IRAUDAMP7D

25W-500W Scalable Output Power Class D Audio Power Amplifier Reference Design Using the IRS2092 Protected Digital Audio Driver
By Jun Honda, Manuel Rodrguez, Wenduo Liu

CAUTION: International Rectifier suggests the following guidelines for safe operation and handling of IRAUDAMP7D Demo Board: Always wear safety glasses whenever operating Demo Board Avoid personal contact with exposed metal surfaces when operating Demo Board Turn off Demo Board when placing or removing measurement probes

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Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Table of Contents Introduction of scalable design .. Power table values for each power model Specifications Connection setup. Test procedure.. Performance and test graphs. Clipping characteristics Efficiency Thermal considerations... PSRR, half bridge, full bridge. Short circuit response.. IRAUDAMP7D Overview. Functions Descriptions Selectable dead Time.. Protection Features.. Click and pop noise control. Bus pumping. Bridged configuration... Input signal and Gain.. Gain settings. Schematics Bill of Materials.. IRAUDAMP7D models differential table... Hardware PCB specifications Assembly Drawings. Revision changes descriptions..

Page 3 4 4-5 6 7 8-13 14 14-16 16 16 17-18 18-19 20-22 22 22-25 25 26 27 28 29 30-32 33-36 36 37-38 39 40 41

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Introduction
The IRAUDAMP7D reference design is a two-channel Class D audio power amplifier that features output power scalability. The IRAUDAMP7D offers selectable half-bridge (stereo) and full-bridge (bridged) modes. This reference design demonstrates how to use the IRS2092 Class D audio driver IC, along with IRs digital audio dual MOSFETs, such as IRFI4024H-117P, IRFI4019H-117P, IRFI4212H-117P and IRFI4020H-117P, on a single layer PCB. The design shows how to implement peripheral circuits on an optimum PCB layout using a single sided board. The resulting design requires a small heatsink for normal operation (one-eighth of continuous rated power). The reference design provides all the required housekeeping power supplies and protections. Unless otherwise noted, this users manual is based on 150V model, IRAUDAMP7D-150,. Other output power versions can be configured by replacing components given in the component selection of Table 5 on page 36 Applications AV receivers Home theater systems Mini component stereos Powered speakers Sub-woofers Musical Instrument amplifiers Automotive after market amplifiers

Features Output Power: Residual Noise: Distortion: Efficiency: Multiple Protection Features: Scalable output power from 25W- 500W (see Table 1) 200 V, IHF-A weighted, AES-17 filter 0.05 % THD+N @ 60W, 4 90 % @ 120W, 4 , Class D stage Over-current protection (OCP), high side and low side MOSFET Over-voltage protection (OVP), Under-voltage protection (UVP), high side and low side MOSFET DC-protection (DCP), Over-temperature protection (OTP) Self-oscillating PWM, half-bridge or full-bridge topologies selectable

PWM topology:

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Table 1 IRAUDAMP7D Specification Table Series

Item IR Power FET1A, MOSFET FET1B 8 Half Bridge 4 Full Bridge 8 Nominal +B, -B Supply Voltage Min/Max +B, -B Supply Voltage Voltage Gv Gain Notes: All the power ratings are at clipping power (THD+N = 1 %). To estimate power ratings at THD+N=10%, multiply them by 1.33 See Table 5 on page 36 for the complete listing of components table. AMP7D-55 IRFI4024H-117P 25W x 2 50W x 2 100W x 1 25V 20V ~ 28V 20 Model Name AMP7D-100 AMP7D-150 IRFI4212H-117P 60W x 2 120W x 2 240W x 1 35V 28V ~ 45V 30 IRFI4019H-117P 125W x 2 250W x 2 500W x 1 50V 45V ~ 60V 36 AMP7D-200 IRFI4020H-117P 250W x 2 Not Supported Not Supported 70V 60V ~ 80V 40

Specifications
General Test Conditions for IRAUDAMP7D-150 (unless otherwise noted) Power Supply Voltages 50V Load Impedance 4 Self-Oscillating Frequency 400kHz Voltage Gain 36 Notes / Conditions

Typical Notes / Conditions IRS2092, Protected digital audio driver IRFI4024H-117P, IRFI4019H-117P, IRFI4212H-117P, IRFI4020H117P Digital audio MOSFETs PWM Modulator Self-oscillating, second order sigma-delta modulation, analog input Power Supply Range 45V to 60V Or see table 1 above Output Power CH1-2: (1 % THD+N) 300W 1kHz Output Power CH1-2: (10 % THD+N) 400W 1kHz Rated Load Impedance 8-4 Resistive load Standby Supply Current +50 mA/-80 mA No input signal Total Idle Power Consumption 7W No input signal Channel Efficiency 90 % Single-channel driven, 120W IR Devices Used .

Electrical Data

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Audio Performance
THD+N, 1W THD+N, 10W THD+N, 60W THD+N, 100W Dynamic Range Residual Noise Damping Factor Channel Separation Frequency Response : 20 Hz20kHz Before Demodulator 0.09 % 0.03 % 0.03 % 0.08 % 100 dB 200 V 2000 95 dB 85 dB 75 dB 20 Hz-35kHz Class D Output 0.1 % 0.04 % 0.05 % 0.10 % 100 dB 200 V 170 90 dB 80 dB 65 dB 3 dB Notes / Conditions 1kHz, Single-channel driven A-weighted, AES-17 filter, Single-channel operation 22 Hz 20kHz, AES17 filter Self-oscillating frequency 400kHz 1kHz, relative to 4 load 100Hz 1kHz 10kHz 1W, 4 8 Load

Thermal Performance (TA=25 C)

Condition Idling 2 ch x 15W (1/8 rated power) 2 ch x 120W (Rated power) Typical TC =30 C TPCB=37 C TC =54 C TPCB=67 C TC =80 C TPCB=106 C Notes / Conditions No signal input

OTP shutdown after 150 s

Physical Specifications
Dimensions Weight 6(L) x 4(W) x 1.25(H) 150 mm (L) x 100 mm (W) x 35 mm(H) 0.250kgm

Test Setup

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+B, 5A DC supply

-B, 5A DC supply

4 Ohm
G CNN1

4 Ohm

SPK1A

SPK1B

LED1 A LED2 A S1 RCA1A

LED1 B LED2 B S300 RCA1B

Audio Signal Fig 1 Typical Test Setup

Connector Description
CH1 IN CH2 IN SUPPLY CH1 OUT CH2 OUT RCA1A RCA1B CNN1 SPK1A SPK1B Analog input for CH1 Analog input for CH2 Positive and negative supply (+B / -B) Output for CH1 Output for CH2

Switches Descriptions
S1 S300 Shutdown PWM Half bridge / Full bridge select

Indicator Description
LED1A, B LED2A,B PWM (presence of low side gate signal) Protection

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Test Procedures
Test Setup:
1. On the unit under test (UUT), set switch S1 to OFF and S300 to Stereo positions. 2. Connect 4 -200 W dummy loads to output connectors, SPKR1A and SPKR1B, as shown on Fig 1. 3. Set up a dual power supply 50V with 5A current limit 4. Turn OFF the dual power supply before connecting to UUT. 5. Connect the dual power supply to CNN1, as shown in Fig 1. Power up: 6. Turn ON the dual power supply. The B supplies must be applied and removed at the same time. 7. The red LEDs (Protections) turn ON immediately and stay on as long as S1 is in OFF position. Blue LEDs stay OFF. 8. Quiescent current for the positive and negative supplies must be less than 10mA, while S1 is in OFF position. Under this condition, IRS2092 is in shutdown mode. 9. Slide S1 to ON position; after one second delay, the two blue LEDs turn ON and the red LEDs turns off. The two blue LEDs indicate that PWM oscillation is present. This transition delay time is controlled by CSD pin of IRS2092, capacitor CP3 10. Under the normal operating condition with no input signal applied, quiescent current for the positive supply must be less than 50 mA; the negative supply current must be less than 80 mA.

