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Autonics SPR1 Series Data Sheet

The SPR1/SPR3 Series is a slim power controller available in single-phase and three-phase configurations, featuring an LED display for real-time monitoring and stable feedback control. It supports RS485 communication for parameter settings and includes various alarm functions for safety. The series is designed for easy installation and maintenance, with a comprehensive device management program available for download.

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0% found this document useful (0 votes)
27 views16 pages

Autonics SPR1 Series Data Sheet

The SPR1/SPR3 Series is a slim power controller available in single-phase and three-phase configurations, featuring an LED display for real-time monitoring and stable feedback control. It supports RS485 communication for parameter settings and includes various alarm functions for safety. The series is designed for easy installation and maintenance, with a comprehensive device management program available for download.

Uploaded by

hermawan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SPR1/SPR3 Series

Single-Phase/3-Phase, LED Display, Slim, Power Controller


Features
Refine and slim body design
L ED display for real time monitoring (control input, load voltage,
load current, load power, load resistance and heatsink temperature)
and checking parameter settings
Stable control by feedback control
(constantcurrent/constant voltage/constant power control)
Communication output model available: RS485 (Modbus RTU method)
Convenient parameter settings via PC (RS485 communication)
: Free download the comprehensive device management program
(DAQMaster)
Various alarm functions (alarm output)
: overcurrent, overvoltage, heatsink overheat, fuse break, SCR error
Easy installation of the bracket
Simple fuse replacement structure for easy maintenance
Interphase insulating barrier included - SPR series
Highly reliable SCR (IXYS) element
Please read “Safety Considerations”
in the instruction manual before using.

Manual
● For the detail information and instructions, please refer to user manual for communication, and be sure to follow cautions written in the
technical descriptions (catalog, website). Visit our website (www.autonics.com) to download manuals.
● User manual for communication manual describes for RS485 communication (Modbus RTU protocol) and parameter address map data.

Comprehensive Device Management Program (DAQMaster)


● DAQMaster is a comprehensive device management software for setting parameters and monitoring processes.
● Visit our website (www.autonics.com) to download user manual and comprehensive device management program.
< Computer specification for using software > < DAQMaster screen >
Item Minimum specifications
System IBM PC compatible computer with Pentium Ⅲ or above
Operations Windows 98/NT/XP/Vista/7/8/10
Memory 256MB+
Hard disk 1GB+ of available hard disk space
VGA Resolution: 1024×768 or higher
Others RS232C serial port (9-pin), USB port

Ordering Information
SPR 1 2 70 T F F
Fuse N Non-fuse※1
Feedback F Fuse
control N Normal control
F Normal/constant current/constant voltage/constant power control
Option output N Alarm output
T Alarm+RS485 comm. output

Rated load current 25 25A 70 70A


35 35A 100 100A
50 50A 150 150A
1 110VAC
Rated load voltage 2 220VAC
3 380VAC
4 440VAC
Control phase 1 Single-phase
3 3-phase
Item
SPR Solid State Power Regulator (slim type)
※1: Product is not equipped with a rapid fuse inside. Install the suitable fuse for rated load current of the model separately.
(The performance of the product is guaranteed only when using the fuse provided by us.)

L-12
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Specifications
SPR1 SPR1- SPR1 SPR1 SPR3 SPR3- SPR3 SPR3
Model SENSORS
-1 2 -3 -4 -1 2 -3 -4
Control phase Single-phase 3-phase
Rated load voltage CONTROLLERS
110VACᜠ 220VACᜠ 380VACᜠ 440VACᜠ 110VACᜠ 220VACᜠ 380VACᜠ 440VACᜠ
(50/60Hz)
Power supply 100-240VACᜠ 50/60Hz
MOTION DEVICES
Min. load current 1A
Permissible voltage range 90 to 110% of rated voltage
Rated load current 25A/35A/50A: max. 14VA SOFTWARE
Rated load current 25A/35A/50A: max. 7VA
Power consumption Rated load current 70A: max. 22VA
Rated load current 70A/100A/150A: max. 12VA
Rated load current 100A/150A: max. 32VA
Display method 3-digit 7-segment LED
Operation indicator/Manual control indicator: green LED
Indicator
Alarm indicator/output indicator/unit (V, A) indicator: red LED
Phase control: normal control mode, constant current/
Phase control: n  ormal control mode, constant current/
constant voltage/constant power
constant voltage/constant power
feedback control mode
Control method feedback control mode (J)
Cycle control: fixed cycle control mode, Temperature
Cycle control: fi xed cycle control mode Controllers
variable cycle control mode
ON/OFF control
ON/OFF control
Phase control, ON/OFF control: resistance load, inductive load (K)
Applied load SSRs
Cycle control: resistance load
Auto control: DC4-20mA, 1-5VDCᜡ, ON/OFF contact (no-voltage input), pulse voltage (5-12VDCᜡ)
Control input (L)
Manual control: outside adjuster (10kΩ), inside adjuster (output limit) Power
Controllers
Digital input (DI) RUN/STOP switching, AUTO/MAN switching, RESET
Alarm 250VACᜠ 3A, 30VDCᜡ 3A, 1c resistive load
Output (M)
Communication RS485 communication output (Modbus RTU method), max. connection: 31 units Counters

