Autonics SPR1 Series Data Sheet
Autonics SPR1 Series Data Sheet
Manual
● For the detail information and instructions, please refer to user manual for communication, and be sure to follow cautions written in the
technical descriptions (catalog, website). Visit our website (www.autonics.com) to download manuals.
● User manual for communication manual describes for RS485 communication (Modbus RTU protocol) and parameter address map data.
Ordering Information
SPR 1 2 70 T F F
Fuse N Non-fuse※1
Feedback F Fuse
control N Normal control
F Normal/constant current/constant voltage/constant power control
Option output N Alarm output
T Alarm+RS485 comm. output
L-12
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Specifications
SPR1 SPR1- SPR1 SPR1 SPR3 SPR3- SPR3 SPR3
Model SENSORS
-1 2 -3 -4 -1 2 -3 -4
Control phase Single-phase 3-phase
Rated load voltage CONTROLLERS
110VACᜠ 220VACᜠ 380VACᜠ 440VACᜠ 110VACᜠ 220VACᜠ 380VACᜠ 440VACᜠ
(50/60Hz)
Power supply 100-240VACᜠ 50/60Hz
MOTION DEVICES
Min. load current 1A
Permissible voltage range 90 to 110% of rated voltage
Rated load current 25A/35A/50A: max. 14VA SOFTWARE
Rated load current 25A/35A/50A: max. 7VA
Power consumption Rated load current 70A: max. 22VA
Rated load current 70A/100A/150A: max. 12VA
Rated load current 100A/150A: max. 32VA
Display method 3-digit 7-segment LED
Operation indicator/Manual control indicator: green LED
Indicator
Alarm indicator/output indicator/unit (V, A) indicator: red LED
Phase control: normal control mode, constant current/
Phase control: n ormal control mode, constant current/
constant voltage/constant power
constant voltage/constant power
feedback control mode
Control method feedback control mode (J)
Cycle control: fixed cycle control mode, Temperature
Cycle control: fi xed cycle control mode Controllers
variable cycle control mode
ON/OFF control
ON/OFF control
Phase control, ON/OFF control: resistance load, inductive load (K)
Applied load SSRs
Cycle control: resistance load
Auto control: DC4-20mA, 1-5VDCᜡ, ON/OFF contact (no-voltage input), pulse voltage (5-12VDCᜡ)
Control input (L)
Manual control: outside adjuster (10kΩ), inside adjuster (output limit) Power
Controllers
Digital input (DI) RUN/STOP switching, AUTO/MAN switching, RESET
Alarm 250VACᜠ 3A, 30VDCᜡ 3A, 1c resistive load
Output (M)
Communication RS485 communication output (Modbus RTU method), max. connection: 31 units Counters
L-13
SPR1/SPR3 Series
Unit Description
SPR1 Series
⑬ ⑭
①
②
③ ④
⑤ ⑥
⑦
⑬ ⑫
⑩
R S U
① Bracket
② Indicator
Indicator Color Function
RUN Operation indicator Green LED Turns on in the RUN mode.
MAN Manual control indicator Green LED Turns on when adjusting load output in the manual control mode.
ALM Alarm indicator Red LED Flashes in alarming status.
OUT Output indicator Red LED Turns on when load control outputs.
③ Display part: Displays settings of the front display [ DIS] parameter in RUN mode, and displays parameter and setting value in setting mode.
④ Unit indicator ( : Light ON/ : Light OFF)
Indicator
Display
V A
Resistance, load
Voltage
Current
Power
⑤ key: Enters parameter group, returns to RUN mode, moves parameters, and saves the setting value.
⑥ Setting value adjustment key: Enters SV setting mode and move digits.
⑦ Output limit adjuster (OUT ADJ): Limits output from 0 to 100%.
⑧ 11-pin connector terminal
⑨ Terminal cover
⑩ Alarm output and power input terminals
⑪ R, S, U load output terminals
⑫ Cooling fan: For models with the rated load current of 70A/100A/150A, a cooling fan is attached.
⑬ Heatsink
⑭ Bolt for grounding (M4)
L-14
Single-Phase/3-Phase, LED Display, Slim, Power Controller
CONTROLLERS
⑩ MOTION DEVICES
R S T
SOFTWARE
① ⑭ ⑮
②
③ ④ (J)
Temperature
⑤ ⑥ Controllers
⑦
(K)
⑧ SSRs
(L)
Power
Controllers
⑨
(M)
Counters
⑬ (N)
⑪ Timers
⑫ ⑬ (O)
Digital
Panel Meters
U V W
(P)
① Bracket (except rated load current 100A/150A models) Indicators
② Indicator
Indicator Color Function (Q)
Converters
RUN Operation indicator Green LED Turns on in the RUN mode.
