C ELECTRICAL DIAGRAMS

This electrical diagram index for the TSP Turret Stockpicker, lists the diagrams with portion of truck covered by each
diagram.

Title Page Number Revision

Functional Block Diagram DIA–19.0–026

Schematic Electrical DIA–19.0–027 01 - 9/03

Schematic Pictorial Platform

Platform Electronic Box DIA–19.0–028
Platform Accessory DIA–19.0–029 01 - 9/03
Platform Display Console DIA–19.0–030
Right Console Sub-Asm. DIA–19.0–031 04 - 6/01
Distribution Relay Panel DIA–19.0–032 06 - 9/03
Switch Input DIA–19.0–033 01 - 9/93
Platform Center & Floor DIA–19.0–034 05 - 9/03
Left Console Sub-Asm. DIA–19.0–035 01 - 8/95
Load Handler DIA–19.0–036 02 - 6/01

Schematic Pictorial Power Unit

Power Unit Electronic Box (1 of 3) DIA–19.0–037 03 - 2/04
Power Unit Electronic Box (2 of 3) DIA–19.0–038 01 - 9/03
Power Unit Electronic Box (3 of 3) DIA–19.0–039 01 - 9/03
Distribution Panel DIA–19.0–040 01 - 10/95
Rear Wall (1 of 2) DIA–19.0–041 02 - 9/03
Rear Wall (2 of 2) DIA–19.0–042 02 - 9/03
Power Panel (1 of 2) DIA–19.0–043 01 - 9/03
Power Panel (2 of 2) DIA–19.0–044 01 - 9/03
Hydraulic Wall DIA–19.0–045 03 - 9/93
Wire Guidance DIA–19.0–046
End Aisle Control (EAC) DIA–19.0–047
Power Cables (48V. Units) DIA–19.0–048 02 - 9/98
Power Cables (72V. Units) DIA–19.0–049 02 - 9/98
Wire Harnesses DIA–19.0–050

NOTE: See the glossary for component designations and page locations. Further information on wire color codes and
symbols is available in Section M4.1.

7489

Crown 1991 PF9150-1 Rev. 2/04 Printed in U.S.A.

17 REV. 2/04
DIA–19.0–025 DIA–19.0–025
 4
3
2
1
NOTE:
1. ALL INPUT/OUTPUT INFORMATION GOES THRU

Crown 1991 PF9150-2

START
TO BDI (TEST) CPU (MICROPROCESSOR) CARDS, EXCEPT SERIAL
KYS RUN WHICH IS A COMMUNICATION LINK BETWEEN
ENCODERS (5) MICROPROCESSORS.

DIA–19.0–026
A
A

RED +5V
2. CPU CARDS CONTAIN THE SOFTWARE PROGRAMS
C

BLK 0V
BLU INDEX AND BOTH CARDS AND PROGRAMS ARE IDENTICAL.
ORG 0 OR 5V NOT TURNING
12V = OPEN WHI 2.5V TURNING
0V = CLOSED K2
K2A N = NARROW INDEX K1B
20 MA O = NO INDEX REQ'D
K1 W = WIDE INDEX K1A
FOR SERVICE FU-9
TERMINAL
V RAISE-
PLATFORM EDS HEIGHT TRACTION LOWER STEERING
ELECTRONICS +12V
BOX PULL- SV SV
UP 10 4-5 12V = ON
CARD O W W O
SV
11 PLATFORM
+12V
30 14 POWER UNIT
KEY
ON NON- ISOLATED
SERIAL SWITCH QUAD ISOLATED POWER
& INPUT DRIVER LAMP ENCODER POWER SUPPLY
+5 VB CPU DRIVER FU-1
CARD #4 SUPPLY &
P.S. & FILTER
FILTER
+12 VB 5 VI +BV

+5 VB +5 VB +5 VB +5 VB
V V V
V V V NON- ISOLATED
DIN BUS
ISOLATED POWER
POWER SUPPLY
SUPPLY &
& FILTER
PLATFORM FILTER
+12 VB 5 VI +BV
8 POWER UNIT
SERIAL CABLE

B
B

V V
V DIN BUS
V V V V V V V V V V V
+5 VB +5 VB +5 VB +5 VB +5 VB +5 VB +5 VB +5 VB +5 VI +5 VI +12 VB +5 VI

+12V
SERIAL QUAD QUAD QUAD SENSOR SENSOR END
& CPU DRIVER DRIVER DRIVER DIGITAL LINEAR RAISE AMP AMP AISLE
+5 VB #1 #2 #3 LOWER CONTROL
P.S.

4V = OFF 4V = OFF
ED1 P3 SV2 REV K4 SV8 3 0V = FULL 0V = FULL
FUNCTIONAL BLOCK DIAGRAM

N ON ON
TRACTION LVDT SENSOR SENSOR EAC
ED2 S SV3 FWD SV9 SCR
POWER UNIT 8 3 LIFT BAR BAR SENSOR (4)
ELECTRONICS ENCODER STEERING SCR TACH (3)
BOX
V
STEERING CONTROL CARD TRAC - SS1 & 2
FU-2 FEEDBACK LIFT - SS3
FOR SERVICE PMTD TO TRACTION
TERMINAL LIFT CONTACTOR RAISE
SCR PANEL LOWER
STEERING BRAKES S P2 MOTOR
P1 DRIVER
M
FU-6 FU-7 12V = ON M M
L1 P2
FU-15
M FU-12 FU-8
12V = OPEN P1

C
C

L2
ED2 0V = CLOSED 48/72V
20 MA
FU-11
48/72V
BATTERY FU-4 PLATFORM ACCESSORIES FROM BDI
36 or 48 VOLT
48/72V 36/48V
FU-3 PLATFORM OPTIONS

DIA–19.0–026
Printed in U.S.A.
108247 D
4
3
2
1
ELECTRICAL DIAGRAMS
 4
3
2
1
BUSS BAR

FU-15 FU-14 FU-13 FU-11 FU-12 FROM COMPUTER BOX

4

DIA–19.0–027
A
A

FILTER
& ED-1 FU-10
COMPUTER P2 P1

Crown 1991 PF9150-3 Rev. 9/03

C

FLASHER 3 BOX

S P3
SB61 SB63
PB4 TB4 MRC-1
MRC-3
P2 P1
ONLY ONE BATTERY PB5 DRIVER DRIVER EMS-4B
FU-5 SERVO P2 LIFT 1 - REC
USED ON 48V TRUCK AMP DRIVE/TOW
SCR F/B R/B F/A R/A
STEERING TB1 TRAC
MRC-2 TB5 SCR
ED2 TB6 PANEL
FROM D
BDI COMPUTER
BDI 36V BOX
DISPLAY or M M M
SENSOR P1 TB TB TB TB TB
48V 4 2 3 6 5
ACC'Y F R F R
PUMP B B A A TRACTION CARD PB4 PMTD
MOTOR
TB MRC-1
1 PB6 DCD

D
M M M
BUSS BAR MAIN FROM COMPUTER BOX
L2 PUMP
MOTOR
R/L
FU-8
K1A FU-6 POWER
FU-7 UNIT
L1 K1B COMPUTER
FU-1
FU-9

B
B

ON SEATED QD-2
FU-2 KEY ON
KEY STANDING SEATED SERVICE BRAKE
START K2A EDS QD-3

01 REV. 9/03
PARKING BRAKE
QD-4 QD-1
TO SES
BDI
"TEST" K3A NON- +12 VB NON- +12 VB
FU-3 ISOLATED ISOLATED
POWER POWER
BRS-4 SUPPLY B-COMM SUPPLY B-COMM
BRS-1 & &
TO
PLATFORM FILTER FILTER + BV
SCHEMATIC ELECTRICAL

EMS-4A PS502 PS602

FU-4 OPTIONS
DRIVE/TOW EMS-2
MOM FOR RAISE/
EMS-1 LOWER CARD
BRS-5 BRS-2 A B
K3B
ISOLATED +5 VI ISOLATED +5 VI COMM
POWER POWER
FROM SUPPLY
QD-3 I-COMM SUPPLY I-COMM
& &
FILTER FILTER
EMS-3 K1 K3 K2 PS501 + BV PS601 + BV

K4 SV4 SV5 QD-1

QD-4
QD-1
FROM QD-4 +BV
QD-1

C
C

QD-3 QD-3 QD-4 QD-4 PLATFORM

PLATFORM SV12
ACCY'S BRAKES BRAKES COMPUTER QD-1

SV6 SV7 SV8 SV9 OHG P3 ACCY SV10 SV11 ED2 ED1 S

TRAVERSE TRAVERSE PIVOT

CUSHION FLIP-FLOP BLOCKING

DENOTES MAST WIRE

DIA–19.0–027
Printed in U.S.A.
6510 - EO9583 108248 F
4
3
2
1
ELECTRICAL DIAGRAMS
 C ELECTRICAL DIAGRAMS
A B C
PLATFORM ELECTRONIC BOX
CARD MTA WIRE WIRE FUNCTION TERMINATION POINT
PIN COLOR COLOR / #

PC301
CPU 104A-7 VIO A SERVICE TERMINAL BATTERY COMMON
CPU 104A-3 ORG B SERVICE TERMINAL TRANSMIT DATA-A
CPU 104A-2 RED C SERVICE TERMINAL RECEIVED DATA-A
CPU 104A-6 BLU D SERVICE TERMINAL BATTERY COMMON
1 CPU 104A-8 GRY E SERVICE TERMINAL +12 VB 1
CPU 104A-9 WHI F SERVICE TERMINAL +12 VB
CPU 104A-4 YEL G SERVICE TERMINAL TRANSMIT DATA-B
CPU 104A-5 GRN H SERVICE TERMINAL RECEIVED DATA-B

