MACHINE CONTROL

OVERVIEW

CHAPTER 8 MACHINE CONTROL

OVERVIEW

10
9 1
8
2

7
5
6

Item Node Description

1 Servo Node 8 Camera X Motor (Rotary Servo Drive Only)
2 Stepper Node 10 Paste Dispenser Motor
3 Servo Node 7 Print Carriage Motor
4 I/O Node Board 3 (behind panel) Print Carriage I/O
5 Servo Node 6 Rising Table Motor
6 I/O Node Board 1 (NextMove ES) Inside Machine Control Enclosure
7 I/O Node Board 4 (with paper feed brake module) Screen Cleaner I/O
8 I/O Node Board 2 Main Machine I/O
9 I/0 Node Board 5 Shared functionality OTS and HTC
10 Servo Node 9 Camera Y Motor (Rotary Servo Drive Only)

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MACHINE CONTROL
OVERVIEW

All machine functions are initiated by the DEK software installed on the PC. The
PC transmits and receives information to the NextMove ES card in the M36
Machine Control Enclosure using a single USB lead. The NextMove ES card
incorporates its own processor which handles machine motions and switch/
sensor feedback, this frees up the PC processor to run the MMI and other
peripherals.
The NextMove ES card incorporates a USB encoder/decoder and a CAN
encoder/decoder interfacing between the PC and the following:

• NextMove Interface Card

• Stepper Drive Cards
• EF Servo Drive Cards
• I/O Node Boards (via CAN Bus)
• Servo/Stepper Nodes (via CAN Bus)

CAUTION
ANTI-STATIC HANDLING. Standard precautions must be adhered to when
handling electronic cards and configuring and inserting into the enclo-
sures.

NOTE
DEK recommends an antistatic wrist band that incorporates a 1 meg ohm
resistor.

ESD Connection

Figure 8-1 Antistatic Wrist Band Connection

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 MACHINE CONTROL
ELECTRICAL SCHEMATIC

ELECTRICAL SCHEMATIC

M36 Machine Control Enclosure

PC EuroFlex
Card X6 M Camera X Motor (Linear Motors Only)
Axis 0
USB
Motherboard
EuroFlex
Card X7 M Camera Y Motor (Linear Motors Only)
Axis 1
NextMove ES CAN Bus Servo Node 6
(I/O Node 1) Rising Table Motor

Dual Stepper
Stepper Node 10
2 Analogue Card X1
Paste Dispense Motor
Inputs Step 0 M X Forward Actuator

4 Analogue Step 1 I/O Node 3 Board

Outputs M X Rear Actuator Print Carriage
I/Ps O/Ps Dual Stepper
Card X2 Servo Node 7
M Front Squeegee
Step 3 Print Carriage Motor
Step 4
M Rear Squeegee I/O Node 2 Board
Dual Stepper Main Machine
20 Digital Inputs NextMove Card X3 M Y Actuator
Interface Step 2 Various Nodes
Step 5 M Moving Rail depending on
8 Digital Outputs optional rail system
fitted (see Rail
Nodes Figure in CAN
Bus section)

Servo Node 8 Servo Node 9 I/O Node 4 Board

CAN Terminator Camera X Motor Camera Y Motor Screen Cleaner
(Rotary Motors Only) (Rotary Motors Only)

NOTE
Dependant upon configuration the servo drive consists of either servo nodes 8 and 9 (rotary motor systems) or
two EuroFlex cards for the Camera X and Camera Y axes (linear motor systems). The linear motor system uses 2
analogue ouputs from the NextMove ES card and 2 digital inputs from the NextMove Interface card.

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MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

M36 MACHINE CONTROL ENCLOSURE

The M36 Machine Control Enclosure is located at the rear of the machine and
interfaces between the PC and machine motors, sensors and switches. The
PC connects to the M36 with a USB cable allowing two-way communications
between the two enclosures.
The M36 enclosure has a single backplane PCB with edge connectors mounted
on one side for plug-in cards (Slot X1 to X7) and plugs and sockets on the other
side, protruding through the rear panel, for connection to the machine looms.
The front panel has a cut-out slot to allow connection of the USB and CAN Bus
cables to the NextMove ES card in Slot X5.
M36 Card Locations

CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.

Slot X1 Slot X2 Slot X3 Slot X4 Slot X5 Slot X6 Slot X7

View on Front (front panel removed)

Slot Card Function Step/Axis

X1 Dual Stepper X Forward and X Rear Actuators Step 0,1
X2 Dual Stepper Front and Rear Squeegees Step 3,4
X3 Dual Stepper Y Actuator and Moving Rail Step 2,5
X4 NextMove Interface Opto-isolates 20 inputs and 8 outputs from the
NextMove ES card
X5 NextMove ES Motion control card providing 6 stepper and 2 servo
(I/O Node1) axes with real time I/O. Also acts as a CAN master
interfacing between the USB and CAN buses
X6 EF Servo Drive Camera X Linear Servo Motor Axis 0
(linear drive machines only)
X7 EF Servo Drive Camera Y Linear Servo Motor Axis 1
(linear drive machines only)

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 MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

NextMove ES Card

CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.

The NextMove ES can control six stepper motor axes via stepper drive cards
and provides 4 analogue outputs, 2 analogue inputs, 20 digital inputs (interfaced
through the NextMove Interface card) and 8 digital outputs (interfaced through
the NextMove Interface card). Two of the analogue outputs are used as
demand outputs to control linear motors for camera X and Camera Y (linear
drive machines only). The card also incorporates a CAN encoder/decoder
which connects to I/O Node boards and Servo/Stepper Nodes using a CAN Bus
network. The CAN Bus network allows for future expansion of the system
without the need for further NextMove cards.
NextMove ES The NextMove ES jumper settings are shown below:
Jumper Settings

7 Segment JP1 JP3 JP4 JP5 96 Pin Edge Connector

LED Display

CAN Bus
Connector
M36SK35

Not Used

USB
Connector
M36SK28

JP2 D3 D16 D20 D4

JP1 JP2 JP3 JP4 JP5

Figure 8-2 NextMove ES Card

LED Indications The 7 segment LED display on the edge of the NextMove ES card indicates the
Node number (1) during normal operation. During initialisation, the display
indicates a dash (-) followed by a period (.).