Switching Frequency Test:

11. With an oscilloscope, monitor switching waveform at test points VS1 of VS2 and L1B of CH2. Self oscillating frequency must be 400kHz 25kHz. Note: The self-oscillating switching frequency is pre-calibrated to 400kHz by the value of R11. To change switching frequency, change the resistances of R11A and R11B for CH1 and CH2 respectively.

Audio Functionality Tests:

12. Set the signal generator to 1kHz, 20 mVRMS output. 13. Connect audio signal generators to RCA1A and RCA1B. 14. Sweep the audio signal voltage from 15 mVRMS to 1 VRMS. 15. Monitor the output signals at SPK1A/B with an oscilloscope. Waveform must be a non distorted sinusoidal signal. 16. Observe 1 VRMS input generates output voltage of 36 VRMS. The ratio, R8/(R7+R2), determines the voltage gain of IRAUDAMP7D. 17. Set switch S300 to Bridged position. 18. Observe that voltage gain doubles.

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Test Setup using Audio Precision (Ap):

19. Use unbalance-floating signal generator outputs. 20. Use balanced inputs taken across output terminals, SPKR1A and SPKR1B. 21. Connect Ap frame ground to GND in terminal CNN1. 22. Place AES-17 filter for all the testing except frequency response. 23. Use signal voltage sweep range from 15 mVRMS to 1 VRMS. 24. Run Ap test programs for all subsequent tests as shown in Fig 2- Fig 13 below.

Test Results

10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 W 5 10 20 50 100

Blue = CH1, Red = CH2

B Supply = 25V, 4 Resistive Load

Fig 2 IRAUDAMP7D-55, THD+N versus Power, Stereo, 4

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10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 W 10 20 50 100 200

Blue = CH1, Pink = CH2

B Supply = 35V, 4 Resistive Load

Fig 3 IRAUDAMP7D-100, THD+N versus Power, Stereo, 4

.
10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 W 10 20 50 100 200 500

B Supply = 35V, 8 Resistive Load, Bridged

Fig 4 IRAUDAMP7D-100, THD+N versus Power, Bridged, 8

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.
10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 W 10 20 50 100 200 500

Blue = CH1, Pink = CH2

B Supply = 50V, 4 Resistive Load

Fig 5 IRAUDAMP7D-150, THD+N versus Power, Stereo, 4

.
10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 10 W 20 50 100 200 800

B Supply = 50V, 8 Resistive Load

Fig 6 IRAUDAMP7D-150, THD+N versus Power, Bridged 8

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10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 W 10 20 50 100 200 500

Blue = CH1, Red = CH2

B Supply = 70V, 8 Resistive Load

Fig 7 IRAUDAMP7D-200, THD+N versus Power, Stereo 8

.
+4 +3 +2 +1 -0 -1 d B r A -2 -3 -4 -5 -6 -7 -8 -9 -10 20 50 100 200 500 1k 2k Hz 5k 10k 20k 50k 100k 200k

Red Blue

CH1 - 4 , 2 V Output referenced CH1 - 8 , 2 V Output referenced

Fig 8 Frequency Response (All Models) .

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100 50 10

1 0.5 % 0.1 0.05 0.02 0.01

0.001

0.0001 20

50

100

200

500 Hz

1k

2k

5k

10k

20k

Blue Pink

CH1, 10W Output CH1, 50W Output

Fig 9 IRAUDAMP7D-150, THD+N versus Frequency, 4 .

+0 -10 -20 -30 -40 d B V -50 -60 -70 -80 -90 -100 -110 20 50 100 200 500 Hz 1k 2k 5k 10k 20k

1V Output

Fig 10 IRAUDAMP7D-150, 1 kHz 1 V Output Spectrum, Stereo

.

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+0 -10 -20 -30 -40 d B V -50 -60 -70 -80 -90 -100 -110 20 50 100 200 500 Hz 1k 2k 5k 10k 20k

1V Output

Fig 11 IRAUDAMP7D-150, 1 kHz - 1V Output Spectrum, Bridged

.
+20 +0 -20 -40 d B V -60 -80 -100 -120 -140 10 20 50 100 200 500 Hz 1k 2k 5k 10k 20k

Red Blue

CH1 - ACD, No signal, Self Oscillator @ 400kHz CH2 - ACD, No signal, Self Oscillator @ 400kHz

Fig 12 IRAUDAMP7D-150 Noise Floor

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Red Trace: Total Distortion + Noise Voltage Gold Trace: Output Voltage

60 W / 4 , 1 kHz, THD+N = 0.02 %

174 W / 4 , 1 kHz, THD+N = 10 %

Measured Output and Distortion Waveforms

Fig 13 Clipping Characteristics

.

Efficiency
Figs 14-19 show efficiency characteristics of the IRAUDAMP7D. The high efficiency is achieved by following major factors: 1) Low conduction loss due to the dual FETs offering low RDS(ON) 2) Low switching loss due to the dual FETs offering low input capacitance for fast rise and fall times 3) Secure dead-time provided by the IRS2092, avoiding cross-conduction

100% 90% 80%

Efficiency (%)

70% 60% 50% 40% 30% 20% 10% 0% 0 10 20 30 40 50 60

25V-4ohms

Output power (W)

B Supply = 25 V Fig 14 Efficiency versus Output Power, IRAUDAMP7D-55, 4 , Stereo

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.
100% 90% 80%

Efficiency (%)

70% 60% 50% 40% 30% 20% 10% 0% 0 20 40 60 80 100 120 140 160 35V-4ohms

Output power (W)

B Supply = 35 V Fig 15 Efficiency versus Output Power, IRAUDAMP7D-100, 4 , Stereo .

100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 300

Efficiency (%)

35V-8ohms-Full bridge

Output power (W)

B Supply = 35V Fig 16 Efficiency versus Output Power, IRAUDAMP7D-100, 8 , Bridged .

