Installation and Wiring Guide

Precision Products For Every Application

EPC World Headquarters Phone: 800-366-5412

Americas Division 208-263-8541
464276 Highway 95 South Fax: 208-263-0541
P.O. Box 249 E-mail: [email protected]
Sagle, ID 83860-0249 USA Website: www.encoder.com
 EPC- Your Encoder Solutions Partner
Company History
Encoder Products Company Inc. (EPC) is a leading
designer and world-wide manufacturer of motion
sensing devices. Founded in 1969 by William Watt,
EPC began operations with a small line of custom
encoders. Today, more than 37 years later, EPC’s
popular Accu-CoderTM brand is the most complete line
of incremental and absolute shaft encoders in the
industry. Our core philosophy is that each and every
customer deserves quality products, superior customer service, and expert support.

Leading The Industry By Innovation

Concentrating specifically on encoders, we have paved the
path of the encoder industry, providing many of the current
encoder standards. Our industry leading advancements
include the CubeTM style encoder, flex-mount system used
on hollow-bore encoders, Opto-ASIC technology for
O
enhanced signal quality, 120 C operating temperature for
extreme environments, 6000 CPR in a 1.5" size encoder, a
three year standard warranty, and many others.

Custom Encoders Our Specialty

Through years of experience, we understand each
industrial environment is different, and customize
encoders for your specific situations. Many of our
customers depend on EPC to provide encoders which fit
their specifications, not someone else's. Using state of
the art technology, we can design and deliver custom
encoders faster than most suppliers standard products -
often shipping your unique encoder in 2 to 6 days, or
sooner. Plus, with ISO 9001:2000 quality systems, you
will receive the quality you deserve.
 TABLE OF CONTENTS
Warranty Information ...........................................................................1
Encoder Basics ...................................................................................2
Accessories .........................................................................................3
Mounting and Mechanical Installation..................................................4
Recommended Bolt Torques................................................................5
Electrical Connection ..........................................................................6
Output Circuit Diagrams ......................................................................8
Incremental Encoder Wiring Tables ....................................................9
Absolute Encoder Wiring Tables ........................................................12
Troubleshooting ..................................................................................13

Congratulations on your purchase of a genuine EPC Accu-CoderTM brand encoder. Every

Accu-CoderTM is built to exact standards, and thoroughly tested during the manufacturing
process. Improper installation is the major cause of most common problems. By following
the guidelines given in this pamphlet, we hope to eliminate any problems before they start,
thus providing the maximum life from your encoder. Properly installed and cared for, your
Accu-CoderTM will give you years of trouble free use. Technical Bulletins, which provide
general encoder information, and cover specific installations, can be found under the
“Support” heading on www.encoder.com. If you have any questions concerning
installation, please feel free to call Customer Service @ 1-800-366-5412. Thank you!

WARRANTY INFORMATION
Your Accu-CoderTM is guaranteed against defects in materials, and workmanship by the best
three year standard warranty in the business. The warranty applies to all standard
catalog products starting three years from the date of shipment. To learn more about our
three year standard warranty, go to www.encoder.com, under the “Support” menu, select
“Warranty.”