Phase control: 0 to 98%


Output range Cycle control: 0 to 100% (N)
Timers
ON/OFF control: 0%, 100%
Normal control: within ±10% F.S. of rated load voltage
Constant current feedback control: within ±3% F.S. of rated load current (O)
Output accuracy Digital
Constant voltage feedback control: within ±3% F.S. of rated load voltage Panel Meters
Constant power feedback control: within ±3% F.S. of rated load power
Set method By front keys, by communication (P)
Indicators
Output limit (OUT ADJ), AUTO/MAN selection, control method selection, RESET, SOFT START, SOFT UP/DOWN,
output high/low limit, input correction, input slope correction, monitoring (control input, load voltage/current/power/
Functions resistance, power supply frequency, heatsink temperature) (Q)
Converters
Overcurrent alarm, overvoltage alarm, fuse break alarm, SCR error alarm, heater break alarm,
Alarm
heatsink overheat alarm
(R)
Rated load current 25A/35A/50A: natural cooling
Cooling method Digital
Rated load current 70A/100A/150A: forced air cooling (with the cooling fan) Display Units

Insulation resistance Over 200MΩ (at 500VDC megger)


(S)
Dielectric strength 2,000VAC 50/60Hz for 1 min (between input terminals and power terminals) Sensor
Controllers
Output leakage current Max. 10mArms
(T)
Noise immunity ±2kV the square wave noise (pulse width: 1㎲) by the noise simulator Switching
Mode Power
Memory retention Approx. 10 years (when using non-volatile semiconductor memory type) Supplies

Mechanical 0.75mm amplitude at frequency of 5 to 55Hz in each X, Y, Z direction for 2 hours


Vibration (U)
Malfunction 0.5mm amplitude at frequency of 5 to 55Hz in each X, Y, Z direction for 10 min Recorders

Environ- Ambient temp. -10 to 55℃, storage: -20 to 80℃


ment Ambient humi. 35 to 85%RH, storage: 35 to 85%RH (V)
HMIs
Accessory 11-pin connector 11-pin connector, insulating barrier: 4
Approval ᜢ ᜢ (W)
Panel PC
Rated load current 25A/35A/50A Rated load current 25A/35A/50A
: approx. 1.6kg (approx. 1.3kg) : approx. 4.9kg (approx. 4.1kg)
※1 Rated load current 70A Rated load current 70A (X)
Weight Field Network
: approx. 1.65kg (approx. 1.35kg) : approx. 5kg (approx. 4.2kg) Devices
Rated load current 100A/150A Rated load current 100A/150A
: approx. 3.2kg (approx. 2.8kg) : approx. 9.7kg (approx. 8.7kg)
※1: The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation.

L-13
SPR1/SPR3 Series
Unit Description
SPR1 Series

⑬ ⑭


③ ④
⑤ ⑥

⑬ ⑫

R S U

① Bracket
② Indicator
Indicator Color Function
RUN Operation indicator Green LED Turns on in the RUN mode.
MAN Manual control indicator Green LED Turns on when adjusting load output in the manual control mode.
ALM Alarm indicator Red LED Flashes in alarming status.
OUT Output indicator Red LED Turns on when load control outputs.
③ Display part: Displays settings of the front display [ DIS] parameter in RUN mode, and displays parameter and setting value in setting mode.
④ Unit indicator ( : Light ON/ : Light OFF)
Indicator
Display
V A
Resistance, load
Voltage
Current
Power
⑤ key: Enters parameter group, returns to RUN mode, moves parameters, and saves the setting value.
⑥ Setting value adjustment key: Enters SV setting mode and move digits.
⑦ Output limit adjuster (OUT ADJ): Limits output from 0 to 100%.
⑧ 11-pin connector terminal
⑨ Terminal cover
⑩ Alarm output and power input terminals
⑪ R, S, U load output terminals
⑫ Cooling fan: For models with the rated load current of 70A/100A/150A, a cooling fan is attached.
⑬ Heatsink
⑭ Bolt for grounding (M4)

L-14
Single-Phase/3-Phase, LED Display, Slim, Power Controller

SPR3 Series SENSORS

CONTROLLERS

⑩ MOTION DEVICES

R S T

SOFTWARE

① ⑭ ⑮


③ ④ (J)
Temperature
⑤ ⑥ Controllers


(K)
⑧ SSRs

(L)
Power
Controllers


(M)
Counters

⑬ (N)
⑪ Timers

⑫ ⑬ (O)
Digital
Panel Meters
U V W
(P)
① Bracket (except rated load current 100A/150A models) Indicators