90% 80%

Efficiency (%)

70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 300 50V-4ohms

Output power (W)

B Supply = 50V Fig 17 Efficiency versus Output Power, IRAUDAMP7D-150, 4 , Stereo

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.
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 300 350 400 450 500 550

Efficiency (%)

50V-8ohms-Full bridge

Output power (W)

B Supply = 50V Fig 18 Efficiency versus Output Power, IRAUDAMP7D-150, 8 , Bridged .

100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 300

Efficiency (%)

70V-8ohms

Output power (W)

B supply = 70V Fig 19 Efficiency versus Output Power, IRAUDAMP7D-200, 8 , Stereo

Thermal Considerations
With this high efficiency, the IRAUDAMP7D design can handle one-eighth of the continuous rated power, which is generally considered to be a normal operating condition for safety standards, without additional heatsink or forced air-cooling.

Power Supply Rejection Ratio (PSRR)

The IRAUDAMP7D obtains good power supply rejection ratio of -65 dB at 1kHz shown in Fig 20. With this high PSRR, IRAUDAMP7D accepts any power supply topology as far as the supply voltages fit in the min and max range.

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Cyan: VAA & VSS are fed by +/-B bus Green: VAA & VSS are fed by external +/-5 V regulated power supplies. Fig 20 IRAUDAMP7D Power Supply Rejection Ratio

Short Circuit Protection Response

Figs 21-23 show over current protection reaction time of the IRAUDAMP7D in a short circuit event. As soon as the IRS2092 detects over current condition, it shuts down PWM. After one second, the IRS2092 tries to resume the PWM. If the short circuit persists, the IRS2092 repeats try and fail sequences until the short circuit is removed.
Short Circuit in Positive and Negative Load Current

CSD pin

CSD pin

VS pin

Positive OCP

VS pin

Load current

Load current

Negative OCP

Fig 21 Positive and Negative OCP Waveforms

.

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OCP Waveforms Showing CSD Trip and Hiccup

CSD pin VS pin Load current Load current VS pin

CSD pin

.
Fig 22 OCP Response with Continuous Short Circuit .

Actual Reaction Time

OCP Waveforms Showing actual reaction time

.
Fig. 23 High and Low Side OCP current waveform reaction time

IRAUDAMP7D Overview
The IRAUDAMP7D features a self-oscillating type PWM modulator for the lowest component count, highest performance and robust design. This topology represents an analog version of a second-order sigma-delta modulation having a Class D switching stage inside the loop. The

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benefit of the sigma-delta modulation, in comparison to the carrier-signal based modulation, is that all the error in the audible frequency range is shifted to the inaudible upper-frequency range by nature of its operation. Also, sigma-delta modulation allows a designer to apply a sufficient amount of error correction. The IRAUDAMP7D self-oscillating topology consists of following essential functional blocks. Front-end integrator PWM comparator Level shifters Gate drivers and MOSFETs Output LPF

Integrator
Referring to Fig 24 below, the input operational amplifier of the IRS2092 forms a front-end secondorder integrator with R7, C4, C6, and R11. The integrator that receives a rectangular feedback signal from the PWM output via R8 and audio input signal via R7 generates quadratic carrier signal in COMP pin. The analog input signal shifts the average value of the quadratic waveform such that the duty cycle varies according to the instantaneous voltage of the analog input signal.

PWM Comparator
The carrier signal in COMP pin is converted to PWM signal by an internal comparator that has threshold at middle point between VAA and VSS. The comparator has no hysteresis in its input threshold.

Level Shifters
The internal input level-shifter transfers the PWM signal down to the low-side gate driver section. The gate driver section has another level-shifter that level shifts up the high-side gate signal to the high-side gate driver section.

Gate Drivers and MOSFETs

The received PWM signal is sent to the dead-time generation block where a programmable amount of dead time is added into the PWM signal between the two gate output signals of LO and HO to prevent potential cross conduction across the output power MOSFETs. The high-side levelshifter shifts up the high-side gate drive signal out of the dead-time block. The IRS2092 drives two MOSFETs, high- and low-sides, in the power stage providing the amplified PWM waveform.

Output LPF

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The amplified PWM output is reconstructed back to analog signal by the output LC LPF. Demodulation LC low-pass filter (LPF) formed by L1 and C12, filters out the Class D switching carrier signal leaving the audio output at the speaker load. A single stage output filter can be used with switching frequencies of 400 kHz and greater; a design with a lower switching frequency may require an additional stage of LPF.

.
R8 R117

+B
CP4

0V
C4 R11 C6

+VAA VB IRS2092 HO
CP6 R24

+B 0V -B LP Filter
FET1 IRFI4024H-117P IRFI4212H-117P IRFI4019H-117P IRFI4020H-117P D3 L1 C12

COMP
C7

0V
R7

INPUT

INGND

0V

Modulator and Shift level Integrator

VS VCC LO

R25

CP2

CP5

-VSS

COM

+VCC

-B
R118

Fig 24 Simplified Block Diagram of IRAUDAMP7D Class D Amplifier

Functional Descriptions
IRS2092 Gate Driver IC
The IRAUDAMP7D uses IRS2092, a high-voltage (up to 200 V), high-speed power MOSFET driver with internal dead-time and protection functions specifically designed for Class D audio amplifier applications. These functions include OCP and UVP. The IRS2092 integrates bidirectional over current protection for both high-side and low-side MOSFETs. The dead-time can be selected for optimized performance according to the size of the MOSFET, minimizing deadtime while preventing shoot-through. As a result, there is no gate-timing adjustment required externally. Selectable dead-time through the DT pin voltage is an easy and reliable function which requires only two external resistors, R26 and R27 as shown on Fig 25 below. The IRS2092 offers the following functions. PWM modulator

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Dead-time insertion Over current protection Under voltage protection Level shifters

Refer to IRS2092 datasheet and AN-1138 for more details.

R117 3.3k 1w R17 R22 10K U1 CP4 1 R8 100k R11 270R R2 3.3k 1nF 1nF C6 5 10uF 6 CP2 22uF R118 3.3k 1w R13 10k 8 R12 8.7k OCSET IRS2092S DIP DT 9 R26 10k R27 10k CP5 22uF VCC 7 VSS VREF LO COM 11 -B 10 R21 10R R23 4.7K CSD VCC 12 D3 R20 4.7R 20R R25 LED1 Blue C14 0.1uF CP7 470uF,100V 1 2 -B C13 0.1uF, 400V C7 1nF 3 4 INCOMP HO VS 14 VS1 13 22uF 2 GND VB 15 22uF 20R R24 3 C12 0.47uF, 400V R30 R31 10, 1W 2.2k 4 VAA CSH 16 75k R18 9.6k R19 10k CP6 5 D4 C11 0.1uF,100V FET1 CP8 470uF,100V +B

RCA1

CP1 10uF

L1 22uH

CH_OUT

SPKR1 1 2

R3 SD D1 100R CP3

C4

+ CH1 -

-B

Fig 25 System-level View of IRAUDAMP7D Self-Oscillating Frequency

Self-oscillating frequency is determined by the total delay time along the control loop of the system; the propagation delay of the IRS2092, the MOSFETs switching speed, the time-constant of front-end integrator (R7, R8, R31, C4, C6, C7). Variations in +B and B supply voltages also affect the self-oscillating frequency. The self-oscillating frequency changes with the duty ratio. The frequency is highest at idling. It drops as duty cycle varies away from 50%.