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M36 MACHINE CONTROL ENCLOSURE

There are four surface mount LEDs on the board which are detailed in the table
below, NextMove ES Card figure refers:

LED Colour Normal Operation Purpose

D3 Yellow Off Indicates that the FPGA is being initialised
D4 Red Off Indicates that the card is in hardware reset
D16 Green Flashing Flashes at 0.5Hz to indicate firmware heartbeat
D20 Orange On Toggles on with reception of comms packet

Inputs The table below details the 2 analogue inputs:

Input Function Input Function

AIN0 USC Solvent Level AIN1 Spare

Outputs The table below details the 4 analogue outputs:

Output Function Output Function

AOUT0 Camera X (linear drive only) AOUT2 Spare
AOUT1 Camera Y (linear drive only) AOUT3 Temperature Output to TCM

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M36 MACHINE CONTROL ENCLOSURE

NextMove ES Edge The edge connector connects the card to the backplane of the enclosure.
Connector
1 32

a
b
c

Keyway

Pin No. Row a Row b Row c

1 +5.5V +5.5V +5.5V
2 +5.5V +5.5V +5.5V
3 DGND DGND DGND
4 OUT COM DOUT7 DOUT6
5 DOUT5 DOUT4 DOUT3
6 DOUT2 DOUT1 DOUT0
7 Encoder 0 CHB Encoder 0 CHA Encoder 1 CHB
8 Encoder 1 CHA Encoder 0 Index Encoder 1 Index
9 Encoder 1!Index Encoder 0!Index Encoder 1!CHA
10 Encoder 1!CHB Encoder 0!CHA Encoder 0!CHB
11 DGND Error Out DIN16
12 DGND DGND !RST IN
13 STEP4 DIR4 DGND
14 STEP0 STEP1 STEP2
15 DIR0 DIR1 DIR2
16 RSVD DGND STEP5
17 RSVD AOUT2 DGND
18 DIN2 DIN15 DIN4
19 DIN7 DIN5 DIN3
20 RXD DIN1 DIN6
21 TXD RTS DIN0
22 CTS AOUT3 DIR5
23 DIR3 STEP3 DIN14
24 DIN10 DIN13 DIN17
25 DIN11 DIN9 DIN18
26 DIN8 DIN19 DIN12
27 AIN1- Demand1 (AOUT1) Demand0 (AOUT0)
28 AIN0- AIN0+ AIN1+
29 +12V DC +12V DC +12V DC
30 AGND AGND AGND
31 -12V DC -12V DC -12V DC
32 Shield Shield Shield

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M36 MACHINE CONTROL ENCLOSURE

CAN Connector The CAN connector is an RJ45 socket connecting the NextMove card to the
various CAN Node boards and CAN Servo/Stepper motors throughout the
machine.

1 8

Pin No. Signal Pin No. Signal

1 CAN+ 5 +24V
2 CAN- 6 N/C
3 N/C 7 N/C
4 0V 8 N/C

USB Connector The USB connector is a Type B socket used to connect the NextMove ES card
to the PC.

4
USB Type B Socket

Pin No. Signal Pin No. Signal

1 +5.5V 3 Data+
2 Data- 4 0V

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 MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

NextMove Interface Card

CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.

The NextMove Interface card opto-isolates 20 inputs and 7 outputs provided by

the NextMove ES card. Also provided is an Error Out which is used for the
Software E Stop power, this is not opto-isolated.
The card consists of 5 LEDs indicating voltages present and test points for
checking and aligning the voltages required.
NOTE
The voltages are adjusted in the M37 Power Supply Enclosure, Power Supply
and Distribution chapter refers.

96 Pin Edge Connector

TP 1

LED 1

TP 2

LED 2 NEXTMOVE INTERFACE BOARD

185020 ISSUE
TP 3

LED 3

TP 4

LED 4

TP 5

LED 5

TP 6
TP 1 LED 1 TP 2 LED 2 TP 3 LED 3 TP 4 LED 4 TP 5 LED 5 TP 6
24V US 24V SW +12V -12V +5.5V DGND

Figure 8-3 NextMove Interface Card

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MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

Inputs The table below details the 20 digital inputs for Node 1 Group O:

Input Function Input Function

DIG IN 0 Spare DIG IN 10 Board at Left
DIG IN 1 Camera X Home DIG IN 11 Board at Right
(linear drive machines only)
DIG IN 2 Camera Y Home DIG IN 12 Jog Left
(linear drive machines only)
DIG IN 3 Front Squeegee Home/ProFlow DIG IN 13 Jog Right
Contact Sensor
DIG IN 4 Rear Squeegee Home DIG IN 14 Power ‘ON’ Monitor
DIG IN 5 Moving Rail Home DIG IN 15 Cover Interlock
DIG IN 6 Rail Lifted - Left DIG IN 16 Upline Ready
DIG IN 7 Rail Lifted - Right DIG IN 17 Downline Ready
DIG IN 8 Board at Stop DIG IN 18 Board Pass I/P
DIG IN 9 Board Stop Extended DIG IN 19 Spare

Outputs The table below details the 8 digital outputs:

Output Function Output Function

DIG OUT 1 Trigger Image Capture DIG OUT 5 Send Upline
DIG OUT 2 Belt Motors Start-Stop DIG OUT 6 Send Downline
DIG OUT 3 Belt Motors Direction DIG OUT 7 Board Pass O/P
DIG OUT 4 Spare Error Out Software E Stop Power

For all I/O groups select Diagnostics from the Maintenance menu on the
machine.