② Indicator
Indicator Color Function (Q)
Converters
RUN Operation indicator Green LED Turns on in the RUN mode.
MAN Manual control indicator Green LED Turns on when adjusting load output in the manual control mode. (R)
Digital
ALM Alarm indicator Red LED Flashes in alarming status. Display Units

OUT Output indicator Red LED Turns on when load control outputs.
(S)
③ Display part: Displays settings of the front display [ DIS] parameter in RUN mode, and displays parameter and setting value in setting mode. Sensor
Controllers
④ Unit indicator ( : Light ON/ : Light OFF)
(T)
Indicator Switching
Display Mode Power
V A Supplies

Resistance, load
(U)
Voltage Recorders

Current
(V)
Power HMIs

⑤ key: Enters parameter group, returns to RUN mode, moves parameters, and saves the setting value.
⑥ Setting value adjustment key: Enters SV setting mode and move digits. (W)
⑦ Output limit adjuster (OUT ADJ): Limits output from 0 to 100%. Panel PC

⑧ 11-pin connector terminal


⑨ Terminal cover (X)
Field Network
⑩ R, S, T load input terminal Devices
⑪ Alarm output and power input terminals
⑫ U, V, W Load output terminals
⑬ Cooling fan: For models with the rated load current of 70A/100A/150A, a cooling fan is attached.
⑭ Heatsink: In case of rated load current 100A/150A models, there are mounting holes on the right/left.
⑮ Bolt for grounding (M4)

L-15
SPR1/SPR3 Series
Dimensions (unit: mm)
SPR1 Series Spacing
Rated load current 25A/35A/50A
4-Ø6 Panel
55

100
48 223
30 4-Ø6 168.5
6.8

21.3

°
80
197.6
181

155

50

100
Rated load current 70A
55
48 223

100
30 4-Ø6 168.5 Panel
6.8

21.3

※When installing multiple power controllers,


please keep space at least 50mm in horizontal
and 100mm in vertical between power controllers
for heat radiation.
°
80
155
212.6

High Temperature Caution


196

While supplying power to the load or right


after turning off the power of the load, do
not touch the body and heatsink.
Failure to follow this instruction may result in
15

a burn due to the high temperature.

Rated load current 100A/150A


80
71 250.1
40 4-Ø6 184.4
6.8

21.3

°
80
187
252.6
238

25

L-16
Single-Phase/3-Phase, LED Display, Slim, Power Controller

SPR3 Series SENSORS

Rated load current 25A/35A/50A Insulating barrier


105 CONTROLLERS

92.2 261

2.5
68 4-Ø6 203.1
6.8

MOTION DEVICES

3.8
21.8

55

1.5
SOFTWARE

80

42.5
40
243.6
227

200

80

- With the insulating barrier


A (J)
Temperature
Controllers

B
(K)
Rated load current 70A SSRs

105
(L)
92.2 261 Power
Controllers

C
68 4-Ø6 203.1
6.8

21.8

(M)
Counters

(N)
Timers
80
(unit: mm)
200

(O)
266.6

80
250

Digital
Rated load current A B C Panel Meters

25A, 35A, 50A 30 28.2 300


70A 30 28.2 300 (P)
Indicators
100A, 150A 40.5 50 370
※It is recommended to use the included interphase
25

(Q)
barriers for insulation between phases and reduce Converters

influence from conductive material.


(R)
Rated load current 100A/150A Digital
Display Units

170
158 326.5 (S)
Sensor
140 4-Ø6.5 233.2 Controllers

(T)
30

Switching
Mode Power
Supplies

(U)
Recorders

80
(V)
270
210

80
HMIs

(W)
Panel PC

(X)
Field Network
Devices
25

L-17
SPR1/SPR3 Series
Connections
Control input/Comm. output Load output (SPR1 Series)
① R S U
※2
VR ② Noise filter
Rapid fuse

Load
CAP
1-5 4-20mA ※2
ON/OFF VDC ④


RUN/STOP Load input/output (SPR3 Series)

AUTO/MAN

RESET
⑨ Noise filter ※2
A(+)
※1 ⑩
RS485 Rapid fuse
B(-)

CAP
Alarm output/power input
※2
Alarm Output
(250VAC 3A 1c) R S T
100-240VAC
(30VDC 3A 1c)
50/60Hz
Resistive Load