1
ENCODER BASICS
Encoders provide motion control systems information on position, count, speed, and
direction. As the encoder shaft rotates, output signals are produced, proportional to the
distance (angle) of rotation. The signal may be in the form of a square wave (for an
incremental encoder) or an absolute measure of position (for an absolute encoder).
Due to the performance and reliability advantages of the semi-conductor technology they
incorporate, optical encoders are the preferred solution in many common computer, industrial,
and automotive applications. Optical encoders also benefit from ease of customization, are
suitable to numerous environments, and suffer no effects from high levels of stray magnetic
fields.
The basic construction of an incremental encoder is
shown to the right. A beam of light emitted from an LED
passes through a transparent disk patterned with opaque
lines, and is picked up by a photodiode array. The
photodiode array (also called a photosensor) responds
by producing a sinusoidal waveform which is transformed
into a square wave, or pulse train.
Incremental encoders are available in two basic output types, single channel and quadrature.
A single channel encoder, often called a tachometer, is normally used in systems that rotate in
one direction only, and require simple position and velocity information. Quadrature encoders
have dual channels (A and B), phased 90 electrical degrees apart. These two output signals
determine the direction or rotation by detecting the leading or lagging signal in their phase rela-
tionship. Quadrature encoders provide very high speed bi-directional information for very com-
plex motion control applications.
Incremental encoders can provide a once-per-revolution pulse (often called index, marker, or
reference) that occurs at the same mechanical point of encoder shaft revolution. This pulse is
on a separate output channel (Z) from the signal channel or quadrature outputs. The index
pulse is often used to position motion control applications to a known mechanical reference.
Resolution is a term used to describe the Cycles Per Revolution (CPR) for incremental
encoders, or the total number of unique positions per revolution for an absolute encoder.
Each incremental encoder has a defined number of cycles that are generated for each full
360 degree revolution. These cycles are monitored by a counter or motion controller and
converted to counts for position or velocity control. Absolute encoders generate a unique
code word for every resolvable shaft angle (often called bits or counts per revolution).
2
ACCESSORIES
Accessory items are often the difference between an installation that goes smoothly, and one
that does not. EPC offers a range of accessories that are designed to not only make your
life easier, but are manufactured to EPC’s high standards, ensuring years of trouble free
service. In addition, they have been tested with the products they complement, so that you
do not have to worry about proper form, fit, or function.
Connectors/Cables
High quality connectors, cables, cable assemblies, and cord sets
selected to optimize encoder performance; most can be ordered
with MS style or M12 connectors.
Shaft Couplings
Precision shaft couplings carefully manufactured to optimize
performance and reduce the chance of premature failure; designed to
restrict the transfer of thermal and mechanical stress; wide range of
choices to match your exact requirement.
Protective Covers
Covers help protect encoders from damage. They also allow a wider
variety of encoders to be used in harsh environments.
Hub/Flanges
Allow Accu-CoderTM encoders to be easily mounted to industry
standard housing styles; NEMA, servo, 5PY, and other styles
available; rugged, reliable construction.
Mounting Brackets
Used to mount measuring wheels to Cube and 702 Series Accu-
CodersTM. Two types: single pivot and dual pivot; single pivot
pivots vertically while dual pivot pivots vertically and longitudinally.
Measuring Wheels
Used to obtain linear motion feedback from a rotating shaft; range of
surface finishes (urethane, rubber, knurled, grooved) for proper
mating to nearly any application surface; available in several sizes
to allow you to satisfy your exact requirements.
Linear Cable Adapter
The linear cable adapter (LCA) used with a Cube Series standard or
industrial housing, provides a low cost alternative for obtaining
accurate linear measurement.
3
MOUNTING AND MECHANICAL INSTALLATION
For over 35 years, our engineers have been designing encoders that are quick and easy to
install. With a variety of mounting options available, your encoder should be a perfect match
for your existing equipment. Accessories such as pivoting mounting brackets, measuring
wheels, flexible couplings, etc., are available from EPC to ease installation.
The first principle for every encoder installation is "Don't force it!". Striking or using
excessive force can either damage your new encoder, or introduce excessive shaft loading,
shaft misalignment, or other conditions shortening its expected life. Tighten all couplings and
bolts to their recommended torque. Remember, tighter isn't always better!
Shaft Style Encoders
• Gently couple the shaft of the Accu-CoderTM to the driving
shaft, using a correctly sized flexible shaft coupling.
Never use a rigid coupling.
• Verify proper alignment between the Accu-CoderTM shaft
and the driving shaft.
• If using pulleys or gears, mount them on the shaft as close
as possible to the Accu-CoderTM to reduce bearing load.
• Axial and radial shaft loading should be low as possible.
Never exceed printed specifications.
• Use recommended torques to tighten all clamping bolts and
couplings.
Hollow Bore Encoders
• Make sure driving shaft is free from burrs and other defects.
• With flex mount flush against surface, tighten clamp or set
screws first, then bolt flex mount to surface.
• Check for best possible alignment with hollow shaft and
driving shaft to reduce wobble.
• Runout of the driving shaft, or misalignment between the
driving shaft and the encoder’s hollow bore, decreases the
accuracy and bearing life of the encoder and adds vibration
to the system. Re-installing the encoder on the driving shaft
may improve alignment.
C-Face Style Encoders
• Verify that mounting holes are in exact alignment with holes
or studs on the motor frame.
• Tighten all fasteners with equal torque so as not to distort the
shape of the ring.

