Explosive Train Handbook

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Apr 1964, DoDD 5200.10; USNOL ltr, 29 Aug 1974
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ORDNANCE EXPLOSIVE TRAIN DGNERS' HANDBOOK
SECURITY INFORMATION
CON r"DENT1AIll
LIST OF COINTRIBTORS
_
~~
The contributors to this handbook fire or have been rnemutwrA of drjt~ the iNaval Ordnance Lalhoraor Sti qrle othemw~-
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BEST AVAILABLE COPY
SECURITY NFORMAT!C)N
PR EFACE
tz 'IllrP~se Of t his Ilfn(Il~o~- is to bring together in concise form hbe principles hi: the art and ice science of explosive train desiir. ThE~eiinOeln Ito priniary *~-eof these data, as they have been ~'tered amowng a large' nurr io f sources, including letters, specificat ions. andI~ private rioteboo!-, In thfe !nst 20 -fars manny ioii~ishave tconcerned themselves wit h ordnative dil; i Diiriz, "i Uw W 'i.-r HI certain scientists, partivlarly p)IV$Iilt8U 1( pbsW4-ems, becamne intecrested in the nof 01, ,ar':oiidue'" 1 valuablis experitsci11i1i1e Of thle ~nt~
i-;
Jinents l
dataI, as well a., futndamental facia

prvf'sente(I
oth tlinrretv~-A !indtIc. ..
j 1
u." eci
.& ..
have long been knownm, arc
r, Inance.
rinese
in this handbook.
W~here possible, an attempt has '-ia madch to establisi a connection
bl)'w(Pfl the art and the sciern't. _t will become obvious that the art has tho- aidvantage of a great ~:Istart over the science. For insinie. thc properties and pre ,rAton of mercury fulminate have beeni known since the year 1800': f.r c certain ordlnance purposes this material hies not. b~een supplantel- ahiung the le-st century and a hall. A further purpose of this volume ~sto uncover serious gaps in the art. as, wvell ais the sciene of expfc'ir .. train design. The gaps will besince it will be noticed that the COMP OhIvioti in perusal of the h. -iatirini in varions spots will fall -qlw-t of the &-,signed goal of a com-, 'edescription of design prniejp . It is hoped that, by Ilse of this liandbook the design work of those Di lrf'ally acquainted with the field will be facilitated and improved by 11llowing the designer to review th~w entire art in one paclkage. Fur-4 flk. this handbook is intended to help the newcomer to the field to aciplithdi(esignl work with a ininimn of false starts. The(!o~trbt~o~to thiq handbook vi.x indebted to the Bureau. of Ordtanee f'Or Iinaricial support. The Ilst, of acknowledgments of c; c:- W holpful advice and criticism wommhi i.-wiehup C~ho folletwin Booth, 11, .1. Burke, A. H. Erick-.,R. L Graumann, A. Lightbodv.
Ni
and
1). E. Sanford, all of the Naval Ordnance Laboratory staff: and
N. A. 'MnO .t"od. of Old and Barne-s, Inc., Pasadeia, Calif
CONFIDENTIAL
P"j~
4.
ORDNANCE EX"PLOSIVE TRAIN DESIGNERS' HANDBOOK TABLE OF
COWFDEN TA SECURITY INFORRMA' kV S
NIto PA44 :4
I,
II
~i1A.\(~:1I$'r1('sme
-satiol 2r -15:v vfhsit-s n prom .3-m 2-15
%r
14
tt.!~ r
fKP.VV 1')'T 13 .t V. 2
'
Vovwr, 24 15,Iisi 1,1. 4
.I4
vfsw-ii-rk~9. . e
1im
hNmeigi4rM.
2-
1 ;;3 ItiL
-vo
2--'r11s'r: z -j
ii-'tkit,.2 7:
high expki-4 )jlvogrd lad
2 172
2 17;t~e' Zs-t iluit'
igiw', 2-
-1.
Iri-ny
i..
12;
: 12-17:,xinVttarem',
2-1: h'~ma
Jrojvr
~2-8
15.im
211;Asi
7.
iti
mo~exn-cuI ladi ignirtigr. 2iti.
ntutiknl 'i -m -12;
riula Inkurv-
.C""
~~~ ~Sect ~~~~
2-15: COOr~ delay mnixt uari-, 2- 12. IIIlu k powder. 2 Black powder fiitA. 2-21 ; Quiick-twitch, 2, 21; Fireraxker fus~e, 2-22; Safety hlastifiv fi-4- 2,23. Other 'Materiails Uqed hii Shiort Dlma NornaI lead mi ypiaxu, 2- 23; Normalt Iewl .- ittrre":" i v 2-23. k'ri .3: low aind hlaidi tuC(arneta'risii. id ~ 1L - 1 r.19, .~..'1'.
2 23
londuag dcrisii v, 2-23i: I'unuap.rntiiio of ex.plnu-imn, 2 -26i: s: tivitv to -'Itvef rwi P. I ic dikrh arw -. 2 -27 - Si ni itf. % of vvplq f
2-i:Solulijty of exploti
.4-
~~'
ttk4 A01,
2-3(l.
.
,~~~
111TIm (hairneterist fl ig
ic*-4
4;
iv
NF
77n"t
CONFIDENTIAL
CONTENTS
C3-3
Appliations. 3 1 : .Vlvaritages. 3-1; D~isadvantages. 3I. i 'ntst nrii,,i
.3-2
--
ff-*t
S of ( "t~t ruct
Firiing pin Aij

-$
Do 1etails or, fIipilt Cartriic3-3: Firing pin mrat.i'rial, 3-5; I.i-sk thick ness vs.
3-
iinpti rierltiretrifeiits, 3-6: ffect of firing pin Veclocity on~ input Vi*:1et' of Lotrlirig Terdiuiiijiu..i---------------Effect 4d kcading pressulre~ oni u
(ljrairirii(Chai
3-7
in put reqiliremnen ts. .3-7.

U
..
3r-___________
I':fri-c
.~~ n 3-.-; C. .. of lowtling pres urv* O tlit t~iiuuI~-lif~len~,3-9; Effect of in.~ 1)11on out put,3-9i.
-----------
Sw oi2: J'ercip..sion Pie.
3-10
A;lieCitiori.-. 3-10. (Thitrutiu----------------------------------------Gerralg~ CIaracle-ris.t ics, 3-13: Suitable p~rimary explosives, o'.-13; S-aligit of rx-rctission fuze primters, 3-1 4; Metah; for co. upo-
3-13
t )ails on Inrmut (s'haractvrisli"s- Effect of firinizg pin contfour, 3-1-1; Effect of eccentric firingt pin Lvil ffct of coveringt) ' eo 3-15; 1, 0:; .seii iit andit c'harge, 3-1.5; Effect of'flring pitt velocity, 3-16; Effect of s1i tiiuated ryiecthaiiciil details, 3-18. CtATet (If Loaduing IPrestire ohi Input Recquiremnents --------- -------ElTvrct of AmoiEhlt (if (Charge on OWtu-------------------3-19 of , -e~t. A mout of I nit iating I nrgy on Otitput------------irer- on ut-put - ----------l'.c f o(igIP -------------------INetioi 3: Elvtui nc 1'ritiers Ge'ieral P'erformuance (Characteristics ------------ ---------------A~kvantnges, 3-23; JLihuiliatsL antd disadvantags 3-24.
------------------
1;freer of Niv'dunni'
.3-14
3-19 3-22
3-22
3-22 3-22
'ounstroc! ion-------------------------------3-24
(ecral chiaracterist ics, 3-2-1; Stiitble primary explosives, 3-24; Mc' ails for compIJoneTuts, 3-2.5.
J';~iuuuth'
----
-----------------------
3-25
Igmi ion elf-ti t of thle exjXeriiikeuit M spray metal tvp primcr, 32,. llase charge of spray mnetal typ~e printer, 3-26; Ectric Fuze Prjier '%Ik t 12 M~od is 3-27; Carbon-bridge type primer, 3-27. rde flridge Di)insions on Input CharactesriStrics of B~t~t
Wire
IN vp
Primter
---------------------------------
3-29
oiet(f wii~t' volumne, 3-29; Effect of wire dianketer, 3-34; I-ffect
Type Primter------3-36 rdg-W I';:r-cc. of Rau of Etwryv rrupinu Conunsi-~~' iiseharge eircu.N~, 3-36; Induct ive firing cireifts, 3-10,; 3-A 4iigt01~s C onst ant cturret
1 1IAL %CO.,NFrIDENT
V
UD~
ORDNANCE EXLiETRI DESIGNERS' HANDBOOK

Section' 3: Elc
SEC RiTY INFORMA'T!O''
CONFIDENTIAL
~ric ine'
n
J
n.~ tI-~i~1
I*:reet of Lo4adin~g prcsm'drv
3-51
1'fevt of rate of eiler~v itipoit, 3 !0
O)ttit C.harateristisect i(If 4: R(-ferenwe_
3 3 5
1.
(~
~
..
11%'so' C.~.C'1~i-;i- AT( HS,
Section I; Flw.h Deto, ito2-s
~.
*
General Performancoe (lharacteri-t icr. Advaratage-4, 4-I : Lirniftiorj-. 4-1,

Meal for componeni-;, 41-2. Letoio;
. . .. -. .
Example" of Flas~h-t
Input Charaeter~ie~ic Effect of type of cknmrp on -4%rvkitivltv. i-5: P.T-' end explosive on sernitivity, 4-5.
. ..
32 1 3
of- ei.'6
.
~ ~
-
~. -----Output Charactristics . Effect of amtount oif exjiloiv on out put, wi mewoure(I to .N th- fsawd oltp inial'n&As bomb. 4-7; Fffer1. of nrnomnt ofon ured by the copper bNock te.-t, 4-7. ......-------------------. Section 2: Stab Detonatom ~
Advantagesi, 4-8; Linmsitatiovis, 4-8. Construzction ---------------------------Suitable exp~losive cornponentm, 4-; il. for ronomim E~xamples~ of St-*.b Typew 1etolnatort.--------IJitptLCharactcrist cs---------------------..... IEffect of mechanical detaIily, 4-10; Effect e! !oading pre ,ii1rv (ill
.59 . -
9~ I. 3
~~~~General Charactetistics-------. Performance
Anput requiretnent-s,4-0
Output CIifracterLWtHm-,----Effect of amnounit of base charge on otitput, 4-2
.. -
22 !--
ftct of itlpz t 4 - 3I .
energy on output, 4-1..

Sectioh 3: Electric D~etounators----------------Genteral Performance Cliaracterimtics------------Advantages, A-15; Limtationis and( dimiivantages, 4-315t. General, 4-16.; Suitable explomjivm~ for the Ignition elestiernt, 4-16; f Interraediate Charge tiaitterialm, 4-. 17; ;Wej chargo explomivi-s, 4-17; Metamn for cornpio, ., 1-17. E!fctr1.c Detonator Mk 40 Mod! 0, -1-17: Electric Detmntor Mk 53 M~vod 0, 4-18: Armay Electric IDetontmtor NMI;. -18-i.
'hpu
(.1;!'13'iti'f--
CONFIDENTIAL
SCURITY lNFORMAiN
Sertion 3: Electric
Outp't
LUN IhNIS
Pi-
~4-20 (h~r~et'r,~ri..
charge, 4-20.
(Gewral, .1-20; Ignition emdttoitrediate Initermnediate charge to bfts(!, Pharge 4-21.
v(-1i(!
1. lackrPoder-------------------------------------------4-2
ObturaAted collumn type, 5-2 Vented coltimn type, 5-12; RingA t pe delays, 5-13; Pre.%-tr(tVjT~e delay,51. (nsinruction of Comnponert - -------5_8 ihIvbod V, 5 - Pellet eon refo and laig -0 etn arrautgei'lents, .1)-21; Pellei'i kipport, 5-23; Primer hoiocr, 5--26; Primuer, :k-27, Firing pin, 5 ;28; Baffle, 5-29; R~elay detonator-s, JDesigru
Faclors
----------------------------5-32
D~iamewter of lelity body, r 732; Length of black powder columrn,I', .5-32; size or expansion ch.) limber, .7-32; Size of baffle, 5-33; Size 4-~relay detonators, 5-3&3.-----l-:fT-*( s r VArinlbles on I1uvraing inic of Delay Elemnrts ------------5-33, E~ffect of inoistitre content,' f black powder, 5-34: Effect of type rit podr 5-3fi; Effect o) primer output, Z-38; Efferf of volume ; E~ffeet - 49aiir:cabr of t, naperature, 5-39; Effect c;!~~~~~~ Of p)re-?siure dwvell, fi-45; , Itflect of loading pressure, .5-47; Effect (of size of inerent Seet imn 2: ( nsless D elay Elemnents---------------------------------5-49 Oh! uraed IDelav Element As.,ernblie_-4---------------------------5-50 Elertriv delay fuze primers, Mks 115, 116, and 117, 5-50; Electri Dlatv Detonator M4k 35 Mod 1, 5-51; Hxperimental percussion del.mty detonator, 5-5t.h Non-obtuirafed Gasless Delay Elcment Assemblies------ ------------ 5-53 i)gkn1 of GMawes4 Delay Elements----- -----------------5-54 Ihtirnivig Pate of Glagless Delay Powder --------------------------5-54 rhe De.sign of thme D~elay Colmnn-------------------------------5-56 Ser! Ion 3: Q11her Delay. Eeinent; ------ - -- - - - -- - - - -- - - - 5-58 5"Millist-corid Le-ad Styphinate Delity.. -------- ----------5-59 250o--Mieomd Nifrostarch ehy..S~ci~u 4 htlg1ral D~elay Printers, and D~etonator.,---------------------55
-5-59
2-
RI
m'FARA(MTERISTICS Ole LEADS

I II o 14 J Jajl
.-
I i I It
. I
--
-------- ID
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I'murjpoi,.
hed---'V
(,C"~~~~~
.11
-.- - --
--
--
--
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1 CO~~4
'A
SrlDEN~
ODNANCE EXPLOSIVE TRAN

DSGERS' HANDBOOK
sct jon' 2: construlli ion Cotrol) or mist i, v 'Ir F'laking of' Lte~wd
SECURITY INF0qIr%'ATON
9
C,
N~A L;
C1up-type I'&. lva Army lend cup deign~. 6-5: Nt%, pe Non-cup T% b'Ads Section, 4: Loading Tec'hniiqiie" IgTe'n Section 5: An Actmal Firuu Tri seetion 6: Refcte f
-. .
v ~ iij
K ~iT.
C
t.
.-
I.'
-~'I
s~ect ion 1: B~oo-ter (on-t ri
G;eneral Cowhldrat ionw
%faterisk,
.II Af'Flw
toll
.,'
ffumo
7-2: 11wwter 1,010ing. 7--2: A!,-,Afxiblv Ifwilriml, Coiofinene~nt and momtinpl. 1-7. shapp. 7-5: section 2: Bx~yster 'sensitivt v. Eftect of Boo'z:er Explo..ivo on) S411sitivity Effect of Php-ical Fori'i of IBoo'zt;r ExjoI'iive (if $'4f4iiiivity, T-trDntVt~t~ k Effect of Boomecr Expjo ;ivv G ralat ion oti 84.wP-itv Effect, of Jk~osttor 'Shape-andi ConfinemenWt............ 7-1
... -.. ,7* ..
7-. 10
7 -11
7-11
I$ 7-- :3
-
Variation (it Sensit iiy
with 1
Ip4rw-..
--
7-1t
Control of Booit4'r Senffitiv it .... t Sctfion 3: WoTR.cr 0(it 9.wn-ra Consi'n.,ratiults-.. FAclors Affect inkz Boster Output Efect of IWooter tmize, 7-21 : Boosicr romipoition an frlirrt~it v, 7- 22; 1toap, 7-22: Boolter pornfirnment. 7-2.1: (Grawruimtion ofd lbooxtfr expj11.ive, 7- 2-1: AmbIIient (491npcrTtmer, 7.-... Miscollaneoxus Factors Affecting the- TJraflwftiykiot) of BtxwtvtP (OwiJpft
. . . . . . .
7-1.w
7
-
7 -.2 i
to the Main ClharzC.--..
.7-..71
hocosttr position, 7-2.1; Sepprat ion of I)($,tf'r
frint
main ehastge.,
-
7-2-1.
Sectioni 4: Referencps---------11
I NrERACTIoN OiF L-\IIIASIIV1.

Section 1:
Tilto
TRAI\N ( OM 19 )\ JN\F
--.
Initialio lof
Or
--
Design Var~tbiv.........
lielial)IP iniitiationL of the deliy, 9'-2: Prtcting 01fe ledii -Mirlt From particle iuupingt'mcnt, v- 2; 1Prk.vi-itiing flit- pres. irE of tho vl''oluim~, S-2.
isdisruptit;-n
VIA
CONFIDENTIAL
ECUR!TY ""OMA T!QN

Test,. Pror'edure
-----------------------
LLJN I rIpa'IN
-
Section I: T1he Initiation of Delays--Cntige

-------(_2
Reliabilitv of initiation of the delay column, 8-2; Reproducibility
of the delay time, 8--3.
-,ection 2: -Time,Initiation of Flash Detonator --------------------------General- -- -- -- -- -- -- ---------------------------------------
&-3
Design Variaibies----- --------- -------------------------Spatial arrangement,-, 8-7; Confinement, 8-7. Tes~t i'rocedtires ------ -------------------------------------Sect ion 3: The Initiation of Leads and Boo-sters ----------------------*(;cneral
-'nidrato'-------------------------
84 &-9 8-11
8-12
89-13 ..i.- Gapm Between Donor and Alcceptor --------------------------Diameter effects, 81B-18; Length effects 8-19; Effects of variations of explosive materials, 8-25; Density effects, 8-25; Particle-size effect,4, 8-26; Confinement effects, 8-27. 8-301 Tranisverse Dizjplacernent --------------------------------------8-32 Barirs.------------------- ---------------------------Shaiwd Charge Efliets----------------------------------------8-33 8-37. Setion 4: Refereunce---------------------------------------------CHAPT'ER MEASUREMENT
9
9-4 9-4
TECHNIQUES
Section 1: Sensitivity Measuremnnts--------------------------------Initiatort of Rooster-type Explosives (Detonators) -----------------'Stab (letonatiors, 9-4; Electric detonawmor, 9-7; Fhih detonators,
hut i&Itir-
of Prtimary Explo,7ves &nd Pyrotechnics (Pime --------- 91 Stab primers, 9-17; Percussion primers, 9-21; Electric primers,
9-28
Cenra RQWSIemarks on Sen-titivity T------------------------'*c.tion 2: Outpot Tes;ts ----------------------------------------------Iruitintorz!:of Booster-type Explosives (Detonators and Leads) -------St.ab detonators, 9-31; Electric detonators, 9-31; Flash detonators, 9-33; Recent detonator tests, 9-33. S'U>posives and Pyrotechnics (Primers) --------Init iatorrs of~ Smbj p.4::iers, 9-42; Pe. cussion primrs 9-44; Electric primers, i"49. Miscellaneouis Safety and Output Test,; --------------------------
9-30 9431
9-42
9-52 3
'tion
3: References----------------------------------------------
LOADING
Section 1: Design Factors That Affect Loading Plant Operations------10-1

Se~gregation of the Correct Amount of Charge----------...
10-4I Explosive into the Cavity TO BeI Charging And Con.4olidating the 10-1 -----------------Loaded ----------------------------------
Semiring the Chare -----------------------------------------Standlardization ----------------------------------------------
10-21
10-3
CZ0%FIDENT1A L
n r-"r' i
Y.
ORDNNCEEXPLOCS!VTRA!
____
.K
SECURITY WNVOR ATION

1.4 aing
CONFIDENTIAL~
S ection~ 2: Dh'ign of Too1ls anid ~c~inifor Genecral Cousidetio.- ....

-zixisiunal
Pi.
... N 1(-3.; hA-diltot h'11rr
.1
Fj
~i
4"r.
"A
L~1oading for Fxperirneiius Vurpo~e Fuizes. 10-5. tt4vdi M lit -r.~.
a...1
(M-7: 1F'lie p1uige-4 ti)").
Loaffing for
Electric primrs znd ;lctdnawor-, 10- 12.

Prwductiot
.......
v--1
Chaigepiate method, 10-17; Wet lowliig tr~iJw 0 Jon". rmuchine, 10-20; L(ladirK O e4 ds 0-2 LoanIitig I)( oc-e' 1-24; Laing o lick ix~wd.er delay itleniel t.,1 - 6 Loading of gwqle_-.i- delIay inns 10-24. Methodsg of Segregating the C'errzvt Quivitity of MaterilL ~. 1 "-ction 3: Refr.
-"
Glossary of Term., Is
in Qrd~taiiC Traizi
!)~~
Indiex of the Hitndtook-----------------------
-24
flI
1._11SM
UI
CONFIDENTIAL
SECUJRITY iNFORIMATION
_ _______CONTENTS
11
L~IST 0i-I TA.8T RATIO.NS
I I
1--2 2 2 2 2, 3 2 .1 2 5. 3 1
3 2
1I14se Ftize 1k21, Ar;.embiled Position. 8tetionaI Vie ------i( Sectional 'Vie isa&q' Fiiie Mk 21, Firing o.ii'n - 5 *Ierciiry Fiftrni nate, f)ensity vs. I)etonation NVelocity -----2-6 locit----------Leadl Az'ide. 1)enstit v vs. I)ettonation Ve Lend St yrltate, JDen.sityv vs. Dectonationi Ve!ocity -----------------7 I)iazo I )i it ropfhenol, rPensity vs. Detonation Velocity ------------ 2-8 2-22 Effect of %loiswreon ignitabilitv of Black Powder-.----------------- ----- ---SI at; Primers~ in I se by the Army and Navy-------------------3-4 FiIring Pi from Italian Amminition
----------------
.1 .. N._
3-
.1 3 3-4
Mk 102 Type Primier, IDis-k Thickness vs. Sensitiv'ity-------------3-6 P1rimer M~k 102 Sensitivity Tests with Standard N avy Test Firing Pin. Plot, of Impact Velocity vs. Total Energy Required for 100
Perrent. Firing
.
.-
-------------------------------
3-7
3-1l
:1 5
Primter NMk 101 Mod 0-..
:t 3 -7 3 9
a9
3 10
Primer Mk 105 Mod 0. -------- --------- ------------------Primer Nk 106 Mvod 0----------------------------------31 Primer M29 ------ ---------------------------------------New No. 4 Primner (Pceussion) ----------------------------Trhe Effenct of Impact Velocity on the Energy Required to Fire 25 ----------(,otiseuitive Samples ------------------------
.33-12 31 31 32
NayPrimer NMk 101 Assemibled with Shortened Copper Sca'ing ('uips. CIS 866 Priming Mixture -------------------------3-12 Effect of Charge Weight on Output Characteristics of Primers Mk 101 Assembled with Shortened Copper Scaling Cups. ExperiInelrial Styvphuxate Prinming 'Mixture No. 17 ------------------riuta Spray M.\etal Electric Primer--------------------3 -131; 3-.14 Elect ric 1-ze Primer M~k 112 Mod 0-------------------------ne 3-1I5 [lecti Vtze Primer M.\k 121 -------------------------------.3-16 Rlelatinship Between Wire Diameter and Resistance per Unit l.crgt~h for Tungsten Wire Bridge ------ --------------------3 i7 Relationship Between Wire Diameter and Resistance ]Per Unit Length for Tophet-C Wire Bridge --------------------------- 18 fifect of Bridge Wire Volume on Input Characteristics of Tungsten Wire Plis Lead Styphnate. 14-20 Volt Firing Potential ----v9 E'ffect of Bridge W~ire Volume on Input Characteristics of Tophet-O Wire Plus Lead Styphnate. 14-20 Voft Firing Potential ------3--20 Energy Requirement vs. Bridge Wire Diameter for Spray Metal Bridged Eia'etrie InWIttorA. Bridge Metal, Tungsten ----------Capacitance 'Required for 50 Percent Firing vs. Potential for Electric 3-21 Initiators with Tungsten Wire of Various Diameters. Flash Charge, bead1 Styphnate----------------------------------of Energy lIput on the Firing Energy. Tungsten 3-22 IccofTn Wire0.030 Inch Long with Lead Styphnate- -----------------l--23 [Ilect of Time of Energy Ijiput on Required Energy for 50 Percent3 Firing. Tiingsten Wire wifth Lead Styphnate ----------------
3s 11
Effwc,
of Charge Weight on Output Chuaracteristics of Modified
4
M4U41
20 3-26 3-27 3-2S81 3-30 3-31 ; 33 3-33 3-35
37...... 3-38 3
E
gS
CONFIDENTIAL
x;
7 5W
ORDNANCE EXPL OSIVE TFAN

DESIGNERS' HA NDBOOK
3 21 Y~ l-e
o f Pote-ia m,~
:ru
CO'"NFIDEN11A
SEURT INFORMATIC0t
~r
,f.
"r
3-6 urvyg
Between
1-.'y'rmwu
N- P,
xl D
to Short l''ro)41 Vsl':i' t,, 1 imi~it,~
~s~ ~rim-!f,, Vn
'1 i r
3 -27
I'l'-~ Tcreent, (if Primers F~iiuv %-. Crv.i I !;izt O.CHR I koh
F-reiif of Primr irit~vr
'.
vr~s C, rrvni 1ipIIut. 0.4'9044 hitch Oimyot
Tophet-C Wire with l.v $ ph 32q Percent of P~rimiers NI k 112 Firina. Cutrrwit bifjoit ~30 Variait (.if Firings ('uriztt wIti ~ir'et -im Ov I'irer TWiren 1~ic~ t isnd Mtyphilts 1.11%,41 C argo. 3-3 "Arct of Ixitfct .irei..t Ii I tr srilrv t4i Firr Sim
y
3
3; C'
MIetal Pri3f1 ri
1--33
T'ngthl-Diaieter- Itek' "teir ff'r Wire antl Lead Styphiiiate.3 Wire '~L-i,d Stvidlilatc.3
itW-r
i'rji*-rc
1%il
TiIi#lie
3-35i
'7
Effect of Dag ('ocelut rat in oil Fir~i i cf ('rhlge Priln.'p% 3 -W 4-1 Eamples of .pe -I .1-2 Two) (;vziral Tvp~ 1 '4ttlh iOv:onatcrm 1 10 4.-3 EtTet of lxeaditg Prt.cjsiun oil t he -I-.-ii-itivity of LearI A,,!?4f- Pritiing NMixture, Te-st Set Mk 13r,, 2..Otiule. Rall -I Ffrect of LoaiisgPetr.~ h Seriiity of N(! o 130)
4-5
Fer~tricIDetonattor Mk .16Mwo 0 V~arious Ty'pes~ of fDep tv.
Prlnilg
lilli
,Test Set Mlk 136.
-ue*Bl..13 lhne tI
.-
ing Posit ion)).
Time: 0.033 (0.0015 Se
ol
Loading: 0.0Or-am A-5 Black Powde-r, I.4pfded 1h Thlare ji Sijngl(. Increment at 81,000 1)q Application: Nat,, Bpu fetoliatiig Ftup Ntk 21 AWod I HiiOrd
Dr-awing 2255...
. . .--
(.
--
elY TjC: Column; Obturated:. Witnti l,it T ime: 0.3.3 ( + 0.0,5 - 0.03) sfeeowi( Londinix: 0.0,) Gram 4-55 Mlark TWowde' r ,
sdc4
Pae
5-4
Appiieafjon: Nav y Bomb Fuyem Mk X XI Mod a arid %Mk X II I X Mod 2. Butird brawjngg 2341553 and 215L. !)ejayTr pe: Coljunizi; Obtirated; With Ilat~e. Time:- 0.010 (+0,002-0.0015 LOnding: 0.025 GiaiT Meal I) Blark Powder, Loadedin la inj lsjiig~ In1crerilfnt at rm5,Wfl psci.
i~
bif WiF
Ni
Ii~iL
Fa
%CONFIDENTIAL SECURY INORKMATION
CNE.
z:e
4-
Applieit ion: snvi' Bomfb Frives Wk 221 and MIK 223 B!10Ord lDrAwirigs 20f1618 and 202619 ------------ ------- ---------Dea Type: Coltimn; Oh izrated; Without, Raffle. Loading: O.065 Gramn A-5 Black Powder, Load1-d it) Ilaee inSingle Incremnent at 60,0W0 psi, Ap~plicationI: Army BaseC Detonating Fuzze M3.I' Army Or-dnanice Drawing 73-2-181 -----------------------Dea
*'.:
I
5-7
C(...l!.:
Oborted;I
WtH~hout lflfln
T'ime: 0.010 Second.

0.02-5 Secon#d.
0. 100 Second.
Loa~d ing:
0.005 Gri A- 5 Black Powder.
i
8
.06f; G;ram A-5) Black Powder.

Each Loaded in) Place in Single Increment at 60,000 psi. Application: Army Bomb Fuze AN--MIOOA2. Army Ordna~nce Drawing 73-8-3 ----------------------Type: Columvn; Obturated; W~ithi Baffle. 7)Dlay
0.0-5 Second.ii.i.SendI
Load inIIg: 0.033 Gram A-5 Black Powder. .0416 Grami Black Powder (Approx. 80 Percent Slow Burning Black Powder and 20 Percent Fuze Powdler Type 1). E*ach Loaded in Place in Single Inicrement at 60,000 psi. Army Point Detonating Fuze IN48tA)2. Armiy Ordnance Drawing 73-215--------------Delay Tlv:p: Column; Obturated; Withou~t Bai~ie.
4,-9 *
'rimew: o.041 to 0.0f) Second.I Load..g: 0.032 Gram A-5 Black Powder, Loaded in Place in Single Increment at. 125,000 psi. Application: Army Base Detonating Fuze MOIO. Army OdaeDrwn7--6..--afe 59 Delay Type: Column; Obturated; Wt rime: 0l.010 (+0.003-.004) Second. Loading: 0.031 Grain A-5 Black Powder, Loaded in Placa in Single Jncrement. at 73,000 psi. Application: Navy Ba.se Detonating Fitze Mik 19. 1. Bi iOrd Drawling 206'" -------------------------5-10 Declay Type- Column; Obturatiied; Without Baffle. Thie: 0.25 Second. Li-ading: (M.I I Gram D--55 Black Powder, Loaded in Place ini 3 Equal Inc'remienits at 651.000 psi.
-
-5-10
5-11
CONIDENTIAL
~ ~
S..17T;
,.-
'
"
Lw
J-
-,
--
-=:
A1'
Applifacatim Experimen~talINY\ 3--11 NOL ihu:ia1' 5iIDelay Type: RinK or ra" ~d 1itne: Selective; I to- 21 Sw--,ik Load in sz:
12749
A-7 Black
Pow~der, L-0-0d'
i'iVie
-z'I, S11,4
'v-1tto ak lul#tI
- A
"I'l,05j7-.
to'4
jPosition
NIS Vititage Armv Orviaanc'.f Dbrawing 73-3--;-4~. Z-12 D.elay Type: Aresiut'v; Vented; With Baffle, Time: 0.00i t , ".3 Seccond. IA'in: .'~3Ciwi i%-5 Blac3k fPow4 er, 1.4'aded In 1'13re irn Single Increment at, 4,000 psi, Applicat ion: Brit isit Poin~t D etwinti!1$ Ftw, NO!. F~prime'wn! Ven(,fl NOL Sketcha 7099-. 13 Dejai Type: Pre-saure; Vented:. ir'uit iBan V. T iml-e: 0.002 to 0.0% Sfcowl. 0,i' Loading:- 0.G73 G;ramr A-5 Miark Powder, L~ei4l iiirar Single Increment at 5.00 pi. Applicazion: Navy Experimewntal Rocket Flue. NOM, Skptcli 5 1 . .............154M .. entesgn FeaJtuares4 of (kohamrt Type Detav Body 5- 14 Soe eri ly1Typical LoAading TwAo....................~2 15 21 of Acrc'ftfing cavitv in, Columtn Type! obtkiritedi I)iv, "1 5-7Stpp Type Loading Ram---------------------------.5 21 5I S Two Mepthods of Seinling the Vent----------------------5 22 5-1 9 Burning Time vs. Ttrnperature, Solder 'Sealed Vent ina Delay le52 -----mnt-------------------------------------------&--20 Buniiing Time vs. Temperature, Un-seftled Venit In Delay lEletnefit, 7.Seconds D~ela-Y --------- --------------------------1 Z-21 Burning Time vp. Vollune oif Exhaw-A (:hainwr------... 2 5-22 Pel Iet 1'upportma--------. 5 26 527 5-23 Primer Holder Detail 5-24 Two Types8 of Primers-------------------2$ Annlicatioti: Armv Artillerv Feiiy
. -. .51 r,2 . .~ . -... . . . . . . .
68,000 psi.
5-25
Control of Firing Pin Penetration-----,.--..
...-
291
5-26
5-27
5-6-28
5-29
Two Types of Bans----------- ---------------A Relay Detonator Design--------------------Burning Time vsi. Moisture, 0.010 8econld Obturated IDelav Elemnit Buirning Time vs. Moisture, 0.250.25a $#cond Obtllrat4)'l '
Iiei-ex~-------------------------------------
5 34)+
3
5 34
.5-30 Burning Time v8. MN'oist:ire with anld Without 1)(tlkvation. 0.0:33 Secon d Obtuiirated B tI~ l'k er Del1a ElAiv'n et t------------:7 owd 6-St Burning Time vs. Volumte of E-',pgtjrqion Chamber, 0.251j0.025 *
~~5-32
5-33
&-- 34,;
Burning Time vs. 'ITtinperat rns; 0.00.1 Secoand iDelav i'.'4.:O Pressure 'Type-------------------Burning Timec vs. Teniperntire; 0.010 84-on Delay Illenr t, -b~at-------------------------------------IN.araing 'lime vsj. Teiperature; 0.25 Seuaajld Deiln- Elemenat',
CObt
Brecond Obturated Delay Eleiaoj
..
..
.-.
.1 12
5
jrated------
..
CONFIDENTIAL
V SrE 1*01 of
FIgtrA
TYVN ~~ AT-iO
CONT.ENTS
Pairs -45
5- 4
5-35 5-36 5-37
Web of 0.010 Second Delay Fel.............-t Loading Pre.sur- vs. Biurning Time, 0.010+0.003-0.004 Second
Obturatced Delay Pement
--------------
Loading Pres.sure vs. Burning Time, 0.25 0.025 Second Obturated

a s n a n.,
, ..
L'
Wmtmirat-d
...........
t ( nn L..
t S~
Ji,
5--.-7
.l .
..
5-39 5-40 5-4 1 5-42 5-43 5--1 5-.15
Delay Element_ Elec-trir Iollay Fiize Primer Mk 115. General Arrangement~. --Electric Delav )etonfator INk 35 Mod 1. Ctneral ArrangemenL Four to Six Second Experimental Obtur _ I Percussion Delay )tonator.--------.----------------------------------Typical -1-5 Second Nenobturated Delay ----------------------':xperimental Electric Delay Primer. General Arrangement ----Flatn Iniitiated 0.10 Second Flash Delay )etonator. General
' ;Sfeond
5--48 -50 5-51 5-52 53 5-58

5-59
1
-
'
Arrangement
..---------..............
Stab Initiated 0.02 Second Delay Detonator. General Arrangement --------------------------------------------------6-1 Loation, of Le!d-out mnd Lead-in in the Firing Train. Armed loiin. . ..-----------------------------------------------6-2 Lneaion of a rA'ad in the Firing Train -----------------------6;-3 A Preflanged Lead Cup Used by the Army -------------------fl-,t Army Lead Ctp Inserted in Fuze Bulkhead ..------1-5 Lead Cu Placed in Fuze Bulkhead, Then Flanged -------------Noncup Type Lead--- ------------------------------------NSeoring of the Wal. of the Lead Hole -------------------------,-7 -- . An Actual Design of a Firing Train of a Fuze Drawn to Scale __ C-- 9 )imensions and Tolerances of the Lead Holes, Lead Cup, and Relat.ed Parts of the Firing Train of the Fuze Shown in Figure 6-8. Booster Pellet. Tetryl -------------------------------------7-1 7-2 Booster Assembly for Base D)etonating Fuze Mk 21 Type ------7-3 Blaso letonat ing Fuze Mk 28 Type, Assembled to 5 Inch A. A. C. 'rj',,etih. ------------------------------------------------7-4 Booster Assembly for Base Detonating Fuze M60 Type_--7-5 Bo(,.;t,,r Assembly for Auxiliary Detonating Fuze Mk 44--------7-6 Booster Assembly for Bomb Fuze AN-M103A1----..----.
5-60 6-6-2 6-5

6-5
g7i
-6 6-7 6-7 6-10 6-11 7-3 7-4 7-5 7-6 7-7

7-78
: :
Gap Test Arrangement .------ -----------------------------7-0 (Critical Gap Lengths (I nches) for Several Explosives as a Function 712 of Percent Voids... -------------------------------------7--9 Pr,,s-ure Profile of a Detonation Nave Occurring in a Charge of 7-15 ----------------------------------Fi,,ite Extent-70 7.-10 Profile of the Detonation Wave of a Cylindrical Booster of Very larg,, )iamm'er Crossing the Boundary of a Cylindrical MainiIP 7-16 of Equa! Diameter --------------------------------:'Charge 7-7 7D.(,(,t its Surface I-'o ... tained When a Charg Wa nittd .1 at _-Peint on, ajoj1 ----------------------------------------7-12
!..
"k
7-18
Detonation Wave in a Booster Initiating a Much Larger Main - 7-19 Charge ---------------------------------------------)etonation Wave in a TNT Charge Cast in the Form of a Block L
and Iniitahed Along One Leg------------------------------7-20
7--14
De'onation Wave iv a Booster Whose Diameter is Large Cornpared to 1h Reaction Zone Letgth of the Main Charge ------r_ I IP/A
7-20
;4
rqr
ORDNANCE EXPLOSIVE TRAIN
DESVGNERS' HANDBOOK
7- 1.5 7-16 8-1 X- "
CONFIDENT-NAL
__SECURITY
INFORMATION
Completely IF-ctirnal io' V~ariatiton oef PlIate 1)eyt with iiPe14 l-I
*
'I
8-3
S--
Flaseh D~etonator Init iAtiois in 1i.'i ;-*onenaj Fuzv MI k 2. 1)einv-IDtonator Arrange'nwnt, I *,-e in Ba*ew' DoAt*rating FI-r ef. Initiation (i a T).'toimtor Over s I~mi: Ga nA~ lI e' it,
I
fDfltotifin
1
'.4
Faze
5A. I
11-Irpori-mental NIoditicmt ivn' (if I *tonator Nf x T-i -~t Fbvture .vemhblv for 1)?$r~rug(~C1'. D~iamerter for Primerr Mk I113
D onor aiirl Acceptor Chm-, IIhl igb.I
rn
nro
0
8-
t'onn.-d ine Nfir!A) fifo - 4

i.4 Trml~oqlsitt I"t
8Y-S
Critical (;apla. a Fejicetioce of C olmllen Diattnwts-r
8-9
Critim-l Axial Air (ace Am,"?,~ %%16:0 rDvtf.nit ionl
liptworen e .(ad Az7irk' and Tlr 8-10 Nireiimr Priinrg Citr'are! Gals frr Of i.'a: PI'.0"1.1 (ir N. Imrepact Sellsit wity 8--I1 Part A. (Critical Gap w'-4a Fanrtgo of D.e iv, t % .(K Irlr) i utinrer Lecad Aizide' I)cpenr. 0.100 Inchb and 0 fiart I , 1viq.. Tqe'ri .ircevxor-4. N-;- Part ii 8-1l Pprt Bi. C'ritical Gap, w-4 at Yomim of Dei ~-itv. S"'~ Part A 9-i2 rari A. C~rit ical Gap a,%a ht tiom f .nit 0nI00 Iif-te-r Lad A7.ide 1)or;Ots, 0. 1MX tichl and 0.200) 1:ecb )imrcf*.- rtr I Ace ptors. Sc at1.8-12 Part 1i. Critical Gap a.m n~ 'e'et 240 o Ovivv;. (i at; 813 Arrangement Used in eadn4 tee J*smter E1xprimeriArr4 gemnt of D)onor anid Accee-plor ill lbo Trar.arr-w ispla 8- merit Te-st~................ 8-5Initiation Projvrtie% of the 1>rplouivr. ArroqeA Iraner-e 44
. .-.
17 4i
10-q
x 21
22 S~ 2.1
%4 24
Plceen And Axial Air Gaps
44f3
9-2
Firing Time vit. Drop Height for Staib iDeonatr 93 lectric Primer awl Detonator Tet lqipnit-4-4 Sanfety Firing 'hrc Electric Prim.'rs or 9-S l~tail of interlock Switchl for Safety Firing Chawbe~r %-6 Initiation of Fla-sh Sensitive Charges Imy Vuir jog Prime-r Lomdl.. 9-7 Flash Dectonator T(ester, Fronit View TI ,~.Rme. m., 174 Nfid 0, '98 x Hydrogen FiILdi De"tonatoer Tester %Ik 17S 0_.. '99 ece.-itivity 'I'n.$f. o! Dc!( nultor VI' 0-10 FIritn.g Timne v-4. D~rop Ilfeight, Stab Prineerm Mk 102 9-1Test Se-t Mk 135 Mod I) for Pereusso Piiws iet lict Mk 173 Mod 0 for P;'rctzsioe Irirnerm. t!.i %-311 Bkc-k Di.-agramr 4f TJimring Eqiuipment.-----. 9-14, Typical Extieritrienrtal hr-,tiltA. IrIn TJinto .P rop Height of 4 -&'r-e'- * -phere. lypical Fim- Pt ryper. 'Mo-reury F'idmiruzto
. . .. ' .42 -t :
91
II 91 9 16
10 IS
!1.2c3 io 24
4.
9-. 9-- 16 9- -17

-.
D~etail of Lezrr D isk Nfounting li-lo)w Detoinaor ine Iast it Ioirer Taj)orod JHotkiesore I;ar for Il idil I'rv-' irv Te-t, Ibepjkr ~of 1ar for Loregitteirtinal I'r-ieurv. Tple.-,~(
9) 32 .3
XVI
CONFIDE- TIAL
CONFIDENTIAL
SEURTY INFORAA T! n k
9
-19
j-_
CONTENTS"
.~
f lopkinwaon Preio.ire liar Modified! for INrect Velocity Mea.iurement

Oil
.
II
1'ropedc Deigri of P'ressuire Bar Tt--er. Genernl Arrangement - 9-37 920 J-'perimntali MdAv1 of Simnplified lopkinsorr liar. Spherical Pendulom Bob Driven N~rectly by Bar- -----------cr9-38 %.21 Stauuehappar, l l d %se -40 9. 212 Stumehapp;arat, 'Wit hout Protective Cylinder - ---------9-41 9 23 Tt Set XTk 175 Mod 0. ---------------%-43 9-2~'tS,'. N!k 172 M..-d ,ljorl-A r'e-in Staba',d ismI cric Pei ner., 9-15 f. 2.5 Test Set, Mlk ISO Mod 0 (Primjer Prssutre Bomb Apparatus)9-5 IC I Eiperimuental Hand loftadmg Tool for IDetornators. Sectional View-. 10-5 10) 2 Exix-rimuerut-al fand LoadIing Tool for Detonators. Ram arid Raim Guide 1tt-moved----------10-6 10) 3 Pri-r Lnafling Tool for %fk 101 Type Primer. Sectional View10-6 10 1 1Brirmer 'roo, for mk i01 Ty pe fPrirner------------10-7 10- 5 1 ari i-oading Tool f or L~eads. Sectional View---10-7
.-----------l.lJL(iik . -
irn~fW~~..~
9-36
10(.6
1(1 7
II -) Is IG 9
Hand Loeadinug Tqoo for Leads -------------------------------Ilayrid JL'q fing Tool for Booters. Sectional View---------10-8 Hatd imading Tool for Boosters------------------ ----
10-8
0 10-il I10 -12 10 -13

10 -l-
10-9 T'ool for Assemnblinug l)Ptonator into Plunger -----------.----10-10 'P ool for Loading I t ryl R{elay Charge Dlirect ly into Plunger10-li Tool for E~xpeqrimrenutal 1,oadnir of Black Powder Delays. Sectional
View.~
-----------------------
i ifl
10-12
Tool for l->qierimntal Loading of Black Powder 1)elays --------- 10-13 To;.l for Producetion T,oadiiug of Black P'owder Delay Element.
sevtieuuual View.------------------------------------
10-14
Toolce for I'rodlmction L~oading of Black Powder Delay Element. --- M0-14 10o--ISn l~oaling Tlool for JDetmiator---------------------------------10-15 if) -16 Cim lping Tool for IN-toniator - -- ----------10-16 10--17 1Brinier Charge 'rraitsfer OrwratiorL---------------1M-18. 10-19 Primier Wet-Lsu)elirg Tool, Semii-P'rouction Type. Sectional View- 10-19 10 -19 1Primer Wet-Tonflirg Tool, Send-Production Tp-------10-20 10-20) Sermi-Autwnatic D~etonator ALoading Maichine------------------ 10-21 10- 21 Seqwence of Operations, Semni-Auttomnatic Detonator Loading
--
-ac--n-----------------------------
10-22
It -22 10--23
---------ciclt in-g Machi---------------A iternal, Balance for Weighing Smiall Charges --------------------------14, LI1ST OF TABLES
!0_n2 10-25
2-I 2-2 2--3 2 22- (e

2--7
11roe-04-t e~ of 1'rhinry E'oliOveExpl~osive (haracteristies tof l'rit-3firy Extkc-ives 1' S. Armu nd Navy iPriming Mixtures, - --ilhlesjevd
----------
--
-------
-----------
2-2 2-3 2-10
2-2-9I
2-1
2- 1
'l sicvl I'roluertfes of Iligli Fjuloonvs-----------2-13 E~xplosiv 11Charau'trristic-s of fligh Exp~losives------------2-14 (raimuiatiou (of Black 11owder.- - --- ------------------Z-20 ('ombiti~tion of Black Powder -. ----- . 2-21 I t IIiII SpeI-i fica t io IIs for Q 1iic k z ia tch lur 2-22 ,baditgI eu:.it v of E1 "dosives -. --------------2-2.1 Effect oif L~oadling Pressure on the 1)ensitY of Grade A 'Black Powder-. 2-24
U.1eiosioii Tlemuperatuore
--
- - --
--
----------------
2-27
CONFIDENTIAL
2
XvIll
~-~.
ORDNANCE EXPLOSIVE 1RAisN V

IIJF
IwF~EN"
'SECURITY
DEGNERS' HANDBOOK
2$43
FORMATIOm&
22%
9-2-E-l Eee'roatic Sentitivily of Iiriviirv ENIio'iv.Sththility of l~ ie r -~~~* 2-14 Compalibiltv or >pf. ~ 2-5Slblt fExplos47es in solne (
OtflflIti
S44,1vei
n M'iii
30
2-10 3-1 3-3
Hawfling ('hviritristieR ofT ftlMtf-el Compositions fSn

ing Mixtures-...
.
tvSa
rtin
ivr-
Frwr.1isk irkniw4 v. SensjtivO . 'r 3-4 Effe-t of Lwulij~v Prre"ureo n S4- .itjvitvIfNJJrifilti MixtirNo. 130 Tiadefl into 'Mk 102 Mwl PrHinvr (''ip .v.. 3-5 Mfet of Loading I'res.irv fin Outtpvit r riiix itureA 1'ycd in Stab) PriuierN, . , 3-6 Fff(et Of '50aling C'ip 1Iardi.... on, ti" , wi.i ~ '~q 'E7 Efft of P'iringz 1,41 Velocxity wt O 'twK~rt M-1 101 Tyie Permission Primiers, 1(tirred to
.. .
,-k 102 'Av Ic
3 s
nit lAte
..
31 3 19
3-8 , f3-9
4Navv
Effect of Loading Premstre on

in Pereusion PrirnrP ",
(~~~it f 1'rivoitig M iv isrt. Uoed
A3-11)
Effect of Charge Weight on Oleipwt (1hitrartetr-sd~ of 'Mctifirri Primer M#'k In',~mb(~ with 5hnrmont-t! ( oer Sealing X, CU -- --- - ---3 21 Volitmetric Sivecifir -~~s4 . :;1: 3-1 ffect of Wir-e Lengthu on In pot (',iirnri -ri.,fijs itt -pruv NI y~4 p
.rl ..
3-12
Flectric PrimenN, Effect of Different Exp .vv on Firijim Fnerg-y in Hridge-Wir;. TypeAcCtrie Prime",~ Tuigttet Wire .0.30 Ineh I.fong ait [T 20 Volvi . 4-1 Ixplosve Carg" sed n Forign ias etonators
3 :Y1:i 15
.3
4-25
Effect of Amy nof sie po Copr
eitiit
Output ~Mure 4n
bh
lckTst------------------------------4
46 Variation of Setnsitivity with 1,ondiyng Prs t.Iltr ffr Sq~' Priming M ix t iires --------------------------. 5-I E'fect o.f Mob~tiire Contoent of A hick P'owder on HrIll Tin
t5
0.011) fSccnd Delay

-2~ .ift.'i.ture Ccintent. of IShaek Powder on Iirriium
5----------------J 1 Time.
Loade with Blc

5FIfeisof Te p ra ir o
1"ofled Srit'vi Bod'e.
.......
iminu ug Time
i
hI.
J~ 0.20K)It(h 3 r- ITs)A
I
CONFIDENTIAL
SECURITY NCM TNC
iiamr'tt.r Of fIv
TE
olumn on Burniig ciaracteristic.
-5i7
S
6--10
'"r 59 Ell t$, of

*-
I 7
.~I .
Iirxwicions of Lhe Le4ad (hargpe; in an Actual Firing Traiin Designersitivityv Test Values for Possible Boosifer Explosive
7-11
K
-~~~
8-2 Shock Charmrolcristkhs of Metal.,......... 9 ------ M!T-ct of Confuting 'Mediumri oi Critical Gap 1 A Compjilationt of lbat~a frowm 0810) Report No. 5601 (rdf. (7)) of S~haped Charge Initiator.- as luof soui inig 1ut
9 1
7------------------ --------------------- 8-35 tratv(I in Figujre Test Sets for Firing Train Components--------------9-2 Stm~idard
'rcsu
CONFIDENTiAL
mix
7r'
CONFIDENTIAL
Chapter I
INTRODUCTION
Problems
of ExcI.;ve- loaded Ordnance
(-)i Apr-il 24, 1862, Geri. 1). Hi. Hill of thle Corifede-rate Armyv wrote thle following blinit note to his Secretary of W~ar concerning certain ;)ro Ins hie %%alshafving wi~th lhe explosive tr-ains of his day. ''Th ere 11nVusi 1wsiletl Ve'ry rot t 1 in Owg C)'-dntilarce IDepartm erit. It i3 at 1 '~aike t~riigoit ndI have on een afraid that there was onerr fotil phi thevre. Ouir shells hiust tit die moth of the gun or do not
o ne N-"'ir Inter tit tie Bat tle of Clionceflorsville, an artillery clodef
__
re4por-ted 11l111 oil the basis1 (if carefuil ob~servat ion oly% out of every one fi ft een of the shiells tat wecre fired ('xIloded tit all. "'I was compelled, ti tcl elosely the (fflect of all of the project iles,"' he said, ''as if we %VV'IT Using (entirely solid shot." By 95 performance of wanunun1itionl hadl been1 8somewhat improved;IF hiowe-itvei-r, in the miost significant, navall engagement of the RussoJaaneI1se writhtea, nieythe Battle of Tsushima,. it is repor-ted( thalt oneV of tie mnost, important, factors leading to the utter defeait of thle Russial Fleet, atr tile hand(S of thet Jalpanese Was the failure of thle lRussitin fiizes to e'xplodle the projectiles. TIo bring the story lipl to the present, it can be stated that the flinid ionilitg of explosive loadIed ordlnance is in general quite satis-[ xmlatarItfamnto dia fact ory. 'I'king o I Ii isity, frwarding to the Unders.-cretarv of tihe Navy in 1945a n re1Coniiiiciidat ion that. a Natvy fuize designer be given a special cornIien(Ittion, stated 1140nan ammuitnition which was produced to tho extent of 95C., million rolinls during World War IT, functioned better itani 99 percent in ballistic tests."i ltoiunds of tiamunition of nll categories, perfect in all respects, were, howver sIll unavailable in World War II. Much in p~articular r~emains to 6. a(.conil'lished il (developing explosiv4 trains capable of wit list finding severe suirveillance conditions. Following thie bornPli ineit s of certikin at olls in the Pacific iy 11'. S. Naval Uniis, it wt ,s ini somle inlstance's dlisconcerting to note that not all of the ammunition wv it,; to miaximum111 effectiveness. In "'Comments onl Arnpli bionis Operaltlus" (latedI I ]NIntch 1944, the followving st~atement a~ppear's: henext dvt11biitpe of imalfunction. w~as the duds anid low order (lett ililt ions, liot~cd oil all the islnds. While the number of dulds fomid
.. . -. iiil fltn11n~. .. . . . n . . . ..
.- NF!DENT11AL
J~
ORDNANCE EXPLOSIVE TRAIN DM~GNERS'- HANDBOOK
CONM:IDNTIAL
SECURTY HIFORMATIOIN
From the example, cited, it is evident. that the problens of explosive loaded ordnance are of long stanintg. The soluition- to stivh of ths problems as involve the explosi ve rain are the prOvinve of Ibis hook., Actally the art (and the term is used itdvi.gedly) of explogive traill ev'sign is in a well-advancedl 0-cge at- the pr'eseu( wtne. Not only hftve "record, been~f raistd in mos~t rases to figtirv*4 the on-target p~mi but in addition tt, ,;afetv record,,; of ordnance 'have above 90 percent, been greatly improved. For -Anstnflee, (luring Worldl War 1, arninunition that~gave no more than ri:w h)orv. preiiature in twenty thouiandl o be tnhovt it gNXd as cold be expected. rounds of firing was cof~~ In World War Iii wit ;or example. .5"38 bose-fiized aimmunitiov, bore prematures occurred at the rate of less than ofcie in) one million rounds.
Scope of This Handbook

Ordnance design is a field of broad extent, aind iii it thle tnwarv author is likely to wander far afield unless hie marks guit for himself a sharply defined domain. This hnnd(ok c*overs explosive Irains wt applied to the entire field of explosive loaded ordnance. In eve'rv rasw, the discussion is limited to ili explosive trair.-. For instance. there
is no discussion of the sources of energy, either electrical or Phet 0itu, which serve to trigger tbe fwyw. of an explosive loaded round. There is a detailed discussion of the manner in which the sensitivity of a stab primer is affcted by tile ueigh't and velocity of the firing pin. There is no discussion of the dletails of the mechanism Wich moveg a shutter contsinir.g a detonator to arm or (lisarm a round; but. there is it detailed discussion of the way in wvhich the probability of firing thle subsequent element in ie train is niodifiedl as a functioin of thir wanout. -) dislocation of the detonator or of interposition of air gaps. The explosive train desig-ns; treated in thtis book are applicable nr-itikcfuzes. Howmvr, thn an'b ha~e D--maxily to bomb and p principles may be applied to a wide range of explosive loaded ordnance items. The following list of sueth items is not neeserIly Complete. Gun launched projectiles of all calibhe rs. Rocket projvtiles. Bombs. Underwater ordnance such as mines. torpedoes. and ('dpth charges. Projectiles of advanced designs, including seif-propelled ind guided. missiles.
Decrpton Of a Complete Explosive Train

21 for major caliber projectilp-1 idoeel.(
short over-all description of the explosive tri'MBaeFz
Mk
here ;nl nrdor m, vivp the
newcomer to this field a comrehepmsivo~ vinw

r,%.rrrhT
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AV I
BEST AVAILABLE COPY