N.C. COM N.O. N L


1 2 3 4 5 U V W
※1: This is only for models with RS485 communication output (SPR - T ).
※2: When connecting noise filter and capacitor, it is appropriate for EMC. Load Load
CAP: Rated load voltage 110VAC-220VAC → 1㎌/250VAC
: Rated load voltage 380VAC-440VAC → 0.47㎌/500VAC Load
※Tighten the terminal screw with the below tightening torque.
Alarm output/ Load output (SPR1 Series) Load input/output
Rated load current Specification
power input S R, U (SPR3 Series)
Screw M3 M3 M6 M6
25A, 35A, 50A, 70A
Tightening torque 0.5N.m 0.5N.m 5.5 to 6.0N.m 5.5 to 6.0N.m
Screw M3 M3 M8 M8
100A, 150A
Tightening torque 0.5N.m 0.5N.m 6.5 to 7.0N.m 6.5 to 7.0N.m
※Use crimp terminals or terminals of size specified below. (unit: mm)
a
Terminal type Terminal number a b c
c b
Input
1 to 11 6 to 7 Max. 1.5 Max. 3.5
<Crimp terminal> (11-pin)
Terminal type a b
Alarm output/power input Min. 3.0 Max. 6.0
S Min. 3.0 Max. 8.0
Rated load current
Load output Min. 6.0 Max. 16.0
a b 25A/35A/50A/70A
(SPR1 Series) R, U
Rated load current
Min. 8.0 Max. 26.0
<Round> 100A/150A
Rated load current
Min. 6.0 Max. 16.0
Load input/output R, S, T, 25A/35A/50A/70A
(SPR3 Series) U, V, W Rated load current
Min. 8.0 Max. 26.0
100A/150A
※Connect the specified wire as the rated load current.
Wire specification
Rated load current Alarm output/ Load output (SPR1 Series) Load input/output
power input S R, U (SPR3 Series)
25A/35A/50A/70A AWG 13 to 4 AWG 13 to 4
AWG 18 to 14 AWG 18 to 14
100A/150A AWG 4 to 2/0 AWG 4 to 2/0

L-18
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Derating Curve
SPR1 Series SPR3 Series SENSORS

Rated load current 25A Rated load current 25A


Load current [A]

Load current [A]


CONTROLLERS
25 25
20 20
15 15 MOTION DEVICES

10 10
5 5
SOFTWARE
0 0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃]
Rated load current 35A Rated load current 35A
Load current [A]

Load current [A]


35 35
28 28
21 21
(J)
14 14 Temperature
Controllers
7 7
0 0 (K)
0 10 20 30 40 50 60 70 0 10 20 30 35 40 50 55 60 70 SSRs
Ambient temperature [℃] Ambient temperature [℃]
Rated load current 50A Rated load current 50A (L)
Power
Load current [A]

Load current [A]

Controllers
50 50
40 40 (M)
Counters
30 30
20 20
(N)
10 10 Timers

0 0
0 10 20 25 30 40 50 60 70 0 10 20 25 30 40 50 55 60 70 (O)
Ambient temperature [℃] Ambient temperature [℃] Digital
Panel Meters
Rated load current 70A Rated load current 70A
Load current [A]

Load current [A]

(P)
70 70 Indicators

56 56
42 42 (Q)
Converters
28 28
14 14 (R)
Digital
0 0 Display Units
0 10 20 30 35 40 50 60 70 0 10 20 30 35 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃] (S)
Rated load current 100A Rated load current 100A Sensor
Controllers
Load current [A]

Load current [A]

100 100 (T)


Switching
80 80 Mode Power
Supplies

60 60
(U)
40 40 Recorders

20 20
0 0 (V)
0 10 20 30 40 50 60 70 0 10 20 30 35 40 50 55 60 70 HMIs
Ambient temperature [℃] Ambient temperature [℃]
Rated load current 150A Rated load current 150A
(W)
Load current [A]

Load current [A]

Panel PC
150 150
120 120 (X)
Field Network
90 90 Devices

60 60
30 30
0 0
0 10 20 30 40 50 60 70 0 10 20 25 30 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃]

L-19
SPR1/SPR3 Series
Parameter Group
※Hold the key in RUN mode to enter into parameter group.
※In parameter setting group, press the key to move to other parameter in the group.
※Press the key once after changing the setting value, to save the setting value and move to the next parameter.
※When entering to the parameter, press the key to move digit, , keys to change the setting value.
※If there is no key input for 30 sec while setting SV or the parameters, the new settings are ignored, and the unit will return to RUN mode with
previous settings.
※Hold the key for 3 sec to save the setting value and return to RUN mode after changing the setting value.
RUN mode
2 sec 4 sec

Monitoring group Parameter 1 group [ PA1] Parameter 2 group [ PA2]

Monitoring group
Factory
Display Measuring range Description Unit
default
IN 0 to 100 Displays the present control input as percentage. % -
※1
L-V 0 to rated voltage range Displays the present load voltage. V -
SPR1 ※1
L-A 0 to rated current range Displays the present load current. A -
※1
U-V Displays the present load voltage between U-V line.
※1
V-W 0 to rated voltage range Displays the present load voltage between V-W line. V -
※1
W-U Displays the present load voltage between W-U line.
SPR3 ※1
U-A Displays the present load current of U-phase.
※1
V-A 0 to rated current range Displays the present load current of V-phase. A -
※1
W-A Displays the present load current of W-phase.
※1
L-W 0 to rated power range Displays the present load power. kW -
※1 Displays the present resistance as percentage compared to the set
L-R 0 to 100 % -
resistance of full load auto recognition.
TMP 0 to 100 Displays the present temperature of heatsink. ℃ -
FRQ 50, 60 Displays the present frequency of power supply. Hz -