4
 Caution: Avoid damage to your Accu-CoderTM. The following
actions may cause damage, and void product warranty.

Do not shock or strike. Do not subject shaft to excessive

axial or radial shaft stresses.

Do not disassemble. Do not use a rigid coupling.

RECOMMENDED BOLT TORQUES

5
ELECTRICAL CONNECTION
Proper wiring and grounding are essential for the longevity and proper operation of your
Accu-CoderTM. In addition, electrical noise should be minimized to prevent improper counts
and/or damage to the electronic components.
Since an Accu-CoderTM can be used with a wide variety of input devices (PLC’s, counters,
servo controllers, etc.), from many different manufacturers, it is important to determine proper
wiring and connections before installation.
Common Signals
Most Accu-CoderTM encoders have the following electrical connections:
Power, Common or Ground, and one or more Output Signals.
Power (Also called supply, power source, encoder power, +V, or +VDC)
• Always use a direct current (DC) voltage.
• Attach power to the positive (+) side of the power source.
• Verify that the Accu-CoderTM is receiving the proper voltage, since most electrical
failures are caused by an improper or improperly regulated power source.
• The use of surge protection is highly recommended.
Common (Also called Com, supply common, and ground)
• Attach common to the negative (-) side of the power source.
Output Signals (Always at least one, but may be as many as six)
• The most common are A, B, and Z. Commutation outputs include U, V, and W.
• Encoders with a Line Driver output also have the complement (A and A’, B and B’,
etc.) as separate outputs that are used to provide differential signals for reduced
noise and greater drive capability.
• Never connect the output signals together, or to the power source!
Connections
• Verify and match up pin numbers, wire colors, or terminal blocks with the input device.
• Be aware that identification terminology may not always be identical.
• Once proper wiring is determined, document it for future reference.
Cable Routing
• Cable length should be minimized by using the shortest route possible.
• All cabling should be installed in dedicated metal conduits, or located at least 12” away
from other wiring.
• Route cables away from high current conductors to minimize pulses caused by
electrical transients.
• Signal wire continuity should be maintained from the encoder to the controller/counter.
Avoid junctions and splices, if possible.

6
Radiated Electrical Noise
• Noise can be generated by solenoids, relays, motors, starters, and similar devices.
• Using shielded cables will dramatically reduce the effects of noise. Most Accu-CoderTM
cables are double shielded (foil and braid) for optimum protection.
• Ensure all equipment is properly grounded. (Motors, drives, shafts, etc.)
• Connect encoder cable shield to ground at controller/counter end, leaving the end near
the encoder unconnected. Connecting the shield at both ends can cause ground loops,
and improper operation.
• If possible, use differential line driver outputs with high quality shielded, twisted
pair cable. (Complementary signals greatly reduce common mode noise levels, as well
as signal distortion resulting from long cable lengths.)
• EPC’s line of Repeaters and Converters may help reduce the effects of electrical noise.