121-;--
CONFIDENTIA
SECRIT
INOM
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othewis 611~inE~yreadng he etatleddiscssins

components w
f th vaiou
V
hichappearlater Th ucino
hsfz
ontae
oxhlrsive tain byd rhedigchncadetreisios of the arnciousng ar tomoucetspo appea lar , The cnton ofia which thisemblyof iathe fuzlwih dmayofne o.n hall rafer i as fpcrwrh stelan platepc aainhighre ireplosioning the s,.~ of 'ie psjetile prmr toi6pines tn diarin i. ASe cros, eio -I as 1-e2.2)i ho infgue The tab prime. Inetis ne for meaciption atenstinisy centedion the implotsit tais and the mfcangicaislofates ofithe upri uncption coi, wich is j o mouted on ailea rcs, rinavc forward n 2(plate impa, aga~int. teticr eep pring, cab.s'6g the stxbprimer o tismige hefi pin.y (Scen rimer> aing pi-2.)edly lmetprmr Thi st primer lodesed forh aimgmixsenesiity to ntiatonson iffert witm th staprimfetrigp is lwoaded-s apiig withly
sI ongr ad
copsigin
cehic
sot pti).
2S), duingi~s acuioa 3
caract),eris
makes" possibdel elmnenaprier iring pin in of the ey element,rie drlay prlleran sodly, wit as riingmtren lsssiie to imhact e itha te tab) primer.ecp hti osntcnanla zd.I Tife ht ge from the absio primer epct;frst pet~ ithouig ise btronerand inite thpuneek powurdlaytuation, aichactrs which
the reproducible pressure conditions which obtain within the delaty housing, ith a delay time of 0.035 second. When the black powder eleinei, ha-i bured through, a spit of flame impinges on a lead azideloadled detonator; a true dletonation develops and progresses successie1v tirotgh 11im. tetry-loaded lead out, the tetryl-loaded booster lead in, the tetry,-loaded boa.ster, and the main charge of the shell, expliosive 1) (ainunoniurn picratte). ('ern vuiugeneral remark~s may be miade concerning this Pexplosive train, which hold in general for any train. As one proceeds down the raint, the size of the elements in general increases while CUMestiitv oinitiption Fo~r~~Vr mnatna. 1 a -- r, wA %At V n Sa"TlSiti vitVy we linve3 (a) Priming mixture. (10) Lead azide. (d) Explosive D.
As lnmpied In the word "train," each element has, two ends and
CONRDNTIg
ORDNANCE". EXPIO~VET
DES!GNEW~rZ
4'iC
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CN DNIAt
SECL'RtTY" INFORMAIot~
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'CONFIDENTIAL SEC'URMY f-',NF01LkrVA T1
INSUCTIN
IM
OL STA
PRIMER
-
YELEMENT PRIMER F-Iii a, oEL AY ELEMENT PRIMER NOSE CAP APN'ICREEP SPRING
@OOSTER LEAD IN LEAD OUT
IWAANJCHARG
DESICCANT UNIT AUXILIARY PLUNGER
Fioure 1-2.
Base Fuze Mkc 21, Firinq Position.
Sectional View.
CONFIDENTIAL
15
*DESIGNERS'
OR1DNSANCE EXPLOSIVE TRAIN
HANDBOOK
CONFIDENTIAL
crncomnitant with this 'fact has twvo -haracterimize, an inpi.,t chbareterstic and an output charneterimtie. We characterize, for instane,
the ptew ion primer with regtard to
its input characteristic by its
. -
drop weight sensitivity, an~d with regard to its output chardetei'zi.tic by the number of c,,ories of heait which It devvlop) oni dolagratiori and which appear in *ts output flame. The leadc fk7ife (Ieltotr is characterized on its input end b~y its fmesI~u~~t a e~rd for instance, in the oxy-1hydrogert bomb appariatzs (1scribeI on page 9--N~ and on its~ oiutpnn end by the petak vr'K-sure developed at Its detonation front where it contacts the succeeding clement in the train.
J.
Uj t
1-6
rOnkirDENTIAL
CONFIENTIAL
chapter 2
*HRCEITC
Explosive 11111 uIriaterials
rap'tifJI
MATERIALS
OFEPOIV1RI
_4 d~ilif V of :____owFIf V
corisierahie enlergy
liave file commnon, characteristic o Ifbeing of re-ainig, wh~en properly initiated, with the evolution o! 1.IIe;.
Th~jis reaction (does not depend on the avail-WI ;' v'r~jh-o lorfeinc
ealedl components. mterials; ised In explosive trains may, for convenience of disnut~ i'lissi0Y1, Ile dlivided~ into explosives anl delay mnaterials. Explosives, it) reneral, rulaet more ra1pidly ti anl do delay materials; however, in
tll. ca1M.
Ibe fiuade tol (wvii' ill liq~;c.h
of siIIrI dlelalys tilie dIilr(T('Iwe iTrt-iict ion.
rate tends to dis-
appear, and fin 'W01-,4 CR~S(I a1single miateriali may be mnade to serve b~oth purp)oses. 1'roin the sta(idpoint, of coinposition, explosive train materials con-I 41- iln ox*intli (oxidizing"nIaterial) and a fuel (oxidizable material), of h1eld in mintinine ~onltac(t inl it mfetastale condition. Delay materials usua~lly consist of rnechemnivil inixtutres of oxidants and fuels, in theI 0i-rn of fine( powders. lin the vase of explosives, the oxidant and fuel '11 uliv .ir incorp~orated into at single miolefcule, so that explosives are iiorially liornogenouis niateria!.. There are numerous exceptions to Ihe llove genieralizat ions, sinee a pure explosive compound may be a1NIis I! delay nI)Itei'ial, whlile explosives may consist of mechanical mixt iures of explIosive comnpounds andl/or oxidizing and reducing chemicals. 11)thIIer ilia t eiiis iay be add(ed to imipart special characteristics; for exanijde,, wax mayv !) added to a high explosive to decrease its
'Section 1-Expksives
Ani exjlosive many beC defined as a metastable substance which, if activated b~y an external source of hieat or shock, dlecomposes spontaileously to prohuce a large, amount of energy. Hestzlts of this decliJ)si(ioi are thme suidden prodluction oi a large volume of reaction
gases att highm temnperattire and at sudden rise in pressure in the im.-I n1E*iilatt. viemnitv. ihstransforination normally takes place in a
pe4riotd of f ite order of a, few mnicroseconds.B Ali explosive iniy beo regardled as at material containing storedl energyK andi capab~le of releasing that energy upon activation. From the stanrd point, of thenohensry, ILoe energy released is the difference iiewi~sm 1ht. henit, (if formation of the original explosive and the heat of forrmi Iimi of the products of reaction.
CONFIDENTIAL
ORDNANCE EXPLOSIVE TRAIN DESIGNERS' HANDBOOK
OFUNI,
SECUMTY NFO)RWA1!.ot
49
.11H
'All
-5.
.00
2-2~
-M-
CON FIDEN1IA L SECURITY INFORMATION
CHARACTERISTICS OF C EXPLOSIE TRAIN MATERIALS
lFroillflu the utnrid iint of use ili explosive trains, it is convenient to divide e.iI{,si 'i's ink) hiree (iass.; primnhirv explosives, prim,,ing mlixtiTP5,.
anit(1 lligh vXj)Ofi yes.
Primary Explosives
diat chi erist of 1primary explosives is their extrue sef iil to lieu!t or shiock. '[hev nre the most sensitive of f~ eXVlosIives S Iand. vithier as puire inaterials or as ingredients of prim( yLl-le
'~'
'Ilvdist ingiiisa
__
yh voiijt 'trig'psto .u,,?r explives nepo'~ by thei most widl l ace'P! ( Jiallies. 'lt ral(eri and nitroiannit e are included in his groupl, :0i liough IllaiN of hevir characteristics are similar to those of i lle ii -iitXlosi vts. ( ht'nii1cM 0and phyrsical diat a are ineludedl in
Tabl 2x . 1' i
nn:-,
Oxyge.~ balance is expriessvd inl percent and represenits Lhe

or d~cvkof oxyven
is
excess
1
'omnparedl to that, requlired to convert One
hdrogen to w~ater. Nfathteraticaliv cu,o tt v"~arbon dioxide and i tfh) 4; If I (U) 1irls the weig~ht (gratrns) oIf excess or deficient oxygen p-r "111it 111"1,ii of t'xplositt' dividled by -!e molecular weight of the comnpound. This, is a nteastir' t d~ila-1ior overi v riill of the extent to which the molccule is if(itiint ooxgnnecessary for ft~s com-
plet e devolmposif inn. Exposve haactriti's P-tte iv~ Tuble 2-)include the sensitivityj The sensitivity to at rid the1 '41rigtIil, or, power, (if fte explosive.
illpqtJ~ ree.
to tlI p'5c'n
explosion height ob~tainedl on the ERL
TA;'it;T 2 2.
Er;,1wnirr C'hitrarv(crimtics of Primnary Explosives

sourms of dama] rtiiiret at hell of columnslInd !~tlcute
Ikefererive
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Nca~l. Nnsi.
Thermal properties
KClM l.2
)Strength.
'sad test
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4impat
friction
~ai.Gm.
machine; r eat of co no*. el. *;gh lfltI0 utIH.) adde Heat of Heat of asdirexplosion presure rorMf (-g.b/q
sand finer
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14.2
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+160. 1
637. 5
......
..
---
CONFIDENTIAL
nru-lbdER'HANDBOOK.
cahle tz the more sensitive
SEC,*URITY INFORMATIC
yr
fme~~.~' i.4 dtqeri.dN
CONFIDENTI/
refert-nee~f
-.
tyvpe .3, DProp.wVigt, Impact. M\achln.T.

explosi*,
iii
Friction-sensitivity v. us were obtained on the Itrit Type B Penduimr Friction device desc4rihed in referryir c t,1. represent. the maximium weigh t ignims) added t4) the peimlimi
fMii
I'll,
rnmlw-,
J, V
from a height of .51 cm. for which "no exphx ouns- were olhtnilled it, ) successive trials. A samnple of 0.02 grain wns t:vwed for eine'b test. Thermal properties. The values reportqd for heitt of forzinat01) (H.~) and heat of explosion (11.) were derived fromn reastired vabies of the heat of combustion (11,1 (ref. (S)., h atrvauswr M.1med to have Iven obtained in) an oxygen bomb witi, thle water formed in the reaction being rot Ien."I tU the liquid state. 1n calculating the heat of explosion, it- was as,,qumied that no itinopheric oxygen was available and suitable correetion; were applied incease of a4 N ~deficiency of oxygen. The -len t-of-exploaio-n d~fa were nlao calcula ted on the assumption that any water foriried ky the reaction would 1W, ~present in the vapor state. In estimating the 1)rod-,icts formM, by the
exl
oxye (3) i.7e ooiiz The sheniroeng h opparniplosives the N71.v Ah efie yeigt; f m o xidizeiheas th
'
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(4)Anytioxn ete over ron )iusd tor uryi- fumt C... ad edstyphestent dofir peue at4 -. ,rilt. Iodt e denitis ae rpored rapicaly n ies 2-I 22 -,d 11-4 Threpted vale OeredeeromirneltnJ~C~utd in the Bra fsenmN.2 an iusky wer obtaine wneightni of the explosive, .1eme inh N Rdatr 3. inc e lon,e intatdwiha ed id'he. i u a Thiiunedr etw inrerencsued wi6),e EetokC~it' . f ~hltJ of 1.6inegdycles
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EXPLOSIVE TRAIN MATERIALS
CKARACTERISTICS
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DENSITY OF
___________________________________________________________MERCURY__________________________
FULMINATE
.52.5
3.5 DENSITY (GRAMS/CC)
Figure 2-1.
Mercury Fulminate, Density vs. Detonation Velocity.
SCONFiDENTIAL
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Figure 2-2. Lead Azide, Density, vs. Detonation Velocity. 1
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CONFIDENTIAL
CONFIDENTIAL
5600:
CHARACERISTICS OF
EXPLOSIVE TRAIN. MATERIALS
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Figure 2-3.
Lead Styphnote, Density vs. Detonation Velocity.
CONFIDENTIAL
2-7
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CONFIDENTIAL
K(ki INRMATIQN
-SOF
~1
500
I)l DEST (GAS C

-3.2
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DENrTY(GRMSCONFDENIA
CONFIDENTIAL
Primina Mixtures
CHARACTERISTICS OF EXPLOSoVE TRAIN MATERIALS
1,111e prim~ary explosives are iot sujitabtle for use as initiators ifln
mnany applications.
In order to inodify their charaeteristmcs, variouis
nnateritils arie add~edi and thorouighly mixed with primary explosive-;
to form pritning mixtinres. Tie following fouir inethods are coIrnonly einloyCe to impartI partici lar characteristics to priming mixtures. Increa.-ingasnsiti vity. sii ie most explosives have a low oxygen 7balance, the addition of oxidizing agentssuchi its chiorates or nitrates will uistual1 increase t he sensitivi'y. In the!gas" of priming mixtures 1111t St edI by tJhe ac(t ion of stab) atnd nrepqczsse V-4-~t p; Such lits grouind( ghts"' wu~my be addled to increase the in;.ru senisitivitY. addition of it smiall aniount ( per~en t or so) of a Sf']S'j%(' riar. eplosive stich a.s totracene u iii often increase the sens)itivit!y of at pruniing uunuX11re. Increasinz output. The output. of primir !9ivxtures is usujally tiichid muulgiwnted by the addition of fite~ic.I oll ftCi'1V " 1 lead :iilfoyanate. The Coriner fnel also serves as an abrasive. Since mlost explosives hatve low oxygen balaitces, the addIitionl of fuel to priini!Ig uuuxtores is uisuallyv aCCOMuuliM~ by a suitable amount of an oxidizing iigcnt. In some case%. the addition of tin oxidizing agent iklon)' will increase both sensitivity and output.. 1igA explosives i5 h a., RiDX tind TNT are also 11114d to increase the output, although thise iaterials prob~ably do riot detonate whien 1.se(I in this way. Loa ding binders. For ptirl1oes of loading by the buttering process, priming iniixtiures ini be wetted by a solution containing a binder. After the solvent evaporates, the mnixturie is held in place by the hinder. Such hinders are often explosives such as nitrocellulose or r1"ostarch., uised wi (ii sui table SolventIs such as btyi acetate. Improving eectri.-al conductivity. It is sometimes desirable to make prindirig miix tn res conductive, either for purposes of electrical initiation by currents passed through the mixture or to decrease the seflsitivityv to static electric discharges. Powdered graphite and volloiduul zuwtal powders h~ave been uised for this purpose. The comnpositions of cujrrent, U. S. Armny and Navy priming mixtures tire presented in table 2-3, together with an indication of the ty po of device in which they are usedl. Comparative data, on. the and ontpit characteristics of these mixtures, wvhen avails( fsitiitv toble, are lpresen ted( in sections of the book dealing with the respective devicees.
-The
C..ONMiENTIAL2-
'~
I~INCONFiNIIPAL
SECURITY INFOIPMATION
SIMi
IAI
1.
Fiue24 izdirohnl
DENIT
(GAM/C
est s
17
Drnto eoiy
BETAALBECP
_ _ _ _ _ _IA
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SoURCE
AONNFDNTA SECURITY INFORMATION

p! 4-
CHARACTERISTICS OF EXPLOSIVE TRAIN MATERIALS
-.
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CONFDENTAL 2
TRAIN
______SECURITY
CONFIDENTI,.
INFORMATICL
thte cba rtwtI'-ri.t iv of low 4virtsitiv itv to I genorgdly moi re sn 4111 jJi~cfdIar .
wi
atv xnl iveor eif notlier Ii~i~li~

.,,Jjjyt Sensjiir v to ulw
F~ twz %vell wI,in t heir r,.i.
ezpolylve-4, iw4 lkil.t '' Vji0Si eS Il ITI ll'r 1111i'd tWwithot cxii ir lwei igizlt widuhit fhilk. 'i
:.On physical propertwis, expio,-ive churneterstirs, antd
oterisLics iof it aubwr (if 0,1 IOOIP imp1Jortanft ljig~' ~j~pT~11td tal WiA2 ($p11,19pis *.0 cnssed te inthno hei!~
iS6-a
wniubor
of jr'
moe omonhih
xp.svv
odrof their irapact, scsitivitwips. Th'lf vatijes for hooster hlens4itivity, briance, and rate of detonat ion ate dependentt. onll oriing (lC~isititbA. The eenities entered in this tnble maty be imiifnrmlv obtained, under good loading conditions, for the formus stnt e*d I the usutal densitiel * 6w obtained in produCtiLon~grn-f g,. o"" st lw o ', t. the,~ cited valutes. The values reported are hvniciul of thou*. current! , being obtained. Additional daftat on londingif sufe will be fotind on pages 2-24 anl( 2-2', Oxygen boaance. The Signticiveci of lhf, Ox.Vvti 611lance dantait explained on paige 23 Booster sensitivity ii, expressewl ns the length if) irwInes(- of it eylinder of A2rawnx B 1s" ifeheA in diameter that will fitil to trunsmit, (ltoilalion. 51 p(erc( W of thle time from a tetryl boiost er I inc-hes in, linineter and 2 iches high to a cylinder of a particular expulosive 1,4, inlches in diameter and 5 inches long. The test arrangement is. shouwn on pakle 7-10. Table 2-5 gives; the booster sensitjvil-v of 13 coinmonly useI high explosives. Frisanc',. b-~ the "hnt(IderIt i ig f ost, is4 vxprok441-f as n ratio. 1,t is khe raftio of the na 1,..9f 'sbptof dlent. ini rold-rollegl sreol product-d ky he ex losiv w irdica at t de j40-v to th e avenim dept!i f dna 101 producedl by vast TN! tm es f 1-60~. Thep tet. ;wrmplv, caas(itpressed(1j a cylinder I
is lredon aligtly realed, ie all /A inchles tbiek. captII7 an tvwfid
nchuefes iII diif{t er anid 5 inches., bulg, Ii)wascd,
squarv, cold-rie st t'ei plalte 5 ittep. on F The chlurgt! is; init~iajt(i witli it No. S
10-grin1 t t ry Il~ose
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i u -
*00-
COFDNIA
-1
In
I-~ Sri.'
SZCRIT
IO?
Ii i
CIA
BES AVIAL:CP:OFIETA
----
- -
CONFIDENTIAL
CHARACTERISTICS OF
,.
Detonation velocities (meters/second) are given for each explosive and form stated in the table. All charges were between diSity at thlen
S1.6 and 2.0 inches in diameter (the majority being 1.6 inches), and the rates of detonation represent maximum velocities for the densities given. The velocity is a direct function of density and changes about :70 meters/secmd for each change of 0.10 gram/cc in density. This relationship may l)e used for estimating detonation velocities at other i, densities. Power, as determined by the Ballistic Mortar, is expressed in terms of percent of t(h value for TNT. This test was designed to evaluate from the explosive. The use of the approximateiv tht total en,y
mnortar isdhscrilt(,
in reicrence (12).
Impact sensitivity measured by the ERL type 12 machine refers to lh'O 5pej(re('nt explosion height ol)tlained at the Naval Ordnance Laiboratorv on !he )rop-Weight Impact Machine, adjusted to give S iiETN the indehx 10 andl TNT the index iui. This machine is deibed in refererce (2). (, Thermal properties. The values reported for heat of formation (fit) and heat of explosion (H.) were derived from the mcisured values for heat of combustion (11,). The methods used to obtain
FE.2
Il
2-15
"
-.!: CONFIDENTIAL
#c T t P
Mo De
SECUIAU",Y
an
e*1*N91D[NT1A
HNFOR: AATIO
Initer PO~'r
--
rq
gpq_---*4 Or"m ~~
o ..Wd-ers'
Id1ark
11owder,
and oth;-i
'~
:'
11 tnuAhng diaraicteristics of gn1!$
fll
ti'l3 giers
'~'~;
ombution products are normally solids and that ft c4ziit of gas is fornied during buining. the . rr k
1A~ i4O1Yed
in the form o a mixture of dIrv powderg. usgually
It
The mi'xture! is presced into a (hit-Iv cavity 4#46a$4g prokwues in the- neighborhood of 3.5,000 psi, Binders are
vtps~iioSize.
,d btecause the% tend to fOrm! 11"PS ('lt1-iig i~t ~~onWeipl by the pressedj powder ~ l~yaiv ~ h ~TbrI~ omdi h -11apinrotiChes those residting Ifrom
has suffieient strength to 'withstand- ordinary ha ndling during tratportation as well as low acceleration forces. 1I()we%-er, when the
magnitude of the arceirration foree-s
41
BThe
Sgreater .~-
setback in medium caliber proji'c,6ife. the press-vd powder 11sually must be suipported mechanicnlly at the ends of the debiy envity Gasless igniters are used to tra nsfer ignition from nu initintor to hre thle delay mixture or from the (lelav jIiixt ore 1tojixlosv igniters are easily ignited ail their heat of comibustion Is wunaly than 3.50 cal/gm. (refs. (43) tand (44)). F33B. This is a red powder manufactured by the Catalyst Research Corporation. it is composed of 4! poeent zirconium (Zr). which serves as the fuel, 49 percent iron oxide (Fr. 1 0 3 ), which serves aih7xiizn agent, and 10 percent suV"?floss (.SiC) 2 ), which is an inert ingredient whose principal function appears to be to decrease the rate of burning. There are no othler kn'wnx inainufactitring
specifications. F33B has a drop w!Vight, sensitivity comnparable to, A
that of lead azide, and it has been fired by body static electricity.. F3,RB can be initiated by standardl percussion ptners, Ps well as by black powvder, and glows upon initiation, forming a solid Ang.
toandlthis tendency appears to increase as the quantity of F3311 is 11m01a . It is usulallY advisable to restrict 111W possil~ls ,lovemena Of the igniter after initiation to insure it~s remaining inl voftlttc with thle delay oi- exploqive charge which it i-s jiIlteI1(ll to jigilitv. Tile storage qualities (44) in brass and stainless tmi Cq d it I' (79d, and the heat developed upron comlbustion til e neighbonrhood of 500 cal/gm., (44).
rC 0-
~~
Pr11 cI1TiILAt
BEST AWALABLE COPY
CONFIDENTIAL
CHARACTERISTICS OF
Z-3 Igniter. This is a green powder composed of 25 percent S zirconium and 75 pereent barium chromate. It is manufactured by the t C'at iilvst Research Corporation: there are no known manufacturingP specifications. The heat developed upon combustion is in the ~. neighborhood of 4.30 cal/gm. (ref. (44)). Because of the satisfactoryZI S performowce of F:m3B. the testing of 7,3 Igniter has been restricted. flowever, its initiation,, connbustion, and swoage qualities appear to besinilar to those of F3.311. 6-6-8 Igniter. TPhis pyrot echnic igniter containing lead. di-exide, ciupric oxide, artd silicon in the ratio of 6-6-8 parts by we-ht has b~eenl used expvr!inieniitall.. r', a s' !c de(lay igniter. Tests indicate that. its impact, static sestvt.ad storage qualities (ref. (44)) arc sinidnir to those of F3311. Its Iewo. output, is, about 400 cal/gm. (ref. (44)). 1lowever, it has been fonnd that, this igniter is difficult to ignite lit low ambient teniperat tires, andl, therefore, its use is not wiflespr(.ad. Silicon-red lead igniter. :A silicon-red leadl mixture (ref. (45)) has PeI usedl by Picalimmiv Arsenal to imn of their delay mixtures. (.orn Met e performncne (ld ft on tiids ur :tiAre are not available.
'one
Gasless delay mnixtutres uisually cannot be ignited directly from a primer and reqluire a small quantity of igniter to aid in their initiation. The mixtures are, prftCtiCfllly iVseT1sitive to initiation by s1hock or static elrctrivity, find their heats of combustion itsually re les than 3.5() cal/gmi. Zirconium- nck el delay mixtures. A new delay composition of ti rconlu n-nickel. alley, p~otassium lerchlorate andl barium chromate has b~een developed by Picatinny Arsenal (ref. (37)). The surface of the alloy is treatedl with a dichrompte solution (ref. (46)) to prevent subsequent dleterioration. The storage qualities of this mixture appear to be good, and it Pppears to be compatiblc with F33B igniter. No other information on its performance ig available. Manganese-barium chromate-jead chromnate mixture. The dovelopmient of a delay mixture composed of mangamie,;, barium chromiate, and lead cbroniate is described in references 36, 48, and 49. By %fljrving the proportions of the iingredients, the bibe varied from about 3 to 112 seconds per inch of delay column. Tests have shown Chat this mixture will function ait -651 . (ref. (36)), and preliminary dlata have indicated that it may perform satisfactorily3 at J) 0 F. bonding p~ressures in the neighborhood of 30,000 psi; have provedl sufficient to enable this mixture to withstand imnp.Cts G.9 heavy a-s those to which an A. P. projectile is subjected. on being fired
LUh
CONFIDENTIAL
2-17
-TIT
~ECJ;TYii'TORNATI(D
G":(s. The 4urvteillazir chgirtwt, to be satisfactory when thoe nurigii. 1%% pswtr r~ resitanrce and wheni tFe Illixti11 1 es.No inforn: ~'~ 01 iA' ava~iflable ot tri, 4
i a grenisth powtter r'vel)eil 111111 'Ciawst~Resere (Corortuion. It is rol(lime of
Amztrs C"
1~2&JO
s 1litre when lonaded ill othewr tyw~of deIIVltdi '
'~
oeIIV in (iermany- (luring World War 11 (ref. (5).Vr jifle if~mto is available, but it is known that, the 1 noistTu-e cN"tenlt of the mixture is very critical and (l ta st41fliceit moiqt- meit i f M 880rbd front ;L orinally loadled dettonato~r to) ('hue iiiiire, Silicon delay mixtures. Seve~ral delay ?inixtiire 4rf. (1) 5~ (57), (.58) and (59)) developed at P'icati,~ A otsimit, 'uf ;if;on red lead, and/or lead chroinate 511( a. hinder. Difficult ies werE'
.
Antimony- potassium permanganata mixture. A cdelby mixoire coL-nsisting of antimony and potassium permangnfo..io %I-IF used
barium chromate, anid sulfur (re' . 13', (~ a 6. )) was dlevelopedl at Pientinny Antenal c4 Thk' hws b,~e dis carfled because of limitedl st-orage life at 6)50 C.
Wlcin,- (refs. (36) and (50'). One repowrt indirci;~ goodl ierforruane at -65' F.while the other lists failiures- at -, 3:1 . Aitttonlfl from Current tesqts indicate that this diffictulty may be dependent dnia uponl the particular batch of powder being tested. Barium peroxide-selenium mixture. Agusle'-I dl-ayN funFished by the iIereiiles Powder Coniphny frel. (50)) has been usedA in electric luze primr Mk uS,.NMk 116. and 'ik117 Te mnixtutre is coflip)sed of approximately 80 percent, barium peroxide and 20 pebr,-t seleium. The storage qualities and the (lisp*i-(?inti ppear to he pi;;w 11ref. (52)) and recent tests indicate that recliability (ind( low temperature performn-t-,e -i not satisfactory. 7' 'barium chrieMate-sulfur mixture. Ad(elay ruixtire on irkanganeseC,
-
e~red Ai~ke1. Data on lowi
t .iaUn perchiorate, nickel. and barium rhromantp ir proportions /7'17(..Thre are it() kn)Ow' specifications. The gurv'eilauce rhararteris,IttV1 of were known to be noo(r; this fact wits4 Irued to thVI *iused. Tho mnulftct~urer appesirs to have overcoeon (rfa.(36) and (50)) byv IV it ~ing the*sitrfitee of the
temp~eratutre performnue ore
t'oi-
lorees. Cobalt delay mtixture.
A)& b uirning after the dlelay lernprts were stubjeetr.(l to

Son](. dat a(f. I
111111110pac
~y
~i
ic
CONFIDENTIAL
VBES AVkIABLE COPY
BETr-~
CNFIDENTIAL SECURIMTY INFORMATION

o~~-
CoIOF
of at niixtir
CHARACTERIS15CS O EXPLOSIVE TRAIN MATERLkIL

of surface treated cobalt (ref. (47)),
eoixitic mj-
I eiI(liri I lm10( potasi11511111 'iclrilrtiri. "rjli storage qualities of 0i is mnixture ap Jpeared to bev goodl, bt.t to othler information onl i ts
;)erforinuuce is flviihlbe. Black powder. Black powder is it mchlanical rynixt nre of potassium (o1 sodium nitrae, charcoalR, and1 sulfur, Ini prop~ortions of 70-75-, 1 -- 16 and i0--14, resr) ect ively. Potassium nitrate is usually used for fil t ar purposes, whlile soditit nitrate is used in commercial blasting
powdier und Ili sainting irhlarges (ref. (16)).
Specifications for var-ious
grade., of black powder for mnilitary uses are given in reference 17.M Table 2- 6, re produceed fromn thIiis reference, showvs the granuilations of 1wvarious grades. OnI burning, black'j powder prodliices relatively large amounts of giisils, toIvetlher witi Iita considcrable ainount of incandescent solid particles (;Nhit e stuoke. '~I'( analysis of the combustion products fromn one sanle of biack pow(r is p)resenitedI in tab~le 2-7, which was t aken froni reference (18). nPhe heat of combuistion. of black powder hais beenI rep~ortedl (ref. (18)) als 7 18 cal/gm. (1292 BTU/lb), while its flimie teniJpeIattire is recordedl as 38800 F (2138' C). The ignition t4emlperature of black p)owder varies wvidely withI the test conditions. Vatluesz repor-ted in reference (11D)) !'or potassium nitrate base powder sAimlilr vonldit toru-, t li ignition temperature of the sodiurn niftrat~e base powder ul)1)enrs to he ab~out 1000 C higher than that of tlhe JpotasiSi Ii itrate l)OWder-I. "'lhe pressure- whlich. Witl-~ povvler wvill build1( up in it confined space 'uNI be c'iiicul, !ted froin thev ''tupetus,'' wich miay be defined as the prvssure tilutes t lie volilnuiw- of dhe ga2ses prod Iced by a givenl weialht Of
VTolic
(cii.
vavfri 14to20' hain.Une (elioigoi herteo
ft.)XPressure (lb./sq. ft.)
117t. Powder (1k.-)
-Ipes
-'ver,.l (leterillinations of thie jmnpetus of "IC black powder were
;)]ude III dhv. Navat 0-rance Laboratorv using at 300 cc T (0.0176 oiu. ft.)I
ho~iih eq'iipned vill;
ur.
Ahvi-devi type s-train gage.

pressure !p~i'~ ImeU0
'l he results are
(bmrge weight
~rarn1
-Peak
(ft lb/gb)
--
*;~j?~..2-19
X~LOSVE IA INCONFIDENT1A Q~r~'NCL DESIGNERS'HANDBOOK'
"II
jH.~~MOW HM H.;..
N1/'
,"#'k,,-nckr,.It
C-Art a
t',,-iSTIC
""
"'A
; i "J;: " ii:
h~y wl'ht

Thwder (rf
(,.)) It'o t,, sIm ni trat ....... . .....................
2-7.
Coirbuion of Black
).
74. 47,
I.9 ' 4..- 2. ' 4..2M
'" 2, ,,
'owdf'r A rliys iM (r-.rri'r t

lo lvtiet A nadyss
'J, Sulf'ur----------------------------------------.. ]
by -------------'.... .jm-rhd9 y;I~()
-----------------------. .
' ,l.
..................... ........ .. -------------------------.--. ----------- . . d . hr. n r ------- .L~en . -----g t)Pro~~~~~liFvdree to w Analysfs Sta -------------------Catrtwn ionox e--- --....... . .. ..-------. . . rov'en l~y,, N l y o L----------------------.. . . 7"tJ ditroin . .stlfid( . ,,f'i~,,s(I,,,r~ . 1IJ11 ( rrt Awlyi if.22 1rortb 0111c
'n
IlfOLe -- n......... ~fO--Ome n ........ --Nt' ---- ---
49.29 2 91 12.47 2.65 32. 10
2.91 24 .
" i
dlrogen HIy .ium i'otn1
.. . .
. . . .. . . . . . . . . . . . -.---.--------------------
2.19 14.45
.2 27
-. 08 i~ I,.
sulfdne ------
luklysis t of Solid 1'r(,l.! k
Pflotn sium thlrcyanid. l'twqhirln nitrale _.4l rnlon jurnl(arb
--------- --------------.............---------.
l,ri.f-----------.........................
C'artbon ------ ---- ---------------------------------.
lfir
-------------------------------------.......
8.74
08
Black powder ins a el(lnerVy to ablsorb moisture, a property which 11-11V affect its burning charueteristics. Noisture may be absorbed in not burn. lte e,,,fct, ,if sluCh la.-re (11IfI1itities that, the powder w smaler quantities of inoistire upon the ignitabilitv is shown in figure In this time interval. to ';5 (j.f. (N9))). it dehfiite in estigation, the black powder was exposed 1 Ihafiv for Ten trials were made
at each .lim)e intervil, and the
1..
-(
irnioer of igri tions obtained was

' .) ... r , iilt.
aesignatet
wa. plotted against
e~lmSire Oll S xp ws u r tiu, i e aui ", - ' ,k1P r 10 an igni ion probability of ' ii a sisll e ().7 was ,s(,(I it ealC,,illt.,nfg the ignitability of the sample: 100 ignit of exposure to flame (see)I I ilurther dis,.ussiozi of thle ect found on page 2-:30. of moist air on black powder will be
i
--
'hle btirning rate of black powder may be slowed considerably by mixti!re (ref 190". The duPont i. ts Other n ('ollany nIanufarttres slow-berniqg black powder which bears the .pecification. v" vnAv I) -. It has nT ie dt:! ,; ,,.,. t Th,. (,!!ip l,,)ility of black powder with various n-,eas is shown Bla owder is used in the construction of lck powder fuses. l
7
of fuses vill)loved to obtain delays in a number of applicaThe most widely used types are puickmatch, Li~mS, il,.!l,(ling fizes. lirecricrker fuse, 1111d saf(ety 1lasting fuse. Quickniatch. Quk ljltt(,.h is male ,y inipregnating a cotton wick rui'lv pwXdrd((1) or un1,hield blkok nowder. Gum ara, ;th ?,l(,,i
;1~:
1
'r
,'.!i:,er.
ruse fis
is llylIV sCIIsitive to
I,,,
J-
ro for prope. fun.tiomn'.
Quiekmatch
0-01A
IPA-2
ORDNANC EXPLOSIVE TRAIN
CONFII)ENT;
9-86216, POTASSium NITRATE__ o 8-6217,
BLASTING DUST SODIUM NITRATE BLASTING DUST

?O 4IA
KE
1500
80
FF4 SUPERFINE du PONT POWDER
0OS~R
BLSTN
POWDER__
__
I
~~
Fiure2-S b r s l os
OL
~ ~
EfectIgiirai~a we
12
NTN 9 945, Frr;tE3 WU

(O~ 1 h d.
ns s ta e ii i
ofBL POWDER. SINGk T e n o000d b rn n s poe t n rf r
coa a t r s i . of v r o s c a s s o u c rnx~
Fige urnin time Wae ofro .toan sendsit oerfot Th0crFae oVf burns alms instga&d by R~ whfiee ont t smi~erssat f wil un ton SRti~aiIril a~ r mTheo~ o un ni ed bti 20 to
actaeribs Tha
va-Brius Caspcfj o
0
if
)urkmatc f,
rCf.te
ifrfer
-Q;Ctin
Of
ed
usez con-
fyind burin
tim
in4Strand
varies from
bycnie
~
et
~
I2flid m reitn n
wil funttine
Wjiih~nator
c,ri'CA_.tq
4%iosup
norFIE20A
t
Jr
M rN.rkIf
AI
A~~

"
toirili 11s normally furnished in diameters of 1/6 to ~iinch., Is.i Refercence (4(1) pif-i-Fs Governmnent specifications on 30-9econd itrecrackor fuse.M Safety blasting fuise. riiis is mo~ronly known as Ensign Bickford F, I f is Iinade by braidi ng and spinning cottOn tthread- impregnatedl with it tar-like suil)itance over a blac-k powder core and then coating with wax. It can be obtained with burning times varying front 2.5 to 120 seco~nds per foot.. It is fairly rnoistureproof. It is obtainalle only in a dinnietter of 0.2 inch. Reference (41) presents (uovernnn111it RIpcifications onl 120-second blasting fuse.
-P Other Materials Used in Short Delays

Normal lead styphniate. This has been uised in an experimental 7 .Nillisecond (lelstv initiated byv an electric primer. In this applicafioli, 10A4 iug inYelyavt
of normal lead styphnate is dead pressed at 80,000 psi A, ineh in diameter and 411.075 inch long. The 4
RW
i41 front 3 to 5 milliseconds.
brngrates oftefehypreparedl delays are consistent and range
tit 95 pert~ -ttilative hiumidity aind 1400 F, the burning rates becomei errtici and mnay fail heIOW I illisecond. The survelance deteriora-____ tion is heing Inivestigated. Normal lead 2,4-dinitroresorcinate. "TIs h-as benused in an exj)P~rit~til .5-inillis ornd dr-lay initiated by an 'electric primer. Ninet illig~ramis of lendl Iillitroresorcinate is pressed at 60,000 to 140,000) psi into at cavity, %s inch in diameter and 0.064 inch long. l'relininar *vdlata indicate that siich delays have satisfactory stability in su rveillarice iililer conditi~ons of high tcznperahti-c uild high relative
However, after several montha exposureI
Section 3.-Use and Handling Characteristics oF Explosive Train Materials"

The pcirforniniame chfiracteristics of explosive train materials areA 'n-1 sect-Nions I anid 2. This section presents data on some rf 11f Irecoli chru iractcristlcs, which tire helpful in connection with on NOr ld, nnd 11nli~ll-i of these nffiatriflls.K
,Sidl
ise Caracteristics
i),1 a
oil loadj~i vl'sr ersus loading (Insity, temperature of r~:~roror. l'~~: at~'svilsitivjtyv, st orage staialiLyt, coiupatabll ty, -,rioh~libility iir c presen(1 1 the folwigprsagrIaphs.
-r ensit :,dc~ (I
'!it 1114 V1ilahle infornirition. onl to effect oi pressure 5'Vof it rrr1xr-l' 3f 'XIlosiveS is sunvimarized in.
m~~~1 AneemL m tAnconFIDentI,..

_~o
' 'NCE EXPLO-SIVE TRAINCOFDNIL DESIGNERS' HANDBOOK SEC""R 'T 0.RMAT

~~T.,;BLE
2-9.-Loading L asity of Fs ptosiots (qnekc#
."brseOr UM a ta. warl d (2). aid a commo Army,ODT .f.maret] l )
.N
y
"ENU
li(Pro-"*
............ e
()246
fintai l re
.1 . Ut
I1n, Dept.-Ilw.rtt o
MferyFutmfnate ...
LTeAdid
&on
Las
( 210 (a) '-)lh( (a ,a),147

1*)'3
41r.
a (1) 2S (t) 1.33

-',u f .
6
(n
W
.; 05
(A)'Lq; f
a). aq
Tetracene .............
Load $typhnsta
2..
, V t (i 1.4
I 4A
.1 ......... t 72
.
_j
47. 3
C"C...a1te(RDXv. .... .... PEN . ...... - . Te -----------------.

.......... (Hadft 1
(Nor . ! (
i4 . ... ...A.1
.12
C.
i
(3123 LP&
-A
---- i. '4
h
1. !) 3M
3(
N 1.
:.
I.t+
.
"t Ii l
". . a . .
;
. in.. .
!"IIl
.
l+i :
rierk Acid n A-23 ...... 1 ,2 .......... I ............ Co 1.4 tiol LIS fMd ... ......
... "Tr ................. I.... taonl 80#2M ........ 2
7,,
TIN2 T.. Co m osl uo n L . ... .. .. ... . .. ..-. PentoIue (5 o) ...... . . .. . ...
............ .
L4-49 .... 5113 L !- " ....... ....... . . [$5v-iw .. . " l " i'i .. , ..... .. ) .. 1fi I. .7+' i' . I ...... ....--........ I !.. . .. ,W,--..--7 t .... S.-I1
1. 47 19
+'
+g
L61
.FL33
.7
table 2-9.
in case the explosive im
be east, the eastanz censitv ha -
been included if available. T -. 1e ryStal densities of the pure explosive have also been included to serve as an indication of the uitimate loading density. A nomograph which may be usj for estimating the loading denmity of several commonly used explosives is presented in figure 2-6 (ref. (42)). Table 2-10 presents data on the loading density of black powder. Discrepancies which nar K no,j I,,ttrrn . ,ri table 2-9 and those obtained from figure 2-6 may be attributed to variations in loading conditions and materials. Loading density is a function of particle size distribution and other factorm that depc--d on the sample and on the conditions of loading. Acrordingly, loading
TAR1Ir
2
L.. IM..:
, t
:
-10.-Effccl of Loading Pressure on the Density of Grade A tWiork Piowdrr

SI l ij riellet 0.05 inch Ir' cgd nt, daietr X
(ref. (;/4))
I02- !n hrijrhi) inch
It+
1,31
_ _I
ry
fec.
frn
reft
-:
1.7no
T. Fr MIoSM)
I. NV
(.V))
j"(ref.
4
; + iI .+
U
2-24
~lg
+,'
-,"
Void Fifo
TI, 1-1,
;(er( " jI "
BEST AVAILABLE COPY
..
CONFIDENTIAL
..+ "+
C-0bcofET f A il
"CHARACTERISliCS %.A
SECRIY IFOMATON
EXPLOSIVE TRDAIN MATERIALS>,
F6504
j1.0
304 *TETRACENE 0* TETRYL NTMCANN iTE 4!
I
201
10-
I:
r
i. )-
LEAD STYPHNATE
.
LEAD
AZIDE
U.4-
* MERCURY
FULMINATE
0.01
L C3
2
j
ro
3.
THE INTErRsEcTioN WITrH DENSITrY AXIS GI1VES APPROXIMATE' VAUE o DeN."4TI (USE WH CAUTICW Ar Ic PnSIw-.06
0.8
t
1
0.5-1
0.41
0.3
~.mS
ap hfcr Estimating Loading
Density.
NC E)PLSIE / ODN HANDBOOK TRAIN DESIGNERS'
CONFIDENT~ L
KPAT 4
desity, values should be considered as air approxillnation fl 2'k would be expected with average ma~terial., and wit), wnx' od i practices. Temp~M~e o exloson.Thc tettperature of exiposiora is ;jib;ft well-defined property since the values obtained vary widely with tile
test conditions. If, however, thle conditions
tire
found Oit~hthle Litlne adi.i L4tue reproducible values may be required for the excplosion to c..cur is an inver-, (diketion of. thbe tenmperature. if the log of the tinie required for nn explosion is piottk' against the reciprocal of thle albsolute4r telnrperaturc, a straight lint* is obtained. The slope of this line may be u~mi to takulate draiiaition variable which for a given set of tesit conditions5 oan 1,e defined by the tem-iperature 3t which an exp)lo?!t ion o-'ctiF in a given time and the slope of the curve of the log of the timlle versuis the reciprocal of the absolute temperaturc. Since there is a statistical distribution of energy antong the molecules in a substance, it may be assinled that at. any temiperaturv aove absol-tz zero some of the niolecules of a mxetastable 14newill have sufficient energy to decoinpose. If the heat produred by such random decompositions is not dis.:sipated, it will raiwe the teijratulie of the substanc-; in turn, the rate of decompopition will incre'ase, rf xp in * Thi sel-accelerating process, termed h "wtho and Irbal (),eventually will lead to a complete Position if it is unchecked, Under no,r-0. ;L0-sg conditions, Lte hvat ti is dimipatedl to tile (# generated by random molecular de!
surondng ad
edom4
ronJtr11vld,
energ (ref. (25)1).
T11P ienipe -tta-re of explosion
is thust
-4,n-n
tibe a
.ikt _4oi
~s
lf,pstair~
T rece
~CII-quaiiOriifi Ilt
a 1ijr~i.
slightly higher than that of it surroundings. The relationship betr7een the size and shape of the explesive 0111M. and the temperature necesary for anl explosion to occur is disclssed in, reference (1). It defines the former a.R "critical explopion skize"l ant! the latter as "critical explosion temperature.' Areordingly, all infinitely large piece of explosive wHi always explode after a fiijite time, depending on the initial temrrperature. If thle size is finite Sind celr the charge is contained in a nonconducting envelope, the iefw if tlip salnipli. ating reaction results in an explosion. However, finiteo and heat i:, able to escape through its surface, there niy or nifiv
flot 1yJe an explosion. Any metastable substance bas been considered caipable of sport talc-cuslY expiodlflg if stored in amount~s whi~ch are $tupereriticIal. F is estiniated that mercury ftdrniriate in the form of it slih 4.1 I meter T~thick would explode at tile temiperature of ai IVashing"toll, 1). C. shiln yinders arid spheres of the sameo mafterini with (1fliml mer~~~ (90 2-26
CONFIDENTIAL
CONFIDENTIAL SECURITY INFORMATION

E't
-s
CHARACTERISTICSz OF
Ir
'
Ietrs an~d 6.0 ineters, respectively, would oMso explode

(ref. (0")~.
sp)Jfl~i'tl
MIVl
In
of thle fart, i jiat, the uxplosion teriiperatulre is not a property CU) (.111 be evith intel with precision, it is nevertheless usciful to have sonc nlita i i'iidiatonof this property. Tile data presented j
sp~itv
tab~le 2-11 are- relative estirnates of this characteristic . Data showing, the variat ion of C.'~jl0510f timie withi tempecratuire for many of these explosik('s %61l b- f'otiur in references (23) and (915).
I~. ii.,: 2-i 1. -Er
phosion
Tcriaperatare(f1e-qrecs C)
I~prsie(29) Mf'ery VidukI u t,.. 177-i' I
f
.
......
(23)
(25) ik-". 171
(25)2
(35)3 195
IAm.I1 Ar.PIP
33!01M,
N7-28t2
fl>- I
.31'
280
340
240 229
292
LAed:4,
h tre lr 1 )N..170 Tet V'rtl,......
! i , r --.---------------
I95 I
1&)1915
- -
21101
--
1q)..-----.....---.............
1,4-17
N i
N
r!!
t!!
211-2.2 2r, 4532 2M_2 -----------------------------------------------170-215 1 ], 5

-
1t'g 222
-r
V
-,
)
.
.;C.-
173
25o
- -- -
f~...........A
itW
T ritiis (v't 2ws
.
io
(.13)1 )
2,5
4.-~ G'2-i
-------
440 6
.N 1.......................282r Vir1ratil (.',2 i
2~(33); 2 f ----
465-570 36---25.:-rA6....... ..................

3
56-5110
320
360
- -- --
. .
~-~)''r.ahmiint . .
har w!hod.
Sensitivity to electrostatic discharge.
The amoumnt of energy re-
(t16 -I' for the hhilt iat ion of explosives by a source of energy, such as 2n Vecti-ic spwrk, Vares TI idely with conditions. As a conse,1-uence, Ien-rgyr re-(06lre for juiitt'ion by electrostatic discharge is not a ...... VVP-d;.fi;Icd property of an1 explosive.. However, the possi;111iv of c.lzii1CC infilijt ion bveetric spur-ks represents a hiazard in lio h twIilitig of certalin ex ploives, and( an indication of the* comnparai-1i1li,( - ,! o !tci1~ of various explosives is Of :sonie pracicl datat fromi two toS~II( obtain the Bureu of '.,-ines data is . ~ Thl'f,.1PPI Iltu 11se '.e fr-('1 a (41), ,1( thatt used to obtaiin the Naval Ord'Ies )) i i. db~tif-. Pfes('rilhef rl eference (230)1 ft appears that,. -Ihw-ll LW
i TIahj.2 ;2
11)1
'3''s((citrostatic
senitvity
~i,'.,
is..;,,
.. t!!I-,,
is e
rlv :.It
crs
l-
X-iO51i p
i1
xff
~f
0 LNCE EXLS TRAIN CONFIDENTIA DESINERS' HAND8O=~ SECUMT* NFOPRMAT1ok
-;.
"IN
-ZZ=ZZ z
r tr .
E'
TA
-A
2-28
CONFIDENTIA
BES AVI5 LECOP
CQNFILJENT A L
CHARACTERSTICS OF EXPLOSIVOE TRAIN MATERIAkLS
enlergy (ref. (5)) slowred P, alue of 0.0003 microfarad to be rit U11comiiwr. If a person ns(,;iiarged to 5000 volts, which is a reasonable figure, the c-nerg.,y wold be of the order o.-f 37,500 ergs. Thu11s, it appears that the highly setisitive explosives imy easlyl be igmited by a spark fromn a perswn, ainld this conclusionl has beoin expei .enitally conifirmd Stability of explosive train materials. Table 2-13 gives stability and survefliance (Na on P niumber of explosives. The vacuumi stability te st is it measure of the rate at which gaseni;-- dIecomposition produicts are liberated 1fiormn a 5-grarm sample of the explosive heated in ~J VnCto, iuually ait 120a C for 48 hours. The thermal stability test nilsires the time required for a 0.5-gram. sample of the explosive, 11 when heated ilo 13-50 C, to liberate a sufficient quantity of oxides of <-nirogeni to di- olor at strip of mrethyl violet paper. Times are reIAI Tmmf
'4
2-1 3.-Stability of Explosives___
m .
.
ahra
Vacuum Stability (10) F~ilove Tep

(dg.c
nlgau cca.59 C) 48 bourn
IyTime
atns 130CsrelaceCaatrs! (min.)
refc
SAt
Lea :4
..
loo) (23)
1:4. 2P)
tol
(1.U7
L.A (40 lirs) ------(40 tn's)..

(441hrs)
-power
(try or wet. (23) (2o)~ Life of 10 to C. (27). Survelllac at 800 0 for 960days showed no
stiw. .te,
iavaa 800
nw
loss of power.
(r,)
V tit wit v, '1~"~

.
PDiNi'
I10 (2:1 7.6 (40 lirs).----
VIP (2-3;
(2)04(0hs.2rotss 0.4
NI~rnhnhlfliDecomposes
i'i~tx *
ltD'
;241
1"4 [i 1 I.
2.
135l (N4 111-4)

..
.tNA.
4. NA
-
l'.l'I.'1
' llX .
2 .no
12-LI.....\4 4.,.. -
:IDN'A
.0. .010 121 r.~ ..
ea 0 C showed nf) effect on or qensitivity. (23) No loss in power after 5 months storage, (try or wet. Darkens in direct suinlight. No signilelint cbange after 2 months storage Iat 750 C. (7). in a few hours fit 750 C, st-able ait room texnpcrnture. (7) 'rvelilance at 65' C for 4 months, no chnnve qu..I iIn stability. qtorage for450%hours at1000 C caused no decompm~it ten.() Stirvellance,no detprioration in 11-l3months at 65* or W~ C. (7) Survpliarce, storqre lit #r.5 C for 11 months, decreniso In stubilIfty. (7) i qui veliihinc. no decrease in stability, slight owvrln~ of M. 11.on storage for 4 months at
wr
1211
No d,-vorulpositiorr In 185 c~ght-hour

C~~2119.O (7)
rhsy.
a~t
I'4t44~~~9-5
1'''121
4.,.
.IN~t
'.
~.
.
III)
214
ir
. .0
W.
,2 i 120)
r.11
02
211~-
'N'T'
('-,lvq.)
NA,--:-1 ,Qurveillarcc. nj (!eterlornltion. In 14 rmo'ths ' Diws not exud e at C,50 C when waxes meirting sharply at -b--*e 750 C are sd chanicterf.sties. (28) NA,4 Sat%. isoie isat, A. ~ f trwdynisture. (28S)Contaict with (7; eavy metals forrnq expl~osive salts (2s) satsfactory storalgo charmcteri-dtic. %'A (28) -,,W~ac-try 5tornee eharaeterisflics. N..k N jsatisfactory storfkge ehrw6~si . (28)
~. A'
ithfeoyst1gIC1L1'lLI.
I fl
(2S) No
S!;141C 4.1 !uilnidity
pnil4l irtiirI'. e
(23) is not irzoessivO.
'14e
DESIG-NERS'
ORDNANCE EXPLOSIVE TRAN

HAN NDBOOK
SCUrJ01TINFORMAT~
CONFIDEW IA;
corded in minutes. The tomt wnso dim ontiruiepd if rus ost-6, observed at the end of 5 hourn; this~ reptilt ig jfldllC*ted( h the r'yrnbf, NA (no action). A description of the vacuoumsind thermial ritawlit. tmd~ methods is given in reference (29). The surveillance charftctetljtic4 (if black pow dir lire Of pfirt icuiiI inverest because of the widIl se of this inateril. i1t canl lw said thal black powder has remarkably good surveilIlance eharrict eristirA provid uI it is kept rea.-Analbly (Irv. Potassittn niltrate iA sollubic in water ani~ will be leached out if the powder comes in contact with liqjuid water, Likewise, if the relative humnidity *ieccmes- high enough, water will condense on the powder and a leaching act ion will occur. Lit Was foundit (ref. (30)) that~ at, 86* F no leaching occurred at relative humidities of 89 percent or below, but fliat leaching did occur at imi percent relative humidities. T1heoretical considerat ions i nd(ieft te thaftt leachi rig, will occur if the relative humidity i-i suich as to correspond Zo at par tal pressure of water vapor which is equal to or higher thaun the vapor pressure of a saturated solution of potassiuim nitrate. Usinz literatin-c values for the-vapor pressure of water anl of snturate1 pota_.oqiiusm nitrate solution, the foliowing djata, have been calculatedi.
Tempenur dt
7U
Abe"
Whiri
Nee C)
mftk Powdwr Will Be A
44)4
80
U
=v M
-atded
Compatibility of explosive train materials. rhe availa!ble informnation on thle compatibility between explosives find explosi'ves, and betwcen explosives and structural materials is summarized in table 2-14. The explosives are listed i the approxinlate order of dereasiigsensitvivity a. hyapa ntbe og t y z a bl 2- an 2- w n -4 ihbakpw de w to the list.. lThea p he ar Irkntabllee 2-14 aredlimitcditto bl a k pcondidata moist tions. Some of the source references contain compatibilityv data ohtailn under (dry conititiori.s, bu~t these h avc not bpfn inlue becs in, mlost Cases therc, was njo ait,;ricethtmostr, ascmpctl trosuewscmlti c excluded. Soluiliy ofexposiv-. he availab~le data onl the solubilities of a number of pure explo-Sives III water, alcohol, acetone, and benizene
1C* sumnaj i/Ae
M.
in, tale 2-1.
2-30
CONFIDENTIAL
BEST AVAILABLE CGvy
PI
CONFIDENTIAL
EC UR T iI. flwOR4A T10N
TAt-L 2-1 I.-om,i-iitIf ~ A (Code: A -No reaction; 1USlight rmkctlon; C - Reacts n.adily: D - ieacts to !,.m 4rdthme mate.
MaterwJ InContaet With EzpIosive
,Vu ....... --------.....-----.-------- ---.. go-------- ........ ...---- __. ...I A m um -- ----- .. lo -- ...
na1
SMercury tulml-
L . ,t
..
,S Lad
i!) Ph- ',dinitr.- PETN i W Fiat*~ 1 an
M agnium
..
C 3
.......
XA ... .. ... .... A(23). ..
"
B23).
...
A
Zi c- - -
--- - - - .. - - .. . - .. . . .. . ................. .. . . .. . . . . - . . -_ . _- __..................
23A )
C (27
-- -........ -
.......... ' n
.- -- -- -- --- --- --- -- --- .--.. .. .. on --- --- --- -- -- -- --- -- . ... . .... . .
A2 7 ......... . ----- ----------------------------------------------------T in ..... .. --- d----t _ -------- p-t ..... ................... -I----------------------------........ r B ............... ..... ...... .. A " i ' C~ i ......... .... .. ------ ...... .. -- - -- - -... . . .. .... ... . . . . . .I.. . . . .. ..................... .. ) ) .. Copper m l te . l.. .......... -.................... ......... &4e ---- ---------------- b. .aint wit .. proof --- p a. .d . -----------------------------.............. . " " . .... ! ! ................ ........ stel ................................ Nle~~eipl ..................................... ) Cadmium plated steel ................................................... .. ....... I d ste te el Co p Nickel plated steel .................................................
... .. ... .. . .... , ... .. .............. ............ . ..... .............. j A r _ ..C(2r)~~l: .. -- -----: ... .. A.: . .1........ .. ...A... D(V ... t
. B ........ .. .................................. ated........ Tin platedt l........ A l................................................... -.-.. Parkeried Steel with baked oil inish . . . . . .. .. . ... . . . . . . . . . . ... .. - - - - - - - - - - - - --- - - - - M u. .. .. . . ..a ........ .. ..... um . . ................................................... . ..... ..... ..... .... ................ ....... .......... ........ . . ......... ) . ..... I .
P!te = -, goel
.......................... .............
-I . .......... " ......... :.... ...... ..... . ........ ........
3 . ........
M.
Ti .
... ... .. .... ....

tee h rom-- - ................................................ e ------------------------------------------------------------------------
:- * -----II.-...... ,..........=.................== -- -- - -- 'A

A
. .... - 23 Bronze .. ..... . ......................................................... .. . J _ D ) ................. .......................................... . .................................. . . . . ...... ............ I I . ........................................................ . d g' a
Tin~ k Pl
Stales steel (I".. ................................................................... ) Stainlesssteel (18 chrome) ------------------ -------..-...--------------------------Leadyitl-----------------------------------e.... Black owde ..................................................................
. . .. . . . ----------------
... 1 -------- ...... -a
A -------.... - ..
A A7)
........
A(
- - - - - - -
...... A
Asd AC(7) . ---.....
Reported to react slowly to form sensitive salts, probably under slightly acld.c conditions.
CONFIDENTIAL
~i~M'!ericIe j'r
irstivetwats.'.a. Matrei"
tho Proenrp nf MVoixture

niumbers In parentheses refer to sources of date. (4) refers to footnote;
EXPLOSIVES
~EYN
MDX
Uft.
PTX-2 1!TetzyIJEDNA
*-paa,.eI
tWDUJSA -a
p--1
56145
Mo~Blck 1add~
powder
23
..
(iii)
.. AQI)
A( 23)
3(39C(23)I
A(2)s
A(3I) j.-B(23)
B(3!) ..
A(23)
B23)1
B 23)
C(3
..... I---A131) ---- -. -------A(31) A(31) A (31) A (31) C31 (1 3)(1 A 31 A(1) Z11 C.'32) B (31) 3) C(31) C (31)
B23) ...
3(31AM3
3).................................(1-------t) B(31) B(23) . .C(23) ..... B3(23) C(23) C(!) A M ', ....(-2). B(21) AI .A (31) -- -- - -- - -- - -- - -- -- - --.--........ .......... .. A C31) ... .... ). 2 ..... ......... 321331 B23~.......A(31) . . . .A(31 .......... ) ..-------------B(
...----
----------.------
.. .
C23)
B('23) ;
B(23)
R(3
23... . ........ ....
N)1 IC--------------31)-... ---C(23) ........... 331).:4
C 2 )A -------- ( ......................
B(.......
- - - - - - - - - -- - -- A 3)-------- - - - 3 ) : ......------... ... B(31) . ...... .. .
C2)-----A
: ::::.I
C3p~Vl
......
03)B P23)
(.23)
....
.................................. . . . . . . . . . . . . . .
MI -1 ...... El)
B(1 B rdZ) (....(31)
~ ----------s~
A C(Z
B(3 ...
Bi)
CCj------A
A(s......)1
BP1I
........... ........
......-- -30)-- -A -- - ~~~~~03
. ..-----
.... ... .. ... . 9 5
( 1
. ... . . ... . . . - . - . - . - . -- . . .
~ ~~
- -
- -
. . .- -
- -
- -
- -
--
~
-
~
-
Il~~
...... ----- ----......1 A(5 -1 ........... .............------------H31; 1 B ..... 123) Apa 23) C(3) B
... 1 ..-----.. - --- B1 -- (15c . . . ..-----..--- 3 . ".- . 3 --B
CONFIDENTIAL
SECURTY INFORMATION
.T
CHR
Cqit~mr (fyr
if filt.
CERISTICS OF
Solvents (Gramm1100d
:.,
2-15.[I Uetervne
SoDailHify ef E4rpoqI0v-.v int

, iuiit tn-r,.i I enu
jn.es itir:te
, rc
Itt . ,,~ (Or 1. refer:t to (("i fI, ds
jWater
16 C)
p-~hyI Alrobaf Tmp
Ar-oe
Tep
C)
-iet
Tem p
NPC)
S.Ilbiijty
Slbillty
Solubiity
Mr
1aryFluinat" (37~)
12 I .........................................
II
..
l
FloS Ir
iS t
A91 20 2 ,1,
(21
0. VA)
9.4(1
60
3.3M
7.10
Prtryl (2 1
fit Io, oI5(
It0.-1
f ) 4.,6)3
0 to)( I
7., 6:o Ni; 13 .
20
.10
7.
0 12. 5
VA) C10A A2 SO 2.0,00
30.
50
61)1
......
xn~~~( loo
11
16s4.7
20)
21-9I1].15.0298)60(10
._. 100 7
(z;) j*lCi
W)
4,......
1)
. ..... ...
5, 1 1
..
.....
( ~ l
Il
ra~j.0 Vj15
21 1ift(I~! 30. pr'sn ( Ln . 2. 40ee 95on 40i s riigv, (f
2a lthi
A.", ''g *4 ii
t ()*
t2bl i67 h 0 dIng,

im
Handing harateritic
Ic
1Z
f2-31
ORDN4ANCE EXPLOSVWE TRAIN

DESIGNERS' HANDBOOK
CONFDEN-11SECURITY INFORMAT,"C -
Te%
ag
-do
'rne
P'fX-2
-td.
Aad
Ccptit~ 4.......All.It
ve
EdM tIP..
Pkrlc ...
Iw
si
Trnay
......... DX11 Torper-pow..........
... ...... ..
Ai (!F11~t
r .......
..
..
toMXA1+ 'a I n j~,

J1
*fjij
ComposSectoo ......
Odnance. Laboratory fi (2)oa mh'
4:
rn..cAn
..... RepotN,54.Pyia etn t'poie.fee~ herT ..... e.. .. ... 79 "k Z rj mn (3)ClrkL.V_ h~dwitroh Mk!"fno'A Detonatin md.stl. Ang Ch...o ~ o ~,p. .,~0
Ex1z
((Dk pode ......
to~, .vfbrwf
ia
T
'
CTZ
Section 4:Re~erence
-W
CONFIDENTiAL
F EXPLOSIVE TRAIN MATER IALSa
CHARAC'TERIjSTICjS
(7) ()SI) Report No. 2014, Compilation of Data on Organic Explo-
k8I' Lit ile. A. I)., Study of Pure Explosive Compounds. C-57625, Offlice of Chjfef of Ordnative (Contract No. W-19-020-Ord-6431, (.S- 1204 3). (ubidc42, M~ass. 1947. (f9) ()SHi Rtepmrt. No. 5:30(1. Heat of Combustion of Explosive Su1hslances. .Jilv 1945. (S-83:39).
(10) 0S I)D Report No. .5746, Physical Testing of Explosives.