PC302
SERIAL 103A-2 RED A RED TB615-1 TRANSMIT +A
SERIAL 103A-3 ORG B ORG TB615-2 TRANSMIT -A
SERIAL 103A-4 YEL C GRN TB615-3 TRANSMIT -B
SERIAL 103A-5 GRN D BLU TB615-4 TRANSMIT +B
MAST CABLE #1
SERIAL 103A-6 BLU E BLK TB615-5 RECIEVED +A
SERIAL 103A-7 VIO F R/B TB615-6 RECIEVED -A
SERIAL 103A-8 GRY G WHI TB615-7 RECIEVED -B
SERIAL 103A-9 WHI H W/B TB615-8 RECIEVED +B

PC303
LAMP 107A-2 RED A 806 CA503-14 GATE LIGHT
LAMP 107A-3 ORG B 811 CA503-5 BRAKE LIGHT
2 LAMP 107A-4 YEL C 804 CA503-11 SERVICE LIGHT 2
LAMP 107A-10 BLK D 801 TB510-5 LIFT CUT OUT
LAMP 107A-11 BRN E 810 CA503-3 GUIDANCE FIELD STRENGTH LIGHT
ENCODER 106B-2 RED F 1RED TB509-1 TRACTION ENCODER +5 VB
ENCODER 106B-3 ORG G 1 BLU TB509-2 TRACTION ENCODER INDEX
ENCODER 106B-4 YEL H 1 ORG TB509-3 TRACTION ENCODER CHANNEL A
ENCODER 106B-5 GRN J 1 WHI TB509-4 TRACTION ENCODER CHANNEL B
ENCODER 106B-6 BLU K 1 BLK TB509-5 TRACTION ENCODER COMMON
ENCODER 106B-7 VIO L 812 (TB510) ALARM + ALARM OUTPUT HN2
LAMP 107A-12 RED M 808 CA503-2 GUIDANCE ACTIVE LIGHT
LAMP 107A-13 ORG N 809 CA503-4 GUIDANCE MANUAL LIGHT
LAMP 107A-14 YEL P 802 CA503-9 CALIBRATION LIGHT
LAMP 107A-15 GRN R 807 CA503-15 PALM LIGHT
LAMP 107A-16 BLU S 803 CA503-10 PIVOT LIGHT PC306
LAMP 107A-17 VIO T 805 CA503-13 TRAVERSE LIGHT MOTHER BRD 110A-4 YEL A NOT USED +5 VB
LAMP 107A-18 GRY U 310 CA518-5 12 VB INPUT MOTHER BRD 110A-9 BLU B 301 CA518-2 +5 VI
QUAD 4 109A-11 BRN V 2920 CA515-8 + BV INPUT MOTHER BRD 110A-7 VIO C 601 CA518-3 I COMM
MOTHER BRD 110A-3 ORG D 311 CA518-4 +12 VB
MOTHER BRD 110A-5 GRN E 511 CA518-7 BAT COM
PC304 MOTHER BRD 110A-2 RED F 201 CA518-6 + BV
ENCODER 106A-2 RED A 402 CA514-8 SERVICE BRAKE G
3 ENCODER 106A-3 ORG B 405 CA515-7 PARKING BRAKE H 3
ENCODER 106A-4 YEL C 403 CA515-3 SEAT SWITCH
ENCODER 106A-5 GRN D 401 CA514-4 KEY ON
QUAD 4 109A-7 VIO E 2924 TB528-12 PIVOT BLOCKING SV11
QUAD 4 109A-8 GRY F 2925 TB528-11 TRAVERSE FF SV10
QUAD 4 109A-9 WHI G 2926 TB528-10 EXTEND SV4 & SV5
QUAD 4 109A-10 BLK H 2915 CA513-7 START RELAY K1

PC305
ENCODER 106A-9 WHI A 3 RED TB526-1 STEER ENCODER +5 VB
ENCODER 106A-11 BRN B 3 ORG TB526-2 STEER ENCODER CHANNEL A
ENCODER 106A-12 RED C 3 WHI TB526-3 STEER ENCODER CHANNEL B
ENCODER 106A-13 ORG D 3 BLK TB526-4 STEER ENCODER COMMON
ENCODER 106B-7 VIO E 4 RED TB526-5 R/L ENCODER +5 VB
ENCODER 106B-8 GRY F 4 BLU TB526-6 R/L ENCODER INDEX
ENCODER 106B-10 BLK G 4 ORG TB526-7 R/L ENCODER CHANNEL A
ENCODER 106B-9 WHI H 4 WHI TB526-8 R/L ENCODER CHANNEL B
ENCODER 106B-11 BRN J 4 BLK TB526-9 R/L ENCODER COMMON
ENCODER 106B-12 RED K 2 RED TB524-1 HEIGHT ENCODER +5 VB
ENCODER 106B-13 ORG L HEIGHT ENCODER INDEX
4 ENCODER 106B-14 YEL M 2 ORG TB524-2 HEIGHT ENCODER CHANNEL A 4
ENCODER 106B-15 GRN N 2 WHI TB524-3 HEIGHT ENCODER CHANNEL B
ENCODER 106B-16 BLU P 2 BLK TB524-4 HEIGHT ENCODER COMMON
LAMP 107A-7 VIO R 3 BLU TB527-7 RIGHT STEER LIGHT
LAMP 107A-8 GRY S 3 GRN TB527-8 CENTER STEER LIGHT
LAMP 107A-9 WHI T 4 GRN TB527-9 LEFT STEER LIGHT
LAMP 107A-5 GRN U 803 CA503-12 SPARE LIGHT
LAMP 107A-6 BLU V 827 (TB510) EAC LGT+ EAC ACTIVE LIGHT # - DENOTES SHIELDED CABLE

A B C 108286 D

Crown 1991 PF9150-4 Printed in U.S.A.

DIA–19.0–028 DIA–19.0–028
 C ELECTRICAL DIAGRAMS
A B C
PLATFORM ACCESSORY

TRAVERSE DIFF.
(OPEN WHEN HOME)

TDSL
1 1

N.C. COM

WORK LIGHT LGT-19

BLK
RED

SB51
TB501
8 25W (72V UNITS) L
2931 1 E
F
2 519 2 T 2
2929 CA508-9 3 FAN C
2930 CA508-8 4 O
R
5 N
E
1 R

FROM
SWITCH 30 25W (48V UNITS)
PANEL 12 25W (72V UNITS)

TB502 WORK LIGHT LGT-20 R

I
2927 CA507-6 RED G
1 H
518 CA514-1 BATT. COMM 2 BLK T
2928 CA507-7 3 C
3 O 3
4 R
N
5959 (TB528) SB54 5 E
DOME LIGHT LGT-17
10 25W R
(48V UNITS)

N.C. COM
TDSR
TRAVERSE DIFF.
(OPEN WHEN HOME)

4 4
1 FAN NEGATIVE TO TB501-5 ON 72 VOLT TRUCKS
FAN NEGATIVE TO TB501-2 ON 48 VOLT TRUCKS (8 RESISTOR NOT USED)

A B C 6510 - EO9583 108234 D

Crown 1991 PF9150-5 Rev. 9/03 Printed in U.S.A.

01 REV. 9/03
DIA–19.0–029 DIA–19.0–029
 C ELECTRICAL DIAGRAMS
A B C
PLATFORM DISPLAY CONSOLE

CA503
826 TB510-5 1 CUT OUT ZONE
808 PC303-M 2 GUIDANCE ACTIVE
810 PC303-E 3 GUIDANCE FIELD STRENGTH

1 809 PC303-N 4 GUIDANCE MANUAL 1

811 PC303-B 5 BRAKE
501 CA517-7 6 GND LGT-12 LGT-10 LGT-9 LGT-11 LGT-21
502 CA508-2 7 GND
8 SPARE
LGT-8 LGT-5 LGT-7
802 PC303-P 9 CALIBRATION
804 PC303-S 10 PIVOT
803 PC303-C 11 SERVICE (WRENCH)
816 PC305-U 12 SPARE
805 PC303-T 13 TRAVERSE
14 LGT-4 LGT-6 LGT-18
806 PC303-A GATE
807 PC303-R 15 PALM
16

CA505 CA504

2 2
RIBBON
CABLE

BATTERY
CA506 INDICATOR
5948 CA516-5 1
5949 CA516-4 2 BDI
DISPLAY
110 CA516-3 3
DRIVER
2967 CA516-2 4 CARD
225 CA516-1 5

SPARE SEAT WORK LIGHT DOME LIGHT

SWH1 LGS LGS

CA507
3 1 3
2905 (TB523) SB52-1 2
2906 (TB523) SB52-4 3
503 CA514-2 4
2907 TB510-9 5
2927 TB502-1 6
2928 TB502-3 7
8
9
CA508
1
502 CA503-7 2
5901 CA521-3 3
2902 CA515-4 4
2901 CA513-8 RAIL
5 GUIDE
2904 CA515-6 ONLY
6
2903 CA515-1 7 GUS
2930 TB501-4 8
4 2929 TB501-3 9
BRS1
M
4
FNS
A B

FAN BRAKE GUIDANCE SPARE

A B C 108235 D

Crown 1991 PF9150-6 Printed in U.S.A.

DIA–19.0–030 DIA–19.0–030
 C ELECTRICAL DIAGRAMS
A B C
RIGHT CONSOLE SUB-ASM.

1 1
TB509

1 RED PC303-F +5 VB 1 RED ECR-3

1 BLU PC303-G INDEX 2 BLU
TRAC
1 ORG PC303-H CHANNEL A 3 ORG
ENCODER
1 WHI PC303-J CHANNEL B 4 WHI
1 BLK PC303-K BATT COMM 5 BLK
2911 CA513-1 6 2991

7 2992 TRAVERSE EMS-1 N.O.

