1PH8 Config Man 0924 en-US
1PH8 Config Man 0924 en-US
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Introduction 1
Fundamental safety
instructions 2
Motor description 3
SIMOTICS M
Mechanical properties 4
Drive technology
1PH8 SIMOTICS M main motors Motor components and
options 5
Configuration 6
Configuration Manual
Technical data and
characteristics 7
Electrical connection 9
Dimension drawings 10
Appendix A
09/2024
A5E51895839B AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction ........................................................................................................................................... 7
1.1 About SIMOTICS................................................................................................................... 7
1.2 About this manual ............................................................................................................... 7
1.2.1 Content ............................................................................................................................... 7
1.2.2 Target group ........................................................................................................................ 8
1.2.3 Standard scope .................................................................................................................... 8
1.2.4 Use of third-party products in this documentation ................................................................ 8
1.2.5 Websites of third-party companies........................................................................................ 8
1.3 SIMOTICS documentation .................................................................................................... 9
1.4 Documentation in the Internet ........................................................................................... 10
1.5 Service and support ........................................................................................................... 10
1.5.1 ID link and Siemens Online Support.................................................................................... 10
1.5.2 Siemens Industry Online Support on the road..................................................................... 11
1.5.3 Feedback on the technical documentation ......................................................................... 12
1.5.4 mySupport documentation ................................................................................................ 12
1.5.5 Technical support............................................................................................................... 13
1.5.6 Training ............................................................................................................................. 14
1.5.7 Spare parts services ........................................................................................................... 14
1.6 Important product information .......................................................................................... 14
2 Fundamental safety instructions......................................................................................................... 17
2.1 General safety instructions ................................................................................................ 17
2.2 Equipment damage due to electric fields or electrostatic discharge ..................................... 22
2.3 Cybersecurity information .................................................................................................. 22
2.4 Residual risks of power drive systems ................................................................................. 24
3 Motor description ................................................................................................................................ 27
3.1 Highlights and benefits ...................................................................................................... 27
3.2 Technical characteristics and environmental conditions ...................................................... 28
3.2.1 Directives and standards .................................................................................................... 28
3.2.2 Technical features .............................................................................................................. 32
3.2.3 Classifying environmental conditions according to climate classes ...................................... 35
3.3 Derating factors ................................................................................................................. 36
3.3.1 Reduction of the max. DC-link voltage ................................................................................ 37
3.4 Selection and ordering data ............................................................................................... 37
3.4.1 Article No. suffixes for shaft height 80 to 160 ..................................................................... 39
3.4.2 Article No. suffixes for SH 80 Premium Performance ........................................................... 42
3.4.3 Article No. supplements for SH 132 and 160, synchronous-reluctance ................................ 44
3.4.4 Article No. suffixes for SH 180 to 280 ................................................................................. 46
3.4.5 Article No. suffixes for SH 280 ............................................................................................ 49
3.4.6 Article No. supplement for shaft height 80 to 160 + holding brake DE................................. 52
3.4.7 Article No. supplement for SH 132 and 160, synchronous-reluctance + holding brake ......... 55
3.4.8 Article No. supplements for SH 180 to 225 + holding brake ................................................ 57
3.4.9 Options ............................................................................................................................. 58
3.5 Rating plate data................................................................................................................ 65
4 Mechanical properties ......................................................................................................................... 69
4.1 Cooling.............................................................................................................................. 69
4.1.1 General ............................................................................................................................. 69
4.1.2 Forced ventilation .............................................................................................................. 69
4.1.3 Water cooling .................................................................................................................... 73
4.2 Degree of protection .......................................................................................................... 85
4.3 Construction types............................................................................................................. 87
4.4 Types of bearing ................................................................................................................ 88
4.4.1 Drive output types and bearing versions ............................................................................. 88
4.4.2 Bearing lifetime ................................................................................................................. 93
4.4.3 NDE bearing with insulated shaft (option L27).................................................................... 96
4.5 Shaft end........................................................................................................................... 98
4.6 Mounting of rotating unions on 1PH8 hollow-shaft motors................................................. 98
4.6.1 Rotor-supported rotating union ........................................................................................ 101
4.6.2 Bearingless, frame-supported rotating union ................................................................... 105
4.6.3 Mounting information and instructions ............................................................................ 109
4.6.4 Suggestion for an adapter for bearingless, frame-supported rotating unions ..................... 112
4.7 Radial and axial forces...................................................................................................... 113
4.7.1 Radial force...................................................................................................................... 113
4.7.2 Axial force ....................................................................................................................... 115
4.7.3 Permissible radial and axial forces for 1PH808 Premium Performance................................ 117
4.7.4 Radial and axial force diagrams ........................................................................................ 117
4.8 Radial eccentricity, concentricity and axial eccentricity...................................................... 140
4.9 Balancing......................................................................................................................... 142
4.9.1 Requirements .................................................................................................................. 142
4.9.2 Balancing 1PH8 motors with "Premium Performance" bearing version ............................... 143
4.10 Vibration response........................................................................................................... 148
4.10.1 Mounting and mounting instructions ............................................................................... 148
4.10.2 Natural frequency when mounted.................................................................................... 150
4.10.3 Misalignment................................................................................................................... 151
4.10.4 Flywheels ........................................................................................................................ 153
4.10.5 Vibration stressing ........................................................................................................... 153
4.11 Vibration severity grade ................................................................................................... 156
4.12 Noise emission................................................................................................................. 157
5 Motor components and options ........................................................................................................ 159
5.1 Motor components .......................................................................................................... 159
5.1.1 Thermal motor protection ................................................................................................ 159
5.1.2 Encoder ........................................................................................................................... 160
5.1.2.1 Encoder overview ............................................................................................................ 160
A Appendix............................................................................................................................................ 261
A.1 Description of terms......................................................................................................... 261
A.2 Environmental compatibility ............................................................................................ 263
Description
SIMOTICS is the Siemens family of electric motors addressing the complete motor spectrum in
Digital Industry.
1.2.1 Content
Description
This Configuration Manual supports you when selecting motors for your application. The
Configuration Manual refers to rules and guidelines for configuring motors.
To illustrate possible application areas for our products, typical use cases are listed in this product
documentation and in the online help. These are purely exemplary and do not constitute a
statement on the suitability of the respective product for applications in specific individual cases.
Unless explicitly contractually agreed, Siemens assumes no liability for such suitability.
Suitability for a particular application in specific individual cases must be assessed by the user,
taking into account all technical, legal, and other requirements on a case-by-case basis. Always
observe the descriptions of the technical properties and the relevant constraints of the
respective product contained in the product documentation.
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
Note
Recommendation relating to third-party products
This document contains recommendations relating to third-party products. Siemens accepts the
fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.
Description
This Configuration Manual addresses:
• Planning engineers
• Design engineers
• Mechanical design engineers
Description
Comprehensive documentation on SIMOTICS and the SINAMICS converter family is provided on
the Internet (https://support.industry.siemens.com/cs/ww/de/ps/13204/man).
You can display documents or download them in PDF and HTML5 format.
The documentation is divided into the following categories:
*%-JOL
The ID link is characterized by a frame with a black corner at the bottom right.
• Product information
• FAQs (frequently asked questions)
• Application examples
• Manuals
• Downloads
• Compatibility tool
• Newsletter with product selection
• Catalogs/brochures
• Certificates
See also
SIOS (https://support.industry.siemens.com/cs/ww/en/)
Description
The "Industry Online Support" app supports you in the following areas, for example:
• Resolving problems when executing a project
• Troubleshooting when faults develop
• Expanding a system or planning a new system
Furthermore, you have access to the Technical Forum and other articles that our experts have
drawn up:
• FAQs
• Application examples
• Manuals
• Certificates
• Product announcements and much more
There is a data matrix code or QR code on the nameplate of your product. Scan the code
using the "Industry Online Support" app to obtain technical information about the device.
The app is available for Apple iOS and Android.
See also
App (https://support.industry.siemens.com/cs/ww/en/sc/2067)
Description
We welcome your questions, suggestions, and corrections for this technical documentation.
Please use the "Provide feedback" link at the end of the entries in Siemens Industry Online
Support.
Description
With the "mySupport documentation" web-based system, you can compile your own individual
documentation based on Siemens content and adapt this for your own machine documentation.
To start the application, click the "My Documentation" tile on the mySupport homepage
(https://support.industry.siemens.com/cs/ww/en/my):
Description
Your routes to technical support (https://support.industry.siemens.com/cs/ww/en/sc/4868):
• Support Request (https://www.siemens.com/SupportRequest)
• Contact person database (https://www.automation.siemens.com/aspa_app)
• "Industry Online Support" mobile app
The Support Request is the most important input channel for questions relating to products
from Siemens Industry. This will assign your request a unique ticket number for tracking
purposes. The Support Request offers you:
• Direct access to technical experts
• Recommended solutions for various questions (e.g. FAQs)
• Status tracking of your requests
Technical support also assists you in some cases via remote support (https://
support.industry.siemens.com/cs/de/en/view/106665159) to resolve your requests. A
Support representative will assist you in diagnosing or resolving the problem through screen
transfer.
More information on the Support service packages is available on the Internet via the
following address (https://support.industry.siemens.com/cs/ww/en/sc/4869).
1.5.6 Training
Description
SITRAIN – Digital Industry Academy offers a comprehensive range of training courses on
Siemens industrial products – directly from the manufacturer, for all industries and use cases, for
all knowledge levels from beginner to expert.
More information can be found on the Internet via the following address (https://
www.siemens.com/sitrain).
See also
Spares on Web (https://www.sow.siemens.com)
WARNING
Danger to life and material damage when incorrectly used
If you do not use the motors or their components correctly, there is a risk of death, severe injury
and/or material damage.
• Only use the motors for industrial or commercial plants and systems.
• If, in an exceptional case, you do not use the motors in industrial or commercial plants and
systems, ensure that increased requirements are complied with (e.g. regarding touch
protection).
• Do not use the motors in hazardous areas (where there is a risk of explosion), if the motors
have not been expressly released and authorized for these types of applications. Comply
with the separately added supplementary notes.
• Only use the motors and their components for the applications specified by Siemens.
• Protect the motors against dirt and contact with aggressive substances.
• Ensure that the site conditions comply with the rating plate data and the conditions
specified in this documentation. Take into consideration deviations regarding approvals or
country-specific regulations.
• If you have any questions regarding the intended use, please contact your local sales
partner.
• If you wish to use special versions and design variants, whose technical data differ from the
motors described in this document, then first contact your local sales partner.
WARNING
Danger to life for wearers of active implants due to magnetic and electrical fields
Persons with active implants, for example cardiac pacemakers, standing close to the motors
can be negatively affected, which could cause serious damage to their health or even death.
• If you are affected, stay at a minimum distance of 500 mm from the motors (tripping
threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU).
The motors are designed for operation in covered areas under normal climatic conditions, such
as those found in production environments.
See also
Classifying environmental conditions according to climate classes (Page 35)
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on damaged
motors or devices.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may cause
serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
• Only use screw inserts that exactly match the screw head.
• Tighten the screws with the torque specified in the technical documentation.
• Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and
speed limitation system.
• Adjust the tools used regularly.
WARNING
Unexpected machine movement caused by radio devices or cellphones
Using radio devices, cellphones, or mobile WLAN devices in the immediate vicinity of the
components can result in equipment malfunction or faults and damage to the devices.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• Avoid operating radio devices, cellphones and mobile WLAN devices in the direct vicinity of
converters and operating units.
• Scan the machine readable code, e.g. a QR code, from a greater distance or switch off the
converter power supply before scanning.
• Only operate built-in devices with the control cabinet doors closed.
• When control cabinet doors are open, only qualified electrical personnel are allowed to carry
out service and maintenance work.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important Safety instructions for Safety Integrated
If you want to use Safety Integrated functions, you must observe the Safety instructions in the
Safety Integrated documentation.
WARNING
Active implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants are at
particular risk in the immediate vicinity of this equipment.
• If this affects you, maintain the minimum distance to such equipment that is specified in the
"Important product information" chapter.
WARNING
Active implant malfunctions due to permanent-magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk for
persons with heart pacemakers or implants if they are close to converters/motors.
• If this affects you, maintain the minimum distance to such equipment that is specified in the
"Important product information" chapter.
• When transporting or storing permanent-magnet motors, always use the original packing
materials.
• Clearly mark the storage locations with the appropriate warning labels.
• IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving or ejected parts
Contact with moving motor parts or drive output elements and the ejection of loose motor
parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death.
• Remove any loose parts or secure them so that they cannot be flung out.
• Do not touch any moving parts.
• Safeguard all moving parts using the appropriate safety guards.
WARNING
Fire due to incorrect operation of the motor
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high temperatures
destroy motor components and result in increased failures as well as shorter service lives of
motors.
• Operate the motor according to the relevant specifications.
• Only operate the motors in conjunction with effective temperature monitoring.
• Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Burns and thermal damage caused by hot surfaces
Temperatures above 100 °C may occur on the surfaces of motors, converters, and other drive
components.
Touching hot surfaces may result in burns. Hot surfaces may damage or destroy temperature
sensitive parts.
• Ensure that temperature-sensitive parts do not come into contact with hot surfaces.
• Mount drive components so that they are not accessible during operation.
Measures when maintenance is required:
• Allow drive components to cool off before starting any work.
• Use appropriate personnel protection equipment, e.g. gloves.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in
your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a state-of-the-art, integrated
industrial cybersecurity concept for the installation or machine.
• Make sure that you include all installed products in the integrated industrial cybersecurity
concept.
• Protect files stored on exchangeable storage media from malicious software by with suitable
protection measures, e.g. virus scanners.
• Carefully check all cybersecurity-related settings once commissioning has been completed.
Overview
The SIMOTICS M-1PH8 motor series, referred to as 1PH8 in the following, is a motor generation
developed for universal implementation in plants and machines with motion control
applications. The motors are based on a flexible, modular principle and are available as
induction, synchronous-reluctance and compact synchronous variants, with either forced
ventilation or water cooling.
In comparison to the freely selectable performance of vector and servo control with
the SINAMICS S120 drive system, it is possible to select between induction, synchronous-
reluctance or synchronous variants in the case of the new SIMOTICS M-1PH8 motor series.
Thanks to this flexible interplay between converter and motor, it is now even easier to
implement applications which involve
• extreme duty cycles,
• short rise times,
• high precision with respect to speed, torque and positioning.
The motors have been designed specifically for use in conjunction with the SINAMICS S120
drive system. Depending on the control requirements, appropriate encoder systems are
available for the motors for sensing the motor speed and indirect position.
Encoder systems for C-axis operation are also available for machine tools.
1PH8 motors are available in two different cooling types:
• Forced ventilation
• Water cooling
Note
The standards listed in this manual are not dated.
You can take the currently relevant and valid dates from the Declaration of Conformity.
The motors of the type series SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T, SIMOTICS A,
called "SIMOTICS motor series" below, fulfill the requirements of the following directives and
standards:
• EN 60034‑1 - Rotating electrical machines – Dimensioning and operating behavior
• EN 60204‑1 - Safety of machinery – Electrical equipment of machines; general requirements
Where applicable, the SIMOTICS motor series are in conformance with the following parts of
EN 60034:
Feature Standard
Degree of protection EN 60034‑5
Cooling 1)
EN 60034‑6
Type of construction EN 60034‑7
Connection designations EN 60034‑8
Noise levels 1) EN 60034‑9
Temperature monitoring EN 60034‑11
Vibration severity grades 1)
EN 60034‑14
1)
Standard part, e.g. cannot be used for built-in motors.
Relevant directives
The following directives are relevant for SIMOTICS motors.
Eurasian conformity
SIMOTICS motors comply with the requirements of the Russia/Belarus/Kazakhstan (EAC)
customs union.
Underwriters Laboratories
SIMOTICS motors are generally in compliance with UL and cUL as components of motor
applications, and are appropriately listed.
Specifically developed motors and functions are the exceptions in this case. Here, it is crucial
that you carefully observe the content of the quotation and that there is a UL or cUL mark on
the rating plate!
Quality systems
Siemens employs a quality management system that meets the requirements of ISO 9001
and ISO 14001.
Certificates for SIMOTICS motors can be downloaded from the Internet at the following link:
Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/
cert)
China RoHS
SIMOTICS motors comply with the China RoHS.
You can find more information at:
China RoHS (https://support.industry.siemens.com/cs/de/de/view/109738670/en)
Name of the standard Minimum allowable values for energy efficiency and energy efficiency class of perma‐
nent-magnet synchronous motors (GB30253).
Date of entry into force July 1, 2020
Affected motors Permanent-magnet synchronous motors (without integrated brake) with a rated pow‐
er of 0.55 kW to 90 kW and a rated speed of 500 r/min to 3000 r/min controlled from
a converter with variable frequency on a line supply less than 1000 V.