VIJ)'P194-5.(5
(11)
NOLN1 1033fi, Shocks. .Jiflv 14, 1949. (12) 0SI1?I) Report No. 804, Methods of Physical Testing.
)9. The Sensitivity of High Explosives to PurcAuigust

mftnu-
No-
(13) Pica t jonv Arsenal TIechinical i .'port, Serial 'No. 14!32,
4
7 ( I)
facture of Barium Chromate Delay Powder in a Semi-Plant Sea] e, Fehriiai'v 28, 1946. (S8-12921). 1;. ~ o sm;.s, Utouitoi F -tov. A. GC. Troisdorf. (S-1 3285). Di.
4t r.
froi Rtoyal Navy Science Ser-vice, Dept. of Research Pro-a ~:1:711rn1S 111d I'Ia111innig IM,;%ssistant Naval Attach6 for Ordm''.t-.S.1..iihssv. dated ji'v28 948. (S-18026). 9"~ It-~ 9 Military Explosives. (I 61 Waur 1'cparniw.n! uI'vcni. ~ .* * ''atl
1~
IRMA=
Aulgwst 29. 1940.
(17) Spefication .JAN-1'-293; Nitional Military Establishment Sped-. fication. Powder. Black. May 31. 1945. (1s) lDaN s, '1'. 1,., The Chemistry of Powder and Explosives. John Wly& Soyis, New York, 1943. 19) Burvini of N~finvls lReport 1R. 1. 3782, StudAieS of the Eff'"ect of Humidity on the Sensitivity and Dispersion of Black Powder, Noveniular 1943. (8-21703). Explosive Corn 210) A Maniual for Explosives Laboratories, Vol. HU pounds and Allied Substances, page 1B-5, by G. D. Clift and Federoff. L'eflax Society, I.,hialpa,1943. Dra. B. '11. Quickmatch, August 1946. 21 ) eiictin.AN--3 22 ) 0SI111) Report. No. .5401, Introduction to Explosives, by G. B.
hi41 ukow
I' ir, rt
'Jeimind~ Report, No. 1740, Properties of of Military Interest, by IV. It. Tomilinison, Jr.. Jmie' 2u,. 19 -1 225 ')0).
rvAr,11cc
VEVxplosives
k, w
riist 2, 11945.
(S-6478).
.~Jl!~l~i 10,i'\VE''' ri
I 4 x)IsiVe,
DotN' t'tio
iIcotinny Arsenal Course o1flE xplosion
Nipr)r\.
'.ernipere
CONFIDENTIAL SECIUMIT
INFORMATION.
DESIGNERS' HANDBOOK
17,16/56 (-S-6312).
(26) ARI) Eplosiv'e. Report No. (043, March 1943, Rvf. AWli
etb'.! thOe r#i (27) Nav~al Powder F ctor. Indian I["ad, Mil.'i of Ordnance S78-1 (21 )!,5--2(20)IIW}' ditted lDecember27
ii, (28) NAVORD Report 87-46, Table of Miltary figlb Explosives. J,1% 26, 1946. (O.-l1835. (29) OSRD Report No. 3401, Methods of Stability Testing. M=.11
1944.
(S-8 120).I
(30) NDRC Secition 11, Division :3, Black Powder Manual, February 24, 1944. (31) L'icatinny Arsewdi Teclinical Report No. 6Z, A Study of the Action of Explosives on Metal". and in Ammunition. Mlay 19, 1931. (%5-13679). (32) Seidell. Soluibilities of Inorganic and Metal Organic Compounds, Vol_ 1, Third Edition. ,D. Van Nostrand Co. Inc., New York, 1940. (303) Hercules Powder Co., Expt, Station Contract Nord 9490, 1047. December Sensitivity of Military ExAplosives. (34) Arimament Research Esta1)Jisliment Report No. 37/148, Coordination- Compounds as Sensitizers for Percussion Cap Compositions. January 1949. (S!.-25077). (35) NOLM2 10289, A New Apparatus for ihe Determination of the Ignition Te mperature of Explosives, by4 .Rosn. Decrniher 21, 1949. (36) NAVORD Report, No. 177 5,Manganese and Cobalt Delay Xixtures, by R. 11. Cornyvn. (37) Picatinny Arsenal Repor~t No. 1733, Long Range Development of Delay Powder for Ammunition Fuze Application. Juine 71. 1949. (38) NOIALM 9959. Explosive Electrostatic Sensitivity Tester, the Design, Assembly, and Operation of, by-J . N. Ayres. Feb~ruary 7, 1949,
(39)~ International Critical Tables Vol. V11. p. 490. MfcGraw-hlill Book Co., inc., New York & LAon(lon. 19)30. (40) BuOrd Specification 4F7 Fuze, Firecracker, 30 Second. April (41) Specification JAN-F-36, Fuze, Blasting, Time. Juno _'I, 1946 -a a Function of
(42) NOW~ 1076.5, Density of a Pressed Exvloiiiv '13) NOLM2

tion-,- by R. IT, Conyn.
9.338, Influence of Air on Heat of Reaet-ion Detormina-
2-34
CON
CONFIDENTIAL
SECU~qITY INFORMATION
I eport 1774, Surveillance Characteristics of Gasless (44',, N AV() Igni;ters, by It. If. C'omnyn and It. D. IDwigglins. (4)I'icvatinny Arsenial TechInical Report PA-45A, Development of Delay Powder for Mk X11 Nose Bomb Fuze. (46) 1,. S. P'atent, 2,454.799, Method of Producing Protective Coatings fart and 11. J1. Eppig, December 9, an Magnesium Powder. 1). '1 1944. (47) 'NANVORT) Report 1814, A Method of Protecting Metal Powders from Deterioration, by R. 11'. Comnyri and R. T. Skelton.
(4s) NOTA! 9.562, Preliminary Study of Gasless Delays, by R. 11. (.w9) NOI'm 10643, Program for Developing Gasless Delays, by Janknrv 1950. It. 11. ('olivril (0) NOIAI 1(;804, Delay Element Mlk 1 Mod 0, Results of 3%~ Years Surveillance, by~K. N. Boley. August 29, 1950. (51) U. S. Pittenit 1,949,941, Fuze for Shells, H. E. Nash. Marc', 6, 1,960.,591, Composition for Fuze Igniter Charges and the Like. 11. E. Nash. Mnoy 20; 9 , h4. (5)Picatiiiny Arsenial Technical Report No. 648, Investigation of Hercules Non-Gaseous Powder for Use in 21-sec. Time Fuze. Septemiber 10, 1935. (5 -12929). (-53) P1fifinnev Arsenal Technical Report 1546, Surveillance Tests on M16AI Primer Detonators. July 16, 1945. (S-12930). Compositions for M16A1 Primer Detonators. (.54) I'icatirv Arsen a!11,
Ti. PaI'tent IFehriary -4, 19-1-. (S-12930).
__
k Ril
Bit ish 1i t elligeiwe Objectives Report No. 644, Item 2, by -5) Di, 11. !'avl-or anid .1. F.Iorbes. (S-13285). imnv kirsenai Tevchnical Report PA R87, Development of i.-) i; Delay Powder for Ilk X11 Nose Bomb Fuzp..Final Report. A jwil :m, 1930. (S-12924). '57) Iicifintiv Arseilfl Tvchniical Report PA R105, Study of Factors Involv ed in Securing Uniformity of Rate of Burning of Red Lead-Silicon Powder. Novembter 2.5. 1930. (,S-129923). (5,S) !'ic, iinv Arsenal lechnwlial Rep)ort PA 1815, Development of A Lead Chromate -Silicon Powder Burning in 30-35 seconds Fuze. .Februariy 9), 1932. in the 21 second 1907M Tli
i~ilRep)ort PA E-146, Test of Special liimi' i ir~' \ sem ii'Fcl _i S1926). 99 tn~d ---,d Silicon Powders, ,anuar
2-35
; CONFIDENTIAL SECURITY INFORMA~IHON Chazpter 3
CHARACTERISTICS OF PRIMERS
printer usually occupies the initial position in the explosive train and, accordingly, is generally the most sensitive eleme~nt in the train. The pritning inixtuire inay be initiated by either mechanicalRA, or electrical energy. Fiize prine rs are classified as stab, percussion, or electric, depending on the nature of the initiation. Available inforination onl the characteristics of each of thejse types is summarized inl the following svetions.
rThe
Section 1: Stat 'Primers

General Performance Characteristics
Stab primlers are sinall, initiating elemients that are highly sensitive to the action of at stab-type firing pin. The explosive charge is (leSiglled to evolve IL(quan1tity Of gas at highl temiperature for the purof; poseI)'~ (I) Necornplishing iitechunicai worki; (2) initiating a burning artion in pyrotechnlic and( explosive charges; or (3) initiating the ~~M~l~i~'Ccharge in at flash dletonator. Applications. Stilb primners are used lby the Navy. to perform Mechanical work. For examnple, Primner Mk 102 expands the inner rop of ik fuze of the Mlk 28 type and drives a firing pin into the secondary priltner. Prinier Mk 100 in one application drives a pin into a glass vial. Still) priners fire used by the *Arniv to ignite a black-powder chtirge. Ari Yrinier N145 includes an ignition charge within the seINN~l in adl(litionl to the priming charge. Although stab' prIl * A-illa practice has b~eeni to use percussion type primers for the *initiatimr of sealed~ dlelay ceuients, several foreign fuzes which have have a stab primier, together with its firing pin, leiililtil illaelenient. In one such fuze, initiation results etiviose(l wit~hlticii
frotin setback fores;

Advantages.
Ai
be made to possess a higher degree Irnws Therefore, where little energy (if sensictivity thaun perteu"SicO1 .. rIS,i is 61bl stab primiers mnay be used (or init iating n Cti)IOii Stab primnerS may11
Diavnae.Stilb pri*ners "'I inititted by driving o- firing piM tho primier case. T'he resulting hole allows II")thc S; psit v( eld oIt In many ('Ot011s lo !)I-odi ct 5 to escap from this end of the primer. it tlec;;gtiis uinds-irable from the standpoint of pressurer *,II, :iii ,m~ii~i Vof fouiilng, mloving_ uarts. imi'"1.~v.IIi
another, initiation results from impact forces.
ORDNANCE constrction
DESIGNERS' HANC'BOOK
XLSIEt;
42CURITY INFORMATION
CON'"'ENTIA.L
Stab primers 2.rei small, oxplw~tive it'ru.4 cons~isting of tiII ePlollive charge contained in a cylindrical cup. The svsitive ewi' )f a.~ stab primers is closed by fk very thin metal cover disk crimpedi into place. The closure ofl the oppo~site vnd may he of the siuiwl vp i this case the metal is turned over an(I the disk p~aevd prior to loadlig or the cup may have a closed end. Stab) primners cavri-vitly in ils ) the Army and Navy vary iii size from 0.It-i-ch diameter !)y 0if,.i-q inch length (N1avy Primer NI k 102) t0.4-inch diamleter bv 0.:34o. inch length (Armny Primer M4.5). Prmary Xxt-pow've. The usual explosive charge of stab priners iiQ a mixture of an explosive ingredient com~bined with a fuel and oxidizer to increase the heat tiiitl quantity of gas formned during the explosion. Sensitivty to mechanical energy stitnils high in the list of required characteristics of these mixtures. The, lt~iil ayide pimiJ rMixture used in Navy Primer 'Mk 100 includes onl abra.sive which
serves as a sensitizing agent. Data on the more important priming mixtures now being used by the Army and Navy are presented in
table 2-3. The Navy has experienced considlerable difficult-, with P'rimer MXIk102 Mod 0 (Porn Porn No. 74 priming mixture) in that def.erinrtion3
takes place in a relatively short time in the highly humid, arnimonacal atmosphere of Explosive D loaded projctiles. The life ch aseratersti -. of NOL No. 130, mixture usedI in Primer M.,k 102 Mod 1 are much superior to those of Porn Porn No. 74 under these conditions.
TABE
3-.--(oinposition.o SOW. of the More sensiWe t ab Priming

Mixture2
Iurea0
Porn Porn No. 74_....................
m~~. gujqnjq l't imChloraat... 7bI........
.-
-w
~------------------------IAntimonny
08Animn ......... 80 'ixur..
...... ......
.5
Poast~
41L I
IAUAJ Ad.. ........ .. ......... Antimony Sulde........ .......... Lead 8uffoe yantc l . . . .... t............
2
.
I&W O4 ~ypnte. *.......~. n.ft. de ... . .......... Pot ss u ... ... . .. ............ ..... ... ...
................
..
...... ....
Antimrony Sulfdel...............
3t
Id .. AtiL 1441dS
.. BL
_
wIn
SECURITY. INFORMATIONOFPIE"
L.NIENTIArL
CHARACTERISTICS,
Iapplication,
an effort to find a priming mixture suitable for a particular
a direct comparison was made between the sensitivities
and outputs of a Dumber of the more sensitive stab priming mixtures. In this study, the pririig mixtures were loaded (at 15,000 psi) into Mk 102 Mod 0 primer cups (50 primers for each mixture), closed with th e standIard1 closing procel aire for Primer Mk 102, and then subjeted tsensitivity and output tests on Detonator 'Test Set Mk 136 (see page 9-4), using a two-ounce bail. The compositions of the mixtures are given in tablc 3-1. The results of sensitivity and output tests of primer cups loaded with the various mixtures are given in table 3-2.
TAHLF:
3-2.-Sensitivities and Outputs of Some of the Mor#- Sen.oititve Stab Priming. Mizxtures
Input (Senslity)
output (Power) Avrd (inch "s) eyfation of lead disk n h s
Miatare
FH1. of5%
fanetlg
Standard dewlation (ic e) (Ic e)
led~
Pediom P
im i
M.74..... .........
....
......
0.1.52
. N 057
NOL. No. 13------------------------------.31
021
IConstruction
metals.
Metals for components vary with the primer.
I
_
charge. Navy practice is to load mixtures contiaining fulminate into copper or copper base metals. Mixtures' containing lead azide* are loaded into cups formed from aluminum. or aluminum base aloys. in the two staib-type primers used by the Army, the priming ixture is encased in a gilding metal (copper base) ciip. The inside surfaces of the cu ps are 'paint,ed with dyed ' (for identification purpose-s). shellac to prevent contact between-the azide, of thle priming '.mixture. and the copper of the prim~er cup (ref. 17). It is apolicy of theNavy not to load lead azide into .copper base metals althokigh'no written statement or directive to that'effect is known to eist. Figure 3-1 illustrates three of the more common stab prunes 'in use by the Army and Navy.
Effects of Construction Details on Input Characteristics

Firing pin shape. Because of the, similar' initiating energy input available for functoig tbpimr n stab detonators the details Sof firing pin construction arc the same. The most widely used con-
CONFIDENTIAL
3-3
ORDNAN-CE-EXPLOS!IVE WIA1IN DESIGN*ERS:H N B O

CLS IGWI7ON POWDER (0 080 C.RAWV3) CLA.SS 9 IGNITION POWDER (0.117 GRA1MS)
S.CURITY INFORMATIOIN
PRIMv M.XURE0.05GRVS CQPOS-rt0U OF 0111R Mi-UE poTAssiUim Cot tbRj4tr 1f2
CONFIDENT IA!
LCOPOSTCON
0rCASS I$VN17flOF.VP#R
AA'yiNO~vr 51/,-01
17%1,:!~
CH4ROAL 9.5% 0-1
L 2ir -AD
-sA
+0.000 POM P00 P40.74 PRIMING MIXTURE A.PPROX. 0,063 fRAV
+01.00i
-
0.004
COMP0Se'TtOP of PRIMING MIxTURE NO 74 AuLA&Srf OFr Aft~~r 3%
ANVTIYIw SuL pM;E PrJ7ASS1n/M CML Ofrrt
3%t 43% t 2%
PRMRA4K 10. moD 0
0.116 GRAMS OF PRIMING MIXTUIRE
/
PRIMER9 A 26 (ARMY)
COMPOIIO~N OF PRIMING MIXTURE SAMAE

AS FOR PR IMER M45 (ARMY)
-0.007
40000
Figre -i.Stab Primers in Ue by the A:ry and Na,4vy.

tour of tile fir~ rignd Of firing piyhs ithlt 01' a trurLeated i'~ A' i contour is convelliert froml a mnarinufacturimig ViCIwpoiit and( -give4 it a"tisfactcry perforitiatce for initiating stal) prihimz lhII Itklitos shw anl fte Ccal -sectiOlj 0i 0WI( firing pin has berim fotundt4 shw flres~lalpaentprinier tiat as the itwhiied ang~iS ecre~ed(refs. (2) and (:3)). strength lilitatijing dete - ijue thc flnimn ~ 1 ued iiigl Aovh261 (egrees tjhe f(jiIiedj etier1gy ,, Inl~~ f~ C5 12 1)i~ i lc c or' ,ingliy. tile~ n n pnr 1; ii (If fi tl it p ill ~ pt
angle s,11011d not
121 1,~
.
______
CONFIDENTIAL
RIM BEST AVAILABLE COPY
CONFIDENTIAL
CHARACTERISTICS
OF PRIMERS
Limtited tests on Italian fring pins (rf. (5)) with firing point,%ofV pyramridal conltour, ILI, nrown infigure .3-2, ijndcate that these would S initiate dletoniators on 56 percent of the energy input required by the conealdesgnimo 1)' thle Navy. Pvraimidal de~igmns appear to offer considerable pronis;e for low-energy applications inspite of the fac-t Sthat. they' pi'ohably are inore d1ifficult to mianufacture. Th rqirdener~gy inmput vaisofl slightly with changes up to fll)()lt, 0.01-5 inchl in Ilie diamryeter ofthe flat on the end of the firing pIn: albove 0.0,15 Inch, the required energy input increases at a much higher rate (refs. (3) and (4)). I A vtry important consideration with respect to uniformity and high sestivity i the corner, or arris, b~etweenl the flat and the taper of the
-j*-0.02Z
0 ogO
0.75..440.4
0.619
Ficure 3-2.
Firing Pin from italian Ammunition.
j
t
firing pin point (rfA1).. 4"The munxiumr radiuls
shafrp corner gives the best functioning. perniitted should be governed to some extent
b)v avitilalile iiuimiii1facilrimig facilities; andi firing pin fiat, but should be heldl ft.. nmn, _ 1 0, 00 or less wherle p~ractical. at"i result of studies- of firing pinl contour-, the Naval Ordnance "" Labonotrv chose the following typical dimensions as representing a
highly~ sat lf(trypin fiin flat: 0.010 inch 0.003 inch i angleIf of 'on~e: 2S (leglCs 2 (ieCes, r'udll.s of cortner: sharp) [referre(i , 0.002 inch U
ia-ximumiL4
Thise diilineiusimns hatve been standiardized by the Navy for test firing 1)ill" for stab, jrilers and detonators. Newly, designed fuze, firing pins !Ippro-hes wl rni a In eal'I as ix'ossjle. Firing pin material. ]Bothj steel. and niluminum have been used by .\,i'v for the llfawurv!lI' of fulze !l 1)1 _N pll. Relfei'ecwe ~.)re-
~I8I *i.'
81Iiii~lU
I" il'0in. nc
AL
ii-ii I'nsre by' ldenticai p)1oce~lures inwereuse(i wnd inl tie other
1-5
DESIGNERS' HANDBOOK
TAIILF
33-' T, P',"v
ORN N EXPLO)SqV
RI
SECURITY IN.ORMAT -N
:c.i#l,',s
COWFIDENT
T t.
case steel firing pi'us w~ere uqed. ItEIjrls tc4' 4 1 with strel firilg [)IhIS showed slightly greater sensitivityv. but thle drm~e-ele-e WIA~ 1o!, sufficient magnitude to preclude the use of it viorietv of raptilsg for tile marnufacture of firing p)ins-. Disk thckness vs. input reqairements. Da)!, available on dlisk thickness vs. input requiremients sire soniewlint meager. A test a conrducted at thie Naval Ordinance Laborntorv in whirlh lead awziie priming mixture was loaded into nhiminusu cups of Mk 102 primner cup design and coveredl withi disks of various Ihicknesses. Fiftv samples were prepared with eacli tliktims. if di.,k. The rr'stilts of a sensitivity test on thiese primers are p~resenlted in tale -3. 03 The results shown graphically in figujre.3-3 fall on a straight line. In addition to variations in disk thicekness, several point.4 arp inchiudedl (41 the graph which show the spnsitiviyv of primers Into Which severfil disks have been asaemhbled]. These latter data were included for thle
(if
z
x W ......... z
xON4E DISK OF TIMPNESS THE 60 DISKS 0 ONE 6002AND ONF &o.
SHOWN!
fJISK
o FIVE0001 DISKS
C002
CLo DISK TVICKNESS(INCHES)

-,nvi,
00080
3-3.
Mk 102 Type Priit
PCiTST AV/AABLI COPY
C 1,1rI U't-NT IA!,
S SECUMTY INFORMATION
and1( detonators throuigh error.
5~CONFIDENTIA4L
CHARACTERISTICS CF PRIMERS
reason that several cli~ks are occasionally assembled into stab primers
Effect of firing pin velocity on input requirements. Work conduictedI at~ the Naval Ordnance Laboratory showed a definite relation'41h1istn between ener-gy Input reqluirements and firing pin yelocity for the initiation of tPrirn-r MXk 1,02 (forn'.erl- design ted Mk "Sensitive PrimerA 19'') (ref. (5)). transfer ofeev slrebt h
(lerateoftasevhihbtttleegislw
There appear to he two possible__
aeof transfer is low; and (2) where
Inohrod,
lint-~ is a mnzueeryrequiremnent as well as a minimum velocity requirement for firing stab primers. Between these two extreme con(ditions, there seents to be a h. perbolic relationship between impact) velocity and total energy requircumdnts, as illustrated by figure 3--4. Additional data, of this type may be found in reference (16).
z10
4L
0 2 4
--
,IMPACT
VELOCITY (FT/SEC)
Figure 3-4. Primer Mk 102 Sensitivity Tests witIb Standard Navy Test Firing Pin. Plot of Impact Velocity vs. Total Energy Required for 100 Percent firing. Effect of loading pressure on input requirements. It. has bven (leitonstrated that the sensitivity of some priming miuxtures is virtually unaffected by loading pressure, while other8 show a inirked inc'rease in sonsitivity with increasing pressure. In tvsi.s on NMk 102 ModI 0 type Ipriniers loaded with the mercury fulmiiiaitp printing, m1iytu1re P1otu Poin No. 74, no change in sensitivity was J t VVFb to ' ntdwheln va11ryin1g Ohe lodE ig -rressurefrlom U; VVUU
(ref. (6)).
15rilk lhilr t'St.S 0II, thle Cx 1 )eIijilittd NOL No. 103 priming _mixture
NF E (D ID NiT IAL
3-7
ORDNANCF EYXP1OSIV DESIGNERS' HANDBOOK
TOA IN iFD
SECURITY IINFORMA T!
.1). rI Cu,
a. b,'jadrde info "M !
.j-
W1 ofNOIN., 1-A
utte in.nh to
I
i 11,
1jew",
fihc
no change in seniiit
Pressures.
w as notedl over thet sarit ratillg. of 1,~ln

Awe
-
Primer systems. During the study of thle effect, of firing pin velocity aid( JouLliJ pressure on input requlreients thle primers tested were -o1ippo4rted on lead disks. Measuiremjents of thle indentations protliwrel iI til lead disks by the explogsions of the primeprs yielded (I-#-~ ... N outPut under these conditioi).4. A (Iisru~qsioii of the ouItputtI
The NOL No. 130 priming mixture, however, shows a marked )t a il t i s d l a i g Jr s Ir1 increase in sensitivity w ith connection as applied to detonators are presented it, chapter it under the discussion of Input Characteristics lpage 4-- 10). Corresponding data obtained on 'he NOL No. 130 priming mixture londed into Mk 102 Mod 1 primer cups are prestmnted in tab!-" These data show that both sensitivity and tiniforiiy tire fimpoe by high loading pressures. In an effort to determine 1.1-c niun obtainable firing energy for stab primers, X!k 102) Mod I cups were loaded with NOL No. 130 priming mkixtre at a, presure of 80.0001 rsi. These primers were then tektx-d with a on-liv 1-i A hi ~ midal firing pin disc~ugssed( on page 3--5. The mnie drop height obtined was 0.65 inch with a standard deviation of 0.231 ineh.f Thi-s value of 0.65 inch-ounces compares favorably with thle Imechnillical energy reuii-ed to fire the most sensitive known electric generator-
4M
A
It
Ou*0 Ckaracleristics
E"ect of loading pressure on output. r-jtA o1n NOT, 1:31 Experimental Priming Mixturc No. 10)3 loaded inito XfNo. 102 01 k tYP1. cus ave ifl(icatp-1 that tile !owding Jiressti!-e hais ~ i'0fe 1 effect on hmdt l rseic f ~~3 uihnt~nri , rew ued i al of thle prinier, shows nn significarnt difrerenee for the va;r-ozs load'iill" pres;sures--------raiigc, of' sd
r n F DFINT IA L
-A
BEST AVAI LAB LE C,,''
*CONFIDENTIAL SECURITY INFORMATION

TAI.
4
3-.5.-Effeac of Loading Premasure an Outpuit of Pri-Ming Afixtures Used in Stab) lrirnsrs

jai Priming mliture chared Identity I Wvewgi I[adig di1 sde(S' 1Averine lead disk Indentsifoit (inch"a)
IM--------------------
&5
2,0 1.c 1
:69
62
30,000.057 1.5,000 0525.000 70 08%0
.057V .06%
3impulse
Gas volume and impulse measurements (page 9-42). As stated earlier, stab primers are used1 by the Navy for the purpose of accomplishing miechanieal. work. For that reason, gas volume and values for Primer Mk 102 Mod 0 are of. interest. The following values were obtained with Test Set'Mk 17.5 described on page 9-42.
Ineeaof
PrimeMk
1
.2ModO 0
er 2---9.01,
Ofs~ volume....... impullsa-----------------I
The valuc shown for impulse is the peak height to which an explosion of the primer forces a Column of mercury. The gas volume value is the height at which the mercury comes to rest after the explosion gaseq cool. The gas volume 'value corresponds to the evolution of 10.0S cc of gas, a value which is in close agreement with the calculated theoretical amount of 10.15 cc. Effect of input on output. The effect of input on the output of Primer Mik 102 was studied by dropping a two-ounce ball on standard
issue p~rimlers from five different heights and determining the indentaStion, resulting from the explosion of the primer, in, the suipporting, load disk. Fifty primers were fired from each height. The results are as follows:
4
CONFIDENTIAL
*1~
vrg depth of
(inches)
.0573
.0578
3--
ORDANE XPLOSIVE OREDNAN ELE
RI CONFIDENT, 'A AIuSCRTY INFORMAT!'
The test resut sh ;n igniricAnt df -~w in theoupt, by 'he-ball falling from various heights. primers initiated
Section 2: Percussion Primers
Gencral Performance Charaicteristics

A perrussion prin.er Q1a f afn eiemehLt rontal,4g an inipw-t- ~ sensitive explosive charge arranged so that- it will function when struck by a firing pin. Such primers are usually designed to fire when the firing pin dents the metal primer c.'e. Thir yp of primer is. particularly suitable for use with "ealed (ohturatc-d) delay elemnent.-, since initiation my be effected without breakinsr Zhe veal. The firing pin rm#y be driven by miechanical forces resulting from gas pressure, spring -x'tion, inertia, or direct impact.. Althogh tht use of the percussion primer has the Advantage of reliability arid simplicity that is of t-rn possible with mechaniral arrangmentf4, ithas the limitation of requiring initiating energies thint. are relatively high when, compared to those neem-ary for stabl primers =nd dletonattrs. The output, of a percussion primerr isq rnlally A fl-wh or spit having low brisance. This eharacteristic makes percussion primerq suitable for initiating delay columns, since the disrupting tendency i-s small, but unsuitable for initiating high explosiveii. Percussion primers mayv M be used4 f tiating bhi1jck powder, ti in a black powder delay; primary explosives, as in a flash detonator; or pyrotechnic igniters, as in a gasless delay. Appliestion~l. The Nav-y f uze Primer XMk 101, shown in figure 3 '-5, is used in base detonating Fuzes Mk 19, Mk 20, Mk 21, Mkk 28R, XMk 31, Mk 36, Mkx 48, Mk 162 MoDd, 0, Mk 164 ModA 0, and Mk 1185 Mod 0. This primer is initiated by a firing pin that may be driven by gas pressure, spring action, or inertia. The function of this primel(r is to ignite a black powder delf-y pellet or to cause initiation of It detonator. The Navy% percussion fuze Primer Mk 105, shown in figure 3-6, i.4 M used in Fuzes M2%k 228 Mod 0, Mk 243 M~od 0, and M~k 244 Mod I. This primer is initiated by o- firing pin "Jint i.; driven by inertin (r dirnzi, impact. The function of the primer is to ignite a biawk Powder delay pellet. The Navy percussiozi fuze Primer M1vk 106, shown in figuire .- 7. is used in Fuze-, 2\k 145 Mj-,ods 0 and 1, arid Mk N35 MNod 1. 141'
P rimer is initiated by a firing pin that is driver. by ir'frtia. 'l funtin f heprinier is to igrnite a blitek powde-r delay elefienJt. or t( initiate adetoirator.
CONFIDENTIAL
BEST AVAILABLEL
w
___
__
CONFIDENTIAL
CHARACTEDISTICS
0O150---H 0.002P7
OF PR IMERS
PRIMER -SEALING
CUIP CUP
PRIMING MIXTURE
F4ULMINATE OF MERCURY 3125% POTASSIUIM CM RArTi .,;750% AWVIM0NY SUILFIDE 31.25% 0.0210O.002 WEIGHT OF CM'ARGE
0.3% 0.3% 03V% GRAM
-h
ff
~Figure
3-S. Pritmen Mk 101 Mod 0,
ANVIL
WASHER -WASHER PRIMING MIXTURE
TN0L (BLOTTING PAPER)
er
PERCENTAGE BY M~JJHT PULMINATE OF MERCURY POrASUM CHLORAT WFIGH7T Of' CHARGE
31.25%
!:0.3%
3750%
t r.%
0021 10002 GRAM
Figure 3-6. Primer Mkc 105 Mod 0.

A typical Army percussion fuze primer is Primer MM9, shown in figure 3-8. This primer is used in point detonating Fuzes M48, M51, and. M--,, in mchaifnical time Fuzes M43 and M67 ad also in concrete, piercing Fuze M-18. This primer is initiated by a firing pin jdriveni by spring iictioiu or by inertia. The function of the primer is to ignite, a black powder delay pellet or black powder charge.
CONFIDENTIAL
-7 Moto

DESiGNERS' HANDBOOK
CONFIDENTIAL
0.002
iIVIL
+0.000 -0.001 SEALINJG CUP PRIMING MIXTURE
PCRCEN AGE BY WJV.? W FAM/NA7 0h MERCURY F POTASSUM CHLOATE AN17MIA ONY SULFIDE I&GT OF CHARGE 0.02 3/25% J750% 3/25% 0002 03% 1Z A 0J 0,3% GR/1W7r'
Figure 3-7.
Primer Mkc 106 Mod 0.

NOTE 0. _01 4 1
-0.007MAXIMUM
PRIMER ANVyiL MAY ROTRUE 0. 005 INCH
ANVIL
-0.0015
FA 70
-COVER
(FOILING PAPER'
PZ*R.CENTAOE' BY WEIGHT' LEAD SULFOCYANATE 25% ANTIMWONfY SUL FIDE /7% POTASSIUM CHLORATE -53%
7~iNI~nwcLU1H WEIGHT OF cHARGE 0Q7 f~fl~ GAAI
Mots TENv 6 LB BATrCH WITrH j50 cc oF TH FOL LO0WIN G SOL UTION! 3353% 11A1/ M1RAGACAATH. 60 OMS /% ACACIA (GUIM ARABIC, I/O GOMS 1% 5.6% GELATIN GLUIE, /0 GNS
WATER, cisiU..ED 319c;C cc.
Figure 3-4. Primer M29.

Prifner New No. 4 (pvrctfsionI)issoni fge39.Tispiwr used in Army 1)011)1 IFuzesN MIy) anld MV1~3. i.4 initinted by It frintiz min 41.., ierta up n illr'.ct '' A1 ~ . ~ .... tioll Of the Drirner Is to ignite ai black powdjer (ipilly pelle.t.
BEST pAvn LABLE COP
C 0NF I DE:.NTiA L
CONFIDENTIAL
BODY DISK CUP
ANVIL
0.I
AM-0.012
:*.-0.003
0.223
PRIMER CHARGE
P6RENaGmE By wLIGHT ANTIMONY SULFIDEr 30% t 2% MfEACURY FULMINATE 35% t 2% POTASSIUM CHLORATE 35%
Figure 3-9.
New No. 4 Primer (Percussio~n).
Construction
General characteristics. The percussion primer is, in general, a small explosive element 'onsisting of a cylindrical metal ontainer or cup into which a small explosive charge is pressed. The charge is covered with n paper or metallic closure andassnmbied with an anvil. The primer cup, or body, is constructed of a metal having a speci 61ed thickness and hardness such that when thiD bottom, or-dome, of the, )rinitr receives an impact from a round-end firing pin, the primer will bfw nitiated withouit rupture or blow-back at the point of indeato. Suitbleprimary explosives. The explosive charge for percussion )Finiers is usually a mixture consisting of a primary explosive ingredivnt-together with an oxidiz'er, a fuel, and in some cases an abrasive. F:'plosive mixtures, however, are being used that are made up of 11onexplosive Components that, as a mnixture, make a suitable priming The more important priming mixtures now being used (ompositioti.
)v the Army and Navy are presented in table 2-3 (page 2-10).
______
Pulre primaryvexpllosivei have not been used iilone in percussion Priniers 1)eause none Irns been~ found that meets both the input and
N1tt'.tC - rM
CONFIDENTIAL
3-13

DESIGNER~T HANDBOOK
SECURITY INFORMAT11C
CONNID EN T
Sealing of percussion fuz&e primers. Sealing of PriJniers \fk ModN1 k 0'Mod 0 'S part in-ily nccomplished 6y the iusq 0 n a metallic sealin- c'up thiat is plocvd adjncelt. to ther pr iming Char! prior to aisse y wIt thtnvl. ,n drop of .,vat-fre'- ell, solution is applied by aiowing, it to flow through the q. holes of fl: pi anvil after the assenmbly of the primer 0~ rquplete. Armyv and se-me Navy fuze primers a~rv partially sonledi with shellatc-coated oingpaper that Is placed adjacent to the priming charge prior to EOSsembly with the anvil. Data 0o1 the rantive ,walin, effectiveness of a number of sealants are pcetdin reference (IS). Netas for componelits. The component., of Navy pi-retsoi fulzs.
'
primers containing fulmiinate primting mixture usuially consist of

IZ9 I
it
copper primer cup, a tin soaling eup or (lisk, and a tin-plated brass anvil. Cartridge brass is used by the Army and in sohme rases by the Navy for their percussion printer cups a d a n v i!. Gilding metal i also used by the Army for primer cups. Recent investigations krefs. (7) and (1)) indicate that the life of it primer using a mercury fulminate priming m1ixtuzre may he inc.-eased by the use of aW c-pine? sealing rim Aoreophlce the tin ea1Iing cup.
,
Effect OF Mechanical Deci!; em. !ut CaotriLc

Effect of firing -pin contour. A study of th-. eff t t fring piJI entouir on prim-r sonsigivity Was carrind out I v Frankford Arsenal, (ref. (8)). Standard caliber .30, .45, and .50 percussion primers were drop tested using direct center blows with pins of the following radii:
Pint Radius (inebeal I fnt !eir .
ol cW~.~.
Pin
. .
........
Radini (Fmc~4"i
. . .
F Wi (0-07 inch dia) ...........
Std cnl4-5 -----
tir
. Lv ffhr,.
9,e s ~ r37
~t~I4
..........
.........
( s
It was found that the, ,, variations in firing pin contour had little effect on the sensitivity of caliber i3o, .45, nd .0pir. Tests were conducted -t the Navalt Ordnance laboratory to determine the effect of firing pin contour on the sensitivity of Navy percussion Prime-rs Mkfl 101. The primeprq used in the test had ain
experimental styphunate priming chrgen tintl copper seal ing cups. The modified primers were reproducible in ~tu. IniiIt~~m a"! Clles, the diameter of thp shank of the firing pin was twice the radius on pin. The resillts ar'e suminarized in the following tabhulat ion.
bETAVA LA F~ C,
jI
__
CONFIDENTI1AL
SECURTY
R
CHARACERIST!S
OF PRIME~it
0%
INFOVRMA iON
rapin
radius
height
firfng
Standard
(inches)
Areage
deviation energy
(lnchmu
(inches)
I(thermo0,310
output
couple)
0, (W
1 286
0, 1)
The test results indicated that the radius of curvature of the firing pinwithin Ilhe rahge tested had no effect on the sensitivity of the prmrand had very little if any effect on the output of the primer as * * determined by thermocouple measurements. Eff ect of eccentric firing pin blows on sensitivity. The variation of sensitivity with eccentricity of firing pin blow was studied in an investigation conducted at the Frankford Arsenal (ref. (9)). Rctuining firing pin plates were z-onstructedl for the drop test machine to give blows eccentric by 0.02 inch and 0.04 inch. Drop tests were made on caliber .30, .30 carbine, .45, and .50 primed cases, and on ccliber .30 and .50 loose primers. The following data on the caliber .45 primed case are typical of the results obtained. They show that little if any change in sensitivity occurs with firing pin blows of 0.02 inch eccentricity, while there is a (lecided decrease wvith blows of 0.04 inch ercentricii~y.
M~
Ig
StandardI
nhes )
w~i tiiydeviation
wd. (Inch..',
1
height'
lcbes
Dro wih
weight
F'emnInches
Men
height I
(inches)
S
(Ins
(nhs
ard
4 nz ....
ox1
0.02
17 7
010 .0 .51 .8 sf
21hb-------------0.00 (. 21b ------.04j 2!b ------
0.672 .648 .838
0.11 .12 .12
I Appcoimately So percent firing.
Effect of covering between anvil and. charge. Variations in types of materials and designs for scaling cups and disks in Navy Primer Mk 10i MINod 0 have led to considera~ble differences in sensitivity. Some of the variations in materials and designs with the resultant
m;
sivities are list2d in the following table.
I
Type or6esiing ssembly
lPnIK r disk ------------- ----------------------
Thlkneau ofmaterial ( inch)
Bruceton mensitiviiy (4-ox. bail) W0% Firing height (inches) Standard deviation (inc~hes)
4
".t snieftling cup-------..------- ------------------------Copper sealing cuip - ---- _ _ ------- -----.
---- .05 i 04.1.26
.0
63
C.ONFIDENTIAL
31
ORDNANCE EXPLOSVE TP DES'!GZr-E,' HANDBOOK

I ,Ale ;'i;; /s b s 11Ov tilt, re "l its o f
SECURI,:
,
$FOfRMA i . l gii( . . ( '111 ' . ,
a tv ' ,,( ,P straight, sidewalls, which wer,, wtirk IuI rfiiwd, various degrees of li -. T hesP, eti C,-pi r :1se m bled in charg-d NIk t ,,", " ' '1 11'r
"14-aI
th e sensil ivitv ,f p rinz :r dP'Tvrf i nh t y hv. l t ru , t.he ,

TAnix 3-6.--..er
.. 3 -
of Se'iing ('up
!k
Rang
YNer
.. ...... ... . .. . ... ...

i14 ...........
*~i
i. " . in!. T ill rn s.,,rT...-,,,jic't.( I , Bruceton sensitivity tesiq. rhe t, ,, ' ut- ho. t-. ""'' ' t . .' .ltt ll.lO t" lial Ille ' lls tivit .. I (%. s ! of-- .t primer is increase l by . the d(lTreasing tt hickri, of net-: "v between the anvil point and the priming ,i:mi h!,,! hr I ,bO ''1!
The data indicate thait the hmr,l ',& h t; r,, s,'it Ii.ri p,.r , (0.005 inch thick) has no significant i-etf1 on ;wiin,'r z,'. vj t'i. The effect of variation in the toh: -'.s sUT 'P "q'Iips " he sensitivity of Navy Primer Mk 101 is shown it, d1l ir.tti..., 'The bottoms
of straight wall :'.."", d r .
ground to vairious thickness(-s, the e'ps werf, aplh.! charged primer bodies, and t'hi r-.Sillhirt
of the sealing cup.

I
llruc~r~lI ':.~ U l
'
Thickness of ,jitJS,up
(inches)
...
flring Imicht drwixik.n
0.004
0.002 ......... ........ UN . ...
.................. .......... ......... --..................

---------
. ..
........
fW)
In f11 effort, to (h)? ir 5(11. ([o." ,,II 0he effect of firing pin velocity on thenergy re t1uired to initl.l,, pvrCussion primers, the variation of the !O-ere(qnt izihg h(.igi, (f primers with different ,.veight drop balls was (letvrIintd (il a st ald did primer test machine. 5
%-inch
Effect of firing pin velocity.
In this test, the drop ps until 25 confsecutive fires were
i-,wsl Itsi,,i . , .
.:
CONFIDENTIAL
CNFIDENTIAL
CHARACTERISTICS
OF PRIMERS
An attempt was then made to obtain 25, consecutive fires at a height4

X4-inch lower than this height. If this attempt was successf".1, the lower height wa-s accepted, if not, the tipper one was tatken as the 100-percent firing height. The data are presented in table 3-7 and in figure 3-10.
Nx 28
OS 866 PRIMING MIXTURE (STANDARD MK 101 MOD 0 PRIMER# 24-
22
EXPERIMENTAL STYPHNATE PRIMING MIXTURE NO. 1T MODIFIED MK 101PRM)
14
I2
Figure 3-10.
IMPACT VELOCITY
610 (FT/SEC)
12
The Effect of Ifmpctc Velocity on
the Energy Required to
Fire 25 Consecutive Samples. Althoughi it is difijult to determinev actual firing pin velocities in
this ense, the data show that the (energy in inchi-ounces required. to initia-te theo primjer- is c'onsidlerab~ly less if the impact velocity of the -0I 1fi1ri
baill oil the firing pill is high. Thiis fact doubtless reflects the effect reutred for initfisPion, pin.- Velotity- om the n r-"
CONFIDENTIAL
31
ORDNANCE. ExPLOSIVE TRAIN

ZDESIGNERS' HANDBO
TAHLr 3-7.-fferl f
KsC
1CONFIDEN N RM, fT
\L N
Frng Pf" IWOCOY~ On Ike' Pshrg!, Rrquti'-es infnjj Ps 101 Ty.r rerwqson Pdimero
WokM o~f rr8 oJepvwt 4.
QS
S-Sda Mhw MMwflIUT
Mdro
ISO
P1% o* primin a-a r OS E~ eua st ph a w an (rmdfedri)itmf la

tr . 1&I 7
-
Ml k3
-17~
1,
A.l !A
110
A4
It is conciuded that the situation here is sim.,ilar to that for stab primers (page 3-7); and that initiation will fail to occur where (1) thle rate of transfer is low even though the total elnerg is large; andl (2) where the energy iq low, ever, thouigh the rate of trilitufer imI;high Effect Of unevaluated mecbAnical detais. The thirkness ant! hardnems of the Priirr cup in the~ area where it is struck by the firing pin -is important from the standpoint of -40nsitivityv; however, no quantitative data are avaiable. QuAlitatively, it~can be sRaid that the httrder and thicker the cup- tile lower the !4e! *'ftit 1- dc-igiii pr cuission Primer to obtain mnaximutm setgimi-iiv, thvirefore, one nho i Ic use the thinnest and softeft primer cup ronsistent ihbobc~re ~ funtioing Biwbak o aPtercussion primer occurs when the explosion of the Primer ruptures the bottom or 'dome, of the primer cup fly blowing through) the indentation marie by the firing pn in.fth X~isv From the standpoint of sensitiviky, thphik layer between the point of tile anvil all( the primer cip, iii the area where it is struck by the firing pin is probably important. Although no data are available, experience indcatst oa.iu1sni tivity this thickness should be thle least that is consis tent with reasonable surety that ample ePXlosive is pre-acia it, the atren where thle two paksts comle together on firing pin imapac!t. Anvil movement on firing Pin impac~t will decrease tile M.eiIsitjvity of a pereussiol prirn.r an ind(efinite amnount.. Movemnt of the anvil mthe percussionl primler may ble a hazard in, thle handling of thr~ assembled fuzeq. It has been foun ta sl css rrnr asseble hirme4 without firing [)ins, when dro)pEu4 'drmi, n1 in ~height of 27 feet, ie u oavlmvmn.Tefe~l4tU hatfter the primer is as~setibled iinlci ti flize Inecfaii t~
liteor no nn '
*
iwnvli
JRi).
CONFIDENTIAL
%~I'V:InWI.NTIALCHARACTER 1SI
Effect oF Loading Pressure on Input Requirements
S
Two types of priming mixtures were loaded into Navy Primers Mk 101 at pressures from 10,000 to 60,000 psi in 10,000 psi increments. The Primers were assembled with shortened copper sealing cups (Ilutrd Drawing 893576) and anvils, then they were subjected to a Bruxceton sensitivity test. The test data given in table 3-8, indicate that there is no important variation of sensitivity with loading pressure.
TATILr 3-8.-Effect of Loading Pressure on Sensitivityj of Priming Mixtures Used inf Percussion Primers.
Priming mixture, 21 mg
Loading
pressr NO
so5 percent
inches)i (inches)h
3.6 3.42 3.51 37 3.47 3.17 2.87 2.91 3.07 2l89
8ta..ndard
deainhs deionches
Atveeragy o output (thereenrg

0.7 .390 .385
___
OS 86A primi ng mixture..-----------------------I
10,~o
0.42 .60 .48 .37 .61 .39 .49 .6 .92 .57
M0,0 W,0,00 0,000
.376
.351 .355 .6 343 .338 -
Experimental qtyphoate priming mixture No. &4s..
1000 20,000 30,000 40,000 30,0)00 60,000
Composition of Expeimental styphnate priming mixture"No. 84: 20 Basic IeAtstyphrmte -----------------------;----------------------Blarium nitrate.. . .. . ---- - --- -- --- --- - - - - - - -- - -- - - - -- -- 3 ---Antimon7 sulfide.......................................32------------------------------------------------ 1 Tercne---------------------------------------------------------1 eRace-------------------------------------------------------------------------------
Effect of Amount of Charge on Output

The output of a primer I's dependent to a large degree upon the carge weight. Experiments have been carried out at teNaval Ordnance Laboratory on Modified Navy Primer Mk 101 assembled W with shortened copper sealing cuips to determine the variation of S thermocouple measurements, delay times, impulse, and gas volume - ading wit inr ing charge 1wcight in fihe primer. The resoults r are presented in table 3-9 and in figures 3-11 and 3-12. The data show that thermocouple, impulse, and gas volume measurements increase with increasing charge weight, and that delay times decrease with increasing charge weight. 7= A discussion of the test mnethods used (with the exception of the d (elaly element tes.i) is given In chapter 9. A brief descriptiorx: of these mnethods followS. Thermocouple mneasu~remenits are made by placing the junction of ~ithe thernlocouitle1 wires inl the. flaImeof the primer and amiplif Ying1 the
!z
CONFIDENTIAL
3-19
ORDNANCE EXPLOSIVE T~tA HA DOOK DEIGER'H
CON!DEN SECURITY 1NFORMAT1,. N
0.
10
25,YIE
SCNS
CHARGE WEIGHi7iMILLOGRAMS)
Fiue Navy. PrimerMkc 101 Assembled with Shortned copper SalingL

Cups. OS 866 A~riming Mixture.'
-11 Figre
Efectof Charge Weight on Output Choracterifs of Moclu.
OA__
__
1.6
0 cc
AGAS IMPUJLSE (IMCHES) A. 8 C
X 10O'
RESIDUAL GAS VOLUME (INCHES)0 AVERAGE RELATIVE ENERGY

?_1 !TERMCOUPE) UTPT
ho
v. 2 10 50j25 CHARGE tIGH (MILLIGRAMS) 30
0.4
RU
5K
Figure 3-12. Effect of Charge
gton Output Characteristic- of Prinmq fs Mk 1DI Assembled with Sort Ined Copper Sealing Cups. Experimenful Stvphnate Priming Mixture No'. 17.be
(,I Mt
C 3-20CONFIDENTiAL
~
A\T LAS LE CONI 'N
.~
2~CONFIDENTIAL SECURI"ITY INFORMAT1ON

Prme A/
CAATRSI
LOF
PKiMUR
rAn','.. 3-9.;-Rfltd of (!hergoo IV'Itjht on Out put Cftaracterislic~ of Modified Nary

191)Asembled with Shortened!Copper Seating Cup
S relative ouz, if 201 0 Es , imentni ftyphrnto priming mixture Nr 177 10 1.5 20 25 .10 35 1 2 0.0168 252 o.0' .0130 371 .0"u .440 .0100 576 .816 --------------.143 .225 .314 .4.56 4.72 6.5 1 7.81 8.22 8.94 0.32 .4 .6 .77 .88 0.41 .0 1:8 1.1 1.57 1.98 Ia ("econds) u, (Inches) Residual (Ihe
I_(_g
____ ____
--
os 8r6 priming mixture.
--------------- 2.77 4.10 --------------------------5.201 ---------------- 646 7.84 -----.661---------------8.79
IBurnle ne
I(ompltion
0.01 Peconr black ixowide- delay when ignited by the primnr. faroi Percent of ci!prrniental styphnate priming mixture No. 17: 20 liamic lendl styphnate .....................-------------- -------------------------------35 flariumn nitrate ............................---- ----------------- ----------------------20 .rai mony sul de---------...-------------------------------------------------------Tetracene -------------------------------------------------------------------------5 20 -------- ------- ---------------------------RDX-----.......------------------------
voltage generated with a chopper amplifier. The amlfedvlages measuredl with. a peak voltmeter. This voltage is a function of the *is thermal energy released by the primer, provided the response Utotal time of the thermocouple is long comparedl to the duration of the flame. Impulse andl gas volume measurements on percussion primers are obtained l)v firing tile primer in a closed chamber which is separated from a inerci'ry reservoir by a rubber diaph11ragm. The ipleof tile initiated primer expandfs the rubber diaphragm and drives the mercury from the reservoir tip a capillary tube. The height to which tile iercury is raisedl in the tube is measured and serves as an estiIllationi
of th1e imlpulse.
After the initial impulse, the mercury drops in the tube to a point at which it remains: Tfhis measurement indicates the residua gas volume of thev pimler. The impulse is used as an indication of brisftice, while the residual volume is an indication of the amunt of jperiafeflt, gas formied by the functioning of the primer. The measurement of tile time of burning of the delay elements of fuzes is accomplished by mneans of a specialfly designed apparatus for holding and firing tile complete "me train, including primer, delay lement, and detonator. A I-,,,uter electronic counter or other 0 suitalble timing dlevice is used~ for recording the time intervals. If the Potter counter is used, the fi-ring pin striking the primer in the delav train closes a virculit that, StArts thle counter. When the dletonator tt the endI of the tratin fires, it causes a voltage change ocit1 ,7 hr ',rollI t n.iid st-opq Ith time~r betwee robeswI~icc~o Iwo
CONFIDENTIAL
32

DE~GNES'HANM)OOK
~ ~<
SE CURITY INFORMA,'>s
CONFIDE'11
/AL
-
The, te rme The time elapsing between. the firing pin delay time. This value is ujja firing of the detonator L; called flie a criterion of ~~primer performance fromth t1)pifLfighig dls.In geneatemr powrfulI primers give shorter 1n temr tiim-els.a
Effect of Anount of Initiating Energy an Coutpvut
ried -eecar out to determine Live effect of the arnfotijit Exeimns of initiating energy on output as in-ueflUr by thermocouple reftdings. The percussion primers tested were %Ik 101 type primer cups assembled with a copper sealing cup and containing at stypfinate priming mixture. As'shown in the following table, the tests irndicate that, there is; no increaseim output, -e mehasured by thermnocouple readings, wit, an incease in initiating e--nprgy.. These residts should not he accepted, as indicative of the behavior of pweussion priming mixtures in general. Experience indicate-5 that primring mixtur"s containing little or no primmry explosive tend to give low order f mictioning when the initiation is marginal.3
O49 (4
12
Effect of Loading Pressure on! Output___

as measured by thermocouple reedings. 3-8 (page 3-19).
indicate that loading pressure has no nppreciable effect on output
Tea3ts carried ou t onq fultinate and styphinate priming mixures This fact is shown in table
O~tpu0
t W
Section 3.-Elictric Primers

General Performanc- Characristc
The primary funetion of a primer is to in tiate actkon of the explosi',-b L~ain At the proper instant. Most frequently this is at the moment of impact of the fuze with the target; in the newer electric type fuzt however, this need not be the case, as firing may occur without itma Electric primers are fired by an electrical pulse suppli -1 by tVbil' fuze in which the primer is used, The energy is either stored witlii the fuze before releasn of the'fz-ern missile, or generated withi. bt
W01a
3-22
. A
COFDENTIAl
BEST AVAILABLE COPY
CONFIDENTIAL
CHARACTERISTICS
OF PRIMERS
the fuze system just prior to or at impact of the fuze, An electric primer expends itself in effecting ignition of the next component, of the train, which is normally a detonator or a delay. Advantages. The advantages electric primers possess over either
the stab or percussion varieties are inherent because electrical energy,
is so readily generated, stored, amplified, and switched.