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M36 MACHINE CONTROL ENCLOSURE

NextMove Interface The edge connector connects the card to the backplane of the enclosure.
Edge Connector
1 32

a
b
c

Keyway

Pin No. Row a Row b Row c

1 24V US 24V US N/C
2 24V SW 24V SW N/C
3 N/C N/C Error Out (NextMove)
4 DIN0 (NextMove) DIN0 (Machine) DOUT1 (NextMove)
5 DIN1 (NextMove) DIN1 (Machine) DOUT2 (NextMove)
6 DIN2 (NextMove) DIN2 (Machine) DOUT3 (NextMove)
7 DIN3 (NextMove) DIN3 (Machine) DOUT4 (NextMove)
8 DIN4 (NextMove) DIN4 (Machine) DOUT5 (NextMove)
9 DIN5 (NextMove) DIN5 (Machine) DOUT6 (NextMove)
10 DIN6 (NextMove) DIN6 (Machine) DOUT7 (NextMove)
11 DIN7 (NextMove) DIN7 (Machine) N/C
12 DIN8 (NextMove) DIN8 (Machine) +12V
13 DIN9 (NextMove) DIN9 (Machine) N/C
14 DIN10 (NextMove) DIN10 (Machine) -12V
15 DIN11 (NextMove) DIN11 (Machine) N/C
16 DIN12 (NextMove) DIN12 (Machine) +5.5V
17 DIN13 (NextMove) DIN13 (Machine) N/C
18 DIN14 (NextMove) DIN14 (Machine) DGND
19 DIN15 (NextMove) DIN15 (Machine) N/C
20 DIN16 (NextMove) DIN16 (Machine) N/C
21 DIN17 (NextMove) DIN17 (Machine) N/C
22 DIN18 (NextMove) DIN18 (Machine) N/C
23 DIN19 (NextMove) DIN19 (Machine) N/C
24 N/C N/C N/C
25 0V (24V US Return) 0V (24V US Return) N/C
26 0V (24V SW Return) 0V (24V SW Return) N/C
27 N/C E Stop Supply DOUT4 (Machine)
28 N/C DOUT1 (Machine) DOUT5 (Machine)
29 N/C DOUT2 (Machine) DOUT6 (Machine)
30 !DOUT3 (Machine) DOUT3 (Machine) DOUT7 (Machine)
31 N/C N/C N/C
32 N/C N/C N/C

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M36 MACHINE CONTROL ENCLOSURE

Dual Stepper Drive Card

CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.

The dual stepper drive card consists of two identical stepper motor drive circuits
used to drive two stepper motors, in half-step mode.
Each of the twin channels of this card consists of an IC (A3977SED) which
combines the conversion of the Step and Direction inputs into control signals for
the output to the stepper motor. These control signals sequence the current in
each of a pair of DMOS (Diffused Metal Oxide Semiconductor) H-bridge motor
drivers.
The card is connected to both the +24V SW and +24V US supplies. The
switched (SW) supply is protected by a diode-fuse transient suppressor circuit.
The diode operates over an extremely short time period, enabling the circuit to
absorb voltage spikes without rupturing the fuse (F1 - 4Amp). If a sustained
voltage is experienced above its rating, the fuse ruptures. The +24V US is used
to produce an internally regulated +5.5V (VCC and VDD).
Whilst the stepper motor is stationary, the card switches to half power to
minimize power consumption.
The card utilizes the mixed decay feature of the IC to achieve the best sinusoidal
motor current waveform for stepper motors. This decreases current ripple and
hence decreases motor heating.
Each channel has a separate dipswitch which enables various circuit functions
and are shown in the table below:
Dipswitch Function
1 Enables Full/Half/Quarter/Eighth Step Operation
2 Enables Full/Half/Quarter/Eighth Step Operation
3 Half Power Timer Enable
4 INV_STEP
5 INV_DIR
6 Sets Motor Current Output
7 Sets Motor Current Output
8 Sets Motor Current Output
9 Percent Fast Decay_0
10 Percent Fast Decay_1

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M36 MACHINE CONTROL ENCLOSURE

Dipswitch Settings Use the following graphic and tables to determine the correct dipswitch settings:

Fuse F1

SW1
12 3 4 5 6 7 8 910

ON

SW2
12 3 4 5 6 7 8 910

ON

5V Regulator
Figure 8-4 Dual Stepper Drive Card

Card Position and Dipswitch Switch Positions

1 2 3 4 5 6 7 8 9 10
Slot X1 - SW 1 OFF ON ON ON ON OFF ON OFF ON OFF
Slot X1 - SW 2 OFF ON ON ON ON OFF ON OFF ON OFF
Slot X2 - SW 1 OFF ON ON ON ON OFF ON ON ON OFF
Slot X2 - SW 2 OFF ON ON ON ON OFF ON ON ON OFF
Slot X3 - SW 1 OFF ON ON ON ON OFF ON OFF ON OFF
Slot X3 - SW 2 OFF ON ON ON ON OFF ON ON ON OFF

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M36 MACHINE CONTROL ENCLOSURE

Stepper Drive Card The edge connector connects the card to the backplane of the enclosure.
Edge Connector
2 4 32

Keyway

Pin No. Row a Row c

2 CH1 B- CH2 B-
4 CH1 B+ CH2 B+
6 CH1 A- CH2 A-
8 CH1 A+ CH2 A+
10 24V SW 24V SW
12 24V US 24V SW
14 24V US 24V SW
16 GND GND
18 GND GND
20 N/C N/C
22 N/C N/C
24 IDAT ICLK
26 IVPP DIR1
28 VCC OUT STEP1
30 DIR2 STEP2
32 N/C N/C

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 MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

Servo Drive Card On linear drive machines only, two servo drive cards are used by the machine
controller to drive the camera X and Y axis motors. The axes for these motors
are designated Axis 0 and 1.

