vi) II Tube continuously energized through power supply in
dark room/through II Tube energizer.
vii) II tube glow but image not formed vii) Photo cathode supply defective/declaration of II tube
serviceability.
Categorization : R4 (OEM/ FIRM) - II Tube Repair/ Replacement

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 16 Name Of Eqpt: DFMD

Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Physically Inspection/ cleaning i) Clean the eqpt daily i.eTx&Rx
ii) Maintenance of DFMD and its accessories ii) Check the Bty of eqpt.
iii) Eqpt. Not switching ‘ON’ iii) Check the on/off switch and main on/off.
Check the Mains input lead.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) System not getting ‘ON’ i.e. main switch / HTPA i) Remove the cover of the main control unit and check
switch broken / US , volume control knob U/S, the switches and if defective replace by new one.
threshold switch U/S
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) DFMD getting ‘ON’ but ‘NO’ software booting. i) Check the power supply of ‘master card’
Check the IC’s of master card physically.
Check the PIN voltage/ wave shapes as per the Cct
diagram it O.K Master card.
ii) Master card/booting O.K but no detection ii) Check the Tx panel card, Check the cable of panel,
Check the connector’s.
iii) Counting not work iii) Check the IR which is inbuilt in Tx panel.
iv) IR O.K ‘NO’ detection iv) Check the Tx-B card which is in-built in control box.
v) Tx-B card O.K ‘NO’ detection v) Check the Rx panel card.
vi) Rx panel card O.K ‘NO’ detection vi) Check the CMPA card i.e.IC’s and supply of CMPA.
vii) NO Display vii) Check the connector of display card and display card
voltage.
viii) Counter does not counts viii) Check the IR card.
Check the Photo diode (sensor) of Rx panel.
ix) Zone wise metal detection not working properly ix) Adjust the potentiometer.
Check the walk and stop LED .
x) walk and stop LED not working x) Check the power supply connector.
xi) DFMD not getting ‘ON’ during main power failure . xi) Check the bty in control unit.
Check the inventor portion of power supply card.

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 17 Name Of Eqpt: DSMD DS-1

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Physically maintenance / cleaning i) Check the serviceability, cleaning.
ii) Maintenance of accessories i.e provided i.e.Bty, ii) Check the bty condition and charge it after every use,
canvas carrying case Maintain the canvas carrying case if required so.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Control Unit not switching ‘ON’ i) Check the ON/OFF switch, Check the bty.
ii) Search coil defective i.e. coaxial cable U/S, Rod Assy ii) Check the coaxial cable, Replace the Rod Assy if
available.
iii) No sound beep heard i.e. without h/phone and with iii) Check the speaker and replace it if available.
h/phone Check the head phone set and replace by new oneif
available
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Control unit defective i) Check the bty and if U/S , replace it by new one
ii) Search coil not working ii) Check the continuity/impedance and if required
replace it by new one
iii) Rod assy broken iii) Repair/replace by new one
iv) DSMD not detecting iv) Check the main Cct board and measure Pin voltage of
IC’s /active semiconductor components rectify/ replace
by new one

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 18 Name Of Eqpt: DSMD MK-1

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Physically maintenance / cleaning i) Check the eqpt physically and clean
ii) Maintenance of accessories i.e provided i.e.Bty, ii) Check the Bty voltage.If low, charge the Bty/ replace
canvas carrying case by new one.Maintenance/repair of the carrying canvas
case if required.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eqpt not getting ‘ON’ i) Check the Bty, charge if low voltage/ replace by new
one.Check the ON/Off switch,if defective replace by
new one.
ii) Search coil/rod Assy complete defective ii) Check the coaxial cable continuity/impedanceand if
open/ broken, replace the cable by new one.Check the
search coil U/s then replace it by new one.
iii) No detection/ continuous beep iii) Adjust the setting potentiometer.
Open the control unit and check the pin voltage of
IC’s/active semiconductor components.
iv) DSMD not detecting iv) Check the main Cct board and measure pin voltage of
IC’s /active semiconductor component, rectify it
orreplace by new one
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eqpt not getting ‘ON’ i) Check the Bty connection/ voltage, Check the main
ON/Off switch (slide type)
ii) Search coil complete defective ii) Check the search coil,then repair/replace it by thenew
one
iii) Eqpt showing no detection iii) Check the control unit, Check the IC’s used and if
defective, replaced by new One.Check the main board
thoroughly measure therequired Pin Voltage by using
multimeter/CRO

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 19 Name Of Eqpt: NWIA/ CWFA

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Eqpt not turned On, No alarm and other defect i) Check the on/off switch and Bty, If defective then
Repair / replace the On/ Off switch and battery
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Defective/ deficient switches, terminals, screws i) Repair/ replacement of the same

Categorization : R3 (SIW New Delhi)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) PCB defective/ US i) Repair the PCB
ii) Body crack/broken ii) Repair/ replacement of the same

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 20 Name Of Eqpt: HHMD H2/ H9