Parameter 1 group [ PA1]


Factory
Display Setting range Description Unit
default
S-T 0 to 100 Set SOFT START time. sec 3
U-T 0 to 100 Set SOFT UP time. sec 3
D-T 0 to 100 Set SOFT DOWN time. sec 3
L-L Set the output low-limit value. % 0
0 ≤ L-L ≤ H-L ≤ 100
H-L Set the output high-limit value. % 100
※2 In case of auto control (AUTO), set the output slop limit proportional to
SLP 0 to 100 % 100
control input for limit load power.

Parameter 2 group [ PA1]


Factory
Display Setting range Description Unit
default
420 DC4-20mA
1-5 1-5VDC
※2
INT 512 5-12VDC Set the control input specification. - 420
ONF ON/OFF contact
COM RS485 comm.
PA Phase control- Normal
※1 Phase control
V-F
- Constant voltage feedback
※1 Phase control
C-F
- Constant current feedback Set the control method.
C-M ※Cycle control-variable cycle [V-C] is displayed only for SPR1 - PA
※1 Phase control
W-F series.
- Constant power feedback
F-C Cycle control - Fixed cycle
V-C Cycle control - Variable cycle
ONF ON/OFF control

L-20
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Factory
Display Setting range Description Unit
default
I_R Inside adjuster SENSORS

※2 E_R Outside adjuster


MAN In case of manual control (MAN), set the output limit method. - I_R
Inside/Outside
E_I CONTROLLERS
adjuster
※2 Set the compensated input value for the offset between the
INB -99 to 99 % )0
actual input value and the measured input value.
MOTION DEVICES
※2 Set the compensated input slope value between the actual
SPN -99 to 99 % )0
input value 100% and the measured input value 100%.
IN Resistance and input
SOFTWARE
※1
L-V Load voltage
SPR1 ※1
L-A Load current
※1 Load voltage
U-V
between U-V line
※1 Load voltage
V-W
DIS between V-W line Set the desired value to be displayed at the front display part. - IN
SPR3 ※1 Load voltage
W-U
between W-U line (J)
※1 Temperature
U-A U-phase load current Controllers
※1
V-A V-phase load current
※1
W-A W-phase load current (K)
SSRs
※1
L-W Load power
※1
OCV 0 to 120 Set the overcurrent alarm value. % 120 (L)
※1 Power
OCT 0 to 100 Set the overcurrent alarm delay time. sec 5 Controllers
※1
OVV 0 to 120 Set the overvoltage alarm value. % 120
※1
OVT 0 to 100 Set the overvoltage alarm delay time. sec 5 (M)
Counters
It executes 100% control output for 3 sec and the load
※1
F-L OFF / ON resistance value recognized automatically as the initial set - OFF
when the function is ON. (N)
Timers
※1
HBV OFF / 10 to 100 Set the heater break alarm value. % 10
※3
ADR 01 to 99 Assign the unique address when communicating. - 01 (O)
Digital
※3 Set the speed of data transmission. Multiply by 100 to read the Panel Meters
BPS 24, 48, 96, 192, 384 bps 96
set value. (e.g.: 96=9600bps)
A parity bit is a data communication method that adds an (P)
※3
PRT NON / EVE / ODD additional bit to each character in transmitted data as an - NON Indicators

indicator used to verify data loss and corruption.


※3 Set the number of bits to mark the end of a transmitted data
STP 1, 2 bit 2 (Q)
string. Converters

※3 Set standby time to prevent communication errors when


RwT 5 to 99 ms 20
communicating with a slow master device (PC, PLC, etc.). (R)
Digital
EnA Enable Enable or disable the setting of parameters stored in memory Display Units
※3
CmW via communication from the master system (PC, PLC, etc.). - EnA
DsA Disable Reading the set value in parameter is always possible. (S)
Sensor
OFF Unlock Controllers
The parameter group settings can not be changed when the
LOC LC1 PA1 lock - OFF
function is ON. (T)
LC2 PA2 lock Switching
Mode Power
Supplies
If set the parameter to YES, reset all parameters to default.
INI NO / YES Hold the , , keys for 5 sec, to enter parameter reset - NO
(U)
parameter. Recorders
※1: Displayed only for feedback control models.
※2: Set the below parameters available depends on the control input.
(V)
Input correction Input slope Output slope Monitoring HMIs
Type Input Display
[INB] correction [SPN] [SLP] value [ I
ㅇ N]
Current DC4-20mA 420
(W)
Panel PC
Voltage 1-5VDC 1-5
Auto control
pulse voltage 5-12VDC INT 512
(AUTO) (X)
No-voltage ON/OFF contact ONF The last control Field Network
input value Devices
RS485 communication COM 0 to 100%
Inside adjuster I_R
Manual control
Output limit Outside adjuster MAN E_R
(MAN)
Inside/outside adjuster E_I
※3: Displayed only for models with RS485 comm. output.