C1 B1 A1

A
Card Powered
(no errors)
Card Disabled
(by software control)
Card Error
(includes system
power off)

View on A

Figure 8-5 Servo Drive Card Layout (for linear motors)

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MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

Servo Drive Card The edge connector connects the card to the backplane of the enclosure.
Edge Connections
8b 14b 17c 23a 31b

C1 B1 A1

Pin No. Signal Pin No. Signal

2b MTR W Phase 17a Bit3
5b MTR V Phase 17b Bit1
8b MTR U Phase 17c Bit2
10a Encoder V Sense 18a STEP
10b ! CHA 18b Direction
10c CHA 18c Bit0
11a Encoder V Out 19a Enable -
11b Index 19b DIN0 -
11c ! Index 19c DIN0 +
12a ! CHB 20a TX + O/P
12b CHB 20b Fault +
12c DGND 20c Enable +
13a ! Index 21a RX + I/P
13b Index 21b TX - O/P
13c CHB 21c Fault -
14a CHA 22a Logic Supply +24V DC
14b ! CHA 22b AGND
14c ! CHB 22c RX - I/P
15a Hall U - 23a Servo Demand -
15b Hall V + 23b Logic Supply GND
15c Hall U + 23c Servo Demand +
16a Hall W - 25b DC Bus V+
16b Hall V - 28b DC Bus GND
16c Hall W + 31b Earth

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 MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

M36 Rear Panel

M36SK03 M36SK07 M36SK09 M36SK13 M36SK17 M36SK21 M36SK23

M36SK01 M36SK05 M36SK10 M36SK14 M36SK18 M36SK22 M36SK24

M36SK02 M36SK06 M36SK11 M36SK15 M36SK19 M36SK25

M36PL26
M36SK04 M36PL08 M36SK12 M36SK16 M36PL20

View on Rear Panel

Connector Description I/O Connector Description I/O

M36SK01 Camera Y Encoder Input M36SK14 Safety I/O Input
(linear drive machines only)
M36SK02 Camera Y Hall Sensors Input M36SK15 Camera X Home Input
(linear drive machines only) (linear drive machines only)
M36SK03 Camera Y Motor Power Output M36SK16 Camera Trigger Output
(linear drive machines only)
M36SK04 FMI Input/Output M36SK17 Rails Left Input
M36SK05 Camera X Encoder Input M36SK18 Rails Right Input/Output
(linear drive machines only)
M36SK06 Camera X Hall Sensors Input M36SK19 I/O Rear Right Input/Output
(linear drive machines only)
M36SK07 Camera X Motor Power Output M36PL20 Low Current DC In Input
(linear drive machines only)
M36PL08 Servo DC In Input M36SK21 Squeegee Motors Output
M36SK09 Analogue I/O 0 Input/Output M36SK22 Moving Rail Motor Output
M36SK10 Analogue I/O 1 Input/Output M36SK23 X Forward Actuator Output
M36SK11 Board Stop Input M36SK24 X Rear Actuator Output
M36SK12 Squeegees Home Input M36SK25 Y Actuator Output
M36SK13 Fans Output M36PL26 High Current DC In Input

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MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

M36SK01 (Camera Y Encoder - Linear Drive Machines Only)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +5.5V 6 ! Index
2 Index 7 0V
3 ! CHB 8 CHB
4 Chassis 9 ! CHA
5 CHA

M36SK02 (Camera Y Hall Sensors - Linear Drive Machines Only)

9
15 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +5.5V 9 N/C
2 0V 10 N/C
3 Hall U - 11 N/C
4 Hall V + 12 N/C
5 Hall U + 13 N/C
6 Hall W - 14 N/C
7 Hall V - 15 N/C
8 Hall W +

M36SK03 (Camera Y Motor Power - Linear Drive Machines Only)

3 1

3 Way Power D Type

Socket

Pin No. Signal Pin No. Signal

1 MTR Phase W 3 MTR Phase U
2 MTR Phase V

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M36 MACHINE CONTROL ENCLOSURE

M36SK04 (FMI)

14
25 Way D Type Socket

Pin No. Signal Pin No. Signal

1 N/C 14 N/C
2 N/C 15 Send Upline
3 N/C 16 N/C
4 N/C 17 N/C
5 Board Pass I/P 18 Upline Ready
6 Send Downline 19 N/C
7 0V 20 +24V US
8 N/C 21 N/C
9 Downline Ready 22 +12V
10 N/C 23 +24V SW
11 N/C 24 N/C
12 N/C 25 N/C
13 Board Pass O/P

M36SK05 (Camera X Encoder - Linear Drive Machines Only)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +5.5V 6 ! Index
2 Index 7 0V
3 ! CHB 8 CHB
4 Chassis 9 ! CHA
5 CHA

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M36 MACHINE CONTROL ENCLOSURE

M36SK06 (Camera X Hall Sensors - Linear Drive Machines Only)

9
15 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +5.5V 9 N/C
2 0V 10 N/C
3 Hall U - 11 N/C
4 Hall V + 12 N/C
5 Hall U + 13 N/C
6 Hall W - 14 N/C
7 Hall V - 15 N/C
8 Hall W +

M36SK07 (Camera X Motor Power - Linear Drive Machines Only)

3 1

3 Way Power D Type

Socket

Pin No. Signal Pin No. Signal

1 MTR Phase W 3 MTR Phase U
2 MTR Phase V

M36PL08 (Servo DC In - Linear Drive Machines Only)

1 3

3 Way Power D Type

Plug
Pin No. Signal Pin No. Signal
1 Servo DC Supply +V 3 N/C
2 Servo DC Supply 0V

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M36 MACHINE CONTROL ENCLOSURE

M36SK09 (Analogue I/O 0)

5 1

10 11
15 Way Condensed
D Type Socket

Pin No. Signal Pin No. Signal

1 Solvent Level + 9 Chassis
2 Solvent Level - 10 0V
3 AGND 11 +12V
4 AGND 12 +12V
5 AOUT2 (Spare) 13 -12V
6 Chassis 14 -12V
7 Chassis 15 0V
8 Chassis

M36SK10 (Analogue I/O 1)

5 1

10 11
15 Way Condensed
D Type Socket

Pin No. Signal Pin No. Signal

1 AN1+ (Spare) 9 Chassis
2 AN1- (Spare) 10 0V
3 AGND 11 +12V
4 AGND 12 +12V
5 Temperature Output to TCM 13 -12V
6 Chassis 14 -12V
7 Chassis 15 0V
8 Chassis

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M36 MACHINE CONTROL ENCLOSURE

M36SK11 (Board Stop)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 6 0V
2 Board At Stop 7 N/C
3 0V 8 N/C
4 +12V 9 N/C
5 Board Stop Extended