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Equipment not turned on, No sound/continuous i) Check the battery voltage, On/Off switch, wiring
sound/ no sense connection and other component
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Search coil, speaker / buzzer, six pin socket, battery i) Repair/ replacement of the same
cover, on off switch, upper lower screw with center
rod
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body damage/broken, circuit defective i) Replacement of body/BER. Diagnose & rectify the
defect in PCB

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

HHSL (NORMAL/ RC/

SNo. 21 Name Of Eqpt:
SUPER LIGHT)
Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) HHSL not turned ON i) Check the Bty, fuse, ON / OFF Switch and repair the
defective Cct.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Timer operation, low voltage cut off circuit and remote i) Repair the defective timer Cct& electronic circuit
switch not working
ii) Defective or U/S charging socket, fuse holder, Glass, ii) Repair/ replacement of the same
Reflector and rubbers, handle, Front and rear cover,
bty fitting upper / lower, Remote Antenna, halogen
lamp, switch Guard, wire harness and any screw
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body crack/ broken i) Replacement of the body
ii) PCB defective/ US ii) Repair/ replacement of PCB’s

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 22 Name Of Eqpt: DRAGON SEARCH LIGHT

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) DSL not turned ON i) Check the bty, fuse, ON / OFF Switch and repair the
defective Cct.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Sealed Beam/ fuse Holder/ ON OFF Switch. Guard , i) Repair/ replacement of the same
Pad for battery upper and lower
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body crack/ broken i) Repair/recommendation for BER
ii) PCB defective ii) Repair/ replacement of the PCB

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

ATMID
SNo. 23 Name Of Eqpt:
(All Terrain MIne Detector)
Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Physically check and cleaning i) Physical Checking of eqpt and cleaning.
ii) Maintenance of accessories provided with the eqpt ii) To Check the accessories, Maintenance of Bty if Bty
i.e.bty, logistic container dead
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Control Unit not switching ‘ON’ i) Check the ON/OFF switch position, Check the bty.
ii) Search coil defective i.e. coaxial cable U/S, Rod assy ii) Check the coaxial cable; Replace the Rod assy if
available.

iii) No sound beep heard i.e. without H/phone and with iii) Check the speaker and replace it if available, Check the
H/phone head phone set and replace by new one if available
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Control unit defective i) Check the bty and if U/S replace by new one
ii) Search coil not working ii) Check the continuity/impedance and if required replace
it by new one
iii) Rod assy broken iii) Repair / replace by new one
iv) DSMD not detecting iv) Check the main Cct board and check IC’s /active
semiconductor components for damage /burnt and
replace by new one
v) Ear phone set, Canvas carrying case v) Replace by new one

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 24 Name Of Eqpt: CHARGER FOR HHMD H2/ H9

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) No DC Output i) Repair and replacement of main lead and DC o/p lead.
Repair the circuit.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Transformer, output terminal, main lead, cushion pad i) Repair/ replacement of the same
for charger(H2), screws, LED red and green U/S
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) PCB defective / U/S i) PCB repair / replacement or BER.

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 25 Name Of Eqpt: CHARGER FOR DSL

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) No DC Output i) Check the fuse/main led, output terminal / repair of
PCB
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Unserviceable Transformer, Fuse Holder, Output i) Repair/ replacement of Transformer, Fuse Holder,
terminal, main lead, screws or circuit defective Output terminal, main lead,
Repair of Electronic circuit.
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body crack/broken, Un -serviceable carrying case i) Repair/ replacement of the same
ii) Defects in Electronic circuit/PCB U/S ii) Repair/ replacement of PCB.

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

SNo. 26 Name Of Eqpt: CHARGER FOR DSMD

Categorization : R1 (FTR Level)

(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Charger not turned On, No DC Output or not taking i) Repair and replacement of main lead and repair of
load electronic Cct.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Transformer, output socket, main lead, LED Red i) Repair/ replacement of the same
/green U/S
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body crack/broken, Un -serviceable carrying case i) Repair/ replacement of the same
ii) Electronic circuit defective ii) Repair Electronic circuit

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 REPAIR CATEGORIZATION OF SS EQPT HELD IN BSF: SIW BSF NEW DELHI

CHARGER FOR HHSL

SNo. 27 Name Of Eqpt:
(NORMAL/ RC)
Categorization : R1 (FTR Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Charger not turned ON, No DC output from AC/DC, No i) Check the AC/DC fuse, Main input lead, ON / OFF
reverse protection, Not taking load Switch and repair the defective Cct.
Categorization : R2 (FD WKSP Level)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Unserviceable Charging conditioner meter, i) Repair/ replacement of Charging conditioner meter,
Transformer 220/17 V , DC Terminal black and Red, Transformer 220/17 V , DC Terminal black and Red,
AC DC Switch, LED Cover and LED, fuse Holder, AC/ DC Switch, LED Cover and LED, fuse Holder,
3 Core main lead, output lead and screw 3 Core main lead, output lead with socket and screw
Categorization : R3 (SIW New Delhi)
(A) TYPE OF REPAIR (B) SEQUENCE OF REPAIR
i) Body crack/ broken i) Repair/recommendation for BER
ii) PCB U/S ii) Repair/replacement the same.

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