Typical Electrical Hook-Ups Differential Line Driver

Open Collector

Pull-Up Resistor

7
OUTPUT CIRCUIT DIAGRAMS
Open Collector (O, OC, OD) Pull-Up (S, PU)

Models 15T/H, 15S, 121, 225, 260, Models 225, 711, 715-1, Models 702, 725,
702, 711, 715-1, 715-2, 716 , 725, 715-2, 716, LCE 755A, 758, 770, 771, 775,
755A, 758, 770, 771, 775, 776, 802S, 776, 802S, 858S, TR1
858S, 925, 958, 960, LCE, TR1

Line Driver (HV, H5) Push-Pull (PP, P5)

Models 15T/H, 15S, 121, 260, Models 15T/H, 15S, 121, 260, 702,
702, 711, 716, 725, 755A, 758, 711, 716, 725, 755A, 758, 770, 771,
770, 771, 775, 776, 802S, 858S, 775, 776, 802S, 858S, 925, 958, 960,
LCE, TR1 LCE, TR1
Does your application require signals to be transmitted long distances, or
is your signal incompatible with interfacing equipment?
EPC’s RXTX Repeater incorporates a Differential Line Receiver on its input, along with a
Differential Line Driver at the output. The Line Receiver provides common mode noise
rejection, helping to reduce the noise and distortion associated with long cable runs in a
plant environment. A Line Driver adds current drive capacity allowing
transmission of clean signals over much longer distances.
Several RXTX Repeaters can be cascaded, if necessary, for
extremely long cable runs. The RXTX Converter is designed
to convert differential signals to single ended signals, and
vice versa. It can be used to convert to differential signals for
long cable runs, or simply to convert to a signal type that is
compatible with interfacing equipment.

THE RXTX CONVERTER

8
INCREMENTAL ENCODER WIRING TABLES
M12 CONNECTORS M12 CORDSETS
8-PIN 5-PIN CONDUCTORS
711, 715-1& 2, 716, LCE, 711, 715-1& 2, 716, LCE, Function 8 5 4 3
15S,15T/H, 225A/Q, 260, 15S, 15T/H, 225A/Q, 260,
Com Blue Blue Blue Blue
702, 725,755A, 758, 770, 702, 725, 755A, 758, 770,
771, 775, 776, TR1 771, 775, 776, TR1 +VDC Brown Brown Brown Brown
A White Black Black Black
HV, H5, O, OC, S, O, OC, S, PU
A' Green --- --- ---
OD PU, PP, P5 PP, P5
Pin Func Func Func B Yellow White White ---
B' Gray --- --- ---
1 A A +VDC
Z Pink Gray --- ---
2 +VDC +VDC B
Z' Red --- --- ---
3 A' --- Com
B Case Bare* Bare* Bare* Bare*
4 B A
5 B' --- Z *Only on specified cordsets. See Technical
--- Bulletin "TB111" at www.encoder.com
6 Z Z
7 Com Com ---
8 Z' --- ---
CE Option: Read Technical Bulletin
"TB111" at www.encoder.com
MS CONNECTORS
10-PIN 7-PIN 6-PIN
711, 716, 711, 716, LCE, 711, 716, 711, 715-1,
D-SUB MINIATURE LCE,702, 725, 702, 725, 758, LCE 715-2, 716,
(9-PIN) CONNECTORS 758, 770, 771, 770, 771, 775, LCE, 702,
702, 725, 775, 776 225A 225Q 775, 776 776 725, 775, 776
HV, H5 OC, PU, OC, PU OC, PU O, OC, O, OC,
HV, H5 HV, S, PU, HV S, PU,
PP, P5 H5 PP, P5 (No Index) PP, P5
Pin Func Func Func Func
Pin Func Func Func Func Func
1 +VDC +VDC +VDC +VDC A Com
A A A Com
2 A A A A B B B B +VDC +VDC
3 A' --- --- --- C Z A' Z A Z
4 B B --- B D +VDC +VDC +VDC A' A
5 B' --- --- --- E --- B' --- B B
6 Z Z --- --- F Com Com Com B' Com
7 Z' --- --- --- G Case* Case* Case* --- ---
8 Case* Case* --- --- H A' --- --- --- ---
I B' --- --- --- ---
9 Com Com Com Com
J Z' --- --- --- ---
*702, 725 Pin 8 is Always connected to Case
*711, 716, LCE, 702, 725, 758-
*775, 776 Non-CE Option: Pin 8 has No Pin G is Always connected to Case
Connection. CE Option: Pin 8 is connected *770, 771, 775, 776- Non-CE Option:
to Case Pin G has No Connection
CE Option: Pin G is connected to Case
9
INCREMENTAL ENCODER WIRING TABLES (Continued)
CABLE OPTIONS
702, 725, 758,
858S, 802S, 711, 715-1, 715-2,
15T/H, 15S, 121, 260, 755A 225A 225Q
770, 771, 775, 716, LCE
TR1
776
HV, H5,
HV, H5, OC, O, OC, S,
HV, OC, PP, OC, PU, HV OC, PU, OC, PU,
OD, LO PU, PP, P5 PU, PP
PU PP, P5
Wire Wire Wire Wire Wire Wire Wire Wire
Func
Color Color Color Color Color Color Color Color
Com Black Black Black Black Black Black Black Black
+VDC White White White Red Red Red Red Red
A Brown Brown Brown White White White White White
A' Yellow --- Yellow Brown Brown --- --- ---
B Red Red Red Blue Blue Blue --- Green
B' Green --- Green Violet Violet --- --- ---
Z Orange Orange Orange Orange Orange Orange --- ---
Z' Blue --- Blue Yellow Yellow --- --- ---
U Violet Violet --- --- --- --- --- ---
U' Gray --- --- --- --- --- --- ---
V Pink Pink --- --- --- --- --- ---
V' Tan --- --- --- --- --- --- ---
W Red/Grn Red/Grn --- --- --- --- --- ---
W' Red/Yel --- --- --- --- --- --- ---
Case --- --- --- Green** Green*** --- --- ---
Shield Bare* Bare* Bare* Bare* Bare Bare Bare Bare
*CE Option: Cable shield (bare wire) is connected to internal case
**Only on Models 702, 725, 758, 802S, 858S
***E-Cube Only