M36SK12 (Squeegees Home)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 6 0V
2 Front Squeegee Home 7 N/C
3 0V 8 N/C
4 +12V 9 N/C
5 Rear Squeegee Home

M36SK13 (Fans)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 N/C 6 0V Fan 3
2 N/C 7 +24V Fan 1
3 0V Fan 1 8 +24V Fan 2
4 N/C 9 +24V Fan 3
5 0V Fan 2

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M36SK14 (Safety I/O)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 N/C 6 Cover Interlock
2 Jog Left 7 E-Stop Loop Supply
3 Jog Right 8 0V
4 N/C 9 N/C
5 Power ‘On’ Monitor

M36SK15 (Camera X Home - Linear Drive Machines Only)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 6 N/C
2 Camera X Home 7 N/C
3 0V 8 N/C
4 N/C 9 N/C
5 N/C

M36SK16 (Camera Trigger)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 6 0V
2 Trigger 7 24V US
3 0V 8 N/C
4 N/C 9 N/C
5 N/C

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M36SK17 (Rails Left)

9
15 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 9 0V
2 Board At Left 10 +12V
3 0V 11 N/C
4 +12V 12 0V
5 Board At Right 13 N/C
6 0V 14 N/C
7 +12V 15 N/C
8 Rail Lifted Left

M36SK18 (Rails Right)

9
15 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 9 Belt Motor #1 0V
2 Rail Lifted Right 10 N/C
3 0V 11 Belt Motor #4 Enable
4 +12V 12 N/C
5 Belt Motor #1 Enable 13 Belt Motor #4 24V SW
6 0V 14 Belt Motor #4 Direction
7 Belt Motor #1 24V SW 15 Belt Motor #4 0V
8 Belt Motor #1 Direction

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M36 MACHINE CONTROL ENCLOSURE

M36SK19 (I/O Rear Right)

9
15 Way D Type Socket
Pin No. Signal Pin No. Signal
1 +12V 9 0V
2 Spare Input 10 +12V
3 0V 11 Camera Y Home
(linear drive machines only)
4 +12V 12 0V
5 Spare Input 13 N/C
6 0V 14 Spare Output
7 +12V 15 0V
8 Moving Rail Home

M36SK20 (Low Current DC In)

9
15 Way D Type Plug
Pin No. Signal Pin No. Signal
1 -12V 9 24V SW
2 -12V 10 24V SW
3 +5.5V 11 0V Return
4 +5.5V 12 0V Return
5 24V US 13 N/C
6 24V US 14 N/C
7 0V Return 15 N/C
8 0V Return

Chapter Issue 6 Jul 12 Technical Reference Manual 8.25

MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

M36SK21 (Squeegee Motors)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 CH1 B- 6 CH2 A-
2 CH2 B- 7 CH1 A+
3 CH1 B+ 8 CH2 A+
4 CH2 B+ 9 N/C
5 CH1 A-

M36SK22 (Moving Rail Motor)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 CH2 B- 6 N/C
2 N/C 7 CH2 A+
3 CH2 B+ 8 N/C
4 N/C 9 N/C
5 CH2 A-

M36SK23 (X Forward Actuator)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 CH1 B- 6 N/C
2 N/C 7 CH1 A+
3 CH1 B+ 8 N/C
4 N/C 9 N/C
5 CH1 A-

8.26 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
M36 MACHINE CONTROL ENCLOSURE

M36SK24 (X Rear Actuator)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 CH2 B- 6 N/C
2 N/C 7 CH2 A+
3 CH2 B+ 8 N/C
4 N/C 9 N/C
5 CH2 A-

M36SK25 (Y Actuator)

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 CH1 B- 6 N/C
2 N/C 7 CH1 A+
3 CH1 B+ 8 N/C
4 N/C 9 N/C
5 CH1 A-

M36PL26 (High Current DC In)

8 Way Power D Type Plug

Pin No. Signal Pin No. Signal

1 +12V 5 +24V US
2 0V Return 6 0V Return
3 +24V SW (Belt Motors) 7 +24V SW (Stepper Motors)
4 0V Return 8 0V Return

Chapter Issue 6 Jul 12 Technical Reference Manual 8.27

MACHINE CONTROL
CAN BUS

CAN BUS

M36 Machine
Control Enclosure

NextMove ES Servo Node 6 Stepper Node 10

(I/O Node 1) Rising Table Motor Paste Dispense Motor

I/O Node 2 Board Servo Node 7 I/O Node 3 Board

Main Machine I/O Print Carriage Motor Print Carriage I/O

Various Nodes
Servo Node 9
depending on optional I/O Node 4 Board
Camera Y Motor
rail system fitted Screen Cleaner I/O
(Rotary Motors Only)
(see Rail Nodes Figure)

Servo Node 8
CAN Terminator Camera X Motor
(Rotary Motors Only)

Figure 8-6 CAN Bus

Node 2 Stepper Node 15 Node 4

Dual Lane Option

Node 2 Stepper Node 12 Servo Node 11 Node 4

RTC Option (Left to Right)

Node 2 Stepper Node 12 Servo Node 16 Node 4

RTC Option (Right to Left)

Node 2 I/O Node 5 Node 4

OTS/HTC Option

Figure 8-7 CAN Bus (Optional Rail Nodes)

The Controller Area Network (CAN) is a bus system for machine motion control.
An encoder/decoder for the 500Kbit/s rate CAN serial link is fitted to the
NextMove ES card to enable communication with the CAN Nodes. The CAN is
a 2-wire data link designed for transmission of small data packets for fast update
of axis position information.
The CAN Bus connects the NextMove ES card to the Nodes that provide
machine motion, switch functions and sensor feedback. There are two different
types of Nodes:

• I/O Node Boards

• Servo/Stepper Nodes

8.28 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

For the CAN Bus to work correctly, the CAN Bus must be terminated using a
CAN Terminator. The CAN Terminator is fitted to the output connector of the
last node in the CAN Bus line and consists of a 9 pin D type connector with a
link resistor fitted inside the connector hood.