2917 CA514-6 8 2993
2921 TB528-10 9 2994 RETRACT EMS-2 N.O.

HN2
TB510 ALARM
2 2
812 PC303-L
505 CA517-1
COM. N.C. ORS-1 1
5902 CA521-1 1 OVERRIDE
COM. N.C.
5903 CA521-5 2 PALM DMS-1 1
517
3
826 CA503-1
4
801 PC303-D GRN
2916 CA514-5 5 R/W
2961 (TB528)-SB54 6
2913 CA513-5 EDS 2
7
N.O.
2922 (TB528)-SB53-IN 8
COM. N.C. LGT24
2912 CA513-3 9 HORN HNS 1 LIFT CUT-OUT
N.C. ZONE (ORS-1)
2907 CA507-5
OFF
2908 CA513-2 BATTERY 1 3 ON
2 START
2909 CA514-3 START
2910 CA513-4 IGNITION KYS

GRN
3 3
827 PC305-V R/W
LGT23
EAC ACTIVE

5974 CA522-4 G/W GRN

N.C.
1 EAC OVERRIDE
ORS-4

NOTE:
1 WIRED TO NORMALLY CLOSED, HELD OPEN.

2 U.S. TRUCKS WIRED TO NORMALLY OPEN, HELD CLOSED

EUROPEAN TRUCKS WIRED TO NORMALLY CLOSED.

4 4

A B C 408 - EO5673 108236 I

Crown 1991 PF9150-7 Rev. 6/01 Printed in U.S.A.

04 REV. 6/01
DIA–19.0–031 DIA–19.0–031
 4
3
2
1

29
29
40

18
3

14
40

29
40
MAST CABLE #2

12
17

29
5

1
19
MAST CABLE #3

08
29
PC
29
TO CA602

29 2 PC

DIA–19.0–032
TB
TB
03

29
2

52
51
TO CA603

PC

50
3
20

29

29 525-

11
(TB

29
29 304

A
A

3
8

51
50
0

RE
30

3)-

0
B5
2
04

-C

01
4 916

-
9
C
4-

D/
TB 04-A
PC

34

(TB 9

TB

Crown 1991 PF9150-8 Rev. 9/03

10
C

KY

TB
29 B

3)-
C

50

29 0 (T 13

WH
04
2
30

BL
50
09 01 P TB
S

S-
C3
CA
50

WH
A5

K
0)- -D
TB

I/B
KY
8-7

T
Y
52 TO

1
TB
3-V

2T
08

I/B
3
(TB C3 510

7-4
52

TO

BL
LK
(TB 15 P 508-

N
SE 4-H
O
5

I
TO

BL
-4

-6
8-6

K
U
5

T
T

LK
29 10)- O H
B
-4

S
51 A50 OM
FR CO

EM

+
AK
FR

+B
+B

CA ES- MP
EA

WH K1 T
S-

D/
29 A50 COM

N
9-8 OM MP

T
TO RS-2

WH BAT

O
OM
FR

TO

EY
T
VT

TT

TT
TT
OM
S

OR
O

RE

E
P"

OM
O
"B

B
O

D
G
D

G
P

N
FR TO

I B TC
W
A
B

C
R

P.U
OR KEY
CO

BA CO
RA

EA M Q
EM

BL K E
T

GR U +B SPA
FR WIP
FR O C M E
S-

KE P "O
K
QD

BA COM

AT OM
9-6 O K WITC

+B
V O CY
ED

+B

M
OM ITC

E
D
2-2 BAT TAR

BL BA LEAS
S-

OR ION

BR BV T . P.
FR RS-1
S-
TO ARK

BD
T S TED

BD
V
S

I
V
BR "

H
T

RE BDI
V A RE
M

1
BR H
-4

EM R
MM

CH

-1
Y S N"
1B

E
RE T CO M

I
"

BL MM
MS

CO M
GR MM
PT 'S
CO TO B RS-2
3 S "SE S-1B

S
& B E"
1 & RS-5

ON
2
DS

S
)-K 10-7 SW -4
TO S-1A

E R QD .
CA511 1 2 3 4 5 6 7 8 CA512 1 2 3 4 5 6 7 8 CA513 1 2 3 4 5 6 7 8 CA514 1 2 3 4 5 6 7 8 CA515 1 2 3 4 5 6 7 8
V V V V V ^ ^ ^ V V V V V ^ V V V ^ ^ V ^ ^ V ^ ^ ^ V ^ ^ ^ V ^ ^ V ^ ^ V ^ ^

CR504 CR508
^ VHE620 V VHE620
CA517 - BATT COMM
V

1 505 (TB510)-HN2 (-)

6
V

K3A 2 506 TB527-5

ACCESSORY 9 CR502 CR503 CR501 CR507
K2B 9
V

POWER VHE620 VHE620 VHE620 VHE620 3 507 TB528-13

6
OPTION
V

TP1 4 508 TB528-16

V

4 5 504 (TB528)-HN1-2
WHI E3 E1 E2
K3B
V

BLK 6 509 (TB523)-LMS1

7 R506
V

22.1K 7 501 CA503-6

V

8 510 TB525-9

B
B

CA518
C511
FU-9
V

15A 1OOO 1 312 PC522-8 +12 VB

PLATFORM P.S.
V

CA516 2 301 PC306-B +5 VI

06 REV. 9/03
V

3 601 PC306-C I-COMM

5948 CA506-1 5 C501 R503
V

C503 1.0 7 MOV502 4 311 PC306-D +12 VB

5949 CA506-2 4 1.0 9 MOV501 1
R504 R505 K2A 68V .5W
V

MOV503 7 K1B 68V R502 ZA10 5 310 PC303-U +12 VB

110 CA506-3 3 5 5 R501 68V 4
3W K1A 6 ZA10 1
V

3W 1 ZA10 C502 6 201 PC306-F + VB

2967 CA506-4 2 4 .5W
CR506 .5W 1.0
V

CR505 7 511 PC306-E BATT COMM

225 CA506-5 1 VHE620
VHE620
V

8 580 PC520-2 BATT COMM

FOR BDI
DISPLAY
DISTRIBUTION RELAY PANEL

B MOV505 B MOV506 B
MOV504 68V 68V
68V K1 K2 K3
ZA10 ZA10
ZA10 A A A

C504 .1, 200V C510

1000 B-COMM
-VIN COMM TP3 -VIN COMM

C
C

PS501 .1 C508 +12 VB PS502 .1 C509

OUT OUT I-COMM
TP2 +5V TP5
+12V
+VIN TRIM +VIN TRIM R511 R510
R509
R508

C506
1000 +5 VI
TP4

6510 - EO9583 108237 H

Printed in U.S.A.

DIA–19.0–032
4
3
2
1
ELECTRICAL DIAGRAMS
 C ELECTRICAL DIAGRAMS
A B C
SWITCH INPUT

RIBBON CONNECTOR
TO 32 INPUT CARD
CA519

5910 TB528-6 1 TRAVERSE LEFT - HOME 26 R8

5909 TB528-14 2 PIVOT RIGHT - HOME 24 R6

1 5908 TB528-15 3 PIVOT LEFT - HOME 22 R4

1
5907 TB528-5 4 AUX 31" 20 R2
5906 TB527-4 5 AUX R/L COMMAND 16 R1
5951 (TB523)-LMS2 6 STAGING SWITCH 3 14 R3
5905 TB525-5 7 DEADMAN SEATED - LEFT 12 R5
5904 (TB523)-LMS1 8 HEIGHT RESET SWITCH 10 R7

CA520
5952 TB525-11 1 SERVICE BRK -MONITER 3 R19
580 PC518-8 2 KEYED OVERRIDE 2 5 R21
5916 (TB523) CHS5 3 MAIN CHAIN BROKE 7 R23
5914 (TB523) CHS4 4 MAIN CHAIN BROKE 9 R25
5913 TB525-7 5 DEADMAN STAND - LEFT 11 R27
2 5912 (TB523) CHS2 6 13 R29
2
MAIN CHAIN SLACK
5911 (TB523) CHS1 7 MAIN CHAIN SLACK 15 R31
5921 (TB527) TVSL 8 TRAVERSE LEFT - CMD 31 R20

CA521
5902 TB510-1 1 CUTOUT OVERRIDE 4 R13
5969 TB527-1 2 EXTEND OVERRIDE SWITCH (OPT) 2 R15
5901 CA508-3 3 GUIDANCE SWITCH 1 R17
4 27 R24
5903 TB510-2 5 DEADMAN - PALM 29 R22
5919 (TB527) PTS 6 PIVOT - COMMAND 34 R16
5918 TB528-2 7 FORK EXTEND DIFFER. 32 R14
3 5928 TB525-6 8 DEADMAN SEATED - RT 30 R12 3

CA522
5915 TB528-7 1 TRAVERSE RIGHT - HOME 28 R10
5920 (TB527) TVSR 2 TRAVERSE RIGHT - CMD 33 R18
5923 TB528-3 3 AUX - 12" 21 R30
5974 (TB510)-ORS4 4 EAC OVERRIDE 6 R11
5958 TB525-8 5 DEADMAN STAND - RIGHT 25 R26
5924 TB528-1 6 FORK EXTEND - HOME 8 R9
5922 (TB528) GTSR 7 GATES (DOOR) 23 R28
312 CA518-1 8 +12 VB

4 NOTE:
1 ALL RESISTORS ARE 620 , 1/2 WATT.
4
2 A KEY SWITCH IS INSTALLED BETWEEN
PC518-8 & PC520-2 FOR OPTION.
3 NOT USED ON TN MAST TRUCKS.

A B C 4121B - 37979 108238 F

Crown 1991 PF9150-9 Rev. 9/93 Printed in U.S.A.