TERMINAL BLOCK
711, 715-1,
1 2 3
770, 771 755A 225A 225Q 715-2, 716, LCE
4 5 6
HV, H5, HV O, OC,
A B C
D E
HV OC, PU, OC, PU, OC, PP OC, PP No S, PU,
F
PP PP, P5 Index PP, P5
4
3
2
Pin Func Func Func Func Func Func Func
1
1 +VDC +VDC A Com Com Com Com
2 Com Com A' +VDC +VDC +VDC +VDC
3 A A B A A A Z
4 A' --- B' --- B A' A
5 B B Z' --- --- B B
6 B' --- Z --- --- B' Com
7 Z Z Com --- --- --- ---
8 Z' --- +VDC --- --- --- ---
9 Case* Case* --- --- --- --- ---
*CE Option Only
10
 MISC OPTIONS
12-PIN 8-PIN 10-PIN INDUSTRIAL
(ccw pin layout) MOLEX CLAMP
758 755A 770, 771
OC, PU, LD, OC, OC, PU,
12-pin HV, H5 PP, P5 PU, PP HV PP
Pin Func Func Func Func Func
1 B' --- +VDC Com Com
2 +VDC +VDC Com B B
Sense Sense
3 Z Z B' A A
4 Z' --- B Z Z
8-pin Molex
5 A A Z' --- ---
6 A' --- Z +VDC +VDC
7 --- --- A' B' ---
8 B B A A' ---
9 Case Case --- Z' ---
10 Com Com --- Case* Case*
10-pin Com Com
11 --- --- ---
Industrial Sense Sense
Clamp 12 +VDC +VDC --- --- ---
*CE Option Only