Adjustments of Self-Oscillating Frequency

Use R7 to set different self-oscillating frequencies. The PWM switching frequency in this type of self-oscillating switching scheme greatly impacts the audio performance, both in absolute

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frequency and frequency relative to the other channels. In the absolute terms, at higher frequencies distortion due to switching-time becomes significant, while at lower frequencies, the bandwidth of the amplifier suffers. In relative terms, interference between channels is most significant if the relative frequency difference is within the audible range. Normally, when adjusting the self-oscillating frequency of the different channels, it is suggested to either match the frequencies accurately, or have them separated by at least 25kHz. Under the normal operating condition with no audio input signal, the switching-frequency is set around 400kHz in the IRAUDAMP7D.

Selectable Dead-time
The dead-time of the IRS2092 is set based on the voltage applied to the DT pin. Fig 26 lists the suggested component value for each programmable dead-time between 25 and 105 ns. All the IRAUDAMP7D models use DT2 (45ns) dead-time.

Dead-time Mode DT1 DT2 DT3 DT4

R1 <10k 5.6k 8.2k Open

R2 Open 4.7k 3.3k <10k

DT/SD Voltage Vcc 0.46 x Vcc 0.29 x Vcc COM

Recommended Resistor Values for Dead Time Selection

Dead- time

IRS2092(S)
25nS 45nS

>0.5mA

Vcc R1

75nS 105nS VDT

DT R2
0.23xVcc 0.36xVcc 0.57xVcc Vcc

COM

Fig 26 Dead-time Settings vs. VDT Voltage

Protection System Overview

The IRS2092 integrates over current protection (OCP) inside the IC. The rest of the protections, such as over-voltage protection (OVP), under-voltage protection (UVP), speaker DC offset

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protection (DCP) and over temperature protection (OTP), are realized externally to the IRS2092 (Fig 27). In the event that any of these external fault conditions are detected, the external shutdown circuit will disable the output by pulling down CSD pins, turning on red LEDs, and turning off blue LEDs (Fig 28). If the fault condition persists, the protection circuit stays in shutdown until the fault is removed. Once the fault is cleared, the blue LEDs turn on and red LEDs turn off.
TH100 is thermally connected with Heat sink

DCP
Q102 2N3906

R108 CH1_OUT 100k R109 CH2_OUT 100k R110 100k CP100

OTP
R103 715R

TH100 2.2k

2N3906

R101 4.7k Q103 2N3906

R104 4.7k Q101

330uF, 10V -VSS1 1 S1 2 3 4 5 +B +B Z100 *68V R111 10k Z101 *39V

OVP

-VSS1

SD R102 10k Q100 2N3904

6 SW DPDT

R105 10k

R106 10k

R107 10k

JW3

R112 47K

C100 0.1uF

Q104 2N3904

R113 10k -VSS1 -VSS1

Fig 27 DCP, OTP, UVP and OVP Protection Circuits .

.
R17

CSH
R18 R19

D4

BAV19

+ 1.2V +VAA
FET2 PROT

VB HO

FET1

LP Filter CSD VS CSD VCC OCSET LO

BLUE

.
RED

UVP
+B

-VSS

CP3

OCREF 5.1V OCREF

R13

R12

LED1

-B

OCSET

COM

Fig 28 Simplified Functional Diagram of OCP and Associated LED Indicators

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Over-Current Protection (OCP) Low-Side Current Sensing

The low-side current sensing feature protects the low side MOSFET from an overload condition in negative load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. The voltage setting on the OCSET pin programs the threshold for low-side over-current sensing. When the VS voltage during low-side conduction gets higher than the OCSET voltage, the IRS2092 turns off outputs and pulls CSD down to -VSS.

High-Side Current Sensing

The high-side current sensing protects the high side MOSFET from an overload condition in positive load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. High-side over-current sensing monitors drain-to-source voltage of the high-side MOSFET while it is in the on state through the CSH and VS pins. The CSH pin detects the drain voltage with reference to the VS pin, which is the source of the high-side MOSFET. In contrast to the low-side current sensing, the threshold of CSH pin to trigger OC protection is internally fixed at 1.2V. An external resistive divider R19, R18 and R17 are used to program a threshold as shown in Fig 26. An external reverse blocking diode D4 is required to block high voltage feeding into the CSH pin during low-side conduction. By subtracting a forward voltage drop of 0.6V at D4, the minimum threshold which can be set for the high-side is 0.6V across the drain-to-source.

Table 2 Actual OCP table setting thresholds

Device R12A R12B Tested OCP current 25oC CSH R18A R18B Tested OCP current 25oC Peak load current at rated power Function OCSET Amp7-55 1.3K Amp7-100 3.9K 23A 0.0 4.7K 23A 6.0A 8.7A Amp7-150 7.5K 30A 9.6K 29A 12.2A Amp7-200 5.2K 23A 8.2K 23A 8.9A

Over-Voltage Protection (OVP)

OVP is provided externally to the IRS2092. OVP shuts down the amplifier if the bus voltage between GND and +B exceeds 75V. The threshold is determined by a Zener diode Z100. OVP

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protects the board from harmful excessive supply voltages, such as due to bus pumping at very low frequency continuous output in stereo mode.

Under-Voltage Protection (UVP)

UVP is provided externally to the IRS2092. UVP prevents unwanted audible noise output from unstable PWM operation during power up and down. UVP shuts down the amplifier if the bus voltage between GND and +B falls below a voltage set by Zener diode Z101.

Speaker DC-Voltage Protection (DCP)

DCP protects speakers against DC output current feeding to its voice coil. DC offset detection detects abnormal DC offset and shuts down PWM. If this abnormal condition is caused by a MOSFET failure because one of the high-side or low-side MOSFETs short circuited and remained in the on state, the power supply needs to be cut off in order to protect the speakers. Output DC offset greater than 4V triggers DCP.

Offset Null (DC Offset) Adjustment

The IRAUDAMP7D requires no output-offset adjustment. DC offsets are tested to be less than 20 mV.

Over-Temperature Protection (OTP)

A NTC resistor, TH100 in Fig 25, is placed in close proximity to two dual MOSFETs on a heatsink to monitor heatsink temperature. If the heatsink temperature rises above 100 C, the OTP shuts down both channels by pulling down CSD pins of the IRS2092. OTP recovers once the temperature has cooled down.

ON-OFF Switch
OFF position of S1 forces the IRAUDAMP7D to stay in shutdown mode by pulling down the CSD pin. During the shutdown mode the output MOSFETs are kept off.

Click and POP Noise Reduction

Thanks to the click and pop elimination function built into the IRS2092, IRAUDAMP7D does not use any additional components for this function.

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IRAUDAMP7D REV 2.8

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Power Supply Requirements

For convenience, the IRAUDAMP7D has all the necessary housekeeping power supplies onboard and only requires a pair of symmetric power supplies. Power supply voltage depends on the model and is shown in the power selection in Table 1.