L-21
SPR1/SPR3 Series

Load Output Formula


Type Input Display Formula
Current DC4-20mA 420
Auto control Load output [%] = Control input [%] × Output slope (SLP) [%]
Voltage 1-5VDC INT 1-5
(AUTO)
RS485 communication COM Load output [%] = RS485 [%]
Inside adjuster I_R Load output [%] = Inside adjuster [%]
Manual control
Output limit Outside adjuster MAN E_R Load output [%] = Outside adjuster [%]
(MAN)
Inside/outside adjuster E_I Load output [%] = Inside adjuster [%] × Outside adjuster [%]

Control Method
Phase control
Normal control mode Constant voltage feedback control mode
It is general output method to divide control angle proportionally At low temperature coefficient load(iron, chrome, nichrome, etc) of
according to control input signal and to output it. electrical resistance, it outputs constant output which is proportion
to control input not to change output voltage for power supply
variation, load resistance variation.
100
100 100
80
80
Output ratio [%]

75

Output voltage [%]

Input signal [%]


60 60
50
40 40

20 25
Power curve 20
Voltage curve
0 0 0
4 8 12 16 20 0 20 40 60 80 100
Input signal [mA] Output current [%]
Constant current feedback control mode Constant power feedback control mode
If temperature coefficient of load (platinum, molybdenum, tungsten, It is proper control method for a heater which resistance value variation
etc) changes 6 to 12 times based on room temperature, it outputs by silicon carbide (SiC) heating is big. It outputs constant power which
constant current which is proportion to control input not to change is proportion to control input even though load variation and power
output voltage for power supply variation, load resistance variation. supply variation.
Output characteristics is proper 50% of the curve which connects the point
(A) [output voltage 100% × output current 50%] and the point (B) [output
Input signal [%] voltage 50% × output current 100%]. The current output capacity of this
0 25 50 75 100 unit should be over two times of load capacity.
100 8 12 16 20mA
100 (A)
80
Output voltage [%]

80
Output voltage [%]

Input signal [%]

60
60 (B)
40
40
20
20
0
0 20 40 60 80 100
0
Output current [%] 0 20 40 60 80 100
Output current [%]
Cycle control
Fixed cycle control mode
During fixed cycle (60 cycles) of load power, it repeats ON/OFF cycle as constant ratio according to control input signal and controls the
power supplies on the load.
E.g.) When controlling output as 40%

24 Cycles ON 36 Cycles OFF


E.g.) When controlling output as 90%

54 Cycles ON 6 Cycles OFF

L-22
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Variable cycle control mode
Variable cycle control controls required power using min. cycles of load power according to control input signal and optimize temperature
changes of the subject. SENSORS

E.g.) When controlling output as 30%

CONTROLLERS

MOTION DEVICES

SOFTWARE

OFF ON OFF ON OFF ON OFF

Optimal cycle, 10 Cycles


ON/OFF control
This is control method that output is 100% at control input ON (approx. 18mA, min. 4.5VDC), and 0% at control input OFF (approx. 18mA,
max. 4.5VDC).
(J)
※When using ON/OFF control method, output limit, SOFT START, SOFT UP/DOWN, input correction, and input slope correction functions Temperature
are not setable. Controllers

(K)
SSRs
Output
(L)
Power
Controllers

100
Control ON (M)
Counters
input
[%]
OFF 0 (N)
Timers

Functions
(O)
Output limit (OUT ADJ) SOFT START [S-T] Digital
Panel Meters
This function will be [Control input (%) × OUT ADJ (%) = Output] When the power is supplied, this function is able to protect the load
and it controls the power supplied into the load. Although control when it controls load (molybdenum, white gold, infrared lamp) with
(P)
input is 100% (5V or 20mA), the output is the 50% which is inrush current or the width of rising temperature in big (SV is big). Indicators
proportioned with OUT ADJ. SOFT START set time (T) is the required time that output reaches
※※This function can not be used for ON/OFF control method. to 100%, and it is differentiated by OUT ADJ set value.
※※This function can not be used for ON/OFF control method. (Q)
100 Setting value Converters
Output [%]

= 100%
75 (R)
Digital
Output [%]

Display Units

Setting value When output applied to load is 100%,


50 100 (S)
= 100% Sensor
Controllers

25 (T)
When output applied to load is 50%, Switching
50 Mode Power
Supplies
0
0 50 100 (U)
Control input [%] Recorders