Motor requirements As of the implementation date of the guideline, all motors involved must have the
"China Energy Label".
Affected Siemens products The SIEMENS motors involved are subject to the requirements of Guideline GB30253.
Examples of the "China Energy Label" and the motor rating plate:
Figure 3-2 ② Article number of the basic motor type (example for a 1PH8)
The permissible motor list can then be called using button ③ at the bottom right.
The QR code on the China Energy Label includes a link to the listed motor folder.
Example: By clicking on the link http://elmm.bbqk.com/index.html?a=hb6zs (https://
ela.bbqk.com/index.html?uid=hb6zs), a folder opens with all of the listed 1PH8 motors, shaft
heights 180 and 225.
Note
The article number ① stated on the China Energy Label corresponds to the article number of the
basic motor type ② (boldface type) in the motor article number.
Shaft and flange accuracy Shaft heights 80 ... 160: Tolerance R (reduced), SPECIAL2)
in accordance with DIN 42955 (IEC 60072-1)1) Shaft height 180 ... Tolerance N (normal)
280:
Vibration magnitudes Shaft heights 80 ... 160: Level R/A, SPECIAL/B
in accordance with Siemens / EN 60034-14 (IEC Shaft height 180 ... Level A
60034-14) 280:
Sound pressure level Shaft heights 80 ... 132: 70 dB at a rated pulse frequency of 4 kHz and a
in accordance with DIN EN ISO 1680, max. speed range up to 5000 r/min
tolerance +3 dB, external fan 50 Hz Shaft height 160: 73 dB at a rated pulse frequency of 4 kHz and a
speed range up to 5000 r/min
Shaft heights 180 and 73 dB at a rated pulse frequency of 2 kHz and a
225: speed range:
Forced ventilation (IP55)
• Shaft height 180 to 5000 r/min
• Shaft height 225 to 3500 r/min
Open-circuit ventilation (IP23)
• Shaft height 180 to 3000 r/min
• Shaft height 225 to 2000 r/min
Shaft height 280 74 dB at a rated pulse frequency of 2 kHz and a
speed range: up to 3300 r/min
Forced ventilation (IP55)
• Shaft height 280 to 3300 r/min
Open-circuit ventilation (IP23)
• Shaft height 280 to 2800 r/min
Bearing versions and maximum speeds See Chapter "Mechanical properties of the motors"
Encoder systems, built-in • Absolute encoder EnDat 2048 S/R (AM2048 S/R encoder)
without • Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D tracks (en‐
DRIVE-CLiQ interface
coder IC2048S/R)
• Incremental encoder sin/cos 1 Vpp 512 S/R without C and D tracks
(encoder IN512S/R)
• Incremental encoder sin/cos 1 Vpp 256 S/R without C and D track
(encoder IN256S/R)
• Incremental encoder HTL 1024 S/R (encoder HTL1024 S/R)
• Incremental encoder HTL 2048 S/R (encoder HTL2048 S/R)
Encoder systems, built-in • Absolute encoder 22 bit singleturn + 12 bit multiturn (encoder
with AM22DQ)
DRIVE-CLiQ interface
• Incremental encoder 22 bit with commutation position (encoder
IC22DQ)
• Incremental encoder 20 bit without commutation position (encoder
IN20DQ)
• Incremental encoder 19 bit without commutation position (encoder
IN19DQ)
Connection Connector for signals or DRIVE-CLiQ interface
(mating connector is not included in the scope of supply)
Shaft heights 80 ...132: Terminal box NDE top/power connector
Shaft heights 160 ... 225: Terminal box NDE top
Shaft height 280: Terminal box NDE right
1) Radial eccentricity of the shaft end, coaxiality of the centering wheel and axial eccentricity of the mounting flange with respect
to the axis of the shaft end.
2) Applicable for "Performance", "High Performance" and "Premium Performance" versions
S/R = Signals/Revolution
DE = Drive End (motor drive side; A side of the motor)
NDE = Non-Drive End (motor fan side; B side of the motor)
Insulation of the stator winding according to EN For a coolant inlet temperature of up to +30 °C
60034–1 (IEC 60034–1) Shaft height 80 ... 280: Temperature class 180 (H)3)
Cooling Water cooling
in accordance with EN 60034-6 (IEC 60034-6) Max. Cooling water pressure at inlet: 6 bar
connection thread at NDE
(for additional data, see Chapter "Mechanical properties of the motors")
Temperature monitoring Temperature sensor in the stator winding
Shaft heights 180 ... 280: Additional temperature sensor as a standby
Type Shaft height 80: IM B3, IM B5
in accordance with EN 60034-7 (IEC 60034-7) Shaft heights 100 ... IM B3, IM B5, IM B35
280:
Degree of protection Shaft heights 80 ... 160: IP65
in accordance with EN 60034-5 (IEC 60034-5) Shaft heights 180 ... IP55
280:
Shaft extension at the drive Plain shaft or feather key
end (DE) in accordance with DIN 748-3 (IEC For feather key, full-key or half-key balancing
60072-1)
Shaft and flange accuracy Shaft heights 80 ... 160: Tolerance R/A (reduced), SPECIAL2)
in accordance with DIN 42955 (IEC 60072-1)1) Shaft heights 180 ... Tolerance N (normal)
280:
Vibration magnitudes Shaft heights 80 ... 160: Level R/A, SPECIAL2)
in accordance with Siemens / EN 60034-14 (IEC Shaft height 180 ... 280: Level A
60034-14)
Sound pressure level Shaft heights 80 ... 132: 68 dB at a rated pulse frequency of 4 kHz and
in accordance with DIN EN ISO 1680, max. a speed range up to 5000 r/min
Tolerance +3 dB Shaft height 160: 69 dB at a rated pulse frequency of 4 kHz and
a speed range up to 5000 r/min
Shaft heights 180 and 70 dB at a rated pulse frequency
225: of 2 or 4 kHz and speed ranges:
• Shaft height 180 to 5000 r/min
• Shaft height 225 to 4500 r/min
Shaft height 280: 72 dB at a rated pulse frequency of 2 kHz and
a speed range up to 3300 r/min
For additional data, see Chapter "Mechanical properties of the motors"
Bearing versions and maximum speeds See Chapter "Mechanical properties of the motors"
Encoder systems, built-in • Absolute encoder EnDat 2048 S/R (AM2048 S/R encoder)
without • Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D tracks (en‐
DRIVE-CLiQ interface
coder IC2048S/R)
• Incremental encoder sin/cos 1 Vpp 512 S/R without C and D tracks
(encoder IN512S/R)
• Incremental encoder sin/cos 1 Vpp 256 S/R without C and D track
(encoder IN256S/R)
• Incremental encoder HTL 1024 S/R (encoder HTL1024 S/R)
• Incremental encoder HTL 2048 S/R (encoder HTL2048 S/R)
Encoder systems, built-in • Absolute encoder 22 bit singleturn + 12 bit multiturn (encoder
with AM22DQ)
DRIVE-CLiQ interface
• Incremental encoder 22 bit with commutation position (encoder
IC22DQ)
• Incremental encoder 20 bit without commutation position (encod‐
er IN20DQ)
• Incremental encoder 19 bit without commutation position (encod‐
er IN19DQ)
Connection Connector for signals or DRIVE-CLiQ interface
(mating connector is not included in the scope of supply)
Shaft heights 80 ...132: Terminal box NDE top/power connector
Shaft heights 160 ... 280: Terminal box NDE top
Rating plate (adhesive label) 1x glued on the motor
1x supplied loose in the terminal box
Paint finish Standard paint finish anthracite RAL 7016
Options See Options and Selection and Ordering data
Approvals, in accordance with cURus
1) Radial eccentricity of the shaft end, coaxiality of the centering wheel and axial eccentricity of the mounting flange with respect
to the axis of the shaft end.
2) Applicable for "Performance", "High Performance" and "Premium Performance" versions
3) Based on the design/version, the following motors have temperature class 155 (F):
1PH8107-1□F2
1PH8138-2
1PH8107-1□M2
1PH8164
1PH8166
1PH8168
S/R = signals/revolution
DE = Drive End (motor drive side; A side of the motor)
NDE = Non Drive End (motor fan side; B side of the motor)
You can assign the SIMOTICS M‑1PH8 main motors to climate class 3K4 with the exception of
the environmental parameter "condensation". Condensation is not permissible.
The higher the last number in the climate class 3K☐, the greater the requirements of the
motor.
p) Formation of ice - -
1)
Averaged over a period of 5 min
2)
See types of protection
3)
In Central Europe, the midday sun stands at 60 ° to 65 ° and, in ideal weather conditions, shines with an irradiance of approx.
700 watts/square meter. In winter, the angles are only 13 ° to 18 ° and, even at noon, the irradiance is only approx. 247 watts/
square meter.
You will find additional data on the ambient conditions, such as ambient temperatures
or conditions for transport and storage of the motors, in the relevant chapters of this
documentation.
As the DC link voltage is reduced, the converter output voltage also decreases. This reduces
the working range in the torque-speed diagram.
You will find the torque-speed diagrams in this Chapter "Technical data."
Operation in a vacuum is not permissible because of the low dielectric strength and poor
heat dissipation.
The Article No. supplements are also in the catalogs. These supplements correspond to the
technical selection and ordering data of these catalogs.
Supplementary to the information in the catalogs, the technical selection and ordering data
are integrated in Chapter "Technical data and characteristics" of this Configuration Manual.
Depending on the electrical and mechanical configuration, Z options can be appended to the
Article No. suffixes.
1) Shaft end 24 mm x 50 mm (d x l)
2) Only possible in combination with option Y64.
3) For cooling the greased bearing (to lengthen bearing replacement intervals) and to protect against penetrating liquid, Option
Q12 (sealing air connection) is recommended for the Premium Performance version.
12th data position is "2," "3," or "5" if 15th data position "W"
3.4.6 Article No. supplement for shaft height 80 to 160 + holding brake DE
1) A U option must also be stated in the order to specify the holding brake version.
Shaft height 80: limited to nmax = 5000 r/min
Shaft height 100: limited to nmax = 5000 r/min
Shaft height 132: limited to nmax = 4500 r/min
Shaft height 160: limited to nmax = 4000 r/min
2) Only possible if 8th data position is "3" (induction version)
4) With holding brake, degree of protection is limited to IP55.
5) Not possible with shaft height 160.
1) A U option must also be stated in the order to specify the holding brake version.
Shaft height 180: limited to nmax = 3500 r/min
Shaft height 225: limited to nmax = 3100 r/min
2) Only possible if 8th data position is "3" (induction version)
3) A holding brake can only be connected via a brake terminal box (top).
3.4.9 Options
SIEMENS
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The rating plate (type plate) shows the technical specifications for the supplied motor.
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4.1.1 General
The following table shows an overview of the available variants of cooling system.
NOTICE
Thermal damage to temperature-sensitive parts
The motors can have surface temperatures of over +100 °C. Temperature-sensitive parts in
contact with the motor or attached to the motor can be damaged. Temperature-sensitive parts
include cables and electronic components, for example.
• Never attach temperature-sensitive parts to the motor.
• Ensure that no temperature-sensitive parts are in contact with the motor.
Ambient/coolant temperature
Operation: T = -15 °C to +40 °C (without any restrictions)
Under conditions other than those specified above (ambient temperature > 40 °C or installation
altitude > 1000 m above sea level), you must determine the permissible torque/power reduction
from the following table. Ambient temperatures and installation altitudes are rounded off to 5 °C
or 500 m respectively.
Note
Higher ambient temperatures
For ambient temperatures > 55 °C, contact your local sales partner.
The standard motors are not suitable for use in corrosive atmospheres, atmospheres with a high
salt content, or in outdoor applications.
Mounting a fan and minimum clearance to parts and components mounted by the customer
Table 4-4 Minimum distance S between the air intake/outlet openings and other adjacent
components
Shaft Air flow direc‐ Degree Airflow rate, Air discharge Sound pressure level LpA (1 m) Pressure
height tion of protec‐ min. Motor + operation with an exter‐ drop (Δp)
mm tion m3/s nal fan 50 Hz rated load, toler‐ Pa
ance +3 dB
dB
80 NDE → DE IP55 0.02 Axial 701) 95
DE → NDE
100 NDE → DE IP55 0.04 110
DE → NDE
132 NDE → DE IP55 0.09 140
DE → NDE
160 NDE → DE IP55 0.16 731) 200
DE → NDE
180 NDE → DE IP23 0.21 732) 450
DE → NDE IP55 0.17 550
225 NDE → DE IP23 0.33 600
DE → NDE IP55 0.31 650
280 NDE → DE IP23 0.52 Radial 742)
600
DE → NDE IP55 0.42 600
Note
Ambient air
If the ambient air is polluted by particles of dust or similar substances, the preferred air flow
direction is NDE → DE.
From shaft height 132 and higher, the motors with air flow direction NDE → DE are optionally
available with an air filter (option G14).
Note
Minimum air flow and pressure drop
Pipes and external fans of suitable type and dimensioning must be installed and connected. The
required minimum air flow and the pressure drop at the motor must be taken into account for
the design and dimensioning.
Shaft height Diameter Degree of protection Minimum air quantity Pressure drop
mm mm m3/s Pa
180 300 IP23 0.21 450
IP55 0.17 550
225 350 IP23 0.33 600
IP55 0.31 650
280 Adapter required IP23 0.52 600
IP55 0.42 600
WARNING
Defective work on the cooling circuit
Defective work on the cooling circuit can cause injury and/or damage to property.
• Only qualified personnel may assemble, install, and commission the cooling circuit.
• Perform installation or service work on the cooling circuit only when the system is de-
energized.
The electrochemical processes that take place in a cooling system must be minimized by
choosing the right materials. For this reason, mixed installations, i.e. a combination of different
materials, such as copper, brass, iron, or halogenated plastic (PVC hoses and seals), should not
be used or should be limited to the absolutely essential minimum.
There are 3 types of cooling circuits:
• Closed cooling circuit
• Semi-open cooling circuit
• Open cooling circuit
Definition Description
Closed cooling circuit The pressure equalizing vessel is closed (oxygen cannot enter the system)
and has a pressure relief valve. The coolant is only routed in the motors and
converters as well as the components required to dissipate heat.
Semi-open cooling circuit Oxygen can only enter the cooling system through the pressure equalization
vessel, otherwise the same as "closed cooling circuit."
Open cooling circuit (tow‐ The coolant is cooled in a tower. In this case, there is intensive oxygen con‐
er system) tact.
Note
Cooling circuits
Only closed and semi-open cooling circuits are permissible for motors. Converter systems must
be connected before the motors in the cooling circuit.
Equipotential bonding
Provide all components in the cooling system (motor, heat exchanger, piping system, pump,
pressure equalization tank, etc.) with equipotential bonding. Implement the equipotential
bonding using a copper rail or finely stranded copper cable with the appropriate conductor cross-
sections.
Note
Installation of the cooling water pipes
Electrically conductive cooling water pipes must not come into contact with live components.
• Ensure adequate insulation.
• Securely fasten the pipe.
Table 4-8 Materials used in the cooling circuit of the 1PH8 motor
Note
Other manufacturers
You can also use equivalent products from other manufacturers.
Responsibility for the properties of third-party products resides with the plant manufacturer.
Consider the following pressure conditions when designing the cooling circuit.
Permissible pressure
• Define the working pressure based on the flow conditions in the supply and return pipes of
the cooling circuit.
The maximum permitted pressure in the cooling circuit is 0.6 MPa (6 bar).
Note
If you use a pump that reaches a higher pressure, maintain a maximum pressure of 0.6 MPa by
taking appropriate measures (pressure relief valve, pressure control, etc.).
• Design the cooling circuit to have the smallest possible pressure difference between the
supply and return pipes so that pumps with a shallow characteristic curve can be used.
• Design the cooling circuit with a self-cleaning filter to avoid blockage and corrosion.
3+[
3UHVVXUHGURS>EDU@
3+[
3+[
)ORZYROXPH>OPLQ@
Figure 4-2 Pressure drop in the cooling pipe system, shaft heights 80 to 132
3UHVVXUHGURS>EDU@
)ORZYROXPH>OPLQ@
Figure 4-3 Pressure drop in the cooling pipe system, shaft height 160
3+
3UHVVXUHGURS>EDU@
3+
)ORZYROXPH>OPLQ@
Figure 4-4 Pressure drop in the cooling pipe system, shaft height 180
3UHVVXUHGURS>EDU@
)ORZYROXPH>OPLQ@
Figure 4-5 Pressure drop in the cooling pipe system, shaft height 225
3UHVVXUHGURS>EDU@
)ORZYROXPH>OPLQ@
Figure 4-6 Pressure drop in the cooling pipe system, shaft height 280
Note
Ensuring adequate cooling
To ensure adequate cooling, comply with the minimum flow rates specified under Point "Cooling
data and sound pressure levels".
