Multical 402 en
Multical 402 en
Multical 402 en
User Guide
www.kamstrup.com
MULTICAL 402
Energy Measurement
MULTICAL 402 functions in the following way: The flow meter registers the amount of district heating water in m (cubic metres) circulating through the heating system. The temperature sensors placed in forward and return pipes register the cooling, i.e. the difference between input and output temperatures. MULTICAL 402 calculates consumed energy based on volume of district heating water and cooling.
Readings
When the top front key is activated, a new reading appears. The lower front key displays historical readings and average values. Four min. after the latest activation of the front key the meter automatically switches to consumed energy.
www.kamstrup.com
MULTICAL 402
English
USERS GUIDE
Kamstrup A/S Industrivej 28, Stilling, DK-8660 Skanderborg Tel: +45 89 93 10 00 Fax: +45 89 93 10 01 info@kamstrup.com www.kamstrup.com
MID designations
Permissible operating conditions / measuring ranges
Calculator Temperature sensor set Flow sensor (heat meter) q: 2C160C q: 10C150C q: 15C130C D: 3K150K D: 3K140K
Also available as cooling meter with temperature range 2...50C or as combined heat/cooling meter with temperature range 2...130C, without MID approval however.
Mechanical environment
M1 (fixed installation with minimum vibration).
Electromagnetic environment
E1 (housing/light industry). The meters control cables must be drawn at min. 25 cm distance to other installations.
Climatic environment
Must be installed in environments with non-condensing humidity as well as in closed locations (indoors). The ambient temperature must be within 555C.
Contents
1 2 2.1 2.2 3 4 4.1 4.2 5 5.1 5.2 6 6.1 6.2 7 8 General information Mounting of temperature sensors Pocket sensor set Short direct sensor set Information codes INFO Mounting of flow sensor Mounting of MULTICAL 402 Installation examples Mounting the calculator Compact mounting Wall mounting Power supply Battery supply Mains modules Testing the function Electrical connection 4 4 5 6 7 8 10 11 12 12 12 13 13 13 14 14 15 15 15 16 16 17 17 17 18 18 18 19
3
9 Plug-in modules 9.1 Pulse inputs 9.2 Pulse outputs 9.3 Data + pulse inputs, type 402-0-10 9.4 Data + pulse outputs, type 402-0-11 9.5 M-Bus + pulse inputs, type 402-00-20 9.6 M-Bus + pulse outputs, type 402-00-21 9.7 Wireless M-Bus, type 402-0-30 9.8 Radio, type 402-0-40 and 402-0-41 9.9 Radio+ pulse inputs, type 402-0-42 and 402-0-44 9.10 Radio+ pulse outputs, type 402-0-43 and 402-0-45 10 Setup via front keys
1. General information
Read this guide before installing the meter. In case of incorrect mounting Kamstrups guarantee obligations no longer apply. Please note that the following installation conditions must be obeyed: - Pressure stage PN16/PN25, see marking. The flow sensor marking does not apply to enclosed accessories PN16 PN25
- Pressure stage, Kamstrup sensor set type DS: - Pressure stage, Kamstrup stainless steel pockets:
At medium temperatures above 90C in flow sensor, use of flange meters is recommended, and the calculator should be wall-mounted.
2.1
Preferably, sensor pockets must be mounted in tee-pieces or in 45 lateral Y-pieces. The tip of the sensor pocket must point against the flow direction and be placed in the middle of the water flow.
Temperature sensors should be inserted to the bottom of the pockets. If a short response time is required, non-hardening heat conducting paste can be used. Push the plastic sleeve on the sensor cable into the sensor pocket and secure the cable with the enclosed M4 sealing screw. Fasten the screw with your fingers only. Seal the pockets using seal and locking wire.
2.2
Short direct sensors can be mounted in special ball valves or in special tee-pipes, both with threads up to R1 and built-in M10 union for the short direct sensor. For mounting in existing heating installations with standard angle tees Kamstrup A/S can supply R and R brass nipples fitting the short direct sensors. Short direct sensors can also be fitted directly into all Kamstrups ULTRAFLOW variants with G and G1 threads on the meter case. Fasten the brass unions of the sensors lightly (approx. 4 Nm) using a 12 mm face wrench and seal the sensors with seal and locking wire.
No irregularities Supply voltage has been interrupted Temperature sensor T1 outside measuring range 4 Temperature sensor T2 outside measuring range 4096 Flow sensor V1, signal too weak (air) 16384 Flow sensor with wrong flow direction
Info Code 0 1 8
Description
Response time < 30 sec. < 30 sec. < 30 sec. < 30 sec.
If several info codes appear at a time, the sum of the info codes is displayed. If e.g. both temperature sensors are outside measuring range, info code 12 is displayed.
4.1
Mounting of glands and short direct sensor mounted in MULTICAL402 flow part
The short direct sensor from Kamstrup can only be mounted in PN16 installations. The blind plug mounted in the MULITCAL 402 flow part can be used in connection with both PN16 and PN25.
Gasket
The flow meter can be used in both PN16 and PN25 and can be supplied marked either PN16 or PN25 as desired. Possibly supplied glands can only be used for PN16. For PN25 installations shall be used suitable PN25 glands. In connection with Gx110 mm and G1x110 mm it shall be checked that 10 mm thread run-out is sufficient. See the figure below.
Gasket
10
Straight inlet: MULTICAL 402 requires neither straight inlet nor straight outlet to meet the Measuring Instruments Directive (MID) 2004/22/ EC and prEN 1434:2009. A straight inlet section will only be necessary in case of heavy flow disturbances before the meter. We recommend to follow the guidelines of CEN CR 13582.