House Keeping Power Supply

The internally-generated housekeeping power supplies include 5.6V for analog signal processing, and +12V supply (VCC) referred to negative supply rail -B for MOSFET gate drive. The VAA and VSS supplying floating input section are fed from +B and -B power stage bus supplies via R117 and R118, respectively. Gate driver section of IRS2092 uses VCC to drive gates of MOSFETs. The VCC is referenced to B (negative power supply). D3 and CP6 form a bootstrap floating supply for the HO gate driver.

Bus Pumping
When the IRAUDAMP7D is running in the stereo mode, bus pumping effect takes place with low frequency high output. Since the energy flowing in the Class D switching stage is bi-directional, there is a period where the Class D amplifier feeds energy back to the power supply. The majority of the energy flowing back to the supply is from the energy stored in the inductor in the output LPF. Usually, the power supply has no way to absorb the energy coming back from the load. Consequently the bus voltage is pumped up, creating bus voltage fluctuations. Following conditions make bus pumping worse: 1. Lower output frequencies (bus-pumping duration is longer per half cycle) 2. Higher power output voltage and/or lower load impedance (more energy transfers between supplies) 3. Smaller bus capacitance (the same energy will cause a larger voltage increase) The OVP protects IRAUDAMP7D from failure in case of excessive bus pumping. One of the easiest counter measures of bus pumping is to drive both of the channels in a stereo configuration out-of-phase so that one channel consumes the energy flow from the other and does not return it to the power supply. Bus voltage detection monitors only +B supply, assuming the bus pumping on the supplies is symmetric in +B and -B supplies. There is no bus pumping effect in full bridge mode.

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Cyan: Positive Rail voltage (+B), Green: Speaker Output, Pink: Negative Rail voltage (-B) Fig 29 Bus Pumping in Half Bridge Mode

Bridged Configuration
By selecting S300 to Bridged position, the IRAUDAMP7D realizes full bridge mode, also known as bridge-tied-load, or BTL configuration. Full bridge operation is achieved by feeding out-of-phase audio input signals to the two input channels as shown in the Fig 30 below. In bridged mode, IRAUDAMP7D receives audio input signal from channel A only. The on-board inverter feed out-of-phase signal to Channel B. The speaker output must be connected between (+) of Channel A and (+) of Channel B in bridged mode. In bridged mode, nominal load impedance is 8 . (See power table in Table 1)
.
C300 R301 22k R302 +VAA 7 0.1uF 1 2 6 3 5 4 C301 5 6 SW DPDT 100 8 U300 TL072CP

Bridged
CP1B+ S300 1 2 3 4

From Ch B
RCA2

From Ch A
RCA1 JW8

R300 22k

Steereo
R303 -VSS 100

0.1uF

Fig 30 Bridged Configuration (BTL)

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Load Impedance
Each channel is optimized for a 4 speaker load in half bridge and 8 load in full bridge.

Output Filter Selection

Since the output filter is not included in the control loop of the IRAUDAMP7D, the control loop has no ability to compensate performance deterioration caused by the output filter. Therefore, it is necessary to understand what characteristics are preferable when designing the output filter. 1) The DC resistance of the inductor should be minimized to 20 m or less. 2) The linearity of the output inductor and capacitor should be high with output current and voltage. Fig 31 demonstrates THD performance difference with various inductors.

100 T 10

0.1

0.01

0.001

0.0001 100m 200m 500m 1 2 5 W 10 20 50 100 200

Fig 31 THD+N vs. Output Power with Different kind of Output Inductors

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Input Signal and Gain Setting

A proper input signal is an analog signal ranging from 20Hz to 20kHz with up to 3 VRMS amplitude with a source impedance of no more than 600 . Input signal with frequencies from 30kHz to 60kHz may cause LC resonance in the output LPF, causing a large reactive current flowing through the switching stage, especially with greater than 8 load impedances, and the LC resonance can activate OCP. The IRAUDAMP7D has an RC network called Zobel network (R30 and C13) to damp the resonance and prevent peaking frequency response with light loading impedance. (Fig 32) The Zobel network is not thermally rated to handle continuous supersonic frequencies above 20kHz. These supersonic input frequencies can be filtered out by adding R2 and C2 as shown on main schematic Fig 33 and Fig 34. This RC filter works also as an input RF filter to prevent potential radio frequency interferences.
. LP Filter . 0V
L1 C12

0V .

C13

R30

Fig 32 Output Low Pass Filter and Zobel Network

Gain Setting
The ratio of resistors R8/R2 in Fig 23 sets voltage gain. The IRAUDAMP7D has no on board volume control. To change the voltage gain, change the input resistor term R2. Changing R8 affects PWM control loop design and may result poor audio performance.

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IRAUDAMP7D REV 2.8

Page 29 of 42

Feedback
R8A *120k 1% RCA1A RCA1 CP1A 22uF R1A 100k Z103A 5.6V R2A 330 R7A *3.01k 1% C2A 1nF +VAA1 1 CP4A 22uF R11A *300R 3 R14A 4.7k BS250P Prot A 3 FET2A 1 Red LED R3A SD D1A 100R -VSS1 Z104A 5.6V R118A *3.3k 1w CP3A 10uF CP2A 22uF 2 C4A C6A 5 6 7 8 R12A *7.5k CSD VSS VREF OCSET IRS2092PbF VCC LO COM DT 12 11 -B 10 R21A 9 R26A 10k R27A 10k CP5A 22uF VCC1 10R 3 1nF 1nF C7A 1nF 4 INCOMP HO VS 14 Z1A 13 15V D3A R20A 4.7R 20R R25A JW2A 1 R23A 10k LED1A Blue LED 2 R114A *1k 1w TIP31C R115A 1 *15k 2 2 VAA GND CSH VB 16 15 22uF 20R R24A 3 150pF,250V 4 R22A R117A *3.3k 1w R17A +B +B +B D4A FET1A *IRFI4019H-117P 5 HS1 C9A open C10A 0.1uF, 400V C11A 0.1uF,100V CP8A *470uF, 100V +B 1 2 3 -B CONN1

JW1A

CHA
U1A

10k

*47k R18A *9.1k R19A 10k CP6A

R29A

+B VS1 L1A 22uH

open

CHA, OUT
CH1_OUT D5A SPKR1A 1 2 R30A 10, 1W -B D6A R31A 2.2k

R28A

C12A 0.47uF, 400V

+ CHA -

10R

C14A 0.1uF,100V CP7A -B *470uF, 100V

R13A 10k

C13A 0.1uF, 400V

C8A

Heat sink

Q105A Z102A 15V 22uF CP101A

-B

Note: Com ponents values m arked on red or * are according to power table IRAUDAMP7-55, +B,-B are +/-25V with FET1 as IRFI4024H-117P IRAUDAMP7-100, +B,-B are +/-35Vwith FET1 as IRFI4212H-117P IRAUDAMP7-150, +B,-B are +/-50Vwith FET1 as IRFI4019H-117P IRAUDAMP7-200, +B,-B are +/-70Vwith FET1 as IRFI4020H-117P

IRAUDAMP7 Rev 2.2

Fig 33 Amplifier Schematic, Channel 1

.