Connector for Camera Carriage

CAN Terminator

Connector for Camera X Motor

CAN Bus Input (Servo Node 8)

View on Front Right of Camera Carriage (Rotary Motors Only)

Figure 8-8 CAN Terminator Connection

Chapter Issue 6 Jul 12 Technical Reference Manual 8.29

MACHINE CONTROL
CAN BUS

I/O Node Boards

CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.

The I/O Node Boards consists of multiple inputs and outputs, CAN encoder/
decoder and multi-way connectors for machine components.
There are three I/O Node Boards fitted to a standard machine with a possible
one other board for the underscreen cleaner, if fitted, these are:

• I/O Node 1 - NextMove ES card (CAN master) located in the M36 Machine
Control Enclosure (standard)
• I/O Node 2 - Main Machine I/O board located at the rear of the machine
(standard)
• I/O Node 3 - Print Carriage I/O board located inside the print carriage
extrusion (standard)
• I/O Node 4 - Screen Cleaner I/O board located at the rear of the machine
(optional)
• I/O Node 5 - OTS/HTC I/O board located at the rear of the machine
(optional)

I/O Nodes 2, 4 & 5 have a green (status) and a red (error) LED mounted on the
board. The status LED should flash twice periodically and the error LED should
not be illuminated during normal operation. The following table describes other
operations of the LEDs:
No of Red (error) LED Green (status) LED
Pulses
Static Off No error Initialisation/Code execution stopped
1 Node ID from DIP switches is 0 CANopen NMT state is ‘pre-operational’
2 EEPROM contents invalid (EEPROM CANopen NMT state is ‘operational’
empty/checksum error)
3 EEPROM access impossible (hardware CANopen NMT state is ‘stopped’
error)
4 CAN controller switched to ‘bus-off’ N/A
mode
5 Firmware error N/A
6 Controller overload N/A
Static On Severe hardware/software error N/A

I/O Node 1 I/O Node 1 is the CAN master and is also known as the NextMove ES card
housed in the M36 Machine Control Enclosure. For more information, refer to
the M36 Machine Control Enclosure - NextMove ES Card section of this
chapter.

8.30 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

I/O Node 2 (Main Machine I/O)

N2PL3 N2SK2 N2SK6 N2SK5 N2SK7 N2SK8

MAIN I/O NODE 2

181436 ISSUE

N2SK9 N2SK3

N2PL2 N2SK4 N2SK10 N2PL1

Connector Description I/O

N2PL1 Power Input
N2PL2 CAN Signal In Input
N2PL3 CAN Signal Out Output
N2SK2 Vacuum Tooling Power/Grid-Lok Tooling Output
N2SK3 Tricolour Beacon Output
N2SK4 Chase Clamps - Screen Clamps - Board Clamps - Board Stop - Lid Bolt - Rail Output
Board Stop - Cleaner Squeegee - Solvent Tank Pressure
N2SK5 Rising Table Brake Output
N2SK6 Internal Light Output
N2SK7 Air Pressure Sensor Input
N2SK8 Lid Bolt Extended Sensor Input
N2SK9 Vacuum Tooling Sensor Input
N2SK10 Screen Sensor Input

Chapter Issue 6 Jul 12 Technical Reference Manual 8.31

MACHINE CONTROL
CAN BUS

N2PL1

4
6 Way Trident Connector
(with pins)

Pin No. Signal Pin No. Signal

1 24V US 4 0V
2 0V 5 12V
3 24V SW 6 0V

N2PL2

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

N2PL3

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

8.32 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N2SK2

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Vacuum Tooling Power 2 0V

N2SK3

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Tricolour Beacon (Green) 4 Tricolour Beacon (Buzzer)
2 Tricolour Beacon (Amber) 5 0V
3 Tricolour Beacon (Red) 6 0V

N2SK4

14
25 Way D Type Socket

Pin No. Signal Pin No. Signal

1 Chase Clamps 14 0V
2 Screen Clamps 15 0V
3 Board Clamps 16 0V
4 Board Stop 17 0V
5 Lid Bolt 18 0V
6 Rail Board Stop 19 0V
7 Solvent Tank Pressure 20 0V
8 0V 21 0V
9 Cleaner Squeegee 22 Not Used
10 0V 23 0V
11 0V 24 0V
12 0V 25 0V
13 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.33

MACHINE CONTROL
CAN BUS

N2SK5

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Rising Table Brake 2 0V

N2SK6

2 Way Trident Socket

Pin No. Signal Pin No. Signal
1 Internal Light 2 0V

N2SK7

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Air Pressure Sensor

N2SK8

3 Way Trident Socket

Pin No. Signal Pin No. Signal
1 +12V 3 0V
2 Lid Bolt Extended Sensor

8.34 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N2SK9

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Vacuum Tooling Sensor

N2SK10

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Screen Sensor

Chapter Issue 6 Jul 12 Technical Reference Manual 8.35

MACHINE CONTROL
CAN BUS

I/O Node 3 (Print Carriage I/O)

N3SK17 N3PL2 N3SK6 N3SK1 N3SK14 N3SK11 N3SK10

NODE 3 PRINT CARRIAGE

181471 ISSUE

N3SK12 N3SK9 N3SK7

N3SK15 N3SK13 N3PL3 N3SK8 N3PL1 N3SK5 N3SK4

View on Connector Side of Board

Connector Description I/O

N3PL1 Power Input
N3PL2 CAN Signal In Input
N3PL3 CAN Signal Out Output
N3SK1 Spare Output Output
N3SK4 Paste Height Laser - Paste Roll Low Input/Output
N3SK5 Screen Position Input
N3SK6 Spare Output Output
N3SK7 Screen Cylinder Extended & Retracted Sensors Input
N3SK8 ProFlow Paste Pressure - Paste Dispense Solenoid - Paste Output
Cartridge Tilt - Drip Tray Solenoid - Stencil Actuator
N3SK9 Drip Tray Retracted Sensor Input
N3SK10 Cartridge Horizontal - Cartridge Vertical Input
N3SK11 Cartridge Empty/Paste Level Input
N3SK12 Spare Input Input
N3SK13 ProFlow Pressure Regulator Input/Output
N3SK14 Ball Escape (Ball Bumping only) Input
N3SK15 Temperature/Humidity (External Option) Input
N3SK17 ProFlow Input