Pressure equalization
If various components are connected up in the cooling circuit, it may be necessary to provide
pressure equalization.
Note
Arrangement of the reactor element
Flow restrictors must be mounted on the cooling water outlet of the motor or the relevant
component!
Avoiding cavitation
During uninterrupted duty, the pressure drop across a converter or motor must not exceed
0.2 MPa (2 bar). Otherwise, the high flow rate results in damage due to cavitation and/or
abrasion.
Note
Cooling water inlet temperature
Select the cooling water inlet temperature so that condensation does not form on the surface
of the motor.
Cooling water temperatures which are lower than the ambient temperature tend to result in
increased water condensation. The difference between the cooling water inlet temperature and
the ambient temperature depends on the relative air humidity. For instance, 50 % air humidity
at an ambient temperature of 40 °C corresponds to a temperature difference of 10 K:
Tcool > Tambient – temperature difference
Please note that you must also shut off the flow of cooling water when the motor is not
operational for prolonged periods of time.
The motors are designed for operation up to a cooling water inlet temperature of +30 °C,
provided that all of the specified motor data is complied with. If the cooling water inlet
temperature deviates from this, the continuous torque will change (see table "Derating
factors").
Shaft height Flow Pressure drop Sound pressure level LpA (1 m) Thread con‐
rate, min. bar Motor rated load, nection at
l/min tolerance +3 dB NDE
dB Inch
80 6 0.6 68 1)
G 1/8
100 8 0.4 G 1/4
132 12 0.9 G 3/8
160 15 0.2 69 1) G1/2
Shaft height Flow Pressure drop Sound pressure level LpA (1 m) Thread con‐
rate, min. bar Motor rated load, nection at
l/min tolerance +3 dB NDE
dB Inch
180 (1PH8184) 15 0.6 70 2) G 3/8
180 (1PH8186) 15 0.7 G3/8
225 (1PH822.-1) 20 0.6 G 3/8
(asynchronous)
225 (1PH822.-2) 25 0.9 70 3) G 3/8
(synchronous)
280 35 0.6 72 3) G 1/2
1) For a rated pulse frequency of 4 kHz and speed range up to 5000 r/min
2) For a rated pulse frequency of 2 kHz or 4 kHz and speed ranges for
SH 180 of up to 5000 r/min
SH 225 up to 4500 r/min
3) For a rated pulse frequency of 2 kHz and speed ranges for
SH 225 of up to 4500 per r/min
SH 280 up to 3300 r/min
Water specification
Component Quality of the water used as coolant for motors with stain‐
less steel pipes + cast iron or steel jacket
pH value 6 ... 9
Total hardness < 170 ppm
Electrical conductivity < 500 μS/cm
Chloride ions < 40 ppm, can be achieved by adding deionized water.
Sulfate ions < 50 ppm
Component Quality of the water used as coolant for motors with stain‐
less steel pipes + cast iron or steel jacket
Nitrate ions < 50 ppm
Dissolved solids < 340 ppm
Maximum particle size < 100 μm
Operating pressure < max. 6 bar
Pressure drop at V(N) < 1 bar
Inlet temperature < 30 °C
Anti-freeze protection / corrosion pro‐ 20 … 30 %
tection
NALCO 00GE056 inhibitor 0.2 ... 0.25%
Component Quality of the water used as coolant for motors with stain‐
less steel pipes
pH value 6 ... 9
Total hardness < 170 ppm
Electrical conductivity < 2000 μS/cm
Chloride ions < 250 ppm, can be obtained by adding deionized water.
Sulfate ions < 240 ppm
Nitrate ions < 50 ppm
Dissolved solids < 340 ppm
Maximum particle size < 100 μm
Operating pressure < max. 6 bar
Pressure drop at V(N) < 1 bar
Inlet temperature < 30 °C
Anti-freeze protection / corrosion pro‐ 20 … 30 %
tection
NALCO 00GE056 inhibitor 0.2 ... 0.25%
Note
Deionized water (for Cooling water specifications tables)
We recommend using deionized water with reduced conductivity (5 ... 10 µS/cm). If necessary,
ask your water utility to provide the values. According to 98/83/EC, drinking water may contain
up to 2500 ppm of chloride!
Manufacturers of chemical additives can provide support when analyzing the water that is
available on the plant side.
Note
Inhibitor (for Cooling water specifications tables)
The inhibitor is not required if it ensured that the concentration of Antifrogen N is > 20%.
Derating is required for an anti-freeze content of > 30%
Biocide
The risk of corrosion caused by microbes is virtually non-existent in chlorinated drinking water
systems.
Closed cooling circuits with soft water are susceptible to microbes.
The following types of microbes are encountered in practice:
• Slime-forming bacteria
• Corrosive bacteria
• Iron-depositing bacteria
The suitability of a biocide depends on the type of microbe.
• Analyze the cooling water for microbes at least once a year.
Necessary biocides can be obtained from the manufacturer, e.g. Nalco. Ask the manufacturer
for compatibility with an inhibitor used in your system.
• Dose the biocide as recommended by the manufacturer.
Antifrogen N already acts like a biocide at the minimum concentration of > 20%.
Note
Compatibility of coolant additives
Biocides and Antifrogen N must not be mixed.
There are other manufacturers of chemical additives in the market. You can use equivalent
products from other manufacturers. Have the suitability of the third-party products
determined.
Note
Derating when using other cooling lubricants
Derating is required for water-oil mixtures with more than 10% oil.
To determine the derating, you need the following values of the coolant at a temperature of
30 °C:
Density ρ / kg/m3
Specific thermal capacitance cρ / J/(kg•K)
Thermal conductivity λ / W/(K•m)
Kinematic viscosity ν / m2/s
Flow rate V / l/min
The required derating can be obtained from Technical support.
Please send your enquiry to Technical support.
Note
Recommendation relating to third-party products
This document contains recommendations relating to third-party products. Siemens accepts the
fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.
Coolant connection: See table "Cooling data and sound pressure levels"
The units should be connected with hoses to provide mechanical decoupling (refer to the
table "Materials and components of a cooling circuit").
Commissioning
When required, before connecting the motors and converters to the cooling circuit, the pipes
should be flushed in order to avoid dirt entering the motors and converters.
After the units have been installed in the plant, the coolant circuit must be commissioned
before the electrical systems.
Note
Suitability of the motor depending on the ambient conditions
Depending on these ambient conditions - such as the chemical properties of dusts or the cooling
media used at the installation site - it is only conditionally possible to evaluate the suitability of
the motor for the particular environment using the degree of protection (e.g. electrically
conductive dusts or aggressive coolant vapors or liquids).
In these cases, the motor must be additionally protected using the appropriate measures.
Note
Liquids that have collected and/or oil jets
Liquid must be prevented from collecting on the motor shaft as well as jets of oil (or are not
permissible at all) - even for versions with radial shaft sealing ring.
Degrees of protection
The degrees of protection which are available for the 1PH8 motor series are listed in the
following table.
Note
Routing cables in humid/moist environments
If the motor is mounted in a humid environment, the power and signal cables must be routed
as shown in the following figure.
6,(0(16
6,(0(16
6,(0(16
6,(0(16
6,(0(16
6,(0(16
IM B3 IM B6
IM B7 IM B8
IM V6 IM V5
IM V35 1) IM V15 1)
IM B35 1) IM B5, IM B 14
You will find the available types of construction in Chapter "Selection and ordering data."
1PH8 motors are suitable for coupling output and belt coupling. The bearing versions and their
applications are summarized in the following table.
Table 4-15 Drive output type with the appropriate bearing design
1)
Deep-groove ball bearing
2)
Cylindrical-roller bearings (only in versions for increased radial forces - 14th data position = E or F)
3)
For the bearing version G or H as a floating bearing (as for 1PH7); all other bearing types have a location bearing at the drive
end - 14th data position = A, B, C, D, F, L, M, P, Q, or N
4)
Version as a location bearing
Table 4-16 Bearing version, maximum speed and bearing change intervals
Q W Q W QL W L
QP
You therefore calculate an average speed from the different speeds according to their time
percentages.
Shaft height Bearing version Maximum Statistical Recommended bearing replacement in‐
speed bearing terval
service life tLW
nmax L10h h
r/min h Permanent lubrica‐ Relubrication
tion
Table 4-18 "Premium Performance" bearing version, maximum speed and bearing change intervals
Shaft height Maximum speed Average operating speed Recommended bearing replace‐
nmax nm ment interval
r/min r/min tLW
h
with sealing air without seal‐
(Option Q12) ing air
Note
Difficult operating conditions in operation at nmax
Under difficult operating conditions, the bearing replacement intervals tLW are reduced by up to
50 %.
Difficult operating conditions include
• large vibrations and shocks
• frequent reversing operation
Note
Reduced maximum motor speeds
The maximum speeds might be reduced on motors with integrated encoder as a result of
mechanical conditions or limitations imposed by signal conditioning capacity.
The reduced maximum speeds can be found in the table "Encoder types for motors with DRIVE-
CLiQ" in Chapter Encoder assignment as a function of maximum permissible speeds (Page 162).
Note
Permanently switching on the sealing air
For the "Premium Performance" bearing version, Siemens recommends that the sealing air be
permanently switched on during continuous operation at nmax. Sealing air connection and
conditioning are described in Chapter "Sealing air connection (option Q12) (Page 171)."
Note
For lifetime lubrication, the grease lifetime is harmonized with the bearing lifetime L10h.
• Complying with the maximum permissible speeds (refer to Chapter "Technical data and
characteristics")
• The bearing change intervals are reduced for unfavorable operating conditions, for example
– average speed > than the value specified in Table 4-16
– continuous operation at nmax
– Vibration and shock load
– Frequent reversing operation
Note
Replacing the motor bearings
When replacing the motor bearings, we also recommend that encoders with their own
bearings are also replaced.
The fatigue life and the grease consumption time are calculated, statistical values and
cannot be warranted.
Note
Axial bearing loads for vertical mounting
The increased axial loads imposed on the bearings on vertically mounted motors can
reduce the bearing lifetime by almost 50%. This applies to shaft heights 180 to 280 due
to the rotor weights.
Relubrication
In motors that can be relubricated, the bearing life can be extended by complying with fixed
relubrication intervals.
Depending on the frame size, some restrictions have to be taken into account - e.g. vertical
mounting/shaft position.
It is possible to relubricate motors, shaft heights 180 and 225. A lubricating nipple is
optionally provided, Code K40.
Relubrication intervals
Relubrication intervals are specified:
• on the lubrication plate of the motor
• in the table "Relubrication intervals"
Note
Longer time periods between delivering and commissioning the motor
For longer periods of time (e.g. longer than 1 relubrication interval) between shipping and
commissioning the motor, the bearings must be lubricated. When relubricating, the shaft
must be rotated in order to distribute the grease around the bearings (for additional
information, see the Operating Instructions).
The values specified in the table below apply to the same conditions as are described above
for bearing change intervals:
Shaft Bearing version Relubrication inter‐ Quantity of grease Grease cham‐ Possible number of
height val in operating for each relubrica‐ ber2) relubrication inter‐
hours4) tion operation1) g vals3)
h g
180 Standard 7000 15 80 5
Increased radial 4000 20 80 4
forces
Performance 4000 15 80 5
225 Standard 7000 30 180 6
Increased radial 4000 40 180 4
forces
Performance 4000 30 180 6
280 Standard 7000 40 400 10
Increased radial 4000 50 400 8
forces
1)
Grease quantity for relubrication for normal conditions (ambient temperature up to 40°C, horizontal mounting.
2)
Holding capacity of the grease chamber with precise adherence to the grease quantity for each relubrication interval.
3)
Calculated number of re-lubricating intervals; the bearing lifetime is specified statistically by means of the L10h definition.
4)
Relubricating intervals must be halved for vertically mounted units.
Note
Adapting relubricating intervals
Unfavorable factors such as the effects of mounting/installation, speed or mechanical loads
require that the relubricating intervals are appropriately adapted. Situations such as these
require special consideration or must be calculated - and must be engineered according to the
limitations and constraints together with the responsible motor plant.
The increased axial loads imposed on the bearings on vertically mounted motors can reduce the
bearing lifetime by almost 50%. This applies to shaft heights 180 to 280 due to the rotor weights.
A check which takes into account the relevant boundary conditions must be performed on SH
280 in the relevant motor factory.
Table 4-20 Measures that are required for operation in the speed range < 500 r/min
Shaft height Bearing change interval (tLW) for lifetime Options that Comment
lubrication are required
h 1)
80 - 160 - Due to the experience from the
field (in practice) no dangers have
been identified due to bearing cur‐
20,000 rents
180 L27 NDE bearing with insulated shaft
225 - Always NDE bearing with insulated
shaft
280 - Always NDE bearing with insulated
shaft
Motor grounding
In order to avoid rotor ground currents, the motor frame should be well grounded - e.g. by using
shielded motor cables. The motor cable shield should be connected at both ends through the
largest possible surface area.
For specific applications, the grounding of the motor Zhg can be more unfavorable than the
grounding of the connected loads Zrg, e.g. for long motor cables and when the motor is
mounted in an insulated fashion. In this case, the capacitive discharge (leakage) current of
the motor flows from the motor frame through the motor shaft to the connected load and
from there to ground.
0RWRU *HDUER[
&RQFUHWH =KJ
IRXQGDWLRQ =UJ
5HIHUHQFHJURXQG
Figure 4-9 Bearing current due to the grounding situation (=rotor ground current)
The rotor ground current should be avoided by using an electrically insulating coupling. If
such a coupling cannot be used for mechanical reasons, then the motor frame must be
connected to the load through the largest possible surface area. The capacitive discharge
(leakage) current then flows from the motor frame to the load and not through the bearings.
The connection between the motor frame and load is only effective if it represents an
extremely low impedance for the high-frequency discharge (leakage) current. To achieve this,
use several flat straps, e.g. grounding straps, metal plates.
0RWRU *HDUER[
&RQFUHWH =KJ
IRXQGDWLRQ =UJ
5HIHUHQFHJURXQG
Figure 4-10 Connection between the motor frame and load to avoid rotor ground currents
General information
1PH8 main motors with a hollow shaft (13th position in the Article No.: " 3 ") are designed as
main spindle motors for machine tools and machining centers with internal tool cooling. A
rotating union is required for the provision of the coolant in the rotating motor shaft. A rotor-
supported or, for a motor ordered with option Y64, a bearingless, frame-supported rotating
union can be mounted on the NDE shaft extension. In addition to coolant, suitable rotating
unions can also transfer oil mist (minimum quantity lubrication), cutting oils or even
compressed air at standstill.
Rotor-supported rotating unions consist of the following components:
• Rotor with bearing
• Stator
• Enclosure with cable connections
• Floating-ring shaft seal
Rotor-supported rotating unions are easy to fit and change. They are screwed into the motor
shaft via the thread on the rotor. The advantage of these rotating unions is the leading off of
the leakage via the housing and the integrated leakage connection.
Bearingless, frame-supported rotating unions are made up of two separate parts, the rotating
part with a mechanical seal and the static part with a mechanical seal and supply connection.
By eliminating the bearings, higher speeds can be achieved and the rotating union is less
sensitive to vibrations and lateral loads. However, an adapter such as is described in Ch.
"Suggestion for an adapter for bearingless, frame-supported rotating unions" for installing
the rotating union is required.
Installation must be performed very carefully because the sealing surfaces of the mechanical
seal are not protected.
The rotating part is bolted into the NDE end of the motor shaft. The static part is mounted
on the encoder cover of the motor via an adapter. The adapter must include a facility for
draining leakage. The adapter must be designed in such a way that the motor is not flooded
by the leakage and the degree of protection of the motor is complied with. It may be
necessary to use sealing air.
For use of a bearingless rotating union, the motor must be ordered with option Y64 and the
interface on the encoder cover must be located concentrically with respect to the shaft. The
mounting conditions stated by the manufacturer of the rotating union must be met.
Depending on the type of rotating unions, the sealing rings may be permanently or
temporarily in contact.
Example of a closed seal: DEUBLIN series 1116 and 1108
Example of an opening seal: DEUBLIN series 902 and 1109
With opening seals, the sealing surfaces are separated when there is no coolant pressure,
e.g. during a tool change. In this case, coolant runs out of the supply line and out of the
motor shaft through the opened seal. This leakage and also the leakage due to wear of the
sealing rings must be guided away via the leakage lines.
NOTICE
Motor failure due to incorrectly mounted leakage line
If the leakage line does not lead downward, the leakage can flood the rotating union and the
motor. This can result in failure of the rotating union and motor.