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Feedback
R8B *120k 1% RCA1B RCA1 CP1B 22uF R1B 100k Z103B 5.6V R2B 330 R7B *3.01k 1% C2B 1nF +VAA2 1 CP4B 22uF R11B *300R 3 R14B 4.7k Prot B Red LED 3 FET2B 1 1nF 1nF C7B 1nF 4 5 -VSS2 Z104B 5.6V R118B *3.3k 1w CP3B 10uF CP2B 22uF 6 7 8 R12B *7.5k INCOMP CSD VSS VREF OCSET IRS2092PbF HO VS VCC LO COM DT 14 Z1B 13 12 11 -B 10 R21A 9 R26B 10R 10k R27B 10k CP5B 22uF VCC2 3 15V D3B R20B 4.7R 20R R25B JW2B 1 R23B 10k LED1B Blue LED 2 R114B *1k 1w TIP31C R115B 1 *15k 2 2 VAA GND CSH VB 16 15 22uF 20R R24B 3 150pF,250V 4 open C9B VS2 R117B *3.3k 1w R17B +B +B +B D4B FET1B *IRFI4019H-117P R29B open 5 C10B 0.1uF, 400V C11B 0.1uF,100V CP8B *470uF, 100V

JW1B

CHB
U1B

R22B 10k

*47k R18B *9.1k R19B 10k CP6B

+B L1B 22uH

CHB, OUT
CH2_OUT D5B SPKR1B 1 2 R30B 10, 1W -B C13B 0.1uF, 400V D6B R31B 2.2k

BS250P R3B 2 C4B C6B

R28B

C12B 0.47uF, 400V 0.1uF,100V C14B

+ CHB -

SD D1B 100R

R13B 10k

C8B

10R

CP7B -B *470uF, 100V

Heat sink

Q105B Z102B 15V 22uF CP101B

-B

Note: Com ponents values m arked on red or * are according to power table IRAUDAMP7-55, +B,-B are +/-25V with FET1 as IRFI4024H-117P IRAUDAMP7-100, +B,-B are +/-35Vwith FET1 as IRFI4212H-117P IRAUDAMP7-150, +B,-B are +/-50Vwith FET1 as IRFI4019H-117P IRAUDAMP7-200, +B,-B are +/-70Vwith FET1 as IRFI4020H-117P

IRAUDAMP7 Rev 2.2

Fig 34 Amplifier Schematic, Channel 2

.

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VCC1 VCC2 SD +B -B

JW21 JW20 JW5 JW6 JW7

VCC2 VCC2 SD +B -B TH100 is thermally connected with Heat sink

DCP

R108 CH1_OUT 100k R109 CH2_OUT 100k R110 100k CP100

OTP
R103 715R

TH100 2.2k

2N3906

R101 4.7k Q103 2N3906

R104 4.7k Q101

Q102 2N3906

330uF, 10V -VSS1 1 S1 2 3 4 5 +B Z100 *68V R111 10k +B Z101 *39V

-VSS1

SD R102 10k Q100 2N3904

OVP

JW3

C100 0.1uF

Q104 2N3904

UVP
S300

6 SW DPDT

R105 10k

R106 10k

R107 10k

R112 47K

R113 10k -VSS1 -VSS1

Note: Com ponents values m arked on red or * are according to power table

Fig 35 Protection Schematic

.
Bridged
2 3 4 6

FromCH2, RCA input

RCA2

CP1B+

SW DPDT 5 C300 R301 22k R302 100 8 6 3 5 C301 4 U300 TL071CP 7 JW9

Steereo

+VAA2

FromCHA, RCA input

RCA1 JW8

0.1uF 1 2

R300 22k

R303 -VSS2 100

0.1uF

Fig 36 Bridge Preamp Schematic

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IRAUDAMP7D REV 2.8

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IRAUDAMP7D-150 Fabrication Materials

Table 3 IRAUDAMP7D-150 Electrical Bill of Materials
Quantit y 8 2 2 4 4 2 3 1 Value 1nF, 50V 150 pF, 250V Open 0.1uF, 400V 0.1uF 100V 0.47uF, 400V 0.1uF 100V ED365/3 Description CAP 1nF 50V POLYESTER 5% CERAMIC CAP 150PF 250 VAC CERAMIC 10 % CERAMIC CAP 150PF 250 VAC CERAMIC 10% CAP .10UF 400V METAL POLYPROPYLANE CAP .10UF 100V METAL POLYESTER CAP .47UF 400V METAL POLYPROPYLANE CAP .10UF 100V METAL POLYESTER TERMINAL BLOCK 7.50MM 3POS PCB CAP 22UF 25V ELECT VR RADIAL CAP ELECT 10UF 16V KS RADIAL CAP 470UF 100V ELECT PW RADIAL CAP 330UF 10V ALUM LYTIC RADIAL DIODE SWITCH 100V 150MA DO-35 DIODE ULTRA FAST 1A 200V AXIAL DO-41 DIODE GEN PURPOSE 200V 1A DO41 IRFI4019H-117P, Dual MOSFET TO-220-5 MOSFET P-CH 45V 230MA TO-92 Aluminum heat spreader AXIAL JUMPER RES 0.0 OHM AXIAL JUMPER RES 0.0 OHM Wire Jumper #20 AWG insulated Wire Jumper #20 AWG insulated Wire Jumper #20 AWG insulated Wire Jumper #20 AWG insulated Wire Jumper #20 AWG insulated Class D Inductor, 22UH Designator C2A, C2B, C4A, C4B, C6A, C6B, C7A, C7B C8A, C8B C9A, C9B C10A, C10B, C13A, C13B C11A, C11B, C14A, C14B C12A, C12B C100, C300, C301 CONN1 CP1A, CP1B, CP2A, CP2B, CP4A, CP4B, CP5A, CP5B, CP6A, CP6B, CP101A, CP101B CP3A, CP3B CP7A, CP7B, CP8A, CP8B CP100 D1A, D1B D3A, D3B, D4A, D4B D5A, D5B, D6A, D6B FET1A, FET1B FET2A, FET2B HS1 JW1A, JW1B, JW2A, JW2B JW3 JW5 JW6, JW7 JW8 JW9 JW20, JW21 L1A, L1B Digikey P/N P4551-ND P11413TB-ND P11413TB-ND 495-1311-ND 495-1147-ND 495-1315-ND 495-1147-ND ED2355-ND Vendor Panasonic ECG Panasonic ECG Panasonic ECG EPCOS Inc EPCOS Inc EPCOS Inc EPCOS Inc On Shore Technology Nichicon Panasonic ECG Nichicon Panasonic ECG Rohm ON Semiconducto r Fairchild Semiconducto r International Rectifier Zetex Inc Custom made Panasonic ECG Panasonic ECG Custom Custom Custom Custom Custom 'Inductors,