8.36 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N3SK16

View on Component Side of Board

Connector Description I/O

N3SK16 Squeegee Mechanism Input

N3PL1

4
6 Way Trident Connector
(with pins)

Pin No. Signal Pin No. Signal

1 24V US 4 0V
2 0V 5 12V
3 24V SW 6 0V

N3PL2

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

Chapter Issue 6 Jul 12 Technical Reference Manual 8.37

MACHINE CONTROL
CAN BUS

N3PL3

6
9 Way D Type Plug
Pin No. Signal Pin No. Signal
1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

N3SK1

4 Way Trident Socket

Pin No. Signal Pin No. Signal
1 Spare Output 3 Spare Output
2 0V 4 0V

N3SK4

4
6 Way Trident Socket
Pin No. Signal Pin No. Signal
1 Paste Height Laser (12V) 4 Paste Height Laser (24V)
2 Paste Roll Low 5 N/C
3 0V 6 0V

8.38 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N3SK5

3 Way Trident Socket

Pin No. Signal Pin No. Signal
1 +12V 3 0V
2 Screen Position

N3SK6

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Spare Output 2 0V

N3SK7

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 4 +12V
2 Screen Cylinder Extended 5 Screen Cylinder Retracted
3 0V 6 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.39

MACHINE CONTROL
CAN BUS

N3SK8

9
15 Way D Type Socket

Pin No. Signal Pin No. Signal

1 ProFlow Paste Pressure 9 0V
2 Paste Dispense Solenoid 10 0V
3 Paste Cartridge Tilt 11 0V
4 Drip Tray Solenoid 12 0V
5 Stencil Actuator 13 0V
6 0V 14 0V
7 0V 15 0V
8 0V

N3SK9

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Drip Tray Retracted

N3SK10

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 4 +12V
2 Cartridge Vertical 5 Cartridge Horizontal
3 0V 6 0V

8.40 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N3SK11

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Cartridge Empty/Paste Level

N3SK12

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Spare Input

N3SK13

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 24V US 6 ProFlow Pressure Demand
2 0V 7 24V US
3 Spare Output 8 0V
4 12V 9 ProFlow Pressure Monitor
5 0V

N3SK14

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Ball Escape (Ball Bumping only)

Chapter Issue 6 Jul 12 Technical Reference Manual 8.41

MACHINE CONTROL
CAN BUS

N3SK15

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 I DAT 6 5.5V
2 0V 7 I CLOCK
3 DAT_INT 8 IO_B
4 VPP 9 0V
5 IO_C

N3SK16

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 0V 6 N/C
2 N/C 7 Bridge O/P +
3 N/C 8 Bridge O/P -
4 N/C 9 N/C
5 +4.1V

N3SK17

6
9 Way D Type Socket

Pin No. Signal Pin No. Signal

1 +12V 6 0V
2 0V 7 ProFlow Cassette Low
3 Paste Level 8 0V
4 +12V 9 +12V
5 ProFlow Fitted

Link (LK1) The link LK1 on the component side of I/O node board 3 must be set across
Pins 2 & 3.

8.42 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N3SK16

Link (LK1)

Jumper

Pin 1

View on Component Side of Board

Chapter Issue 6 Jul 12 Technical Reference Manual 8.43

MACHINE CONTROL
CAN BUS

I/O Node 4 (Screen Cleaner I/O)

N4PL3 N4SK2 N4SK3 N4SK5 N4SK9 N4SK7 N4SK1 N4SK4

PL2
DEK CYCLONE BRAKE

FET

SCREEN CLEANER NODE 4

N4SK13 N4SK8 N4SK10
PL1
181479 ISSUE

N4PL2 N4SK6 N4SK11 N4SK15 N4SK14 N4PL1 N4SK12

Connector Description I/O

PL1 Paper Feed Brake In (Brake FET Gate control) Input
PL2 Paper Feed Brake Out Output
N4PL1 Power Input
N4PL2 CAN Signal In Input
N4PL3 CAN Signal Out Output
N4SK1 Paper Low/Paper Usage - Solvent Low Sensor Input
N4SK2 Cleaner Home Clamps Output
N4SK3 Solvent Pinch Valve - Paper Feed Motor/Vortex Motor Output
N4SK4 Cleaner Home Input
N4SK5 Solvent Pump (DUI) - Paper Feed Motor/Vortex Motor Output
N4SK6 Cleaner Vacuum Power Output
N4SK7 Cleaner Vacuum Sense Input
N4SK8 Levelness Screen Sensor - Levelness Cylinder Extended Input
N4SK9 Spare Output Output
N4SK10 Board Present - Product Sensor Input
N4SK11 Oscillating Motor Output
N4SK12 Cleaner Dropped Sensor Input
N4SK13 Spare Input Input
N4SK14 Spare Input Input
N4SK15 Cleaner Camera Clamps Output

8.44 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

PL1

4 Way Trident Socket

Pin No. Signal Pin No. Signal
1 24V US 3 Paper Feed Brake
2 0V 4 0V

PL2

4 Way Trident Socket

Pin No. Signal Pin No. Signal
1 Solvent Pump (DUI) 3 Paper Feed Motor
2 0V 4 0V

N4PL1

4
6 Way Trident Connector
(with pins)

Pin No. Signal Pin No. Signal

1 24V US 4 0V
2 0V 5 12V
3 24V SW 6 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.45

MACHINE CONTROL
CAN BUS

N4PL2

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

N4PL3

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

N4SK1

4
6 Way Trident Socket
Pin No. Signal Pin No. Signal
1 +12V 4 +12V
2 Solvent Low Sensor 5 Paper Low/Paper Usage
3 0V 6 0V

8.46 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N4SK2

4 Way Trident Socket

Pin No. Signal Pin No. Signal
1 Cleaner Home Clamps 3 Cleaner Home Clamps
2 0V 4 0V

N4SK3

4 Way Trident Socket

Pin No. Signal Pin No. Signal
1 Solvent Pinch Valve 3 Paper Feed Motor/Vortex
Motor
2 0V 4 0V