01 REV. 9/93
DIA–19.0–033 DIA–19.0–033
 4
3
2
1
(TB523) REF ONLY
N.O. COM.
5904 CA519-8 LMS1 - HEIGHT RESET (LOWER SWITCH)
CLOSED BELOW 18"
572

DIA–19.0–034
509 CA517-6 BATTERY COMMON

A
A

N.C. COM.
5951 CA519-6 LMS2 - STAGING (UPPER SWITCH) 3 SB52
C

Crown 1991 PF9150-10 Rev. 9/03

CLOSED BELOW STAGING
512
4 25W RESISTOR ON
N.C. LMS3 - DOWN LIMIT 48V TRUCKS ONLY
N.O. 1 STANDING
1 2968
2914 CA513-6 COM 2 SES - SEAT SWITCH 2989
2969 COM.
2919 CA515-2 N.C. 3 SEATED 2987
2905 CA507-2 2 2986 RED
2906 CA507-3 FU-16 M8 SEAT MOTOR
30TSP 4A
N.O. CHAIN SENSE N.O. 3 2988 BLK
5911 CA520-7
2970
5914 CA520-4 CHS1 2 CHS2 2 COM.
5916 CA520-3 4 2971
N.O. N.O. N.C. LMS4 - UP LIMIT
5912 CA520-6
CHS4 2 CHS5 2
5

2923 1.5TSP
CHAIN SENSE

WHT
5 WHT
CH1 CH4
TB524 4 RED
2 RED PC305-K 1 RED +5 VB 3 BLK
2 ORG PC305-M 2 ORG CHANNEL A 2 RED

B
B

HEIGHT CH2 CH5

2 WHI PC305-N 3 WHI CHANNEL B ECR-4 1 BLK
ENCODER
2 BLK PC305-P 4 BLK BATT COMM
NO CONNECTION 5 BLU INDEX

05 REV. 9/03
TB525 (IN PEDESTAL) LEFT FLOOR RIGHT FLOOR
PEDESTAL 2938 2937 2936 2935
1 2937 PEDAL PEDAL
2 2938 1 1
2935 CENTER PEDAL
2918 CA514-7 3 2936 COM. N.O. COM. N.O. COM. N.C. COM. N.C.
2932 2 2 REAR
2934 CA515-5 4 2933
BRS-4 BRS-5
BRS-2 BRS-3
5905 CA519-7 5 5927
PLATFORM CENTER & FLOOR

LEFT RIGHT
5928 CA521-8 6 5926 PEDAL PEDAL
FRONT
5913 CA520-5 7 5931 COM. N.C. COM. N.C.
5958 CA522-5 5929 1 1 COM. N.C. COM. N.C.
8 DMS-2 DMS-3
561 1 1
510 CA517-8 9 520 DMS-4 DMS-5
10 557
521 521 5931 5930 5929
5952 CA520-1 11 5950
12
13

5930

C
C

NOTES:
1 WIRED TO NORMALLY CLOSED, HELD OPEN

2 WIRED TO NORMALLY OPEN, HELD CLOSED

3 LMS2 NOT USED ON TN MAST TRUCKS;

WIRES 572 REMOVED, 5951 CAPPED

Printed in U.S.A.
6510 - EO9583 108239 J

DIA–19.0–034
4
3
2
1
ELECTRICAL DIAGRAMS
 C ELECTRICAL DIAGRAMS
A B C
LEFT CONSOLE SUB-ASM.

1 1
TB526

3 RED PC305-A 1 RED +5 VB ECR-1

3 ORG PC305-B 2 ORG CHANNEL A

STEER
3 WHI PC305-C 3 WHI CHANNEL B ENCODER
3 BLK PC305-D 4 BLK BATT COMM

3 BLU PC305-R BLU INDEX (CAPPED)

3 GRN PC305-S

4 RED PC305-E 5 RED +5 VB ECR-2

4 BLU PC305-F 6 BLU INDEX
R/L
4 ORG PC305-G 7 ORG CHANNEL A ENCODER

4 WHI PC305-H 8 WHI CHANNEL B

2 2
4 BLK PC305-J 9 BLK BATT COMM

4 GRN PC305-T

TB527
N.O. COM.
5920 CA522-2 TVSR TRAV. RT
N.O. COM. 576
5921 CA520-8 TVSL TRAV. LT
N.O. COM. 575
5919 CA521-6 PTS PIVOT
N.C. COM.
3 5969 CA521-2 1 ORS-1 EXTEND OVERRIDE (OPT) 3
1
2

3
N.C. COM. 1
5906 CA519-5 4 AXS MAIN/AUX
506 CA517-2 5
GRN 574
6
GRN 570
7 GRY 819 RIGHT LGT-3

8 GRY 817 CENTER LGT-2

9 GRY 818 LEFT LGT-1

NOTE:

1 WIRED TO NORMALLY CLOSED, HELD OPEN

4 4

A B C 4762 - 40640 108240 E

Crown 1991 PF9150-11 Rev. 8/95 Printed in U.S.A.

01 REV. 8/95
DIA–19.0–035 DIA–19.0–035
 4
3
2
1
BLK AHS2 2
WIRING OF AUX HEIGHT N.O. COM.
WHT 4
SWITCHES WHEN
NON-TELESCOPIC FORK N.O. COM.
WHT AHS1
CARRIAGE IS USED
4 SEE NOTE 3
BLK

DIA–19.0–036
A
A
C

Crown 1991 PF9150-12 Rev. 6/01

TB701 TB703 TB705
TB528 (LOWER-TOP) (UPPER-RIGHT) (FORK PLATE)
RIGHT FORK
5924 CA522-6 TO SWITCH INPUT 1 RED 1 RED 1 RED 1 RED
5918 CA521-7 TO SWITCH INPUT 2 ORG 2 ORG 2 ORG 2 ORG
5923 CA522-3 TO SWITCH INPUT 3 GRN 3 GRN 3 GRN 3 GRN NO CONNECTION
SPARE 4 BLU 4 BLU 4 BLU 4 BLK FHSR
N.O. COM.
5907 CA519-4 TO SWITCH INPUT 5 BLK 5 BLK 5 BLK 5 WHT FRS (DIFF)
5934 N.O. COM.
5910 CA519-1 TO SWITCH INPUT 6 RED/BLK 6 RED/BLK 6 GRN/WHT 6
5935
5915 CA522-1 TO SWITCH INPUT 7 WHT 7 WHT 7 GRN/WHT 7
SPARE 8 WHT/BLK 8 WHT/BLK 8 WHT 8
CLOSED
SPARE 9 9 9 WHT/BLK 9 WHEN
LEFT FORK
GRN HOME
BLK NO CONNECTION
RED/BLK
WHT NO CONNECTION
527 GRN
N.C. COM.
ORG N.O. COM. FHSL
THIS JUMPER USED TLS 1
RED FLS (DIFF)
ONLY WITH TRS N.O. COM.
NON-TELESCOPING N.C. COM.
FORK PACKAGE.
TRAVERSE 528
THRU CLOSED WHEN HOME 577 2
N.O. COM. AHS2
AUX 5967
MAST 524 (CLOSED BELOW 12")
N.O. COM.

B
B

5936
526 AHS1
533
TB702 TB704
(LOWER-BOTTOM) (UPPER-LEFT)
AUX HEIGHT

02 REV. 6/01
2945 (CLOSED BELOW 31")
2921 TB509-9 FROM EMS-2 RED 1 RED 1 SB72
532
2926 PC304-G FROM QD-4 10 ORG 2 ORG 2 RED/WHT 2939 SV4 - EXTEND
LOAD HANDLER

2925 PC304-F FROM QD-4 11 GRN 3 GRN 3 RED/WHT 2940 ENERGIZED DURING
530 ( )
2924 PC304-E FROM QD-4 2941 2944 EXTEND & RETRACT
12 BLU 4 BLU 4 RED/WHT
SV5 - EXTEND
507 CA517-3 BATT COMM 13 BLK 5 BLK 5 GRN 531
5909 CA519-2 TO SWITCH INPUT 14 RED/BLK 6 RED/BLK 6 GRN/WHT SV10 - TRAVERSE FLIP/FLOP
5908 CA519-3 TO SWITCH INPUT 15 WHT 7 WHT 7 GRN/WHT (ENERGIZED TO
523 2943 EXTEND/RETRACT LEFT)
508 CA517-4 BATT COMM 16 WHT/BLK 8 WHT/BLK 8
513 17 9 9 GRN 525
18
522 2942
19 SV11 - PIVOT BLOCKING
5933 PLS
20 COM. N.O. (ENERGIZED TO PIVOT)
529
21 SB54 5932 PRS
COM. N.O.
5690
5959 TB502-5 FROM OHG SWITCH SB71
SV12 PIVOT
TRAVERSE CLOSED WHEN HOME
2961 TB510-7 +BV CUSHION NOTES:

C
C

2990 1 WIRED TO NORMALLY CLOSED, HELD OPEN

SB53
IN OUT
2922 TB510-8 FROM HORN SWITCH 2 FOR EUROPEAN TRUCKS ONLY.
504 CA517-5 BATT COMM PORTIONS INSIDE THIS BORDER ARE ABSENT
HORN 3
ON TRUCKS WITH NON-TELESCOPIC FORKS.
COM. N.O. GTSL HN1
5925 4 WIRED TO NORMALLY OPEN, HELD CLOSED.
5922 CA522-7 TO SWITCH INPUT
N.O. COM. GTSR
GATES

DIA–19.0–036
408 - EO5673 108241 I

Printed in U.S.A.
4
3
2
1
ELECTRICAL DIAGRAMS
 C ELECTRICAL DIAGRAMS
A B C
POWER UNIT ELECTRONIC BOX (1 OF 3)
MTA WIRE WIRE TERMINATION
CARD PIN COLOR COLOR / # POINT FUNCTION
PC401

SERIAL 203A-6 BLU A RED TB615-1 RECIEVED +A

SERIAL 203A-7 VIO B ORG TB615-2 RECIEVED -A
SERIAL 203A-8 GRY C GRN TB615-3 RECIEVED -B
SERIAL 203A-9 WHI BLU TB615-4 RECIEVED +B
1 D
MAST CABLE #1 1
SERIAL 203A-2 RED E BLK TB615 TRANSMIT +A
SERIAL 203A-3 ORG F R/B TB615-6 TRANSMIT -A
SERIAL 203A-4 YEL G WHI TB615-7 TRANSMIT -B
SERIAL 203A-5 GRN H W/B TB615-8 TRANSMIT +B