MAN Manual control indicator Green LED Turns on when adjusting load output in the manual control mode. (R)
Digital
ALM Alarm indicator Red LED Flashes in alarming status. Display Units
OUT Output indicator Red LED Turns on when load control outputs.
(S)
③ Display part: Displays settings of the front display [ DIS] parameter in RUN mode, and displays parameter and setting value in setting mode. Sensor
Controllers
④ Unit indicator ( : Light ON/ : Light OFF)
(T)
Indicator Switching
Display Mode Power
V A Supplies
Resistance, load
(U)
Voltage Recorders
Current
(V)
Power HMIs
⑤ key: Enters parameter group, returns to RUN mode, moves parameters, and saves the setting value.
⑥ Setting value adjustment key: Enters SV setting mode and move digits. (W)
⑦ Output limit adjuster (OUT ADJ): Limits output from 0 to 100%. Panel PC
L-15
SPR1/SPR3 Series
Dimensions (unit: mm)
SPR1 Series Spacing
Rated load current 25A/35A/50A
4-Ø6 Panel
55
100
48 223
30 4-Ø6 168.5
6.8
21.3
°
80
197.6
181
155
50
100
Rated load current 70A
55
48 223
100
30 4-Ø6 168.5 Panel
6.8
21.3
21.3
°
80
187
252.6
238
25
L-16
Single-Phase/3-Phase, LED Display, Slim, Power Controller
92.2 261
2.5
68 4-Ø6 203.1
6.8
MOTION DEVICES
3.8
21.8
55
1.5
SOFTWARE
80
42.5
40
243.6
227
200
80
B
(K)
Rated load current 70A SSRs
105
(L)
92.2 261 Power
Controllers
C
68 4-Ø6 203.1
6.8
21.8
(M)
Counters
(N)
Timers
80
(unit: mm)
200
(O)
266.6
80
250
Digital
Rated load current A B C Panel Meters
(Q)
barriers for insulation between phases and reduce Converters
170
158 326.5 (S)
Sensor
140 4-Ø6.5 233.2 Controllers
(T)
30
Switching
Mode Power
Supplies
(U)
Recorders
80
(V)
270
210
80
HMIs
(W)
Panel PC
(X)
Field Network
Devices
25
L-17
SPR1/SPR3 Series
Connections
Control input/Comm. output Load output (SPR1 Series)
① R S U
※2
VR ② Noise filter
Rapid fuse
③
Load
CAP
1-5 4-20mA ※2
ON/OFF VDC ④
⑤
⑥
RUN/STOP Load input/output (SPR3 Series)
⑦
AUTO/MAN
⑧
RESET
⑨ Noise filter ※2
A(+)
※1 ⑩
RS485 Rapid fuse
B(-)
⑪
CAP
Alarm output/power input
※2
Alarm Output
(250VAC 3A 1c) R S T
100-240VAC
(30VDC 3A 1c)
50/60Hz
Resistive Load
L-18
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Derating Curve
SPR1 Series SPR3 Series SENSORS
10 10
5 5
SOFTWARE
0 0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃]
Rated load current 35A Rated load current 35A
Load current [A]
Controllers
50 50
40 40 (M)
Counters
30 30
20 20
(N)
10 10 Timers
0 0
0 10 20 25 30 40 50 60 70 0 10 20 25 30 40 50 55 60 70 (O)
Ambient temperature [℃] Ambient temperature [℃] Digital
Panel Meters
Rated load current 70A Rated load current 70A
Load current [A]
(P)
70 70 Indicators
56 56
42 42 (Q)
Converters
28 28
14 14 (R)
Digital
0 0 Display Units
0 10 20 30 35 40 50 60 70 0 10 20 30 35 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃] (S)
Rated load current 100A Rated load current 100A Sensor
Controllers
Load current [A]
60 60
(U)
40 40 Recorders
20 20
0 0 (V)
0 10 20 30 40 50 60 70 0 10 20 30 35 40 50 55 60 70 HMIs
Ambient temperature [℃] Ambient temperature [℃]
Rated load current 150A Rated load current 150A
(W)
Load current [A]
Panel PC
150 150
120 120 (X)
Field Network
90 90 Devices
60 60
30 30
0 0
0 10 20 30 40 50 60 70 0 10 20 25 30 40 50 55 60 70
Ambient temperature [℃] Ambient temperature [℃]
L-19
SPR1/SPR3 Series
Parameter Group
※Hold the key in RUN mode to enter into parameter group.
※In parameter setting group, press the key to move to other parameter in the group.
※Press the key once after changing the setting value, to save the setting value and move to the next parameter.
※When entering to the parameter, press the key to move digit, , keys to change the setting value.
※If there is no key input for 30 sec while setting SV or the parameters, the new settings are ignored, and the unit will return to RUN mode with
previous settings.