On comparing the energy necessary to fire an electric primer with that required for the stab or percussion type, one finds a decided advantage in favor of the electric primer. Consistent firing at energy inputs of 100 ergs or less is easily obtainable. On the other hand,
the most sensitive mechanical primers require about 50,000 ergs for firing. Development of one proximity fuze was feasible because weak electrical signals could be casily amplified and because the low-energy characteristic of certain electric primers could be utilized. Electric fuzes may incorporate features o; selectivity or discrimination. In many fuzes utilizing delay action, it is often found desirable either to preselect one of a series of desired delays or to have the fuze itself select one particular delay from a set series, depending on the type of target it strikes. There may, for example, be. one delay for water impact and a different delay for metallic impact. By proper design of the electric firing circuits, the use of low-energy
Ei
primers, and the use of a magnetic generator or a properly charged
Uobtained.
storage c
e l
r , th e featu re
o f se lectivity or discrimination may be
Another important advantage of the electric primer is that, because of the high speed of transmission of an electric signal, primer action may be made practically simultaneous with some remote event. For instance, it may be desirable to start action of the fuze train at. the moment of nose impact but at the rear of the fuze, or to transmit the action to the rear of the main charge instantaneously. These accomplishments offer no serious problem in electrical fuzing but would be quite complicated in mechanical designs. over In sonic respects, the electric primer has a safety advantage must, , or percussion type. It is evident that the latter types v -, have some portion which is sensitive to a blow or a prick, such as may occur in handling. On the other hand, the electric primer can he made insensitive from this standpoint and at the same time can he adequately protected from any stray electric currents. Sonic other advantages claimed for electric primers are: easier laboratory evaluation of their firing characteristics, more adaptahilitv to hermetic sealing, and use in fuzes with time-interval arming : rather than air-travel arming. t f
2 II
CONFIDENTIAL
3-23
ORDNANCE EXPLOSIVE TRAiN DESIGNERS HANDBOOK
SECURITY
CONFIDE1NT ;\L
INJFORkAATi
Limtations and disadvantages. Al010191,gh nmalmr of flt tag". are to he gaine~d by th.- tise of elilctri", pritterm for riljr p stheir use entails rertain inherent di.,;tivanteges. W~ primer is to be used and an elee tric prinmer Sqtsmd ntlruh be gained in simiplicity of constritwtion, easew of inaniufnctui,reliability by the use of at perc~sim lrsapitwr It is obvious that. fuz(-s tnpiig elvet ri prittwrs must cajiu along either a source of strdenvrgy or a gleruerstor to) suitpl ohe energT necessary for firingl. Besidesi th)e energyv ~ th~i~ must carry isuita1e electrical circuit.,; for oh? iianiig the selert ivit%-, (liscriflcntiofl, or proximity action that? i-t usually the iultimalir lgonl, Electrical fuzing systemqt are relatively new, briwever, I'~tiY:1 are being madec so rapidly thilt. it apnen- Ihat thmeorpctv~~ spac. 1-eeplirrnnents of loin~ pofliclirts will evviluialky Ibe oulbn those of equtivalent mechaiikiet fuzes. Most. of tlu' eleetric fuze priimers in curretit use emnploy it 1'ridge wire to heat a surroundling primarv 'xjpiosive. These primer require only a low energy input, to effet ignit-ion (100-4,5M{ ergq). The problems at#nding the preparation of the very fine wire required toobtain such energy characteristicF, the incorpruition of thk wire inothe electrical circuit.. nT. the ire U.SuurJ~v and Special techniques are requiredw~ire fit SOpai the hi~irsls a1cuite, to oiait, Herein lie the chief disadvantages of electrie primner. blit. the i cq good reas3on to believe that thesr disaldvautjuges %,;lIl di.4appenr as more experience is gainedl itefed C~onlstruction General characteri sties. The itntruiuselectic primer iS; IWsi considered as consistitrg of an ignition ejli-it andT a basp! (Iargv assembled to form a single unit. The ignitionm elellent, consw;tn; of the wire leads or contacts molded into a plug, ! he bridge fa-striieil to these contacts, and 4 means of surrotuining this bridIge wji t suitable sensitive ePplosive. The base charge inl an electric primijuf'r usually consists of a quuauxitv of srsil ive exini vh..,irlhis;prs~ andIS apaleof )eing initiated by the flash from Ohe*igrluition element. The cornl)inled output, of the( ignition, Plet 'I thebas carg mutbe suifficienit to initiate the next ewkment inl the t Snitable Primiary explosives. There art, a niimer of pritivireXplosives thant have a sellTijtijvjj quitable for eintehIiIiu elements of ('iQ(tric pril''erq; da101 011 thleste~fl be,~ I in nay oue
use
fuze train.'4
2 (page 2-3).
ifo~wvver, the( elpot r'i -Va FluZVO, fu for isu reasol oui xud !l
''-
"'f
i!E"o~~
EjI))itJI
3-24
V.,
'T 7-
CONFIDENTIAL
AMVAR~[ COPY
RW74 MBPST
* CONFIDENTIAL
SCU R!TY !NFORMATONM
CHARACTERISTICS OF PRiER
or variatifs of these are now h(.ifg uIsed. It is poqz;.ble that neither of thiese may be eritirelysatisiptictorv from the stand-jioints of surveilcnce and sensit'ivity. These two compositions are: XC-9 (consisting of 7.5 percent I)DNP with 25 percent KC10 3 ground in a 2.4 percent .olution of nitrostareb in rbrtyi acetate) and normal lead styphnatc. There is some evidence that XC-9 composition does not have suitable surveillance characteristics where moisture may enter. The surveillance characteristics of lead styphnate seem to be highly acceptable. For the basex charge, Primers Mk 112, 113, 114, and 121l use DDNP/1KCO 3 . 7-5/2-5. Some experimecaI electric primers use a lead azidle bage charge. Metals for components. Metals for components of electric primers chosen to give compatability with the explosives used. In Iftr present pritnei,, these metals have consisted entircly of stainless stecopper, alumninum, or tin. In Prininrs Mk 112, 113, 114, and 121, only copper is in contact with1- the XC-9 or lead styphnate unless onc wishes to considler the tophet-C bridge wire, the solder composition, and~ the tir. coating on,-the leads. There is some evidence that copper, which has been used extensively with XC-9 compos8ition, is not compatible with it in the presence of moisture. In primers that use lead azide, either aluminum or stainless steel is generally used in order to avoid formation of "supersensitive" azide salts.
Examples
Ignition element of the axperimental spray metal type primer.,
In many of the newer fuzes employing electric primers, need has arisen for primers capable of being actuated by an, extremely smal energy input. To meet this 'requirement with the metal bridg wire system cornmmonly emiployed in the electric primer, it has-beennecessnry to employ b~ridge wires of small diameters and lengths in order that the small quantity of energy delivered 'to the bridge will be SSUflliciellt to 11eat~it to the temperature necessary to initate the surrounding explosive. For a 100-erg primer using tungsten wire, the (iameter may be ats smnall as 87 microinches or less with lengths in the order of 15 thousandths of an inch. Special techniques have been found n1essafly t~o p~repare wire of this diameter and to secure, it bothP or conat (rf ~~~TO aIIhaicallyv and' electrically to the pime ed metal type, in which (10)). An experimental primner, %Icsigiiatedspray
__
.V
these techn11iques have been employed, has been developed. Figure :1-13 isa genIeral arranigement (Irawig of this type ofl primer. The terin "sprity metal" refers to it special method of attaching
thje fine( N%,we, wihel wits origilnattl(l by the Naval Widnance _Labrtry. w-11 _.t ile d h~ireta towv a ,n~n ~ ~ Az.(~(f
CONFIDENTIAL
3-25
.-.
A-a
ODMA C EXPLOSIVE TRAIN D5 Es'HANDBOOK

LOAME BODY [TMiOR ASEMb LY., SS U
CONFIDENTI, SECURITY INFORMATI-(il

C A A
~ C A~
BRIDGE,
AND
Figure 3
Expeimental Spray Metal Elecric Prime,
Place where it meete th otc rog.Tesldifying, cneal attche itelftoboth the Prong and the wire. forming the nccesswry junction. Only the lgth of wire required for the bridge is shielded from the spray metal. b The Ignition element consists *attached by spray metal, the of the Primer plug, the bridge wirn. chag holder, and the flash charge Pressed in the charge tavity. TePrimer plug: consists of a set of con tacts molded into a genera pheoli modin copound. Drawin-21 of the contact Sep~vl practice, the prong is, made of properly tempered phospo rneo bras. Aterthe molding procesm, the Prong end is cut off, leaving two contact teiminals. Before the Plug Surface is rougherled in order spraying operation, the phenolic thattesrymtlwl deet it ero, is fredy Thdr d e w r s t e attached, and the charge holer orcd Own on'the s wsher necessary to insulate Plug nose. The chelhllra d h it fr,6m thle srymtla soni OL S t ches 12 22 an 49'2 After the charge holder is attachd, he avity is loaded with 5 milligrams of dry lead stpnn8 pr e S e tc 3,L P~ - o p e i g t e ig ni tion el emc n t a n h wn i NOL Setch 03383. 3&38 charge of spr&Y metal type o h ntnaeu primler, the base charge- is loaded in prmr toastilsselbdys h~ L.NO ketch 125389. Loading is Performed "Ring 100 milligranis Of dry lead azide Pressed into the 0412t0 inch diamneter bole under 65,000 psi. Tiv igitomp e elee n asaloaded nody, and scaling t, giv ete omp ts 5 sho n i fiure 3-13 and cup are a, vcmbled tc a un N OL Sk ctcta 303384 , The ignition element is a force fit in orpn nft. ~ odI~t
3
3
Plug are shown. in NOL SketAh-?P4ad
7 3
Promwr and
thec
3-26
CONFIDENTIAL
C;V
CONFIDENTIAL
cup, a force fit on the other end. the unit.
CHARACTERSTICS
OF PIMCRS
This arrangement effectively seals
Electric Fuze Primer Nk 112 Mod 0. The general arrangement of this primer is shown in figure 3-14. The ignition subassembly consists of a primer plug, a bridge wire attached by soldering, a flash
charge holder, and a flash charge.

The primer plug is of general phenolic molding compound. It has molded within its structure two insulated lead wires. The plug is shown in BuOrd drawing 398506, After the leads projecting beyond the plug nose are cut to proper length, the bridge wire, which' is 0.0005 inh diameter tophet-C, is soldered to the terminals. The fiber charge holder, a force fit on the nose of the plug, is attached and the flash charge, XC-9, is buttered into the charge holder and around the wire. The buttered material is allowed to dry. Its weight is approximately 60 milligrams. The comp eted ignition subassembly is shown in BuOrd drawing 398556. Approximately 60 milligrams of basa charge ,(75 percent DDNP, 25 percent KCO1) is weighed into the copper cup shown in BuOrd 3 drawing 398558. The ignition assembly is then forced into the cup and down on the base charge, compressing it to the proper length. After the cup is crimped on the ignition element, the final arrangeiment is as shown in figure 3-14 and BuOrd drawing 398490.
Carbon-bridge type nrmer. The general arrangement of the electric f1ze Primer Mk 121 is shown in figure 3-15. The ignition nsbsembly closely resembles that of Primer Mk 112, the major difference being the replacement of the bridge wire by the conductive carbon path.
CUP
BASC CHARGE IGNITION SUBASSEMBLY
W1 *
.:
-0.278
_._000
[4-O.
4 09 -4"-
7. 500--
1 3-27
Figure 3-14.
Eetric Fuze Primer Mk 172 Mod 0.
CONFIDENTIAL
ORDNANCE EXPLOSIVE TRAIN OFD'A DESIGNERS' HANDBOOK SECUIJRTY INiFORMAto

.'The primer plug is composed ! pound. It has mclded within its'
01& PL or
s-trurture two
dA it
gnerni phenolic mtilig coipper wi e
lbto J~
wShiUI
iay
he .. isulte
contintr of sa~jj.oi
plastic insulation, such as polyvinyl acetate. These wires nrjtj p together with a helical twist of eleven 360t1 turns per inch. After molding, the nose of the plug is gronnd to length witil ermi-V cloth, and the plug is heated for two ii-iilts by n infrn-red hlnIp. The plug isthen polished unde'r a uiirs~b~;rsing grad(e crocus abrasive, to remove any copper burrs. The' stirfzae is then (-aI(-d
by wiping with alcohol.A
CU'P BASE CHARGE
0.278
ILI
IGNITION
CHARGE 0.409---#
Figure J_15. Ehctric Fuze Primer Mk 127. The bridging of the gap caufsed by the insulationi oi tile icad Wirt (or wires) is accomplished by uappl-Yi a "e(ig (usually aquadap with a wire Iop -kccpirug the coated area ali small ag Possible Colisistent with a goo,0d bridge, Und then drying rather rapidly ihider tit) infra-red lamip. The charge holder is then put on; and[ tile ignition charge, ('ongistifll of aoutO.Oi~ ramof a mixture af ground lead styphnate and cet'n: lacquer, is applied ve the bridgew with at wire hloop. 'Phsio ih the! dried; and the flash charge, of tile Hamep coMripositiori Its tle ignitiol charge, is butteredl in aridj the asewmbly dried. The base charge (lowaing, materils, flad avn$uuh ) -isideli tic'I with that for Primer k I1 ievosvflsrb
3-28
Hsi) AVAL Q
CONFIDENTIAL
S Effect of Bridge Dimensions on Input Characteristics of BridgeWire Type Primer

Xde~tailed dIiscuissionl of the firing characteristics of electric primers, Nvith1 plirtivlidar emphasis on those inade by t1he spray metal process, aybe found in reference (15). The dimnfsions of the bridge have an important effect on input characteristics, sine they affect the energy rfequired to raise the temperature of the bridge, the rate of beat loss from the bridge wire, anld thle resistarwce of the b)ridge. The relationships between wire diameter anid resistance per unit length for two common bridge m~aterials, tunigsten *1n1( tophet-C, are -,fowni in figu'res' 3-16 and 3-17, respectively. A comprehensive discussion of bridge wire temperatures resulting from the condluction of electricity may be found in reference (14). Effect of wire volume. In igniting an electric primer of the bridgewire variety, a quantity of electrical energy is passed through the" bridge wire, where, due to thle resistance of the bridge, it is converted to heat. If the temperature required for initiation of the primary explosive surrounding thle bridge is attained by the bridge, the primer w ill lie initiated. It is apparent that somne of the factors determining w~hat input is required to fire an electric primer are the mass of the wire, its specific heat, %nd the explosion temperature of the primary ('\pIosive suirroundiiig the bridge. Since the wire mass is proportional to thle volume, it. follows that (for an explosive having a given C'Xigosiof tenperuture cou Pled( with a given wire material) the r~fero5 reollliredl for firing should be proportional to the wire volume. Experidata T)Iot.tod for tutngsten wire wilth lead styphnate and for *niental I ophet-C wire with lead styluhiato in spray metal type primers are shiown inl figures 3-18 and 3-19. These graphs give fairly good lines over the region shown. ,;taig For (lC4rnT1 ur noses, it. is perfectly feasible to use such a graph ith (w certatin reservations), as uisually only anl approximate value is required; a certain amiount of cut-and-try procedure is -necessary t brm~ he lesred inut, 4nto theo exact range desired. __ ii llyevet
that otlier things being equ~al, thle uise of a bridge materialo o 'p(,ific heat would permtit. firing with1 mnuch lower energy iputs than would1( 10 required w ith bridge materials of high specific heat. This is T triue, however, because tile volumeitric heat capacities Of metallic IMt d ~t~)5ti 11r) not differ much from ceach other; thle ratio of the ihetto the loes bin oly of thle order of 2 to 1. This fact is -10. Which grives at series of metallic elements and :bhl Showun inl 0 e or ~ tjhcir temipl)rat ures 10000 C. tihea
Hthle
foregoing disci sionl, one may be ledaoth'oclo
It
CONFIDENTIAL
32
ORDNIANCE EXPLOSIVE TRAIN CNIE A DESIGNERS' kA NDBOOK SECURITY INFORMA ,

400
300
20
0U
40 30
40
2 03 Figure 3-4i46 RelationshipDIAMETER (MIcRjOINES)'00 ffetween Wr i m tra d R ssa c Length for Tungsten Wire Bridg'e.
10 s o07
100
0 0
e i
3-30
CONFIDEN TIA1t
BESjAVxL~E~Uy
KL
CONFIDENTIAL SECURTY !NFORMAT!OW ur
CHARAC.TERISTICS OF PRMta
700
400
u00 1 0
4z 200
15 20
3 I
500 400 00 DIAMETER (MIGROINOI4ES)
700
10
Figure 3-17. Relationship
Between Wire Diameter and Resistance per Unit
Len gthi for Tophet.C Wire Bridge.
CONFIDENTIAL
3-31
-ORDNANCE EXPLOSIVE TRAIN
CONFIDEN) IAL
SECURIN INFORMA tfQN
DMSGNERS, NANDBOOKT
700
.1-
00
1"
1
400
200
.50
.0
1.5
ViJC(CYLIN0~t;CAi
k.0
MILS)
~ Fiure3-18. Effect of BrdeWire Volume on Input C/,aracterisAL: a Tongsten Wire Plus lead Styphnate. 14-20 Volt Firing Potential.
3-32
K ~s
CONFIDENTIAL
AVNAiLE COPY
12,000
10,500
- - -
000
_____________
hi
z 60
3 000
4500
__IT
01
Figure 3-19.
52
25
30
VOLUME (CYLINDRICAL MIL3)
Effect- of Bridge Wire Volume an Input Characteristics of Tophet.C W Pe Plus Lead Styp hnate. 14-20 Volt Firing Potentill.
CZONFIDENTIAL
3-33
2m rns
........................................................
ORDNANCE EXPLOSIVE, TRAIN

DESIGNERS' HANDBOOK
TAnL1
CONM!DENTVL
SECURITY INFORMATIONJ
~j~ir~
3-10.-eneei VON
Mak: u
-----------
A)uflnurn ------ I.....
The beat was calculated by integrating the spiecific heat equation i f form C=A+BT for each element, shown through it 1000 degr.ee C intrva. CystaI transitions which miiv occuir In the useful range o 0-1000 degrees C were ignored, since the time of functioning for thle electric fuze primners to be consi(Iersed is normially -- short that it is o unlikely that these transitions will have timne to occur. The bicfa-tors affecting the choice of wire material may usually be reduced to the following:
(a) adequate strengthI
(b) proper resistance (c) suitable surveillance charncterl-tics
(d) melting point higher than the temperature to which the C.plosive must be heated t~o effect ignition in the desired time. Effect of wire diameter. There are several reasons why the curves shown in figures 3-18 and 3-19 should not be true straiglhtlines. The lar'gcst single reason is that wires of different diameter need rnot attain the same temperature to effect ignition of the. surrounding explosive. As the wire diameter increases, the required temperature, in general, rather dependent on their activation energies.
I
I
V:The
is plotted as a function of the wire diameter for sever'al different, primary explosives. It wiil be noted that, in general, the energy required does not fall on a line paraillel to the isotherms. As the diameter inrass the temperature required for ignition, and thus the energy for a given wire volume, decreases.I Effect of wire length. k second factor wvhich tends to make the volum-e vs. energy plot diverge from a straight line is the greater per-
effect of wire diameter is shown in figure 3-20, where the energy
cent of heat conducted a-
-P.
the shorter bridge wire at the
points of contact with the spray metal or wire leads. For examp!c, if one uses a wire of given diameter arid mneasures the energy requirement for several different bridge lengths, it will be found that thle longer wires require less than proportionate amounts of cnergy. Doubling the length of bridge does not double tile required energy. There is a certain quantity of heat lost by the wire to the mietal surrounding it
I
I
2-34
E3FST AVAIL ABLE ICO
CONFIDENTIAL
CONFIDENTIAL
10,000 -
CHARACTERISTICS:
FIDDLAE
,
6,000
NOTE: TEMPERATURES GIVENr
AT IsoTNERAL
OUOTIENTS Or 6,000 HEAT CAPACITY
LIES ARZ
NERGY BY
-
Or WIRE
'
s~ooo--
--..
--
.-
A
" Id 000
I,
4,00, - s2ooC
--.-.-
-- .-
*C.,
L+
"'
-
....
J
So"c.0-100
-.-.-
"'-7--A MC .. ,_.
-
+.iNT
....-- iJ /7 I/XLEAD
0
I0/
AZIDE
.L
E
-[J:+ --
1.0
+f
}
I2
11
--I
6
I
'
MERCURY FULDAINATiE
CUPROUSAEYI LEA
~:2.ET n T
o .06
0.06
0I
02z
0.3
0.4
0.5
0.6
0.8
1.0
gure 3-20.
Energy Requirement vs. Bridge Wire Diameter for Spray
Electric In'tiatorS. Bridge Metal, Tungsten. Metal &B;4ge-4
( ,NFIDENTIAL
.3-35
ORDNANCE -EXPLOSIVE TRAIN DEIGEIS'HANDBOOK
_CUlYNOR
CONFIDENlAL iO
tr -t3ed the length of wvire i ner.,ased. lek, ellr~zy p - t As length will be rquired. to-heat it to a given temperature as~ tho~ los.,- Ar enerr-at, the wire ehds becomes a smaller fraction of the totl jue iMput Table 3-iopeens l example fit ths fa~ct, a n fppiw~jIt? spray mnet type Drimers.
3-l.-Effecl of Wirf LtngiA ri*" Input -I1L
2~roirisir AUrfal Iiype i, my
F~di rie#M
Condenser. discharge circuits, Since thle present mechanics for cffee'ting ignition of electric wire type primers is that of. raising a mass of wire to the explosion temperature of a surrounding exC.plosiVC, it follows that:~ any factor affecting the final wire temperature will also affect the explosion probability. The effect of. wire diameter and wire length have alre-dy been discussed. .There is another factor of great importance. that' must be reckoned with, that -of the rate of energy input. All the enerev relatioihp iv abveL -are hawli on co~~.-4--4 discharge -type circuits, wherein~ a condenser is charged to a gi ven Potential and then discharged throulgh the resistance of the bridge. in such a circuit, roughly g6 percent of the energy is put through tile resistance in a time given by RC, the Product of resistance and capacitance. This type of circuit, or its equivalent, is the one primarily used in firing electric f uze primers. If RC. is kept very short compared with the cooling time of the bridge system it will,,have little if any effect on the required enorgy but when' the RC0 ime becomes p)rOgressively longer it finaflly reAchet; a point wher the bridg ire has tine to cool appreciably and the firing energy characteristic is altered. As the RC time is made still longer, the required energy for firing .ib
Effed oF Rate of Eners* nr~t in Bridge-Wire Primer
creases very rapidly.'I For a given
3apoint
primer, "as the firing Potential is increased, and the capncitan',creased, l&s CAergy will be required down'to some constant ~ vau;a the Potential is decreased and the capacittancie Uiiu~ increased, 11or-1 anld More energy will be required for firing; evefittally,U will be xeached wlcr~ 'the reqltired firing potential is the sar,i~,
no matter how4Parge the condenser. Thisi point shoui(I corrrspond to I~ iiu th oeta ~~P o rect firing, as from it buttery.-
-3-16CONFIDENTIAL
CONFIDENTIAL SECURITY INFORM.ATIOn!
CHARACTERISTICS
P 1'MERS
With increasing wire diameters, this relationship is of less practical importance because the cooling times become long compared to the pulse times ordinarily used. This relationship is sbown' in figures 3-21 ~nad $-292, which are based on the same experimental results, Fi ure 3-23 gives additional data on the effect of time of energy input on required energy for 50 percent firing. The estimated hot RC cuive is obtained from the observation that the average resistance during firing of the low energy primer utilizing a tungsten bridge wire is approximately 3.5 times that of the measured cold resistance. This increase of resistance depends, of course, on the bridge material, being fairly large for tungsten, which exhibits a large temperature coefficient of resistivity, but small for tophet-C, which has a small temperature coefficient. In evaluating some primer characteristics,
ENERGY (EROS)
10.0
WIRE DIAMETER
7.0,0001 I \I% I IN INCH 0.000135 !"CH '0-X ----
0
4.0-
1\ II\0.00029
INCH
1.0
\t I-
3 "'
-i
,41
rzz
0.4
0.2
-.
K-
---
-, 4h
. ..
K~
.\
I
-
i--
"
1
Figure 3-21.
20 10 T POTE NTIkL (VOLTS)
30
40 50,
7O
too
Capacitance Required for 50 Percent Fir;ng vs. Potentioal
for Electric Initiators witth Tungsten Wire of Various Diameters. Charge, Lead Styphnote.
Flash
'ONFIDENTIAL
3-37
ORDNANCE EXPLOSI .VE TRAIN DESIf'LES' HANDBOOK
SECURV INFORMATION
CONFIDENTJAL
00
00
0001 DIAMA111BOhis
3):5 10 467 IL2IEI1E
RC TIME (MICRtOSECONDS)
20 30 4050
7010
200
Figurt 3-22. Efft of Time of Energy Input an the Firing Energy. Tungsten Wirt 0.030.inch Long with Lead Sy phnatez
0.6-
0004 LOWf I7NCfrW#4VfS /# OIAMMfR
9~
400OMM-000000_ 300
0.; 9
Figur 3-3.Efet ofTim,
Rz TIT~b
NOTRiiUM
~ec Figue 323. of imeof Energy Input on Requirvaf Energy fors50 Percent irincr. Tungstcn Wre wlyth Lead Styphnate.
particularly where different bridge materials tire imed, it is oft(", expedient to keep this relationship ini mind. (Figure 3-24 is based on the Ramec experimental dIntl, as figure but the former is plotted tc ;hIaw that, as thle RC timle is niath' 10111' by increasing the capacitance at constant' resistance', the required( 1 voltage for firing approaches a constant. minimum vithie. In indt nee, the mininium firing voltage appears to be between L0 11( 1.3 volts.
3-38
-4!T
CONFIDENTIAL
BEST AVAILABLE COPY
5StCtJR;Y INFORMATION
goo
COFIDETIALCHARACTERISTICS
nDI~O
-T
n400-
0.015 1#C11 brNe
300 TO 400 0/VMS/.WCH
z20
20
571-
02
MEAN POTENTIAL (VOLTS)
Figure 3-24.
Effect of Potential on Required Energy for 50 Percent Firing. Tungsten Wire.
Figure .3-25 shows danta simiiar to that of figure 3-23, but for electric
12. fnze Primer Mkll

20 -
___
__
iii
2 49 0 20
-a
0.02
00
0G06 0.1
0.2
0.4
0.6 0B.80.
%ure 3-25.
Effect of Tih e of Energy1 Input on Required Energy for 50

Percent Firing. Electric Fuze Primver Mk 112. 33
7v-oNFIDENTIAL
--
SECURITY INFORMA'1lO'N
CONFIDEN
Inductive firing circuits. By adding a harge, enouitjrh jr(1" 1:rc to the condenser dtischarge type eirruit, thle rate of eeg becomes independent. of the capacit-atre anti is govtre bY till fn-r 2LjLR It is possible t4) %hOw-IV the u ste ue fir du(Ctiv.e eircuit 140O i that the considerations givall in the previons S.ection arre Valid and that the ezpergy required for firing is truly a fUlletfol of the ra4te
of energy input.
This relationship is showni in figurc 3-26i, ort which is plotted h ratio of the mean ener,, re'quirced for firingy to the minimnn) me~an energy requirement at very. short input titnos vs. thei input time- for both inductive controlling and capacitive controlling circuits. It will be noted that the points for Loth types fall on the same curve, showing tha t the govenilng factor is the rate of energy input, not the indiv idual circuit characteristics.L Constanit current fiing circuit.. Com~plete data relating the coilstant current, required to fire a primer Wo wire diameter,- wire length, or P*Iosive material have not as yet been gathered. In act., tha information is rather lean, and miore work in this field in required. Figures 3-27,.3-28, and 3-29 show the effect, of firing current, on per-
cent of primers firingo for two types4 of spray-metal primers and foIPrimr Mk1t2,respectively. In these tezt-, the constant cuirrent was str-Jtuiahashort directly across the primer bridge. Then.. without11 inen ~n h urn Iw, the short was removed and thle current allowed to flow' through the primer bridge for a period of t least 10 seconds, if firin'g did, not Occur before this period. , in many cases the'current w~as allowed to flow longer, biit if firing did not occur in-10 seconds or i -c.i ^ cur at all. eren up to Limnes of I mnitne ot in some instances.
A*
3-40
ONNNC
BMNFA! Lko
W-FDFTA
CONFIDENTIAL
SECUR MY UNWR'4MATION
CHARACTERiSTICS
OFPIMR
_____
__
__
___c
us0U
ata
il k,
gb
j
0 16 .
f
tir
'CONFIDENTIAL34
ORDNANCEDOGERS HADOK
-XLO.V
'EO(IF
-RAN ONFIDE
7
7,
401
20
-7
-'
'
_____'2~
G U
NENT IMILr WIPRE ffMDi AJAtuTTOP/N' iftO/CATEE
_____P
"'I
TUDEIALRIS
ir. DLAA eC-fI IDITV I.
CONFIDENTIAL
CHARACTERISTICS KOTnM Fb.9
OF
I_
40I
20____
0
NOrEl TOPHET-C BRIDGE WIRE 0'0004 DIAMETER AND 40.15 LONG LOADED wITH LEAD srrPNAT_,
00
110
120
150 140 130 CURRENT (MILLIAMPERES)
0SO
170
18o
Figure 3-28. Percent of Primers Firing vs. Current Input. 0.0004 Inch
Diameter Tophet-C Wire With Lead Styphnute. The reason for starting the current through an auxiliary short is to eliminate inductive surges during the current starting period., It was found that these surges could give completely -erroneous f owed to pass through the primer bridge. Some data r ,
have been obtained tbat show the effect of wire diameter and wire
-7
.,
I
3
length on the reqired eonqtant firing c,,srent necessary for spray metal primers with runten wire bridges and lead styphnate flash charges. The data are summarized in the form of the graph shown in figure 3-30. This illustration shows that for tungsten wire with lead styphnate in the range tested, tie constant current requirement at a fixed bridge length is proportional to the 3/2 power of the wire diameter. The displacement of the curves with changcin wire length is explained f the basis of en(l ef e cts" since the necessary constant current-for il firing, if end effect were not present, should be independent of wire 1lngth. This is true because by passing a fixed current through a wire of fixed resistance per unit length, the heating effect (or P1R factor) per unit length is independent of the wire length. However, he heat (lissipated by conduction through the wire ends is pro,ortioiately greater for the shorter wires. The ratio of the useful !","Pt lost to the explosive to the heat lost through the wire ends is ,Pproximatvey proportional to the ratio l/d, the wire length to the 3-4n ter. L 'a
4
3
-
ONFIDENTIAL I!
3--43
.,
O1.)RDNANCE 'EXPLOSVE fRAIN,'"FDN1 nF~~NE~ HN~8Q-SECURITY INFORNIAmi -':
IA '
ty fde
Af
-a
Pa oto -rmrsM 11 Frn vs. curlI

____
ENTAU
-MA
4&f'0nLACHARACTERISTC
TiN CONFDENVL
.OF
PRIMERS
ILE
NGTH
W
_ _ _
I&A
a5
uJ~/
'/0/
50
DIAMETER (MICROINCHES)
Figure 3-30.
Variation of Firing Current with Wire Diameter. Spray Metal Primers Using Tungsten Wire wivth Lead Styphnate Flash Char ge
Effect of Different Explosives in Bridge-Wire Type Primer

bridge qa follows flhat dfeetepoiswlwthh 01toi This fact is shown to some e(Iiredifferent firing energies. systm. igre -2, pge3-35. Mvore data are given intbe3-12. extntin
'I'Amx3-12,E~eetf
-
Diferet plotires on Firing Energy in Bridge-Wire Type Wire 0.030 Inch Long at 14-20 Volts ElrrrirPrimrs.Tigsen
E~p~o~ve
Energy
1
(ergim)
00062
.000
.
Inch.00
huhle i
diameter
I L~AzDN ----- ------------
diamrether
38403
liprnuii
_ 20
___12
05
CCrMCC WA n~fRO1
ORD,~~EEXPLOSIVE TRAIN
SECUJRITY iNFQDIAA
CNlE.A
Thiq variable has befli ev igt' for lea s.2 )t nate ri,wir of2~O300 ohmsfinch. 0.030 inch long, at 14-20 results are shown in figure .3-31,
EffectoF Loading Presure ins Bridge-W re Type Promer

j
Ol.Te
2000 LOA'^,'" PRESSURE 3000 4000 (PSI) Figure 3-31. Effect of Loading Pressure on th~e Energy Required to Fire
1000
Spray Metal Primersm

If a numiber of the,.foregoing' factorsaekon ti esimtewthin abu 0percent what diamneter and length osbet of a given typeex wiragenxpoIves necessary to yiel -d a primer of wiC desired meain energy and'resistance, the two mos impotn atr which are ordinariY desired byr the fuze, designer. Figures 3.-32, 3-337'and 3-34, which are, derived from figureA 3-16, 3-17, 3-18, and 3-19, may'be used to illustrate bow a prelimmnary design is obtained." It is Important first of all that the plots be deter-I mined in the desired RO or discharge tim, ane For a given RC range,' enough experimental dlata are cbv*. ned to plot a curve its infigues -18or 3-9, and from ths plot a eurve such i that, show~n in figure 3-32 is calculated, by choosing the, volume corresponding to' the desired energy. Let us suppose that a 100 erg primer of 10 ohms resistance is desired and that figure 3-32 is available. An estimfifgood to within 20 percent of the required energy auO~ld be made for the necessary diameoter and length by reading along the resitance~ axis, to 10 oh1111t 'nd taking the corresponding vales of diaimete and' length. For the case given,, ths alues are 81 in icroUinlicdiameter and 0.023 -inch, length. B- the *use of a a noxnograph, which are easily prepared, it wouldset of curves ' be p)ossible to' interpol-ate for any value of enery rsistance, or diameter desireI for a given dig'barge tirrv-,
ojnPvt Ckaracerlstlcs For Bridge-Wir Type Prmer
3-6B"OFWASM1TAL
iECrrTY
jkNf~oRMATOnU
QF PRIMERS
LENGTH (MILS) 20
'00F! *
2.0
~70.0
fV f
7~0
11
40
70
100
40.0'
20a0
2too
1.00-
0.70 *
LENOTi~
0.40
DIAMETER
I0.02
9
0.20t
Figure 3-32.
0.14 0 J .0 .L 1
DIAMETER (MILS)
0.20
a0 ao10
'I
"T
S CONFIDENTIAL
Lengtl,.Diameier- Resistance for , v A.' Tug ten~ Wire and Lead Styplinate.
0 RDNA N EX PLOUS IVE TRA 14' CF CONFIDtrv. A SE-CURITY. INFO M'.1~ DES!GNERSo HANDBOOK
70 10
20
jo
'40
o. ~'604
r.
L7 4' 0
EE
-i*
0.2II
"O. T
-l
-.
LO
2-
4.
0170 8'l 032 . 1.0 24.
CONFIDENTIAL,
SECURITY- INFORMATION
4 7
CONFIDENTIAL.
100
LENGTH (WILS) 40 20 60 100 200
10
To--__
--
___
40.
0-
03
LE1GTH *
OA
_ _ _ __
DIAMETER
0.04
0.07
0.1
Figure 3-34.
Len gth. Diameter Rsistance fOr 3,0OOO.Erg Primers Tophet.C VWire and Lead Stypuinafe.
0.4 DIAMETER (MILS I
0.7
1.0
210 Using
CONFIDENTIAL
3-49
CONFIDEI
EUIYJCK
AL
Input Charatetristics of Carbon-Bridge Type Primer

Genera. This kype of primer, a British iiinoi atioji, fu i under development in this country since World War 1I. 'l'wiie of -;xinil 'r1J~ rather t1han being a wire i. a condlurtiv'e carbon '41w bridge is u..4u11V (0.0012 inch maximumn in Primer NNM' 2. on an insulating surfacte between two condutctive surfaes byv formed wetting tho area to be bridged with an aci:'uous Colloidal .Auspe*Wsion of graphite. The thickness of the bridge, which remnaing Atr th , evaporation of the water, may he regilatetl by viiryiig thle amoun0l-'t of graphite ir. auspen1siof. This type of primer is characterjzcd by high resistance (several thousand ohms), a netgattive temperatiire co0..
3 tefficient
of resistivity, and high

100 ergs firing energy can be made easily.)
.4Of ieSs 1estiiy.('.'
thnn
This carbon bridge primrer offers .4everal advantages over the bridge wire type. Its high resistance make., it. patrti('tIarly suitable for circuits using a thyratron for triggering. as the thyratron efficiency in J the firing energy is s4o very mithlil gre~ate'r W13t.JI wotktihg L 7srtransferring intoV loadS of several thousand ohms comiparedI with that obta~~ed with the 2 to 10 ohm loads eneountered in the conventional hiIe wire type low-en erpr -primer.' A iwcontd aldVJtfkJw'- is the -a"" Of format-ion of the conductive bridge, eliminsating the neceqsity of milnufacturing and bandhing e,--t~r njrl gnigl '-agilc wires. rhe nina;0 disadvantage, of the carbon bridge primer is sensitivity to electro-U static discharges which tends to make it hayardons to handle. The carbon bridge consists of a number of conductive paths rather than a single path as offered by a bridge, wire. At theouttset ofeurei~'ll passage through the bridge, as in. firing, the* path of least. res"taniC'f will get more current than adjacent paths und hence will be heated to a higher temperature. Since the carbon has a, negative temperattire coefficient of resistivity, the hotter path will have its resistanlee reduced still further and hence will receive proportionately a still grca. er amount o" current. The repetition of this process tends to cllfl( 1 npath in avery shrt ' (i a practically all the current inito 9 (microseconds). There is some evidene ht liif~teCIr( of
firi~ ic'n4is-u'e
it
the bridge resistLance drops to 11o'
IW
one-third its coin V'v.ie, but this dIrop may vary somewhat (lepe1111l on the rate of energy input. A great deal of the data defining all the necessary variants for complete design of the carbon bridge primer hiLve not ats yet appearedI. Thz! z t*tldi: data ex isting ca.-% be found in references (11), (12). r-d (13). Some of the fae&.nrs are dliscuissed in follovwr 111Znp. Effect of film thickness. When the bridge is prepsre(l, jist, (lmlitgi ~ Carbon iR deposited to give a saiisfactory
-. -itiie ' I -li A
3-50,
BEST A\!AILAFIE,.CCPY
T,".
r~oNFIDENT1I
CONFIDENTIAL
hat heavier carbon deposits will necessitate more energy input for tring, as there is more carbon in any given path to be heated to the explosion temperature of the igniting explosive; complete data on this (rffect are not a% yet avaihlbe, Figure 3-35 shows this tendency rather clearly. Effeot 6if ium length. Just as the film thickness necessitates more energy for firing, increasing the bridge length is known to have the same effect; however, where increasing the thickness of film for a given length reduces resistance, increasing the length for a given film thickness increases the bridge resistance. For this reason, one may design a primer, within certain limits, to obtain both a prefixed energy and a prefixed resistance by the expedient of choosing proper bridge length and bridge, thickness. However, the exact variation of firing energy with bridge length has not been defined; until this is done, and (lag, syst.ems of cut-and-try must be used to obtain the desired characteristics, where these vary from the standard Primer Mk 12i. Effect of rate of energy input. Besides bridge length and dag concentration, there is another factor by which the energy requirement can be partially controlled in condenser discharge type firing circuits. This is the rate of energy input. The discussion here coincides with tha, in the earlier discusion of Effect of Rate of Energy Input in Bridge-Wire Type Primers (page 3-36), with the exception that no actual data are on hand to demonstrate the supposedly larger effect of small fim thickness, analogous to the greater effect experienced with the smaller bridge wires. Data have been obtained, however, for th- variation of energy required with time of input (ref. (12)), and these curves have the same characteristics as those in figures 3-21 to 3-25 for bridge-wire type primers.
until more is known about the effect of carbon concentration in the
Output characteristics
There is no doubt that the output characteristics of a primer. depentd greatly on its shape. the distribution of explosives material within it., the strength of the confining primer cup, the base charge (.xplosive, and its loading pressure or confinement. The important 'onsiderations in designing for utput are that the Output be. great ,nough to actuate the next element in the train but not so great that sign is usually a 'he fuze becomes unsafe. iit-and-try mehod wherein the weight of base charge is varied and Is effect on the functioning of the next element and on the safety weigh : r daa the poes weight 1hs the 4,f fuze are determined. From these data,the proper 014a of not. ycmi hel u-ed charge is chosen; if this does il
I A
3rose
iosign of the prirnier cup is usU,llv
neceSSary.
"ONFIDENTIAL
.
24,-
3-51
_
ORDNANCE. tXPLOStI*VE JRAJN
CONWflD -T
110
toKT
_
AvrJ
__ ~v.__I--il_
MA1
__AL5
Aar .0r.
10.
0 Fi-at
0I1. t fDo Cncrtttip

'Pim rs
iin
fCobn'Bf.,;
CONFIDEITIA
I2
3 CONFIDENTIAL
SECURfl] IFORMATION * CHARACTERISTICS FPRM S OFPRIMRS Qr
.DES,
It is Possible, of course, to make measurements of brisance as in the
(0 (1
Sbomb test and from these to evaluate some of the variables dlescribed in preceding topics. This method gives a qualitative answer as to how best to arrange the variables to obtain te desired effec t. However,- the final answer is affected by the surroundings -of the primer ini the fuze, and the exact effects produced by the surround' ings is a complex function that has as yet defied quantitative solution. For comparison, table 3-13 shows the'sand crushed by the various electric primers discussed.
TABLE
12
I~
(13)
3-13.-Sand Bomb Teet of Various Electric Primers

l~lhofigal. eihtotbase' Sand crushed ciwge (tug) 00 0 5 100
(tus)
MkiI2Prim"rtoc~w MkC 121......................................---------Spray Metal --------------------------------------------
(
5.3 2.3
Section 4.-ReFerences
I-Variations
IParenthetical numnber precedeld by 'the letter "S" are Naval ordnance Laboratory file numbers. (1) Picatinny Arsenal Technical Report, Serial No. 1475, Effect of Detonators.
skansas
November 17, 1944. (S-5643). Ordnance Plant Technical Problem No. 36, Navy (2) Arkansas Xk 27 Fuze Firing Pin. Janutary 18, 1943.
(3) A
in Shape of Firing Pin Points on Sen6i+itivityf of
41
(4)
UNS
(6) (7).
9))
-for Test of Xk 27 Detonators. March 30, 1943. Arkansas Ordnance Plant Technical Report No. 80, Effect of '~iring Pin Point on Xk 463 Detonator Sensitivity. March 31, 944. NLM 5659; Xk 19 Sensitive Primers-Sensitivity Tests of. ~uly , 1944.j N )LM 7914, Optimum Loading Pressure for Xk 19 Sensitive' ~nmer. November 29, 1944.. L,%1 9278, Design and Surveillance of Copper Sealing Cups l1or Use in the Mk 101 Primer, First Progress Report. Contour Asenl epot -586, Effect of Firing Pin X) ~anfod on Primer Sensitivity, First Report, Project 3/276, by M. :,Steven,;. (S-5862). ]4ankford Arsenal Report R-462, Primer Sensitivity'vs. Firing ,,.n Eccentricity, First Report, Project 3/270, buyM.RStvs ftyld~ C. WV. Churchinin. (S- 5 )77).
Ordnance Plant Technical Report No. 79, Firing Pin
IFIDENTA _
3-533r
OD 94C. r ArLO~VE TRAIN ~UIYFR AL A1 -DESIGNERS' HANDBOKI SEUINOM M 194f. Aut. F~fqy W-a llvprt NQI) Ml'i~, t QN)SeplaititaSquibm manPrnr. 4 geNOT. (12Y Rtepor, N.--A. \altu-d 6o ) 11 '
l1ectice Initittors.
liiv~'kqii,,*]j(':
_
No.'868 14,3~ ebrurary '24, 19)47 O0i ~ci fD torew~ Init aked by Low E&ergv -&'R i~i~ Y 'i ~A.M8Re MI. (S to~. GW (A) RD -ExPiosive HepoIrt, U:i5/44, Ig ition ~~poie~btne by llot.Wares. ( 4i39 (15)~NOLi 1771 *fi~ harlkct~riktcs of elctric d tr~Kd (13)
by the" Sprayneta r.Ws a~h 0 9 016). Brih.. Report, 1.7 grh"~ iture, Devtoa-toN- Trials- t, Deterinie the Comarative Sensitivity ahn Plrcm4 by (l Bas l'nd.Standing Striker (or needle),' (b) Froo Falig&M ie~ -,NOL Library No, S -24i9:3; Fit ()ther rederentiv oIrA 41t
4-1 'Army Ordnaince Drawings 73- s 56 and 74- 2-'76.
(18), NOLIM 939., Burvi aanc-.-IveAustltrn of 8swiug Comipounds (jor Navy puis Prmer, Xk'101, ihicember 4, 194.7.
IJ,
3-54
FIPENTIAL
I
U
CONFIDENTIAL
-
Chapter 4
CHARACTERISTICS OF DETONATORS
The detonator is normally the clement in the explosive train which effects the transition from deflagration to detonation. The detontator performs three distinct functions which may be performed by one, two, or three different explosive charges. These functions are (1) the initiation of deflagration, (2) the transformation of deflagration to detonation, and (3) the transfer of the detonating impulse to the next item in -'e train. The deflagration may be initiated in a primary cxplosive or a
j
4, J
priming mixture, sometimes called the upper charge, in the sensitive

* end-of the detonator. The transition from deflagration to detonation is usually effected by an intermhediate charge of lead azide, although mercury fulminate and diazodinitrophepol have also been used for this purpose. The transfer of detonstion to the next item may be (lone by the lead azide, but jn the case of the more powerf"l detonators a high explosive base charge such as PETN, Tetryl, or RDX performs this function. Detonators are usually classified according to themethod of initiatio, as flash, stab, or electric detonators. These are discussed in thefollowing sections.
,I
Section f: Flash Detonators

G', feral Performance Characteristics
*flash
wh. acted upon by a heat impulse or a detonating impulse generated vby previous element. eat impulses for initiating flash type detonators may result from th flash from . delay element in delay type fuzes or the flash from a iner in instantaneous type fuzes. en initiation results from the functioning of a previous detonator, th flash type detonator usually serves in the capacity of a relay re the gap over which the detonation must he transmitted is too zc .t for the primary detonator to be effective. dvantages. The sensitive initiating explosive in flash detonators g ,s them valuable for the development of a detonating impulse
1 .Va,.
detonator is designed to deliver a detonating impulse
of a previously emitted detonating impulse. flas Ltmiations. Lack of stab or percussion sensitiviiy makes useful only where the initiation impulse is supplied by a *tonatorq ' viis expllosive element.
Cboosterinjg
implse eitted by a prCviouis train component or for
.)NFIDENTIAL C
4-1
RDNkANCE
DESIGNERS' HANDBOOK
EXPL OSIVE TRAIN
CONFDENTi iAL SECUR!TY !NFQRMAT;'
General characteristics. T1h1t constrrtlon off 1FvAsh: tpe (ImoPIOI 'Ir is in line with general dletonator construiiCnfl that, is, each' detownioor consists of a meta! capstle containing ai eharge of primary xploiv'e or r. charge of primary explosive phis a base chargv of it 1witst r t.Yr explosive. Various types of clogures tire emnployed. The rimofi comnitwn type is the disk closed end with the gidlew,01 et,, !hc iuonator cu caimpcd over an alumn~um seaing disk. In anhofht~l design, the )-liating end of the detonator is closed by a paper disk hield in place yan aiiinur wash er over which the sidewall of t he dletonator is ceimped. In another variation, the closure ofteiniti tirg iid of the detonator is the solid end of the (detoniator cup coined 1.o a suitable thicknesmw The coined (-nd is consideriid to he an ad'vantaadvantage may not compensate for thip manufacturing (lifficulties8 and the loss of sensitivity whirWEi thbis type of construction entails. Suitable primary explosives. Tie acceptor explosive of till Naiy flash initiated detonators is lendl azide. Reference ()indicates IhatP all flash type detonators used by the Army contain lead nzide ais the acceptor explosiv e. Some Novy flash type (letonators contain a be charge, while others ft'e loaded completely with lead Reference (1) indicates thant. till Army flash type 'letonators
;;de.
geous type of construction from the standpoint of suirveiitnee, but this
contain a tetryl base charge.I

...
analysis of the explosive componieils of dletonuators of foreIgn

lmm was made at r-icatinny Arsenal and is repor(ie viton
in refer-
ence (2). This report men1tions a variety of explosives uised in flaish type detonators, The Findings are suummarized iii table 4-1.I Metatls for components. Since b.oth Army and Navy INAs type de 'onatorg emiploy ead azide as tin explosive itigrei(nIt, ahimninuin is the mectal usually used for components.,I
Examples of Flash Type Detonaton
The design of flash bpe detonators miost~v.iJritflily used' follo%%' that of Detonator MLK 37 Mod 0, shovwni in figu.re 4-1. V r% 'su" from the unl~ tisP(I design are shownu by ske~dWs of it tonators Mk 33 Mod 0 and Mk 45 M%,od 0, ricon mhown in figure 4-1. Detonator Mk 37 Mod 0 is a cis~i;invtd detonator containing two r increments of lead azide and one of 'tetryl. It is usmi in anxihialNr detonating Fuzes Mk 44 and MV~k 46 anrd iq initiated hV ther (lntonbllft"I~f of -alead azide (etonaAr in t~uo i-ise fitze. ljetontor !7 'tI jIiif(tv a tetryl lead.
AmA0s eon
LUTE A I
4-2BEST
NAILABLE COH
C00N F 1DE:
CHARACTERISTICS OF DETONATORS
Orgn
IXMMeruryFliinat Pesse Mecur F ...... - m Hi 1gh Capacity Iain n i m a t e . Mortar. apaese Grenade................-Tetryl .......... -----,%ecrunlae Do. Tty---------- ......----- 2S-mm It. E. Shell -----------Tly Le~d Aside---------------mm 1H, , Sxhefll------------German. 0 cent d----------PT............... 1 Lead Aside (756 et--------per PETN--------------...Rifle Grenade Discharger--Japantse. P FTIV (25 P01cent)-.. upadAsiep (774Peret).I--------------------.... S-mm Mortar-------------...German. IeaAld yhe (23* pecent)-Lead sidl~e (*2 percen) P PTN --------------75-mm Howitzer-------------Do. Lead Aside (90 Percnt)--------- PETNV (94 percent)-..75-mm A. P.Capped -------German. Wax (6 percent)--------..ak 40----------------eAcd Styphate, (20 pecent)... Lead Styphnate (30 percent)-..D.1$ FFTNV (10 percont)-----------... Lead Aside (61.7 iwee-t)-----iRDX----------------...47-mm LeAd Styphnate (48.3 parcentj". -f l)X (96.5 percent).percent)---------.. Led Aside (7(1 Lead Styiphnate (24 percent)-...Wax (3.5 pervent)-.... 1 35-mm 0-mm ................- 2 Separate Charge4 of !âd Axide, P'ET% Lead Styphnate. SepateChmreesof LeAfd Aide, Tetryl---------------78-mm
I I
TA~Li 4-! .-- &zpoaive 'hzrges Used in Fo~reign Flash. Detonators

Detoato bea eugeAmanilo
h~u~
M r
7uY Fulm1nate..- I 90-m 11, . Shell ----------
French.
If. E. 01na--------Italian. cn Capped _----_--------German. Italian. A. P ---------------H1.E---------------...Russian.
IWhen
5as
Detonator Mk 3.3 contains only lead azide. The initiating end is covered with a paper disk and an aluminulm washer, while the opposite end is covered with an aluminum disk retained by a partial crimp.
the detonator is assembled into the fuze plunger, sufficient

~
pressure is applied to the detonator to complete the crimp. It is claimedl that this type of assembly is cond(ucive to a tighter fit in the * detonator cavity in the fuze plunger. Detonator Mk 33 is initiated by the Spit frmablack powder delay element in adelay fuz, uc the Mk 19 base fuze, or by the spit of it percussion primer in an
instantaneous fuze such as the Mk 28 base fuze. Detonator Mk 33T

esinboth instantaneous and delay fuzes. iiits atty Deonator ML'k 45 is a compound detonator containing both lead azidc and[ tetryl. 1t differs from the other two detonators shown in noopposite figuire 4-1 in that the sensitive endl is a coined end. Tihinitiated by the fuze primer end is Jisk closed. Detonator MkU 45 is lk 113 and, in turn, initiates a tetryl lead.
Input Ckaruceeristics
A,-\deqtuate,
nteo
vaibe
effect ofdsg
aibe
data are0 not avlabUle o
th
011 Ohe senlsitivity of flasht type detonators. l)C e'xpcCted to be important. yt of 0-:u~~rn of the sensitive end, that is, crimped disk vs.
)
The following variables
.pr'i, ( ~n~ii"
PH;~
ii~wonl
tile qellsitive end, that is, mo.tal vs.
vs.
Gningalu
scialnt.
CC AL4-3
FIDENI
DESIGNERS HANDBOOK
_
Q n 4 CE EXMISnV- TJ1RA AN
SAl fA Cfiff n 'd i i ri* L ,4
CNiEL
SUITYINFOA,
LA~ A
AM-V T.
ITI
O(TONATOR~K45 MO(
to.200O
PSI itt .1
c"MENTg
16 WAINhLU LOA
01TOMATOA
linuft 430M5i
gag
.oo0AUAMIIUM
TRTRYL ref~o 010

I
AU pP~m
CA',O-S
LIS 1. OAD)(101 DA.0
LgAD'U A41 SUAM FSE Al 1060 10 CSSMAWA 10% 90 U INW OAL MU(T
X0
t4( TOWA'
ft
"IOS: .aaw
WK37%w
f/i
4-1. Examples fFls
F----
rpDeoar.
-S
ALWUiNUM
CONFIDENTIAL
I
-
CONFIDNTIALCHARACTERISTICS OF DETONATORS SECURITY INFORMATION

,c) Type of explosive used in the sensitive end.
T he accuintula-
ofdata has been handicapped by the lack of an adequabe test on
method for flash detonator fsensitivity. Such an apparatus, the Flash Detonator Tester (Gas Blast), is being developed ait the Naval Ordnance Laboratory. (See page3 9-1G.) The experimental instruinent is described in reference (3); a revised "production" model is deCscribed in reference~ (4). IThe -"gas blatst" detonator tester utilizes a sealed chamber containing atpproximately thirty cubic inches of a mixture of hydrogen and oxygen in a two to one volume ratio. The gas is ignited from the spark of a standard automotive spark plug. Suitable valves permit filling the chamber with the gas mixture to the desired pressure. The detonator is sealed into the bottom of th,. chamber with its flame ,sensitive end exposed to the burning gases. ,The chamber is evacuated prior to introducing t-he gases so that only hydrogen and oxygen are present. Some preliminary data have been obtaied on the effect of two of the variables just named- type of closure and type of explosive. Effect of type of closure on sensitivity. Using the experimental gas blast tester, sensitivity tests were carried out on Detonators Mk 45 Mod 0 and Mk 33 Mod 0. The data are tabulated in table 4-2.
E TAn:F
__
4-2,-Effect of Type of Cloxurc on Sensitirity of Detonators

mixur .6= lu.) f mixur broute)t
Petonat
Dletonator
iredfie
081 '%k45, Mod 0----------------81. -6.5 )61.f3 H
M k 3, Mwi 0 .................
3
20
70
50
9
55
E71
171
*161
A
22.41
46.3j
_ _ _
'40
40_ _
B1oth detonators contain lead azide on the sensitive end, as shown The difference in senisitivity of the two detonators is !!1 figure 4-1. :1pparently due to differences in the construction of the sensitive end. Effect of sensitive end explosive on sensitivity. Table 4-1 indicates !1at, lead stvphnfite is often used in the upper (flash sensitive) charge of flash type detonatorS. Wlork of a preliminary nature 1t11MOSitiou) tiates that the addition of normial lead styplinate to lead azide l'precialbly inc rcase s the, flash sensitivity. In this work, lead Yvhflate-leand azitie mixtures (each, varying from 20 to 80 percent by *Pelcelit incemen101ts) w~ere loaded into aluminum Mk 102 type
r-1
J;'trLJ~N!ALA-5
7E
(0)RDNAN
DESIGNES'
EEXP-%LAOSI
A
lf
CND TAl IRI

SECURITY INFORMATO
th,,".s
primer eids ind tested for wnitivityV ,
.... . *d
samples of priners containing each Tnixt're uir, tAester i i , h the n.Lxtre conteining 20 perceni lead stVphnn,4, f";e., , experi.
enced~ to-0 poundios prm~sure; wit SOf erveni. tl'iI 17 pouids presure,. 10 Iin ilo.res were experienced abovel
5.Jnntd
Output Characteristict
Specifications for the output of Army flah !yp destonntors arc The sand test is used a the criterion 0f detonator output, and initiation is accomplished from either a black powder peBet or a lead azide charge restiqg on the detonator. The black powder or lead azide is initiated by a black powder fuse. Details of the sand test are given in reierence (6). Specification requirefor Army flash type detonators are summarized in tabe 4-3. The total charge of sand in the sand bomb is 80 grams.
given in ieforence (6).
fments
TABLE
4-3.-Specification Requi-em,,,fs for Oultit of Army flah Type DrIonalorsi
De4nrnsl
smmbly
I
owbc MR3uof
4or
w|
mad
ed
.--...............................-.. .................................
3 ..................... .....
The Navy ha+ no standard test, for the output of flash type detonators, although the expansion produced in a copper block of specified dimensions has been used for that pinr|ose. -1--1ft" pze 0-32), In th copper block test, the detonator is housed in a cylindrical copper block of a length equal to that of the detonator and outside diameter df 0.810-0.005 inch. The block contains on axiai hole whiCiI accommodates the detonator snugly. Ti, gra-, the outwpui can be controlled by the w-mount and bris nce of the explosive or explosives used.. FOr d,,.;,' purp.er, especially where the available :pace is limited, it wt& , , desirable to hitve information on the effect of the following voriables on output. (a) Relationship between the amount of various explosives to" output as measured by available methods, (b) The optimum ratio of am,w (.,Xpo"iv.. ollf of to base charge for various combinations of explosives and various s.S" of corPOuTid detonators. ("NOptimum length to diameter r,:tio for vaious explosive i hrir and variois over-al! volu!nes. No informtiion is available of1 (b) am (c) above. lItIe aailabl( d,
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h otu on woe relationship between the amount of exploiv are presented in the following Paragraphs. Effect of amount of explosive on output as measured by th" sand bomb. Sand bomb tests on various amounts of lead azide loaded into the body of underwater Detonator Mk 9 furnished a relationship between. the amount of lead azide and the amount of sand crushed.
TAntF
4-4.-Effr-l of Amount of Explosive on Output as Measured by Sand

Bomb
lGrain, lead
Grams a emsbIed In 3W0.
~d
0. 775
Z3
at
112T
134
Ir
Underwater Detonator Mk 9 is initiated by two Primers, M~ik 112, but these are so highly confined Chat it can be assumed that they will not affect the amount of sand crushed. Effect of amount of explosive on output as measured by the copper ~block test. In connection' with the preparation of a specificatiofr .. eOLctontor Mk 45, the otapua of which was evaluated by the copp6er block test, the question arose as to a correlation between copper block values and the initiating ability of the'detonator. In the study of this problem, a series of Detonators~ MNk 45-Was Prepiiyied i, groups of 10 at eachi pressure from 250 psi to.l0,0O psi, at varying increinents of pressur"e. The expansion was determined for the'.:copper blocks housing the deltonators during explosion. The explosions of the: (etonlators were initiated by fuze Primers Mk'113. Tatble 4-5. shows d dite quafltiti.!es of explosive used and the copper block expanision for. * ,eh loading pressure uIsed.
A11Li: 4-5.-E ffect of imouni of Ersplosive on Output as Measured by the Copper
I
*--------
Test ~~~~~~~Block
LoAwding p.imr (pa1) !k
fQnly
Cpebok
Io
0.1IM 16,6
ga.
0.069 .009 .069 .069 8
ey
0. 079 .08! .086 .092 09
... . .. . . .. . .. . . .. . .182 . . ..
.......
1 --------------------------------------------............. -- - - -- - -084
.. ... ..........
...
.....
184 21
.083
.248
.090
.112
QNFIDNTIAL4-7
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DESIGNERS' HANDBOOK
EXP'LOI'VE TRAIN
CONFIDEN-HAL
Since the loading pr sure. as eh would, h~~ ~ecd tv little effect on output, it would seem thnt~thege da"8ta- reflect fh1. c.fre of amount of explosives. The data may be useful for design plIiipm, where similar ratios of lend azide to tetryl are used.
Section 2.-Sta6 Detonators

General Performance CharacteicificsI
The stab detonator usually functions as the initiating element of a fuze. This element, which is highly sensitive to the action of a stab) firing Pin, produces a dletonation which can start the action of an, explosve train by the inaion of a tetryledarly de Ontro a booster charge. Advana. The high sensitivity of stab-type detonators makes them suitable for use uinder 'ondlitionls where mechanical initiating energy is Aow The stab detonator is initiated by a firing pin which is, in general, driven by one of, three different means: (a) impact mith the ft~a~L (b) spring action, or (c) gas pressure. This chatractreristic allows for the construction of a simple, compact, highly reliable firing mechanisin. Stab detonators are constructed to initiate tetryl leads. relay (letonators,_ and in some cases b oeter charges. Limitations. Stab detonators require mechanical energy for actuation and are, therefore, useful only where such energy is available. The-relati'rely high brisane of stab-type detonators as compared with primers m~ikes them. unsatisfactory for use as initiators of delays.
Constuction
The stab detonator cup, or outer covering, is usually made frolmn aluminum, or aluminum. base alloys for detonators containing an ecx-plosive charg of leftc, _"Zidc, whereas copper or copper base alloys AN! used for detonators containing mercury fulminate. The cup maylhave any one of several designs of closures. A few such (lesigns are;. w disk-closed ends; one disk-closed end, one coined, end; one coined end, one open end; one disk-dlosed end, one open end . The length of stab detonators now in use bjy the Armyv and Nirv.% varies from 0.250 inch to 0.750 inch, and the d*ternal diameter van'iv froru 0.110 inch to0 o.300 inch. cp rm ~ ill The wall thickness of the detonator msVe fo.005ict: from 0.001 inch to 0.005 inch.
The disk thickrwss on- the se. 4-8
01v~'~
1)
1~~a Aui.,...~V
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The closing disk thickness on the insensitive end of stab detonators varies from 0.00.5 inch to 0.020 inch. Suitable explosive components, fStab detonators contain explosive chiarges which usually consist of a priming mixture, a primary explosive, and a high explosive or base charge. However, in Some Cases the priming mixture and/or the high explosive may be omitted. The priming mixtures used in Stab detonators usually consist of a 1 riniary explosive, an oxiclizing, agent, a fuel, and frequently a sensitizing agent. Priming mixtures now in use in. both Army and Navy stab det-
Ionators II *1nato
are listed in table 2-3 (page 2-10).
* * *
Either mercury fulminate or lead azide is used as the primary
explosive in stab-type detonators,, while tetryl is commonly used as

the high explosive. Meta-ds for components. Army and Navy detonator cups and disks are constructed of aluminum, copper, and gilding metal. The metal should be compatible with the explosives with which it
conies in contact. Lead azide reacts with copper to form cuprous azide, which is extremely sensitive. On the other hand, mercury fiilniinate andl lead sulfocyanate react with aluminum to form less sensifivc compound1s. Army and Navy pr-ocedure is to load mixtures containing mercury fulinteinto copper or copper alloy components, while mixtures containing lead azide aire loaded into aluminum or aluminum alloy (c):nponents. The Army loads a mixture containing lead sulfocya-
and lend azide into gilding metal components that have been
conted on the inside with shellac to separate explosives and metals which tend to react.
Example! a! Sta6.Type Detonators