A B C D
Recommended flow sensor position Recommended flow sensor position Unacceptable position due to risk of air build-up Acceptable in closed systems. Unacceptable position in open systems due to risk of air build-up in the system E A flow meter ought not to be placed immediately after a valve, with the exception of block valves (ball valve type) which must be fully open when not used for blocking F A flow meter must never be placed on the inlet side of a pump G A flow meter ought not to be placed after a double bend in two levels.
In order to prevent cavitation the operating pressure at MULTICAL 402 must be min. 1.5 bar at qp and min. 2.5 bar at qs. This applies to temperatures up to approx. 80C. MULTICAL 402 must not be exposed to pressure lower than the ambient pressure (vacuum).
4.2
90
90
MULTICAL 402 may be turned up to max. 45 and downwards for max. 90 in relation to the pipe axis.
MULTICAL 402 must not be mounted with the plastic box pointing upwards
10
4.3
Installation examples
Threaded meter:
Flange meter:
45
If there is risk of condensation, e.g. in cooling systems, a condensation protected MULTICAL 402 must be used.
11
5.1
Compact mounting
The calculator is mounted direct on the flow sensor. After mounting the calculator is sealed with seal and locking wire. In case of strong condensation (e.g. cooling applications) we recommend wall mounting of the calculator. Furthermore, MULTICAL 402 must be the condensation protected version.
If minimum installation depth (G and G1) is required, the flow sensor is mounted with the plastic case pointing downwards and the calculator on the side
60 mm
5.2
Wall mounting
The wall fitting makes it possible to mount MULTICAL 402 direct on an even wall. Use the fitting as a template for marking and drilling two 6 mm holes in the wall
41 mm
12
6. Power supply
MULTICAL 402 can be powered by a built-in lithium battery or by an integral 24 VAC or 230 VAC mains module. The two wires from battery or mains module are mounted in the calculator via a two-contacts connector.
6.1
Battery supply
MULTICAL 402 is connected to a lithium battery, D-cell or 2 x AA-cells. Optimal battery lifetime is obtained by keeping the battery temperature below 30C, e.g. by wall mounting. The voltage of a lithium battery is almost constant throughout the lifetime of the battery (approx. 3.65 V). Therefore, it is not possible to determine the remaining capacity of the battery by measuring the voltage. The battery cannot and must not be charged and must not be shortcircuited. Used batteries must be handed in for approved de-struction, f.inst. at Kamstrup A/S.
6.2
Mains modules
The modules are protection class II and are connected via a two-wire cable (without earth) through the cable bush of the calculator placed in the right side of the connecting base. Use connecting cable with an outer diameter of 5-10 mm and ensure correct dismantling as well as correct mounting of cable relief. Max. permitted fuse: 6 A National installation regulations must be obeyed.
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24 VAC
F.inst. transformer 230/24 V, type 66-99-403, can be used. Note! MULTICAL 402 cannot be supplied by 24 VDC.
230 VAC
This module is used for direct mains connection. Note! External supply must be connected to the supply module
8. Electrical connection
The two pairede 2-wire sensors must be mounted in terminals 5 and 6 (T1), and 7 and 8 (T2). The polarity of temperature sensors T1 and T2 is unimportant. See the position of the terminals below:
Terminal no.
T1 T2 56 78
T1 T2
5 6 7 8
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9. Plug-in modules
A number of extra functions can be added to MULTICAL 402 by means of plug-in modules. The individual modules are briefly described below.
9.1
Pulse inputs
Pulse inputs (VA) and (VB) are used for the connection of extra water meters with either Reed switch output or passive electronic pulse output. Min. pulse duration is 30 msec. and max. pulse frequency is 0.5 Hz. If a module with pulse inputs is mounted in MULTICAL 402, the meter is automatically configured for pulse inputs. Please note that the pulse figure (litres/pulse) must match between the extra water meters and the configuration of VA and VB. After delivery the configuration of VA and VB (config FF and GG) can be changed by means of the PC program METERTOOL. 65 66 67 68 + + (VA) Pulse input
9.2
Pulse outputs
Pulse outputs for energy (CE) and volume (CV) are designed with darlington optocouplers and are available with many of the plug-in modules. Max. voltage and current is 30 VDC and 10 mA. If a module with pulse outputs is mounted in MULTICAL 402, the meter is automatically configured for pulse outputs. The pulse duration is ordered at 32 msec. or 0.1 sec. After delivery the pulse duration can be changed by means of the PC program METERTOOL. The resolutions of the pulse outputs always follow the least significant digits of energy and volume respectively in the display.
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16 17 18 19
+ + -
9.3
9.4
16
9.5
9.6
9.7
17
9.8
9.9
The value of the flashing digit can be changed by pressing the subkey . The digit is increased by one each time you press the key, and at 9 it reverts to 0:
19
The active digit flashes and this digit can now be changed by pressing the subkey . You go to the first digit on the right by means of the main key . When the value of the reading has been changed you quit by pressing the main key continuously for 5-6 seconds. Now check whether the value is valid for the reading in question. If so, the value is saved and the new value is displayed with the OK symbol on. If not, the old value is displayed without the OK symbol.
5512772_B1_GB_06.2011
Energy count on latest target date followed by energy count on last years target date Consumed district heating water
Followed by monthly counts
Latest target date Volume count on latest target date followed by volume count on last years target date
The eight least significant digits of the customer number. In this example the customer number is 12345678912 Current date
Current time
Target date displayed as month and day. In this example 1 June The calculators serial number
DDD = 213 (*) DDD = 212 Also see interactive user guides at www.kamstrup.com
Display test
5512772_B1_GB_06.2011