※Hold the key for 3 sec to save the setting value and return to RUN mode after changing the setting value.
RUN mode
2 sec 4 sec
Monitoring group
Factory
Display Measuring range Description Unit
default
IN 0 to 100 Displays the present control input as percentage. % -
※1
L-V 0 to rated voltage range Displays the present load voltage. V -
SPR1 ※1
L-A 0 to rated current range Displays the present load current. A -
※1
U-V Displays the present load voltage between U-V line.
※1
V-W 0 to rated voltage range Displays the present load voltage between V-W line. V -
※1
W-U Displays the present load voltage between W-U line.
SPR3 ※1
U-A Displays the present load current of U-phase.
※1
V-A 0 to rated current range Displays the present load current of V-phase. A -
※1
W-A Displays the present load current of W-phase.
※1
L-W 0 to rated power range Displays the present load power. kW -
※1 Displays the present resistance as percentage compared to the set
L-R 0 to 100 % -
resistance of full load auto recognition.
TMP 0 to 100 Displays the present temperature of heatsink. ℃ -
FRQ 50, 60 Displays the present frequency of power supply. Hz -
L-20
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Factory
Display Setting range Description Unit
default
I_R Inside adjuster SENSORS
L-21
SPR1/SPR3 Series
Control Method
Phase control
Normal control mode Constant voltage feedback control mode
It is general output method to divide control angle proportionally At low temperature coefficient load(iron, chrome, nichrome, etc) of
according to control input signal and to output it. electrical resistance, it outputs constant output which is proportion
to control input not to change output voltage for power supply
variation, load resistance variation.
100
100 100
80
80
Output ratio [%]
75
20 25
Power curve 20
Voltage curve
0 0 0
4 8 12 16 20 0 20 40 60 80 100
Input signal [mA] Output current [%]
Constant current feedback control mode Constant power feedback control mode
If temperature coefficient of load (platinum, molybdenum, tungsten, It is proper control method for a heater which resistance value variation
etc) changes 6 to 12 times based on room temperature, it outputs by silicon carbide (SiC) heating is big. It outputs constant power which
constant current which is proportion to control input not to change is proportion to control input even though load variation and power
output voltage for power supply variation, load resistance variation. supply variation.
Output characteristics is proper 50% of the curve which connects the point
(A) [output voltage 100% × output current 50%] and the point (B) [output
Input signal [%] voltage 50% × output current 100%]. The current output capacity of this
0 25 50 75 100 unit should be over two times of load capacity.
100 8 12 16 20mA
100 (A)
80
Output voltage [%]
80
Output voltage [%]
60
60 (B)
40
40
20
20
0
0 20 40 60 80 100
0
Output current [%] 0 20 40 60 80 100
Output current [%]
Cycle control
Fixed cycle control mode
During fixed cycle (60 cycles) of load power, it repeats ON/OFF cycle as constant ratio according to control input signal and controls the
power supplies on the load.
E.g.) When controlling output as 40%
L-22
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Variable cycle control mode
Variable cycle control controls required power using min. cycles of load power according to control input signal and optimize temperature
changes of the subject. SENSORS
CONTROLLERS
MOTION DEVICES
SOFTWARE
(K)
SSRs
Output
(L)
Power
Controllers
100
Control ON (M)
Counters
input
[%]
OFF 0 (N)
Timers
Functions
(O)
Output limit (OUT ADJ) SOFT START [S-T] Digital
Panel Meters
This function will be [Control input (%) × OUT ADJ (%) = Output] When the power is supplied, this function is able to protect the load
and it controls the power supplied into the load. Although control when it controls load (molybdenum, white gold, infrared lamp) with
(P)
input is 100% (5V or 20mA), the output is the 50% which is inrush current or the width of rising temperature in big (SV is big). Indicators
proportioned with OUT ADJ. SOFT START set time (T) is the required time that output reaches
※※This function can not be used for ON/OFF control method. to 100%, and it is differentiated by OUT ADJ set value.
※※This function can not be used for ON/OFF control method. (Q)
100 Setting value Converters
Output [%]
= 100%
75 (R)
Digital
Output [%]
Display Units
25 (T)
When output applied to load is 50%, Switching
50 Mode Power
Supplies
0
0 50 100 (U)
Control input [%] Recorders
(W)
80 Output high limit value Panel PC
[H-L] = 80%
60 (X)
Field Network
Devices
40
20
Output low limit value
[L-L] = 10%
0
0 25 50 75 100
L-23
SPR1/SPR3 Series
SOFT UP/DOWN [U-T/D-T] RUN/STOP switching
Unlike SOFT START which operates only once at supplying power, RUN/STOP status of the power controller can be
this function protects load from the inrush current in the RUN mode. switched with the external RUN/STOP contact.