To ensure the leakage is led away, the leakage line must always lead downward so that nothing
can flow back.
• When mounting, ensure that the leakage line always leads downward.
NOTICE
Axial forces due to coolant pressure
Coolant under high pressure (usually 40 to 90 bar) flows via the mounted rotating union
through the sequence of holes in the drive train:
• Rotating union
• Motor
• Spindle
• Tool.
Due to the different hole diameters and the gap, different cross sections (areas) occur along the
coolant flow, which can produce axial forces due to the coolant pressure. These can be 4 to 12.7
N/mm2, depending on the coolant pressure.
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Figure "Mounting the rotating union," illustrates how an axial force arises due to joint
pressure, for example, in the gap between the motor shaft (hole bolt) and the spindle shaft.
This acts upon the motor shaft against the bearing preloading force Fc. This reduces or even
eliminates the preloading force of the motor bearing.
For bearingless, frame-supported rotating unions, axial forces can also arise depending on
the internal differing hole diameters. These act against the forces from the joint, so they
have a smaller effect on the bearing preloading force. Ensure that the axial forces from the
rotating union are greater than those from the joint (see case 1 in the graphic). This has
the advantage that the bearing preloading force remains unchanged. The bearing preloading
force is important for non-slip running of the motor bearing and must not be eliminated.
This advantage does not apply to rotor-supported rotating unions. It is important to ensure
that the preloading force of the motor bearing is not eliminated (see figure "Mounting the
rotating union" case 2). The axial force toward the motor must not be in the interval FAZ =
Fc +/- 25% for horizontally mounted motors and FAZ = (Fc +/-25%) + FL for vertically mounted
motors with the shaft extension pointing downward. For maximum permissible axial forces
at the shaft extension, the specifications stated in Chapter "Radial and axial forces" apply. The
axial forces that act in the rotating union must be requested from the manufacturer.
NOTICE
Leaks in the rotating union
If there are leaks in the rotating union and the hoses, the motor may be flooded and fail!
• Avoid leaks in the rotating union.
① Sealing cover
② Balancing disk
③ Rotor-supported rotating union, e.g. DEUBLIN 1109-020-188
④ Leakage hose
⑤ Inlet hose
Due to limitations of space, rotating unions with radial connections are advisable for air-
cooled motors, e.g. DEUBLIN 1109-020-188.
Rotating unions with axial connections are not suitable!
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① Sealing cover
② Balancing disk
③ Intermediate housing
④ Rotor-supported rotating union, e.g. DEUBLIN 1109-020-188
⑤ Cutout
⑥ Cover (openings for connections must be closed again)
⑦ Leakage hose
⑧ Inlet hose
⑨ Fan
Note
When air-cooled motors are connected, only rotating unions with a radial connection are used.
Mounting steps
Note
Mounting steps for air-cooled motors
The mounting steps 1, 11, 12, 13, and 14 are only required for air-cooled motors.
3. Attach hoses for the inlet and leakage to the rotating union. Use angle elements if necessary.
Note
Rotating union to be used
• Use a rotating union with radial connections.
4. Screw the rotating union into the NDE motor shaft extension. Tighten the rotating union with
the correct tightening torque. For this, use the wrench grip surface on the NDE motor shaft
extension to hold the other side.
5. Position the rotating union horizontally in such a way that the leakage connection is at the
lowest point.
6. Always connect the hose for leakage sloping downward at least 15°.
7. Also connect the hose for the inlet sloping downward.
8. If necessary, provide a ventilation hose for the leakage chamber. It equalizes the negative
pressure caused by the fan. Lead the ventilation hose upward.
9. Manually check that the rotor turns easily.
10.Test the mounting under pressure for leaks.
11.Make a burr-free cutout in the intermediate housing for the inlet and leakage hoses.
12.Push the intermediate housing with the cutout over the hoses. Screw the intermediate
housing onto the motor. Protect the hoses from mechanical stresses.
13.Screw the fan onto the intermediate housing.
14.Seal the remaining openings between the cutout and the hoses.
The bearingless frame-supported rotating union cannot be mounted directly on the motor. An
adapter is required for the static part of the rotating union. The adapter is not included in the
scope of delivery and must be made by the customer to match the rotating union to be used.
Carefully comply with the design notes:
• Match the adapter to hold the static part to the rotating union to be used. To do this, carefully
comply with the dimensions of the manufacturer of the rotating union. Implement the
adapter as shown in Chapter "Suggestion for an adapter for bearingless, frame-supported
rotating unions".
• The gap between the adapter and the NDE shaft extension must be as small as possible in the
radial direction (approx. 0.25 mm) and be as long as possible in the axial direction so that
coolant that escapes cannot enter the motor. The leakage connections must be as large as
possible and must be provided at the lowest point in the leakage chamber. The leakage
connection (G3/8") located nearest the static part of the rotating union is for draining leakage
away during operation. The second leakage connection (G1/4") is a backup for draining away
increased leakage due to faults.
NOTICE
Monitoring the backup line
Monitor the flow rate of the backup line to detect any faults in the rotating union in good time,
and to protect the motor from flooding.
• Make sure that a signal is output in the event of leakage.
• Make sure that the system (coolant supply) is switched off in case of a fault.
• Implement the star-shaped drainage openings in the mounting surface to the encoder cover
as shown in Chapter "Suggestion for an adapter for bearingless, frame-supported rotating
unions" so that liquid cannot penetrate the motor through the labyrinth seal between the
encoder cover and the balancing disk. If the motor is mounted vertically, all 6 drainage holes
should be opened; if the motor is mounted horizontally, it is enough to open the two lower
drainage holes.
Note
Provide a sealing air connection to protect the motor against the penetration of coolant.
• The diameters and end faces of the adapter for supporting the encoder cover or the static
part of the rotating union should be turned in one clamping if possible. For simpler
machining, the adapter can be axially split. It is important that the finish-machining of the
support diameter and end faces is performed in the assembled condition and in one
clamping.
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1 Encoder cover
2 Balancing disk
3 Adapter
4 6 x M5 bolts
5 Rotating part of the rotating union, e.g. DEUBLIN 1129-050-301
6 Static part of the rotating union, e.g. DEUBLIN 1129-050-301
7 Leakage hose (min. internal diam. 12 mm)
8 Leakage hose as backup and for faults
9 Inlet hose
10 Sealing air connection
NOTICE
Sealing the remaining holes
Seal the remaining holes again between the cutout and the hoses to ensure that motor cooling
is still effective.
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Mounting steps
Note
Mounting steps for air-cooled motors
The mounting steps 1, 13, 14, 15, and 16 are only required for air-cooled motors.
1. Disassemble the fan and intermediate housing from the the motor.
2. Removing the sealing cover
3. If necessary, perform complete balancing of the motor with external balancing disks
4. Screw the rotating part of the rotating union into the NDE motor shaft extension and tighten
with the appropriate torque (against the wrench grip surface on the NDE motor shaft
extension).
5. Mount the adapter for the static part (not included in the scope of delivery) on the encoder
cover with 6x M5 screws. Position the adapter in such a way that the leakage connection is
at the lowest point (with horizontal mounting).
6. Mount the hoses for leakage and sealing air on the adapter, if necessary using angled
elements
7. Mount the hose for the supply to the static part of the rotating union, if necessary using
angled elements
8. Screw the static part onto the adapter
9. Always connect the hoses for leakage sloping downward (min. 15°).
10.Also connect the hose for the inlet sloping downward.
11.Manually check that the rotor turns easily.
12.Perform a hydrostatic test for leaks
13.Make a cutout for the inlet and leakage hoses in the intermediate housing.
14.Push the intermediate housing with the inlet over the hoses and screw it to the motor. Protect
the hoses from mechanical loads
15.Screw the fan on to the intermediate housing
16.Seal the remaining openings between the cutout and the hoses
• First screw the flexible hoses onto the rotor-supported rotating union. Then screw the
rotating union onto the shaft with the specified torque.
• Avoid stressing due to incorrect hose lengths and unsuitable mounting material.
• The rotating union must be easy to turn when mounted.
• Keep rotating unions free of chips and burrs.
• Position the rotating union horizontally in such a way that the leakage connection is at the
lowest point.
• Always route the leakage hose downward at at least 15° with a large cross-section.
• If the leakage hose is higher than the leakage connection and the mechanical seal is open,
the rotating union and possibly also the motor will be flooded. The motor can fail.
• Also route the inlet hose downward. This causes the coolant to flow back in the supply line
when the mechanical seal is open (e.g. tool change or standstill) and not through the motor
shaft and the leakage connection.
• Filter the coolant so that no particles or chips can reach the mechanical seal and damage it.
Note
Mounting the rotating union
• During assembly, screw the thread absolutely tightly into the NDE shaft extension. Ensure
that no coolant can leak.
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Comply with the manufacturer's specifications
Comply with the specifications and instructions provided by the manufacturer when installing
the rotating union.
Figure 4-12 Example of the version of an adapter for supporting the static part of a bearingless, frame-supported rotating
union
1PH808. 1PH810.-1PH816.
Diameter D1 Diam. 22.5 H7 Diam. 30.5 H7
NOTICE
Premature damage to bearings and shaft breakage due to strong radial forces
Bearings can be prematurely damaged and shafts may break if force transmission elements
apply too much load to the shaft end as a result of radial forces.
• When using mechanical transmission elements, ensure that the maximum limit values
specified in the radial force diagrams are not exceeded.
NOTICE
Premature damage to bearings due to insufficient radial forces
Only for bearings with increased radial force (shaft height 100 to 280):
Insufficiently high radial forces can cause the bearings to roll in an undefined fashion. This
results in increased bearing wear.
• For applications with an extremely low radial force load, ensure that the motor shaft is
subject to at least the minimum radial force specified in the diagrams.
Where the radial force load is less than the minimum radial force, e.g. on a coupling drive,
you must not use the bearings for increased radial force. Use a motor with standard bearings
for these applications.
NOTICE
Destruction of bearing seats
The motor bearings are designed for operation with radial force. Rotating forces from the
process or imbalance > Q 2.5 can destroy the bearing seats. Rotating forces and imbalance can
also occur on coupling drives.
• Avoid rotating forces and imbalance.
NOTICE
Mechanical destruction of the motor
If the motor supports the higher forces when force/torque boosting elements are used, the
flange or the feet of the motor, for example, can be torn off.
• Make sure that the force/torque boosting elements, e.g. gearbox or brakes, absorb the
greater forces.
Examples of remedies:
– Choose the correct type of construction.
– Pay attention to correct mechanical mounting of the force/torque boosting elements.
Note
Complying with the belt manufacturer's guidelines
• When dimensioning the radial forces at the shaft extension, ensure that you comply with the
regulations of the belt manufacturers.
• Set the belt tension by means of appropriate measuring instruments.
- Where applicable, force exerted by the rotor weight when the motor is vertically
mounted
This results in a maximum axial force that is a function of the direction.
CAUTION
Axial force due to effective hydraulic diameter of the rotating union
Pay attention to the axial force due to the effective hydraulic diameter (area) of the rotating
union.
Force = A x p
• Force = F [N]
• A = area [m²]
• p = coolant pressure [N/m²]
1 bar = 105 N/m²
For axial forces in the direction of the motor, the spring-loading of the bearings can be
overcome so that the rotor moves in accordance with the axial bearing play (up to 0.2mm).
The permissible axial force FAZ in operation depends on the motor mounting position.
When, for example, helical toothed wheels are used as the drive element, an axial force is
exerted on the motor bearings in addition to the radial force. For axial forces in the direction
of the motor, the spring-loading of the bearing can be overcome. This must be prevented as
otherwise it could reduce the bearing and encoder service life.
The permissible axial force FAZ in operation depends on the motor mounting position (see
table "Calculating the permissible axial force").
Horizontal arrangement Shaft end facing downwards Shaft end facing upwards
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For the Premium Performance version of the 1PH808, the following radial and axial forces of the
motor shaft are permissible:
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Axial forces
Deep-groove ball bearings can absorb both radial as well as axial forces.
The maximum axial forces FA as a function of the radial force are shown in the following
force diagrams.
The permissible bearing forces are specified without taking into account the force due to
spring-loaded bearings, the rotor weight for vertical mounting as well as the direction of the
force.
Note
Determining the permissible axial forces
The permissible axial forces at the shaft extension FA perm are dependent on the application
(mounting, force direction) and must be calculated.
Note
For motors, shaft heights 80 to 160, the spring loading of the bearing Fc can be increased by
using option Q81. For description of option Q81, see Chapter "Motor components and options".
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permissible during operation is calculated as stated in table "Calculating the permissible axial
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Table 4-28 Radial eccentricity tolerance of the shaft to the frame axis (in relation to the cylindrical
shaft extensions)
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Table 4-29 Concentricity and axial eccentricity tolerance of the flange surface to the shaft axis
(referred to the centering diameter of the mounting flange)
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Acceptance test certificate
The runout, concentricity and axial eccentricity are tested in the Siemens factories as standard.
For 1PH8 motors, an acceptance test certificate with the values actual measured can be ordered
with option B36.
4.9 Balancing
4.9.1 Requirements
Requirements placed on the process when balancing mounted components - especially belt
pulleys
In addition to the balance quality of the motor, the vibration quality of motors with mounted belt
pulleys and coupling is essentially determined by the balance quality of the mounted
component.
If the motor and mounted component are separately balanced before they are assembled,
then the process used to balance the belt pulley or coupling must be adapted to the motor
balancing type.
For asynchronous motors, a differentiation should be made between the following balancing
types:
• Half-key balancing (an "H" is stamped on the shaft face)
• Full-key balancing (an "F" is stamped on the shaft face)
• Smooth shaft end (no keyway)
The balancing type is coded in the order designation.
Note
Machining the feather key
In the case of a half-key balanced shaft end and short output element, remove if necessary the
part of the feather key which protrudes out of the output element and beyond the shaft contour.
This is urgently recommended at speeds above 1000 r/min, and where the balance quality must
comply with high demands.
For the highest demands placed on the system balance quality, we recommend that motors with
smooth shaft (without keyway) are used. For motors balanced with full key, we recommend belt
pulleys with two keyways on opposite sides, however, with only one key in the shaft end.
Table 4-30 Requirements placed on the balancing process as a function of the motor balancing type
Balancing equipment/ Motor Motor balanced with full key Motor with plain
Process step Half key balanced shaft end
Auxiliary shaft to balance • Auxiliary shaft with key‐ • Auxiliary shaft with key‐ • Auxiliary shaft without
the mounted component way way keyway
• Keyway with the same di‐ • Slot design with the ex‐ • If required, use a tapered
mensions as in the motor ception of the slot width auxiliary shaft
shaft end (as the motor) can be free‐
• Auxiliary shaft half key ly selected
balanced • Auxiliary shaft full key bal‐
anced
• Balance quality of the auxiliary shaft ≤ 10 % of the required balance quality of the compo‐
nent to be mounted to the motor
Attaching the mounted com‐ • Attached using a key • Attached using a key • Attach the component as
ponent far as possible without
• Key design, dimensions • Key design, dimensions
to the auxiliary shaft for bal‐ any play,
and materials the same as and material the same as
ancing e.g. using a light press fit
at the motor shaft end used for the full key bal‐
ancing of the auxiliary on the tapered shaft
shaft
Position the mounted compo‐ • Select a position between • No special requirements
nent on the auxiliary shaft the mounted component
and the key of the auxili‐
ary shaft so that it is the
same when mounted on
the actual motor
Balance the mounted compo‐ • Two-plane balancing is recommended - i.e. balancing in two planes at both sides of the
nent mounted components at right angles to the axis of rotation
Special requirements
If special requirements are placed on the smooth running operation of the machine, we
recommend that the motor together with the output components is completely balanced. In this
case, balancing should be carried out in two planes of the output component.
The on-site mechanical system vibration characteristics depend on factors such as the output
elements, mounting situation, alignment, installation, and external vibration and can increase
the level of motor vibration. Under certain circumstances, the rotor may have to be balanced
completely with the output element.
1PH8 motors are supplied with "special" vibration severity. Mounting a coupling element on
the shaft extension changes the rotor balancing state. As a consequence, after mounting
coupling elements, the rotor must be completely balanced. The following description shows,
using an example, the procedure for 1PH8 motors with "Premium Performance" bearing
version. You must determine the vibration severity and the position of the imbalance by
making the appropriate measurements. You can then remove the imbalance.
Typical approach
1. Prepare to make the reference measurement. Freely suspend the motor according to
IEC 60034-14.
The natural frequency of the motor-spring system must be less than 3 Hz. As a consequence,
use springs that are adapted to the motor mass. The motor must be freely suspended so that
the reference measurement can provide a correct measurement result.