PC402

QUAD 1 212A-11 BRN A 207 CA605-2 +BV TO QUAD 1

QUAD 2 213A-11 BRN B 209 CA605-4 +BV TO QUAD 2
QUAD3 214A-11 BRN C 210 CA605-5 +BV TO QUAD 3
R/L 211A-6 BLU D 211 CA605-6 +BV TO R/L

R/L 211A-8 GRY E 538 NEG STANDOFF BATTERY COMMON TO R/L

QUAD 1 212A-10 BLK F 2952 (TB608)-S+ +BV TO STEER CONTACTOR
DIGITAL 208B-9 WHI G 815 CA606-2 PROC LIGHT
DIGITAL 208B-11 BRN H 814 CA606-1 CHAIN LIGHT
DIGITAL 208B-12 RED J 813 CA605-8 CABLE LIGHT

2 DIGITAL 208B-10 BLK K 2986 (TB614)-PGM1 PLUG COMPLETE 2

DIGITAL 208A-4 YEL L 5937 CA605-7 LAMP TEST SWITCH
R/L 211A-7 VIO M 571 NEG STANDOFF BATTERY COMMON TO R/L
DIGITAL 208B-7 VIO N 701 (TB616)-SB67-1 BRAKE COMMAND MONITOR
DIGITAL 208A-2 RED P 5938 TB616-5 BRAKE HIGH PRESSURE SWITCH
DIGITAL 208A-5 GRN R 5939 TB616-6 BRAKE LOW PRESSURE SWITCH
QUAD 1 212A-8 GRY S 2946 CA601-1 +BV TO ACCY CONTACTOR (P3)
QUAD 1 212A-9 WHI T 2953 (TB608)-ED2 +BV TO ED2 CONTACTOR

U
QUAD 2 212A-7 VIO V 2954 (TB617)-SB66-3 +BV TO AUX LOWER SOLONOID

PC403

LINEAR 209A-5 GRN A 304 TB614-3 TRACTION +8 V

LINEAR 209A-6 BLU B 104 (TB614)-TB11T-1 TRACTION SCR COMMAND
LINEAR 209A-7 VIO C 539 (TB614)-NEG BB BATTERY COMMON FROM TRAC SCR

3 R/L 211A-9 WHI E 305 (TB618)-M7(+) R/L SERVO MOTOR +

3
R/L 211A-10 BLK F 703 (TB618)-M7(-) R/L SERVO MOTOR -

G
QUAD 2 213A-8 GRY H 2955 (TB617)-SB66-1 +BV TO MAIN LOWER SOLONOID
QUAD 3 214A-10 BLK J SPARE QUAD OUT
QUAD 3 214A-9 WHI K 2956 (TB616)-SB67-3 +BV TO SV9 REAR BLOCKING
QUAD 3 214A-8 GRY L 2957 CA601-7 +BV TO K4 BRAKE RELEASE
QUAD 3 214A-7 VIO M 2958 (TB616)-SB68-1 +BV TO SV8 BRAKE RECHARGE

N
QUAD 1 212A-7 VIO P 2948 CA601-3 +BV TO ED1 CONTACTOR
DIGITAL 208A-9 WHI R 5940 TB616-4 CABLE TENSION SWITCH 1

DIGITAL 208A-8 GRY S 5941 TB616-2 SPARE

DIGITAL 208A-7 VIO T 5942 TB616-1 RGS INPUT
DIGITAL 208A-6 BLU U 5943 TB612-9 BRAKE STATUS SWITCH
QUAD 2 213A-9 WHI V 2959 TB611-7 +BV TO REV CONTACTOR

PC404

CPU 201A-7 VIO A SERVICE TERMINAL BATTERY COMMON

NOTE:
4 CPU 201A-3 ORG B SERVICE TERMINAL TRANSMIT DATA-A 1 NOT USED ON TN MAST TRUCKS 4
CPU 201A-2 RED C SERVICE TERMINAL RECEIVED DATA-A
# - DENOTES SHIELDED CABLE
CPU 201A-6 BLU D SERVICE TERMINAL BATTERY COMMON
CPU 201A-8 GRY E SERVICE TERMINAL +12 VB

CPU 201A-9 WHI F SERVICE TERMINAL +12 VB

CPU 201A-4 YEL G SERVICE TERMINAL TRANSMIT DATA-B
CPU 201A-5 GRN H SERVICE TERMINAL RECEIVED DATA-B

A B C 7489 108233 (1 OF 3) F

Crown 1991 PF9150-13 Rev. 2/04 Printed in U.S.A.

03 REV. 2/04
DIA–19.0–037 DIA–19.0–037
 C ELECTRICAL DIAGRAMS
A B C
POWER UNIT ELECTRONIC BOX (2 OF 3)
MTA WIRE WIRE TERMINATION
CARD PIN COLOR FUNCTION
COLOR / # POINT

PC405
R/L 211A-2 RED A 4 WHI TB618-3 LVDT PRIMARY
R/L 211A-3 ORG B 4 RED TB618-2 LVDT SECONDARY
R/L 211A-4 YEL C 4 ORG TB618-4 LVDT PRIMARY
R/L 211A-5 GRN D 4 BLK TB618-1 LVDT SECONDARY
1 E
1
DIGITAL 208B-2 RED F 3 RED TB613-1 STEER ENCODER +5 BV
DIGITAL 208B-4 YEL G 3 BLU TB613-2 STEER ENCODER INDEX
DIGITAL 208B-5 GRN H 3 ORG TB613-3 STEER ENCODER CHANNEL A
DIGITAL 208B-3 ORG J 3 WHI TB613-4 STEER ENCODER CHANNEL B
DIGITAL 208B-6 BLU K 3 BLK TB613-5 STEER ENCODER COMMON
LINEAR 209B-2 RED L 5 RED TB609-1 LEFT TRACTION TACH +5 VB
LINEAR 209B-3 ORG M 1 GRN TB612-3 RIGHT TRACTION TACH CHANNEL A
LINEAR 209B-4 YEL N 5 BLK TB609-4 LEFT TRACTION TACH COMMON
LINEAR 209B-6 BLU P 1 RED TB612-1 RIGHT TRACTION TACH +5 VB
LINEAR 209B-7 VIO R 1 ORG TB612-2 RIGHT TRACTION TACH CHANNEL B
LINEAR 209B-8 GRY S 1 BLK TB612-4 RIGHT TRACTION TACH COMMON
LINEAR 209B-5 GRN T 5 GRN TB609-3 LEFT TRACTION TACH CHANNEL A
U
LINEAR 209B-12 RED V 5 ORG TB609-2 LEFT TRACTION TACH CHANNEL B

PC406
LINEAR 209A-2 RED A 306 TB614-7 LIFT SCR +8 V
2 LINEAR 209A-3 ORG B 105 (TB614)-TB11P-1 LIFT SCR COMMAND 2
LINEAR 209A-4 YEL C 540 TB614-9 LIFT SCR COMMON
DIGITAL 208B-16 BLU D 406 TB614-8 LIFT SCR POWER INHIBIT
DIGITAL 208B-14 YEL E 407 (TB614)-TB11P-5 LIFT SCR COMMAND ENABLE
DIGITAL 208B-15 GRN F 404 (TB614)-TB11P-6 LIFT SCR BYPASS ENABLE
LINEAR 209B-10 BLK G 2 WHI TB617-2 LIFT PUMP TAC SIGNAL
QUAD 2 213A-10 BLK H 2960 TB611-3 +BV TO FORWARD CONTACTOR
LINEAR 209B-9 WHI J 2 RED TB617-1 LIFT PUMP TACH +5 VB
DIGITAL 208B-13 ORG K 541 TB614-9 LIFT COMMON INPUT
L
MOM BRD 215A-4 YEL M +5 VB
DIGITAL 208A-3 ORG N 5944 TB616-3 HEIGHT CABLE SWITCH
MOM BRD 215A-9 WHI P 302 CA606-4 +5 VI
MOM BRD 215A-7 VIO R 702 CA606-5 I COMMON
MOM BRD 215A-3 ORG S 303 CA606-6 +12 VB
MOM BRD 215A-5 GRN T 536 CA606-7 BATTERY COMMON
MOM BRD 215A-2 RED U 212 CA606-8 +BV
LINEAR 209B-11 BRN V 2 BLK TB617-3 LIFT PUMP TACH COMMON

PC407
3 GUIDANCE 205A-7 VIO A 8 RED PC620-7 COIL #3 3
GUIDANCE205A-18 GRY B 8 ORG PC620-6 SELFTEST
GUIDANCE205A-11 BRN C 8 GRN PC620-1 COIL #1
GUIDANCE 205A-10 BLK D 8 BLU PC620-5 +5 VI
LOAD WHEEL SENSOR BAR
GUIDANCE205A-9 WHI E 8 BLK PC620-2 COIL #2
GUIDANCE 205A-5 GRN F 8 BRN PC620-8 COIL #4
GUIDANCE 205A-6 BLU G 8 WHI PC620-3 I COMMON
H

PC408
GUIDANCE 206A-7 VIO A 7 RED PC621-7 COIL #7
GUIDANCE 206A-18 GRY B 7 ORG PC621-6 SELFTEST
GUIDANCE 206A-11 BRN C 7 GRN PC621-1 COIL #5
GUIDANCE 206A-10 BLK D 7 BLU PC621-5 +5 VI
STEER WHEEL SENSOR BAR
GUIDANCE 206A-9 WHI E 7 BLK PC621-2 COIL #6
GUIDANCE 206A-5 GRN F 7 BRN PC621-8 COIL #8
GUIDANCE 206A-6 BLU G 7 WHI PC621-3 I COMMON
H

PC409
4 LINEAR 209A-10 BLK A 6 WHI SERVO STEER AMP STEER SERVO DIRECTION
4
LINEAR 209A-9 WHI B 6 BLK SERVO STEER AMP STEER SERVO SPEED
LINEAR 209A-11 BRN C 6 ORG SERVO STEER AMP STEER SERVO DIAG
LINEAR 209A-8 GRY D 6 RED SERVO STEER AMP STEER SERVO +12 VB
LINEAR 209A-12 RED E 6 GRN SERVO STEER AMP STEER SERVO COMMON
F
G
# - DENOTES SHIELDED CABLE
H

A B C 6510 - EO9583 108233 (2 OF 3) F

Crown 1991 PF9150-14 Rev. 9/03 Printed in U.S.A.