12

22uF

493-1058-ND

2 4 1 2 4 4 2 2 1 4 1 1 2 1 1 2 2

10uF, 16V 470uF/100V 330uF, 10V 1N4148T-73 MUR120RLG 1N4003 *IRFI4019H117P BS250P Heat sink Wire 0.400" Wire 0.300" Wire 1.640" Wire 1.800" Wire 1.240" Wire 1.200" Wire 0.800" 22uH, 13A

P966-ND 493-1985-ND P5125-ND 1N4148T-73CT-ND MUR120RLGOSCT -ND 1N4003FSCT-ND IR's Part No. BS250P-ND Drawing IRHS_Amp1 P0.0BACT-ND P0.0BACT-ND Custom Custom Custom Custom Custom 'Sagami 7G17A-

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IRAUDAMP7D REV 2.8

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13A

220M-R or IN09063

Inc. or ICE Components, Inc. LITE-ON INC LITE-ON INC Micro Commercial Co. Micro Commercial Co. Fairchild Semiconducto r Panasonic ECG Panasonic ECG Panasonic ECG Panasonic ECG Panasonic ECG P300BACTND Yageo

2 2 2 3 2 4 2 2 2 2 2 2

Blue LED Red LED 2N3904-AP 2N3906-AP TIP31C 100k 330 100 Ohms 3k 1% 120k 1% 300 Ohms 7.5k

LED 3MM DUAL FLANGE BLUE CLEAR LED 3MM HI-EFF RED TRANSPARENT TRANSISTOR NPN GP 40V TO92 TRANSISTOR PNP GP 40V TO92 TRANS NPN EPITAX 100V 3A TO-220 RES 100K OHM CARBON FILM 1/4W 5% AXIAL RES 330 OHM CARBON FILM 1/4W 5% AXIAL RES 100 OHM CARBON FILM 1/4W 5% AXIAL RES METAL FILM 3.00K OHM 1/4W 1% AXIAL RES METAL FILM 120K OHM 1/4W 1% AXIAL RES 300 OHM CARBON FILM 1/4W 5% AXIAL RES 7.5K OHM CARBON FILM 1/4W 5% AXIAL RES 10k OHM CARBON FILM 1/4W 5% AXIAL RES 4.7K OHM CARBON FILM 1/4W 5% AXIAL RES 47K OHM CARBON FILM 1/4W 5% AXIAL RES 9.1K OHM CARBON FILM 1/4W 5% AXIAL RES 4.7 OHM CARBON FILM 1/4W 5% AXIAL RES METAL FILM 10.0 OHM 1/2W 1% AXIAL RES METAL FILM 20.0 OHM 1/2W 1% AXIAL RES METAL FILM 10.0 OHM 1/2W 1% AXIAL RES 10 OHM 1W 5% METAL OXIDE

LED1A, LED1B Prot A, Prot B Q100, Q104 Q101, Q102, Q103 Q105A, Q105B R1A, R1B, R108, R110 R2A, R2B R3A, R3B R7A, R7B R8A, R8B R11A, R11B R12A, R12B R13A, R13B, R19A, R19B, R22A, R22B, R23A, R23B, R26A, R26B, R27A, R27B, R102, R105, R106, R107, R111, R113 R14A, R14B, R101, R104 R17A, R17B R18A, R18B R20A, R20B R21A, R28A, R28B R24A, R24B, R25A, R25B R29A, R29B R30A, R30B

160-1600-ND 160-1140-ND 2N3904-APCT-ND 2N3906-APCT-ND TIP31CFS-ND P100KBACT-ND P330BACT-ND P100BACT-ND P3.00KCACT-ND P120KCACT-ND P300BACT-ND P7.5KBACT-ND

18

10k

P10KBACT-ND

Panasonic ECG

4 2 2 2 3 4 2 2

4.7k 47k 9.1k 4.7 Ohms 10 Ohms 20R open 2.2k 1W

P4.7KBACT-ND P47KBACT-ND P9.1KBACT-ND P4.7BACT-ND PPC10.0XCT-ND PPC20.0XCT-ND PPC10.0XCT-ND 10W-1-ND

Panasonic ECG Panasonic ECG Panasonic ECG Panasonic ECG Vishay/BC Components Vishay/BC Components Vishay/BC Components Yageo

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IRAUDAMP7D REV 2.8

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2 1 1 1 2 2 4 2 2 1 1 2 2 1 2 1 4 1 1 4

2.2k 1W 715 1% 100k 47k 1k 1W 15k 3.3k 1W 22k 100 Ohms RCJ-013 (White CH2) RCJ-012 (Red CH1) EG2209A ED365/2 2.2k at 25C IRS2092PbF TL071CP 15V 68V 39V 5.6V

AXIAL RES 2.2K OHM 1W 5% METAL OXIDE AXIAL RES 715 OHM 1% 50PPM 1/4W RES 100K OHM CARBON FILM 1/4W 5% AXIAL RES 47K OHM CARBON FILM 1/4W 5% AXIAL RES 1.0K OHM 1W 5% METAL OXIDE AXIAL RES 15k OHM CARBON FILM 1/4W 5% AXIAL RES 3.3K OHM 1W 5% METAL OXIDE AXIAL RES 22K OHM CARBON FILM 1/4W 5% AXIAL RES 100 OHM CARBON FILM 1/4W 5% CONN RCA JACK METAL R/A WHT PCB CONN RCA JACK METAL R/A WHT PCB SWITCH SLIDE DPDT 12V .1A L=4 TERMINAL BLOCK 7.50MM 2POS PCB THERMISTOR NTC 2.2K OHM LEADED Class D Controller, IRS2092PbF DIP-16, Class D Controller, IRS2092PbFDIP-16 IC LN JFET-IN GP OP AMP 8-DIP DIODE Zener 500MW 15V DO35 DIODE Zener 500MW 68V DO35 DIODE Zener 500MW 39V DO35 DIODE Zener 500MW 5.6V DO35

R31A, R31B R103 R109 R112 R114A, R114B R115A, R115B R117A, R117B, R118A, R118B R300, R301 R302, R303 RCA1A RCA1B S1, S300 SPKR1A, SPKR1B TH100 U1A, U1B U300 Z1A, Z1B, Z102A, Z102B Z100 Z101 Z103A, Z103B, Z104A, Z104B

2.2KW-1-ND CMF715QFCT-ND P100KBACT-ND P47KBACT-ND 1.0KW-1-ND P15KBACT-ND 3.3KW-1-ND P22KBACT-ND P100BACT-ND CP-1402-ND (White) CP-1401-ND (Red) EG1908-ND ED2354-ND BC2304-ND IR's P/N 296-7186-5-ND 1N5245B-TPCTND 1N5266B-TPCTND 1N5259BDICT-ND 1N5232B-TPCTND

Yageo Vishay/Dale Panasonic ECG Panasonic ECG Yageo Panasonic ECG Yageo Panasonic ECG Panasonic ECG CUI Inc CUI Inc E-Switch On Shore Technology Vishay/BC Components International Rectifier Texas Instruments Micro Commercial Co. Micro Commercial Co. Micro Commercial Co. Micro Commercial Co.

