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Drill String Design 3rd

The document outlines the design calculations for a drilling operation, focusing on the specifications and safety checks for drill collars and drill pipes. Key parameters include weight on bit (WOB), section modulus, and various safety factors for collapse, tension, and torsion. The calculations confirm that the design is safe under the specified conditions, with all safety factors exceeding the required thresholds.

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17 views6 pages

Drill String Design 3rd

The document outlines the design calculations for a drilling operation, focusing on the specifications and safety checks for drill collars and drill pipes. Key parameters include weight on bit (WOB), section modulus, and various safety factors for collapse, tension, and torsion. The calculations confirm that the design is safe under the specified conditions, with all safety factors exceeding the required thresholds.

Uploaded by

mahmodhalemo035
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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1. For the 3rd Interval (0 to 9500 Ft MD-RT):


Table 6.6: Available Data
Hole size 8.625 in
Depth 9500ft
WOB 35000 lb. (Soft-Formation)
Mud wt. 9.41 ppg

From Table (10-3) Recommended D\C OD.in (Rabia book- page 395):
Hole section Recommended D\C OD.in
8.625 6

1-Section Modulus without HWDP


From table (10.1) page (17) Angle book:
Type Section Modulus, in3 Nominal wt. lb./ft
6 in D/C + BHA 20.8 82.6
5 in d/p 5.7 19.5

Check on sec. modulus ratio between d/p & d/c:


- Section Modulus Ratio = 20.8/5.7= 3.65 > 5.5 (Safe)

So, HWDP will not be inserted between d/p & d/c


By Assuming that 100 % of WOB caused by d/c

BF = 1−( ρs ) = 1− 65.5 =0.856


( )
ρm 9.41

Length Calculations:
1. Drill Collar
𝐖𝐎𝐁 = 𝐋 ∗ 𝐖 ∗ 𝐁𝐅
35000 = 𝐋. 𝐜 ∗ 82.6 * 0 . 8 5 6
𝐋𝐜 = 495 ft
No of Joints = 31 =15.97 ≅ 16 joints
495

𝐀𝐜𝐭𝐮𝐚𝐥 𝐋𝐜 = 16 ∗ 31 = 496 ft
2. Neutral point
L = 9 5 0 0 − 495 = 9005 ft
Neutral point at 9005 ft from D/S

3. Drill Pipe
𝐋𝐝𝐩 = 𝐓𝐨𝐭𝐚𝐥 𝐋𝐞𝐧𝐠𝐭𝐡 – 𝐋𝐜
Ldp = 9 5 0 0 - 4 9 6 = 9004 ft

Drill Pipe Design:


We are using new d/p from grade E (Safe -Cost Wise)
From table (2.2 a&b) page (21-22) Rabea book:

Available Data for grade E


ID, in 4.276
OD, in 5
Nominal wt. lb./ft 19.5
Torsion, lb. ft 41170
Tension, lb. 395600
Collapse pressure, psi 10000
Internal Pressure, psi 9500

1- Collapse check:
PcMax = 10000 psi
Worst condition when d/p is empty
PC=0.052×ρ×Ldb¿ 0.052 ×9.41 × 9004=4405.8 Psi

𝐖𝐢𝐭𝐡 𝐒. 𝐅 = 1.125
Pc = 4405.8 ∗ 1.125 = 4 9 5 6 . 5 6 psi < Pc max (𝐒𝐚𝐟𝐞)

SF= Pc = 4956.56 =2.017> 1.125 (𝐒𝐚𝐟𝐞)


PCMax 10000
2- Tension check:
Pt max = 395600 lb
Pa = Pt max ∗ 0.9 = 0.9 ∗ 395600 = 356040 lb
𝐏𝐭 = 𝐁𝐅 (𝐋. 𝐝𝐩 ∗ 𝐖. 𝐝𝐩 + 𝐋. 𝐜 ∗ 𝐖. 𝐜 )
Pt = 0.856 (9004 ∗ 19.5 + 496∗ 82.6) = 1 8 5 3 6 4 . 7 lb
< Pt max (𝐒𝐚𝐟𝐞)

SF Ptma 39560
= x = 2.13 > 1.25 (𝐒𝐚𝐟𝐞)
= 0
Pt 185364
.7
3- Torsion check:
Q max= 41170 lb.ft
𝐏 = (𝐋𝐝𝐩 ∗ 𝐖𝐝𝐩 + 𝐋𝐜 ∗ 𝐖𝐜 + 𝐋𝐡𝐝𝐩 ∗ 𝐖𝐡𝐝𝐩)
P = (9 0 0 4 ∗ 19.5 + 496 ∗ 82.6 ) = 2 1 6 5 4 7 . 6 lb. ft
𝐀. 𝐝𝐩 = 4 (𝐎𝐝𝟐 − 𝐈𝐝𝟐) = 4 (52 − 4.2762) = 5.275 in2
π π

Ym = ( Ptmax
A . dp ) =(
5.275 )
395600
=75000 Psi

J= (𝐎𝐝𝟒 − 𝐈𝐝𝟒) = (54 − 4.2764) = 28.538 in4


π π
32 32

√
2
0.0961679∗J 2 P
Q= Ym − 2
D A

= √
< Q max ( safe)
0.0961679∗28.538 216547.62
750002− =34452.3 Ib . ft
5 5.275
2

SF= Qmax
= = 1.19 > 1 ( safe )
41170
Q 3 4452.3

4- Tensile Ratio:
Y. m 75001.01
T. R = 0.1895 = 18.95 %
= P. t
395600
=
From biaxial load chart

Reduction in collapse resistance = 90%


The collapse resistance at bottom joint = 0.9×10000 = 9000 psi
5- Shock Loading check:
Fa = 3200 ∗ W d/p = 3200 ∗ 19.5 = 62400 lb

S.F= = 62400+216547.4 = 1.34 > 1.33 (Safe)


0.9∗Ptmax 0.9∗395600
Fa+ P

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