1 Summative Written Exam

For Level 3

Exam focused in Course

KAIZEN & Apparel Quality, Sewing Machine Type and Stitch classification.
I. Multiple Choose
Instruction: Choose the best answer and write in answer sheet, write your
answer in Capital letter.
1. _______ is be it our working life, our social life, or our home life – should
focus on continual improvement efforts?
A. Quality C. 5s
B. KAIZEN D. None
2. _______ mean meeting or exceeding customer expectations all the time?
A. Quality C. Sort
B. KAIZEN D. All of the above
3. _______is Kaizen pillar an organization to improve its activities and
processes?
A. KAIZEN philosophy C. KAIZEN Tool
B. KAIZEN system D. All of the above
4. Which one of the following is Dimension of quality?
A. Performance C. Durability
B. Reliability D. All of the above
5. Which one of the following categories industrial sewing machine units is a
head normally offering one stitch type, a bed of various shapes?
A. Basic sewing machines C. Automated workstations
B. Semi-automatic machines D. All of the above
6. Which one of the following is a kaizen tools?
A. 5s C. Just in Time system
B. QC 7 tools D. All of the above
7. Which one of the following categories industrial Sewing machine unit is carry
out many complex functions in addition to sewing?
A. Basic sewing machines C. Automated workstations
B. Semi-automatic machines D. All of the above
8. ______ is systematic actions necessary to provide adequate confidence that a
product or service will satisfy given requirements for quality?
A. Quality C. Quality Control
B. Quality Assurance D. None
9. ______ is operational techniques and activities required to fulfil the
requirements for quality?
A. Quality C. Quality Control
B. Quality Assurance D. None
10. ______ stitch class is simple chain stitches, interloped, No lower thread?
A. Class 200 C. Class 100
B. Class 300 D. Class 500
11. _____ is used to define the quality level, characteristics and performance of
products?
A. Quality C. ISO
B. Standard D. None

FASHION DEPARTMENT 1
PREPARED BY SOLOMON ESHETU
2 Summative Written Exam
For Level 3

12. Which one of the following is waste type?

A. Waiting C. Over processing
B. Over production D. All of the above
13. _______ means good housekeeping and workplace organization?
A. Kaizen C. Sort
B. 5S D. Sustain
14. Which one of the following stitch class it is formed by hand with one or more
needle threads?
A. Class 300 C. Class 400
B. Class 200 D. Class 600
15. Which one of the following 5s procedure is Remove all items from the
workplace that are not needed for current production or administrative
operation?
A. Set in Order C. Sustain
B. Sort D.
16. Which one of the following machine bed is basic type garments sewing
machine used for all kinds of flat sewing operation?
A. Cylinder bed C. Flat Bed
B. Post Bed D. Feed off
17. Which one of the following Machine Needle part is mount in to needle bar
clamp?
A. Shoulder C. Eye
B. Long Groove D. Shank
18. Which one of the following abbreviation of Standard Organization
International organization for standardization?
A. ISO C. IOFS
B. IOS D. None
19. ________& _________used in writing specs address two important elements?
A. Spec & Tech Pack C. Seam & Allowance
B. Minimums & Tolerances D. None
20. Which one of the following is it gain company when used 5s in their
manufacturing/ workplace?
A. increases productivity C. improves safety
B. reduces cost D. All of the above
21. Which one of the following fabric inspection systems is 4 point Allotted
penalty point?
A. 4-point system C. 4-point system revised
B. 10-point system D. A & B
22. Which one of the following sewing term is specified as no. of stitches per inch
(SPI)?
A. Stitch Depth C. A and B
B. Stitch Length D. None

FASHION DEPARTMENT 2
PREPARED BY SOLOMON ESHETU
3 Summative Written Exam
For Level 3

23. The formula used to?

Points per 100 Square yards = Total points scored in the roll X 3600_
Fabric width in inches X total yards inspected
A. Efficiency percentage C. Fabric Inspection /Acceptance percentage
B. Cost Calculation D. None
24. Which one of the following Stitch per inch(SPI) is High quality?
A. High SPI C. A & B
B. Low SPI D. None
25. Which one of the following is correct Requisites of Kaizen?
A. Knowledge, Involvement, Attitude, Zealous, Education, Never-ending
B. Knowledge, Education, Attitude, Involvement, Zealous, Never-ending
C. Knowledge, Attitude, Involvement, Zealous, Education, Never-ending
D. Knowledge, Attitude, Involvement, Education, Zealous, Never-ending
26. Which stitch class is formed with two threads one needle thread and one
bobbin thread?
A. Class 200 C. Class 300
B. Class 600 D. Class 800
27. Which one of the following Not Kaizen is Necessary?
A. Reduce overall cost C. Improve Safety
B. Increase wastes (MUDA) D. Improve productivity
28. Which one of the following is Not Sewing Room Defect?
A. Needle Chew C. Pleated Seams
B. Loose Threads D. Stains
29. The formula Used to?
= number of defective units X 100
Number of units inspected
A. Percent Defective C. Percent Cutting
B. Percent Sewing D. None
30. Which one of the following Zone of Defect is Areas with extremely high
visibility that is likely to be viewed from a close distance at the time of
purchase or receipt?
A. Zone B C. Zone A
B. Zone C D. All of the above

Bonus
31. Which one of the following is quest for continuous improvement?
A. 5s C. Muda/ Waste
B. Kaizen D. None

FASHION DEPARTMENT 3
PREPARED BY SOLOMON ESHETU
4 Summative Written Exam
For Level 3

II. Matching
Match the question indicate under column ‘’A’’ with answer indicated under
Column ‘’B’’
Column A Column B
1. Sort A. Puckered Seams
2. Set in order B. Opening Slits
3. Shine C. Class 300
4. Sustain D. Class 400
5. Standardize E. Class 500
6. Sewing Defect F. Identifying and eliminating all
7. Cutting Defect unnecessary items.
8. Lockstitches G. Arranging necessary items in
9. Multithread chain stitches, good order and easy access
interloped H. Cleaning workplace thoroughly
10. Over edge stitches, I. Creating a culture wherein all
interloped members practice the above 4S
as a way of life
J. Maintaining high standards of
housekeeping and workplace
organization at all times

Work Out
1. Let assume you are Manager of a company Louza Garment factory costumer order
500 piece of men shirt with length 70cm and full sleeve 64cm, fabric used 100%
cotton order with having embroidery brand name (NAOD) at front left side of shirt in
what cost per piece and calculate all order with including airfreight.
__----------------------------------------------------------------------------------------------------------
ANSWER SHEET Time Allowed 2:00 hour
Trainee Name: __________________ Level: _________
I. Multiple Choose
1. ___ 13. ___ 25. ___ III. Matching
2. ___ 14. ___ 26. ___ 1. ___
3. ___ 15. ___ 27. ___ 2. ___
4. ___ 16. ___ 28. ___ 3. ___
5. ___ 17. ___ 29. ___ 4. ___
6. ___ 18. ___ 30. ___ 5. ___
7. ___ 19. ___ 31. ___ 6. ___
8. ___ 20. ___ 7. ___
9. ___ 21. ___ 8. ___
10. ___ 22. ___ 9. ___
11. ___ 23. ___ 10. ___
12. ___ 24. ___

FASHION DEPARTMENT 4
PREPARED BY SOLOMON ESHETU
5 Summative Written Exam
For Level 3

FASHION DEPARTMENT 5
PREPARED BY SOLOMON ESHETU