01 REV. 9/03
DIA–19.0–038 DIA–19.0–038
 C ELECTRICAL DIAGRAMS
A B C
POWER UNIT ELECTRONIC BOX (3 OF 3)

1 1

MTA WIRE WIRE TERMINATION

CARD PIN COLOR COLOR / # POINT
PC410
A 9 ORG TB623-4

2 EAC 204A-6 BLU B 9 WHT TB623-9 2

EAC 204A-3 ORG C 9 BLU TB623-7
EAC 204A-2 RED D 9 RED TB623-3
EAC 204A-11 BRN E 9 BLK TB623-1
EAC 204A-12 RED F 9 YEL TB623-5
EAC 204A-16 BLU G 9 BRN TB623-2
EAC 204A-17 VIO H 9 GRN TB623-6
EAC 204A-14 YEL J 10 ORG TB627-4
K 10 WHT TB627-9
L 10 BLU TB627-7
EAC 204A-13 ORG M 10 RED TB627-3
EAC 204A-4 YEL N 10 BLK TB627-1
EAC 204A-15 GRN P 10 YEL TB627-5
EAC 204A-18 GRY R 10 BRN TB627-2
3 EAC 204A-5 GRN S 10 GRN TB627-6 3
T 10 VIO TB627-8
EAC 204A-10 BLK U 9 VIO TB623-8
V

4 4

A B C 6510 - EO9583 108233 (3 OF 3) F

Crown 1991 PF9150-15 Rev. 9/03 Printed in U.S.A.

01 REV. 9/03
DIA–19.0–039 DIA–19.0–039
 C ELECTRICAL DIAGRAMS
A B C
DISTRIBUTION PANEL
56
6
NE
G
ST
AN

LIFT
DO

C/O
21 F
7

BDI
(TB F BA
60 T

I-COMM
8)- T CO

1
2
3
4
5
6
7
8

TP5
ED MM

+5 VI
TP4
53 21 2-1
6
PC 2 P

V V
+B
40 C4 V

410 PWR COMM

6-T 06
1 1

409 SIG COMM

30 -U

2979 +BV OUT

3
PC BAT

408 SIGNAL
70 +B

219 +BV IN
2 4 TC V
PC 06-S OM 8

V
30 406 +1
M
2 -R 7

V V
81 P 2V
C4
5 06 I-CO B 6
81 PC4 -P MM

CA607
4 0
PC 2-G +5 5

1
2
3
4
5
6
7
8
40 VI
2-H PR SPA 4 V V V V

V
O R E3 V
CH C LIG E

C605
3

.1
AIN H

C604
LIG T

R609 R610
2

.1
V V
HT
81 1
3

-VIN COMM
59 PC
37

10K
CA606

+VIN 5V
21 PC4 02-J

PS602
TRIM

+5VI
1 02
21 P C4 -L CA
0 02 B
PC -D LIG LE L
20 4 H I
9 0 2-C +B T TE GHT
20 P C4 V ST 8
V

8 +B TO R SW

C602
0

1000
80V
TB 2-B

SERVO
V /LS

FU-8
2 61 T 7
V

29

15A
74 07 1-1 +B O QU ER
(TB PC4 V AD 6
V V

61 0 +B TO
6)- 2-A V T QU 3
SB O A 5
67 +B DC D2

VHE620
QUAD3

CR607
-1 V
BR TO ONT 4
FU-7
V V V

15A
VHE620

AK QU
CR603
VHE620
CR605

ER A 3
EL D 1
EA 2
SE

5 OHM
QUAD2

R608
29
V

1
2 2
FU-6

3W
15A

51
(TB
CA605

61
4
20 )-P2
TP1

22 6 +
0 (T BD
TB 205 B608 I LIF
61 (
9-1 TB6 )-ED T C/
20 0 8 2-1 O
FLASHER

+B )-ED +BV 8
V

B-COMM
4
(
20 TB6 V T

+12 VB
2-1
FU-5
15A

BDI

TP3

TP2
7
V V

3 08 O +B
53 F
5 (TB6 )-ED LAS V
L601

NE 08) 2-2 HE 6
53 G -E +B R
4 B.B D2
-2 V -E 5
V

NE . D
G
B.B BA +BV 4
V V V

. TT -ED
BA COM 3
TT
ACCESSORY

M
PLATFORM

CO
L602

MM 2
FU-4
15A

1
V

VHE620
CR604
CA604

WH
MAST CABLE #3

ON PLATFORM

I/B
LK
TO CA512

WH BAT
I B TC
9

C603
OM
K4

R606 R607
A

.1
RE TT C M
PLATFORM
OPTIONS
6

D/B OM 8
V

LK M
FU-3
15A

-VIN COMM
BL BLK EM 7
V

+VIN 12V
U S

PS601
+B SPA

TRIM
GR

+12V
6
V

N V A RE
+B CC
E2

VO Y 5
PT 'S 4
V

OR IONS
G
3 3
3
V V V

C601
RE +BV

1000
80V
D
+B 2
PLATFORM

V
POWER

1
FU2
15A

WH
ON PLATFORM
MAST CABLE #2

CA603

I/B

VHE620
CR606
E4

LK
TO CA511

K1
2995

RE
TT

T
D/B WH O P
B

LK I + .U.
K4

BR BV T - P.S
578

AK O . 5 OHM
BL E RE QD-1
R605
V V V

8 3W
K LE
BL BAT AS 7
POWER

MOV601

U T E
UNIT

BA CO
FU-1

E5
P.S.

6
4A

68V

TT M
CO M 5
V

GR MM
N 4
V V V

OR BD
G I
BD 3
RE I
D 2
BD
I
V

1
CA602

29 2
50 957
( P
20 TB61 C40
2 3-L
T 4) T SP
29 B61 B11
E1

49 4-1 T-3 FRO ARE

29 (TB + M
1.5K, 2W

48 61 +BV BV T QD-3 8
R604

LGT-13
R601

R602

R603
90.9

90.9

90.9
LGT-14

4
LGT-15

T
29 PC4 ) ED O D O M 7
V

47 03 + R R
29 (TB -P PO IVE C1
WE /TO 6
V

46 61 Q W
PC 4) P UAD R TO
4 5 4
V

40 3
2-S + P DR ED
AUXILIARY EMS SWITCH

2 3 4
8 7 6 5
2 3 4
8 7 6 5
2 3 4
8 7 6 5

OW TO
CABLE LGT

4
CHAIN LGT
V

PROC LGT

QU E E
DRIVE/TOW SWITCH

RT D
VHE620
CR602

LAMP TEST SWITCH

AD
V V

O 3
DR P3
5

2
2 3 4
8 7 6 5

TOW LGT24

TO 2
1
1

P3
1
2

2
EMS-4
V

1
3

3
1

1
VHE620
CR601
CA601

EMS-3

TES-1
6
4
3
1

A B C 108242 D

Crown 1991 PF9150-16 Rev. 10/95 Printed in U.S.A.

01 REV. 10/95
DIA–19.0–040 DIA–19.0–040
 C ELECTRICAL DIAGRAMS
A B C 3570S

REAR WALL (1 OF 2)
( TB608 )
REF. ONLY

538 PC402-E
571 PC402-M
566 (CA607)-BDI-8
1 O
NEGATIVE STANDOFF 1
537 TB616-7 ELECTRONICS DOOR
535 CA604-1
534 CA604-2

217 (CA607)-BDI-4 558

206 CA604-7 +BV TO DIST PANEL

205 CA604-6 +BV TO DIST PANEL SB64

FROM BATTERY 1 G/W

ED2

204 CA604-4 +BV-ED 2 R/W

203 CA604-3 +BV-ED
2953 PC402-T FROM QD-1

560
SB65

FROM FU-15 +BV 1 G/W

2 S 2
2 R/W

2952 PC402-F FROM QD-1

MRC-3

STEERING
SERVO
FROM BATTERY NEG. O AMP

3 3
LEFT
TRACTION
TACH
TB609

5 RED PC405-L 1 RED 5VB

B
5 ORG PC405-V 2 YEL CHANNEL B
SS-1
5 GRN PC405-T 3 GRN CHANNEL A
A
5 BLK PC405-N 4 BLK BATTERY COMM.

7 N.C. COM.
BRS-6
5954 TB612-8 TO SWITCH BRS7 8 G/W 5961

545 NEG B.B. 2 9 GRN 573

LEFT BRAKE
WHT (TB610) HN3 STATUS SWITCH
(N.C.)
WHT (TB610) HN4 OPEN WHEN BRAKE RELEASED
4 WHT (TB610) HN5
4

2 POINT OF CONNECTION TO BUSS BAR - SEE POWER CABLE DRAWING.

A B C6510 - EO9583 108243 (1 OF 2) E

Crown 1991 PF9150-17 Rev. 9/03 Printed in U.S.A.