W ~Navy Detonators Mk 26 'Mod 0 and Mk 28 Mod 0 represent two er~l1 t yjpe, of stab detonators. and are illustrated in figure 4-2. iDetonatorMk 26.\Mod 0, used~ in nose Fuzes Mk 135 and Mk 142, The function i1'! ulitiated by a stab firing pin driven by spring action. This detonator is fthe (detonator is to initiate~ a tetryl lead-in. >k-closed tit both ends awd has an aluminum cup and closing disks. l~etniitr od 0 use inauxiliary detonating Fuzes Mk28 13, 1k .54A. and NWI s illiitiated by a stab firing pin1ctuated his (letona)tor. functions is the initiator of at tetryl ,,,resre
!'Phe 7\k 2S Mod 0 is aII, open ed(
letonatlor.
The aluminum
latlo 11ifths onle solid ed whch is coined thin at the center to .dIse sensitivtv to stab) action. After loading, the exposed tetry!
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LEAD AZJOC LEAD A2109 PfftfR# .340SRAZMIXTURE .070 "RAN
CU A$0005
LEAD Al/Kf PRW MrW

CA#AW&JNV 51.0 z *0.5%
DETONATOR MK 26 NO* 0 *a.416140
1TftyIL GRA APROX
600 Raft A21X.00
GRAM P1151E IN PRIM IN$ 2 IMMRMENTS OfI MIXTURtE .200 GRIAM EACH .00 GRAM
LA
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DETONATOR MK 26 MOD 0,I

@4N. 436341
Figure 4_2" TWOL General Types of Stab Detonators. at the open end of the detonator is scaled. with a coating of
wa~ter
proofing varnish.
* Input Characeteristics Effect of Mechanical details. Details on optimum firing pin co struction, relation of disk thickness to-sensitivity, and eff&t of firiw'
pin vel'Jcitv'o nP1t
tolte primlers andL- are dis8cussed in chapter 3 (pages 3--3 to 3-V) ZEffecs of loading' pressire on input requirements. Taet1s wel undertakeni to determine the optimum loading pressure forIo
(Ilircrnentqs are idcn(.jcal with. those for
sto i
4-10
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11iCd primingc mixture. (See table 2-3,,Pagcr2- 10). Mk-L28 detonator Clipjs, which are of thie coined-endI type,, were loaded1 with lead azide priming mixture and a lead azide -primnary Ootrfe., Seven groups of *fifty detanators each were marne uip at .5000) psi intervals from 10J,000 ,_. Afl Annl A Sefinnlva~ir ~~ ~ ~ ~ ~ ie'n8naviY . ~~A test was run on each,
roup of detonators.
******
The sensitivity test re-sults shown in the following table in.dicate increasing sensitivity and uniformity with increasing pressure to a maximum at 25,000 to 30,000 psi, with a subsequent leveling off at approximately the maximum ,value of each.
badinlg
Height of 50 aeet reauto (psi)"T"ut~an (p i)(t ilhes)
Sadr
devistiont (Inches.)A
2000
4.82
1.17 1.07 .03
34X 23W~
2.Cr :3%04
Thee rstitqhave been confirmed by more recent tests in which the NOL No. 130 Priming Mix-ture and lead azide priming mixture. (.vee table 2-3, page 2-10, for compositions) were loaded at varying pressures in NMk 18, Mk 44, and Mk 28 type detonators (ref. (5)). The results UrM presented in table 4-6 and shown graphically in figures * 4 :~and 4-4. These datm differ from. the earlier results in that the srrlsitivity dloes not level off at .30,000 psi, b~ut keeps increasing up to 50,000 psi, which is the highest pressure tested. This effect, of increasing sensitivity and uniformity with increasing lodnpres4slurf is not shown by all stab-type priming mixtures. (See
LA i.
46.--
eri'iwnof
.ScrsilivityW~ith Lnnding Pressure for Stab- Type Priming

Lad aside Priming edaiture loaded Into detonator
NOL No. 130 priming rnllcure loaded Into detonator Lauding

'.....k
(0.693 inch
u. IS~i Mk
(.44 (14
28
tt
(0IInh
Mk
(0.093 Inch
Mk
Mk4 28
(0.168 Inch
x
1 99 q..21
-
x
3.44 2.81 4.07 1.40
1.11 .1
02
t 3 1.97
(:29J
4.81
......
Ij(Tx.rct-t lirillp li tit, I,ihet,
r
.4
16
4.04
.93
'rest Set
%Ik176 2-cjtW t'1111
d .
t ion
in l
v~
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z z
2
01
ZX
TONATLMg 28
0MKOMT
18
*0
ID 2030 40 50 LOADING PRESSURE IN THOUSANDS (PSI)
60
Figure 4-3
-
Effect of Loading Presurt on the Sensitivity of Lead Azide Pr~~wvgMixture1 , Teot Set Mk 1326, 2-0-4nce 0@11.
chap. 3, Stab Primers, Effect of loading pressure on input recjuirenefts (page 3-7). In those cases where, the effect can he used(, it offcrnq all excellent opportunit for increasing t~he sensitivity and improvingI the quiality of s~tab-type doe'tonators and primers.I
OutpM Character;*ksI
in d EeOf aLmoInt of base chare notu.Atstws conducted in~wichDetonators'.Mk 28 containing a lead azide. priming ixtur (060 gram) and a lead azide primary charge ere loaded Awid, vOainig base charge weights of tetryl, PETN, and RDX. hewe detonators were tirod by a Bruceton test procedure. (Sre5 pate 9-29). Meastmaem et were mado of the diamieter-. of howl
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I0
X EOAORNK2
DETONATOR MK 28
O DETONATOR MK 44 DEOAORM4
IX
0 . 0 20 30
50 40 LOAOING PRESSURE IN THOUSANDS (PSI)
figure 4.Efec of Loading Pressure on the Sensitivity.of NOL No. 130 produced in -lead disks by the explosion of these detonators. The
wethe
contalis
RDX orfollowhsb:e
hag
havinaery hoete powrfu th coniderblymorthe0a dishoen diomlers gewnY (I lad 0itinostnad f bol12ent has sa~kr~t~nard eviaionsof ladisko
POX: .o3 .29 1 017
.030F293ENTIA7
2 Te ............... 0 w0DX 07
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lffect, ofL Input erlergy oii output. A Fraxikiord rundow~nPtsiiy test page 9-0) was Conducted on one* thousand produiction-ioad~~ Detonator.- Mk 43.- j#jasurenierits were made of the.avrragp di eters of the hole*s blown in the supporting lead disks, by the detonata initiated at various drop heights. The results are Anown in the f4-. l1owing table:
k"WO boob
ft213 .219
13
The data indicate that the input energy has no marked effect on output.
Section 3.-Electric Detonators GenralPer~oranc. Chaaceritics

Instantaneous electric detonators are confidervd in ibhis section. Electi deay. dtntors; aeiluded in chapter 5. Electric detonators are used rin Naval mine and torpedo fring mehaissand to, a limited, extent in Army fuzes. They have not been employed in merice N avy fuzes. Their, limni td use at pr&ei is chiefly due to the fact that, compared with fuze trains emiploying* electric primers, those that utilize electric detonators require mfore space phus a sot- what more cumbersomemchns to effect Camnparable safety. However, it should be realize_ tht te field of electr fuze design is relatively new and that these handicaps may be overat progresses. FYactors affecting the. use.'of elctric fuzeceasthe detonators will' be disc'ussed, more' fully, in the mection wider hitations. Electric detonnators, like ecripimsmay emade to !r frorx sitabe ofeletl surce energy such as generators, battet le5, orcaged condensers; the , may thus be made to fire froin an' ele 1 Pulse supplied by energy storedl witin the fuze firing circuit or by anelcticpusegencrated within the fuze syutpm~ rio;nr to orat i)(t 4'The electric detonatoi iornarily used to actuate a boost,(, or 41boost&r le6ad (normally tc-tryl) 4-14
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section 3 of chapter 3, which deals3 with electrie, primers. It will be to the reader's advantage to be familiar with at least those portions n nrf. qh recding rhapter whi h dealg with input design, as the problem, ' of designing for input characteristics is identical for both prii. en and
In the discussions that fellow!;, referces aremnade frequently toC
Advantages. Eletric detonators, by virtue of their employment of electric initiation, possess a number of advantages over other varieties of detonators. Since these advanta~ges are. covered fully in section 3 of chapter 3, they are re-stated here only briefly: (a) Electric detonators may be built to require less energyfo initiation than do stab types. (b) Features of selectivity or discriminaiou may be built around Plectric detonators.. (c) Simultaneous action may be started at points remote from the firing source. (d) For certain applications, increased safety is realized over that of st~b or flash type detonators. (e) The input characteristics of electric detonators may be easily: evaluated in the laboratory. Some of the characteristics may be, determinedI by non-destructive testing. detonator types,' the An addition to these advantages over other electric (detonator possesses an acivanatage over the electric primer, inr that no flash detonftor is required to be used with it. Hence -the explosive train from electrical initiation to lead-in is loaded in a single unit. This eliminates thle gap usually presen, between primer and flinsl (detonator, whichi is one of the points at which an explosive
train.& -ft.,,
The disadvantages and 1imitation-s of electric primers are covered in section 3 of chapter 3. Many. of thoise finifttiot1M are also inherent in electric detonators; namely, ItU Vfiore involved construction than stab or flash detonators., (b) The fuze employing thiem. must carry along an energy supply.
Limitations, and disadvantages.
01!
3s
glinerator. fixing circuits, which ablI t!jc fuze nutcansit 1-1111y more eeniplex th-an tile firing pin or flash actuating arrange11,11nts requiredi with other detonator tN*Pfe,I) Special techniques are necessary for producing and handling arbon bridIg, -wires or for inanufactiirp the rerdiii
(Th)'1e
ricuem "li eI(Mtrie detonator has colle into onllite ft dan(1V ,Z1hs ftz nk40Ir several other flozes beaue ~'Wi It, is the Opinion Of nniny fuze designers that from the '.1%.
recjlliredl for thle low-energy%. dvtonat.ors.
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standpoint of safety and efficiency of space tilization, it isie to effect good design by using the primer-flash detonator romnbiniajoon For reasons of safety, it is normally conmidered desirabie .to provide one or more interruptions in the fuze train of an nnarmed fuize. I the cawe of a prner-flash detonator obnaln this may be t4Te( ted by placing the. detonator in a shutter which is turned out of alignment with both the primer and lead-in when the fuze is unarmned. On arming, the shutter is actuated aind movea the itorn into alignmerit. Electrie, detonators, being larger and requiring electrical conI nections, do not lend themselves readily to, this type of arming dev ice Another argumnent advanced by the fuze designer is that some of3 the newer fuzes have two or more initiating ementq incorporating delays of varying lenghs. The fuze. firing circuit, is designed to initiate the element having the delay most, appropriate for the target. If primers, are used, it is relatively easy to fire through from ;my of the series of primers to a single shutter-mounted flash detonator even though all the primers cannot be perfectly aligned with the detonatr1.. On the-'other hand, if detonators were used, it would be difficult to initiate a comparatively insensitive lead-in when alignment is poor. The 1itter, arrangement would also involve a difficult safety problem.
-
Consiruetion
.General.. The instantaneous electric detonator is ordinarily co-~ posed of. an ignition element, an intermediate charge of primary3 explosive, and.,a base charge assembled within a single cup. Th6 combination, is not rigid; in some instances there are more than three charges, and in others no intermediate charge of primary explosive is necssay. gniionelment consists of a set of wire leads molde he into a piug, a bridge-wire or conductive coating connected between these lead1s, and a sensitive explosive surrounding this bridge. The intermediate chargo 11!maally consists of a primary expioshe of hivh briiance. such as DDNP/KCIOs 75/25, or of lead azide. The ba~c charge is a high explosive with saitable sensitivity and high ou tpu t such as: PIETN or RDX.U Suitable explosives for the ignition element. The ignition cecmei it Must contain about the bridge a highly sensitive explosive. Tb
COnos9itions that have found the greatest use to datehave been leadI
4,
3
3
of~ ~ xlsve ~~rhtcud ~ ote serve the purpose. Data on thieil_____sen~tivti tointion. by various diameter wires are given in figur' 3 - 2 0 (p'age 3-3n).
tkphnate and XC-9., The latter is a combination of cliazodinitreo pheol ercntwith potassium chlorate 25 percent milled in a 2, 5 pecn 'Oluin nitrostaroh in butyl acetate.' There are at varietyof
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In Detonator Mk 57, the bridge-wire only is coated with a thin layer of lead styphnate to get high sensitivity, while the rest of the ignition elemient, contains lead azide to obtain high brisance. Such to initliate th e bnse charge (PET:N) (. 0 mhinyttionm make it. rpuib-directly from the ignition element, thus eliminating the intermediate charge and reducing the size of the detonator. intermediate charge materials. These are sensitive and brisant primnary explosives capable of being easily initiated by the ignition element and having fairly high, output. Undiluted DDNIP as well as mixtures of DDNP with potassium chlforate have been used. .Lead azide has been used to some extent by the Army but has not found too much use in Navy electric detonators bec.use of its incompatability with Many metals and with some explosives. Base charge explosives. These are comparatively sensitive high explosives that may be brought to full detonation in fairly short lengths and are used in sufficient quantity to -provide'for the necessary output of the detonator. PETN is the explosive most commonly employed as the, detonator base. charge. It is probably possible to. use other mnaterials with similar properties, for instance RDX. Metals for components. The detonator cup, the bridge wire, and the wire leads of electric detonators are usually constructed of metal. The cup has been consistently made of gilding metal, while nichro me or platinum alloys have beer, used for the bridge wire. The wire (eads are usually tin-plated c,)pper. In cho6sing the components, the faictors usuall ' considered .are compatabi-hty, adequate strength, and ease of manufacture.
Examples of Electric Detonator Design

* lhe following examples of electric detontor design arc takon from and Na~vy mine and torpedo firing mechanisms and from Army bomb It should be kept in mind that for some fuze approjeCt-i1e fuz40. j~licatiofls the ignition elements would be dissimilar in that the electric bridge Nl2/A (detonlator wouIld be (lesigned for lower energies. Hence aind made of materials of IrTS N% woIIil be of small diameter and length 11!,zh strength, probably of tungsten and nichrome. is Electric Detonator ilk 46 Mod 0. This detonator (fig. 4-5) slfihetently powerful to initiate a booster pellet directly. It is well S.IlCel against moisture and employs comparatively sLable eXplosives good. The base end of the s hat 4t4 surveillance characteristics are xial projection dec to ar h tI .tois rounde~d to mIn imz fagmets.This cliaisCtCristic makes it itnlikely that the niill the detonator explodes in the safe 1" 5trwilbeiitaedi e J'jeV, n ~flU!gthe_ detonator-moves al1ong its _.. on
Ue-v
...
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Figure 4-5. Electric Deta~tor Mkt 46 Mod 0.

oxs'into a cavity in the booster and does not have a barrier between it and the booster when in the unarmed position., ~The ignition element coflisw of the leads molded within a phierolic plug. the to6phe-C bridge-wire 0.00225 inch in diameter long, the charge ferrule, and the ignition charge and~ 0.075 of buttered XC-9 m1ixture. The leadl wires are of special (iesign lead wire being silver soldered to a stranded wire. a single trnd The lead wires must be able to withstand considerable twisting. The base charge consists of EtN. pressed at. 2W0 psi in the gilding metal cup; hreossso DPK1 ~ lae The intermediate cagcosssf DPK] 75,25 lae loose and pressed to length by the ignition element Electric Detoniator.Ek 61 Xod 0. The ignition at assembly.same componeats as the Mk 46 except that element consis.' of the bridge wire is O.0005..inch, tophet-. of proper -length to.-give a resistance of 2-60 ohms, and:,the ledwires; are sinighistran alth ytroh (See fig. 4-6.) The intermediate c.hare is:dltdDDNP which is loaded loose and pressd t,6 length by:.the ignition element, at' assembly.The base charge is loaded in two increments, the the intermediate charge being at a lower pressure one adjacent to than thle other. This pla aftlows the first increm ent to ignite more readily while tlir second, being loaded at higher pressure, gives greater output. :The cup for this detonator is ao drawn gilding metal. Thle draw in. PrTOcess nlormially produces a cup having a basewhbich is thicker thn!1 isside walls. The indeantation in the base reduces the thickness ilt this point and also gives some shaped charge effect to further olfseci th-. thicer section in the base of. cup. Army Electric Detonator X136. the(See ment of this (ieontr consists-of the fig. 4-7) The Ignition E wire leads TTnoldnd Wit.htn th phenolic plug, th 0 O.ooo5inch diameter nichroine. bridge wire, th-b
M~ch
4 tthe
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PiTI1
(JAII--7
K261 alwaxw
ORUAT$
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0lA2OMhrTA0NO M
IJAN-0.5921
OhIROC OOKc
Fiue4-6. Electric Detonator Mkc 51 FigureModO0

'I)
oi.
AZ
A,00
IS
-
PHENOLIC PLUG WIR-J BRIDGE .000 ~CHO~E .000N 2.0 GRAINS MERICURY PULMINATE OF iLLEO 'iN A 2.4 % SOLUYION WROSTARCH IN BUTYL ACETATE
Figure 4-7. Army Electric Detonator M36.
il)Ir Charge ferrule, andl the mercury fulminate priming charge loaded
-The intermediate charge consists of lead nzide pressed at 500060. p~i ill tile gildina metal. cup. The interior of the cup is painted aniline so that the copper will not be in (Id ftMixture of shellc zide, with which it is not compatible. v( with, tielea (Ii *)contact ,'~i~ h~s~0"' PTN.whirlh in this instance is loaded at 201
':
*DENTI1AL
4-i9
CONFIDENTIAL
'The design of the electsir detonator for input rqwtirtrintz; (1,c differ from that of the electric primer, as the input ret Lirem,,ri inthe ignition eleiiie-is Yh e construction is identical for boai items. The factor differentiating detonators from prim"rs is the much greater output of the former. The necessary dmign data and praictice for the electric primer ;s covered in detail in section 3 of chapter 3 (page 3-22), and this material is equally applicable to the design of the input, characteristicm of the e!ect&' detonator. The reader is there-
UV
l
fore referred to that section.
Output CharaceristIcs
General. In the design for output of the detonator, there are two major considerations: (a) that the detonator have sufficient strength
to initiate the next train item, that is, (he tetryl lead-in mr bocoter, and (b) that the fuze be safe against accidental firing of the lead-in or booster in the unarmed position. 1he design for output usually fo! lows a system of cut-and-try wherein the weight of base charge iq lie major variable. The cut-and-try .Pystem becomes necessary ,,aiise
at present it is not possible to evaluate the factors affeeting the ,r.,vc$.ary output. This situation is partly due to the fart, that the power required is a function of the environment of the detonator. For instance, if the detonator needs to fire through only a thin barrier or short gap in a small volume with perfect lead alignment, then les output is necessary than when firing through large gaps or thick barriers in housings of large volume where lead alignment is not good. Although these qualitative effects are well known, the exact quantitative defifitio of these factors has not been establiahod. A morn detailed consideration of this subject is given in section 3 of chapter 8 (page 8-11). There usually are two ignition transfers within the detonator: from ignition element to intermediate charge, and from intermediate charg.e to base charge. Ignition element to intermediate charge. The intermediate chrI',,: is a highly sensitive explosive, and there is ordinarily no problem 'U
effeetlag ignition of this materia., It will be noted.- howelver, 0)111
-.
1 A
in most cases the intermediate charge is loaded loose and premed . length with the ignition element. The reason innot to facilitate t )' initiation of this charge, but rather to provid oi c a v riable iengtl U charg f,.,dom ror vacant spaces is obtainable, togetii ..... . th with provision of room for forming a 7ood crimp around the detonat, P.. is verY probable that under these loadin conditions n ,l . mum efficiency of output from the intermediate ch,'ge is not ,Itained
..
CONF,,IDO"rIAL
NN~
--- - -
--
USECURITY INFORMATION CONFIDENTIAL
OF DETONATORS
CHARACTERISTICS
Highly brisant explosivei which may be brought rapidly to detonanion over veryv short lengths should be used for this charge. The choice 3hould be made on this basis and not on the basis of the various tepaure or ease of ignition by hot wires. For instance, lead styphnate is more sensitive to temperature, static electric dischh-ge, or ignition by hot wire than is lead azide; but lead azide would, all other factors being equal, make a better choice for an intermediate explosive because it is brought to detonation more rapidly than is lead styphnate.
an
tnnn
iuh
tlaUri
oiiit
h lead or booster
is sligh tly mo re cornpficated than the ignition of th& intermediate more difficult to bring to detonation than the other materials in the detonator. For this reason, the more sensitive high explosives (such s PETN) are usually chosen for the base charge. In some instances, the loading is done in two or more increments; the increment to be arw~aftI by thbe intermediate charg,-e being loa-ded at, a lwer densi' tfacilitate initiation, while the other incrmnts-are loaded at higher
*1
output. The desirability of this practice is questionable, however, since recent tests have failed to support the assumnption that a low density base charge is necessarily easier to initiate. In many cases the base charge is'loaded in a single increment, .... r ;AiJ! has a lower density than the final increment of a multi-incremneit loaded base charge. This type probably does not * give as high a detonation velocity for the base charge. The factors * dictating the type of loading. that should be used are not clear. It is probable that, where the weight and length of base charge areffairly large, it is more efficient to use the increment loading; where these ar' ma!!, there is probably little to be gatned by such a loading, RA MIr'ed-ure. NL%-o miatter which technique is used, the usual procedure rharge weight large enough to effect high-order is to serict. n hnsi Iitiation of the lead plus enough excess base chiarge to give a reasonab!, surety of functioning, but not large enough to make the base ch~trge so powerful that the fMC~ iQunsafe in the unarmed position. 1h ~output of electric detonators may be measured by sand bomb, * 1 lb kirison 'Lar, copper block, or I ad disk tests. These are discussed in . oft -(' te 9 '."'1 " the t "Initiators of Booster Type EXph ~~(Detonators and Lead'4p (page 9-31). In general, sc et ~ ~~ a1. or 1~mpartw'po~sS (hiring detonator development
WO:
pressures to produce higher detonation velocities and more efficient
tiIld for'~ip-poses oM sp(,if ction and production conto.Pein

Ifl~dnit
~Ag~fn
it1,'~lt
from such, test's may be of value in
CC 4 DENTIAL
42
CONFIDENTIAL SECURITY INFORMArlON
connection with the predict ion of thle performnce of detonaftoyn fro" the standpoint of initiating leads.
Section 4.-ReFerepiccs
14(1)
"
M
P arenthetical numnbers preceled 1by tow Jet t,r a re Naval Ordnance Laboratory file niimber4i. Ordnance Drawing No, 1'X-7-.30os, Detonator Loading Data. January 15, 1944. (2) Picatinny Arsenal Technical Report 14500 Comnil ation of 'not& on the Composition of Foreign' Primers "amdi Detonators. Sep tember 28. 1944. (S-13728). (3) NOLM.1 8850, Instruments for Sensitivity Testing of Flash Type Initiatort, 1, Flash Detonator Teoter (torch type), 2. Flash Detonator Tester (gas blast) C. .1. Zablocki. November 22, 1946. (4) NOLM 041 Detonator Teat Set Xk 174 Mod 0 for Sensitivity Comparison of Flasb Initiated Detonators (also referred to as -the Oxy-Hydrogen Mlash Detonator Tester), C. .1. Zablocki3 and F. W. 1-avward. September 30, 1049. (5) NAVORD Report 2110, The Relationship Between Sensitivity and Loading Pressure for Stab Type Priming Mixtures, by G. U. Graft an(] R. T. Skelton-. S U.d Ar, Specification No. 50-78-7. Detonator Loadng Assambly byadPacking. November 7. 1946.1
* CONFIDENTIAL
Chapter 5
CHARACTERISTICS OF DELAYS AND DELAY
3
*
I LLWIAVILU'1 *
after the elapse of a preselected time interval. disThere are many methods of securing delays, but the present _ and ignition cussionl is- limited1 to delays that are inherek:. in the explosive train. Such burning of materials incorporated into the S .ma bc 1Droteehnics, Propellants, or explosives, depending hmaterials delay times the delay times desired. In any case the practical -'on lesqs than obtainable by such means are relatively short, normally a minute. are that. depend on rates of burning of various materials -Delaysvki the precision which simple, cheap, andi o.apact, but they may lack particularly for-long delay is obtainable with mechanical dlahys. of one second and above are t im es. in general, burning delay times For delay times reproduIcible within about plus or minus 10 percent. to 100 percentof 0.01 second and less, the-*dispersion may-be 50be a separate Incorporaited in the explosive train, the delay may abi h be .n.gr. it physical unit eniled it delay element, orand mrAy burning of the explosives h ignition caewhere it is neeti
Iapplications
target enhanced damag,- by allowing the missile to penetrate the of the optimum depth. They may. also be used in a wide variety
Delays, as Used in mnissile fuzes, are usually employed to secure to when it is desiredl to have one operation follow another
...
I
5
I
U1sed. train in the Delays are normallv incorporaltedi into the explosive element assembly. form of a unit, called a (delay element or delay (containing the delay This may consist of a primer, baffle, delay body the terminal end, of at ntiterial'). and some s4ort of auxiliary charge to the next item in the delay column to transfer the burning impulse
Owe train.
powder The auxiliary charge may consist of a black charge, depending on c .,re t (detonator, or of some other explosive This charge way or requirennenrtzi of the next item.., in the traini. ':,:i 'not, he loaded into the delay body cavity. been classified i'-or convenience of (liqcussion, delay elements have These may b employed. tye ofdela maerial 'odrngto te * and delays employilrated as black powder delays. gasless delays, C
.omitted.
.
!I
items may Specific instances, one or more of the above
NFENIAL5C
ORDNAiOICE EXPL0eSIVE 'RAIN11 DES!GNERS' HANDBOOK

General
SECUMIY INFORMAION,
CONFIDEN N~AL
Section 1: Bloc' %dwder Delay Elements

Black powder hias beenj ion,, M'd w v;i4'IVi-lii'in
It...,,
its omiarty mnav be largely aitj 'uited 4g'; r 'r'-!,, characteristies. its ease of ignition, it! wth. lt~&hit,. ~quality and igmtnuiaition, - ue0 loadl I'. ad is ~ '~U Iir~il:,, thes tidpint o( , nt !~ ne aiui.i1J~o~r .it of k' r,i Pide -ariables, it i'5 prrwt teal t4o ojtjjin Ilay1k 11111vs of froin inu'
CU$ gas" ortkiriirv andi owe i1mnl rill Is, aflo.tedl by pressumre. Hence thre dispositioni of the guas is it ijimary consiaratIon if the de-,gn l bIaRck ItOW(ler (lelatV. If 01V gWws(, tire cnIfe and not ailowed to escape, t~he 44el1w dlement is sai to be oXtlratkedl W~hile ithe pok". Iart' llowed to (e"('apv the (it-lil evillet 14a Sfti( to be Ven1ted. B~lack notxflcr dehiv v'in-if-s miay be fart hvr clasitied its colimnl 1. ring types,d(epending ont the 4ihape Of the. (l~ay envity eotaini.iZ
-th(
Muiiick piowder prod
Y, -~
black nowder.
7 [7
Jin
Ade1a(i v iie~sso 20jess pI'S &tF~fiW ite f ow-o, il ingr paragraphs. Obturated column type. Exarnples of the obttirated roitirun tyPe of delav clement. are shown in f!i'ire . pfarts. A and 11. 'Thes( and othr oturted co4l 'n elemnents are presented in grar fv let n~i figures 5-2 to 5-10 inclusive. The firng pin ftig. 5-b part. Atoll being actuatedl, fires the percussion primter, w.4hich spits into thve fxpansion chamber and ignites, the delay cojun wittiourptuR$ 1 r"TrIMC~ CUM. The colmnrn cigai'rette fasiion, the glISC.ilw held In the expansion chamber, theI primer cup, and, thle burned otlok* Part of th e delay column. At h emni rlo h oun urig1)150ck powder ignites the rlay ct~lnv
"i '-
d-)
ow' 'V Q-J second to 0.40 second, ahe u~pper lmi given represent_, general practice; however, it ir, possib~le top PXCVV(
ruaarjzeqj -,s
.se: IT. 1.11S widle np~j~iCat~,~n in onta~ct, intnv projectfle WD, ~2:~~d bth te arpor iercing and nron-ar1ior piercing t.VP. ~e .'~v~~ ntags I&ple, r'eliable, niccurat e. Not..Iff('cte b'(ril]Uii ~n~~Y~lic~cpres~sure. t (d) i )isad-vantagf,. aro tir;-rne
Ub
CONFIDENTIAL
RELAY DETONATOR]
SECURITY INFORMAViON
BAKPOWDER COUNEXPANSION
CHARACTERISTICS OF DELAYS
AND DELAY ELEMENTS
CHAMBER
PRIMER FIRING PIN
~Y
TYPE OF DELAY ELEMENT
PRIMER HOLDER
re
.010 SECOND OBTURATED COLUMN

TYPE Of DELAY ELEMENT
* *
DETONATO (SLEEVE TYP)
(SI.K POWDE)
3 SECOND VENTED COLUMN
I
rig
~PRIMEP
~.JPIE
THROTTLING ORIFICE DISK
nit,
RUPTURAE
RELAY DETONATOR
ws
3
L
05-21-45 SECOND RINe TPE DLAYPRESSURE -~
.001-.003 SECOND TYPE DELAY
Fig~,~e 5-i.Various Types of elay Eret
eas
"2DNFIDENTIAL
ORDNANCE EXPLOSIVE T RAdN

ur~~~g~~j-*
CQQNIENI,
TI'R~MATI FO.U5I
PSRINER HOLDER WASHEIW(LEAD) 0BFIRIN
PING
OOTURATE0 PRIM",I FLANGE TYPE
AFCFLEATNI
PPELLET
CAVITY
PEL Tye Dtla .12n5OtrteWt,(~ of..
DETOATO
iniiingosi5on)
5
Time 0.033 ( 0.005)A Second, Loadin. .nnr,~ .Icmnto 8

^1,00 Blac
powder,
Loaded in Plc
nSnlRnq&fa
Appict;
NryBose Detonating Furv Mic 21 Mo-d 1. &Oed Drawing 225.563.
If
COFI!DEINTIAL
;-,E%-U-KvRIYNORMANTION
CONFIDENTIAL
AND DELAY ELEMENTS
01BTURATED PRIMER, FLANGE TYPE (MK 105)

-ANVIL
SUPPORT WASHER
EXPANSION CHAMBER PRIMER HOLDER OR CAP PE1tET CONTAINER DELAY PELLET AC ERATING CAVITY PELLET SUPPORT CUP DETONATOR Iti
-_RELAY
Figure 5--3:
II
Weay Typo:, Column/ Obtutated/ Without Baffle. Time.: 0.33 (+0.05 -0.03) second. Loading: 0.09 Gram, D-55 Slack Powder, Loaded in R~ace in 3 Equal lncrvn,.nts
65,000 psd23454 ~at
Irwns24S3ad204
Applicat~on: Nav'y Ronmb Fur., Mk XXI Mad 2 an~d Mkt XXIII Mod 2. BuOrd
IO FDNTA
K;'9
ORN NCE EXPLOSIE TRAIN N' DES1rIGNERS' HANDBOO
IRT
CON
I~D&
ENT i,
i-
~BODY FOR DELAY ~PRIMER AND FIRING\ELMT

'P
IN HOLDEI -OTURATED RIMCUP FLANGE TYPE (MK i05)

-PEI
LET SUPPORT
RELAY[
SAFFLL
'~DETONdATfIR
ZINDELAY'
I
PELLZT
I j
ACCELERATING
CAV___________ Figure 5-4.

W1,
Delay Type: Colun 1 Obtrated, With~ Raoll. Time: 0.0W0 (+0.002 -0.0015) Second.E Loading. 0.025 Gram Meal D Elock Powder, Looded in Plac* in Single Incremen's at 65,000 psi.
202619.
Ap lc:,;NAy B m u e A~
k 22 .
~ d D a in s 2 6 1
-ONFIENTI
CONFIDENTIAL
SlECUM IT' iNFORMATION
AND DELAY ELEMENTS
Ii
O8STURATED PRIMER
BODY
1EXPAHM@0n
iCUAUBCfl
I
mx
I
Figure 5-5.
K.12 7c5
PELLET RETAINER DELAY PELLET

-ACCELERATING
PELLET CONTAINER
CAVITY
Delay Type: Column, Obturated, Without Baffle. rim: 0.010 Second. Laudin3: 0.06S Gram A-S Slack Powder, Loaded in Place in Single Increment at 60,000 psi, Application: Army Bose Detonating Fuze M68. Army Ordnance Drawing 73-2-181.
pv
I'NIETA
2.5

MDESIGNERS' HANDBOOK
CONFIDENTiA
SECURITY NFOARML-ATIOr
OB1TURATED PRIMER[ NON-FLA!40E TYPE
PELLET RETAINER DELAY PELLET RELAY DETONATOR
11-
MAIN DETONATOP
Figure 5-6:
Delay Type: Column; Obturated, Without Ba ffl.
0.010 Second.I
Loa
2Sn Second.I
0.0 05 Gram A-S Black Powder. .011' Gram A-5 Blick Powder.
.066 Gram A-5 Black Powder.

_ahfa--d-
Appicaion BmbFuze AN-M100A2. Ary
0-c
"a SngL. Increment
6a0,00 pai. Army Cedhnflca Drawing 73-8-3.
A_
5-8
71I
7'' 7'-1n
CO FDETA
CONFIDENTIAL
rAATRS
C AATND
p-.%1# TO DELELMENTS
SO
F;RING PIN
OBTURATED PRIMER STRA19,HT SKIRT 04d NON-rLANGE TYPE PRIMER HOLDER BAFFLE EXFANSION CHAMBER ... .. PELLET CONTAINER DELAY PELLd.T ACCELERATING CAVITY RELAY DETONATOR
Figure 5-7:
I I
Weay Type: Columni O6turated; 'With Baffl. Time:
Lovdlng:
0.05 Second. .15 Second.
0.033 Gram - -21---.k Powder. -046 Gto. Black Powder (Approx. 80 Percent Slow Burning Black Powder and 20 Percent Fuze Powder Type ) Each Loaded in Plact inSin gl. Increment at 60,000 psi. APPlicaion: Army Point Detonating Fuz* M48A2. Army Ordnance Drawing 73-2-145A.
O0NFIDEN-TIAL
5-9
ORDN)-Aw~ei-EEXPLOsIVE !RIAN
DESK5NERS' HANDBOOK
CONFIDEN'n
!YCMNINFORMAH
I'
A-FANGE TYPEI 4-
MW I
I
. 21G
PELLE2T RTA!9ER
24
R~gre .5-8:
7RELAY
DELAY PELLETDETON4ATOR
Weay Type- Coluewn Obturatted, Witkout Bafflew Timfe. O..4 to 0,W~ Second.-,
Loading 0.032 Gram ABlack Powder,
at I25j00Q psi. Application, Army BSae bet onutisig Fyi. A460. Aimy Qrna~c vwCo
Loaded 1, Place in~ S~agnelKe~u

~wi
3I
CONF00. TIA
il
C C- NFI DElNT 1A L SECURITY Hr"FORMTO
CHARACTERISTiCS OF DELAYS AND DELAY ELEMENTS
3
-C
FIRINI PINE
r*" T TED PRIME R
N~AIe TPE (MC101)
COKIAI1tER 0 DELAY PELLET
I
I
Figure 5-9.
Delay Type: Column, Obturated, With Wailt.
Time: 0.010 (+0.003 -0.004) Second.
Loadlng. 0.031 Gram A-S Black Powder, Loaded in Place In Single Increment af
Application. Ne'- Base Detonating Fuze Mk,19. BUORD Drawing 206213.
III
ON"'iMENTIAL
'" L O15v AmtF DESIGNERS' HANDBOOK

()R N A
i-
4
7I
SECURITY INFORMATIC
OSTURATED PRIMER
EXPANSION CH4AMBER
FLANGE TYPE (MK 105)
DELAY PELLET
RELAY DETONATOR .059 GRAM LEAD~ AZIDE
Figure 5-10:1
Delay Trype: Column, Obturated; Without Ba ffle. Time: 0.25 Second. Loading: 0.111 Gram D-.55 Black Powder, Loeded in Place In 3 Equal incraenifs at 65,000PS;.
Vented column type. An example of this type of delay is sho-'ri in figure 5-1, parti C. rThe construction and functioning is ver~y siflxl&LI1 to ,that described under the obturated column type except that a vent is provided for the escape of the primer and djelay-volumn gin~eS. T!his; type has the following performance chiracteristies.I (C) Time range: 0.50 second t, 10,.0 seconds. (Tliese limiits rei'Asent, geuwor~ft praetic0 fl-- Potitroil,1ed I)Y physical sizo. Aetilliliv. "IV ~FES AVAULELL
.UK
ONIEN A
CO0N3rIDENT IA L
CHARACTERISTICS OF DELAYS AND DELAY ELEMENTS
limits are probably 0.01 second to co Delay times between 0.'01 and 0.50 second~ are better obtained with the obturated column type.) (b) Use: At present its application is restricted, and~ it probably
finds its greatest use for fixed time aerial bursts, as In flares.
(c) Advantagos: Broad time. range. Simple. Disad Td) van tages: Seating problem, needlagvetnVou,
I!
5
*
tends to fail to ignite the relay detonator unless carefully designed and loaded. Ring type delays. An example elf this~ type is shewn in figure 5--1, Part D. Ring type dlelays are used mostly in time fuzes for aerial bursts wherfe long adjustable dlelay timest are desired. Such a timefuze is shown in figure 5-11. Another -Unilar fuze of this type (not shown) has; a time train of 45 seconds duration. As ased in this type offirw, the powder is pressed directly into the metal component (powder ring) of the fuze at 65,000-75,000 psi, then the powder ring and the powder are machined to- given dimensions. This operation insures true, even surfaces of the powder and the metal ring. After facing, a shellacked paper dlisk is applied over the powder. At assemb~ly a felt obturating washer is placed between the powd&:, r-Ings, as felt dloes not. sustain combustion, but merely chars from heat. This type of delay is becoming obsolete and is being replaced by mechanical. timing mechanisms. However, the principle of the ring type powder train could conceivably be used to advantage in other delay This type of delay has the following performance characteristics. (a) Timei range: 1.0 second to 145 seconds. (Limits represent general practice as cont-rolledl by tactical needs. Actual limits are probably 0.5 seo(End t.0 CO) (bTse: Forinerly had wide application for aerial burst fuzes es-
II
flu
pVcially antiaircraft projectiles and in demolition devices. Largely sup~planfted by clockwork because of deterioration problems and vari1tion of time caused from changes in atmospheric pressure along Pr"ojectil" !rajtofry.
(cAvantages: Broad and adjustable time range. (d) Disadvantages: Sealing problem, timing affected by changes in ePensive loading tools, Con0 nimospheric pressure, expensive, b ulky,'C ~1rf~~hept evoilition. Pressure type delays. The Pressure evolved by burning'black pow''rcan b~e lltilizled to give (lelnys in the ordecr of 0.001--0.006 second.
iihlunitri
.11 timies are normally (liffictlt. to obt in ih black podrIly or cigarel to fashion. Tihe principle involves a iko ,it hichl terminte 9Y rm-uia pid build-p h~ pe
:~~~IDENTA
51
A 11
.i
-DE5 GNEifIHADOO
ORDNAN(Il
EXPLOSIETR1
CONItm
SECURITY INFORMAfilk
VENT
TIMING
Vit4T 5*PRIME01, AN4D

5 TA
PI dC
--
"LC
~~511II
pwro CHA~ARE*NR
/T~NP~pLAEz
BLACK
//
,.,.-.
Poftgpt
SLACK-
POOK
TIAIN 0*Of
SECTION X7
DWay Type: #ing'u or raihn, Voled Withou Tim.:Ic n. fo 21 c.'. Lo~~ding, N\fl.
WakPowdr, Loaded In P1o. l
i.;
.
~~me
5-14
-14
CONFIOENTIAL
CONFIDENTIAL
iaphragm.
CHARACTED
AND DELAY ELEMENTS
ISTIS
OF DELAYS
based on this system can be obturated or nonDesign-,
obturated (vented). An example of such a delay is shown in figure fpart E. This particular delay is non-obturated and employs a stab type primer. Other essential features are a baffle, a throttling orifice. a iap .n1 . Anf operau ~n t~as-e aid * ~~ui~Iuw~~1 1 .ure the powder charge is ignited through the throttling orifice (0.085 tion, inch diameter); and the charge, being lightly pressed (4000 psi approx.), burns as a muss rather than in train fashion. The gases obviously flow back through the throttling orifice but are sufficiently retarded to permit a pressure build up which ruptures the diaphragm. This delay element, which has been successfully tested in a nose fuze for British'2 Pounder AA Ammunition is shown in greater detail in figure 5-12. Another form. of pressure type delay element is shown in figure 5-13. This delay element was designed for a Navy experimental fuze to provide a delay of about 0.004 second. It is similar to the delay shown on figure 5-12, but the housieig i_ provided with four radial holes and connecting slots leading from the interior to a spac' in the fuze. This venting is for the purpose of relieving the nresu.' exploding primer which, due to its proximity to the powder charge, would otherwise cause instantaneous action of the delay. It may be mentioned that the primers used in the delay elements shown in figures 5-12 and 5-13 are of about equal strength although
-
iT
loaded with different mixtures. However, because the assembled position of the primer in the former is comparatively remote from the powd'er charge and in such a position that sufficient space in the fuze is afforded for expansion, the disruptive action of the primer is so diminished that no special provision is necessary for relieving the, pressure of the primer. The citical features of the pressure type delay are: (a) Brisance of the primer. (b) Diameter of the throttling orifice. (c) Strength of the rupture diaphragm. (4) Loading pressure of the powder. A correct ualance between these features is necessary for proper iuntioning. No design data are available for the predetermination ,, the above values except, such as have been compiled during the 'Xelopment.of the two delays mentioned. A delay element of this ), is frequently" designed to conform to a fuze already in use in ilich very little change can bl tolerated. As F,result of this practice. several parts may take on various shapes and sizes.
CNFIDENVTAt
1RI.
However,
5-15
DEilG;f~.HANDBUOOK
OENAN.E EXPOSIVE TRAN
SECU!RITY INORMA:t.
-COO'4HDENT,1,
///EM-.
&Z N 'IN',/A~
*
~?
~X
~d-
~\\V I
l~"~ d'~.
eI~.YW~..-
~A
S'.fJA I W
TMAE
PE
Awm:1,1
M
SAMFFLI
TMTTsi w=ATM1f OR CORTAN4El
T h R O T T LI G
WPTURt OIA PIR A G
ACCELEOM f CAVITY
Figurt 5--12:
DOtvy 'pe Preasur., Vdtnu#gf V/jh
(C.U
L 0-0g;Q./3 Glow, A-?, 31trk j'PVo,, Lae , ec nSiI nteta nrmno Lco nP10I.00 4,000 psi, AppIct In:8d:~J Pcr~~ h~,NOL EX040,entalg V~o NOL. $k~tch
5-16
r-
.I
CC-1NFDENT1#AI,1
I;
rJ~Il~J IA!
CH
LiA
TER.r RATERSTICS OF DELAYS
ME
FUZE PLUNER VENYCO TO ALiG i HVET IDELAY HOUSING (4 OLES)
AND DELAY ELEMENTS
FIRING PIN
PRIMER HOLDER
Iel
--
RIMER MK 102
IN4CH DIANiETER)
PAPER .003 DISK Qi-' PFLLET.
DELAY PELLET PAPER)RUPTURE WEASHE -4U19.110

-GASKET
DIAPHRAGM (MANILA
DETONATO)R 11 33 WO)I
Figure 5-13:
Delay Type: Pressurel Ventedl With Baffle. Tim*: 0.002 to 0.006 Second. Loading. 0.073 Gram A-S Block Powder, Lo,*ed In Pace In Single Increment at 5,000 psi. Application: Navy Experimental Rocket Fuze, NOL Sketch 154417.
the two ~kasillustrated1 serve as a general guide for fiiiure design p~rohiems (refs. (2) and (3)). The ~vrormneecharacteristics of this type of delay may be 'ufinarized as follows. (a) Time ranige: 0.005 secozid to 0.01 second. (Limits represent
'Hrlpraetice.
Ac t tzl practicll-t limits are probably 0 second t0
-4 f-
00'TIAL
5-I7
ORDNANCE EXPLOSIVE TPRAk#; DEINERS' HANDBOOK

canot btanedwt e
4
CO0N F11DEIN A 'EUIYIFOPM VQ

)1
(b se: Appiit-ahle to time dehtvs below 0.01 secondr, *ine ?fk*o'
anv
Lc
type lblaek powder delay'A
cable to projectile bomb or rocket fuzes.
(c) Advantages: Very short (lelay times, simplicity, (ompactme.s ()Disadvantages: Great care needed in disigning arnd ]oadMIrur.
Construction oF Comnponents.t
AlU types of black powder (lelay., are madIe tip of various cofinnations of the following components: Delay Body Primer Holder Baffle3 Black Powder Primer Relay Detonator5 Charge Firing Pin Disks Pellet Support In general (pressure type excepted), to utilize black Powder as a delay device some provision must be-made to oitfine thie burning to a single surface and guard against ignition of the entire surface of the powder Pellet simultaneously. This is usually ac(:omplished by securing the pellet, column, or train in a metal body, the junction of the VU Ming a very closet fit, w, is obtained by a pre."ing operation. A pcriun primei- is secured to this body, or in eftAo;#LI Method such as screw threads or crimping. The Primer housing, usually cailed the. primer holder, may con~talinl a firng pi or merely a hole through which to receive oine we mounated in a fuze or other similar device. The function of the primer and firing pin is -to ignite the black powder colun or train at its
---
-exposed surface. At the terminal end o-f fth bilck powder train aI detonator or relay detonato0r is mounted
ini, or in fixed relation delay body, usually by a crimping Process. The function oif theto, the de~tonator is to receive flaam from the black powder train and, by its own initiation, cause the device 'to function in its entirety. Delay body. The delay body (pellet container) and powder ring arc made of commercial brass wherever possible because of its ease of machining. in casec; where'severe shock conditions tire to be oilcouneredor vcry thin sections are required as ncssitated by space limitations, the practice is to use naval brass or siailess st4o'd. In obturated delays, an expansion chamber is provided at the primer end of the body to cushion the shock of the primer gases and' preen excessive build-up of pressure, as the delay pellet is burning. ~:zi If no such chamber were provided, the high pressure 'wo uld tenld to (1) rupture the primer cup and/or burst the assembly thus destroying obturation. and (2) crack the powder pellet and move it pi; n
__it
lul Ua"e o hebody, perirr-fing blow-by with resultant vrratic tinies. The
'I
bore of the body for coluinn type, delays ;A drilled arid thl1
-18CONFIDENITIAL
_~
___L
-,-
tte
eCOWNFIDENT AL SECURITY INFORMATION
CHARATERTIxOF DELAYS0
AND DELAY ELEMENTS
I! *
reamed to a tolerance of 0.0002-0.0004 inch. A smooth hole in the ore and concentricity between the bore and the expansion chamber within close limits are necessary to facilitate the use of a close-fitting loading ram and to obtain correct axial alignment. Otherwise, it would be necessary to align the loading ram with the bore. These precautions help to insure a sturdy pellet of uniform lateral density which fits so close to the bore as to minimize blow-by possibilities. Visual inspection of the surface of the bore with a magnifying glags should disclose no too! marks or scratches running in an axial direction, as these are conducive to blow-bys. Circumferential tool marks are not considered serious except where their size is such that the powder may be pinched between them and the ram; in this ca.e, ignition may occur during the loading process. Sharp edges (no burrs) are desirable at the ends of the bore. Since loading is effected from the primer end in most cases, the pellet is usually flush with the detonator end of the bore; any significant radius here tends to cause a late-il plane of weakness through the pellet with a tendency for a small portion to flake off, thus causing an iperfect pellet. If an excessive radius exists at the ram ea~d of the bore, the powder charge will sift out under the funnel and be subj. ,t. to initiation by the pinching action of the ram end. It is necessary to maintain the body surfaces at the ends of the bore at right angles to the axis. This practice insures proper seating of the loading funnel and the pellet support at the terminal end. (See figs. 5-14 and 5-15.) The delay body for the pressure type delay is less critical as regards bore diameter and sharp edges at the ends of the bore. A tolerance of + 0,001 to +0.002 inch on the diameter is satisfactory sinve blow-by of the primer gases is not critical with this delay.
IMPORTANT EASE OF LOADING
goo
,UFOR
-90
I-CONCENTRICIT
. I., -e~l:
F atureso' C ofumn TIype Delay oDugY. I f ur5-14. Some pertinent Design etre
S HARP EDGES 1.140 BURRS!
' c1 t, 1111 ED
rl
5-17
A! .
OR-NA NCE EXPLOSIVE TI
rt
DESIGNERS' HANDBCOoK
*burning
SECURITYT 1"FORMTT1GCI
Pellet construction
is
criticiI Ar
Pellet construction and loading.
Sliht fakngofthe pellet is not serious, since ihc accuracy or tl)(' time does not depend upon the effective length of the pcIle,..
should be given careful thought. All obturated column type fie]e should have an "accelerating cavity" formed in 'the tvrina intirv Using a PrOjeetiol ilru loading toot bhase. T his eavity usnaiy ae3 the
LOADING RAM
#he form of a truncated cone and serves the important purpose of
FUNNEL
5LEEVE DELAY
4
BODY
ANVIL
BANE
Figure 5-15.
Typical Loading Tool.
increasing thc area of the buraing surface. TJhis shape gives a final sptfrt to the flame and helps to insure good ignition of the succeeding of the loading tool base without flaking off a port-ion of tile pellet. The base diameter must not be so large as to seriously reduce the pellet support surface and allow the pellet to shift axially under gas pressure by crushing of the terminal end. The truncated[ shape is to facilitate tool -Manufaeture and obt ain a osrtlaie onthe depth of the accelerating cavity. A cl~ose- oernei espe-~c cially important in the caseo h: ;Ay of about 0.01 second tm.(See 1-g. 5-16.) Increment loading of the delay column is utilized to obtain a more unifrm ensty hroghout. Pellets With a l/d ratio equal to one or less are usually loaded with a single increment. Th tper i i,for any one increment is l/d=2. With the genernl run being Il/d =1.5. Uniformity in density is desirable to miniminzeb kth*'otngh' ipossibili1
-~~Lis
__utilized
a-
lih tend to increase when the pellet
Io
ottwr
1~NIA:
5-20
C A.F.r _?B'NT 0
rC
~T
i AI -11 LF rirUCP4 I SECURITY INFORMATION

U
AND DELAY ELEMENTS
The top of the delay column .Auld always be loaded below flush, say at least 0.02 inch, to compensate for expansion after removal of the loading pressure. The action of the loading ram end causes a glazed condition of the somewhat rhi-,gl aze black powder surface of all increments. resistant to flame and in some few.cases it may be found desirable to roughen the primer end of the colunim. The glaze betwev increments is usually not as detrimental, although it does cause a somewhat intermittent burning or puffing as the flame transfers from one increment to the next. In the event that trouble is experienced with extinctioni between increments, a step-type'loading ram (fig. 33-17)
___
ui
DELAY BODY ACCELERATING CAVITY DETONATOR
'" II,
-RE'LAY
Figure 5-6. Position of Accelerating Figure 5-17. Stp Type Loading Ram. Cavity in Column Type Obturated Delay. can be used to advantage (See fig. 5-17). Srate-d or waffle type ram ends are impractical because of the small diameters involved. The use of a step type ram increases the area of contact between use will be found for methods of overcoming the difficulties resulting from the glazed condition in column obturated delays, since the gas p,,ssure is usually sufficient to overcome the reluctance of these surfaces to accept flame. Wide use of these methods may be found with the column vented type where little pressure exists. With this type, intermittent puffing be-ween increments is readily observed lcause the smoke issues from the vent in puffs. Venting arrangements. The purpose of vents is to release the gases ,oduced by the bl!rning powder, thus allowing burning at a lower 1,!vssure and consequently at a lower rate. T'he vents are often sealed o plugged before the delay element is assembled in order to protect
ignition of the powder. If the vent is not sealed, the requirement , urety of ignition of the black powder column by the primer will
.
element fronm adverse atmospheric conditions and/or to facilitate
I cr
NTIAL
52
t^DrLj A
kifE
w"VDlv
0SI-rVE IN
4.r
DESIGNERS' HANBOO
SEKURITY !NFORMATION
1--it the size-of the vent, wi. i- in turn limits the amiount that the bu-mr ing rate can be slowed down to conserve space (ref. (1)). if th(. vent is too large, difliculty may be experienced in transferring ignitioni from the delay column to the relay detonator or to whatever ifuorn come~~ the ex-nhos'. tr-on ' .iittato vzAitiii Rrie heproblem of disposing of the gases which are exhausted s truhthe vent.
Any sealing of the vent shiould be broken as the

therefore, the seal cannot be too sevare.
primer
isinf;aI
AFigure 5--Iev sh,-m
METHO A
Figur 5~!3*
MMETALf
STO MO
s~
eln h
et
methds f salig eentrie. tht hve Mtho A SOLsEaRta may e ued sccesfuly caes dpening argLUoGh i som physcaldimesios boy o houing Th S tODEhaD ofthedely
The lbedm seal. Fiur
ToB in fiurali ehd
refereundet g
otiu
prmeroalOne saimuneol wthahvebn thied ignto of powerl tan ah may soler that reuiesfullyin prmecssrepndin rom eatgl thein thimetacause shredimessonthe delay whe is functionsing amto low hbeen obtaino ed unittisalr iealtof theoimtel soldeconoshtos ino ben determ10inehd.amFigusi~ nd D-. p0owdrc.t The, threds fro burning timesdfo delaydelmn shth sea h v es.dwt oevt.A solder of
2400reFdii~a pessurepont
heas fseom
the bueaind ucs
tie ran s-5Atme we te ely s uconiDn tl auessoru "e--kiperatures ~ (sc ~ ~ n ~norgn ~

B. ereo
vents.
cON4FIDENTIAL
CHARACTERISTiCS OF DELAY
AND DELAY ELEMENT
In any case, the vent should not be too large, since it will
tend to exhaust the primer gases excessively before ignition of the delay column occurs (rf. (1)).
The physical construction of the device in which the vented delay is assembled may present a serious problem, since intr"erence with the free dischTarge of exhaust gases causes shortened burning time. Very few data are available on the relationship between the burninig time and the volume provided for the entrapment of gases. However, a limited number of tests have been conducted on 7-second uented
4z02
0
-i
LOADING 504 GRAM D-5POW
OAfiA R. 9 E UAL INCRI1ENTS -65,000 PSI
~PRESSURE
I
'~
- 0
IWITH I
DIAMETER OF POWDER COLUMN -.12 INCH THROUGH DELAY VEKTEO TO ATM0SPRSE 070 DIAMETER HOLE INITIALLY FILLED S OLDER (1W. P. - 2401 F TEIIP
~
F
NUMBER OF S AMCLE., TESTED0
+75
5 TIE A GN TEMPERATURE
T:VE AT GIVEN TEMPERATURE
__ -85
__
-35 -ho
EXTREME
'__I
+40 $15 TEMWERATURE
I - AVERAGE
.0
+65 (DEGREES
+90 F
+115
+t1o
+t65
Figure 5-19. Burning Time vs. Temperature, Solder Sealed Vent in Delay
Element.
delays enclosed in gas tight chambers of different volumes. The rs. ts of these tests are shown graphically in figure 5-21. The indic.ttions are that,'to prevent appreciable shorterling of the delay time, a vitumber volume of 30 to 40 cubic inches would be necessary for the . Lilo t.. partiir delay (ref. (1)). support. Since any displacement of the black powder pellet 'Pllet rel:tive to the pellet bore (body) is likely to cause blow-bys, some irning. Side-weal friction between the Dressed dr "loped during 1, Pc -- and the bore is, of course, always present; however, its limita-k-.nfjie:ssary an 5 dditionpA means of support. This .. i, is sfficient it, itself during the initial stage of pellet combus.... 'sappe'ir5 d ,---- thLie el, as -Chdiui .... he is left when the pellet approaches a wafeiu Ii! l .e ..... . were lnsu1,ji)ort.e(d, the last portion of it woul
IVI'Ts
iust be provided to secure the pellet against the pressures
C( 'FIDENTiAL
5-23
CE k %RnNAN EXPLOSIETAN"NIEU SECUI~fTY INFORWl DES GNROS' HANDRICO
*1 u
H. 7
t-
S.
5-2
-CONIDETIA
CONF1 rr NTmAI SECURITY INFORMATION
Ima zu7
w 2
:i
*
01
j
E II
f.
kl!9 0 Z
I
cc
I~j
IL
Ii
_
i
__to _ _ _ _ _C4
*g~oS
3WI
-'45-25
ORDNANCE EXrLO"I'VE
TRA N
DESIGNERS' HANDBOOK
4 1the
SECURIT
CON'"iDENTIAL~
N RM IO
in orier to prevent initial or later-stage diisplacement~ of the Pele pellet support is included. This~ component is merely J la Petal surface held iightly against the terminal end of the powdjejpellet and having a hole of snmewhnt. lezser diameter than the pellet. the aft siiee of thle The outer edge of the supprteted ars delay body, or container. Pellet supports are either washers or inverted machined cups. The material is usually stainlefas steel,
brass, or dural.
Two types of pellet supports are shown in fiue5-22 BODYj

CPLLTlI
WASHER SUPPORT
SUPPORT
DETONATOR ZDE
Figure 5-22.
Pellet Supports.
Simce unobturated (vented) delays have little pressure build-up, the pellet support is not as, important; in some ceases it may possibly be omitted. The pellet support is us allyasembled alter the leading of the nelay column; therefore, the necessity for true surfaces on the termidal, end of the delay body and the surface of the support ran be seen. The reason for loading, fromn the. primer end .of the dehry column now becomies apparent. It insures flushness of the delay column, permitting a good contact with the pellet support. Primer holder. The primer holder serves to (a.) close IVhe forward end of the delay element, (b) house -the primer, and (c) to hold the firing pin, if an integral pin is utilized. Materials and reasons for their selection are the same as those for the delay body. Mounting 1-c 9"- body can be effected by force fit, crim-ping; or screw threadS. {Ihe last named process is most widely used and preferable, no doubt, since it minimizes leakage inl ther case of the obturated, delays. Although somewhat -more expensive, the results are considexed well wvorth the difference. The only critical detailsL of this component arc the ontoulr of the cavitY which ancepts the town. of the primer, and the diameter of the hole to adinit the firingkpir along with the radius of the corner of3 this hole where it. irvteac~ h crown, cavity. ~
.
5-26
-CONFIDENTIALI Nil
Met~
~FF7 IAVAllAF T.DOP
The crown cavity of the primer holder should follow the primer contour and be reasonably close to it, say a few thousandths of an inch clearance. The need for this detail can readily be seen since the primer cup is necessarily thin for sensitivity reasons and requires
internal' gas pressure evolved support to prevent rupture fromt during the burning of the delay. In the case of the non-flange primer, the crown cavity serves the additional purpose of permitting the primer cup to form to the ca.ity walls thus effecting a gas sel or obturation by virtue of the expansion of the primer cup by the internal pressure. Possibly more critical are the physical characteristics of the hole which admits the firing pin. If the hole is too large an excessive
'FLANGE PRIMER
FIRING PIN CAVITY
RADIUS
___---___CLEARANCE
Figure 5-23.
Primer Holder Detail.
U9
is amount. of Primer cuD area is in an unsipported condition which definitely conducive to blow-backs through the cup metal. Close attention must be given to the corners of this hole at its intersection with the crown cavity. There must be sufficient radius to prevent any sharp edges from acting as a die which tends to allow the gas pressure to cut out a disk from the crown of the primer cup. (See fig. 5-23.) cavity Finally, sufficient clearance between the top of the crown maintained at assembly to and the top of the primer cup must be prevent any undue assembly pressure on the primer cup, which could in the primer. cause deformation and fracture of the explosive charge I'rimer holder design islpfs critical with the vented delays, since less and a puncture in,,inaI pressure on the primer cup crown is P, '101 cup)has less effect. on the performance. 1ed ill the delay elements are usually of a riner. ]'riir as to st, (lard variety. The charge weight should not be so great when dey element metal components ,deformation of the r(
-i 0
RFiDENT!AL
5"9'
3'7
7
" : ..... A %G ilM A M|C -"VDi f--%C1%/iC TD A iki ' K
I l -i
q,-.
!.!!!
DESIGNERS' HANDBOOK
fired
SECURITY INFORMATIC,4
Charge weights employed usuall range from 19 to 26 milligrams. Vented delays (fig. 5- 1,parts C and D) can, of course, employ non-obturated primers, which are usually considerably mor.,
violent than the obturattypes. The main precaution to be , _ is to guard against serious defoU aItion Of b .... d..... ..... .. delay's components and pellet or ring train.
Two general types of primers are now in use, the flange type and the non-flange type. (See fig. 5-24) Obturation is effects! with
PR;MEA MIXTURE CLOSURE CUP FLANGE TYPE NON-FLANGE TYPE
Figure 5-24.
Two Types of Primers.
the flange type by compressing the flange tightly between two flat metal surfaces, such as the body and the primer holder, as well as by ihc expasion-,of the primer cup against the walls of the primer cavity. The noi'flange typei depends entirely upon the intern6il gas pressure expanding the primer cup against the walls of the primer cavity in the primer holder. The non-flange type is cheaper to mauatr;he~ever, the, flange type permits a better sealing of the delay element against atmospheric moisture. Since, as pointed out before, the primer cup must be relati e y thin for purposes of sensitivity, measures must be taken to prevent its rupture when deformed by the firing pin and when excpanding to meet the walls of the primer cavity of the primer holder. This condition is met by controlling (a) the hardness of the primer cup metal, (b) the penetration of the firing pin, (c) the contour of Ahe end of the firing pin, (d) the contour of the primer cavity, and (e) the clearance between the exterior surface of the Drimer and the walls of the cavity. The hardness specifications for i, '-Zrimers Mk 101 and Mk 105 are 60 to 85 Vickers for the former and 65 Vickers maximum for the latter. iuring pin. The usual material for firing pins is commercial brasS, but dural and stainless steel have been used. In general, the pins are of the rounded-end type to prevent puncture of the primer cup,
which would result in loss of obturation or in the case of vented delays cause an unpredictable venting.
,,. , .. ,.5-28
" .
--
. -.
..:'
5'.'
r.. - : ,: " "''
...- ' ' : =
'
: . " -- -,"- o 'w ':,.... :: : >: . ., LS -
- ?'"'P
...
7/
"CHARACTERISTICSOF DELAYS
AND DELAY ELEMENTS
Control of firing pin penetration is of utmost importance to prevent rupture of the primer cup or undue deformation of the components. Two methods of control are shown in figure 5-25. For Navy Primers Mk 101 and Mk 105, for cxample, penetration should be controlled the limnits of 0.032 inrh -0.043 in.4. nwitin rph . n an it e assembly or a separate item. part of the
HAMMER
PENETRATION ROUN4DED END
Figure 5-25.
Control ef Firing Pin Penetration.
I
I i,
In the case of pins which are patrts of the assembly, it is sometimes desirable to make them of dural since the pin usually floats on the primer cup and a lighter pin enhances drop test safety. Baffle. When the primer is initiated, a high velocity jet (hnot gas,C8, slag particles, and fragments of the closure disk or cup) is projected toward the black powder pellet. The inertia of these blast components such as to is cause undue penetration of the pellet's surface thereby disrupting a portion of it and affecting the delay time. Such a ,,;dditin ; .,ceptionally se-ious with obturated delays of smal time magnitude, say 0.01 second, where the impingement of these cornbustion products will usually completely disrupt the very small pellet, giving no significant, delay. Longer delays, say tenths of a second, are not so seriously affected. Blow-through (conaplete disruption) here is not likely, and time tolerances are usually large eniough to absorb the effect of pellet damage. To combat this disruptive force, a baffle is utilized. Baffles have many forms, but. all serve to absorb the energy of the slag particles 1111d sealing device fragments by deflecting them. An additional function is to reduce the velocity of the hot primer gases and "case" theim across the surface of the pellet. Baffles are usually made of commercial 1)rass or aluminum alloy C1" machineability. Occasionally stainless steel is employed where body and primer holder are of this material. The purpose is to z, oid dissimilar metals in order to reduce the possibilities of decf )lvtic corrosion. Tbe size of the baile is usually dictated by space limitations. lvever, it must. h) large enoughi to provide channels of sufficielit
)NFW DENT!AL
_
5-29
_
t
#%I~LI A LE
EXPLOSIVE 'RA
IN
JKrLdN
DESIGNERS' HANDBOOK
SECURITY iNFORMAAT';O'
Ipellet.
4
size to pievent excessive back pre.sure on the primier cup, which mn
cause rupture. Charnnels may be large enough to prevvnt primler cup) failure and yet of insufficient size to pvr1111: proper ignition of tht. of faulty iginition. it is probably s.afe to-say thnt, ,,he channeirs or Ports should be made as large as is commensurate with structural strength of the component and still not permit direct imipingement of the
In this case, excessive cooling of the primer gases is the cause
products of combustion on the pellet.I
st,, .ngth of the pellet and the accuracy of timing desired.