Note all W and 1W resistors are flame proof part numbers

Table 4 IRAUDAMP7D Mechanical Bill of Materials

Quantit y 1 5 1 Value 16-DIP Socket Washer #4 SS PCB Description 16 PIN SOLDER TAIL DIP SOCKET WASHER LOCK INTERNAL #4 SS Print Circuit Board IRAUDAMP7D_Rev Designator IC Socket 1 Lock washer 1, Lock washer 2, Lock washer 3, Lock washer 4, Lock washer 5 PCB 1 Digikey P/N A402AE -ND H729ND Vendor Aries Electronics Building Fasteners Custom

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IRAUDAMP7D REV 2.8

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2.2 .PCB 12 Screw 440X5/16 Stand off 0.5" Stand off 0.5" SCREW MACHINE PHILLIPS 4-40X5/16 STANDOFF HEX 440THR .500"L ALUM STANDOFF HEX M/F 440 .500" ALUM, Chassis GND Thermalloy TO-220 mounting kit with screw Screw 1, Screw 2, Screw 3, Screw 4, Screw 5, Screw 6, Screw 7, Screw 8, Screw 9, Screw 10, Screw 11, Screw 12 Stand Off 1, Stand Off 2, Stand Off 3, Stand Off 4 Stand Off 5 H343ND 1893KND 8401KND Newuar k 82K609 6 Building Fasteners Keystone Electronics Keystone Electronics Thermalloy

4 1

AAVID 4880G

TO-220 mounting kit 1

Table 5 IRAUDAMP7D Models Differential Table

Model Name Item IR Power MOSFETS Half Bridge Output Full Bridge Output Power Supply Audio Gain Feedback +VAA -VSS FET1 8 4 8 +B, -B B Voltage Range Gain R8A,R8B R117A* R117B* R118A* R118B* R114A* R114B* R115A R115B R12A R12B R18A R18B R11A R11B R17A R17B Z100 Z101 D5A D5B D6A D6B AMP7D-55 IRFI4024H-117P 25 W x 2 50 W x 2 100 W x 1 25 V 3 V 20 68k 1 k, 1 W 1 k, 1 W 100,1 W 4.7 k 1.3 k (20 A) 0.0 (20A) 270 20 k 24 V 1N5252BDICTND 12 V 1N5242B-TPCTND IN4002 AMP7D-100 IRFI4212H-117P 60 W x 2 120 W x 2 240 W x 1 35 V 5 V 30 100k 2.2 k, 1 W 2.2 k, 1 W 220, 1 W 10 k 3.9 k (23 A) 4.7 k (23A) 270 33 k 47 V 1N5261BDICTND 30 V 1N5256BDICTND IN4002 AMP7D-150 IRFI4019H-117P 125 W x 2 250 W x 2 500 W x 1 50 V 8 V 36 120k 3.3 k, 1 W 3.3 k, 1 W 1 k, 1 W 15 k 7.5 k (30 A) 9.1 k (29A) 300 47 k 68 V 1N5266B-TPCTND 39 V 1N5259BDICTND IN4002 AMP7D-200 IRFI4020H117P 250 W x 2 N/A N/A 70 V 10 V 40 130 k 5.1 k, 1 W 5.1 k, 1 W 2.2 k 1 W 20 k 5.2 k (23 A) 8.2 k (23 A) 360 75 91 V 1N5270BTPCT-ND 51 V 1N5262BTPCT-ND N/A Zener Digikey P/N Zener Digikey P/N (Trip level) (Trip level) 400kHz Notes

Stereo Stereo Bridged

VCC OCSET CSH Oscillation Frequency VB OVP UVP Clamping Diode

* Marked components are axial, 5 %, w, and flame proof type.

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IRAUDAMP7D REV 2.8

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IRAUDAMP7D Hardware
Heat sink Put silicone grease between the heat spreader and TO-220-5

Heatsink threaded

Screw Lock washer Flat Washer #4 Dual FET TO-220-5

Heatsink threaded PCB Lock washer Screws H343-ND Screw

Lock washers H729-ND

Fig 37 Dual MOSFET Mounting

Heat Sink

TO-220 Pad insulator Shoulder Washer

Heatsink threaded

Screw Lock washer Flat Washer #4

TO-220 Heatsink threaded PCB Lock washer Lock washers H729-ND Screws H343-ND

Screw

Fig 38 +VCC Regulator TO-220 Mounting

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IRAUDAMP7D REV 2.8

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Fig 39 Heat Spreader

.
Screw H343-ND Lock washer incert thermistor into this hole and put silicone grease Screw H343-ND Lock washer

Screw H343-ND Lock washer

Stand Off 3 1893K-ND

Screw H343-ND Lock washer Lock washer

Stand Off 2 1893K-ND

Lock washer Screw Stand Off 4 1893K-ND Lock washers H729-ND Screws H343-ND GND Standoff Screw Stand Off 5 8401K-ND

Stand Off 1 1893K-ND

Fig 40 Hardware Assemblies

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IRAUDAMP7D REV 2.8

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IRAUDAMP7D PCB Specifications

PCB: 1. 2. 3. 4. 5. 6. Single Layers SMT PCB with through holes 1/16 thickness 2/0 OZ Cu FR4 material 10 mil lines and spaces Solder Mask two sides to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate DSR-3241or equivalent. 7. Top Silk Screen to be white epoxy non conductive per IPCRB 276 Standard. 8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick. 9. Tolerance of PCB size shall be 0.010 0.000 inches 10. Tolerance of all Holes is -.000 + 0.003 11. PCB acceptance criteria as defined for class II PCBS standards. Gerber Files Apertures Description: All Gerber files stored in the attached CD-ROM were generated from Protel Altium Designer Altium Designer 6. Each file name extension means the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. .gbl .gto .gbs .gko .gm1 .gd1 .gg1 .txt .apr Bottom copper, bottom side Top silk screen Bottom Solder Mask Keep Out, Mechanical Drill Drawing Drill locations CNC data Apertures data

Additional files for assembly that may not be related with Gerber files: 10. .pcb 11. .bom 12. .cpl 13. .sch 14. .csv 15. .net 16. .bak 17. .lib PCB file Bill of materials Components locations Schematic Pick and Place Components Net List Back up files PCB libraries

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IRAUDAMP7D REV 2.8

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Fig 41 IRAUDAMP7D PCB Top Overlay (Top View)

Fig 42 IRAUDAMP7D PCB Bottom Layer (Top View)

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IRAUDAMP7D REV 2.8

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Revision changes descriptions

Revision Rev 2.7 Rev 2.8 Rev 2.9 Changes description Released Deleted Author and e-mail on schematics BOM updated :Ice Components as a second vender of the inductor Date August, 26 2008 October 22, 2009 October 28, 2009

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IRAUDAMP7D REV 2.8

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WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 Data and specifications subject to change without notice. 08/26/2008

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IRAUDAMP7D REV 2.8

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