02 REV. 9/03
DIA–19.0–041 DIA–19.0–041
 C ELECTRICAL DIAGRAMS
A B C 3571S

REAR WALL (2 OF 2)
FORKS LAST FORKS FIRST BOTH DIRECTIONS

BLK BLK DBI BLK

HN3 HN4 HN5

WHT WHT

RED

BLK
WHT
1 1
WHT TB609-9
WHT TB609-9
WHT TB609-9

TB610 SB61

1
R/W R/W
2
FA
2961 3
G/W
002 4 BLK

5955 (TB614) PMTD-3 5 G/W

004 6 BLK
G/W
2962 7
RA
8
R/W R/W
9

SB62
2 TB611 R/W
2
R/W
208 CA605-3 +BV FROM FU-6 1
D
5945 (TB614) D-DR-3 2
BLK G/W

SB63

R/W R/W

FB
2960 PC406-H FROM QD-2 3
G/W
003 (TB614) TRAC-TB5 FWD SENSE 4 BLK

5953 (TB614) PMTD-4 5 G/W

005 (TB614) TRAC-TB6 REV SENSE 6 BLK

G/W
2959 PC403-V FROM QD-2 7
RB
8
R/W R/W
9

3 3
RIGHT
TRACTION
TB612 TACH
1 RED PC405-P 1 RED 5 VB
B
1 ORG PC405-R 2 YEL CHANNEL B
SS-2
1 GRN PC405-M 3 GRN CHANNEL A
A
1 BLK PC405-S 4 BLK BATTERY COMM.

7 N.C. COM.
BRS-7
5954 TB609-8 FROM SWITCH BRS-6 8 G/W 5962

5943 PC403=U TO SWITCH INPUT 9 G/W 5963

RIGHT BRAKE
STATUS SWITCH
(N.C.)
OPEN WHEN
TB613 BRAKE RELEASED
4 3 RED PC405-F 1 RED +5 VB
4
ERC-5
3 BLU PC405-G 2 BLU INDEX
STEER
3 ORG PC405-H 3 ORG CHANNEL A FEED BACK
ENCODER
3 WHI PC405-J 4 WHI CHANNEL B

3 BLK PC405-K 5 BLK BATT COMM

A B C6510 - EO9583 108243 (2 OF 2) E

Crown 1991 PF9150-18 Rev. 9/03 Printed in U.S.A.

02 REV. 9/03
DIA–19.0–042 DIA–19.0–042
 C ELECTRICAL DIAGRAMS
A B C
POWER PANEL (1 OF 2)
P FU-12
1 REC

ED
18 19 21 22
T2
FA RA FB RB
D2 D1 D2 D1
1 1
D BATTERY
25 26

A2 A1
LEFT RIGHT 4 REC - RIGHT
DRIVE DRIVE PLUGGING
ARM ARM
A1 A2
48/72V

4 REC - LEFT A2
PLUGGING
23 3 REC GRN
TO FU-11 FIL FLYBACK SENSOR YEL

FU-10 BRN
15 AMP
N
1

TB614 PGM

202 CA601-5 1 214 1 PLG MOD

TO DR/TOW SW
2 2 901
2 304 PC403-A 3 309 559 3 2
+8V TO LINEAR CARD
4
547 NEG B.B. TRACTION SCR
5
PC- B
2986 PC402-K 4 1
(0 VOLTS = RUN)
(12 VOLTS = PLUG) 5 2
MRC-1
6 3

104 PC403-B 1
TRAC CMD
(4 VOLTS - OFF) 4 TB11T
(0 VOLTS = FULL ON)
2

215 5 003

2950 CA601-6 3
FROM DR/TOW SW
6 005 TB610 SB61 (LEFT)

PC- Z 1
8 1 2
FA
2961 3
3 13 6 002 4 3
14 7
5955 5

004 6
539 PC403-C
2962 7
TRAC COMM TO
RA
LINEAR CARD 8
D DR
9
4

3 5945
SB62 (RIGHT)
2
1 TB611
2976 1
1
D
550 2
2960 PC406-H FROM QD-2
(+BV FOR FWD)
208 CA605-3 +BV
SB63 (RIGHT)

2959 PC403-V FROM QD-2 PMTD

(+BV FOR REV) FB
4 5953 3
4 4
3 4

549 2 5

2975 1 6
2
7
1 2 VOLTS WHEN PLUGGING
RB
8
2 2 VOLTS WHEN DIRECTION
SELECTED UNLESS PMT HAS TRIPPED
9

A B C6510 - EO9583 108244 (1 OF 2) E

Crown 1991 PF9150-19 Rev. 9/03 Printed in U.S.A.

01 REV. 9/03
DIA–19.0–043 DIA–19.0–043
 C ELECTRICAL DIAGRAMS
A B C
POWER PANEL (2 OF 2)
TB614 (CONT.)

547 2 NEG B.B. 5 551 LIFT SCR

6 308 PC-B
2972 4 1 MRC-2
306 PC406-A +8 VOLTS 7
307
1 2 406 PC406-D PWR INHIBIT 8
2973 5 2 1
6 3
540 PC406-C SIGNAL COMM 9 544

541 PC406-K SIGNAL COMM

1 105 PC406-B LIFT CMD 1

FU-10 48/72V 213 4 TB11P

FU11 15A 2
3 407 PC406-E CMD ENABLE 5

3 404 PC406-F BYPASS ENABLE 6 2977

2951 CA604-8 +BV FROM BDI

P2

PMTD
P1
4

3 5956

2 2 2
2949 CA601-4 FROM QD-1
2978 1
ED1

548 P2 DR
552
4
2947 CA601-2 FROM QD-1
3 5957
P3
2
546 NEG BB 2
1

3 BYPASS 3
1 REC

T2

POWER
D FU13
PUMP 300A
FIELD

23 3 REC
FIL

ED
PUMP
ARM
A

1 0 VOLTS WHEN LIFT NOT SELECTED

3.5 VOLTS AFTER CMD ENABLE A2 BATTERY
3.5-0 VOLTS FOR SPEED COMMAND
4 2 0 VOLTS ON LIFT INDEX
SENSOR
4
2 VOLTS OFF LIFT INDEX
3 8 VOLTS = OFF
0 VOLTS = ENABLE
POINT OF CONNECTION TO BUSS BAR - SEE POWER CABLE DRAWING. N

A B C6510 - EO9583 108244 (2 OF 2) E

Crown 1991 PF9150-20 Rev. 9/03 Printed in U.S.A.

01 REV. 9/03
DIA–19.0–044 DIA–19.0–044
 C ELECTRICAL DIAGRAMS
A B C
HYDRAULIC WALL
TB615 SERIAL

RED PC401-A 1 RED PC302-A

ORG PC401-B 2 ORG PC302-B
GRN PC401-C 3 GRN PC302-C
BLU PC401-D 4 BLU PC302-D
MAST CABLE #1
1 BLK PC401-E 5 BLK PC302-E TO PLATFORM 1
R/B PC401-F 6 R/B PC302-F
WHT PC401-G 7 WHT PC302-G
W/B PC401-H 8 W/B PC302-H RGSL
1 5
9 N.C.

TB616 SW INPUT

5942 PC403-T SWITCH INPUT 1 RAIL GUIDE SWITCHES

CRIMPED
5941 PC403-S SWITCH INPUT 2 CONNECTION

5944 PC406-N SWITCH INPUT 3 HEIGHT CABLE HCS N.O. 2

5940 PC403-R SWITCH INPUT 4 TAKE-UP CABLE CTS N.O.
4 2
5938 PC402-P SWITCH INPUT 5 WHT/YEL LOW BPS1
3 6
5939 PC402-R SWITCH INPUT 6 WHT/ HI BPS2
5
BLK/YEL
537 (TB608) NEG. STANDOFF 7 BLK
8 BLK
BLK
9 BLK

701 PC402-N MONITOR

RGSR 1
2 2974 CA605-1 BRAKE RELEASE 1 R/W 2983
SV6 BRAKE RELEASE
N.C. 2
542 NEG B.B. 2 2 GRN 567

3 R/W
2956 PC403-K 568
SB67
SV7 2984
2985 569

SV9 BRAKE REAR BLOCKING

SB68

2958 PC403-M 1 R/W 2982

561 2 GRN SV8 BRAKE RECHARGE
565
3

TB617
SS-3 SV7
2 RED PC406-J 1 RED
2 WHT PC406-G LIFT PUMP SV9
2 WHT TACH
2 BLK PC406-V BRAKE
3 BLK MANIFOLD
BLOCK SV6

2980
3 SB66
SV2 MAIN
SV8
3
2955 PC403-H FROM QD-2 1 R/W
543 NEG B.B. LOWERING
2 2 GRN 563 SOLENOID ARRANGEMENT
564 AT TB616
2954 PC402-V FROM QD-2 3 R/W SV3 AUX
2981
TB618 SV1 RED DOT
4 BLK PC405-D +5BV 1 BLK
4 RED PC405-B SIGNAL 2 RED SERVO
L.V.D.T. MOTOR
4 WHT PC405-A COMMON 3 WHT M7
4 ORG PC405-C 4 YEL
R/L MOTOR
305 PC403-E R/L MOTOR
2 , 25W
703 PC403-F
(48V UNITS ONLY)
TB619
FLASHING LIGHT
220 CA604-5 1 RED LGT-16
2 RED
008 BATT B.B. 2 3 BLK

WHT
4 4
1 WIRED TO NORMALLY CLOSED - HELD OPEN BLK FILTER
2 WIRED TO NORMALLY OPEN - HELD CLOSED
3 BPS2 OPENS ABOVE 1800 PSI (12V)
4 BPS1 CLOSES BELOW 500 PSI ( 0V) POINT OF CONNECTION TO BUSS BAR
2
5 5 CONDUCTOR CABLE IS USED IN PLACE OF
2 CONDUCTOR CABLE ON COLD CONDITION.
6 NOT USED ON TN MAST TRUCKS

A B C 4121B - 37979 108245 L

Crown 1991 PF9150-21 Rev. 9/93 Printed in U.S.A.