INCREMENTAL ENCODER CONNECTOR/CABLE ASSEMBLIES

STANDARD TWISTED PAIR
10-PIN 10-PIN 7-PIN 6-PIN
MS 7-PIN MS 6-PIN MS 9-PIN D-SUB 12-PIN MS MS MS
Function HV HV ST HV ST HV ST HV ST HV HV HV
Com Black Black Black Black Black Black Black Black Black Black Black Black
+VDC Red Red Red Red Red Red Red Red Red Red Red Red
A White White White Orange White White White White White White White White
A' Brown Brown --- White --- Brown --- Brown --- Black Black Black
B Blue Blue Blue Green Green Blue Blue Blue Blue Blue Blue Blue
B' Violet Violet --- Blue --- Violet --- Violet ---Black Black Black
Z Orange --- Orange --- Orange Orange Orange Orange Orange
Yellow --- ---
Z' Yellow --- --- --- --- Yellow --- Yellow --- Black --- ---
Case Green Green Green --- --- --- --- Green Green Green Green ---
Shield Bare* Bare* Bare* Bare Bare Bare* Bare* Bare* Bare* Bare* Bare* Bare
Com --- --- --- --- --- --- --- Gray Gray --- --- ---
Sense
+VDC --- --- --- --- --- --- --- --- --- ---
Sense Pink Pink
*Bare shield wire connected to case only with CE compatible option selected

11
 19-PIN
ABSOLUTE ENCODER Gland Cable or
16-PIN
KPT02E14 -19P
10-PIN* MSWIRING TABLES
Mating Conn.
925, 958 925, 9589-PIN 925
19-PIN 925, 958 Gland Cable or
KPT02E14 -19P
16-PIN 10-PIN*
0-PIN* MS NOTES:
Mating Conn.
Pin Pin Pin Wire Color
A 3 3 925, 958 AA 925, 958 Brown925 * Only
Brown 925,available
958 with 8-
Function
B 5 Pin B Pin WhitePin Wire Color encoders
bit resolution NOTES:
S1 CMSB 66 A C 3 3 Green GreenAA **Brown Brown
Where Fitted * Only available with 8-
S2 D 7 B D 5 OrangeB White Control- bit resolution encoders
*** Direction
S3 E 8 C E 66 Blue C Green ** Where Fitted
Greenis CW increasing
Standard
S4 F 9 D F 7 Violet D whenOrange
viewed from ***the
Direction Control-l-
S5 G 10 E G 8 Gray E shaftBlue
end. DirectionStandard
pin is is CW increasing
8-bitit S6 H 11 F H 9 Pink F pulled high normallywhen
Violet to 5Vviewed from the
9-bit S7 J 12 G --- 10 Red/Green G Gray Directionshaft
internally. pin end. Direction pin is
10-bit
-b S8 KLSB 8-bitit 13 H --- 11 Red/Yellow H mustPinkbe pulled lowppulledd high normally to 5V
11-bit S9 LLSB 9-bit 14 J --- 12 Turquoise --- Common) to internally.
Red/Green
(GND, reverse Direction
D pin
12-bit S10MLSB 10-bit-b 15 K --- 13 Yellow--- Red/Yellow
count m
mustt be
direction. Applied b pulled low w
*** S11RLSB 11-bit 4 L --- 14 Red/Blue --- to direction((GND,
Turquoise
voltage pin Common)) to reverse
ound S12S LSB 12-bit 16 M --- ---
15 Drain/Screen Yellow
should not exceed 5V. countt direction. AApplied
mon Direction***
T 1 R J 4 Black--- Red/Blue v
voltage to direction pin
Case
U Ground --- S --- 16 White/Red --- Drain/Screen should not exceed 5V. V.
0V VCommon 2 T I 1 Red J Black
Special** U --- --- White/Red
+VDC V 2 I Red