2. Make a reference mark on the shaft (DE) for the speed and angle detection.
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3. Position the measuring sensors: Sensor 1 for the DE, sensor 2 for the NDE.
4. Perform the reference measurement on the freely suspended motor for the DE and the NDE.
Measure the absolute value and angular position of the imbalance (1st order).
6. Perform the measurement on the coupled motor for the DE and the NDE. Also in this case,
measure the absolute value and angular position of the imbalance (1st order).
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7. Remove the imbalance. To do this, screw one or several balancing screws into the rotor. Start
at the side with the highest absolute imbalance. For instance, if you detect an imbalance at
the DE at an angle of 175°, then you must screw in a balancing screw on the opposite side at
an angle of 355° (175° + 180° = 355°).
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8. It may be necessary to repeat Point 6 and Point 7 several times until the imbalance has been
completely removed.
• Thin sheets (shims) can be placed under the motor mounting feet to align the motor and to
avoid mechanically stressing the motor. The number of shims used should be kept to a
minimum.
• In order to securely mount the motors and reliably and safely transfer the drive torque, bolts
with strength class 8.8 according to ISO 898-1 should be used.
Note
Comply with permissible vibration values
All flange-mounted motors must have a stable motor suspension assembly and for high field
weakening speeds must be supported using the appropriate feet at the bearing end shield
(foot/flange type of construction, also refer to Section "Vibration severity limit values").
Support using feet at the bearing end shield is not required if the following conditions are
maintained:
- For flange-mounted motors, there is a stable motor suspension design
- The permissible vibration values according to DIN ISO 10816 are maintained
- The maximum speed is limited (refer to Table "Restricting the maximum speed")
Motors that are mounted, as a result of their type of construction, to the wall using the motor
feet, must be fixed in place using an adequately dimensioned positive form fit (e.g. using
studs or mounting rails).
When commissioning the motors, it must be ensured that the permissible vibration values
according to DIN ISO 10816 are maintained.
Shaft height M1
mm mm
180 32
225 45
280 45 0RWRU
0
Note
Flange mounting SH 180 to SH 280
For SH 180 to SH 280, flange mounting is only possible using studs and nuts. Clearance M1 for
threading the nut between the motor flange and motor frame according to DIN 42948.
NOTICE
Check the bearing
If liquid accumulates at the flange because of vertical or horizontal mounting, the bearing and
the bearing grease may be adversely affected.
• Prevent liquid from collecting at the flange.
Note
Attaching plastic covers for SH 80 up to SH 160
• With the forced-ventilated versions of shaft heights 80 to 160, before the motor is
commissioned you must replace the plastic covers that were removed so that the mounting
bolts could be tightened.
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Note
Mounting air-cooled motors
• Air-cooled motors must be mounted in such a way that the cooling air can enter and be
discharged without any obstruction (see also Chapter "Cooling").
When the motor is mounted onto a machine, a new system, which is capable of vibration, is
created with modified natural frequencies. These can lie within the motor speed range.
This can result in undesirable vibrations in the mechanical drive transmission.
Note
Avoiding natural frequencies when mounting
Motors must be carefully mounted on adequately stiff foundations or bedplates. Additional
elasticities of the foundation/bedplates can result in resonance effects of the natural frequency
at the operating speed and therefore result in inadmissibly high vibration values.
The magnitude of the natural frequency when the motor is mounted depends on various
factors and can be influenced by the following points:
• Mechanical transmission elements (gearboxes, belts, couplings, pinions, etc.)
• Stiffness of the machine design to which the motor is mounted
• Stiffness of the motor in the area around the foot or customer flange
• Motor weight
• Machine weight and the weight of the mechanical system in the vicinity of the motor
• Damping properties of the motor and the driven machine
• Mounting type, mounting position (IM B5, IM B3, IM B35, IM V1, etc.)
• Motor weight distribution, i.e. length, shaft height
4.10.3 Misalignment
To avoid or minimize misalignment, a compensating coupling should be used (see the diagram).
Figure 4-64 Mechanical output transmission shaft with its own bearings and compensating coupling
If possible, the motor should not be directly and rigidly coupled to an output transmission
shaft which has its own bearings.
Alignment accuracy
1. Align the motors with coupling output in such a manner that the center lines of the shafts are
parallel with no offset. This ensures that no additional forces affect their bearings during
operation.
2. Perform the fine adjustments with shims under the entire motor foot.
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Figure 4-65 Aligning the drive
4.10.4 Flywheels
Flywheels with a high mass, which are rigidly mounted to the end of the motor shaft, modify the
vibration characteristics of the motor and shift the critical rotational frequencies of the motor
into the lower speed ranges.
The overall system should be precision balanced in order to minimize/avoid exciting
vibration, when external masses are directly mounted onto the motor shaft.
Operation in the resonance range must be avoided.
Table 4-35 Maximum permissible radial vibration values for SH 180 to 2801)
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Figure 4-66 Maximum permissible vibration velocity including vibration amplitude and vibration
acceleration for SH 80 to 160
Table 4-37 Maximum permissible axial vibration values for SH 180 to 2801)
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Figure 4-67 Maximum permissible vibration velocity including vibration amplitude and vibration
acceleration for SH 180 to 280
To measure the vibration velocity, the measuring equipment must fulfill the requirements of
ISO 2954. The vibration acceleration must be measured as a peak value in the time range in a
frequency band of 10 to 2000 Hz.
If appreciable vibration excitation in excess of 2000 Hz (e.g. gear teeth meshing frequencies)
can be expected, the measurement range must be adapted accordingly. This does not alter
the maximum permissible values.
Note
Avoiding continuous operation at natural frequencies
Uninterrupted duty in the natural frequencies of the installed/mounted system should be
avoided, as this generally leads to the permissible vibration values being exceeded and the
system being damaged. To reduce vibration, flanged-mounted motors can be supported at the
NDE.
Note
Measuring vibration values according to the standard
Vibration must be analyzed and measured (measuring points, etc.) according to standard
ISO 10816-3.
Note
Increased resistance to vibration
1PH8 motors with shaft heights 180 and 225 and with the option L03 can be used in compliance
with certain operating conditions for applications with increased resistance to vibration (see
Chapter "Increased resistance to vibration (Page 180)"). Possible applications are, for example,
applications such as servo presses.
Note
Vibration severity limit values
According to the vibration severity limit value diagrams below, the motors operate within the
limit values stipulated for versions R, S, SR or SPECIAL over the specified speed range.
Furthermore, within the rated speed range, they correspond to vibration severity grades A or B
as defined by EN 60034-14 (IEC 600-34-14).
The balance quality depending on the bearing is encoded in the Article No., see Chapter
"Selection and ordering data."
As a general rule, high radial force load capacity is not compatible with high speed and
high vibration quality. The reason for this is that the different applications require different
bearings.
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Figure 4-69 Vibration severity limit values for SH 160 to 280
Note
Acceptance test certificate
Compliance with the limits, depending on the vibration severity grade ordered, is ensured in the
Siemens factories as standard. For 1PH8 motors, an acceptance test certificate with the vibration
velocities actually measured can be ordered with option B35.
A Pt1000 temperature sensor is integrated in the stator winding to monitor the winding
temperature. The exact type of temperature sensor is stated on the nameplate.
Type Pt1000
Resistance when cold (20 °C) Approx. 1090 Ω
Resistance when hot (100 °C) Approx. 1390 Ω
Connection Via signal cable
Response temperature 1)
Prewarning < 150 °C
Alarm/trip at max. 170 °C ±5 °C
1)
With SH80: Prewarning < 130 °C; Alarm/trip at max. 150 °C ±5 °C
The resistance change is proportional to the winding temperature change. The temperature
characteristic is taken into account in the closed-loop control.
The prewarning signal from the evaluation circuit in the SINAMICS drive converter can be
externally evaluated.
High short-term overload conditions require additional protective measures as a result of the
thermal coupling time of the temperature sensor.
The conductors for the temperature sensor are routed in one cable together with the encoder
conductors.
NOTICE
Destruction of the temperature sensor if the insulation resistance is tested improperly.
If the test voltage is connected to only one temperature sensor terminal, the temperature
sensor will be destroyed.
• Short-circuit the ends of the temperature sensor cables before applying the test voltage.
NOTICE
Destruction of the motor for a thermally critical load
There is no adequate protection during a thermally critical load, e.g. a high overload at motor
standstill.
• Take additional protective measures, e.g. an overcurrent relay.
• The "thermal motor model i2t monitoring" function must be activated in the converter.
Note
Connector for temperature sensors
The temperature sensor is connected to the signal connector together with the speed encoder
signal.
1PH8 motors without an encoder can only be ordered as induction motors. In this case, the
temperature sensor is connected to the signal terminal strip in the terminal box. An additional
M16 x 1.5 cable entry is provided in the terminal box to establish a connection. For encoderless
1PH8 motors connected using a connector, the temperature sensor is connected to the encoder
connector (connector version and assignment the same as for HTL encoders).
The spare temperature sensor (option A25 for shaft heights 80 to 160) and the circuit of PTC
thermistors for alarm/trip (option A12) are connected to a signal terminal block in the terminal
box.
5.1.2 Encoder
Note
Different encoder types for motors with or without DRIVE-CLiQ
The identification letters at the 9th position of the Article No. for the encoder type required is
different for motors with and without DRIVE-CLiQ.
WARNING
Danger to life when using an incorrect encoder module
The DRIVE-CLiQ encoder contains motor and encoder-specific data and an electronic type plate.
If you use an incorrect DRIVE-CLiQ encoder, this can result in death, severe injury and severe
material damage.
• Only use the DRIVE-CLiQ encoder and the electronic type plate for the original motor.
• Do not mount the DRIVE-CLiQ encoder onto other motors.
• Do not replace a DRIVE-CLiQ encoder by a DRIVE-CLiQ encoder belonging to another motor.
• Only appropriately trained Siemens service personnel should replace DRIVE-CLiQ encoders.
NOTICE
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed if they are not handled properly.
• To protect your equipment against damage, follow the instructions given in the chapter ESD
Guidelines.
Motors with DRIVE-CLiQ interface have an internal Sensor Module. This Sensor Module includes
an electronic rating plate. This simplifies commissioning for the SINAMICS S110 / S120 drive
system, since all the motor parameters are set automatically.
See also
Incremental encoder HTL 1024 S/R or HTL 2048 S/R (Page 165)
✓ Assignment possible
2) Motor/encoder assignment limited to 9000 r/min
3) Motor/encoder assignment limited to 12,000 r/min
4) Motor/encoder assignment limited to 4600 r/min
5) Motor/encoder assignment limited to 15,000 r/min
✓ Assignment possible
3) Motor/encoder assignment limited to 12,000 r/min
5) Motor/encoder assignment limited to 15,000 r/min
Function
• Speed actual value sensing
• Indirect incremental measuring system for the position control loop
• One zero pulse (reference mark) per revolution
Connection
Cables
Mating connector: 6FX2003-0SU12
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"
5.1.2.6 Incremental encoders IC 2048 S/R, IN 512 S/R and IN 256 S/R
Function
• Angular measuring system for the commutation
• Speed actual value sensing
• Indirect incremental measuring system for the position control loop
• One zero pulse (reference mark) per revolution
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Figure 5-1 Signal sequence and assignment for a positive direction of rotation (clockwise direction of
rotation when viewed from the drive end)
Connection
7 M encoder 2 13 5
14
8 +1R1 1 12 17 6
15
9 -1R2 16
11 7
10 P encoder
10 8
11 B
9
12 B*
13 R* When viewing the plug-in side (pins)
14 D
15 0 V sense
16 5 V sense
17 not connected
Cables
Mating connector: 6FX2003-0SU17
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"
Function
• Angular measuring system for the commutation
• Speed actual value sensing
• Indirect absolute measuring system for the position control loop
Connection
Cables
Mating connector: 6FX2003-0SU17
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"
5.2 Options
Chapter "Selection and ordering data (Page 37)" contains an overview of which options are
available for which shaft heights.
Cooling lubricants containing oil capable of creepage, which can also be corrosive, are mainly
used for machine tools and transfer machines. For critical applications involving media with
extremely high creepage rates, generally degree of protection against water (according to EN
60034-5/IEC 60034-5) alone is not sufficient. To address these particular applications, 1PH8
main motors can be ordered with sealing air connection by specifying option Q12. The sealing
air connection can be implemented both when using a terminal box and a power connector.
Note
Improved protection against oils and media that can creep
Sealing air does not increase the IP degree of protection against water. It does, however, improve
protection against oils and media that can creep.
Note
This option is only permissible for motors without relubrication.
Note
Increase the pressure for "Premium Performance" bearing version
For the "Premium Performance" bearing version, you must increase the supply pressure to min.
2.0 x 105 Pa up to max. 5 x 105 Pa.
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Volume (Nm³/h) (Nm = standard cubic meter) Approx. 2.3 (at 2 bar)
Note
The volume data refers to the specified minimum supply pressure. For higher supply pressures,
the flow rate increases corresponding to the motor flow resistance.
Overview
The 1PH8 motors can be used in hazardous areas if certain operating conditions are met.
This intended use in a hazardous area Zone 2 or Zone 22 complies with directives
2014/34/EU and 1999/92/EC – as well as the series of IEC/EN 60079 standards.
A12, A25, G14, K80, L74, Q12, U60, U61, U62, U63, U65, U66, U67, U68, Y64,
Line supply voltage Line Module (line-side converter/inverter infeed type) Converter output voltage 1)
3 AC 400 V Smart Line Module (SLM) unregulated 380 V
Active Line Module (ALM) regulated 425 V
3 AC 480 V Smart Line Module (SLM) unregulated 460 V
Active Line Module (ALM) regulated 500 V
1)
Minimum output voltage required for motor operation in order to achieve data according to
the data sheet.
The rated powers for motors for use in hazardous zones are reduced both in S1 and S6 duty
in relation to the non-explosion protected version (standard version). The deratings are taken
into account in the rating plate data:
In hazardous areas of Zone 2 (option M03), for induction motor versions, reduce the
permissible maximum speeds (nmax):
The motors with forced ventilation have newly developed separately driven fans for use in
hazardous areas. These are in conformance with the applicable directives and standards. Take
the modified dimensions from dimension drawings (SIEMENS Product Configurator).
The supply values for the separately driven fans are specified in the following table:
Note
All of the separately driven fans are equipped with 3-phase motors.
• Attach the twist protection provided for the signal connector in compliance with regulations.
• Use Ex-certified cable glands for the power connection. Close and seal unused threads using
Ex-certified screw plugs.
• The thermal stability of the connecting cables must be at least 80 °C. Plastic-insulated,
flexible cables must have the same durability as heavy-duty, rubber-insulated cables.
SIEMENS MOTION-CONNECT power and signal cables meet these requirements.
• The motors have a ground connection at the bearing shield/enclosure. Additionally ground
the motors at this connection point.
• Belt drives are only permissible if buildup of a static charge is ruled out in the machinery.
• Do not repaint/touch up explosion-proof motors. However, if this is required, then comply
with the following requirements:
– Limit the surface resistance of the paint used: Surface resistance ≤ 1 GΩ for motors
belonging to device group III
– Breakdown voltage ≤ 4 kV for device group III
• Contact Technical Support (Chapter "Introduction") for the correct paint structure.
Note
For additional information, please contact Technical Support or your local sales partner.
The supply values for the separately driven fans are specified in the following table:
Note
All of the separately driven fans are equipped with 3-phase motors.
• The type of construction IM V5 is only permissible with a protective roof (protection from
falling parts)
• Do not repaint/touch up explosion-proof motors. However, if this is required, then comply
with the following requirements:
– Limit the surface resistance of the paint used: Surface resistance ≤ 1 GΩ for motors
belonging to device group III
– Breakdown voltage ≤ 4 kV for device group III
Contact Technical Support (Chapter "Introduction") for the correct paint structure.
Note
For additional information, please contact Technical Support or your local sales partner.
Overview
1PH8 motors with shaft heights 180 and 225 and with the option L03 can be used in compliance
with certain operating conditions for applications with an increased vibration load. Possible
applications, for example on servo presses.
1PH822x-1Ax10-xxx1-Z, Z=L03
1PH822x-1Ex00-xxx1-Z, Z=L03
1PH822x-1Ex10-xxx1-Z, Z=L03
1PH822x-1Hx00-xxx1-Z, Z=L03
1PH822x-1Hx10-xxx1-Z, Z=L03
1PH822x-1Jx00-xxx1-Z, Z=L03
1PH822x-1Jx10-xxx1-Z, Z=L03
1PH822x-1Mx00-xxx1-Z, Z=L03
1PH822x-1Mx10-xxx1-Z, Z=L03
1PH822x-2Ex00-xxx1-Z, Z=L03
1PH822x-2Ex10-xxx1-Z, Z=L03
1PH822x-2Mx00-xxx1-Z, Z=L03
1PH822x-2Mx10-xxx1-Z, Z=L03
Vibration acceleration rates (0 peak) in the frequency range from 0 Hz to 1 kHz at the
bearings must not exceed the values listed in the table. The position of the measuring points
is defined in ISO 10816-1. The customer must pin the 1PH8 motor at the DE and NDE using
a cylindrical grooved pin according to ISO 8740. To do this, place the motor down on a metal
foundation. For easier removal, do not use blind holes in the foundation for the pinning.