FLANGE PRIMER BAFFLE 4 PORTSo
Decision as to when to u,3e a baffle is dotermined by the s4trucuiral
Very
short delays, say 0.01 second, will require the baffle by reason of thre
SLAGTRAPEXPANSION
CF~CIFRMDELAY BODY PELLET MILL SLOTS CHAMBER
SMALL CHAMBER WELL FILLED

WITH
LARGPE BAFFLE Figure S-26.
SUSPENDED BAFFLE
TWO Types of Baffles.
small pellet. To obtain the Utmost Lin close time tolerances. a baffle should be used. Two types of baffles are shown in figure 5-26. preclude the incorpor'ation of any baffle, the pellet should be pressed at very high Pressures to offer resistance to penetration of th e high velocity particles. 'The pressure is accomplished at some sacrifice of reproducibility and shortneps of dl'lay time. Relay detonators. After expirauwon of the delay time., a substantial sPurt of flame- is needed to initiate the main detonator of the fuze, demolition device, or other device. .Since the delay column is purp osely kept small in diameter to reduce, the volume of gas evolved, thereby Permitting smaller delay elements, it may become necessary to include a separate charge or rplay. This condto exi It's part;e ularlY with vented delays, since the pressure retained at the terminal endI e of the time train is greatly reduced. An initia-tor exnp% s~T 11s'nl
In the event that a short delay is desired but space limitations
5-30
CONFIDENTIAL
777-77777777-r
C~''~"
-fiT A
of
CAD
A r- EICT~r WC
AND DELAY ELEMENTS
sed
as a relay lwcaiisfc (a) it. does not Introduice any appreciable delay
Jrml
it-d 101 !. take'g flamye reasdily. -h e rfiwrge, w-,hich Is ifilte nfd seecurel,[ to the delay 11) a or thread, finds its g11tstuefidliess in desi gns where allr
cr s.1"is!
e--. eten termninal enld of tuhl delay and Ithe receivingr expiosive charge. III eases where variable rir gap conditions do niot. exist. or when the air gap is very small, with high confinement, the relay dletonlator is omitted and the main
J-I~ --
or
dIetonator is secuired ("'Se t~o the terminal end of the dlay.

ibargc, hu:" ha blee" .
Fuilminate of inercuirv was formerly used as a relay detonator