03 REV. 9/93
DIA–19.0–045 DIA–19.0–045
 C ELECTRICAL DIAGRAMS
A B C
WIRE GUIDANCE

1 1

PC620 LOAD WHEEL SENSOR BAR

COIL #5
8 GRN PC407-C 1

COIL #6
8 BLK PC407-E 2

I - COMM
8 WHI PC407-G 3
I
4

5 VI
8 BLU PC407-D 5

SELFTEST
8 ORG PC407-B 6

2 8 RED PC407-A 7
COIL #7 2
COIL #8
8 BRN PC407-F 8

PC621 STEER WHEEL SENSOR BAR

COIL #1
7 GRN PC408-C 1

COIL #2
7 BLK PC408-E 2

I - COMM
7 WHI PC408-G 3
I
3 4
3
5 VI
7 BLU PC408-D 5

SELFTEST
7 ORG PC408-B 6

COIL #3
7 RED PC408-A 7

COIL #4
7 BRN PC408-F 8

4 4

A B C 108246 A

Crown 1991 PF9150-22 Printed in U.S.A.

DIA–19.0–046 DIA–19.0–046
 C ELECTRICAL DIAGRAMS
A B C
END AISLE CONTROL (EAC)

TB623
1 9 BLK JC410-E SENSOR A1 DIGITAL 1
1
9 BRN JC410-G SENSOR A1 TEST 2

9 RED JC410-D SENSOR A1 ANALOG 3

9 ORG JC410-A NOT USED 4

9 YEL JC410-F SENSOR A2 DIGITAL 5

9 GRN JC410-H SENSOR A2 TEST 6

9 BLU JC410-C SENSOR A2 ANALOG 7

9 VIO JC410-U BATTERY COMMON 8

9 WHT JC410-B +12VB 9

2 TB627
2
10 BLK JC410-N SENSOR B1 ANALOG 1

10 BRN JC410-R SENSOR B1 TEST 2

10 RED JC410-M SENSOR B1 DIGITAL 3

10 ORG JC410-J SENSOR B2 DIGITAL 4

10 YEL JC410-P SENSOR B2 TEST 5

10 GRN JC410-S SENSOR B2 ANALOG 6

10 BLU JC410-L NOT USED 7

B1 A1 A2 B2
10 VIO JC410-T NOT USED 8

10 WHT JC410-K NOT USED 9

3 3

CA622 CA624

TO EAC SENSOR A1 TB623 TO EAC SENSOR A2

CA626 CA625

TO EAC SENSOR B1 TB627 TO EAC SENSOR B2

EAC DISTRIBUTION
4 PANEL 4

A B C 113493 A

Crown 1991 PF9150-23 Printed in U.S.A.

DIA–19.0–047 DIA–19.0–047
DIA–19.0–048

Crown 1991 PF9150-24 Rev. 9/98

C
PC# 6-34

CABLE #3
CABLE #1
CABLE #4

CABLE #2
A

A
PC# 6-33

LIFT
D PUMP A
PC# 4-20 MOTOR
M1

1 N A2 PC# 4-109
D
NEG.
3 REC
NO PC# 4-116
BATTERY FA C 4RECA
NO C ACCY
NC FB S A
PC# 4-53 PUMP

POWER CABLES (48 VOLT UNITS)

NC ED1 T2 NC MOTOR
RA 4RECB
M2
FU-12 P NC RB
C NO
1 REC
NO C
PC# 4-87 PC# 4-104
P1 TRACTION SCR
PC# 4-57 MRC-1 PC# 4-57
PC# 4-173 PC# 4-173
02 REV. 9/98

2
D2 D1 D1 D2
N
B

B
A1 DRIVE A2 PC# 4-81 A2 PC# 4-52 A1 DRIVE A2
MOTOR
A MOTOR
3 REC B
M4 M3

T2

P2 POWER CABLES ARE DESIGNATED USING ONE OF THE FOLLOWING

CABLE BATTERY SIZE
P ABBREVIATIONS, FOLLOWED BY A DASH NUMBER.
NUMBER FU-13
B C ABBREVIATION PART NO.
1 REC

ELECTRICAL DIAGRAMS
1 PC# 2/0-47 PC# 2/0-45 PC# 1 84571
PC# 6-6
2 PC# 2/0-46 PC# 2/0-47 PC# 2 84570
FU-14 PC# 4 84569
3 PC# 2/0-131 PC# 2/0-133 PC# 6 84568
P3 LIFT SCR PC# 10 90963
4 PC# 2/0-130 PC# 2/0-132 PC# 1/0 84572
MRC-2 PC# 2/0 84573
PC# 3/0 86749
DENOTES BUSS BAR FU-15
TIE POINT PC# 6-31 PC# 6-8 AN EXAMPLE OF SUCH A CABLE IS PC# 1/0 - 10.
THE PART NUMBER FOR THIS CABLE IS 84572-10
ED2 S STEER AMP
LOCATED ON DOOR
1 2 1 2 MRC-3
STEER STEER
C

C
TO
MOTOR DISTRIBUTION MOTOR
PC# 6-8 NEGATIVE STANDOFF
5866 - 44726 108249 (1 OF 2) H

M6 PANEL M5
PC# 10-4
DIA–19.0–048

PC# 10-4
48V
Printed in U.S.A.

1
 4
3
2
1
PC# 6-34
CABLE #1
CABLE #4

DIA–19.0–049
PC# 2/0-19 CABLE #2

A
A

CABLE #5
C

Crown 1991 PF9150-25 Rev. 9/98

CABLE #3 PC# 6-33

D LIFT A
PC# 2/0-20
PUMP
PC# 4-20 MOTOR
M1

1 N A2
PC# 4-109
D
NEG.
3 REC

BATTERY BATTERY C NO PC# 4-116

FA 4RECA
NO C ACCY
NC FB D A
PC# 4-53 PUMP
ED1 NC MOTOR
RA NC 4RECB T2
M2
FU-12 P
C NO NC RB
1 REC
NO C
PC# 4-87 PC# 4-104

P1 TRACTION SCR
PC# 4-57 MRC-1 PC# 4-57
PC# 4-173 PC# 4-173

2
D2 D1 D1 D2

B
B

N
A1 DRIVE A2 PC# 4-81 A2 PC# 4-52 A1 A2
MOTOR DRIVE
A MOTOR

02 REV. 9/98
B
3 REC
M4 M3

T2

P2
BATTERY SIZE POWER CABLES ARE DESIGNATED USING ONE OF THE FOLLOWING
CABLE ABBREVIATIONS, FOLLOWED BY A DASH NUMBER.
FU-13 P
NUMBER B C D ABBREVIATION PART NO.
1 REC
1 PC# 6-34 PC# 6-32 PC# 6-36 PC# 1 84571
2 PC# 2/0-46 PC# 2/0-47 PC# 2/0-45 PC# 2 84570
POWER CABLES (72 VOLT UNITS)

FU-14 PC# 4 84569

3 PC# 2/0-47 PC# 2/0-45 PC# 2/0-45 PC# 6 84568
P3 LIFT SCR PC# 10 90963
4 PC# 2/0-147 PC# 2/0-42 PC# 2/0-43 PC# 1/0 84572
MRC-2 PC# 2/0 84573
5 PC# 2/0-48 PC# 2/0-40 PC# 2/0-41
PC# 3/0 86749
DENOTES BUSS BAR FU-15
PC# 6-31 PC# 6-8 AN EXAMPLE OF SUCH A CABLE IS PC# 1/0 - 10.
THE PART NUMBER FOR THIS CABLE IS 84572-10
ED2 S STEER AMP
LOCATED ON DOOR
1 2 1 2 MRC-3

C
C

STEER
STEER TO MOTOR
MOTOR DISTRIBUTION
M6 PC #6-8 NEGATIVE STANDOFF
PANEL M5
PC# 10-4
PC# 10-4
TIE POINT

72V

DIA–19.0–049
Printed in U.S.A.
5866 - 44726 108249 (2 OF 2) H
4
3
2
1
ELECTRICAL DIAGRAMS
 C ELECTRICAL DIAGRAMS

The following are the wire harness numbers for the TSP Turret Stockpicker. This index lists the area of the truck
covered by each harness.

Platform Harnesses Components Connected By:

105698 Main platform wire harness

105704 Overhead guard, accessories to switch panel
106390 Seat, seat suppressor to seat limit switches
108914 EMS switches, EMS switches to terminal board
105703 Auxiliary height switch, auxiliary height switch to terminal board
105699 Sit-down foot pedestal, sit-down dead man and brake switches to terminal
board
105700 Left standing foot pedal, left switches to terminal board
105701 Right standing foot pedal, right switches to terminal board
105095 Load handler, load handler solenoids and switches to terminal board
106391 Display driver module, relay distribution panel to display driver module
105796 Platform electronic box, internal wiring in platform electronic box
106118-004
thru Platform serial cable, serial cable from platform thru mast to power unit
106118-016

Power Unit Harnesses Components Connected By:

106106 Main power unit harness

107951 Power unit serial cable, power unit serial from power unit to terminal board
107970 BDI control, harness from distribution panel to BDI controller
108897 Hour meter, harness from distribution panel to hour meter
108569 Brake solenoids, brake solenoids suppressor blocks to solenoids
108913 Right side brake status switch, right steered wheel brake switch to terminal
board
108915 Left side brake status switch, left steered wheel brake switch to terminal
board
105912 Power unit electronic box, internal wiring in power unit electronic box
107954 Power unit electronic box wiring for guidance, internal to box wiring
112066 Power unit electronic box wiring for EAC, internal to box wiring
105918 Load wheel sensor power unit electronic box to load wheel sensor bar
105919 Steered wheel sensor, power unit electronic box to steered wheel sensor
bar
113234 EAC sensor bar, power unit electronic box to EAC sensor bar

Crown 1991 PF9150-26 Printed in U.S.A.

DIA–19.0–050 DIA–19.0–050