When reached to the target output value, operation stops. In the RUN mode, the operation indicator on ON/OFF
※※This function can not be used for ON/OFF control method. the front turns on.
AUTO/MANUAL selection
Output [%]
It compensates the offset between actual input value and measured Overcurrent Re-supply the
※1 O-C 2
input value. alarm power
Heatsink Error message RESET
E.g.) W
hen the input monitoring value is 5% at 4mA in DC4-20mA overheat TEM 4 flashes. Output stops. S witch to
control input, setting INB to -5 calibrates the input monitoring alarm larm indicator
A (SCR OFF) STOP mode
value to 0%. Overvoltage (ALM) flashes.
※1 O-V 5 A
larm output
100 alarm
Measured input signal [%]
Comparing the full load resistance value and the current load
80 resistance value, if the current load resistivity is maintained under
the setting value [HBV] for over 3 sec continuously, heater break
60 : Actual input signal (%) alarm occurs. This alarm operates when control output is over 10%
: Input corrected signal (%) and load current is over 10% of the rated current. Output does not
40 stop and operates normally.
0
0 25 50 75 100 Full load auto recognition [F-L]
Actual input signal [%] This function recognizes the load resistance value automatically.
Turning on this function operates the load with 100% of output for
approx. 3 sec and sets the load resistance value in the product
automatically.
※This is only for feedback control models.
L-24
Single-Phase/3-Phase, LED Display, Slim, Power Controller
RMS display/control
SPR Series measures and displays RMS value for maintaining accuracy.
SENSORS
E.g.) At pure resistance load, when control input is 4-20mA, rating is 220V or 50A.
Control input 4mA 8mA 12mA 16mA 20mA Unit
Amount of control input 0 25 50 75 100 % CONTROLLERS
SOFTWARE
Communication Specifications
(J)
Comm. protocol Modbus RTU Comm. speed 2400, 4800, 9600, 19200, 38400 bps Temperature
Controllers
Connection method RS485 Comm. response time 5 to 99ms (default: 20ms)
Application standard Compliance with EIA RS485 Start bit 1-bit (fixed)
(K)
SSRs
Max. connections 31 units (address: 1 to 99) Data bit 8-bit (fixed)
Synchronization
Asynchronous Parity bit None, Even, Odd (L)
method Power
Controllers
Comm. method Two-wire half duplex Stop bit 1-bit, 2-bit
Comm. distance Max. 800m
(M)
Counters
Comm.
converter A (+) B (-) A (+) B (-) A (+) B (-) (P)
Indicators
B (-)
RS485 RS485 RS485
DEVICE DEVICE DEVICE
Computer ON OFF #1 #2 #30 (Q)
Converters
A (+)
(R)
Digital
※It is recommended to use Autonics communication converter; SCM-WF48 (Wi-Fi to RS485·USB wireless communication Display Units
converter, sold separately), SCM-US48I (USB to RS485 converter, sold separately), SCM-38I (RS232C to RS485 converter,
sold separately). Please use twisted pair wire, which is suitable for RS485 communication, for SCM-WF48, SCM-US48I and (S)
Sensor
SCM-38I. Controllers
(T)
Switching
(W)
Panel PC
(X)
Field Network
Devices
L-25
SPR1/SPR3 Series
Removing the Case
SPR1 Series
①
Case fixing
bolts
SPR3 Series
Case fixing
bolts
L-26
Single-Phase/3-Phase, LED Display, Slim, Power Controller
Replacement of Fuse
SPR1 Series SENSORS
Fuse (P)
Indicators
fixing
bolts
(Q)
Converters
(R)
Digital
Display Units
Proper Usage
(S)
Sensor
Cautions during use Controllers
1. Follow instructions in 'Cautions during Use'. Otherwise, it may cause unexpected accidents.
(T)
2. Use the product, after 3 sec of supplying power. Switching
Mode Power
3. Before use, set the mode and function according to the specification. Supplies
Especially, be cautious that the product does not operate when OUT ADJ. is set to 0%. Since changing the mode/
parameter during operation may result in malfunction, set the mode and function after disconnecting load output. (U)
Recorders
4. Re-supply the power to the unit after the unit is discharged completely.
Failure to follow this instruction may result in malfunction.
(V)
5. To ensure the reliability of the product, install the product on the panel or metal surface vertically to the ground. HMIs
6. Install the unit in the well ventilated place.
7. W hile supplying power to the load or right after turning off the power of the load, do not touch the body and heat sink.
(W)
Failure to follow this instruction may result in a burn due to the high temperature. Panel PC
8. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.
9. Do not wire to terminals which are not used. (X)
Field Network
10. S ince inter element can be damaged when using with coil load, inductive load, etc., the inrush current must be under the Devices
L-27