hnost whMly displaced by leand azide,
TIME TRAIN
(BLACK POWDER) *......... .090 GRAM A-5 POWDER PRESSED AT 1900 P SI INTO
BRASS
.059 INCH DIA HOLE
*.*......
STAINLESS STEEL RING .125 INCH INSIOE DIA LOADED WITH .057 GRAM LEAD AZIDE PRESSED AT 10,000 PS I
.20 INCH INSIDE 'DIAMETER
CUP
WITH
Figure 5-27.
A Relay Detonator Design.
which has better surveillance qulalities. The 16ad azide is usually loaded( in~to 11ltim1intill cups, since it is incompatible with copper (
9,,
tknt
in
beariing Inoe Ill,.
.1
in
th
eayeeet
oemans , suh as thin paper
cotrctbewenffc iuinr
Ldtonator jegn . t
ti)miiuteCtatbt
4providcedop
The1 relayo odtela
desi, enthelosy
this
caen ustibe
pres sedlr
the CI 111(n
the enld (if tile tiMe tri.
CQl 1 DE V,' 7AL '-,-
~~~
..
~-
Ea -77..
M f~
rC

FM
CONPWII IA SECURITY IN"'RMATION,
I~
Size of components. The size of the, delay clement i eeiii~ by empirical methods; however, various facton; hatve intepi~ served to indicate a range within which thege mnethods are*utiliz.(l( t,, effect a closer approach to the optirnum S!ZC-. Diameter of powder column. The elements tire kept, to a niiniMUT1n size in order t~o conserve space, which is usually a' critical factor ini fuz3 design. Practfice has shown that a, 0.1 inch diamete black powder column is the smallest practical size from the standpoints c.
loading ram strength and flame evolution required to ignite a detonator or relay detonator. As at general practice, at 0.125 diameter column has been standardized to facilitate the loading of the longer delay columnq where the stiffness of the ram is critical.I Diameter of delay body. The minimum 0. 'D. of the10 delay- bed must be such as to resist swelling under loadling pressures andl to with-
Design Factors
I
I
stand the internal gas pressure obtained dluring burning,
Since the
-~
former pressures are. greater, the lat ter are Unimportant. in th;in connection. In general, the 0. D. required to resist the loading pressure is 'less than the diameter of the standard-type primers utilized. -Thus t' e 0. D. is usually the minimum which will accommodate the primner and yet be of a standard bar stock diameter. Length of black powder column. The determination of the length of black pow-der column required to obtain the desired burning time is a cut-and-try affair. The length can be increased or decreased within limits and the same time stifll be retained by varying the loading pressure, number of increments, type of powder. or size of expansion chamber, A review of existing designs should enatble the ctesigner to estimate the length of the column needed with sufficient accuracy so that wijh slight adjustmewts of loading p~.-&ure, increment sizes, and expansion chamber, the desired burning time can be obtained. Size of expansion chamber. In designing the expansion chamber, its diameter is usually made as large as possible without unduly weakening he side walls which support the primer anvil, or such washer or baffle as may be uased $f.. ~pose. The depth should pur be shallow enough to allow- proper ignition1 of the pellet fn=~ the primer mjid enable sufficient build-up in pressure to effect, a good spurt of flame as the burning zone reaches the terminal end of the pellet. Too small a chamber must be guarded against since excess uressure -willresult in undue strain being put on the unsupported center section of the primer cup and blow-throughb troubles will be probable.Th
s).ze of the baffle- if
one~
i 1-,
wi
factoi in the cpansLon chamber depth.
t.ytie,
be a de
CONFIDENTIALI
CHARACTERISTICS OF. DELAYS AND DELAY ELEMENTS
Size of baffle. As noted previously, the size of the baffle is determined primarily by the size of the gas ports. These latter should 1)e as iarge at4 is consistent with the necessary structural strength of the component, and the requirement that the primer gases be not permitted to impinge directly upon the peilet. in thespendc t. (fig. 5-23), the strength must be sufficient to resist the blast effects of the primer. The strength can be tested by firing samples having inert loaded delay pellets. The diameter of the baffle ,s controlled by the expansion chamber size, which should be of as great a diameter as is permitted by primer construction. The sizes of the expansion chambers and baffles are affected by the. delay times desired. A short delay, say 0.01 second, uses . very smail pellet of questionable structural strength. In order to increase the size (strength) of the pellet and still retain the burning time of 0.01 second, the chamber is kept small and well filled with. a large baffle (fig, 5-26). This arrangement increases internal pressure and accelerates the rate of burning. To conserve over-all length when a longer delay time is required, a small baffle is employed to take maximum advantage of the expansion chamber allowing lower presgures which decrease burning rates (fig. 5-26, right). Size of relay detonators. The size of the relay detonator is not
critical from the standpoint of the functioning of the delay
I
f 7
elemhent.
The strength (power) is dictated by the safety and functioning requirements imposed by the mother device. Convenient sizes from the loading and assembly standpoint are 0.1205 inch diameter by 0.10 inch high or 0.160 inch diameter by 0.125 inch high. The latter size is preferable since it has been widely employed and its use tends to promote standardization.
Effects of Variables on Burning Time of Delay Elements

T he eiffects of the following variables on the performance of black
Powderdel.y elements have noibeen thoroughly investigated to date.

(a) Effect (b) Effect (c) Effect (d)Effect (e) Effect (f) Effect Moisture Content of Black Powder. rype or Pwder...... Primer Output. Volume of Expansion Chamber. of Temperature. of Pressure Dwell. of of of of j
I,..4
4
;
(gv) Effect of Loading Pressure.

(h) Effect of 5iie of Inerrinent.
A series of exploratory jests were conducted in the interest of .' iPlying rolgh answers to' qutions. Much work remains to
CONFIDENTIAL
-
"rlA
~53
5-33
!r
x7
AORDNANCE EXPLOSIVE TRAIN D-ESIGNERS' HANDBOOK

II~I
be dona along such !ines. -Thbe tests were the following: 0.010 second Obturated (ficg. 0.250 second Obturated 'fig. 0.033 second Obturated (fig.
i1
C1.ONFIr.ENTi. SECURITY INFORMATION
delay elenients uied in the varimi -1) -,pag 5--10, page 5-12). 5-9. page 5-4).
5)
tLJurate
rf
0.004, second Pressure (fig. .5-13, page 5-17).
7.7 seconds Vented (NOb sketch 1521 W). Effect of moisture content of black powder. Obturated delay elements having nominal burning timels of 0.01, 0.033, zind 0.25 otn seond were loaded 'with black powder of varying mitr and tested for b.rning time with and w-ithout (desiccation. Tables 5-1 and 5-2.and figures 5-28 and 5-21) show summaries of the results of tests in which black powder- of varying moisture content w as loaded into 0.01 and 0.25 second delay elements and the burning tines determined within 2 hours after loading. Since t~he burning tines were determined shortly after loading, it could be assumed that there was no change in the moisturc content of the black powder.
7.0 seconds Vented (NOL sketch 1-501805)) (ref. (1)).I
LOA*OW DATA .031 CRAM A- 5 BLACI POWU fR______ _______PRSSED
AT
3000 PSI
0,
0X'
.1
10
0
DIAMETER OF POWDIER PELL.ET - .125 INCH LENGTH OF POWDER PELLET -. 090 INCH PRIMER UK 101 STANOARV. W,-TH IIISI CHARCE .021 CRAM AVERAGE "h"G TME
TIME - zrTREME BURNING
5-3
~
.0J5
I
CONFIETA
Ip
CONNIUENTIAL
CHARACTERISTICS OF DE-LAYS IAND DELAY ELEMENTS
19
1
0 c'i~~
K~~
0I
C4
IIL
IW
I
_
C4
_0
1
cm
1*
_ _ _ _;-x-u
i
I
CIA
301
OINY
5-3
CONM~ENT11,,\L DESIGNERS' HANDBOOK TRAiN SECURITY INFORMATI-)N

TABLE
ORDNANCE EXPLOSIVE
5-1.-Effect of jioisture Contento I: ToC-cr -o, Bin fly 1I,, Second Delay Element (0.08) gr4?1; A1-5 Potvdtr, 73,000 psi) (~?r p
testediu Number
Ma2iiby
6------------------------------------------10 -------------------------------------------
---.. ---. - .. - . - .1
16-----------------.......
__--
2.0 1 3.0 4.0
.O00W
.0020 0007k)
.01I4 j
TAlPLn
5-2.-Effect of Moisture Cntntn of Bilock Powder on Burr1ing Tn,-, 0. Z) Second Delay .Ektmnt (0.111 ram ]5-55 Powder, 65 ,000 piri.) (Figure 5-1()
Numnber testled i~~ H20iu wlt minium 0. 21.01 233 I3 M.7 tbyeefl~
---------------- --------........ ... :O

------------------------------------....... 5--------------------------------------------
I Maimum o:25
-2
lAenge
0.245
*2~
:e
]For the purpose of observing the effects of desiccation on delays which had been loaded with moist black powder, tests wcre conchicte d on three groups of 0.033 second delay elernents -*Awn n figure 5,-2) which were loaded with powder originally from the same source bull Containing different percents of moisture at the tim e of loading. Of eachf groIup of twenty delay elements, ten were stared imimediately aft&~ loading for a period of time in rubber stoppered glass bottles and the remaining ten were stored for the Sam~e period in desoccators containing1 clumChloride. All delay elements wer~e loaded with 0.040 gam A-5 powder pressed at 82;000 psi. The results ci these tests are presented in table 5-3 and shown graphically in figui e 5-30.
TA13LE
&--3.-Effect of Desiccation on the Bu-ning Time of Deay, Elements Loaded with Black Powder (Figure 6--#)
~ X~ded
Powder loaded
______________________Minimum
Flrnr1,g jwe (econds) Iota of 10

elements malfrm Average
Tresjmjnjs.4;~ Bottled 30r,ba'o0.35 Desicogtod 307 hour00s.
Moisture cntent 0percent pwder desIccated for approx. 600 bours prior to loading. 0.6 10sueCnet06percent accurnulated by exPosure to atrncAPhere of ap x70oPercent R. B. for laboura, Ap-yaddlllconent 1.0 Percn atfc;
..
.084 .08
.o
00 006
.0365e
.07
l3ott!0d 2J4 hot rji....04 2A94 hor-. DS08e.24b.r-' Bottled 3M7 hour-------.08 De J-~ no0urs.-. ui
. 0347
.15.0475 .)scse .0062
00 .39 .0182
.0372 02 .01 0113
-~
~
i iz, mvEm
CONFIDENTIAL
AND DELAY ELEMENTS
The results presented in tables 5-1, .5--2, and 5-3 and in figures 5-28, Vidhout desiccation, the effect on the biumni g
tested 52,and 5-30 indicate that if mo ist black powder is loaded and w-il be of delays
4
ie
hard to pred~ett. In Chke case of the,0.01 scond, delay moisture up to about 1 percent appeared to have little effect. High concentratin t R ca'~ amr'C( "'r'a in burning time (fig. 5-28). In the case of delay, moistrin onetration up to 1.5 percent4 e .5second (fg. Z5-29). appeared to caus a progrssive ncresec in burning time to decrease the 0.033 second delay, moisture appeared ithe case of teburning time slightly at I percent, but to have little effect at lower concentrations (fig. .5-30O, undesiccated).
.01
--
8 . .6 .5 A . i~ IOOSTVRE WHEN L.OADED (PER CENT) WEMGH
.9'
1.0
Figure 5-30.
Burning Time vs. Moisture Withi and Without Desiccation, 0.033 Second Obturated Black Powder Delay Element.
then desiccated In the tests wherc, the powder was loaded wet and time was (table 5-3 find Figure 5-30) a marked decrease in buirning Obtained; this decrease was a function of the amOlt Of mitr also that poetin the powder at, the time of loadinig. It is indicated degree onelay elements loaded wvith -' sceaCtion had an eflert in lesiser except rodrwhich, for all priicticl purposes, contained no moisture delays of ILt is 'o!(ielded that in order to obtain black powder
''own and reproucible burigtms k
it, is important to load dry
T!owder aind to'avoid desiccation of the loaded elements,.
I
'N
USed in thlis ider the londing Presure of 65,000 psi and "AbOVe Pellet is 1 0 ~ k , the 11iniximni 11iflount. of ! 11 itlij- rettain'ed in the'
FIN L) N 11
k.
M.~5
MDET-.1
LI OINA CEEXPLOIS TRAW SECURW(Y INFORMATION DESIGNERS~ HANDBOOK

approximately 2.5 percent, since any excess beyond that amount squeezed out by the loading ram.U Effect ef type of powder. The selection of the proper powder foir delay elements depends largely upon the desired burning tiim!. V'rr
mIrninrr fjmnes
up) tA
Rh'o)t 0.1.
spron)fd; Armv (;rialp A-5-' nowela'
i,,
commonly used by the Army and Navy. For hurning times k'iiger than 0.15 second, it may be necessary (due to limited space) to ulse a slower burning powder. A powder of this type having the mpsnufar;turer's designation D-55 has a considerably slower burning rat"- than the Army Grade A-5. The difference between fast and slow burning table 5-4 U.C~ip powders is more pronounced in long dclkayS. shows the results of chronograph (burning time) tests of 0.010 second and 0.25 second obturated delays loaded with the two different types of powder just mentioned.
TABLE~
5-4.-Iffedt of TyLpe of Powder on Delay Time

De ay el me t ra e Gae Pow der weight (graMM' Loading Pressure (Pal) LoW timte s
Number tested
Dlyemnt
Hi1gh
01
Average
00
I--------------
-----.-
D '-on -
-all
3 OM
O
.
'250second 5----------------~ t 250 second

5---------- _------I
D-55 ......
.ll44
Am=A5.. (L% Ono
.23
11 23
.1510 .2.
Figure 5-9. Figure 5-10.
*types
Table 5-4 shows that the two gradvi of powder (A-5 and D-55) Produced the same over-all results in the 0.010 second delay, whereas the A-5 powder reduced the average burning time of the 0.25 second delay by approximately 39 percent. A description of the various of black powder will be found on pages 2-19 and 2-2-0 and in reference (4).
Effect of primer output. Varying primer charge Weights tend to produce varying burning times of obturated delays. A light charge A 1Mtends to lengthen the burning shorten it. The influence of the Primer charge is more pronounced in short delays than in long delays. These statements are b1ased on the results of tests conducted on 0.010 second and 0.2.5 second delay elements using primers with minimum and insximium. charges. A
&'.-hcahaychretnso
sunmmary of the test is given in table 5-5.
CONFIDENTIAL
I
CONFIDENTIAL SECUfITY INFORMATION
i ,-Wo 0 o~.25weno 6 1,(9. rD-566de

5,-9)A--5pu,,,r,o.o.x m ,."i l 9n1,M, 0,n10,enddel (fig.
'i
TArPm 5-5.-Effet of Primer Output on Burning Time

MAM0pal. Navy Primer Mk led Standard Brning time Da Wehrhlloflr~ntSsrge (gram.)taverage fA,10
73,00pal. Navy Primer Mk 101 Standard
: l
....~~O-e (--Md)j ,
Burning time Iaverage for 10 W.1ghtofpr1,,.ci-..',e (2nas)
(wc n41 1 (nsmm)..........ies

-
0.019 (mlnfmum).................. 0.023 Maximum).................-
0. VA 0.019 (minimum) .............. .229 I 0.O I (maximum) - - -
0.0106
The delays using primers with minimum charges produced burning times that were approximately 4 percent and 16 percent longer than =. those with maximum charges in the 0.25 second and the 0.010 sw,::-_d delays, respectively. Effect of volume of expansion chamber. Variations in the size of the expansion chamber will cause variations in the burning time of a given obturated delay. Figure 5-31 show- the results of tests conducted on a column type obturated delay (0.25 second approx.) using delay bodies with full, three-quarter, one-half, and one-quarter volume expansion chambers, other features being held constant. The basic volume of the expansion chamber for this delay is 0.0114 cu. in. The graph shows that the drop in burning time is not so pronounced until the expansion chamber is below 75 percent of the basic volume. Between 75 and 25 percent of basic volume, the shortening of burning time appears to be a linear function of the volume.' It is pointed out that the results shown on the graph aro for one specific delay element. The burning time of other delays may not be affected in the same degree. However, the graph illustrates the general trend of burning times as affectedby variations in the expansion chamber. Effect of temperature. Some data on temperature effects axe presented on pages 5-22 to 5-24. The data recorded here concerning the effect of temperature on burning times were gained from a series of tests conducted on six different column delays including the obturated, vented and pressure types. A summary of the tests is given in table 5-6. Figures 5-19, 5-20, 5-32, 5-33, and 5-34 show the general trends or burning times at the given temperatures. No graph was
made for the 0.07 second delfay, as it was not tested at high temperature.
CONFIDENTIAL 2 :1 592-- i ~~~241
5-39
MIA
ORQNANCE EXPLOSIVE TRAIN
am
(ONFIDENfiAl
fEUIYNORMATl()l,
DESIGNjERS! HANDBOOK
0I
Its
C4
43
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It 2
to
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in
oni
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RATRISTIC~I
% .f
AND DELAY ELEMENTS
ULL . P%
4-4
COW
IhCL
0. 0ha
0-__ Z -
XW --------
us 0
22
1'I
5-41
____ ____
0l
CONFIDFEJTIJ ORDNANCE EXPLOSIE TPAIN _SECURY INORMATKQ. DESIGNEKR.'HANDBOOK

-
j
I
ii1
"
in
Il
7_ I
I"
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.:
-in
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CONFIDENIA^L
'CHf 1A RACT-lERISTICS OF DELAYS

AND DELAY ELEMENTS
N~
0 in
* 0
-2 9
+
22
1
IS N 0 S Wi l ON N n
____N*L
CI
CIJ I.
ORDNANCE EXPLOSIVE TRAIN CONFIDENTI/ DESIGNERS' HANDBOOK SECURITY INFORMATIC 4l

TAPITJ 5-6.-FEff('d 1 TeMPM11frir- Or" litrflng TiMP'
_____
in
timeI
,(me Cnfl AvT~ua

r
.--.
tesed
10;
I +75 -&s5 +1610 +75 +160
Mianmm
(1 M
M&Il-MUM
. COCA4
O.010second 0 3).
0.07o second 0 3 ...
10 10 20
I.00 .010 0010
0021 .0,24
.112 o r1*I
l~ai2~pr~~
0,61
2q
+7
OMI
.2S5
.0w-e,65t
01 .290)
0 WtS
07Mo
.~1f 2% IS' .2M2 .'
.1,4
Shor',fe~d q.0 i~erew-j1
Approx. 0).25 eeond
~
J A~1o 7. -------V0 4. --------10 i
.
~e~hrl1
n~ 11rw'rr-y'n,
115
10
61
19
4+75
fW
.210
Ae.nd 7M)
Shnrutrr.
I~t przontI
-65
11 62:, 100 7.1l&0
8.0
7.845 9.5 fwy .1 7.11 MA
1 7~ r,'2 M
&
7.7 M 7A'44M5
Shortent-d 11 1rcent Leghie" .i 4 p-rrvlt
Lonoti'fed 2.1 pr'ert Shnrtened 3.3 percent
Delay Elements used in the above test-R are Irlenflfl-e.!#L fol w,:
0.004 second, Figure 5-13.

0.010 second, Figure 5-9.
0.070 second, iR. (5). 0.25 second, Figuwre 5-l0. 7.0 -cnd, NO!, Sketch iSOW&(Ref. (1)). 7.7 second. NOL Sketch 152156 (Re(. (1)). 'PPresre 30 Obturate. type ye. I V- Vented. ' Vent sealed with solder, melting point 2400 F.
'Vent
On the basis of these tests, the following general statements are a); Low temperatulre decreases the buirning rate Of the powdnr.
resulting in longer burning times.
(b) High shorter resifltlng in1 tem-perature increases the 1burning rate of tile powder, burning time. (c) Ventoed delayrs of lo-ng buirning time are thc least affected by
temnperature.I
"'he results on the 0.0 10 second and~ the 7 second d.e'lys seemI to 1 at variance with statements (a) and (b) above. in the case of the 7 second delay, the vent hole being solder sea-led caulsed it to act, ,Is an obturated delay until the solder was expelled. It, is retigoflCd thlat the low temperature delayed theexpuision of the solder, allowing internal pressure to , build up, thus increasing the buirning rate. Thm hihTemeratuore qiuickened the expulsion of thle solder, thu'-s eliminating or reducing the initial internal pressure whichl wVoidd ordinarily b- pruesent when tested at ambient temperittllre. The reason for the seeming discrepancy In the data on the 0.010 second delay is that the average burning time wit 1edl(.v(I b)y severll very short delay times. The cuse Of eXtreme1y short. burn-Iing tint. f 0.00 scond obturate delays when teste1at ]oi epftiirvs has not, been dleterminedl. It, is believed t~ttei' n'it1'
BF$YAVA ~CONFIDENTIAL
I
I
CONFIDENTIAL
CHARACTERISTICS OF DELAYS,
AND DELAY ELEMENTS
has it weakening effect upon the web o! the powder pellet (see fig. ;jr-3~5). Several tests hav" been, conducted to determine whether the pellet, wfts, froetiur'd or otherwise pe~rmanentl1y affectsnl hy Ihe lo)W temp ,r t tire. Thc,!se tests were made by chilling the delay assemblies t, - .51 for P Period of several hours, then testingthmaerhy flaj been rin WC ed to warn UP to ambient temperature. T1he results -Cnz of them produced normal burning times when tested. all Effect of pressure dwell. In press loading of explosives and pyrotcchnics, the rate of eaji;ication of pressure may have an effect on performance and in some ca-ses it, may be desirable to determine the maxi-mum permissible rate of application. For experimental loading, a low rate of presre application is used.' After-41i~miqm
"
indicated that the powder pellet% were not permanently damaged,
Figure 5-35.
WAb of 0.010 Second Delay Pellet.-_
presur ha ben ataiedan.intrva ofcontinuous pressure, or dwel, i soetims dsirbleto esur prperconsolidation of the powdr gain. Te rlatvel god fow f backpowder plus thesmooth surface conditions required of loading tools and delay pellet bores indicate that, little if an~y dwell is actually needed in the consolidattion of this material. However, plant practice is to stipulate a short. dwell (I to 3 seconds approximately) as a control of the workman to insure his applying full loading pressure. Experimen.Lally,' it, may I,, found that as the l/d ratio of each increment is inicreased, it minimumn dwell may have, other and more pertinent benle; .Ial I effects. Tests conducted on 0.010 secoild and 0.25 second column I(lelay elements, using- 1, 2, 3, 6, and 10 second dwell intervals, pro(duced results which although not conclusive indicate that a dwell inter-iial of one second is sufficient for it powder column having a 11(d ratio of 0.72 or less. Table 5-7 is at summary of these tests. F ve elements were used for each group. Although these data. can,
D" ewly deve~loped designs to determine whether a dwell is necessary.
CONFIDNTIAL wel s r ea eea u e ti
5-45 de
DESIG NERS, HANDBOOK'
0RI)NANCE EXPLOSIVE TRAIN
EUI YANr ORmAT! -,
(ONFIDErm,,.
#A
II.ur
5-46
__~t
__ _ noi IT
0OAETA
T-_____'F.0
CONFIDENTIAL
SECURITY
INFORMATiON
CHARACTEMiSTICS OF DELAYS
AND DELAY ELEMENTS
0.01. second delay 019g, 5-9) A-6 powder. 0.031 gram. 73,000 Pellet length, 0.090 Inch; din. 0.125 inch
TABLE 1.i- 7 .- Effe.$ of Va'ryinU Pressure Dwell

0.25 nemild delay (flu. 5Psi of-in e
welBrving , I ee ond'
Eila 2seeonds
lirne. fat dwell o.' 3 e . 6se. - 'lose ,onds onds nd o. ow9 .0118
6se- 1l eec. and*eonds onds MNinum 0 :221 Av25ag2.......... 0.190 0. Z4
vp"V------.2;4.29
Minimum ---- 0. 007 Maximum ---.0112
Average.--------
.OI0
I 0109 I 0.0100 0.009w .0147 .010 00,0110o
Effect of loading pressure.
Within certain limits, the burning time
of delay elements is affected by the loading pressure of the powder. For the purpose of observing thiis effect, tests were conducted on two' obturated delays (0.010 second and 0.2.5 second), using various load-
ing
pressures.
Figures 5-36 and 5-37 show the trend of burning

the given loading pressures. The results of for obturated column delays the burning time;
times for these delays at the tests indicate that
increases continuously with increasing loading pressure until, a pressure of about 60,000 psi is reachedi. Additional pressure has little if any effect upon the burning time. It should be said, however, that
00
DIAMETER4 POWDER COLUMN "tO* INCI 4 LEND"" POWXR COLUMN ICN(PI0)S PRIMER MN lOS TANOARCWITH BASIC .0 ETREME PURNIN9 toM SAMPLESOf,EAC
Rgs:_e
ree
p4i,0"0
LOADINGPRISSURE
70,0'6000 C00 PSI I
80.000
Figcure 5-37.
Loading PF)ressure vs. Burning Time, 0.25 0.025 Second 1MV Obtfrated AD4 3 Eleme...
5-47
_
LadrwiTI
ORDNANCE EXPLOSIVE TRAIN CONFIDENTIA, DESIGNERS 1 HANDBOOK SECURITFY INFORMATION
All
c
I
!UIw
5-43
CONIETA
CHARACTERISTIS OF DELA, AND DELAY ELEMENTS
there are other factors such as impact conditions to be considered in the design of a delay pellet, which may make it desirable or necessary to use higher loading pressures. in the case of the pressure type delay shown in figure 5-13, the maximum perm-issible loading pressure isabout 7,000 psi. A loading pressure of 10,000 psi has produced failtires in 4 of 5 tests of this delay element, (ref. (2)).
Effect of size of increment.
multiple increments for the purpose of attaining a satisfactorily uniform density. Unl'ss this is done, 'hort and/or erratic burning times will result. Figure 5-38 shows the trend of burning times ofa 0.25 second delay loaded with one, two, three, and four increments. The 1c-.ngth of the powder column of this delay is normally 0.42 inch approx., the pellet cavity being about 0.45 inch long. It was necessary to decrease the powder charge in the one-increment loaded delays to 0.109 gram, as the full charge of 0.111 gram 'could not be pressed in one operation. Referring to the graph, it is noted that in the group loaded with four increments, the spread between the maximum and minimum brigtimes was 0.005 second; the ratio of increment length to diameter was 1/d= 1.05. The next best results were obtained from the three-incremnent loaded group where the spread was 0.015 second,
fhe
Long powder columns, are loaded with
rzAtio
good example of the effectiveness of multiple increment loading of long colun delay elements.
of the increment 'being 1/d = 1.40. This test is considered a
The problem of handling the gases Drducday
thebnin of cn
N-enionlfte a dffiultone or he uzedesigner, sinceI dlavsis te brnng ateofsuch materials. This problem is presur afecs much less serious in the case of gasless delays, because the amount of gas produced is small and the burning rate is less sensitive to pressure. This superiority of gasless delays is much more apparent in the case, of the longer delay times, and hence they hav e beon more widely Appii~ wI -lre the required delay is one second or rrpore,. Gaslesg delay assemblieg fall into two gelncriil tYPeS, o1-411raed and
1(ubturi~t Let].
j~10
The c!hoicet of typei tiiitily depjwndpi upon thei method tI'ftd 01 tilt
(of inlifintion,
htlU
For example, [he flnootinud deliy inny be igiite
(Jbturated delay prevents such iflWAtIAon, a1nd( it,must, be ignited by

primner which, in Lurn, is4 actilated by electrical or mechanical energy. The obtur-ated dt'lnY Pletnent, amembly pos;sesses the advantage that it may bo more reildily scaled Ugainst adverse
elvel~ric or1 pe(rmig~m
by it black p~owder flulth, 111 front an ejectioll citILgo, OWi
"T iuoerc nfuec CONFIDENTIAL
5-49
CONFIDENTI ORDNANCE EXPLOSIVE TRAIN DESIGNERS' HAiZDBOOK SECURITY INFORMATIC Ohiurated De!'Y E'anenf Assemblies
1D-59 mectric delay fuze Primers Xk 115, 118 and 117. 'f general arigement foe Primer Mk 115 is shown in) figure5 ; (BuOrd drawing B--398666). Primers Mk 116 and 117 ftre'n shm burning times of these delays are 0.2-1, 0.50. and 1.0 seonds, respectively. Instantaneous primers of this? type at~e also made, ftn(l in both the instantaneous and delay primers, the proper electrical sensitivity is *tained by surrounding the bridge wires with XC-f priming mixtur-e. (fSee page 2-10.)1 JIn each case, the base, charge consists of ft dr~y mixture of 75 percent DDNP and 25 percent potassium chlorate. If owever, the delay~
primers use an ignition charge consisting of 71 percent lead, 27 percent

ISNITION CHARGE 71% LEAD SELENIUM 2T% NITROSTARCI4 2% MILL IW Z4 S NIROSTACHV IN MATCH KEAD COMPOSITIONI XC-9 PRIMER MIX TS % DOMP 25% KCLO3 IS MILL IN 2.4% WU 10 BUTYL ACETAEI
BUTYL~ ACETArtE
DELAY SELENIUMI BARIUM PEROXIDE
ZD L Y O Y L BRID W W BD E IR
BAE CH4ARGE DDNP KCLO 3 75%~ 25S%
I
C iA! r~e~~
0.69!11
Figure 5-39. Electric Delay Fuze Pier Mk 15
5-50 prST
COWFDEIN!-L
sECUnam( INFORMATION
CONFIDENTIAL
LEAD
AND DELAY ELEMENTS
JW,
GASLISS STARTER MIX -I
r
I
DEAY MIXTURE an-0 PEROXIDE DRAWVF16 LEAD SHEATH
SELENIIUM
-ZI 25.5%
01
firmWT al"L)ACert\
PRIMER CHARGE
KLLOS
NPM 71% 255%
IPM
selenium
AArangeme.S7
HAD2peetniosahdielorte XC-9 ~ ~ bridge ~ ~ ThGcagwihpoue ~ ~ ~ ~~P7o onME the lm .ir5ihRy
is poed of40baerim peN xd
an
seeim.TiAixuei
doweniuto ans peied iatroadigrehacterist Cs of the briume pie.oxisenm whichr preodiscuse aon plage 2-18.er odea colTuemn wihoterausio E'Vl ctri Dcea isdetognadto Mk,-- the b-rUimes.k 115 dfielay dfisptin which mightlngdse t erromthe i~lsi -zoun whtc ptweent the idition ofrg aEndt the base charge. lsow ina legur shea0 (and Drasolinge398199),noshctioho the. Pie the k15 of te Toe hat dow torba specified ise afer slarig barxmperieental pemsionrela dear. csen epariena bt8d--ncaatelay" is showd infg 1. The Detonator Eltedprcuio delay inpaoPhrimer(fi.039 ditheguidetoas i rmed tis lded bwfore ody scree itelsivl iS~fl~ cnarnig ofedetnator theup to the adton B dDaseblg 389,theealsrvtded at As s'hawnidfisr 50 sofilthinometal sealheg disk and at the ovr end by the ri 1-re t p rimpeod inearang on the primer
bod is loaed befr the udeo
'Ilnge findl thie soft metal primer washer.
CONNI)ENTIAL
55
CQNFIDENT~I/ ORDNANCE EXPLOSIVE TRAIN SECURITY INFORMATIC LDESIGNERS' HANDBOOK
FIRING PINI
03
IGNITER
DISK
AZIDI
.400
Figre Furto ixSecond Experimental O ~dPercussion Dela -4Figue 5-1. Fur t Si~ Detonator.I Sufficient igniter to provide thirty or more caories o ignt9 n loaded into each end of the delay space to transfer ign'ti o i an d from the delay. Investigations hnve shown that the primer is the, direct cause of burning time dispersions as high as 1.5 seconds in a
1
4 second delay. 5-52
CONFIDENTIAL
aim~
I IA I
CO FDERA
CHARACTERISTIS OF DELAYS
EU~r
~NFORMAINfON
AND DELAY ELEMENTS
* Non-Obturated Gasless Delay Element Assemblies

kypical non-obturated delay is show- in figure .5-42. It was designed to provide a 4-second delay between two black powder
expulsion charges, in an illuminating projectile. The first black when the delay has burned, the black powder in the delay cavity fhashes through the ignition transfer holes to ignite the second expulsion charge. The dlelay body must be loaded before assembly, and
it, is
irnportafit til
'at
blaek powder be loaded flush with the end
of the delay body. If this is (lone, the delay mixture is held firmly in place when, the delay body is screwed tight into the holder, In cases where loaded black powder is pressed against metal, as shown in figure 5-42, it is considered good practice to insert a thin paper disk between the powder and metal to serve as a cushion and thus to minimize the possibility of initiating the powder by friction. Any void below the black powder increases the possibility Of the collapse of the loaded miixture (due to set-back or expulsion forces.
DELAY IGNITERBLACK
POWDER
r.I8C CH...ECKA.~*:
E:<::I.'*..
RANSFER HOLES
S.
.052 DIA
CON~i~T~~~yp Figre5-4'.7ypca
DELAY BODY HOLDER*, 17 aSecond Non-
a fdY-
ORDN4ANE EPOSIVE TRAIN DESiGNERS' HANDBOO%
IL%.URITY INFORKATC!r ,:
CONFIDENTiVe
The igiintasfer hol", are kept. smnall tnd iu of line vith tlw f inch diameter initiation opening for the s. me rpoton. in tlw ticular use .mentioned above, the first black powdor elharge fr. gesat high pressure and tenrawtire during1cl the exvth~~ ei ande a lead ring is pressed into the gas check opcning to prevent th-, gases from leakingr down the outside of the deuay hnkdl; A1. Ikte secondary expulsion charge.
Dcsigsn a1 Gasleis Delay Eiemenh

'The designer is usually confronted with a Situation where lie isi rertuired to design, a ga-VU-M delay element- having a rertitin burning time to fit into a given space and to he initiated in a spefeified mnner. To mee these requirements, the two principal vatricjhleA ft-,nijjl are the burning rate of the delay powder and the (lesien of the dell-
column.j
Burning Rate- of Gasless Delay Powder

in Table 5-8.
burning times of delay elements loaded with geverpl dIfrn LYI Itpe of gasless delay powders and igniters (refts. 0S~) anti (12)) are pres en ted
The burning rates of gagless powdlers are uqually not,
A,
greatly afrected by the length of the eoluiniU, 84) that~ the column length required for a given delay time with these powders can be approximated from the rather wide variations indata in 'this table. 8)cnh pointed out that burning rgte (r f. 11t is eivdb aringy +te _rjhtVe amounts of the constit, ents of the ndUre n1 geeahowever. it has been found that. mnixtures burning AM slower han about 0.08 inch per second (12% geConds per inch) tend to be unreliable at low temiperatures. Thie burning rates of gasless delay mixtures depend on the subsieve1 size distribution of the powdered metallic fuels as well as the proportions of the ingredients of the mixtures (ref. (9)). XieWa powdersj 'with a definite size distribu.tion cannot be purchased; and smalli changes in this distribution res ult iii variations in the burning rate Of mixtures in which they fire used. Cecia d,(eia'v mixtures are Manufactured by making the mixture in the 1pr1 Int burning rate ad ranc iemiing~~ih dded por ions of olne or more of the ingredients until the manufacture of desired manganiese delay obtained a close a D-.5 burning rate is mixture, (ref, (W0)). In rate burning the control can be estoblislied 1by ,pcfigtelmt fpr~cesz distribtoinodro linai. the rangve ("J TAs'nue;M ig'.tcVL12
Yadjulstng the proportiouis of'te
desied rte.Theproportions usped are based on the burning urnng
ixue
ba-'
CON FiD ENTIA~kkL
CONFIDENTIAL SECURrry INFORMATION

:,Z-
Iz
Az~
0-
I I
5-72 -
I'.
___00___
00
5o
i~, 0
15-5
-sO
55
55
s'Os-7r=s
DESIGNERS' HANDBOO'K%
rate of a small pilot. mixture.
KU
Lt P-X~LOSiVr- TRAIN
SKuRi NFcR
-I' ;
A in
With the'se PrecaultionsM. Ow~ avcrmne
burning time can

qun
Ity ,i a closer control is necess ar, Ole final a ustmlent call be made by changing, the ratio of the legh figic dlay m bure in the loaded delay element :.oi- enchi bme li of e%~nx The burning rate of th-e manganese mixture apeairs to Ine s; fw e (i (liown bv contact with air of high relati-e,it2 Ahoul no Jfailures have been noted -Xhicli can be attribDUted to tiI f.~e A probable that condensation of inoisture onl the deliiy mixture due to tempeaturechanges at high relative humidIity may lbe stiffccti 0--m 'W toseas faiiur"-6 atppeears" ti -t Coldrol of humidity during manufacture, shippin-g; loadingy, and tesfin~g of thle tixixtres will result in closer bttriuii tizne control of dhe completed delay elements.
10e held -wifhin about. 3 percent of the desirvd
The Design of the Delay Column

in designing the delay columnr, the variales that must be considlered are obturation, column length, column dliameter, wall thickness andl conductivity of the delay body, loading pressure, and loading inicre-I ment size (ref. (11)). It is usually preferable to have burning gasless (delaysopen to the atmosphere, since obturatiori icud's to i*res th burin At! manner that is not always predictable or reproducible (refs, (13) and (14)). This increased burning rate results from pressure bu ilt, lip loinsid th bturatedt deK~y bodv. The nressilre is A-" Io ......4primer gases and to a lesser extent otesalaon.o ae ie off by the burning delay, and gntrpowders. If obturation is re-fl quired for any reason, every effort should be madle to keppressures at a Minimum by providing maximum free space and using a inimnum of ga-s produlcing explosives for igniting the delay Column. The column length required for a given delay time wlepejlid largely on the burning rate of the powder used'. if th'e resulting length exceeds the available space, it is permissible to bPVeV ft(. colunn double back on itself. The diameter of the delay column (ref. (11)) may be varied wvithin fairly wide limits, although a diameter of 0.203 inch- has been Wivi used, The available data indicate that for -(hick walled delay 100dies the diameter of the columni has no appreciable effect orl tile burnling rtexcept that the powder will not burn at all if the Column is to'o small. The minirmum diameter for successful burning is smnaller for L t~er burrng powders and larger for lower tentperailire s, Thiese effects are illustrated by the following data, o' tained on I)--o manganeseA powder in a thick walle-d steel body.
5-56
CONFIDENITIALI

TARTAI
AA
DELAY DELAYS ANDRISTICS ELEMENTS
5-9.-F.ffect of Diameter of Delay Column on Burning Characteristic,

8f2-me-fa; hurning a-~
( n~~m/l"eh) D) "d ( Ii Ie diametr. Roo. temp. _65, F. '/
3.N0
2.80 2.50
,D. 0.3
.36 .40
M0,3
.125
Yes
Yes Yes
YFs
Ye3 Yes :.: '
! :
Z. 80
9.10 ... . .
36
.38 11 ... ... :Ila ... .. . 00" .. .... ...
.109
.1,56 :125 10g .203
Yes
e Yes Yes Yes
Yes
Yes No No Y es . ..
11.00 ...........
..
.091 ...........----.-- -. ...
.158 125
109 I 0
Yes No
No Y es N-------
Yes No
1Nu
No,-(*.r
.............
-: I
The effect of the wall thickness and the heat conductivity of the wall material on the burning rate of gasJess delays has not been thoroughly investigated. Present indications are that this effect varies with the quantity of delay powder, the total burning time, and the heat capacity and conductivity of the delay body. It should be noted that the effective heat capacity of the delay body may be changed by its contact with other metal in a complete ordnance device. Present indications are that if a thick walled body is used, the conductivity is unimportant in the 1-,n second per inch burning time
range. However, a thin walled highly conductive body many tepnid to
'a
accelerate the burning rate in the same range of total burning times. Loading pressures of gasless delay powders may be varied widely, although fairly high pressures are required if the delay is to be subjected to high accelerations. It has been four.d that consolidation pressures of 30,000 psi are sufficient to enable the D-5 manganese
delav mixture to withstand impact forces as great as those
o
ed.
y A.P. projectiles passing through armor plate, provided the delay and igniter column is suitably confined by a washer at each end of the column (ref. (!2)). Variations of plus or minus several thousand psi, in the loading pressure have no noticeable effect on the burning rate.. Variations in increment size in a 0.203 inch diameter body between pper 2040 a~nd 7001 mxg. do not affect the burning rate. Above, t-. well and Che rite tends to bmit. the mixture does not consolidate decrease. No tests have been run below the lower limit. The minimum quantity of igniter necessary to ignite the manganese delay mixture loaded in 0.203 inch diameter -bodies has been rag. found to be about '," (reff. (11)). Larger quantities of igniter
CONFIDENTIAL
!---.-----------
*.-
CONFIDENTIAL V rLTRA11114 *V ORONANu SECURITY INFORMATION DESGNERS' HANDBOOK

-
tend to increase the burning rate of the initial inerernicit of flo~pobturatcd delay mixtores. This acceleration is magnifiedI InI obIturated(
delays.
Section 3.-Ctker Delay Eements

A number of other delay materials have been uised expcrimnentily in the electric delav primer whose greneral arrangernwid is shown i f ~ _n h pii ng nC 0.ie!4 o ~nnno~m an"! F; (rimnpe(i over a bridge wire type electric initiator. Thle initiating ch:!-t
consists of 5 milligrams of normal lead1 styvphnate loadled armin(I thiv bridge wire. The structure is the same as that in thle instantaneous types discussed in section 3 of chapter 3. excepnt, t !ae t~n An is interposed between the flash andl bnse charges. A (delay spaer, 0.155 inch long -followed by a 4-hole ieliay washer and a fuirther space of 0.050 inch between the washer an(I the surface of the delay, prevents the explosion of the lead styphnate from :isripting the (lelay pellet. Initiation of the delay is aid ed by a cone-sbaped dlepression in the face of the pressedI (lelay next to the iiiting charge. "step'' in the- line of (lemarkation between the delay andI thle base charge aids in ignition transfer as well as in the loading procedlure, fl
.'I'llw
DELAY SPACER
ELCTRIC PRIM(R
WASHER
1.015
~~_______Ci fsur 5-4,Et r elay Primer. G.eneral Arrangement,
PFST AY%
-I---
-r
Ism

Asi;V-
CHARACTERISICS OF DELAYS
AND DELAY ELEMENTS
Milli11second Lead Styphnate Delay
approximately 0.075 inch long. Freshbly prepared lead styphnate, 10.4' milligrams, is dead pressed in tis space at 80,000 psi. Thne freshlly prepared dnJavs have consistent burning rates, but this consistercy disappears upon long exposure to heat and( moisture. This -topic is discussed on pge 2-23 U!der thc heading Other 'Mnrin.1s TTpin Short, Dolays.
y crnumirn or this delay time is X6 inch in dliameter and .
250 Millisecond Nitrostarck Delay

A 0.8 milligram delay charge is loaded into a 1/1 -inch diameter v'avitv, with I miflig;im of A-5 black powder added as 6 a star ter. The burning time of this delay has not been consistent, and experiments are under way to determine the feasibility ofusna slsmitr in place of the nitrostarch. usn gZes itr
Section 4 .- ntegral Delay Primers and Detonators

It is possible to enclose a complete delay assembly within a single, (lase'. As examples of this type of construction, figure 5-44 shows the general arrangement of a flame initiated 0.10 second flash delay
DETONATOR CLOSING DISK *......................... ....... ........
1.90 GRAINS CYCLONITE DRESSED AT !0,000 PSI
..........
1.00 GRAIN LEAD AZIDE PRESSED AT 10,000 PSI
3 ni4cneEFrNTS OF 1.30 GRAINS DELAY POWDER EACH, PRESSED AT 80,000 PSI
I
Figure 5-44.
.OUO GRAIN
IGNITER MIX
PRESSED AT 10,000 PSI

DETONATOR DISK
Flame Initiatfed 0.10 Second Flash De!ay Detonator.
CONFIDENTIAL
55
-7
ORDNA NICE EAXPLOSIVE 7TRAIN14

DESIGNERS' HANDBOOK
SECURITY INFORMATiON
CONFIDENTIAL
do'tonator, and figure 5-45 shows the general arr~.,genlent(Of it Stab initiated 0.02 second delay detonator. These dewn~ators, beinig deie(4. oped under Army auspices (ref. (6)), are still in the exp.erimentail stage and are not entirely satisfactory from the stand point of Suirveillance ch arac teris tics, shock resistance, and uniformity. DETONATOR CLOSING DISK
3.5 GRAINS CYCLONiTE PRESSED AT 10.003 PSI
f
II
LEAD AZI01 PRESSED AT 10,000 PSI

.. vuGRAIN
I
. *. .*,.
2.00 GRAINS* M LAY POWDER PRIESE AT

0,000 PSC"
1.00 GRAIN 0 19 PftgFP POWDER PRESSED Al 20,000 PSI DET01N A1OR DiSK *DELAY POWDER- CONSISTS OF
ZIRCONIUM 55 % BARIUM CHROMATE 45%7
NORMAL LEAD STYPHNATE BASIC LEAD STYPHNATE TETRACENE ANTIMONY SULFIDE ALUMINUM DARiUM NITRATE
PRIME- Pc'WFMR CONSIqe'STeF V1F

15 % 10471,
567%
15 1 IW 10% AX m~ O2 Scoind Deay Detonator.
Figu e ~4 .
Sta
Initated
Ge
ra
Arrangement.4
5-60
RFST AVA9 ARI F COP',
CN~NA
SECURIUTY INFORMATION
CONFIDENTIAL
Another device that might be considered a variation of the integral delay utilizes a throttling bafflo betentepie n eoao to delay the Initiation of the latter (ref. (7)).
Section 5.-References
Parenthetical numbers preceded by the letter "S" are Naval %-Or1nance Laboratory file numbers. (1) NOLM 99231, Black Powder Delay Element for Aircraft Rocket Flare Fuze, October 6, 1948. (2) NOLM. 10270, Delay Element XF-13. for Anii-Submarine, RocketFuze XR-3&,, Development of. May 27, 1949. (3) NOL Sketch 70998, British 2 Pounder P. D. Fuze, Pressure Type Delay Element. (4) JAN-P-223, Specifications for Black Powder. (5) BuOrd Drawing 236222, 0.07 Second Del"y Element. (6) Picatinny Ars3enal Technical Report, Project No. TMI-5016A an TIMI-5016B, Report 1, Serial No. 1657, Investigation of Two Delay Detonvtors (One. Flame Initiated, 0.01 Second, and One Stab Initiated, 0.02 Second) Developed by Company.A, (7) y 8brde 1rvn947.dBI 1 Rpr N.60Shr ea (7 brdeen Detovntr frAi-ArcRftpontt e. ho eay F BafeDtnaosfr949.rrf CnatFze.Fbur (8 1949 Reot26,.unn hratrsisofMnaee B8 aVriu Chpromt a21 ndiea Chracterits, Magaee by yE.E Barum hoaeanoedCrmaen.res (9) NA oDRprn18.feto aril ieo h unn () VRat ofeayt 215ure, byec of Pat. l Smze n the.KElufn. C (10) NAoDepot73aeeypeto yR .CmnadEE Ezfori Mixinroeures, (1s0)s FuzRD e podrs77, byevelTopSet oMn. rcdueo (11) NAVORD Report 9262, Effect ot loading Variables on the Burning Characteristics of Delay Powders, by E. E. EAlz-dfon. (2) NAVORD Report 2215, Summary of Gasless Delay and Igniter Mixtures and Their Perfolrmance, by R. H. Comyn. ~rning 10~ (13) NAVORD Report 1787, Effect of Pressure on Rate of Gasless Delays, by R. H. Comyn and R. T. Skelton. (!4) NAVORD Report 1815, Instrumentation for the Measurement of Gases Evolved from Burning Delay Powders, by R. T.
CONFIDENTIAL
56
CONFIDENTIAL SECURITY INFORMATION Chapter 6
CHARACTERISTICS OF LEADS
Seciron I .- General
Definifian of a I-&,,A
A lead is that explosive component of thle firing train of a fuze which is located between the detonator and the booster. The transmission of detonation from a detona-tor-to'a booster may in-olve propagation acrossR a va.LAyv of dliscontinuities, such as air gaps and/or metal disks or walls, and through constricted chan~nels. The mere fact that a detonation wave has once been set up in an explosive charge is by no means a guarantee that the wave will continue to propagate. Tlhe wave may continue with a lower' and lower velocity until eventually it is moving so slowly that chemical decomposition ceases (ref. (1)). TPhere may be one or more leads to complete the path of the firing train b~etween the detonator and tile booster. If the lead following
/
ROTATIN DETONATR~f
*"UUDETON4ATOR t~i~~
Ed-U LEAD-IN
Figure 6-I1.
Location of Lead-out and Lead-in in the firing Train. Armned Position.
txw ikionator is located in the samec fuze part as '_v !Onator, it is called alead-out.. If the lead is located in the sa-e part as the booster, it is calledI , lead-in (fig. 1). In1 som-e Cases the lead is located ina part of its own In which case the suffixes are omitted (fig. 6-2). In figure 6-1, the firing train is shown. in the armed position. When in the uinarmied position, tile detonator hiolder is rotated 90' from the ringt1ion shown.
C 0 Ko 1D
CONFIDENTIA
TV
.ORDNANCE EXPLOSIVE TRAINC ORT NFORMNTIALN SCRT NOMTO DESIGNERS' HANDBOOK
VII
UNARMED rp''19TIQj0
DE70NATOR
-DELAY
ELEMENT
BOOSTER
ROTATING SHUTTER
Figure 6-2.
Location of a Lead in th~e Firing Train.
Purpose of a Lead
The purpose of a lead is to transmit the detonation wave from the
detonator to the booster.

For a fuze to have maximum safety, the explosive train must be interrupted until the fuze is armed. The interruption is made at the detonator and is usually accomplished by installing the detonator in a rotor, slider, or shutter. Explosive material following the interSince the lead following the detonator can be of a comparatively smalldiamter,.mal and compact mechanisms can be dcfdigned to provide the inteffuption or discontinuity in the explosive train until the instlailt of arming.
Section 2.-ConstructionI
In the design of explosivC lteads, the lead holes should be carefully
dimensionied with close tolerances.
of the loading tool niot bind on tile wvall of the hole or on the wall of
the cup
It is imperative that the ramI
6-2
CON FI1D;NTA L
--
_-
.i
I11
CONFIDENTIAL
CHARACTERISTICS
OF LEADS
Some difficulty may bc experienced if die-cast metal is used for

manufacturing fuze components which contain detonators or leads. The metal may be too brittle, and there is the possibility that an imperfection or hole may be at a critical point. However, these conditions may not persist since die-cast alloys and the methods of casting are rapidly improving. TetrM is almost univrsaliy used as the explosive charge in leads. Some experimentation has been done-with pentolite and other explosive... materials; however, at this writing, none of them has been accepted as superior to tetryl for use in fuzes.
Size
Under any given set of loading conditions, there is a minimum diameter of the explosive charge that will support stable detonation. If the diameter of the lead is below thi0 critical value, the-detonation will be attenuated until it eventuly fails, regardless of how high the velocity of the initiating shock wave may be. The critical diameter for tetryl is about 0.07 inch under the conditions normally used in fuzes. In general practice, the diameters of leads vary from 0,075 inch to 0.250 inch. The ratio of length to diameter usually ranges from 1/1 to 3/1; however, ratios of 6/1 or higher are sometimes used if necessitated by the design of the mechanism. Experiments have shown that a detonation -ave in a straight lead 0.075 inch in diameter and 3.0 in length will continue to peopagate at a stable velocity. The length to diameter ratios are not cfii-cal and are established only on the basis of structural arrangement of the mechanism. However, the longer the lead, the more difficulty arises in loading it and controlling the density of the explosive. Ratios less than 1/1 are usually avoided since a wafer type charge is structurally weaker and subject to, break-; ing, flaking, or dusting. If an explosive train contains more than one lead, as shown in that each 6gu!jri 6-(, successive lead should be of a larger d; m J,' wave continues the intensity or the effective energy of the detonation channI to to build up as the wave follows the constricted explosive the booster. If the diameter of the leads are gradually increased, the a irece between the size ,,f the lastlead id the boohteri -- t great .LT and will result in greater assurance of initiating the booster charge. This topic is discussed in more detail in chapter8. Explosive authorwould be ities have stated that the optimum shape for the lead charge similar to that of an exponential horn. A truncated cone shap~e would
CONFIDENTIAL ,-
-3
"
ORDNANCE EXPLOSIVE TRAIN CONFIDENTIAL DESIGNERS' HANDBOOK SECURITY INFORMATION

approximate the horn shape and'wouldI De better thnn tile~rih ka-. Thes SLspe, however. w'on d prpsmt. problems in -nt !I~ -,nl facuri a d l adig: in m ost fuze designs, theiy would g h size of the fuze and, in turn, the size of the fuze tidalpt er in i'ms iuissiin. the
Control of Dusting or Filking of Leads

The lead is adjaceat to the mechanical nev er~sita furnishes interruption to thn explosive train; accordingly, ift is important that the explosive material not dlust. or flake into miovabIle parts. Flaking or dusting would, present a hazard, becase of-the possibility of prematurte ignitiorf lwoug it a b........... Io-it particles betwee.n metal Parts of thle fieChaniisni iUder w.veciration produced in transportation, especially those encounriteredl in JVojef. fuzes when fired from a gun. Other less serious troubles would~ he binding of movable parts, find loss of somle of tile lead .liarge. Control
of the dusting or flaking can he accomplish e(l by three tie .thods. ('a) A thin
The disadvantages of the mectal diaphragm lire thle possihihity of omnission during assemnbly and the danger that it mayk split and 111101V hot gases to reach the lead explosive if the detonator is initiated while in the unarmed position. The lacquer or varnish seal has the di!sadlvantage of p~resenting a possibility of gumming of the movable meald Parts in contact with it if not carefulIly applied and dried. The cup inethod is superior. It serves exceptionally well as a seal in the event of initiation of the detonator in the unarmied Position and eliminates the possibility of dusting or flaking into moving parts, The gap across which a deton ation wave will propa[)g~te is a1 function of a large number of factors. Somne of themn are: Type of explosive o ahsd ftegp Densities.
Diameters. Part-icle sizes. Confinement of the charges and length of thle ecxpl.v 1()qm
preced1i-i-.
metal diaphragm can eplce-vl ieslilt mechanjism: and the lead.hepndbtenth zit (b) The exposed lead charge can he roaited with lacquter or v arnish. (c) The lead can be loaded in a thin copper cup.
Allowable Gaps (Air, Metal, Etc.)
detonation over copnnshvofeinches. an air gap, of Several eeoe A detailed diwmussionhpdcag ht il.tasi alowbl g~sisgie in section 3 of rhapterq 8 (page% 8-I11).
64BEST
AWLABLE COP
CONFIDENTI IAL
Section 3.-Typet of Leads

The ('lp-type lead is used wherever possible and practicabje. The diameters of c.up leads vary fromt at mininmuin of about 0.093 inch to
II
NIn
(lesigUinfig the lead cup, the thickness of thLe cup lbottomn is of the utmost importance. It~should be thin so as to offer as little resistance
as possible to- the dlet~ofln n.wawe fromr the .detonator.- -On.the otherhand, the metal muwst bc sufficiently thick and ductile to prevent failtire by splitting and exposing the lead charge in the event of detonation
of the unarmned detonator.
fabrication and provides adequate safety. Practice has shown that a bottom thickniess olf from 0.005 inch to 0.010 inch, depentding on the diameter, is satisfactory for the large majority of cases. Two methods are used in the assembly and loading of cup-type leads. In general, both methods represent satisfactory techniques. Army lead cup design. The Army preloads the lead cup, which is pre-flanged as shownm in figure 6-3. Thc loaded cup is then inserted in the fuze lbulkhead and crtmped in place as shown in figure 6-4. The seal between the detonator chamber -and the booster cavity thus dependsion the crimp.
Copper or gilding metal permits easy
Figure 6-3.
A Pre flanged Lead Cup Used by the Army.
.. . .. .. ..
Figure 6)-4. rONFIDENTIAL Army Lead Cup hiserfed in Fuze. Bulkhead. 6-5 U
TIMM,
ORNACEEXLOIE TRAIN DESIGNERS' HANDBOOK
'SU
SThis
it
Is
type .of design has sonic distinct advantages: (a) iPreloadiing of the small CUD permits tne of smaller loading tools Aild IiiXtUzre. (b) Less handling of heavier components. (c) A loose fitting booster pellet does not affeet the sectirity of the lead in the bualkhead unless high set-back aiccelerattionis a-e encountered. There are disadvantages, also. to this type of design: (a) The crimping operation requires additional fnewhining of the bulkhead to accept the flange. (b) Additional handling of the loaded. Ilead, when stripping frumn the .d ,e.-'~t insertion and crimping in the bulkhead loTn too a ~presents Lhe possil ility i 4isturbance of the charge. (c) Inprojectile fuzes where high accelerations are encountered in s.tac an h oseelet is loose fitting, there is apossibility of the lead charge slipping backward and thus increasing the gap between the detonator aind the lead charge. Navy lead cup design. It has been the practke of the Navy to load-the lead in place. The empty cup is placed in the bulkherd and
Then Flanged. Figure 6-5. Lead Cup Placed ;n Fuze &Blk/,eed, flanged (fig. 6-5), and the explosive charge is then pressed into place. This operation expands the sides, of the cup tightly against the walls of the bulkhead lead hole. No crimping is employed and a close fit is dependent upon the swelling of the ductile cup against the Side walls. The flange serves to secure the lead in Lhe forn direction. This type of design has the following advantages: (a) N04o handling of lead after lunding thereby minimizing the possibility of charge disturbance, (b) Simpler hole in bulkhead. (C) Soft steel or brass flanging tool sufficient. Disadvantages of this type of desi-an are ar. fofl^WA: La)creased handling of heavy f uze bodies.
(b) Larger loading tools necessary.I

-
onsupported in aft dir, 6-A
(c) Loose fitting booster pellet may leave entire lead assemblyj in
CONFIDENTIAL
BEST A'ALABLE COPY
CONFIDENTIAL
CHARACTERISTICS
OF LEADS
Non-cup Type Leads

The non-cnup type lead (or opnen-typ7-e lead, as it is sometimes called) is often used where the fuze part, and the leads are so small that it would be impractical to use a cup. In this type of lead, 'which may be as small as 0.075 inch in diameter, the lead charge is loaded directly into t.1.e hea. or o. fuze component without b-n-fit of'a cup. ther The exoosed end. .. le of charge musU be sealed by a lacquer or varnish to prevent or minimize the possibility of dusting or flaking into unie oving parts. Great care must be taken excess coating of the lead or on C-c metal around the lead tco preoyent prevenntercharge to ference with proper arming of the safety mechanism. ing must be accomplished for two reasons: Thorough dry-
..
(a) To reduce the possibility of the moving parts becoming gummed

and inoperable. (b) To insure against volatiles being entrapped in the interior of a sealed fu7e where they may attack other types of explosive charges or the metal surfaces. In designs where safety devices slide or rotate on the lead charge bulkhead, the non-cup lead should be loaded approximately 0.005 inch below the surface to permit space for the sealing material (fig. 6-6).
DETONATOR
.005 lN04 FOR

SEALANT
BOOSTER Figure 6-6.
LEAD
Non-cup Type Lead.
Where high shock conditions are likely to be encountered, some provision irust be made to further secure the lead charge in -!ace by supplementing the side wall friction obtained during consoidation. Scoring of the wall of the lead hole has been used satisfactorily as shown iii figure 6-7. Scoring can be accomplished by tapping the
Figure 6-7. Scoring of the Wall of the Lead Hole.
'CONFIDENTIAL
~
-'-'-----~ -
6-7
~~
-'~ J -
ORDANE EPLSIE TRAIN DESIGNEk~S' HANBO
CONFIDENTIAL
lead hole and thlen passing a drill throughi to remove the crests of the treads(unles v4r fine reads are tsed): thus, the severity of harge the scorig is tempered to reduce the n.QibJi;k tye csi or 1_1d den-sity by binding in the scores or groovcs. For 06q thpe sed. loading pressureF? of 15,000 to 20,000 ps;i tire uisually It is often desirable and advanitageous to load the leftl by onof the following methodis(a) If average accelerations are to be expected, as, encountered1 upon impact of light plate or water, tetrYl pellets (preformed at, 10,000 psi) may be used for the letid. (~If hihecirain r expected, as encountered upon Impact of heavy armor plate, tvtryl pellets that have bten preformed at. appro-ximatkily 560 percent of the final loading pressure may be iusedj and then reconsolidated in place at the final pressure,
Section 4.-Loading Techniques

The lead is one of the most critical components of any explosive train. A large percent of ammuinition 'sot faimrs experienced by loading plants during World War 11 were traced to improper consolidition of the lead charge. Low ordler functioning was the usual reslt. Loading pressures vary in practice from 5,000 psi to 20,C00 psi, depending on the acceleration forces encountered by the issile or weapon in launching or at impact. Leads for general-puirpose bomb fuzes are pressed at the lower pressures; whereas, armor piercing bomb and projectile fuz es use the higher pressure-s. In gen~eral, 10,000 psi serves well in the majority of applications; tetryvl Ilas n density of about 1.58 at tibis pressure. Occasionally, loading specifications call for the lead 'to be loaded to a certain density rathier than at a certain pressure. when pressed at '26,000 psi. The sensitivity of tetryl (lecreatses as the loading pressure is inciezxsed (see. 2; pn- 7.12). Rxeerystafli,.ed etryl is used for lead loading. Tife coarser grain sizes arc undesirableI
b~ecause it is more difficult, to attain a uiniformi density while pres.silig. Use Of the coarser grains may cauise low order dletonation. One of theNavy loading plants has'niade it a practice to Ilse tetrVyl held oilna 60-mesh screen (Ui. S. Standard) a~nd p)fL54e(I on a 4-ehscreen for mnaking leads. The remainder is uised for Ole manuifactutre of booster pellets. In order to insure free flowing, of the tetryI in pelleting presses acts as a.lubricant.
6-8
BEST AVAI LAB LE COPY
CONFIDENTIAL
CONFIDENTIAL
CHARACTERISTICS INFORATIONOF LEADS
Lead a wit 1ng~hto ieter ratio of 1.5 to Ican be loaded in a single incremrent; however, those with greater ratios should be loaded in multi-increments to rediwe thle densty gwiei . During loading the closed end of the lead cuip must be firmly supportedl so that after loading the end of the lead cup will be flush with L~e ~ wm ot cause interference with the movable parts of the mechanism, In the loading of leads, it is desirable that the loaded lead be flush Nvith the surfaec of the rnetaL-after.. the.opression operation except under COfliitiofls previously nloted in the preceding section and in. cases -where it is difficult to check the height of the loaded lead. In, the latter case, it is sometimes desir1able to "overload" the lead slightly (not to exceed 0.04 inch or 0.05 inch) and then break off the excss. The "break off" is accomplished by rotating the funnel of the 'oading tool. In all instanres the "break off" will be practicall flush with the surface of the metal, provided the radius of the arris at the mouth of the lead hole does not exceed 0.004 inch or 0.005 inch. Close inspection of the loading of leads is a necessity. Binding of the loading ram in die loading tool or exccssive friction in the loading press are two things wiheih must be avoided. If either of thfese conditions is present, the icading pressure cannot be controlled and improper consolidation will result. The design of the loading tool is it very important factor and is discussed in detail in chapter 10. During World War I1, many loading plants maintained a. close chieek on the density by carefully pressing out the loaded pellet and dropping it into nqueous solutions of zinc chloride (ZnCI2 ) prepared to dlifferent den,;ities. The density of the pellet was bracketed between tbe densities of the two solutions wherein the pellet suYAK and floated.
eURIT wit alegaitonla
------
Section 5.-An Actual Firing Train Design

An actual design of a firing train for a fuze (drawn to scale) f rh,,wn III figure 6-1s. This illustration will enable the reader to obtaina c'omfprative view of thie related components. This particular design was selected its an examiple because it utilizes three different
*
it
p1i
u.IA1
1I1s
11(
Aiyesscrd~
-- a it
lead is t cuip lead; and lemd C is a non-cup lead madc of Preformed plelets. The dimensions of the lead charges are given in table 6-1. Thie diinsions and tolerances of tHie lead holes, le'ad clip, and reCONFIDNTIAL
il-cup tyelead
with a scrdwall:
-9
ORLDNXN E EXPLOSI"VE TRAIN,

LMl(C i AW
0-NFIDE'KPA!
~
DT
~f1AtO
LEAD- 8,
CHA~tE
DTONATOR
AUXILI RY BOOSTER
Figure
fuze. brawmn to Scale. 8.An Actual Design. of a FirJg Train' of vw

G 1L- bae bin1k.' brad Chairyp'a ina u'w :Iridtil rring 7rn'in 1bcaign f
LawmS~ Ld *(Ia~..) (M4 U. Nembet of nttmeLA fi. 1J7I
4,j
QON 16-10
FiDENTI A0-L
I CONFIDENTIAL
SECURm('T INFORMATION
r NO. 2(.221) DRILL
00
*003
'000
-.000
1.080 SECTION !-
.64000 .0
PLUNGER HOUSING
* .00
DRILL DRILL THIW WITH A NO. 44 CO0SS) AFTER TAPPING
1.6
LEAD CUP
PLUNGER
Figure 6-9. Dimensions and Tolerances of the Lead Holes, Lead Cup, and~ Related Parts of the Firing Train of the Fuze Shown in Figure 6-8.
I
I
Section 6.-Reerences
Laboratory file iiumber. (1) NavOrd Report 70-46, Chapter 3, The Stability of Detonation, Frick Chemiical Laboratory (S-107705).
Parenthetical number preceded by the letter "S" is Naval Ordnance
4CONFiDENT1iAL
CONFIDENTIAL
Chapter 7
I Uchiarge
CHARACTERISTICS OF BOOSTERS
rie booster is the final element in the explosive train. It is a
of moderately sensitive high explosive that is initiated by a detonator or a lead and that in turn initiates the main charge in the ordnance item. For convenience, thel discussion of boosters is divided into construction, sensitivity, arid output.
Section I.-Booster Construction

General Considerations
This section conce:rns itself with a treatment of booster construeI~ion as represented by current domestic fuze practice. Those performance requirements of a fuze which affect the selection of the , pe,, shape, ad U3construction method for any. givenlOuse .... Size. s lu fope, design are considered. The type of ordnance item of which the fuze isa part determines the use and forces to which the booster will be subjected and hence sets limitations on the location, method of loading, and, sometimes, the size of the booster to be used. For example, different designs must. be used when boosters are loaded in a fuze for use with armor-piercing projectiles as compared with those in fuzes
AW
to be used in missiles not subject to heavy impacts. It should be noted that many designs represent a compromise with respect to ideal
booster requirements, that is, fuze geometry. weight, ntanufacturing processes. etc.. may necessitate a modification of a desired design.
Current Practice Materials. There are a number of potentially useful high explosives suitable for loading, boosters, but tetryl is used almost exclusively in ihis country for booster applications. Pentolite and various R-,!,w.x mixtures (ref. (12)) are used, or have boc proposed for use with some service designs. Pressed TNT is not used as a primary booster because it. is not, reliably initiated by tetryl leads of the size employed in current fuze designs; however, it is oIton employed as a secondary or auxiliary booster between the fuze and the main charge. ~,fvtn f , n-iP of current designs will be restricted- to those booster assemblies employing tetryl, but the characteristics cited are also applicable to the other materials mentioned. Tetryl used for booster applications may range in granulation from
TAd eight to one-hi-ndred mesh
may include tetryl recovered from1
C!ENI COC O0RDNANCE EXPLOSIVE TRAIN SECURITY, INFORMATIONSE DESIGNER'S' HANDBOOK

other loading operations. Approximately two perce'nt of natural gahte, barium, or calcium stearato is usually mixed with the prsig, to serve as a hibricat _. for both the gauatdtty charge and the load~ing tool during the consolidation of the load. rmr consideration in the loadIing of bosters is the Loadig of maintaining proper dlensities throughout. the chargrr ;.s2ince aproblem considerable variation in t-nc booster senlsitivity aratu uu1,1yuI' Gcciin; with changes in the charge (density. in current loading practice, tetryl is pressed to a density of 1.40 to 1.55 (with recent trends indlithe futur use of densi ie aq high as 1.65). The (densityis *eating indicated op. the drawing of the fuze or other U~evAce by specifying P. "e-nw~lidating pressure p~agiven weight of charge together with and/or the cavity or pellet form into-which iit is to be Dressedi. Specifications may set forth a required density in lieu of one of the above Conditions. generally the limiting Maintenance of the required dcnsitixe-4! facto with~ respect to determiiiing the size of charge that may be Dressed in a single loading operation. For example. the AN-MIO3A! Bomb Fuze requires. a cylindrical tetryl booster 1.295 inches in diameter and 1.60 inches long. Itkis common practice to produce this booster by pres sing, ther chargi in sev eral i~icrements or by stacking preformed pellets, because it would be difficult to maintain the density within specifications if the. charge were pressed in a single increment. ecal loading of~ tetryl booster6 Consoldating prsue frte Cnth SIMC dependin,7. of course, 00 pi to 15,000 psi frm rang and shape of the charge being pressed. Assembly methods. in. general there are three methiods of loading the booster charge in the fuze: (a) By Placing fully consolidated preformed pellet or pellets in a suitable cavity or housing oftefuze. (b) By pressing a loose tetryl charge into a suitable cavity of tbe f'ize assemibly , ader final consolidating presures. (c) By placing a ightly consolidated preformed pellet in a cavity coONdamIf esU4e~t h 5ê1h Of the f.1i asem l A aplyn "i"-it onoidtn pellet in place. Method (a) is-a technique much -emnployed in fuze practice. Pellets can be produced to close tolerances and with great uniformity when~ pressed by automai equiet. It is to be noted that when' pellets
are rrssed with a_fftt. ;,n t~k M^1 AC4
-" 4-dc
be aS"
0
I~
j
or:
b
ci fu~
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I
i
Cl~llfl
-Fie
through the length of the-pellet, with the greatest density and hence the least sensitivity in that end adjacent to the ram in the loading tool. Accordingly, an ideniifving mr-.k is generally formed into the denser end of thne pellet in order to identify the less dense face so that it may 7-2
loTAAFL'l'
i W
CQNFlIENTIAL
ii CONFIDENTIAL SECURITY INFORMATION"
CHARACERSTICS OF BOOSTERS
N'- esity, for orientation be placed adjacent to the source cOf iiititioL. of the pellet faces is undesirable sinco atdditiona caore isrquifred during assembly, and another opportunity for error is afforded. The use of pellet molds with doub~le ramns considerably reduces the importance of the variation in density within the pellet and hence eliminates the orientaion requirement. Figure 7-1 represents an example of a~ booster of this type, with the conventional loading instructions indi-
cated. It is usually necessary, when using pelleted boosters inl a fuze assembly, to compensate for tolerance accumulations which, iif
I
I
I I
~.4
LVA0/AWV INSRX TIO0NS PELLETr TO DE SEPAwrATL NOt O BY MfACH/Nt AND TO CO~sIsT OF APPROX 22 BRAMNS OF TETRYL PRESSED AT /0,000 PSI IN ONE PRESSING specIFIc RAvITy OF PrELL DEAD LOAD ONRAM1/2,70LBS4 Pi OF EE row-RD LOAD/NB /471/55, ALL. PLACES INAl 7Vor ARKEDDY A SINGLE ROOVE -10REASSE081E0 WITH ARK TOWARD OOSTER? CAP ADDIONro oF HT MOqRETHAN 2 S POWDERED0 ATURAL GRAPHITE 7'o TERY /S ATHOvRIZED
Figure 7-1.
Booster Pellet, Tetryl.
Ith
uncorrected, would allow movement and consequent potential breakup efore functioning. Felt or paper spacers are booster pellet' b.1 e employed for this purpose; but, in all cases, the pellet must be as rigidly mounted as possible, depending, of course, on the forces to which the fuze will be subjected. Method (b) as noted above is Principally employed in applications
M u-efor rounds--------unerg
severe' imnpacts, with their re-
sultant high retardation forces. This type of loading is also used where unusual cavity shapes require it. The principal drawback of integral loading is that it requires handling the relatively large and
CONFIDENTIAL7-
ORDIN" NCE EXPLOSIVE, TRAIN
DESIGNERS* HANDBOOK
CrONFIDENTIAL
'eavy fuze bodies during the loading operation. it, i4 to he ii~jrid thit, iV A~ difficul tosecifyv a fixed weight of charge for loading, becau'.4c of tonary to lead cavities, with the- con.oid~hong iprcs",!e spceifi&'d, until Ithe face of the charge is flush, within tolerances, with it surface' or other referencic.. Although it is nIot conlsidleredl to be good loaidingI sistance to break up upon impact can be attained by having very
practice, cavities can be, and sometimeq are, overloaded, and! the exee,;.4 tetryl broken off or removed in a trimming operation. Additional re-
VBOOSTER
CHARGE, TETRYL
APPROX 1.59 GRAMS PRESED AT STATIC LOAD OF 3900 LBS.
8-40-P R MUMCSr ME OFLUSH UVITH DOD? OR MAY ALP OMULOAV*D AND EXCESS$
TETRL RWE.
BOOSTER COVERI
%TE)CHAROF
Fgure 7-2. Booster Assembly for Base Detonating Fuze Mkc 27 Type, rough or scored cavity Walls to retain the charge in position. F'igure1 7-2 represents an Oxample of a booster integrrally loaded in accordanceN with current loading instructions. Consolidating a preformed pellet in Place in a fuze assembly] (methodI (c)), will produce a stronger mounting for the booster than 'if pelletedI boosters are used; however, this method produces a weaker mountingtha
ihqtre~11in f-.'" "
ooster
;0ll
Method (c) offers the advantfage of us ig a known charge with one consolidating pressure stroke. elitmin-ating several handling operationsj of the heavy fuze body during loading. This methodj is commonly ennPloy-ed in the loadingy Of BaRSe 11toaigFzeM 8 sdi
consolidatedj in place.
RFST AVAILABLE COPY
OFDETA
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I
CONFIDENTIAL
SECUR-IY INFORMATON
projectiles not subiect to heavy target impacts. It may not 1e empioye in ge'meiricaifly similar Ba.ie Detonating Fuze Mlk 21, used i n arinor-pierciflg projectiles. This mecthod. is suit~able for the loadingof booster cavities of unusuald shapes where movement of the ram into the cavity during the conpolidating stroke is restricted, as with
bulk loading into elliptical or hemispherical cavities.

BOOSTER COVER .032 INCH ALLOY STEEL
BOOSTER CHARGE TETRYL, APPROX FUZE BODY (STEEL)
IZ
IV
Figure 7-3.
I
Base Detonating Fuze Mic 28 Type, Assembled to 5 Inch

A. A. C. Projectile.
Booster shape. The shape of the booster pellet is determined largely by the dlesign, lbut often it is modified by virtue of mounting loadreq ureine tt or space limjitations. For ease in assembly and However, inig, most curr~ent, designs uitilize cylindrical boosters. (L/D) ratios, that cylindrical boosters with low length to diameter n qddition to beingV undesirable. from Lu t~lafl 0J R/ i"h' ingdin p)oint of functioning, arc subjject to fracture and flak L/D ratios used handling before and after loading into the fuze. The approxiin existing designs em1ploying cylindrical boosters range from
Inateiv
FDETA CO
II
0.5/1 to 1.3/1.
_-
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.ORDNANCE EXPLOSIVE TRAIN CONFiIDENTIAL DES1NEK SiANDB0K ORMATFIOIN RJTY IN

Many fuwe designs employ non-cylindrical boosters, the need foi, met~tht ecsitate a more complex sh-pe. T s aY a ,*rir 6hform of elliptical or compound (onical-cylidia ose2q booster having an increasing cross section in it direction outwitrd froll)
APPROX /8 GRA.4S]1
TEiWYL. SPECIFIC GRAVITY Z/4070OCAGCLSN CE 4551A. PLACES.CAGCOId CE mAV CONTAI NoT APPROX // GRAMS TEr~yL_ MORE TMAN 2 S SPE'CIFIC GRAviTrY - 1.406 XATURAL SRAPHITE TO 433, ALL PLACES CHARGERQDY -hnsh is hiw-might-Unui 1-v india Werk nan ^ft-er L~quire-
I
U
CLOSING SCREW
r-GAS CHECK ATI

FUZE 800Y (STEEL)
F~u~7-4.
Bo9osfer Aksembiy for Base Detonating Fuze M60 TyPC.
maxmm dvelopment of the wave fron~t inl the booster manterial and results in greater surety of initiJating +themi hre This type of booster will produce a directional wave along the "xis of the Charge, especially when relatively strong side conifinlement i-q 'Used. This characteristic of directional output is~ utilized in Nuec applications Zve-~.ni ar-ii'or-percing misls which often
the initiating lead is functionally mnore efficent in that it resiults in a
57-6
%T AVAI1AP! COPY'
CONFIDENTIAL
lo
SECURiTlY INFORMATiON
OF BOOST ERS
accommodate large cylindrical boosters because of the difficulty of mounting such charge-s. On these missiles, theamrn ilable charge volume must be utilized fte0hiently as possible. This principle will also aplyh wherever
cannoft,
space is,*
rtca
n-,r.Botr integrally assembled into non-
.tylindrical cavities tievery difficult to load and require greater care in assembly. in adIdition, they require extra hanidiln and trimmlng opr*in and, accordingly they are undesirable from. the standpoint
of loading in production. Booster designs have been proposed in

which the explosive acts as a. shaped charge to initiate an auxiliary
D O A D FUZEB (BRASS)
RL
LEAD BOOSTE TERY rhELLT APPROX 25 GRAMS BOOSTER CUP .078 INCH STEEL
PROJECTILE BODY
Figure 7-5. Booster Assembly for Auxiliary Detonating Fuze Mk 44.

b)ooster at distance-, tit to five inches. Few such designs have been produced. uInalcssth*botr-ste l aetebotr'utb Confinemesnt and mountin.I mounted so that it will be functional and remain in positiop. relative to the other mechanical and explosivie component ftetan~1 beinig subjected to all the forces the assembly is requii'ed to withstand. Examlesof typical variations in booster mounting and the relation-
;hip of the booster charge to the burster charge are shown in figures
-4
repests a prje~ir base fuzp, of the iNavy Mk,21 -2 type. The boosters (two) are pressed into cavities in the fuze body and tire confined by solid metal on all sides. The faces of the boosters are covered with 0.032 inch alloy steel sheet. The charge in Liiis case is small, approximately 1.6 grams of tetryl per cavity. The condlitions 7 P7_
t0 1-6
inclusive.
CONFIDENTIAL
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T ,.'r.*'-rtr'q
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-TRAINCONFIDENTIAL MAT ORDNANCE EXPLOSIVE TRAI DIcGNEst -HANDBOOK

present in this design may rende- it. criticel with respect to Irdiltbl fuanctioning of the burster if addlitiofnal irterrerilev is introi vie (I beteentheboster and the bimter chatrge. This ftize represes an example of an ass~embly that cannot 1wv modlifiedl to receive a largeO el~y weakening the strututre or ineerasin wthou fX booser (Iiti:t diameter of the fuze body. An auxiliary booster Is n9tr used
ill-
TZ
Jr. M"'eter
1
thija
1IJ11i'lr
III-(
veryv rigg(
(STEEL) LEAD HOLDER
........... BOOSTER PELLET TETRYL,53 GRAMS 7 - APPROX SLEEVE .035 FELT ISK ........ -FUZE
__________
S.EE SEAT LiNER

.31
INCH STEEL
Figure 7-6-
Booster Assembly for Bomb Fuze AN-M1O3A1.
and have withstood severe impacts without, fr-acturingy when fired

in 6" to 16" AP projectiles. Figure 7-4 represents -, project. 'bmie ftOLe of tie Army :N16 type and is an example of an undesirable dlesign from the stand point of ease of loading. This fuze is subject to heavy impacts as a component of armor piercing projectiles. The booster is stronigly confined and hence is strongly supported. The charge is proened in t.wo parts,
. I'll( A u+b.closing scre one part into the body coxity, the Must Iery b)0 loa(Icdl flsh11withb thle re'ferenced~ SUrface 0oa to ill~U
I
q
I 1
continuous charge upon assembly.

U-MIILY flze 7hi
suse
The booster consists of appr oxI

I~f'
imately 29 grams of tetryl, integrally lm-ded, and presqed to ft~

inl 6'? and~ 8" AP projct-1,..s
7-8
TIL Sj AWALABLE COPYCNFD CONFDENTAL
VZ
CONFIDENTIAL
CH ARMAC!'RiST!CS OF BOOSTERS
Figure 7-5 illustrates the boe-,,er of the Navy Auxiliary Detonating U Fuze Mk 44, which -s representative of a type ofI boosier niounting employed for assemblies not subject to large impact forces. The pelleted charge of approximately 2.5 grams of tetryI i~i assembled in it 0.078 inch steel cup andl threaded into the brass fuze body. This assembly is intended for usc with impact fuzes with superquick functiotning and with time, fuzes for flight functioning; heice.. it is normally subjected to no greater forces than those which it undergoes durimg gun firing, This fuze has boen :, tisfdet ory for use in projectiles ranging in size from 3" to 6", the grcater'forces being experiereed ini the smaller calibers. It is common for this fuze to he separated from the burster charge by a 0.025 inch or 0.031 inch flize seat liner. The (degree of confinem,,nt. of the booster is not great and is determined largely by the initiating fuze body int"o which this auxiliary fuze is assemb~cd. Figure 7-6 represents the booster and fuze seat liner assembly of a conventional bomb fuize for general purpose bombs. The polleted tetryl charge of approximately 53 grams is mounted within ha Oncv is encased] by a 0.105 inch steel cup. a0.035 inch Ft cI or pellets are supported at the proper height by pressed Thle pellet fel dIisks such that,, in the assembled position, the charge isolated from the booster case. This type of fuze is normally fitted into a fuze sent. liner of 0.025 inch or b.0-m inch steel incorporated into the munition. Tuhe total interference is thus on the order of 0.160 inch of stecel between the booster and the main charge,, This mounting is not considered sufficiently strong to withstand severe target impacts and I.minn fu nctionalTe surety of fuionin is enhane by tefact that, this booster is, 1IObeIdd1(ed within teburster which it is
becion2.-Booster Sensitivity
V-1Mscons(ideratioins in fuje djesign1
perilnissiol irylsze
0* iesveitHZ
)Ince a severe limiLt on the

el~A.iLrtP-
Xi a reI
ittn
dVej
shw-k prVoduced by the fuze detonator or lead will generally be infor ver coet reaons will~itefllftvci een deigned to w LV
ny~zijeaht shocks of all sorts. V01V
A "booster" is therefore intro-
UOMF~V-tdTAL
due -w'ntlefz edad heral laee'
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.preceding it. At the same time, it must be capable of wit .taridiri, such extraneous impulses as th~ose resultinig from lauznching acreler imact decclaration, and the general shocks o tagtorwtr tionsxf-i rmugh handling in loading an1d transit. These conflicting asensitivitv requremntscontitute the first phase of the boost-er-desine' problem, which dffer-a from the second phase (considered in section :s) only In that, whereas both the booster and its preceding train elemeit. ; are generally under the con'trol of the fuze (designer, the main elinrg. is generally not under his control, having been designed for maximum
damagig power and minimum sensitivity.I Effect oF Boostef Explosive on SensitivityI

'The principal. method of achieving the proper sensitivity in a booster has been that of choosing for its fabrication an exploet;vo of suitable sensitivity. The general acceptance, in this country, of pressed Tetryl as a booster explosive is about the only available general sensitivity specification. For weapon3 in which large boosters may be used, materials even more innsitiv e per se, such as granular TNT, have been 'employed; though this particular materal seems relatively undesirable both because of its low output and unstable
LIQUID EXPLOSIVE SOLID EXPLOSIVE
TEST
PLATE
CHARG
-
NO
EONATOR GRAMS 100O
BOOSTER
TUBE
-
5/8 DIA 2 MGMH WAX SPACER
~WAX SPACER
.......... tx-TEST
-:
CHARGE
*
-BOOPIERK GRAIS......
5S/8 DW2 HIGHI
,
TE TEST
N8DETONATOR
j::x.PLATE
DETONATOR HOLDER~-
Fgvfe 7'-7. Gap Test Arrangement.I
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density (which might lead, by compaction on impact, for example, to the develpmnent of large aiAr-gaps). Table 7-1 presents sensitivitytest results of several kinds for a variety of possible booster explosives, many of which have sensitivities of the same order~ of magnitude as Tetryl; mjaterials of .sensitivities distinctly higher and lower than Wei: osd tion inspecial o ~ Tp-trvl hfiv#e however, bee such properties might be required., A circumstances under which swhematic (liagr
TA RiF
oI he apparatus used is presented in figure 7-7.
7-I .- Sensitivity Text Valuex for Possible Booster Explosiveg

minimum Priming clurge test (grams PeRdCatPressed (Incites wax)
Cast
cu
7.zio.ve
mpat tat
_______ ________
----------- -----12.09----------PFTN..............1----------------------13 -------------------- ---------117................. RDX............................---0.29 -------- ---------2--------.15 2..................-DINA .......... 2.08 2.30 .21 pentolita 60150......................---38...................13 1.867 2.32 28- ---------------------P1'X-2........................-------------r-.l)----------4 (-r.12-------------------4 RDX Wax9OW4........... 2.01........-Terv.................42.........1---------------.7-----.19 -------- ----------- ----------------------------------...... 38------ _ 1.2 .31-- -- -1 -----------------------------....... 7---------.... 1.5i: .2 t Cozup. 7[Z . ...........................
Drop height In centimetmr with it 2 kflogrium weight to give 50 percent initiation of the explosive. 'see figure 7-7 for umagram Of 8pparatS.
'At usual press-loading densities.
The impact, scrisitivitv tests of table 7-1 have particles which probably lose their form before they explode, but the minimum priming charge and gap tests have been made on both the A estt and nri- c_4d forin of a number of materials. Both tests agree thatanygivn eploiveis onsiderably easier to initiate when pressed than whien cast,. Tetryl cannot be cast,buthdaaitbl7siixyrgest that either cast Pentolite 50150 or cast PFTX-2 might' be subsituted for pressed Tetryl without substantiallychnigtesst~i;+v-f heresulting bosewhereas either of these materials, when pressed, would give a distinLctly3 -more sensitive booster than Tetryl. ~ ~ & .,OEisuI l 7%l %018 %f re u t i e i a l ,7 1 e e d t r cedtr al charge rslsgvni The minimum priming mined at density 1.4; the gap test (fig. 7-7) results are for represeyntative loading dlen-sities of the mafterials in question. Considerationr charges as a function of receiver-density sug-of minimum ring
5L . I IU l U
eFrect o'r
Physical Form of Booster Epoieon Jensitiviiy been on granular
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g ests a general inerense in sensitivity with deccreasinig tiimsi K ; hut the resuilts arc, not, uniforrm (ref. (1)). Ihe' precision of the gap) t(..,; permits a more detailed insiight into the efreets of loading (1,1s It'~v upon the ease of initiation. Figure, 7-8 :,h ow N;ihe criiical gap) lengt ,. (inches) for several explosives as a funct ion of pt-rc'rnt. voids,,. (G1,od press-loading- -ractice car usually produce pel lets ha vi~percentL vol u between 5 and 10 wi6thout undlue difficiiy.)~ Figure 7-s reveals that at around 25 percent voids, granular TNT 111s becorne almoqt as viamv to initiate as (1Ienselv-prsedl Tr ; y"tiwd~~ses Ttrv
2.5
Io PENTOLITE
S2.0
00
TNT0
10
20
Figure 7-8.
rtia Cap Lengths (inches) for Several Explosi-res asa Function of Percent Voids.
to initiate than pressed Pontolite; buttl, with bot~h materials at at hig , t'll G entolito IS Much more sensitive, Such materials as Pentolite andl Composition A appear to offer Peculiar advantages as booster explosives, because their sensi ti vi ties seem to be independent of density over a wide range. It. is likely that other materials can be developed w w il (i:~iyd stCIi* 1n~epeden eae o initiation at any diesired sensitivity; Pentol it" of other compositionis than 50/50, waxed RDX with less than 9 P 1cent. waxed PETN, and waxed H-aleite are obvious possih~iitis Advantages of such materials are rathier'lahtafwmg
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1. (411 jeJcuiun tocomplicating a boosterdesignor's repertoire with mnore than one*or two explosives: (a) Such materials woulid not be easier Co detonate in bulk, as
sh'iPPte(l HA hiandled, thantr iin their highi-denisity, loqded for. upon th designerI,. -ra (b) With itVarl('tv of stable sqensitit ie. to