Recommendation: Through holes for pressing through the cylindrical grooved pins.
Measures included
• Reinforced version of a DE bearing shield
• Fan unit (EC fan) with upgraded electronic components
• Screws locked with Loctite 270
Note
For additional information, please contact Technical Support or your local sales partner.
5.2.5.1 Properties
Note
Restricted maximum motor speed for a motor equipped with brake
The maximum speed of a motor with holding brake is limited to the maximum speed of the
holding brake (see nmax, Br speed specified in the characteristic curves).
Note
Selection and ordering data
The selection and ordering data is contained in the chapter of the same name.
Note
No UL approval for the holding brakes for 1PH8, shaft heights 180 and 225
The holding brakes for motors, shaft heights 180 and 225 are not UL approved. As a
consequence, these motors with mounted brake do not have the cUR marking.
Table 5-15 Technical data of the mounted holding brake (DE) with emergency stop function
Weight mBr 10 21 46 66 63 88
kg
Coil current 230 V AC 0.8 1.0 1.3 1.9 2.2 2.7
±10 %
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Lifetime operating energy Wmax MJ: Max. possible switching energy of the brake (for
emergency stop) until the brake linings have to be replaced, Wmax = WE x z
Number of emergency stops z: The specified number of emergency stops refers to the
specified conditions. A conversion can be made for operation under different conditions:
Number of EMERGENCY STOPs z = Wmax/WE
Coil current A: Current to release the brake.
Opening time t0 ms: Separating time until the brake opens (the specified values refer to the
maximum braking torque and at rated voltage).
Closing time tC1 ms: Interlocking time until the brake closes according to diagram
"Terminology (time) for holding operation." (the values refer to the maximum braking torque
and at rated voltage.).
NOTICE
Irreversible reduction of the braking effect
The braking effect can be irreversibly reduced if you do not comply with the permissible number
of braking operations per hour and/or the maximum permissible operating energy per hour.
Further, this can have a negative impact on the function of the holding brake.
• When setting up machines and systems (when using the jog mode), carefully observe the
information provided in the Table "Technical data of holding brakes".
• You can equip the holding brake with a manual brake release to remove the holding torque.
NOTICE
Inadvertent operation of the holding brake
Material damage can occur if you inadvertently apply or release the holding brake.
• Secure the holding brake against inadvertent operation and misuse. The mechanical
manual brake release must be in the center position when not actuated (see the diagram
“Spring-actuated single-disk brake module"). Only then is the brake completely closed, and
it is ensured that the spring-actuated single-disk brake module can provide its full braking
effect.
• You can remove the manual release lever. Strictly observe the specific system-related
regulations, e.g. in the crane construction area relating to whether manual brake release is
permissible.
• For the rated operating conditions, see DIN VDE 0580: 1994-10. For the degree of
protection see DIN VDE 0470, part 1. If deviations exist, coordinate special measures with
the manufacturer.
WARNING
Danger to life if the holding brake is used incorrectly
If you incorrectly use the holding brake, e.g. you use it as safety brake, this can lead to severe
accidents involving injury and/or material damage.
• Depending on the particular application, strictly observe the appropriate accident
prevention regulations.
Note
Special measures
If you find references to special measures and/or it is necessary to consult the manufacturer,
already obtain the manufacturer's advice when you configure the system.
Properties
The holding brakes for motors, shaft heights 80, 100, 132 and 160 are brake modules
(manufactured by Kendrion Binder Magnete) with their own bearings, flange and shaft
extension. The dimensions of the flange and shaft extension of the brake module are identical
with those of the motor. If a motor is to be equipped with a brake, then a motor version with a
flange-type of construction and a smooth shaft (without keyway and key) is used. The shaft of
the brake module can then be shrunk onto the motor shaft (thermal technique). It can be
released using pressurized oil. The brake module is bolted to the motor flange.
Note
Radial and axial forces
The specifications for the "standard" bearing version apply for the permissible radial and axial
forces.
See also
Radial and axial force diagrams (Page 117)
Method of operation
The brake module is an electromagnetic component with integrated electromagnetically
opening single-disk spring-operated brake for dry running, in which the braking effect is applied
by the spring force and canceled electromagnetically.
If required, the braking effect can also be canceled by an additional mounted manual release.
The brake module is a mounted brake, preferably on the DE end shield of electric motors, as
built-on unit with bearing supported driver pin shaft.
Structure
The solenoid housing ⑦ with the cast excitation winding ⑥ is used to accommodate the
armature ②, the friction disk ③ and the flange ④ that is attached using cylinder head screws.
The compression springs in the solenoid housing that are supported via the thrust studs (size 13)
on the adjustment ring ⑨, apply a force to the friction disk via the anchor in the axial direction
and thus clamp the friction disk between the rigidly mounted flange and the anchor and produce
the braking effect (torque). The tangent torque support of the armature against the solenoid
housing is performed by the dowel pins.
When a direct voltage is applied to the excitation winding, the resulting electromagnetic
force pulls the armature against the force of the compression springs, the friction disk is
released and thus the braking effect canceled.
As the brake module represents a self-contained system, no forces are applied externally.
The braking effect of the axial moving friction disk is transmitted to the driver pin shaft ⑧
fixed to the motor shaft via the keyed connection of the internal square socket (sizes 13, 19
and 24) and/or via internal gearing (size 29).
The ball bearing located between the solenoid housing and the driver pin shaft is used to
center the brake to the driver pin shaft and therefore to the motor shaft when mounting
the brake on the motor flange and also to absorb the transverse forces acting radially on the
driver pin shaft.
The ball bearing comes sealed from the factory. As additional protection against pollution
and to prevent grease from a defective ball bearing seal reaching the friction disk, a sealing
ring is mounted that prevents dirt, grease or oil reaching the area of the friction disk from the
outside and abraded particles due to the wear of the friction disk escaping.
The sealing ring provides the drive-side sealing between the flange and the driver pin shaft.
The single-disk spring-operated brake module can be opened mechanically by hand, e.g. in
the event of a power failure, via the optional manual release ①. The electrical connection is
established directly in the terminal box ⑤.
The transmissible torque of the brake module can be set via the adjustment ring.
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Electrical connection
WARNING
Fire hazard and risk of destroying the brake module
The brake module is an electromagnetic component and a DC system. An impermissibly high
connection voltage at the brake module can cause the rectifier or the winding to burn. This can
block the brake module, causing it to overheat.
If the connection voltage is too low, the magnetic excitation will also be too low, preventing the
brake from being released. The brake goes into the brake mechanism although this is not
wanted.
• Make sure that the connection voltage of the brake module remains within the permissible
tolerance of +10 % to -10 % of the nominal voltage. Comply with the legal standards for
connection to the grid. Pay attention to the correct dimensioning of the cable lengths and
conductor cross-sections in the connection cables.
• Check the electrical connection of the holding brake based on the following checklist.
Table 5-16 Checklist for checking the electrical connection of the holding brake
Check OK
The connection cables are suitable for the type of use and the voltages and currents that occur.
The connection cables are connected correctly by means of screws, clamps or other equivalent means, so
that the electrical connection is maintained permanently.
Check OK
Adequately dimensioned connecting cables, torsion, strain and shear relief as well as anti-kink protection are
provided for the connection cables.
The protective conductor (only for protection class I) is connected at the grounding point.
There is no foreign matter, dirt or moisture in the terminal box.
Unused cable entries and the terminal box itself are sealed so that the specified degree of protection ac‐
cording to EN 60529 is maintained.
⑤ Terminal box
5.1 Cover
5.2 Connecting terminal or rectifier
5.3 Fixing screw for cover
Figure 5-6 Holding brake terminal box ⑤ optionally with terminal or rectifier
• Connect the spring-applied single-disk brake module to the direct voltage. Use a rectifier
bridge or half-wave rectifier for electrical connection to an AC power system.
• For brakes with integrated rectifiers, you can connect the spring-applied single-disk brake
module directly to alternating voltage.
• See the figure for the terminal assignment.
• For brakes with a connecting terminal, you must connect the brake module directly to direct
voltage. Connect the customer-specific connection cable to the terminals or to the integrated
rectifier. Use a screwed cable gland (M16 x 1.5) for the connection.
• You must remove the cover of the terminal box to connect the individual cores of the
connecting cable to the connecting terminals or to the terminals of the integrated rectifier.
Table 5-17 Rectifier for operation on single-phase AC with electrical connection via connection
terminal (5.2)
Type Method Rated input voltage Output voltage Max. output current
range U2 DC
U1 AC (40 ... 60 Hz) I DC
V V R load L load
A A
32 07332B40 Half- 0 ... 500 (±10 %) U1 · 0.445 1.6 2.0
wave
Brakes with integrated rectifiers are either equipped with a half-wave rectifier or with a
rectifier bridge.
By appropriately connecting the integrated rectifier, you switch between AC (normal
interlocking time t1) or DC (short interlocking time t1).
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Voltage ripples caused by switched-mode power supplies can cause humming or unintended
behavior of the component depending on the size and torque.
The user or the system manufacturer has to ensure proper operation by means of the
electrical control.
DC connection
The basic curve of the voltage when the excitation winding (coil) (1.2) is switched off is as
follows.
0
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NOTICE
Overvoltages when switching off
The voltage peak UVmax when switching off can reach several 1000 V in the millisecond range
without a protective circuit.
The excitation winding (coil) (1.2), switching contacts and electronic components can be
destroyed.
Sparks form at the switch on switch-off.
• When it is switched off, the current must therefore be reduced via a snubber circuit. This also
limits the voltages. The maximum permissible overvoltage when switching off must not
exceed 1500 V.
If Kendrion Binder rectifiers are used, the protective circuit for the internal electronic
components and for the excitation winding (coil) (1.2) is integrated. This does not apply
for the external contacts required for the DC-side switching because the galvanic isolation of
the external contact is then no longer achieved.
NOTICE
Component damage resulting from a lower voltage
Sensitive electronic components (e.g. logic components) and mechanical contact elements
can also be damaged by the lower voltage.
• Make sure that the voltage does not fall below the specified value, e.g. due to insufficient
conductor cross-sections.
AC connection
NOTICE
Impermissible overvoltages
If you operate the brake module without a snubber circuit in a circuit on the DC side,
impermissible overvoltages can arise.
• Use a snubber circuit.
• Avoid damage, e.g. due to contact erosion or contact welding of the external contact
elements by taking additional protection measures, e.g. varistors or spark suppression
elements.
Note
Use of microswitches
• Observe the special regulations regarding the permissible use of microswitches, e.g. for
lifting gear and crane construction.
WARNING
Accidental motor starting
In an unsecured motor circuit, the motor can start accidentally when the microswitch is closed.
This can result in injury and/or material damage.
• Secure the motor circuit accordingly.
In brake modules with microswitches, the microswitch monitors the operating state of the
spring-applied single-disk brake module. The brake module is either open or closed.
• For example, integrate the microswitch into the control circuit for controlling the machine or
the motor.
The microswitch prevents the machine or motor from starting against a closed brake module
if it is integrated correctly.
When ordering, the microswitch is available as an option. It is not possible to subsequently
mount a microswitch.
When the brake module is supplied, the microswitch is adjusted in the factory.
WARNING
Accidental drive acceleration after manually operating the brake control module
If you manually open the spring-applied single-disk brake module, the load torque will
accelerate an unbalanced drive. This can result in injury and/or material damage.
• Take special care when inching the brake module open or closed. Make sure that no danger
is posed by the load torque.
Examples of situations in which manual operation of the brake module is necessary include
• Maintenance on the machine or the motor
• Failure of the regular power supply during UPS operation
The spring-applied single-disk brake module can be manually opened via an externally
mounted mechanical manual brake release (accessory).
If you use a commercially available UPS power supply, e.g. a UPS battery system, the brake
module can be opened electrically during a failure of the regular power supply.
• Observe the voltage stated on the nameplate of the brake module when installing a UPS
power supply.
Note
Torque M4
The transmissible torque must not fall below the minimum value M4 when you adjust the
adjustment ring according to table "Change of the transmissible torque."
• Always mark the modified adjustment ring distance E in the base of the solenoid housing
pocket using a punch prick.
• Mark the theoretically set transmissible torque M4 on the nameplate of the motor. The empty
field "Optional customer information" on the nameplate is available for this.
• After you have set the transmissible torque M4, make sure that you secure the adjustment
ring with a threaded pin. Comply with the tightening torque of MA = 3 Nm.
• Turn the adjustment ring in such a way that the threaded pin can be located between the
thrust studs. Deviations of the transmissible torque M4 from -5% to +15% are possible.
The brake module is delivered with the transmissible torque M4 set to the default value
according to the data sheet. You will find the transmissible torque M4 on the nameplate of
the brake module.
Table 5-18 Change of the transmissible torque M4 [%] for an axial travel path of the adjustment ring
by 1 mm; transmissible torque (default value) M4
Properties
For these motors, the brake (manufactured by Stromag) is mounted on the DE end shield. In this
case, the motor shaft is extended using a shrunk-on stub shaft. The torque is transmitted
through a feather key according to DIN 6885/1. The stub shaft can also be axially secured using
a spring washer and a central screw (M20). The holding brake does not have its own bearings.
The output forces are therefore absorbed by the motor bearings. Belt pulleys cannot be mounted
due to space reasons and also due to the high associated cantilever forces. When selecting the
coupling to couple to the motor - brake combination - it should be carefully noted that the shaft
extension diameter is larger than the diameter of the motor shaft extension. REVOLEX bolt-type
couplings 2LF6337 for shaft height 180 and 2LF6338 for shaft height 225 should be preferably
used. Ordering data and dimensions, refer to catalog M 11 or D 81.1.
Note
Radial and axial forces
The specifications for the "standard" bearing version apply for the permissible radial and axial
forces.
See also
Radial and axial forces (Page 113)
The NFF brake is a spring-loaded electromagnetic twin-disk brake that brakes in the de-
energized state and releases electromagnetically.
The NFF brake type satisfies the highest requirements for fatigue strength, robustness
and resistance to sea water. The brakes are constructed and tested in compliance with
DIN VDE 0580.
The brake is attached to a motor or another machine part using cylinder head screws (fixing
screws, item 41).
The bobbin contains a coil that is permanently encapsulated in synthetic resin of thermal
class 155 (F, max. temperature limit 155° C).
When the coil is de-energized, the compression springs (21) press the armature disk (10)
axially against the friction disk with friction lining (2). This is clamped between the armature
disk (10) and the brake flange (11) and thus prevented from rotating. The braking effect is
transmitted to the shaft from the friction disk with friction lining (2) via the pinion (15) and a
feather key.
If the coil is connected to a rated DC voltage according to the specifications on the rating
plate (73), the armature disk (10) is pulled against the spring pressure to the coil form (1)
through the electromagnetic force. The friction disk with friction lining (2) is therefore freed
and the braking effect is canceled. The brake is released.
WARNING
Incorrect use of the emergency release
If you use the emergency release to maintain operation temporarily, you may damage the
brake. This can result in personal injury and damage to property.
• Only ever use the emergency release in an emergency.
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Figure 5-11 Circuit configurations
For 1PH8 motors, using option K45, order anti-condensation heating for shaft heights 180,
225 and 280. Option K45 comprises an anti condensation heater attached to the winding
overhang with a heating power of 100 W for a supply voltage of 230 V AC (50/60 Hz). The 2
connection ends are routed into the main motor terminal box. Connect this via the auxiliary
terminal strip. The connection ends are marked "1HE1" and "1HE2".
Note:
• For shaft heights 180, 225, 280, the same strip heater is used.
• Do not switch on the anti-condensation heating while the motor is operational.
• The anti-condensation heaters for 1PH8 motors are UL-approved.
• In addition to the anti-condensation heating, for motors with degree of protection IP55,
always take into consideration the condensation drain holes (Chapter "Condensation drain
hole (option L12)").
Note
• Condensation drain holes are only used in motors with degree of protection IP 55.
For motors with degree of protection IP 23 (open-circuit ventilation), the open design does
not require condensation drain holes. It is not possible that a potentially damaging amount
of condensation can collect.
• Anti-condensation heating (see Chapter "Anti-condensation heating") can be used to
supplement condensation drain holes.