Gland Cable
960
Function Wire Color NOTES: Gland Cable
Common Black * CE
C 960 Op
Optio
tionn Only
Function **Standard
Wire Color is CW increasing
NOTES: count (when
+VDC Red
S1 cw MSB Common
Brown Black from shaft* end,
vviewed CE Option
and usingOnlybrown wire
+VDC for MSB). Direction
f Red Control isispulled
**Standard CW increasing
up count (when
S1 ccw MSB Yellow
iinternally to 5 V VDC.viewed from count
To reverse shaft end, and using brown wire
S2 S1 cw MSB
White Brown
d
direction, for MSB).
Direction Control m
mustDirection Control
be pulled d is pulled up
S3 S1 ccw
GreenMSB Yellow
llow (0 VDC). If 5 VDC internally to 5 VDC.
iss aapplied too To reverse count
S4 S2 Orange White
Direction Control, unit direction,
remains Direction Control must be pulled
in standard
S5 S3 Blue Green lowmode.
(0 VDC). If 5direction
VDC is applied to
S4 Violet CW increasing
Orange count Count
S6 Direction
S5 Gray ccan also be reversed
Blue by usingControl,
the Yellowunit remains
MSB in standard
S7 CW increasing count mode. Count direction
S8 LSB 8-bit S6 Pink w
wire instead of the Brown.
Violet At no time should
vvoltage can also be reversed by using the Yellow MSB
S9 LSB 9-bit S7 Red/Green Gray applied to Direction Control
S10 LSB 10-bit S8 LSB 8-bit
Red/Yellow exceedPink 5 VDC. C. wire instead of the Brown. At no time should
S11 LSB 11-bit S9 LSB 9-bit
Turquoise Red/Green voltage applied to Direction Control
Direction Control** S10Red/Blue
LSB 10-bit Red/Yellow exceed 5 VDC.
Case Ground* S11Shield
LSB 11-bit Turquoise
12 Direction Control** Red/Blue
Case Ground* Shield
TROUBLESHOOTING
No Output/No Counts
• If there is no mechanical movement, there will be no output. Therefore, verify that the
Accu-CoderTM is rotating.
• Check to make sure the proper supply voltage is present. It is best to do this at the
Accu-CoderTM end, if possible.
• Verify all wiring between the Accu-coderTM, the counter/controller, and the power supply.
• Make sure that the proper signal type (OC, PU, LD, PP) is being used for the
application.
• Verify that the counter/controller is properly installed and operational. Consult the
appropriate User’s Manual if necessary.
• If another Accu-CoderTM is available, try it to determine if the encoder is the problem.
Erratic Output/Missing or Extra Counts
• Electrical: Check for loose wiring connections, ground loops, encoder outputs
incompatible with the counter/controller, a noisy power supply, electrical noise, proper
termination of shields, or a combination of these problems.
• Mechanical: Check for improper alignment, loose coupling, or, if used, slippage in the
measuring belt or wheel.
Counts Indicate Wrong Direction
• Check for reversed wiring of the quadrature signals. Reverse if needed.
• If differential signals are being used, make sure that both sides are properly wired.
• Note: If an index pulse is being used, reversing the wiring will cause the
reference alignment to change.
Counts In Only One Direction
• Make sure that the counter/controller is capable of, and programmed for, bi-directional
counting.
• On quadrature units, both channels (A and B) must be present and operational. Check
by using a dual channel oscilloscope.
• Make sure the input selection type programmed into the counter/controller, matches the
Accu-CoderTM. If there is a mis-match, the system may not work properly.
Index Pulse Not Working
• The index pulse occurs only once per revolution, and can be difficult to check with a volt
meter. Check index pulses with an oscilloscope.
• The counter/controller may not be capable of detecting the index pulse at higher RPM’s.
Slowing down the rotation may allow for detection of the index pulse.
• Verify wiring.
13
 Have You Visited Our Website Lately?

www.encoder.com
For A Complete Line Of Our Products,
Pictures, Dimensions, Specifications, PLUS .....

• Technical Bulletins • Drawing Library

• Selection Guides • New Products
• Newsletter Archives • Literature Library
• Direct Replacements • Application Archives

Encoder Products Company • P.O. Box 249 • Sagle, ID 83860-0249 • 1-800-366-5412

Installation Guide Rev B 10/05

© Copyright 2005 Encoder Products Co. *
All Rights Reserved
*Trademark of Encoder Products Company