Output high limit/low limit value [H-L/L-L] 0


t/2 t Time
(V)
This function is to limit output range to protect load. HMIs
SOFT START set time
100
Output [%]

(W)
80 Output high limit value Panel PC
[H-L] = 80%
60 (X)
Field Network
Devices
40

20
Output low limit value
[L-L] = 10%
0
0 25 50 75 100

L-23
SPR1/SPR3 Series
SOFT UP/DOWN [U-T/D-T] RUN/STOP switching
Unlike SOFT START which operates only once at supplying power, RUN/STOP status of the power controller can be
this function protects load from the inrush current in the RUN mode. switched with the external RUN/STOP contact.
When reached to the target output value, operation stops. In the RUN mode, the operation indicator on ON/OFF
※※This function can not be used for ON/OFF control method. the front turns on.

AUTO/MANUAL selection
Output [%]

SOFT UP set time


Operation mode (auto control/manual control)
100 of the power controller can be selected with
the external AUTO/MAN contact. ON/OFF
In the manual control mode, the manual
control indicator on the front turns on.
50
RESET
In the event of system anomalies and
alarms, RESET input restarts the power
0 controller.(Parameters are not initialized.) ON
t/2 t Time Or, hold the , keys for 2 sec, to operates
RESET.
SOFT START set time SOFT DOWN set time
A: SOFT START function finished.
Alarm
B: SOFT UP function finished. Display Operation
C: SOFT DOWN function finished. Type Clear alarm
Error Priority Alarm Output

Input correction [INB] SCR error


alarm
※1 SCR 1

It compensates the offset between actual input value and measured Overcurrent Re-supply the
※1 O-C 2
input value. alarm power
Heatsink Error message RESET
E.g.) W
 hen the input monitoring value is 5% at 4mA in DC4-20mA overheat TEM 4 flashes. Output stops. S witch to
control input, setting INB to -5 calibrates the input monitoring alarm  larm indicator
A (SCR OFF) STOP mode
value to 0%. Overvoltage (ALM) flashes.
※1 O-V 5 A
 larm output
100 alarm
Measured input signal [%]

Fuse break turns ON Automatically


FUS 3 cleared when
80 alarm
: Actual input signal (%) returning
Heater break Continues within the
60 : Input corrected signal (%) ※1 H-B 6
alarm operation setting range
※1:This is only for feedback control models.
40
※When multiple alarms occur at the same time, the highest priority
20 error message will be displayed based on priority.
1) SCR error alarm
0 Even though output is 0%, if the current of 10% or more of the rated
0 25 50 75 100 load current flows for over 3 sec continuously, SCR error alarm
Actual input signal [%] occurs.
2) Overcurrent alarm
This function protects the load from overcurrent.
Input slope correction [SPN] If the current flows over the overcurrent alarm setting value [OCV]
It compensates the gain of the measured 100% input for actual and setting delay time [OCT], overcurrent alarm occurs.
100% input value. 3) Heatsink overheat alarm
When the temperature of a heatsink is over 85℃, heatsink overheat
Calibrated monitoring value=Monitoring value+ Monitoring value ×SPN
100- SPN alarm occurs.
E.g.) When the input monitoring value is 99% at 4mA in DC4-20mA 4) Overvoltage alarm
control input, setting SPN to 1 calibrates the input monitoring This function protects the load from overvoltage.
value to 100%. If the current flows over the overvoltage alarm setting value [OVV]
and setting delay time [OVT], overvoltage alarm occurs.
100 5) Heater break alarm
Measured input signal [%]

Comparing the full load resistance value and the current load
80 resistance value, if the current load resistivity is maintained under
the setting value [HBV] for over 3 sec continuously, heater break
60 : Actual input signal (%) alarm occurs. This alarm operates when control output is over 10%
: Input corrected signal (%) and load current is over 10% of the rated current. Output does not
40 stop and operates normally.

20 Current load resistivity(%) = Full load resistance value ×100


Current load resistance value

0
0 25 50 75 100 Full load auto recognition [F-L]
Actual input signal [%] This function recognizes the load resistance value automatically.
Turning on this function operates the load with 100% of output for
approx. 3 sec and sets the load resistance value in the product
automatically.
※This is only for feedback control models.

L-24
Single-Phase/3-Phase, LED Display, Slim, Power Controller
RMS display/control
SPR Series measures and displays RMS value for maintaining accuracy.
SENSORS
E.g.) At pure resistance load, when control input is 4-20mA, rating is 220V or 50A.
Control input 4mA 8mA 12mA 16mA 20mA Unit
Amount of control input 0 25 50 75 100 % CONTROLLERS

Display voltage (normal control mode) 0 66 155 210 220 V


Display voltage (constantvoltage feedback control mode) 0 55 110 165 220 V MOTION DEVICES
Display current (constantcurrent feedback control mode) 0 12 25 38 50 A

SOFTWARE

RS485 Communication Output


※Applicable for models with RS485 communication output through option output (SPR - T ).
Please refer to ' Ordering Information'.