N4SK4

4
6 Way Trident Socket
Pin No. Signal Pin No. Signal
1 +12V 4 +12V
2 Cleaner Home 5 Cleaner Home
3 0V 6 0V

N4SK5

4 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Solvent Pump (DUI) 3 Paper Feed Motor
2 0V 4 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.47

MACHINE CONTROL
CAN BUS

N4SK6

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Cleaner Vacuum Power 2 0V

N4SK7

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Cleaner Vacuum Sense

N4SK8

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 4 +12V
2 Levelness Screen Sensor 5 Levelness Cylinder Extended
3 0V 6 0V

N4SK9

4 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Spare Output 3 Spare Output
2 0V 4 0V

8.48 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N4SK10

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 4 +12V
2 Board Present 5 Product Sensor
3 0V 6 0V

N4SK11

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Oscillating Motor 2 0V

N4SK12

4
6 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 4 +12V
2 Cleaner Dropped 5 Spare Input
3 0V 6 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.49

MACHINE CONTROL
CAN BUS

N4SK13

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Spare Input

N4SK14

3 Way Trident Socket

Pin No. Signal Pin No. Signal

1 +12V 3 0V
2 Spare Input

N4SK15

2 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Cleaner Camera Clamp 2 0V

8.50 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

I/O Node 5 (HTC/OTS)

N5SK9 N5SK10
N5PL2 N5PL14 N5SK4 N5PL1
N5SK11 N5SK2 N5SK1 N5SK12

N5PL3 NODE 5 OTS & HTC BOARD

N5SK6 N5SK7 N5SK8 N5SK3

N5SK5
198769 ISSUE

Connector Description
N5PL1 Node Power
N5PL2 CAN Signal In
N5PL3 CAN Signal Out
N5SK1 N/C
N5SK2 N/C
N5SK3 N/C
N5SK4 N/C
N5SK5 N/C
N5SK6 Solenoid Bank (OTS)
N5SK7 N/C
N5SK8 N/C
N5SK9 N/C
N5SK10 Snug / Clamp Pressure
N5SK11 N/C
N5SK12 N/C

Chapter Issue 6 Jul 12 Technical Reference Manual 8.51

MACHINE CONTROL
CAN BUS

N5PL1

4
6 Way Trident Connector
(with pins)

Pin No. Signal Pin No. Signal

1 24V US 4 0V
2 0V 5 12V
3 24V SW 6 0V

N5PL2

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

N5PL3

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 N/C 6 N/C
2 CAN_L 7 CAN_H
3 CAN_GND 8 N/C
4 N/C 9 N/C
5 N/C

8.52 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
CAN BUS

N5SK6

12 3
1

12 Way Trident Socket

Pin No. Signal Pin No. Signal

1 Mid Plate Up 7 Top Plate Up
2 N/C 8 N/C
3 Mid Plate Down 9 Vacuum
4 N/C 10 N/C
5 Over Top Plate Retract 11 Snugger and Brake
6 N/C 12 0V

N5SK10

6
9 Way D Type Plug

Pin No. Signal Pin No. Signal

1 0V 6 Pressure Demand Input
(Snug)
2 0V 7 Pressure Demand Input
(Clamp)
3 0V 8 +24V US
4 Pressure Monitor Output 9 +24V US
(Snug)
5 Pressure Monitor Output
(Clamp)

Chapter Issue 6 Jul 12 Technical Reference Manual 8.53

MACHINE CONTROL
CAN BUS

Servo/Stepper These nodes can be either servo or stepper motors with built in sensors,
Nodes controller, drive electronics and CAN encoder/decoder. The motor is connected
to the CAN Bus allowing direct communications with the NextMove ES card in
the M36 Machine Control Enclosure.
CAN Bus In
Servo/Stepper CAN CAN Bus Out
Motor Drive
Processor Encoder/
(Brushless) Electronics DC Supply In
Decoder

CAN Motor Block Diagram

The following motors are fitted to all machines:

• Servo Node 6 - Rising Table Motor

• Servo Node 7 - Print Carriage Motor

The following motors may be fitted dependant on machine options and variants:

• Servo Node 8 - Camera X Motor (rotary drive machines only)

• Servo Node 9 - Camera Y Motor (rotary drive machines only)
• Stepper Node 10 - Paste Dispenser Motor (optional)
• Servo Node 11 - Board Load Mechanism (RTC Left to Right only)
• Stepper Node 12 - Rail Width Motor (RTC only)
• Stepper Node 15 - Pass Through Lane Rail Width Motor (Dual Lane only)
• Servo Node 16 - Board Load Mechanism (RTC Right to Left only)

NOTE
For further information on the servo/stepper motors above, refer to the relevant
chapter of this manual.

8.54 Technical Reference Manual Chapter Issue 6 Jul 12

 MACHINE CONTROL
SIGNALS BREAKOUT CONNECTOR

SIGNALS BREAKOUT CONNECTOR

Mounted on the rear frame of the machine, the signals breakout connectors are
extensions of some of the I/Os from the NextMove Interface card. The Spare
Output and Inputs are available for machine options.

Rail Clash Sensor

(Dual Lane machine only) Moving Rail Home
Pin 1 Wire 021 +12V Pin 1 Wire 021 12V HTC Enable/Spare Output
Pin 2 Wire 180 DIG IN 19 Pin 2 Wire 166 DIG IN 5 Pin 1 Wire 185 DIG OUT 4
Pin 3 Wire 001 0V Pin 3 Wire 001 0V Pin 2 Wire 050 0V Return

Pin 1
Pin 1

8SK24 8SK25 8SK26 8SK27 8SK28

Spare Input Camera Y Home (linear motors)

Pin 1 Wire 021 +12V Pin 1 Wire 021 +12V
Pin 2 Wire 161 DIG IN 0 Pin 2 Wire 163 DIG IN 2
Pin 3 Wire 001 0V Pin 3 Wire 001 0V

Chapter Issue 6 Jul 12 Technical Reference Manual 8.55

MACHINE CONTROL
SIGNALS BREAKOUT CONNECTOR

8.56 Technical Reference Manual Chapter Issue 6 Jul 12