Option Q00 has no influence on the dimension drawings, 3D drawings, and electrical
configuration. This is the reason that this option is not included in the SIEMENS Product
Configurator (SPC) nor in the TST.
5.2.9 Chain of PTC thermistors for alarm and trip (option A12)
Overview
In the 1PH8 motors, in addition to the standard temperature sensor in the stator winding (see
Ch. "Thermal motor protection"), a chain of PTC thermistors for alarm and trip can be ordered
with option A12.
The chain of PTC thermistors can also monitor the winding temperature. PTC thermistors are
thermistors that exhibit a sudden increase in resistance at a certain trigger temperature. The
trip units detect this resistance change and signal the trigger temperature. PTC thermistors
are standardized in DIN 44081.
Circuit design
Option A12 consists of two chains of PTC thermistors, each with 3 PTC thermistors for alarm and
trip. The chain of PTC thermistors is installed in the phase elements on the winding overhang.
The temperature difference between alarm and trip is 10 K.
The terminal designations for the two connection ends of the chain of PTC thermistors for
alarm are 1TP1 and 1TP2; the terminal designations for the two connection ends of the PTC
thermistor circuit for tripping are 2TP1 and 2TP2.
The circuit diagram and the terminal assignments are provided in the terminal box of the
1PH8 motor.
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Figure 5-14 Chains of PTC thermistors option A12
Description
The "Totally Integrated Automation Portal", subsequently called "TIA Portal", is a further
development of the SIZER engineering tool.
The TIA-Selection-Tool (TST) engineering tool supports you when dimensioning the hardware
and firmware components required for a drive application.
TST supports the following configuration steps:
• Configuring the power supply
• Designing the motor and gearbox, including calculation of mechanical transmission
elements
• Configuring the drive components
• Compiling the required accessories
• Selection of the line-side and motor-side power options
The configuration process produces the following results:
• A parts list of components required (Export to Excel)
• Technical specifications of the system
• Characteristic curves
• Comments on system reactions
• Design information of the drive and control components
• Energy considerations of the configured drive systems
The TIA Portal is available as cloud-based tool and can also be used offline.
You can find additional information that you can download in the Internet at TST (https://
support.industry.siemens.com/cs/ww/en/view/109767888).
Motion Control
1PH8 motors are optimized for motion control applications. They execute linear or rotary
movements within a defined movement cycle. All movements must be performed in a time-
optimized manner. As a result of these considerations, 1PH8 motors must meet the following
requirements:
• High dynamic response, e.g. short rise times
• Capable of overload, i.e. high acceleration margin
• Wide control range, i.e. high resolution for precise positioning.
The following table "Configuring procedure" is applicable for induction, synchronous-
reluctance and synchronous motors.
These drives typically operate at a specific operating point. Drives such as these are
dimensioned for a base load. The base load torque must lie below the S1 characteristic
curve. An overload rating is provided for transient overloads (e.g. during acceleration). The
overload current must be calculated relative to the required overload torque. The peak torque
must lie below the voltage limiting characteristic.
tB
tr = , t s = 10 min
G_DA65_EN_00068 t tB + tL
Fixed variables (overload factors) are usually applied for the relative ON period:
• S6 – 60%
• S6 – 40%
• S6 – 25%
The overload factors for the corresponding intermittent duty types (S6) referred to the S1
characteristic (continuous duty) can be found in Chapter "Technical data and characteristics."
For induction motors, in addition to the S1 characteristic, the S6 characteristics are also
shown.
see Chapter "Technical data and characteristics" (Page 221)
Note
S3 duty
The overload factors for continuous duty with intermittent load (S6) can also be applied for the
S3 intermittent duty types (S3-60%, S3-40% or S3-25%) for 1PH8 motors with forced ventilation
or water cooling.
A load torque is specified for each time period. In addition to the load torque, the average
load moment of inertia and motor moment of inertia must be taken into account for
acceleration. It may be necessary to take into account a frictional torque that opposes the
direction of motion.
For gearbox mounting:
In determining the load and acceleration torque required by the motor, the gear ratio and
the gear efficiency must be considered. A higher gear ratio increases positioning accuracy
in terms of encoder resolution. For any given motor encoder resolution, as the gear ratio
increases, so does the resolution of the machine position to be detected.
Note
Duty cycles in the field-weakening range
For duty cycles in the field-weakening range, the drive system must be engineered using the TST
engineering tool.
The following criteria must be taken into account when selecting the motor:
• The dynamic limits must be adhered to, i.e. all speed-torque points of the relevant load event
must lie below the relevant limiting characteristic curve.
• The thermal limits must be adhered to, i.e. the rms motor torque at the average motor speed
resulting from the duty cycle must lie below the S1 characteristic curve (continuous duty).
The rms value of the motor current within a duty cycle must be less than the rated motor
current.
• In the field-weakening range, the permissible motor torque is restricted by the voltage limit
characteristic (stability limit).
Note
Rated pulse frequencies
The rated motor data is valid only for 4 kHz (booksize or blocksize Motor Modules) or 2 kHz
(chassis motor module). Operation of the motors with rated pulse frequencies < 2 kHz is not
permitted!
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In order that safe, reliable operation is guaranteed even when the line supply voltage
fluctuates and the motor parameters vary, a safety margin of at least 10% should always
be maintained to the voltage limit at every operating point depending on the type of supply
voltage of the Motor Module (inverter) and Infeed Module.
Note
For the configuring of main spindle applications for machine tools, the characteristics for the
supply voltage "ALM 400 V" include up to two additional ancillary rated points with which
extended field-weakening operation can be configured. In this case, the range of constant power
starts at the ancillary rated point and ends at the associated point n2. The rest of the
characteristic is the same as the S1 characteristic in the diagram.
Asynchronous motors have a high overload capacity in the constant power range. The
theoretical curve of the maximum permissible overload capacity is shown as a limit in the
characteristic diagrams and corresponds to value Pmax.
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Figure 6-5 Typical speed/power diagram for 1PH8 three-phase synchronous motors
Note
Like those for induction motors, the data sheets for the supply voltage "ALM 400V" include
additional ancillary rated points for the configuring of main spindle applications for machine
tools. These allow an extended speed range to be configured.
The theoretical curve of the maximum permissible overload capacity is shown as a limit in
the characteristic diagrams and corresponds to value Pmax.
Note
Voltage limitation
A SINAMICS Voltage Protection Module (VPM) is required for operation at speeds of nmax,Inv and
above. Voltage Protection Modules are available for rated currents up to 200 A.
For further information, please refer to the SINAMICS S120 configuration manuals.
Pmax
P
S1
PN
nN n2 n
Note
When configuring the system, the poorer power factor when compared to induction motors
must be taken into account. This results in a higher reactive and/or apparent power at the motor
terminals, and as a consequence, the converter must be able to provide a somewhat higher
current.
Note
For water-cooled induction motors with shaft heights 180, 225 and 280, the characteristic order
"4" is not shown. As a consequence, these motors do not have a fourth rated operating point for
"ALM 480 V" on the motor rating plate. When configuring the "ALM 480 V" line infeed, use the
data of the characteristic order "3".
Within the characteristic for SINAMICS, 3 AC 400 V, ALM (2nd order, see table), 2 (sometimes
also 3) different rated speeds are listed. The rated speeds that are additional to the first rated
speed stated are termed ancillary rated points and enable configuration for extended field
weakening operation. This type of configuration is often used for main-spindle applications
on machine tools. It is especially important when migrating from old products, such as 1PH4,
1PH7, 1PM4/6 and 1PL6.
nrated Prated Mrated Irated nmax1 nmax2 nmax3 nmax, Br n2 Mmax Imax M0 I0
r/min W Nm A r/min r/min r/min r/min r/min Nm A Nm A
2300 31.0 129 61 8000 10,000 15,000 4500 4500 320 148 170 73
2000 1) 29.0 138 64 5250
1500 1) 23.1 147 63 7300
Pmax
Spannungsgrenzkennlinie
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PSH2
nmax3
nmax1
nmax,Br nmax2
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voltage limiting characteristics
nmax1
nmax2
nmax,Br nmax3
Q>USP@
1) Ancillary rated point that permits configuration for extended field-weakening operation
(e.g. main-spindle application for machine tools). In this case, the range of constant power
starts at the ancillary rated point and ends at the associated point n2. The rest of the
characteristic is the same as the S1 characteristic in the diagram.
The ancillary rated points have the following advantages for configuration:
• Direct comparability of the power and torque at a rated speed with the old products such as
1PH4, 1PH7, 1PM4/6, and 1PL6. (For the old products, lower rated speeds than for 1PH8 are
usually specified.)
• Configuration for an extended field-weakening operation.
Note
For the motor data for SINAMICS, only the rated point is stored. The ancillary rated points cannot
be entered; they are only required for better configuration.
Motor 1PH7226-__F Rated operating point for SINAMICS, 3 AC 400 V, ALM 130 kW, 1500 r/min, 828 Nm
Motor 1PH8226-1_F Rated operating point for SINAMICS, 3 AC 400 V, ALM 135 kW, 1750 r/min, 737 Nm
Auxiliary rated operating point for SINAMICS, 3 AC 400 V, 130 kW, 1500 r/min, 828 Nm (comparable
ALM to 1PH7226-__F)
Due to the higher performance data, 1PH8 motors have been harmonized to operate with
the SINAMICS S120 Motor Module Booksize, Booksize Combi and the new Booksize Combi
Module to facilitate a better configuration.
In the characteristics in Chapter "Technical data and characteristics", in addition to the
rated operating point and the necessary pulse frequency, the maximum torques, maximum
currents and maximum powers permissible for the specific Motor Module are specified.
In this way, different overload requirements can be simply configured. Typical intermittent
duties S6-10%, S6-25% and S6-40% for "Drilling & Tapping Center" are also specified in the
characteristics.
Note
Parameters must be adapted when commissioning
Motors with the "Premium Performance" bearing version are presently not plug & play
components. Even after automatically commissioning the motors with DRIVE-CLiQ, the
commissioning engineer must adapt the appropriate parameters.
Example: Motors with V and W winding versions (10th position of the Article No.) require an
8 kHz pulse frequency. Presently, this value is not automatically set. Further, for these motors,
the current controller must be adapted. These parameters are currently not saved in the DRIVE-
CLiQ interface data and must be modified manually by the commissioning engineer. These
motors may only be operated with a fast current controller (p1810.11=yes) when connected to
the SINAMICS S120 drive system.
Request the commissioning specifications from Technical Support to obtain a precise
commissioning procedure (see Chapter "Instructions").
Note
Transportation conditions
Comply with the local national regulations for the transportation of motors.
Note
Observing the notes
Observe the information on the original packaging and in the operating instructions when
transporting and setting down the motor.
NOTICE
Bearing damage during transport
If the customer has already mounted parts, for example coupling, belt pulley, etc., the bearing
can be damaged during transport.
• In this case, make sure that the customer uses a rotor locking device.
Storage
Note
Storage
If possible, store the motor in its original packaging.
NOTICE
Frost damage to water-cooled motors
Water-cooled motors can be damaged by frost
• Remove the liquid coolant before storage and blow out the cooling ducts with compressed
air.
Preserve the free shaft ends, sealing elements, and flange surfaces with a protective coating.
NOTICE
Seizure damage to bearings
If the motors are stored incorrectly, bearing seizure damage can occur, e.g. brineling, as a result
of vibration.
• Comply with the storage conditions.
Storage conditions
Please observe the warning instructions on the packaging and labels.
Store the motor in a dry, dust-free, and vibration-free indoor storage facility.
Adhere to the following values:
• vrms < 0.2 mm/s
• Max. temperatures: -15 °C to 55 °C
• Mean relative humidity < 60 %
Note
Replacing roller bearings
• Even if the motor was stored for more than two years under favorable conditions (i.e. in a dry,
dust-free room that is not susceptible to vibration), you must replace the bearings.
• If the motor was stored under unfavorable conditions, you must replace the bearings after
approx. 18 months.
Note
Observing the notes
Observe the information in the operating instructions when storing the motor.
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Note
System compatibility for connection
System compatibility is only guaranteed if shielded power cables are used and the shield is
electrically connected through a large surface area to the metal motor terminal box (using metal
EMC cable glands) or using a power connector.
Incorporate the shields in the protective grounding concept. Connect open-circuit conductors,
conductors that are not used or electrical cables that can be touched to protective ground. If the
brake feeder cables in the SIEMENS cable accessories are not used, then connect the brake
conductor cores and shields to the cabinet ground. Open-circuit cables result in capacitive
charges.
Use EMC cable glands for fixed cable entries. The cable glands are screwed into the threaded
holes of the terminal box.
Close and seal any unused threads using a metal screw plug.
Note
Connection with aluminum conductors
Aluminum conductors can also be used for motors with higher powers and currents (e.g. shaft
height 280). If you are using aluminum conductors, comply with the following additional
points:
• Use only cable lugs that are suitable for connecting aluminum conductors.
• Immediately before inserting the aluminum conductor, remove the oxide layer from the
contact areas on the conductor and/or the mating piece, by brushing or filing.
• Then grease the contact areas immediately using neutral Vaseline in order to avoid re-
oxidation.
Note
Terminal boxes with aluminum connecting bars
For terminal boxes with aluminum connecting bars (type 1XB7), copper (Cu) cables with copper
(Cu) cable lugs can also be connected.
Note
Higher number of grounding terminals in the terminal box for shaft height 280 (option
Q00)
For large transmission powers, symmetrical power cables with a grounding conductor split into
3 are used in some cases. To be able to connect this high number of grounding conductors in the
terminal box, with option Q00, for a shaft height 280, a grounding bar with a higher number of
terminals can also be mounted, see Chapter "Increased number of grounding terminals in the
terminal box (Page 202)".
• Unused cable entries must be closed and the screw plugs must be screwed tight.
• All the sealing surfaces must be in a perfect condition.
Figure 9-2 Terminal lug for grounding conductor (shaft heights 225 and 280)
Note
Routing cables in humid/moist environments
If the motor is mounted in a humid environment, the power and signal cables must be routed
as shown in the following figure.
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WARNING
Thermally damaged connecting cables
If connection cables have a conductor cross section that is too small for the application, the
connection cables can be thermally damaged. This can result in personal injury and damage to
property due to electric shock and fire hazard.
• Carefully observe the current which the motor draws for your particular application!
Adequately dimension the connecting cables according to IEC 60204-1 or IEC 60364-5-52.
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Note
Connecting temperature sensors and PTC thermistors
The spare temperature sensor (option A25 for shaft heights 80 to 160, standard from shaft
height 180 and higher) and the PTC thermistor circuit for alarm/trip (option A12) are connected
to a signal terminal block in the terminal box.
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Terminal Shaft Cable entry Cable entry Outer cable di‐ Number of main ter‐ Max. cross- Max.
box type height (power) (external sig‐ ameter, max. minals section current
nals) mm 2) per per
terminal terminal
mm2 A 3)
gk803 SH80 1 x M25 x 1.5 1 x M16 x 1.5 1) 20 Phases: 3 x M5 1 x 10 52
Grounding: 2 x M5
gk806 SH80 1 x M25 x 1.5 1 x M16 x 1.5 1) 20 Phases: 6 x M5 1 x 10 52
Grounding: 2 x M5
gk813 SH100 1 x M32 x 1.5 1 x M16 x 1.5 1) 24.2 Phases: 3 x M5 1 x 16 70
Grounding: 2 x M5
gk823 SH100 1 x M32 x 1.5 1 x M16 x 1.5 1) 24.2 Phases: 3 x M5 1 x 16 70
Grounding: 2 x M5
gk826 SH100 1 x M32 x 1.5 1 x M16 x 1.5 1) 24.2 Phases: 6 x M5 1 x 10 52
Grounding: 2 x M5
gk833 SH132 1 x M40 x 1.5 1 x M16 x 1.5 1) 32 Phases: 3 x M6 1 x 35 110
Grounding: 2 x M6
gk843 SH132 1 x M50 x 1.5 1 x M16 x 1.5 1) 38 Phases: 3 x M6 1 x 50 133
Grounding: 2 x M6
gk846 SH132 1 x M50 x 1.5 1 x M16 x 1.5 1) 38 Phases: 6 x M6 1 x 25 88
Grounding: 2 x M6
gk863 SH160 1 x M50 x 1.5 1 x M16 x 1.5 1) 38 Phases: 3 x M6 1 x 50 133
Grounding: 2 x M6
gk873 SH160 1 x M63 x 1.5 1 x M16 x 1.5 1) 42.6 Phases: 3 x M6 1 x 50 133
Grounding: 2 x M6
gk874 SH160 1 x M63 x 1.5 1 x M16 x 1.5 1) 42.6 Phases: 3 x M10 2 x 70 240
Grounding: 2 x M6
1XB7322- SH180 2 x M50 x 1.5 1 x M16 x 1.5 4) 38 Phases: 3 x M12 2 x 50 210
P05 to Grounding: 4 X M6e
SH280
1XB7422- SH180 2 x M63 x 1.5 1 x M16 x 1.5 4) 53 Phases: 3 x M12 2 x 70 270
P06 to Grounding: 4 x M8
SH280
Terminal Shaft Cable entry Cable entry Outer cable di‐ Number of main ter‐ Max. cross- Max.
box type height (power) (external sig‐ ameter, max. minals section current
nals) mm 2) per per
terminal terminal
mm2 A 3)
1XB7700- SH225 3 x M75 x 1.5 1 x M16 x 1.5 4)
68 Phases: 3 x 2 x M12 3 x 150 700
P02 and Grounding: 3 x
SH280 clamping plate
1XB7712- SH225 4 x M75 x 1.5 1 x M16 x 1.5 4) 68 Phases: 3 x 4 x M16 4 x 185 1150
P03 and Grounding: 4 x M16
SH280
1)
M16 x 1.5 thread arranged at 90° angle to signal connection; thread only with options A12, A25 and encoder version A
(without encoder)
2)
Depending on the version of metric cable gland (based on the MOTION-CONNECT cable type and cable glands from HUGRO
or from AGRO)
3)
Current-carrying capacity based on EN 60204-1 and IEC 60364-5-52, routing type E
4)
M16 x 1.5 thread arranged opposite to the signal connection (lateral to the cable entry plate); thread only for option A12 and
encoder version A (without encoder)
Note
Terminal box type 1XB7700-P02
For cable entry, 3 cable glands can only be fit in if cable glands from AGRO or HUGRO are used.