Communication Specifications
(J)
Comm. protocol Modbus RTU Comm. speed 2400, 4800, 9600, 19200, 38400 bps Temperature
Controllers
Connection method RS485 Comm. response time 5 to 99ms (default: 20ms)
Application standard Compliance with EIA RS485 Start bit 1-bit (fixed)
(K)
SSRs
Max. connections 31 units (address: 1 to 99) Data bit 8-bit (fixed)
Synchronization
Asynchronous Parity bit None, Even, Odd (L)
method Power
Controllers
Comm. method Two-wire half duplex Stop bit 1-bit, 2-bit
Comm. distance Max. 800m
(M)
Counters

Application of system organization


(N)
RS232C/ Terminating resistance Timers
USB/Wi-Fi RS485 (100 to 120Ω)
B (-) RS485
(O)
DEVICE Digital
A (+) #31 Panel Meters

Comm.
converter A (+) B (-) A (+) B (-) A (+) B (-) (P)
Indicators
B (-)
RS485 RS485 RS485
DEVICE DEVICE DEVICE
Computer ON OFF #1 #2 #30 (Q)
Converters

A (+)
(R)
Digital
※It is recommended to use Autonics communication converter; SCM-WF48 (Wi-Fi to RS485·USB wireless communication Display Units

converter, sold separately), SCM-US48I (USB to RS485 converter, sold separately), SCM-38I (RS232C to RS485 converter,
sold separately). Please use twisted pair wire, which is suitable for RS485 communication, for SCM-WF48, SCM-US48I and (S)
Sensor
SCM-38I. Controllers

(T)
Switching

Sold Separately Mode Power


Supplies

Communication converter (U)


Recorders
 CM-WF48
S SCM-US48I SCM-38I
(Wi-Fi to RS485·USB wireless (USB to RS485 converter) (RS232C to RS485 converter)
communication converter) (V)
HMIs

(W)
Panel PC

(X)
Field Network
Devices

L-25
SPR1/SPR3 Series
Removing the Case
SPR1 Series

Case fixing
bolts

SPR3 Series

Case fixing
bolts

Specification of case fixing bolts


Rated load current Spec. of bolts
25A, 35A, 50A, 70A M3
100A, 150A M4

L-26
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Replacement of Fuse
SPR1 Series SENSORS

Specification of fuse fixing bolts


Series
CONTROLLERS
Rated SPR1 SPR3
load current
25A
MOTION DEVICES
35A
M6 M6
50A
SOFTWARE
70A
Top: M8
100A
M8 Bottom: M6
150A M8

Recommended fuse specifications


Fuse
For replacing the fuse, please use the recommended fuse which
Fuse fixing
has the below specifications.
bolts (J)
(manufacture: BUSSMANN, HINODE) Temperature
Controllers
Series
SPR3 Series Rated SPR1 SPR3
load current (K)
SSRs
25A 50FE 50FE
35A 63ET 63ET (L)
Power
50A 80ET 80ET Controllers

70A 100FE 100FE


Fuse ※1
100A FWH-150B 660GH-160 (M)
Counters
※1
150A FWH-200B 660GH-200
※1: Fuse manufacture: HINODE (N)
Timers
※The performance of the product is guaranteed only when using
the fuse provided by us.
(O)
Digital
Panel Meters

Fuse (P)
Indicators
fixing
bolts
(Q)
Converters

(R)
Digital
Display Units

Proper Usage
(S)
Sensor
Cautions during use Controllers

1. Follow instructions in 'Cautions during Use'. Otherwise, it may cause unexpected accidents.
(T)
2. Use the product, after 3 sec of supplying power. Switching
Mode Power
3. Before use, set the mode and function according to the specification. Supplies

Especially, be cautious that the product does not operate when OUT ADJ. is set to 0%. Since changing the mode/
parameter during operation may result in malfunction, set the mode and function after disconnecting load output. (U)
Recorders
4. Re-supply the power to the unit after the unit is discharged completely.
Failure to follow this instruction may result in malfunction.
(V)
5. To ensure the reliability of the product, install the product on the panel or metal surface vertically to the ground. HMIs
6. Install the unit in the well ventilated place.
7. W hile supplying power to the load or right after turning off the power of the load, do not touch the body and heat sink.
(W)
Failure to follow this instruction may result in a burn due to the high temperature. Panel PC

8. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.
9. Do not wire to terminals which are not used. (X)
Field Network
10. S  ince inter element can be damaged when using with coil load, inductive load, etc., the inrush current must be under the Devices

rated load current.


11. Do not use near the equipment which generates strong magnetic force or high frequency noise.
12. This unit may be used in the following environments.
① Indoors (in the environment condition rated in 'Specifications') ② Altitude max. 2,000m
③ Pollution degree 2 ④ Installation category III

L-27

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