Cable glands from Pflitsch or Lapp, for example, are larger and it is not possible to fit 3 of them
into the available space.
:
9
8
① Terminal screw M5
② Grounding screw M5
③ Insulation strips
Figure 9-7 Terminal box gk803, 3-pole (SH 80)
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① M5 connecting studs
② Grounding screw M5
③ Insulation strips
④ Jumper
Figure 9-8 Terminal box gk806, 6-pole (SH 80) (can be changed over between star and delta)
① Terminal screw M5
② Grounding screw M5
③ Insulation strips
Figure 9-9 Terminal box gk813, 3-pole (SH 100)
① Terminal screw M5
② Grounding screw M5
③ Insulation strips
Figure 9-10 Terminal box gk823, 3-pole (SH 100)
① Terminal screw M5
② Grounding screw M5
③ Insulation strips
④ Jumper
Figure 9-11 Terminal box gk826, 6-pole (SH 100) (can be changed over between star and delta)
Note
Star/delta connection
A star/delta connection is implemented using an external contactor circuit or as a fixed
configuration in terminal box gk806 for SH 80 and in terminal box gk826 for SH 100.
Standard configuration: Star connection via jumpers
① Terminal screw M6
② M6 grounding screw
③ Insulation strips
Figure 9-12 Terminal box gk833 (SH 132) and gk863 (SH 160), 3-pole
① Terminal screw M6
② M6 grounding screw
③ Insulation strips
Figure 9-13 Terminal box gk843 (SH 132) and gk873 (SH 160), 3-pole
① Terminal stud M6
② Jumper
③ M6 grounding screw
④ Insulation strips
Figure 9-14 Terminal box gk846 (SH 132) and gk876 (SH 160), 6-pole (can be changed over
between star and delta)
:
9
8
Note
Cable exit direction DE
The motor with the cable exit direction DE has a "D" in the 15th position of the Article No.
Note
The internal motor cables are mounted on the NDE side on the 3-pole terminal board.
Terminal box gk874 is not possible.
① Main terminal
② Ground terminal
③ Signal connection terminal
④ Signal connection
Figure 9-17 1XB7322-P05 terminal box (SH 180 to SH 280)
① Main terminal
② Ground terminal
③ Signal connection terminal
④ Signal connection
Figure 9-18 1XB7422-P06 terminal box (SH 180 to SH 280)
① Main terminal
② Ground terminal
③ Signal connection terminal
④ Signal connection
Figure 9-19 1XB7700-P02 terminal box (SH 225 and SH 280)
① Main terminal
② Ground terminal
③ Signal connection terminal
Figure 9-20 1XB7712-P03 terminal box (SH 225 and SH 280)
Note
Signal connection for special orders
The signal connection may differ from the standard layout in the case of special orders.
For the device version without speed encoder, there is an M16 x 1.5 connection thread.
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Note
Rotating the connectors
• The permissible rotation range must not be exceeded.
• In order to guarantee the degree of protection, max. 10 revolutions are permissible.
• Connectors should be rotated using the matching mating connector located on the
connector thread. Only rotate the Sensor Module by hand. The use of pipe wrenches,
hammers, or similar is not permitted.
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Figure 9-22 Power connector, size 3 (looking onto the connector pins)
Note
Star/delta connection
When changing over the circuit configuration (star-delta), the appropriate data set for the closed-
loop motor control must also be changed-over.
A changeover may only be made when the spindle is in a no-load condition and with the power
module pulses inhibited.
For information about the circuit to implement the star-delta changeover, refer to the
following diagram and SINAMICS S120 Function Manual (FH1).
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Safe operating stop cannot be guaranteed by simply opening K1 and K2. Therefore, for
safety reasons there should be electrical isolation provided by contactor Kx. This contactor
may only be switched-in the no-current condition, i.e. the pulse enable must be withdrawn
40 ms before the contactor is opened (de-energized).
2)
Terminal X3 of the voltage limiting module VPM should be wired to a digital input of the
Control Unit on which the assigned 1PH8 motor spindle is also controlled. For the case that
several VPMs are used, each terminal must be wired to a separate digital input of the
relevant Control Unit.
If an armature short-circuit occurs (terminal X3 has opened), the pulses of the relevant axis
must be inhibited. To achieve this, the digital input used is interconnected to the control bit
OFF2 (pulse inhibit) via p0845 = r0722.XX.
Further information can be found in the SINAMICS S120 Function Manual.
Shaft height SH Fan motor: Maximum current consumption Air flow direc‐
A tion
Note
For EC fans, for shaft height 180 and shaft height 280, as a result of the electronic input circuitry,
the current drawn can briefly reach four times the specified current.
Recommended connection
Connect the separately driven fan via the terminal box of the separately driven fan or optionally
via a power connector. Implement operation of the fans via the motor circuit breaker. A simple
conductor protection is sufficient for the EC fans.
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Note
Single-phase fan connection
If you use a 3-pole circuit breaker for a 1-phase fan connection for shaft height 80, then you must
connect the 3 current paths in series (see the diagram).
If only one current path would be used, many circuit breakers would trip too early because they
often also monitor balanced load or voltage on the 3 line conductors. You must determine
whether this circuit is permissible with electronic motor circuit breakers on a case-by-case basis
from the product data sheets of the specific manufacturer.
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Figure 9-26 Connecting the separately driven fan terminal box, shaft height 100 up to shaft height
160
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Note
For 1PH8 motors, shaft height 80, always switch on the separately driven fan via a power
connector, even if the motor power connection is established via a terminal box.
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Figure 9-28 Connecting the separately driven fan, shaft height 100 up to shaft height 132
Note
Rotating the connectors
• Do not exceed the permissible rotation range.
• In order to guarantee the degree of protection, max. 10 revolutions are permissible.
• When turning, only use the mating connector that matches the connector thread. Only
rotate Sensor Modules by hand. Do not use any tools such as pipe wrench, hammer or similar
tool.
Note
Scope of delivery
The mating connector is not included in the scope of delivery.
Article number mating connector size 1 (with full thread) 6FX2003-0LU00
Note
Prefabricated cables
Order pre-assembled cables with the following Article No.:
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Figure 9-29 EC separately driven fans with air flow direction DE → NDE and air flow direction NDE →
DE, shaft height 180 and shaft height 225
Figure 9-30 EC separately driven fans with air flow direction NDE → DE and filter unit, shaft height
180 and shaft height 225
Figure 9-31 Separately driven fan terminal box ① (schematic representation shaft height 180)
WARNING
Short-circuit due to standing water, shaft height 180 and shaft height 225
If you rotate the separately driven fan through 90°, it is not permissible that the cable outlet
faces upward. Water that accumulates at the cable glands can result in a short circuit.
• Rotate the terminal box cover of the separately driven fan through 180°.
1
1 M20 cable entry for line power connection
2 M20 cable entry for control (optional)
Figure 9-32 Cover of the terminal box, shaft height 180 and shaft height 225
Note
Cable gland
The cable glands are not included in the scope of supply. Select suitable cable glands to connect
the cable. The general connection instructions must be observed. Ensure that there is
permanent leak tightness between the cable gland and the terminal box and cable.
Wiring diagram
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1 Line voltage (see Chapter "Terminal box connection")
2 Relay output (K1) for alarm
3 MODBUS (RS-485) interface (only accessible for Siemens Service)
4 Factory-inserted jumper between 10 V and E1 for 100 % operating speed
5 Input for speed setting via 0…10 V signal or potentiometer (Ri > 100 kΩ)
Note
Terminal block
The terminal block is led out with spring-loaded terminals. A cable cross-section of 0.08 up to
1.5 mm2 can be connected to the terminals. A cable cross-section of 1.5 mm2 is recommended.
Note
Relay output (K1)
An external fault message can be output via the isolated contact of the integrated relay.
During operation, the relay picks up, i.e. connections "11" and "14" are jumpered. If a fault
occurs, the relay drops out (contact load, max. 250 V AC 2 A).
Note
Factory-inserted jumper between 10 V and E1
When delivered, a jumper is inserted between the "10 V" power supply and analog input "E1."
100 % of the speed is achieved during operation in this way.
After the line voltage has been switched on and after a run up time of approx. 20 seconds, the
fan is operated at a constant 100 % speed (rated speed).
Note
Speed control via setting signal
Adjust the cooling depending on the duty cycle and the utilization level of the 1PH8 motor.
Remove the jumper inserted in the factory between "10 V" and "E1". The fan speed can be set in
the range 50 …100 % using a setpoint signal (0…10 V).
Contact Siemens Technical Support for additional information and support.
nM
100 %
90
80
70
nmin = 50 % nmax = 100 %
60
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40
30
20
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0 10 20 30 40 50 60 70 80 90 100 0...100 % PWM
NOTICE
Removing the factory-mounted jumper
The 1PH8 motor can overheat if the external EC fan is operated at low fan speeds as a result of
the setpoint signal it receives.
• Monitor the motor using the integrated temperature sensors.
• Integrate the temperature monitoring into the interlocking circuit.
If the company operating the plant or system removes the jumper (which was inserted in
the factory), that company becomes responsible for the functional safety of the drive,
especially if the safety instructions are not complied with.
Use in IT systems
WARNING
Risk of electric current
In an IT system, the neutral point of the voltage supply is not grounded. If a short-circuit occurs
between a phase (e.g. "L1") and the protective conductor "PE", then the protective conductor
is at phase potential.
Under no circumstances may a voltage higher than the specified line voltage of the device be
applied between the line connection and the protective conductor "PE".
1-phase EC separately driven fans can be used on an IT line system. On 3-phase IT line
systems, follow the bullet points for use During a ground fault of an unused line phase, the
potential relative to "PE" must not be higher than the specified line voltage of the device (at
neither of the two supply connections).
To ensure fault-free operation on the IT line system, connect the "GND" potential of the
control connections to the protective conductor potential.
The following consequences of this connection must be observed for the control connections
(except for relay contacts):
1. Only connect using cables that are suitable for the line voltage and environment.
2. Only connect via suitable buffer stages.
DRIVE-CLiQ is the preferred method for connecting the encoder systems to SINAMICS.
Motors with a DRIVE-CLiQ interface can be ordered for this purpose. Motors with a
DRIVE-CLiQ interface can be directly connected to the associated motor module via
the available MOTION-CONNECT DRIVE-CLiQ cables. The MOTION-CONNECT DRIVE-CLiQ
cable is connected to the motor in degree of protection IP67. The DRIVE-CLiQ interface
supplies power to the motor encoder via the integrated 24 VDC supply and transfers the
motor encoder and temperature signals and the electronic type plate data, e.g. a unique
identification number, rating data (voltage, current, torque) to the control unit. The MOTION-
CONNECT DRIVE-CLiQ cable is used universally for connecting the various encoder types.
These motors simplify commissioning and diagnostics, as the motor and encoder type are
identified automatically.
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connection system"
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• Pt100 resistance thermometer to monitor rolling bearings (10R1, 10R2, 11R1, 11R2): Shaft
height 180-280: Option A72
• Connection of the anti-condensation heating (1HE1, 1HE2): Shaft height 180-280: Option
K45
1 2
3 4 5
3
51
51
3
3
3
3
① Bearing thermometers
② Anti-condensation heating
③ Alarm winding PTC thermistor
④ Shutdown winding PTC thermistor
⑤ Pt1000 winding temperature sensor
⑥ Terminal strip
Figure 9-35 Assignment_signal terminal strip_terminal box
Description
The SIEMENS Product Configurator supports you when configuring your drive.
You will find the following quickly and easily in the SIEMENS Product Configurator
• Technical data
• Characteristics
• dimension drawings
• 2D/3D CAD data
The SIEMENS Product Configurator supports you when creating system documentation
regarding project-specific information.
Note
The 3D model in the SIEMENS Product Configurator is a simplified representation that does not
show every detail.
You can find further information on the Internet at SIEMENS Product Configurator
(www.siemens.com/SPC):
Note
Changing motor dimensions
Siemens reserves the right to change the dimensions of the motors as part of mechanical design
improvements without prior notice. This means that dimensional drawings can become out of
date.
You can request free of charge current dimension drawings from Technical Support or your
local sales partner.
Rated torque MN
The rated torque is the torque that is mechanically available at the shaft and can be thermally
provided corresponding to the specified operating mode (duty type) according to IEC 60034-1.
Rated speed nN
This is the speed for which the rated power and the rated torque are defined corresponding to
the specified operating mode (duty type) according to IEC 60034-1.
Rated voltage VN
Voltage between two motor phases for which the rating data (PN, nN, etc.) is defined. The rated
voltage definition takes into account magnetic (iron saturation) and thermal factors.
Rated current IN
This is the current (rms phase value) that flows at the rated speed and rated torque and can be
thermally provided according to the specified operating mode (duty type) according to IEC
60034-1.
Rated frequency fN
Frequency required to obtain the performance ratings (PN, nN, etc.).
Rated power PN
The rated power is the power that is mechanically available at the shaft and can be thermally
provided corresponding to the specified operating mode (duty type) according to IEC 60034-1.
No-load current Iμ
This is the current (rms phase current) that is required in order to operate the motor under no-
load conditions at rated speed without load torque. The no-load current defines the motor
magnetization in the base speed range (low speed at the start of field weakening).
NOTICE
Motor damage when the maximum speed is exceeded
The maximum speed nmax is the highest permissible operating speed. The maximum speed nmax
is stamped on the rating plate (nameplate).
The motor can be damaged if operated at inadmissible speeds.
• Ensure that the maximum permissible speed is not exceeded. Realize this using a suitable
control system or activate the speed monitoring function in the drive.
If nS1 < nmax, the motor must not be operated at nmax continuously. Unless a different duty
cycle (duty cycle duration 10 minutes) is specified, the speed must be reduced as stated
below:
t1: 1 min---n1= 0 r/min; t2: 6 min---n2= 2/3 nmax ; t3: 3 min---n3= nmax
Environmental compatibility
• Environmental aspects during development
When selecting supplier parts, environmental compatibility was an essential criteria.
Special emphasis was placed on reducing the envelope dimensions, weight and variety of
metal and plastic parts.
Effects that impair paint-wetting can be excluded (PWIS test)
• Environmental aspects during production
Supplier parts and the products are predominantly transported in re-usable packing.
Hazardous materials do not have to be transported.
The packing materials themselves essentially comprises paperboard that is in compliance
with the Packaging Directive 94/62/EC.
Energy consumption during production was optimized.
Production has low emission levels.
• Environmental aspects for disposal
Motors must be disposed of carefully taking into account domestic and local regulations in
the normal recycling process or by returning to the manufacturer.
The following must be taken into account when disposing of the motor:
Oil according to the regulations for disposing of old oil (e.g. gearbox oil when a gearbox is
mounted)
Not mixed with solvents, cold cleaning agents or remains of paint
Components that are to be recycled should be separated into:
– Electronics scrap (e.g. encoder electronics, sensor modules)
– Scrap iron
– Aluminum
– Non-ferrous metal (worm gears, motor windings)