cou1ld gtuit. the sefnitivityv to the output of the preceding train element more precisely; production variations in booster dens-ity would not affect functioning, critically. (c) Materials of this sort may- generally be expected to have the highest output. performance.
Effect of Booster Explosive Granulation on Sensitivity

It is probable that, even for explosives as sensitive as those emploved
ini boosters, the particle size (distribution of the explosive is important

for sensi4tivity, although the (details of the effect are not wvell under-7 stood. The (ita given in table 7-1 and figure 7-8 refer to materials of current, production granulation.. Generally speaking, finer materials have shorter reaction zone lengths, which aid rapid establishruent of stable rates; but. also, the more nearly uniform the particle size, the greater the sensitivity. At. preseii4, little more than a warning of the existe'nce of the effect can be given.
Effect of Booster Shape and Confinement

Booster si;e.generally speaking, are probably of no importance inbooster' sensitivity I P(I will be fixed by output considerations. II Collfineni tnt probably has no effect on. booster sensitivity, except to
the extent that it,may affect the
outp.Ut. of the pre-ious clew..nt
in the
explosive train. The absolute booster dimensions, however, are of soine imporlancve. 'Av rriical period in the life of the detonation sttarts where it leaives the sniaul-oiareter, confined lead and expands Into the larger~ booster, even though both elements are in perfect 1 contact mid of Ith~flti('id cornosition. While the radius of curvature O1 th liletollat loll Is smiall,1 it, will p~roceed at reduced rate; as the nadiuis iln'rettses. tie detonation will gradually accelerate; moren'v er, the veliot NNil! be even slower as the angle from the original aIId axis inlcrealse'S. 11i thiese low-velocity areas, m-arginal. detonations "reIP 1110 likeiv to Teeforc, -Ahen Tu. u -ind 'oosters must lhe S11111ll. boosters sholild riot, have smanfll L/D ratios-probably not trains in which size must be sls iIuIPSS 1l1:11 urnity. 1 or Very cri~l~b I1eh)t. very smlall inr !ello to 1( it fh (IiieiCSofls of t-he detonation,
'siei co)l-idorlt ions
(ref.' (2)) riiight suggf~est, a lefld-booster design in
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which the wave divergence is controlled by the use of non -cylind(ri-ILI ledad booster sapes-together ihe two might look like ai trluncae(!
I
I
Fil
Variation of Sensitvity with TempercttureI

At 'elevated temperatures (in the absences of phanse changes or sitivity shouild, if anything, increase slightly. Hoeer ap test,4 on Tetryl and ITNTI a' -70' C have shown no measurable dccra.w in
sensitivity at this temperature.5 specific Dhy-sical or emicalI aterations of ;nl -- it's el
Control of BoosWer SnsitivityI

In the foregoing diecusion, reference haps been made to the varlious factors affecting booster sensitivity without explicitly evaluatingcr factors from the standpoint of their usefulnel in the control of booster Sensitivity. Generally speaking the designer has three useful controls over the sensitivity of a booster, namely: (a) In the selection of the booster material.
sideration on the part of faze designers.I
materials wbich arce mixtures, such as Comnp. A and Pentolite. ()In the selection between cast and pressed form, whr ibt arc available for the same material. Methods (a) and (c have beer, discussed in connection wit!h table 71and are the controls wbieh have princi~pally been, used in the past. The full possibilities of method (b), however, have probably not beenI reaize. erely by varying the wax content of Comp. A, for example, a series of hhish output boosters of widely varying sensitiv ity becomes immediately available. This method (1es,-rves further con-
(b) in variations of the composition of those
Section l'-Bo stcr Output

to main charge. In treating this problemn it is niecessam- to consider bohthose factors affecting the output of thle booster and those factrs n wichthe ompeteandsuccessful detonation of the maini charge deed.Although normally the size, shape, and composition of the main charge are outside the control of the fuze designer, a H threp must bv 1udaiered bv him in ~ ~ us~i~a quate booster for a particular weapon. In rde te fzedesigner may have an adequate understandn tht of the process which occurs in the transition booster to main charge, a qalitative discussion of the principles underlying Ihe initiation and
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of det~nation in an 'poiearc given. Following this 4 (li~c!ssko, ' cto- a" eciing the intrinsic output of the booster itself art. dJiscussedI. and finally, those factors affecig the transmission
Pr,)paga'ti0T1
of the output. o.f the booster to the main charge are treated. General Considerations (Refs. (6) anti (7))
Irwrii
A. detonation wave is an intense shock or compression wave of
thermic decomposition of the ex plosive immediately behind the shock front.. The pressure Profille of a detonation wave occurring in a charge of finite extent has the appearance shown in figure 7-9.
movIig material that :is supported by the very rapid exo-
CHAPMAN-
JOUGETA
SHOCK
FRONT.
a
REACTION
INTACT
EXPANDING
PRODUCT GASES' ZONE
DISTANCE
INTO SOLID
EXPLOSIVE
Figure 7-9. Pressure Profile of a Detonation Wave Occurring in a CAeige of Finite Extent. At the shock front, the pressure rises abruptly to a very high value, the order of 400,000 atmospheres. The resulting rapid compression Of the ;olid explosive raises its temperature to perhaps 20000 C, and the explosive decomposes rapidly, with the evolution of energy. This
_of
dlecomposition requires something less than one microsecond for com.pletion, and, in this time the shock front will have proceeded ora further distance. "a" is called the reaction zone length, and the point at, which reaction is complete Is calledi the Chapinan-Jouget point or Chapman,7ouget plane. Immediately behind the Chapman-Jouget plane the product gases, which have been compressed to a density even higher than that of the original explosive, are moving forward. (that is, in the sanve direction as thle detonation wa've) with a velocity
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1per second. ishut, one-fourth as grent, Its-it velocity of the detonontion wove. At ai still grvatvr dlistance from, tilt shock front, the product gases expand into the surrounding nwivi'iM At thie Chapnan-Jouget point. the prc,,-suri' and tem.pwrature rr( of the order of 200,000 atmospheres anid 4000' A.For it phinie (letunntion wave of infinite extent, P), T. "'a,"'and D (t he det onat io n v~e have deffinite values for a given explosivv, andI dependl principally or, the physical and chemical propei-ties of the unreacted enjplosive andI its detonation products, and on the density of loading. Consider now what occurs when at cylindrical booster of very large diameter is used to initiate at r'windricaii main charge of equalaI dinrneter. For the moment, it will. be assumed that the dletonlation wave in the booster is plane and is moving with its st able velocity , 1). Juist before
-~
of some 1.800 rnhters
BOUNDARY OF '~~~<.~.REACTION GASES
BOUNDARY
OF BOOSTER CAG
I3T
N
Figure 7-10. Profile of the Detonation Wave of a Cylindrical Booster of Very Large Diameter Crossing the Boundary of a Cyiindrical Main ~harc ~ IDiameter.j ~
the shock wave crosses the boundary, we m111y picture t-he situatnion as
shown in figure 7-10.
At the instant the shock front crosses the boundary into the new mnaterial, an1y One cOf three situations may arise, as follows:
velocity) injijially exceed the stable values characteristic of the main charge()Thetransmittii,,, shc ntiy (alnd velocity) approxffilitely match the stable valucs characteristic of thbe mnain charge. (c)j The transmitted shock intensity (and, -,eloeity) are less thanl thle stable values characteristic of th manchre In case (b), the detonation wave will suffer only minor perturbations atcrosses the boundary into tfha T101,pi e e -i1 cae():h energy supplied by the decomiposition of the new explosive will not suffice to support the too-high velocity. A eut h eoiywl gradually decrease to the stable valuie for the new material i'nd MITsponding changs in P and T will occur" 't the same time. Once the
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new stabhle valIUe's hove bieen rva,,+ed(, the detonation will proceed without further allerat ion.
excessv iitr dlV slow-moving shock wave, and] P' T, and D will ~ Y graduIally increase to the stable values for the new explosive. If, however, thle initial pressure and temperature are too low, the decompositioni of the new explosive will be too slow to support the shock wave. P, T. and 1) will th(irefore decrease until D becomes sonic. The dletonation has "failed" although sonie of the main charge may have undlergone. rapidl decomposition ("partial detonation") or burned kileflgraion) i te process. Stable, iow-rate "Partial detonations" of high explosives have not been observed to occur under conditions normally encountered in the typical main charges of mines, torpedos, etc. Conditions (a) and (c) above arv commonly referred to as "overlboostering" and 1under-boosterilng," respectively. Th'le react~on zone length? "a," is the importa t, parameter in these considerations. It. Jarg(.ly (determines how easily and how rapidly stale (detonation may be established in the main charge. The shorte*r the reaction zone length, the more rapidly and the more easily stab~le conrlitiols, aire reaclhed in thc new explosive. t'iifort urnat elv. the present status of detonation theory plus the avaiableknowledge of "a" for the various explosives (loCs riot permit, tlhe quaintitative treatment. of p~ractical problems. It is probably a
correct~ approximation that the reaction zone lengths of the various

explosives become longer as the sensitivity decreases. of one-tenth millimeter or less. Thus primary
I
-
explosives have renction zone lengths which are probably of the order
Materials commnonly used as boosters probably have reaction zone lengths of 1-2 millimeters, w,,hile for the most insensitive high explosives, such as, Amatol, the reaction zone length may be as muchi as 5 millimeters or more. We shall not be far wrong, then, if we use the booster sensitivity indices as a rough -measure of the relative reaction zone lengths of the various explosives. T'he situation illustrated in firnure 7-10 has been so.-mewhat idealized, and a, typical booster-main r'barge combination may differ from it in several ways, is. the dtetonation wave 'may be curved. If a chlarge is initiated at, some p~oint onl its surface (fig. 7-il), the cletoinalion wave will1 spre ad from the point of initiation as a spherical wave. 'iah s-face of tihe wave front is expanding as its radius of curvature inr all(]an, [becaujse the~ reaICtionI ZOne is of finite lenrgth, the expand*CONFIDENTIAL 7-17
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illustrated in figure 7-10. As a result, P, T, and D in the shock wa-,t ir, all 1;rwr thanl,, stable values for the plane wave, and "a" itself is larger because 11;w lower pressure and temperature in the shock front re.;iit in a lower rate of decomposition of the explosive. The smaller the radius f curvature of the wave, and the longer the reaction zone length of the explosive, the greater will be tfhe difference Ietwven the insfnr tancs t. Ir, an D and the corresponding stable values for the T. explosive. If the radius of curvature is less than two or three times the react ion zorn, length, the detonation will, in all probability, fail.
ing wave is at any instant fed by at smaller energy than the plane xx
POINT OF
INITIATION
b,
Figure 7-11.
Detonation Wave obtained When a Charge Is Initiated at a
Point on Its Surface.

The importance of these considerations from the standpoint of booster design may be summarized as follows: (a) If the radius of curvature of the detonation wave, at the instant it passes into the main charge, is small compared to the reaction zone length of the booster explosive, the izitensity of the initial shock wave in the main charge will be coniderably less than the stable intensity for the booster explosive, and there is a strong risk that tlec main charge will be seriously u,,. .%.o5.ered r n o s of cae in the preceding discussion. (b) If the radius of curvature of the initial shock wave in the nmain charge is small in terms of the reaction zone length of the main charge, the expanding wave may die out. In the sense of (a) and (b), just statod 0... .. ur'dius 0u cearvature of less _uau some five times the reaction zone length .. may be considered to bc extremely risky. V Conformance with these conditions is necessary but not sufficient to insure Droper initiation of the main charge. Another way in which
f i
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a practical assembly may differ from the idealized situation pictured in figure 7-10 is -illi4trated in figure 7-12. In this case, a small booste r is used to initiate a much larger main charge. The booster
is partiaiiy imbedded in the main charge, and we will assume that the
detonation wave in the booster is approximately plnne and traveling with its stable velocity. Now the intensity of the shock which is transmitted to the main charg is directional because of the forward momentum of the product gases of the detonation wave, and is most intense directly in front of the booster as is indicated in figure 7-12 by arrows. If the main charge is sufficiently insensitive, the less intense side shocks may be insufficient to effect proper initiation of the main
BOOSTER
It
SMAIN
CHARGE
Figure 7-12. Detonation Wave in a Booster Initiatinty a Much Larqer Main Charge. Charge, for, once again, the wave is an expanding one, cylindrically this time, and the reaction zone length of the main charge may be quite large, Consequently if that portion of the main charge enclosed by the dotted line is to detonate properly, the detonation wave spreading from in front of the booster must, in effect, turn around and propagate backwards. Explosives of relatively long reaction zone length show considerable resistance to this type of propagation. If, for example, a TNT charge is cast in the form of a block L and initiated along one leg, as shown in figure 7-13, that portion of the charge which has been shaded in will fail to detonate and -may be reovered iMits initial state (ref. (2)). If, however, th..t part of the figure enclosed by the dotted line is filled in, so that the detonation wave ay expand gradually, the whole charge will be consumed. This difficlty is not normallY encountered with those explosives commonly used as boosters, as even the weaker side shocks are sufficiently intense to initiate a material of such senisitivity, and, in any
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event, the shorter reiction zone length. c sm.h mterittis readik* permnit the detonaition wave to tuirn vorners. If, however, it TINT (i E.plosive D loaded projectile is boostered as $IoWvit in figure7-I.-, fragmcntation may very well be poor at. the b)oo; 4r end of the proSPOINT OF INITIATION
Figure 7-13.
Detonation Wave in a TNT Charge Cast in the Form of a Block L and' Initiated Along One Leg.-I
jectile. This difficulty can be avoided as shilown it, figure 7-14, provided the radius of curvatj:re cOflditinS are inet by using a booster whose diameter is large coinparerl to the reaction zone length of the mnaint charge explosive.
ey
Figure 1-14.
Wave ina Rooster Whose Diameter Is Compared to the Reaction Zone Length of the Main Charge.I Large
Detonation
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CHARACTERISTICS
OF BOWRS
'
The question of booster size was, of course, considered in the preceding discussion. One or two additional points should be made, however, from a somewhat different viewpoint. We shall consider the two cases: (a) The effect of using a booster that is too large. (b) The effect of using a booster that is too small. 'The first case is readily disposed of. Once the booster size exceeds a certain critical size (which depends on a number of factors), little, if anything, is gained by further increasing the size. The performance of the main charge is not improved, and we are, in effect, merely replacing main charge explosive with booster explosive. Whether this results in an over-all improvement of the performance of a weapon depen(ls on the relative performance of the two types of explosive in the weapon in question. For example, if a grossly oversize Tetryl booster is used in an Explosive D loaded projectile, an apparent improvement in fragmentation may very well result simply because Tetryl is a "more powerful" explosive than Explosive Dm under these conditions. ," e ", The consequences of using a booster that is too small may be much more serious, for it may result in very poor performance of the weapon in the region near the booster, or the main charge may fail to detonate. The answer to the question "How large must the booster be for max1inuin performance?" depends on a number of factors, some of which have already been discussed, others of which are considered under lie headings which follow. First, we pause to state three possible .: "Ol .n(it.on. -' e e x l o s i v e (a) If, in a given munition, we change the main charge eplosive to one having a higher booster-sensitivity index than the original explosive, and, if the booster was already of adequate size for the original mai charge, then the saime booster will, in al probability, be adequate for the new explosive. (b) If, in a given munition, we change the main charge explosive to one having a lower booster-sensitivity index than the original explosive, while using the same booster, the new main charge may be under-boostered iless the original explosive was already over-
Ef.... of booster size.
I
Ila
boos teredl.
(C)
.flCh
main charge is
catpuble of maintaining stbl.e Uetc?
ia",
the required booster size does not depend on the size of the nain charge., .:'.i cAlthough this Las( statement is undoubtedly correct, there exists a general tendency to increase the Size of the booster as the size of the main charge is increased. Within reason, this is probably not a bad
i ON
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oe-iboo~'tered munition is Iemi likely to fail to fill' tion because ofpoor booster design or placernent, or teause of liop~ minor booster defect. The larger w."' -.iore compiex the milnifi-n, tha greater the economic, loss should a misfire occur. Booster composition and density. Boostering ex-eriments (r _f. I:-)) -hiet~ 'e-gecti-venes haie a i expiosive as a, booster, froin thje output standpoint, is expressed by its brisance, ~As defined on 2-M2 The relative brisince indices there~ given have been dletermuined at densities which represent good loading practice; theme indkices decline sharply as density decreases, a,, shown by the following data for Tetryl1 (ref.- (8)).
D.eiity
L42
lu*(,ThT-010)
ID1t0
6 1. 3L6il go
These data illustrate the fact thbat even an explosive as inherently brsatasTerl a easily be made less brisant than TNT by low density loading. Booster shape (refs. (9) and (10)). If the booster is to be coinpletely external1, 88 shown in figure 7-1,5, very large and very smnall ratios of-length to dianee r to be avoided for maximumt effectiveness. ]3risance tests (ref. (.5)) indicate that for a "vndi.m;eter of Tetryl, the maximum effectiveness is obtained when, the 1/d ratio is about 1.5. Further increases in charge length have no effect. The variation of plate dent with Pellet dimensions is shown iu figure 7-16W These data were -obtained for Tetryl. (It is believed the plates were failing in the 2.5 inch diameter tests, and the dents obtained for theme charges, may consequently have been unduly high).
CHAE
L BOSTER
Figur -
Completel External Booster.
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iki
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When tho booster is to be par'tially or comIplete'ly inhedded in, the( main chre teSituation is -o~d~bv Th'lis ('ftse 's differej a'. considered below under the topic "Booster position." special shapes, such as shaped charge boosters. Such boosters offer njo
-bntae unl___ it is necessary to
Somne experimental work has b~een performed with

pry the booster
boOSNTrS
41
Rr
distance from the main charge (ref. (11)). Booster confineraent. Side and top confinement~ of an external booste may e expcted o increase the efficiency of the hooste provided the confinement is sufficienitly rigid, as by a heavy steel surround, Weak confinement has little or no effect.3 Granulation of. booster explosive. Changes in the granulation of the booster explosive would itc mal Vil serisiv4ty of the b~ooster. (See, page 7-13, Effect of Booster Explsv rnlto nSni tivity.) Little or no effect on output is to he expected. Ambient temperature, Actual data are extremely mnenger. [ittle or no effect would be predicted from the basic theory of detonation for temperatures in. the range of -65 to + 1600 F.
fit r considMeraic,
Miscellaneous Factors Affecting the Transmission oF Booster Output toth Main Charge
Booster position (ref. (9)).. A booster that is partially or comnpletely imbedded in the main charge will, weight for weight, be much more effective than an external booster, pricularly if the main charge is sufficiently sensitive to be fig7-12) or if the booster is initiated initiated by the side 7-14. as shown in figure shoksOnce again, very small l/d ratios shouldf be a-,oided. Large Id ratios can be and freq uentiy are used, however; but the diameter should not be tooI small-preferably not less than one Jnch or thereabouts, depending on the reaction zone length of the main charge. For explosives whnih are difficult to initiate and which maintain stable dletonlation only with difficulty (such as amatol made from coarse nitrate, Minod and hotcast TNT), full length boosters, sometimes quite massive, are needed. With ~ pIsil xcpinoEplosive 0, 11o such explosives are in the%1~ current use by the Navy. Separation of booster from main charge. Separating the b)ooster from the main charge by very thin metal or other containers, or by very small air gaps; will -not seriousiy reduce the efficiency of
booster,
Zlls the thickness of the barrier is inc~reased, the shock transmitted to the rrain charge wi!* decrease until it will eventually be
inslufficient to initiate the main chiarge. Booster sensitivity tests (ref. (5)) suggest that waxes, light metals (aluminuin) and plastics (poly4Yj-en are less efficient barriers (that is, will transmit a greater 7-24BEST AVA LE COPY
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prop)ortionl of the shock) thatn the hjeavy metals (coppe) or wood (oak). ni booster sensit~vity indices are, in fac(-t, approximrtely the greatest barrier lengths ofwxthrough, which an expIosivCcan be ~miUe i as~pecillied l ooster uinder spj ecified conditions. For small uaps, air -is
-M aboat tas cffectiv it harrier ats tl utnimtin i ol rk~~t~nc
-
Section 4.-References
iParenthetical numbers preceded b~y the letter "S" are Naval ordnance Laboratory file numbers. (1) NDRC Division 8 of OSRD Interim Report PT-25, Preparation and Testing of Explosives. Auigutst !5 944. to September 15, 1944. (S-34430). (2) OSRD Report 5617, Initiation Studies on Solid Explosives. (3) OSI) Repo)rt 5744, Physical Testing of Explosives, Part H, Sensitivity Studies with the Drop Weight Impact Machine. (.S-7987). (4) NAVORI) Report 87-46, Table of Military High Explosives, (5) NOLAI 103.36, The Sensitivity of High Explosives to Pure Shocks. (6) NAVORD Report 70-46, The Stability of Detonation. June 15, 1946. (.S-'-10775). (7) NAVOIID Report 90-46, Theory of the Detonation Process. (8) OSRD lReport 5746, Physical Testing of Explosives. (S-8099).
I(12)
Boosters. June 15, 1949.
I(9)
Cast TNT Charges. (S-12337). (10) Dulokit Report dlated November 20, 1945, Booster, Requirement for Cast Military Explosives. (S-8'022). (11) OSRD Report 5629, Shaped Charge Boosters. (S-7986).
NAVTORD Report 6-47, Minimum Boostering Requirements for
NOLMIl 10:30:3 RDX /Wax Mixtures as a Substitute for Tetryl in
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CONFIl)ENTIAL
Chapter 8
INTERACTION OF EXPLOSIVE TRAIN COMPONENTS

The input and output characteristics of explosive train components are considered in earlier chapters. In attempting to reduce xplosive train design to a sound engineering basis, the ultimate objective is to be able to pi-edict with what reliability an explosive train element with a given output will initiate another element with a given input requirement under known conditions of configuration and confinement. In general, such a prediction is not possible at present. However, this chapter summarizes the existing knowledge regarding the interaction of explosive train components. The discussion is limited to cases where one explosive train element iAinitiated directly by another explosive loaded element and includes the initiation of delays, flash detonators, leads and boosters.
Section I.-The initiation of Ddeys

General
Pyrotechnic delays are initiated by raising the temperature of the initiating end of the delay column to the point at which the delay powder begins to react. The necessary heat may be supplied by any of a number of means including rocket gases, propellant charges, and electrical energy. In most ordnance devices, however, the heat is supplied by a primer, and this discussion will be limited to that method of initiation.
Examples
by Numerous example. of the initiation of black powder delays primers are shown in figures 5-1 to 5-13 inclusivc. A typicJ- example is shown in of the initiation of a gasless delay column by a primer figqire 5-41 (page 5-52).
Desisn Variables
through within a The usual requirement of the delay is that it burn will not be specified time after the primer is initiated. This time not reliably initiate the reproducible and reliable if (a) the primer does themselves in dolay; (b) particles from the burning primer inibed column; or (c) the the he delay colunn, thus effetively shortening The designvariables that
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ORDNANCE EXPLOSIVE TRAINI

DESIGNERS' HANDBOOK.
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CONNHDENTIALI
in dw followinigI
.eet these aspects of delay functioning are con,-jdevol

paragraphs.
Reliable initiation of the delay. combination of thes. meansq,

the least important.
Heat fman the primer ma1fy be
transferred to the delay column by conduction, convection, radiation, or adiabatic compression. While the transfer is normally by aI
it. is, probOAe tha ranifnn ;aonl
Reliable ignition of the
(1la; is tfus is
iae
by directing the primer blast at the delay column surface.' it hasI becn observed that ignition is more refiaible in obturated (nonvented) delays, probably because of the resulting hi.Aher rrestinre v.hi~h iends to heat the delay surface by adiabatic compresiion and at the same cncluded that 'obturatinn is desirable from the standpoint of'delay initiation and that this effect is enhanced by decreasing the free volume available to the primer gases. primer is ia~riy brisant, so that particles are ejected at high velocity, it may be necessary to protect the delay column by suitab~le baffling. An adequate discussion of bioThes is presented on page 5-29. Preventing the pressure disruption of the column. Baffles tei to protect the delay column from shock pressures. The column. can be protected from disruption by static pressure by (a) increasinp t~e volulme available to the primer gases, and (b) by supporting the dlelay column in a suitable manner. A discussion of these variables will b found in chapter 5, section 1, under the paragraph headings, "Delay 'bady (page -1)"and "Pellet support (p~age 5-2.3)," respectively. Tncreasing the free volume or decreasing the confinement makes inifition more difficult, as described earlier in this chapter; accordingly, it is necessary to make a suitable comprornisd.
V'ime tends to prevent expansion cooling of the pru~ner gases.
It isI
Protecting the delay pellet from particle impingement.
If theI
Test Procedures
Since it is impossible to predict the reliability of any p~articullar primer-delay combination with any degree of assuraince, it is always
necessar'y to_ earry out1
outai t-~ sts Th.tss
toV(a) the show I Roso aeliability of i h nitiation delay of the the reproducibility of the delay tirnr..
"01st be desig-ned oud column, aridchsen th
primer, delay column, and supporting inert parts, thle Itbility of the
primer to initiate the delay is tested at the lowest temperature at

which the device is required to function,
If initiationl appears to
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h-e ipeliahie, the tests are repeated w6i rediieed primer charges. If initiation is imirginsil or better with 50 per cent of the normal primer C,,argc, then the initiation should have sin adequjate margin o surety. Reproducibility of the delay time. By use of the normal primer is determined delay charge and the prop~osed arrangement, themay be time to nonnIoM due tests. Erratir delay times i in ~u!.r0 a primners or dlelay cohiurns, or to insuiffhicit battling. If, occasionally, fittle or no delay action is observed, it 's an indication that the delay coiumin is being dIisruptedl by pressure from the primer gases.
Section 2.-The Initiation of Flush Detonators

General
In normal fuze explosive train practice, flash detonntors are initiated by the flash, flame, or shock from a primer, a delay column, or another detonator. Wh'len another dletonator is used, the initiating element may be a small relaqy detonator placed in the end of a delay column to increase the surz-ty of functioning of the fla~h detonator. On the other hand, if the design of the fuze is such that the flash detonator is placedl it it considerab~le (distance from its actuating element, the latter mnay he a detonator in ordler to get reasonable surety of functioning over thle long"gap. An examle of a flash detonator initiated by the flash from g percussion primer is illustrated in figure 8-i. This is the arrangement be till w uised in the instantaneous base detonating'c Fuze Mk 2 noted that. thero. is a spalce of about % inch between the primer and 'This sp~ace has not been provided for any funicidionatl (letonator. reason; it, is the -pace which is occupied by the baffle and delay in thle Fuze Mk 21 and other similar fuzes that employ the same basic inert parts. Aii exnniple of a flish dletonator initiated by the flash from a black p~owdler delay column is furnished by the b~ase detonating Fuze M6OA1.
The arrangemient used in this fuze is shown in figure 8-2. of another (etonator initiated by the action eampl of a flas d An
detonator loc'atedl at, a conlsiderable distance is presented in figure detonating, Fuze S-3 his arraingemtent is employed ill the pointflash detonator is initiation of the In this instance, thle NU-A. probajbl it, lealst, partly (lie to tile impingement of fragments from the bottoml 01f the, in~itiat1ing detonator.
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Design Vcriables
.010 si design data are available that enable one to design scientifically an arrangement for intiating a flash detonator. XIt wouldl be having a -known output and a flash detonator of a known sensitivity it would be practical to initiate within certain limits of distance, confinem-ent, and misalignment. The lack of adequate input andI out~put
FIRING PERICUSSION
DETONATOR
SCALE: 2.6/1
Figure 8-1.
Flasn, Detanditor Initiation in Base' Detonating Fuz M
2a
measuring techniques, together with the formidable numbe of variables, has discouraged the accumu.3.',.ion o ihdL i h at The result is that de&"n has been based or,. ~ivide of the art, modified by cut-and-try experimentation. From experience gained in this l'aY, it is* possible to draw certain .qual~it~tivi, conclusions regarding spatial arrangements and confinement.
8-4
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F LX L05 1V E
BLACK POWDER
-PRIMER NO. 26
1
BOOSTER SCALE: 2.6/1
1
DETONATOR
Figure
8-2.
Delay-Detonator Arrangement Used in Base Detonating Fuze M66A1.
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CHANNEL
DETOQNATOR~
024iij
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INTERRUPTER
71/1
DETEINTS
.0022 INCH GILDING'-_______ ME TAL1 DISIK DETONATOR
RO0TOR ASSFURLY-
Il
TETRYL LEAD BOOSTER * SCLE 1, 5./1 APPR-OXL
ur ra ~ 3.
e -L un g " tip a s W ed in Po intf 1' it ot o. o D eto tna o Detor~~~ating Fvze M51A5. CNIETA
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INTERACTION OF EXPLOSIVE
Tihe ideal sp~atiatl firrangenienft. is
to
Spatial arrangements.
TRAIN COMPONENTS
I
-
place the sensitive endl of the flash detonator directly in line with and i-A
close proximity to its source of initiation. It is perfectly feasible, however, to initiate at flash detonator over a considerable distance, as sh own in examples Just Oven. Likewise, the detfonat-nr mYAy he p!Aoo (!omipletelv out of line with its source of i -,nition, provid-ed a suitable firing, channel is used. --prerience has indicated thait fori niDuUM effectiveness the firing channel should be desiglCel so that. the hot blast from the source of ignition is directed against the sensitive end of the detonator, then is allowed to move aside so that additional hot gases can come into corlltt with thle detonator. This principle is illustrated by figure ~-.Work carried out at thle Naval Ordnance Laboratory _(ref. (1)) showed that with arrungemrent, A, lead azide covered -with a 0.00.3 inch disk could be reliably irlitiltedl. With arrangement B, the lead iazide couldl be initiated when covered1 with a 0.001 inch disk, but not with a 0.002 inch or thicker disk, eve n though the same primer was used in b~oth arrangements, and( the distance between thle primer and dletonator was considerably shorter in the case of arrangement B. The relatively glood performance of arrangement A ats compared to that of arrangement, B is believed to be due to the fact ta h pie gases atre directed against and flow by the sensitive detonator surface h in the former case. while they are dicare in1abid oei arrngeent., it is the o)ne co0,rn only used in fuzes because()its chit iveiv (sy to ottr am relialble initiation by using at primer of suitable () Juy trenth ad oter rranemet is often impractical because
of spiace considecrat ions.
In spite of the re'latively low initiativc officiency of the blind hole
Confinement. I1t is generallv true that Iii order to obtain maximum effetiveessfroni a sourice OF Mntation such1 as a primer, delay column, 1 souldI be confined and the gases Or detonaltor, thle 1urnlin, chr It , s lo appa~rent -.. " V+11,1 toll!1~t. ~ ....... . hat it- the firing" channel is mnade smajjller (confinemnent increased), tends to increase. This arrangement the %-Vl0(.itv of thethhot gases th intiaionof the detonator u,.P to a efectvenes O licrase of ,.rat delivery of hot gases, togte th decrase n tl l)~i~t whee
:. -~ .
with the cooling of thle gases inl the narro
Crellse inl effectiveness. In each case,thterwol were mnax.iu izeofiin, chnn l 'Ul ptium
wilcu thnnl ede pprtob effectiveness is
obtined.
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In one particular case (ref. (2)), the 'optimum firing channel size was determined. The test setup shown in figure 8-5 was used in this work. The number of 0.01 inch steel disk that the primer blast would penetrate was used as a measure of its effectiveness as an. initiator for flash detonators. The results, Presented ogrnhically in figure 8--6. show that Primer Mk 113 (ND-24 type) in the test setup shown in figure 8-5 gives maximum penetration when firing through a channel which is about 0.1875 inch in diameter.
L WAX (POTTED WITH
OF .010 ifIN STEEL NUMBER VAR.010 -t
37
TEST B9XIC
.50 II VARYING CIAMETER ~N* c' SPACER 0=11
Figure 8-5. Test Fixture Assembly for Determining Optimum Firing Channel
Diameter for Primer Mk 113.
Test Procedures
Since the functioning of a flash detonator must be checked, and since several of the design variables can be fixed only by cut-and-try methods, test procedures are of interest. In general, itis desirable to know whether or not the detonator will be satisfactorily initiated. by the arrangement being tested, and, in addition, by what margin In general, one of the following three it functions or fails to function. types of tests are employed: (a) The distance between the detonator and its source of initiation is varied to find the distance of marginal initiation. end (b) Barriers are placed between the initiator and the sensitive varied to find the of the detonator. The thickness of the barrier is t n point of marginal initiation. (c) The amount of charge used in the initiating element is varied ofLe ,~~3 to find that required to give marginal initiation. remu three methods. h r f t 4 Method (a) appears to be the least rela within limits, increasing the distance does It has been shown that, Method (b) has been ni. ne,s'qanri~v makte.initiation more difficult. i ts principal disadvantage is , dng a employed wit: consierable success. I p
A!
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UUNANCE P% UVE TR A ilN
LOINT
SECURiiY IN.9RMA16N
Vjlei
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that the results are in ternis of an arbitrary scale which cannot
f.
readily be converted into terms of surety of functioning. Miethod (C) is believed to be the most valuable of the three methods. Since the power of an explosive charge is approximately proportion~al o the amnount of explosive it contains, data. obtained by method (c) gives a dlirect indication~ of the margin of surety a~fforded by a Oiven initiating charge. it; has been considleredl good practice to uso an initiatng charge which is at least (louble that which will give marginal 'l'.ts should1( he carried out to make sure that the margin of surety of functioning is adequate at the lowest, temperature ,it wiich the d1evice is expected to function. more dliffilult.
Low temperatures tend to make the initiation of flash detonators
Section 3.-Tke Initiation oi Leads and Boosters

Between the p)oint at which (letonation is established in the detonator and that. at which it is established in the booster, the detonation must traverse a number of discontinuities. The most obvious of thesee from the point of viewv of mechanical design, are those betweenth detonator and lead andl hetween the lead and booster. Other discontinuities, such as that between the primary explosive and the high explosive base charge of some detonatorst or an abrupt change in the density of a lead, mnay be more critical in some cases than those between
dlifferent components. Some of the discontinuities may be intentionally interposed for the
purpose of preventing transmission until thle fuze is "armed." Others are unavoidable results of other design considcrationis. In this section, the factors and conditions which affect this trans-mission willhe considered. So inany variables are involved (explosive Pro'r ties, dimensions, .redensity, oe.) thlat, even if a mathematical1 expression were known Iating thieml all to t'he prob ability of propagation, sucha xpeso would prob~ably beC too cumbersome for any practiaus.rhepr- representa nayalthough they mental dta ttexsarfrg considlerable amount of effort. Certain phases of thepolmhv ions been investigated tbeoreticly, but the results of these investigat hi~ati,,al application uponl accurate knowlin general deedr alue edgeof whchat~ pregent, are only roughly known. For this
rdesof, thius swich pesnt a q ualitative discussion of the trends 1 own thi scti onbl ts c presem nt l h ta i the light of the physical and rini~ls in~lV~l.It s nt expectedi that the materifl (hlnial
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CNl~TA SEWUiT INFOMTO

eXPlosiV(
wVill
hiWJ t.o sysLemacmo the drawing b~oard. it isoped. tmlfit lt nl the success of designs involving minoi- devntions from priet be usefuil ill hel pin- to sysiematz! practices. It is also hoped thai. it.will
will make possible the successful design of radically neOw
the development of systems involving more radical departures whiere crtionis. N or 01 kr ^ b~ tMSs matter how th3 design is arrived at, the importance of thorough testing of exact Prototypes, of explosive systems both for safety and reliin such tests, not only explosive -bility cannot be overemphasized, but inert components should be dv~plicaterl.i The general considerations involved in the transmission of detonatiois between charges have already been discussed in sect-ion .3 of chapter 7, pag 7-14., Rather than repeat the discutssion, the readecr is referred to that section. On page 7-17 in tbe discussion of under-boostering, wo possi bili ties are mentioned: (a) that tbM detonation of the uncler-boostered charge tends to build upto the stable rate; or Mb that it tends to die' out to sonic velocity. Obviously anbuglh, there must be a set -of boundary' conditions which divides thes two possibilities. This set, of boundary conditions might be said to constitute a thir' theoretical possibili ty, although such a condition is not stable, since the slightest perturibationi will, cauIse it to start an approach toward one of t11e other two. conditions. -It is probable that the gmwth or dying-out Process is very gradual in some cases; this assumptionI explains the "low order" deto'nation often observed in testa. These boundary conditions, are those at which the reaction is just sufficient.to Maintain the co&dition1S. If, during, the reaction time, material and energy are lost radially, then the pressure and hence the tempera ture in the reaction zone will'be lower than if these losses were not allowed to occur. -To counteract these losses, th6 reaction must be more rapid. Thus, where radial losses .are possible, the boundary
~
"~---hghaer
temperatures, pressures, and detonation
velocities. Conversely, the stable condition involves lower temperaaro ftilowedn turspresues and velocitier. ThU5- as ,31 aio1sv to increase, the st~liAP aud bounidary condi-wt;A ti~~poach one another until a "critical" condition is reached beyond which detonation will not continue to Propagate no matter how vigorously initiated. As an example, we may consider a cylindrical column of explosive. If te is arge ~ dimete ~iwit" t ,enzthi of the reaction zone,I the radial flow of ma,,terial and energy during the reactinn timt) is re~ilbe As the diameter becomes smaller, the proportional radial
Z 8-12
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los~ses of energy and material ewrease until a critical diameter is reached. If the explosive column is surrounded by some other substance, the r.adial expansion will be retarded t a getror-lse extewt by this surrounding material. Thus the critical diameter
*1
For other geometric arrangements trp-re are corresponding
critical
dimnsions.
Although it is highly desirable to kecp the dimensions oi explosive
and mechanical de-sign limit the dimensions t~o that order of magnitude. Thus the propagation of deitloin, both within and between the various elements, depends, among other thing--, upon confinement and those factors which affect~the length of the reaction zone. The theorctical considleration of these factors at this point would take more space than, would be warranted, Reference (3) discusses many of the factors involved. In the following paragraphs, the measurgble aiAd controllable variables at the disposal of the designer are discussed fromu the point of view of their effects upon the propagation of detonation between charges,
train components well above critical values, considerations of safety
Air Gaps between Donor and Acceptor

Detonation can be transmitted across a gap by any of three agencies: (a) the airborne shock, (b) the blast of explosion products, or (c) the imnpact of solid fragments of the case of the donor charge. In this SC tion, rather than to refer to 'various components as, detomietors, lasetc., the more general terms of "donor and "acceptor" are o t_ sgifnify the charges from and to which detonation, may be transmitted. The effects of (a) and (b) are virtually indistinguishable, since the, is shoc lmot immediately followed by and continuously supported of by the blast within the range where these are important agents be transmission. The effectiveness of the shock and blast, might but a expected to decrease continuously as the distance inceases, attain their maximum. to ri~ne~ rAmnt (~~cr~ai-4 velocity. Thus, under some conditions a certain amonofarapi conducive to more reliable and complete detonation. the Reference (4) is a description of fairly exhaustive tests in which train is shown to be optimum air gap for a certein Britishi elxplosive for certain qbout 0.06 inch, Reference (5) discusses indications that, twice American types of explosive trains, the optimum gap is about ofa function t'Ilnt, valuie. It is obvious that the optimum gP is
"t
j
7
the amiong other thilcgs-tbe m1aterip.1s (both explosive and inert), 'e s'~i anid the geometry of Uhe, doo.10ernc 4 sos1ht
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j 4distance,
and.:both donor charges were very highly confined radially. so that the radial confiniement of the cased charge was nou appreciably different from that of the bare-,ended chare swt h ptmum gap, data relating critical gap to the various factors involvcd are not of a nature which encourages the derivation of quantitative rules. Although available data. on the transmission of detonation by the, impact of high velocity fragmenits leaves much to be desired,. two' points are clear: (a) W~hAn fthe donoi is ihi direct contact with a thin inetal dliaphraigm (such as the bottom of a detonator cup), the reliability and coipleteness of detonation, of the ac'o! tor inm- V b: lagntiented by the presence of an ak ;av between the diaph. .; id the acceptor. (When there sanirglletenthe donor an(I the acceptor, the reliability and completeness of deton01ation is augmiented by theio presence of a thin metal diaphragin in (lirec contact, with the (10no01 Although data regardiing th-iIm 2:cns aelcigeprtnce seems to indicate that this is close to the minimium colnratibh' vW'th imaninacturing considerations.
donor was about 0.15 inch.
such a fragetr an (lbeseaaur tt the derivation of evenl the most approximate quantitative pria;cipies is not feasible. The transmission of (detonlation by the inipecte ffrgmnsi addition to introducing this optimium dIstance for reliable and comlplete detonationi of the Acceptor, substantially increasesi the miaximumi goap across which detonation can bf, transtnittedl, the critical gaip. The term "critical gap" as here uIsed( applies to ayn ind~ividuafl comnbinationi of donor -- -4 . .ceptor.. Stich a value cannot, of co-urse, be melastre(I. 7 The measured values quoted here arc , iean critical gaps" for groups of combinations which are a.- similar as it is practical to miake them. The mean critical gap is that istt which .50 percent. transmnission occurs,. In unpublishied experiments at the Naval Ordtnnce Laboratory, a eased,'detonator transmittedl detonation across a gap of 0.750 inich to 1.00 inch while the critical gap for an nlmnost identical bare-ended
these effects are coneerfled with specifiec explosive Systemns ard tire. of
optimum air gap canlf also he ai function of the confinemlent. oif the gnji and the density of the atCLepto olSiVe. Alsjo inll eene( where the effectiveness of the det.onator at varjous stanfdoffh was determined by the nlumb~er of netal0 disks which (could 1e interposed at the face of the acceptor, it, wasi fountd that, the (ot!!flun, under someL cireums~tances, wvis a function ofthe ruaterial of these dlegradIing disks. UnfortunatelV, all the known dhii I regard-(inlg
I
I
Acceptors for both tes.9ts were identical
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ir4IERACLiLN OF* EXrLU~iVE
TRAIN COMPONENTS
onlsi(leT abde afl1i1111 of exper imn7tat ion 'has been carried on
in w~hich a-t. t he Navai Ord nance ILab)(rat or' w~ith bat e-endled charges variables some of several thoubetwveit mean crit rn1asurCel. the relat-ionl be encountered1 wereCical gap und Although the wbich may ~ sjj sots have been fired, the evaluntion of all the factors involved and down" is far from compic te. The~ so-cqlled "B~ruceton up the donor (Staircase) techfli(Itie was uised with the distance between is and the( -rcveptor as thle adljtstahle variable, This-techniquie on Iliscussen In section 1 of chapter 9, tinder General Remarks Sensitivity Tests (page 9-29). initiate a given The fact that a donor with a metal closure will is not a positive acceptor across a given air gap (point (b), page 8-14) It is believed, indication that it, Nvill do so across a smaller gap: gap is a reasonable however, that, for bare-endtal charges, the critical In all the experiindex of the relative effectiveness of transmission. dlonor and the acceptor ments that, have b~een run to (late, both the bodies similar to those charges have been highly confined in metal of the donor has been, eium shown in figure 8-.Tecnfn brass and that- of the acceptor has b~een copper.
BEING TESTED ACCEPTOR
Confined in Metal Bodies. Figvre 8-7. Donor and Acceptor Charges 144g011y
DONOR
has been judged The comiplotenes of dletonlationi of the acceptor hole in the acceptor receptacle by the expai~ol of the diameter of the wthod is admittedly arbit-rary, at the end away from the donor. This .. othcr criterion t'hat can be readily bu~t, for that mat t er, so is almost, anyv data from which a number figures 8-8, 8-9), 8-10, 8-11. S-12). The
CONFIDENTIAL
81
ii
It~j
'IIL
AM. t
IV
N~UO DES NE
d d
S~(R~iYiNKRMATOCL
=INC
q0
8.6CNIDENTIA
___
-if
IIin
CONRiDEr4iIAL SECURITY INFOIRMATIO0N
TRAIN COMPONENTS
of the points w~ere obtained hti-ve been analyzed statistically and, genleral, the gap for 99.9 Percent firing (95 percent confidence -level) is more than hall the me~an critical gap, which in tuirn is more than points is probalv conlsiderab~ly less thanf that just stated. buIt the small sample sizes and 11ntvoidab~e inhomogencity of samples andA o~st conditions 1)oth tend( to increase the spread of this kind of
280 I AL CHARGES LOADED AT 40000 PSI0 A 20 ACCEPTOR DIAMETER 90.1150 INCH LLENGTH Of LEAD AZIDE DONOR (INCHES)
___240
IL
Do DIAMETER OF DONOR (INCHES)

200 160
IL/D
20"0'.200
- 2.5
L9,i'. LvD'.67 L'O.67
LN 0.46
_______,.-I'
LIL
-. 0'.345I
DONOR DIAMETER CONSTANT vO.I5O

L-0.115
..
0.4 O/D- 2.3

--.......
DONOR COLAN LENGTH-
40 L
1
L0
__________
.OS5 ,' 7
L/D' 5.00 0-0.075, OLD-6.6T
50to00
L~DONOR CHARGE (MILLIGRAMS)
1000
Figure 8-9. Critical Axial Air Gaps Across Which Detonation is Transmitted Between Lead Azicle andf Tetry.
CONFI C DEN~A
WKWW NMI -
_77
"
77
-_
IiDONOR
0.1J..
0.00 INCH LONG 0.150 INCH DIAMETER ACCEPTOR 0.150 IfCH DIAMETER .. 000 INCH LON.
Igw
L*r ...
~
IUMINATE
",
oI.
MERCUfY
LEAD AZIDE DONOR
,I
-I.lll
17:~if
!L
0.4.
AAFO
AONND C
DONOR$
10
:' i
20
30
40
50
60
70
60
$4)
tO0
AVERAGE DROP HEiCST AS PER CE? T or TNT
es timate. The physical and design significance of these curves will : j b discussed in some of the following paragraphs. . Diameter effects. Data obtained with various diameter.s of donors !]IH andl acceptors are plotted in figure 8-8. All donors in this test were approximately 0.50 inch long columns of leadi tLzde lde t 10,00 10,000All acceptors 'were 1.0 inch long columnsnotable trend is the psi. As miit be expected, the most of tetryl loaded at , psi.
~direct
between acceptor diameter and gap is m or complicated. Unfortunatite. the range covered is too li gnitcd nce co lete cu.rves for t any of the donor diameters used, but it is apparent th. each curve what smaller thas hat of the donor. This phenomenot quite readily be tApidined in terms of radial ian losses. The radial losses of a small column o the surrounding r. diameters used u~tu iLi ppaent thatI e1ach cMJurve material are larger in proportion to thet chemical potential energy available, accordintgly, a smndlher ,.nl!..,. must be more vigorously initiatedt than lge coredni t the other hand, if an impinging
-v
relationship between donora,,,me. and gap.
Thc relationship
reaches a maximum at a point where the
lin'cpr. ,s' socm -- ', ,
43
column, initiating detonation of the affected area only, te radlial
zini'l
11
-4uu -~ m
an
puIu
LurvDENJ 1A
i jT :RA UC-1.K OF EXPLOSIVE TRAIN COMPONENTS
oald ~irrolirling exposiv w~ill be greater than thIey7 W be to a dlenser confining m-ediumil such as steel. As (*Sn Ih seen in figure -- 11, these relationships are affected by Woor variati0!is of other conlditionsM such, !as loaing densto bFt change in diameter that ,~ndaccetor.Pe~rhaps the miost drastic occurs in anl explosive train is that from a lead to a booster. Relativelv few (hitaP are at. hiand with respect to this transmission- experiin iujelnfs4 have beeun carried oil ait tie Naival Ordnance Laboratory wer- used to initiate which long (I inch pi-1) couifinoed tetryl leads tiI.ofined~ tetrvl b)oosters, b)oth pressed at 10,000 psi. The arrangecritical iueS1.The merit used inl the exp~erimeints issoni gap with 0.075 inch diameter leads was about 0.04 inch, and. that wvith o.1i5o inch (liaracter lead-, was 0. 145 inch. are Length effects. In explosive trains, many of the elements in the acceptor initiated by impiulses too weak to produce a shock in most detoof it velocity equal to thle stable detonation velocity. a deflagration nators, the initial reaction in alt probability is usually detonation velocities of priwhich grows to dletonation. Since the x cr almost invariably lower than thos fhg aryI eXlpiOiC velocities of high IplosiVeS (Such aS tetryl leads), the initial. detonation than the stable oxplosives initiated b.y primary explosives are lower such cases, as all detonation velocities of the high explosives. In up toward its sta'ble has been pointed out, thle detonation will build trains, of course, I rate or will tend to die out. In practical explosivereached its stable After the detonation has the detonation grows-. follows it increases in rate, the "head." of high pressure gas which no effect on coniditiOns legt.4Althlough1 the length ofl this "head" has wave which it sets in the reaction zone, it tends to, support the shock e_al gpo rn,?tR _a-ir
ost's to th
Pof *
ICurve I
dlength g v Y
length of a colun another explosive. Thus, ror several reasons, the another colun explosive aiffects its effectiveness inl initiating by means Of a barrier or whether it is in direct contact or separated gap. bietween colurm (1) on figure 8-9 shows the relationship n e h entdtav length and critical axial air gal) Itwl of column increments length-dialmeter ratio is as large as 6, additional gap. Curve (2) tire accompanied by rincereases in critical a given increase in explosive indicates that,, in the range cover~ed, by increasn h daee weight is inore effective when it. is added length. To put it another thani when it is added by jncrcasingr the from. the point of view of way, the optimum 1iength-diainter ratio range of j., apparently considcrably below the detonators. 2/i to 4/1 Ahich is tile practice ill Navy
-p in another nle,
wjich -,-na
hn
vC;NHUiDEN IAkI
~a
-1
DESIGSHNDBOOK
SECURITY INFORMATIOt,
0.500
0.400
30.300,
711-
.-
AC0.O
.3
MCC000
IAEE
1
ACCEPTOR LEA AX DONOTR DES 7 ,. M/C010 ACCEPTORt I.4 QM/CC 0'.200 DIAMETER ACCEPTOR 1.3 GM/CC 0.100 DIAMETER '--,t ACCEPTOR 1.5 tGM/*CC 0. 100 DIAUVTER ACCE PTOR- 1.6 OM4gC 0,20 D~ IAUET CR ACCEPTOR 1.6 GMAC b.b1o0 DIAMETER -0
-.-
4YA~
-U--
'
PART A
Fi,Pure8__ 11. Port A. Critical Gap~ as a Function. of DentIety: 0.200 Inch~ Diameter Lead Azide Donors-, 0,100 Inc.'h aryi1 0.200. Inch Diameter Tvtryt Acceptors. See Part B.
6-20
..
CONIDENTA
W. m ite
cONFIDENTIAL
TRAIN COMPONENTS
0.6001
0.500-
Ix
z
o 0.300,
0
0 -
0.200-
1.3DEST TETRYL ACCEPTOR DENSITY DONOR 2.9 DONOR 2,9 DONOR 3.2 DONOR 3.2 DONOR 3.5 DONOR 1.5 DONOR 3.6 DONOR 3.6 GM/CC GM/CC aM/CC GM/CC GM/CC WO/rCC OM/CC GM/CC ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR 0.200 DIAMETER O.i00DIAMETER 0.200DIAMETER. O. IOODIAMETER-O.200DIAMETER-X-X-X0.100DIAMETER -X0.200 DIAMETER -0 1 0. 00 DIAMETER -9
rPart
B. Critica Gap
PART B
Function of Density. See Part A.
, ., ii
C.'rNrILJE
,
I IA-L.,
8-21
DEStGNERS' HANDBOOK
S ECiiUiR TY NFVOM All CMl
.X
xK x
'
-O.IMc
LEAD AI09DOO
DNST
1 51'C.010DIW -'p-00
ACCEPTOR I . ACCEPTOR
V/C000bAT *,M/CC .0. 100 OIAWtTER
~--
Figure 8- 12,
Part A.- Criicial Ga'p as a Fuilction of Denuity;: 0.100 Dicdmeter Lgod LAzide Donots" 0.100 ImC!, arid 0J200, Inch 'Diameter Tey Akctoors- 'See Part B..
PART A
CONFIDENTIAL
luf.
COJFIDENTI11 A L
INTER ACTION OF EXPLOSIVE

TRAIN COMPONENTS
SECURITY !NFORMATION
xx
Z 0
0.100
,x
%x X x
0.025 1. I .5 TETRYL ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ACCEPTOR ETR 0.200 0.100 0.200 0.10DO 0-200 0.2100 1.6 DENSSTY DIAMETER DIAMETER----*DIAMETER DIA METER 0-)(X DIAMETER DIAMETER-X-X-
I.7 .
DONOR 2.9 OM /CC DONOR 2.9 GM/CC DONOR 3.2 Gm/CC DONOR 3.2 GW, CC DONOR 3-5GM,,CC DONOR 3.5 G67/CC MC DONOR 3.
0.1-00 DIAMETER
0n
0-
:6GMCCACCEPTOR 0. 100 DIAMETER DONR
PART B
Figure 8-12. P-~'B. C-tcl Gap ais a Function of est.Se
atA
CONFIDENTIAL
^=.%k; A thSIL rVDI
IJETAJf~W
%I7I
ESGNERS' HA DO KSECURITY INFORMATICI

however, is riot rneessarily the controJfii, Thistypeof fToris typloe fficiency(h'igf. F~or exampo, where a shitter nierti tr i fato inepoietan( e oi -aey(e~.iss invCIj)L is prohahiv be utsed as a Tlisn, is to fr agivn dgre of safety with it 1ong, slender detonatui necssay efTl than with a shorter, stouter detonator of the sunie initiating tjCAn tiveess.The crves ort figure 8-9, as noteaeorld lengthand tetryl acceptors. It is quiite probable that the optimrum
I
j, I
A.0
ELECTRIC PRIMER
LEAD
DIAMETER
GAP
..---ditameter ratio for other primary

-
PIPEI. *QTE!L PLATE
Figure &-13. Arrangement Used in Lead to Booster Experiments.

eXplosiV-js,
such as mercury fuirninatr,
wich are not as quickly detonated as lead azide, is soznewh~t larger than that for lead azide.
and its output is a The relation bet~ween the lngvh itofisain'~ad'(VI AlhuhnoIat of the vlg ; with which function
titative data are available regarding these relationships, it is a mnatter of common observation that~holes in which sinall columins -of tetryl
1 I
initiated end to a larger d:, mcteir at the far end. It is reasonable to o r0 detwfltiot ilir(rvwui ntiv'nc believe that the initiating e with its destructive power. 8-94
.CONFIDENT
1AL
Tp
~. ~
B[ST AVAILAKE COP
'
rLi!!-
'!
.AUIQN OF EX PLO %i' TRAIN COMPONENTSAlf! E
On figure 8-10, crtclgaps obtained using variou8 high explosives as acceptors are plotted against the drop sensitivity of the same explosives. It will le noted that the initiation sensitivity and the impat sensitivity a tile virious explosives are in as good agreement as OCan1 D~eped tv;th Ronaitivity tests. It would seem that thc dream of discovering an eploiv which is sensitive to initiation by means o! another C.Nplosive vet mechanically insensitive will probably remain a dream. On figure 8-10, the larger gapo obtained with mercury fuilminate donors than with lead azide are mainly due to the higher loading density of the fulininate. Both materials were pressed at 10,000 psi, which gives a dtensity of approximately 3 grams per cc for lead azide and a density of approximately 3.6 grams per cc for mercury fulminate. Density effects. The densities at which both the donor and the acceptor are loadled have considerable effect upon the probability h that detonation will be transmitted betwen tetocags detonation available energy, the pressure, and the velocity of stable of a solid explosive increase with the loading density. The pressure and velocity associated witfh metastable (boundary) detonatio'n also tendI, in general, to increase with loading density. Thus the initiating power of any given explosive increases as the density increases unless conditions ar;e such that the higher density results ;an marginal initiation and a consequent, reduiction of the length of c6lumfn which. ilar detonates at the full stable rate. In primary explosives, a sim 3 reduction in effjective columrn length may result from the increasing jreluctance of explosives to effect the transition from, burning to detonation fl- the loading density is increased. Explosives exhibiting this effect in its, extreme are said to be "dead pressed". The sensitivity of explosives might be expected to inlcrease with per~ cent~ 4f voidIs for two reasons: (a) as the voids in an explosive increase, a shock of a given pressure can do more work per unit mass inetinpressiiig hle material, thus raising it to a higher average tends temperature; (b) the increasing inhomogeneity of the materials ihtersl to increaise thle 1noni110-ifliJYt-V ofhatdStrihluti ht.the hiottst areas may be well above the averagetm rtr. This latter effect, has two opP)osirig results, the higher tmeauei while the lower soine spots improves the prob~ability of Initiation, temporat tire at, other p)oint's inereases the time required for complete time for r'eaction, (lengthening~ the reaction zone), allowving more. the iniradial losses. The first, effect., while qulite applicable when or some othe'r Ied tiating shock is 1transmt t to thle e.x-plosive through air the shock is transmite more co 1 ~ia.when ntm-lc 1Imv-nn case the to tne explosive froin a le~ss comlpressible 1-faterifl, in whichf
Effects of variations of explosive materials.
I C)ON F DE INI AL
815
tt
7777
.4-
A~
MDU-
ORDNANCE ELO~iVE TRA DESIGNERS' sl1AmDBOOK

--
NI'''
t,.VNr~lJI
SECURITY NOM TO.
intensity of the transmitted qhock dependt upon the mate'hingo acoustic impedances of the transinittinPa itvulum and the exi)l)SiY( 'Where detonattion is tranlsmittedl ly meanUs of fragment impact. practically all of the kinetic energy of the fragmnent.i transmitted to tpondO fdewends Thi h erg t quickxlsthe agndt is socntiod wupon te10 nent tiond ofi theeng cleends thekl exloie fadthm to make the apparent sensitivity increase with the density of the, explosive. With so many variables involved, the relation between acceptor density and the probability of transmigsioxi of dletonation is qu1ite cumplex. Unfortunately, experimental dataf are available for only a few of the many possible combinations of the variables involved. On iligures, 8-11 and 8-12 are plotted critical air gaps obtained with various combinatio)ns of two donor diameters, two acceptor diameters, and four densities of each charge. Both (lonor,; and acceptors were Do bare ended L, tuse experiments. It WIViA noted that the gaps tc-ul with increasing donor density and to decrease with increasto increase ing acceptor density. The ;-xperimenit (discussed in reference (4) indicaies that the maximum ~.nsitivity as measured by the thikns of a steel barrier through which a tetryl lend could he initiat: Idrd means of a certain British type of detonator reached a maiximr whopn the density of the tetryl was about 1.35 grams per cc. When copper was substituted for steel or when an air gap was introduicedl between the detonator and the degrading disks, this optimum density apparwas obtained with the highest density used (1.65). Figure 7-8 (page 7-12) shows the effect of densitY~ on the initiation sensitivity of several explosives as measured by the b)ooster sensitiv itv tcs-ty using~the arrangement shown op. page 7-10. It will be noted tha't although the sensitivityv of tetryl and TNT increases with percent of voids, that of Pentolite and Comnosition A is nearly independent of tures of sensitive high melting point materials wvith lower melting, less sensitive materials. The most Drobabli, form that they would take would be particles with sensitive cores and insensti~ve surf-:ces. Thus, the high temperature areas rc3d fn ro-yr ' bomogencit of the less dense charges iioe iIi the less sensitive p4..-is ot thle explosive grains. Particle. size effects. 'Where the i nhomogenecity of pressedl granular explosives results in local "hot spots," as juslt discussed,. the time required for the reaction to propagate from the hotter to the cooler areas is dependent to some extent. ipon thu distances separating those areas.. Under these conditions. hoI t ho rnart;.n ne .. the particle size. I the particle size distribution is such as to improve ~-26
density.
The reason may be that the last two explosives are both mix-
CONFIDENTIAL
COP RMAW~
7t
CONFIDENTIAL
iNTERACTION OF EXPLOSIVE
TRAIN COMPONENTS
packing efficiency, it rediy<es the number of grain contacts per unit volumne for any given (len-sity. The- resulting incretise in avcera ge
dstanice between pnint,,s of contact also tends t~o increase the reaction length, zone Inrifr .,- Ih- e effects to the stabi, -4 ol dett'naf 1*nec-.( (3) the . * tion is discussed in more detail than is warranted at this point. Ref-' erence (3) quotes experiiments wherein it was found that a mixture o f ammonium pirrate of two particle sizes In the proportions conducive to thle thest, packing efficiency failed to support detonation under a certain condition of dliamneter, eonfinemcnt., and density whereas each of the two com~ponents of the mixture by itself would detonate under the mame condition. No quanfitative data regarding particle size effects are at hand which apply specifically to explosive train design. Hlowevetr : the early stages of the gap tests described in other paragraphG of thi.3 section, an inadvertent changie in the particle size and particle size distribui of the tetryi used for acceptors caused a substantial
I
I
change in the results,
Since that time, all tetryl used has been of a
I
*
size which passed through a U. S. Standard number ')q screen and was held on a Poumxber 45 screen. Inivestigations of particle Size effects arc projectedl. Confinement effects. As pointed out earlier, radial losses of mnaterial and energy residt~ in at lower stable detonation velocity and a hig-her boundary dletonation velocity. Plainly then, anything which r'dlzc('s t hese losses will increase both the Initiating effectiveness and fa explosive column. The e~rplosive cornthe effective senstvt nonents of explosiv-e trainis are surrounded by solid nonuexplrsive maeratusual mealIs. Although the designer may think ohs materials principally as a means of mechanical support, they are so importarnt to the functioning of t'.P explosives that a majority of fuzes xnight. be renldered Tioperative or, at least, quite, unreliable by the the injud icious substitution of mraterials in those parts into which exnlosivvs are loaded. Or The p)ropatgation rate of an explosive reaction, b'- it a detonation ff detonation, for reasons discussed J,, ;- th " deflagrittic~ii, lecause the.rate cof heat transfer between the product asesandtheunractd siidiS iretly related to the pressure. Antigwhich ret ards the escatpe of the product grasewilcuen increase inl the propagatien increase inl the pressu..re zvil't a iliner of such a reaction whc ratec. The ehiaract erist its of the cont ftepoutgssvr are most, important in1yt 1 igteccp gases, with the pressure, prop aationl .ato, and rate of production of
zone: in the a deftfigration, is a direct, function of the pr essureearlier; reactioncase of in the
CONFIDENTIAL82
MM -M MOA
ORDNANCE EXPLOSIVE TRAIN DESIGNERS" HANDBOOK

All of which are closely interrelated.
CONFIDENTIA. SECURITY INF2ORMAT1iOi

if a reaction is very slow an.-
the Pregsure low, the important characteristic of the container is i -continuity, or the absence of leaks. For somewhat faster reactions, the importance of small leaks decreases since the rate of gas product iolu quickly exceeds the leakage rate; but since the p~ressuie is higher much stronger container is necessary to maintain a constant intertfal vume. inally, under conditions of stable detonation, the pressure is so high that even the strongest metals are too weak to have any confining effect except that duie to inertir.. Tfiif reaction time here is qfo short that the inertia of the product. gases, retrd'ing their expan-
sion, is sufficient to 'maintain pressures of the order
of millions of
pounds per square inch hIdependent of any surroundings, except where the diameter is very small. For small diameter columns, the stable detonation velocity can be affected by the confining medium. It might be concluded, from the proposition that inertia is the importanb iactor in confining, a detonating expkisie, that thie confining effect of various materials should be proportional to their densities. However, it is nAol quite so simple. With a little consideration, it becomes plain that calij that material which has been affected by 'the detonation within the reaction tiecncnrbt to the. confinement of the reaction. It is plain that only that material whAich has been reached by the shock is affected. The mass of this material measurements have been rn-ade of the velocities of shock waves in metal plates, in contact with detonating explosives. Some of these values are tabulated below with the densities.. the products of the density and the velocity (acoustic (Sbock) impedance), and values for the function
P,
/T.i2
is thus a function of both the shock velocity an
est.Some
where P, is the density of the explosive and D, is the~ dletonaitioni velocity of the explosive.
TABLE 8 -.- Sh~ock Characteristicsof
Mete,! Ity roIm~pedance(miu. le-opcuns
Mletals
Of gm/cm'
pvE.
1, 007-2,10
,rD7
Ladl ----- -u -------------------------i

Yr I Itwill benoted -th t-- - - - --velocity--lvenfr theshock - - -not yet been de"fInitelY estahlishod that. tha
15"20
0~-7-IM
2.70 8.90u
.31
10.8-18.2 4 - 4.1
~Itea
~tap I iliaotxcl
h
-
the velocity orsounI In thisniotal.

int
it T
ThA l'irize range of th,-e Values for alulnnunt Is Rttributah~le to the extremne .4ensltlvlty of thl; finctlnll to the values obtained fro thle shock and detonRtio velocities when thes values are ecmnse toketlictr. ItI! quite Possible that errors in these M'easurer,,ents account for pnost tesra.
~~
nCONFIENT the prellI
IO
In
FIENTIA
Tfhe expression
VrTq
p-*~--.,1
-I
is~ propos'ri in reference (:3) as an in-
ITbaie
ptfew he
function of the eflectivoness of a materin) n~g a confining medium pf. stable dletonations of small dliameter explosive columns. Rt should be pineI ut hat, the values given intable 81were obandwitlflat plates iioriiial to the (lirection of dletonation, and that they wvere with various explosives. Thu-s, theirf applicability to desig.n1 if any, is indirect. The mininium. shock pres:;ur-e for transmission of (letonation is much lower tliin that associated with stable detonation; accordingly, the same considerat ions do not niecessarily apply. Although relatively danta regarding thiese effects are at hand, one series of tests, using7 0.10 inch diameter lead azidle (lonors and 0.10 tetryl acceptors both pred( at~ 10,(0 p, gave thec results shown in table 8-2 when the confining medlium was varied.
-
4)-
el r ed__
TABA
8-2.-,T
of Confining Mediumt on Critical Gap

Crtclgp1 Confining medium
_ _ _ _
Confining medium
(rinclegap
he fill
tICThe 111
eI................. ........................................
-er------- -----------------------4 iMAuminum--- ----------- -------
0.0T79
04
,se lie I WS
01
value,; for copper, lead, and aluminum line up reasonably wl with the a('oustic (shock) impedances, while that for steel is quite appreciablhv out of line, possibly because the pressure associated with threshold firing may he wvithin the range of the strength of steel undler cond(ition,; of (l~tmic loading. It would be reasonable to exmnedia, pect inversions of the ordering of the effectiveness of confinling 1i5 C'onditionls such as density and dliameter are changed. of Ex-nPene with fuzes repeatedly re-emphasizes the importance had. colifinemnit.. In recent tests it was found that in a fuze which steel leads and booster were housed in Iworked satisfactorily when the i or brass totaies ,the. booster failed to detonate reliably we confitement east zinc or plastic c-ontainers ilx rc substituted. The ffforded( by the zinc alloy as comrpared( with the brass ma hae\e a ela riedued( !y pooiya- wel a. by. its somewhat kjwer acoustic V poositeda a In the course of th~e experiments on. barriers, discussed later, was noticed. It was found that lanrineetigcnfnmntefc th isertionl of a steel barrier lbetween a lead azide donor and a. tetrylW 1w tetryl deto-., eptor actually increased the violence with which theinto which it ii then copper body rc' by ts ,Ir"ntukved fa, ev i,' teoel is more effective than the Pressure 41fc ,; "~Airuly
216 3172
.~4ni
cItn
k.
CONFIDEN1'IAL
K'_.~,
82
-
-dA-
r0N!ET
A:
5~
DESIGNERS' HANDBO
CN!ETA MATION SEUfYN
head of lead azide reaction product,, in retarding the backward expansion of the tetryl. Another type of confinement is important in connection with the transition from burning to detonation in primary explosives. This transition depends -upol the pres-sure build-up and consequent c enough and thIe pnressure low onough for the problem to be that of containing a gas at high static pressures. The strength of even a thin walled detonator cup may he important in this case. The-ae considerations caL be important in determining the output "haracteristies of a ketonator insofar as they affect the effectivef column 1lf-ngth.
i Vcrsie Displacement
The commonest mcanis of isolating the sensitive elements of an explosive train from the more destructive elements is the displacement 'Lat it is not aligned -with another., Even when of One column the elements are so misaligned, shocks of enough magnitude to transmit detonation may be carried, throu-gh the metal, or gases at pressures ray and temperatures sufficient to initiate detonation m find their way from the exploded to the unexploded charge. In practice, the variies which affect both of these mechanisms ard so complicated that the displacement necessary for safety can be established only by experiments with actual fuze components. A series of idealized experiments has been made in which the v14iticfd- transverse,-displacement was determined 'for propagation between lAcad azide and mercuyflmnt dnr and acceptors of. various high expolsives. Figure 8-14 is a diagramn of the test arrangemnent. In figure 8-1.5 these data are plotted against the axial gaps obtained with the same combinations of explosives. The "s shape
.
ACCEPTOR DONOR
a Figure 8-14.. Arrantcement.o
rj^ Acceptor Displacement Tests.

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5CENTER
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~~
CENTER' LINE OF DONORS
4.Figure
NOTE: A-A IS LINE THROWGN POINT OF INrI ATION &-16. Acceptor initiated by iMetai-fiorne Shock from Out-of-Line
-
Doror.
& the Curves is quite apparently related to the point ait which the expanded hole in which the donor charge had bceen loaded is tangent to the unexploded acceptor. Evidently the initiation Kof some explosives, includwing Ltryl, is quite probable when the holes overlap and quite improbable when-they do not. This fact suggests that the initiation is accomplished primarily by the hot gases. For mrore sensitive materials such as RDX and PETN, the metal-borne shock is apparently an important mechanisin. Some of the PETN and RDX acceptors were initiated in the interior as evidenced by the way in which the container was deformed,
as shown in figure 8-16,
obtained using explosives loaded at 10,000 psi in 0.150 inch diameter hoe.Experiments with other sizes andladn pressures are projected.
These data plotted in. figure 8-15,'all were
I
I
Barriers
When detonation is transmitted between two charges separated byI
a solid or liquid medium, the transmission may be accomplished either by shock, by gross movement of the barrier, or by a conibina1A5"tion of these. in any case, the "o;j , lost, as i air shocks, by spherical dissipation and by the irreversible work don-e by then plink on tne rnaterial.
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date have those discussed in substitulted for air gaps in experiments similar to few shots, previotN paragratphs of this section. Basedi on relatively thickness of a steel harrier these expermenfts ind~icate th11t dhe crivical for lead azide donors is of thle order of one half of the critical air gap combinaandl tetr-yl aiceeptors. Ratios for particular (lonor-accepter Part of the variation in 'the . tiofls varied b~etween 0.37.5/1 anfi0J70!1 of maxima in the metal ratios is apparently due to thie existence the air gap density curves. in ures wiuwe none exist harre-est in the earlier section headed Thle reason,- for Ihese rnsnxmp are discussedl "Deilsitv effects." described in section 2 of inl some larger scale tests, similar to those waxes, several plastics, chap~ter 7, variouis materials, including several with air as barrier aluminiuml, copper, andl wood w'ore compared thickness for most materials materials. InI these te-sts, thle critical lower values for copper was about 0.4 times the air gap (with slightly was tetryl or pentolite. WithV1and wood) when the acceptor charge Composition B, the critical air less sersitive acceptors, such as cast biirrier thickness, and in some wax grap wvas much closer to tile critical it was also foundl that, with cass1ctally smaller. In these tests barrier thickness was increased some accep~tor materials, the critical acceptor. It b inerpsin anairgap between the barrier and thesame diameter is of the barrier will he noted that in these tests the for doubt as to whether the sam-e ats the booster. There is room larger area.
to An investigation of barrier effects is, in progress but experiments have be, harriers b~een of an exploratory nature. Steel
__
of much results would be obtained with a barrier
Shaped Chaorge Effects
combine, under some circum.Angularly converging shocks may intensity than any of the comstances, to form a shock of "higher coniverging shock can be obtained ponent shockg. A three-dimensional a cavity in its output end. The fromae explosive clharge by forming damage obtained by this means locliedaugmentation of explosive pr 11 erV experimenter in the on,"" f bylining the caviywt feld. The effect can be greatly augmntedl more "jets" having velocities oi oi %el, wichl is foreinoner esaecopsdo Beaeohsr ofk tarexploie.te the detonation and even greater than the same order of magflitudlC and hence their penetrating fragunents, they retain their 'velocities effects over long, raniges. of munitions during lWorld__ This; effect was used in alwide variety isilerftblc amount of research and IIai1ws h ujcto riLx C5 (6) is a. broact rcun ofth
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DESIGNERS' HANDBOOK.
SECURITY INFORMATION.
covered in this work. The application of shaped charge principles t, explosive trains is discussed ill reference (7). The work describedI ill reference (7) was experimental work aimed troward the development fundamentals. Figure 8-17 is a diagram of the arrangemnent of the experiments. Table 8-3 gives some of the results- of these experiments. These data may be useful in providing a departure point for a designer -who wishes to apply the shaped charge effect to explosive trains.
DETONATOR
PENTOLITE (CAST OR PRESSED) DONOR LENGTH CONE THICKNUS
ALUMINIUM CONE DONOR DIAMETER DONOR TO SPITHOLE SPITHOLE LENGTH SPITHOLK DIAMETER
A~CEPTeaSRRM
TK~
_____
Figur 8-1
~i~g~m0o Experimenrs on ?he P'ropagation of Detonation

from Sh~aped charge Initiators,
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Some ex,)ariments at the Naval Ordnance Laboratory indicat tlmo substantial increases in critical gap can be obtained even with chsvrge,.; as small (about 0.150 inch diameter by 0.5 inch long) as the (letnators usually used by the Navy. Many commercial blasting caps have small "dimples" in their bases. Although these bases are not at all well proportioned as shaped charge liners (they are much too thick, for one thing), they do form into slugs which can substantially increase the initiating range of these caps particularly when the accepior is r....tivelyover nsiive which, This fact may, for example, account for the extrem e range one hears, dynamite is sometimes initiated by blasting caps (40 feet
907',ording to one account). I has been found that, although the effectiveness of shaped charge ammunition is considerably reduced by the rotation of spin stabilized projectiles, the influence on the effectiveness of the small jets used in explosive -eains is very small. The reduction in effectiveness due to rotation is a centrifugal effect related to the diameter. In the application of the AMunroe effect and related phenomena to explosive train designs, sveral points must be kept in mind. These effects do not in any way increase the energy avilabie fr-m an explosive charge. Their effect is that of concentration. Thus these effects depend for their usefuln ss on accu ,at--alio.-n.nt. and rymmetry of all components of the donor and of the donor with the
acceptor and any small openings through which the donor must shoot. T he shaped- charge as used in explosive trains is-primarily a device
for transmitting detonation over velatively large distances. Its value in augmenting the reliability of initiation over short ranges has been questioned although it is believed that a properly designed shaped charge can improve reliability of propagation even between charges in direct contact. An example of an application of the shaped charge in explosive 'trains is the Army's Point Initiating Fuze M90.
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-36
CONFIDENTIAL
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DONFIDET IAL SECURI!TY NFORMATQm
Section 4 .- R !.rences
IINTERACTION OFOPONENTS EXPLOSV'1E IN
R~l
IParenthetical IOrdnance I
*
1946.
numbers prceded by the letter "S" arc N1,a val
Laboratory file nuinbers. ()NOLM 10926, Redesign of Underwater Detonators-Develop-
(2) NOLM 1006.5, Optimum Blow-Through Hole Diameter for Mk 113 Primers. March 18, 1949. (3) NAVORD Report No. 70-46, The Stability of Detonation. June
(S-107-75).
Y
ment Work. -May 22, 1950.
T.
* *(6)
(4) Ordnance Boar.- Proceeding N04o. 30870 with Enclosure dated April 15, 1945. (British) (S-6300). (5) NOLM 9707, The Effect of Air Gaps on the Initiation of a Lead by a Detonator. June 25, 1948. Journal of Applied Physics, Vol. 19, No. 6, pp. 563-582, June 1948, Explosives with Lined Cavities. -tating Fuzes for Shapedl W-in (7) OSRD Report No. 56101!, Charge Weapons. January 3, 1946. (S-8205).
.2
rI INIETA
rONrIET .6TI1
~R!TY
'N-.FORMATION
Chiapter 9
MEASUREMENT TECHNIQUES
The measurement of fuize explosive comnponent performance conand__ sistsq miain~y of a determination of (a) the input characteristics, ()thle cuiti. characteristic. M.-any of the instrumnents andI techniques available for making these determination,; arp of recent. development, having been produced tinder a program set up in early 1947 to provide more adequate measIV for controlling fuze and fuze component quality and performance characteristics" may be considered synonymous zonicerned with sensitivity. Sensitivity measurement,; are usually with the energy required to insure initiation of the explosive cornin mechanical,-Vo ponent. This initiating energy moy be supplied undue electrical, or thermal form, find must be measured without energy consumption disturbance of the jeliig system, or appreciable by the Imeasuring device. siill te nepysical maynomena embac aaeritics u "O!flup
ifij)ut
(rnf gen)ral,
I
r
in -the form of heat, light, and sound as well as mechanical energy particles, high-pressure waves, highi-velocity glases, and high-velocity must be measured the particular aspect of the energyj output that realy n he plication of the coMponent. Thus oftn dpens o detrna izn a detonator application ', it may be most imprtn succeedn edo the wave th intensity of the sheckprimiers, delivered to to drive asmall pist .on the ability booster; while in certain e hv the primary consideration. b few miscellaneous tests that fall under nihriptnrotu tests may be resolved characteristics may be noted. Surveillance in which -dhe into at 51iecoP.qin of input and witput measurements in storage is of interest. miensuremients variation of th.lese th deay ime with time ofpyrotechcnic delay components,I Awatlrmens o g n fmcaia of the effect iven ess of sealing and mioisture proD these miscellaneous ruggedness, under impact conditions are among to briefly at appropriate test procedures. - These tests Will be referred points. epicplotu n nu the priipa ouptannu Fr purpoges of ready reference, td in table 9-1. togzetherwiha ai'o k~~ ~ iel of slne4oCf indi, on of th
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In the discussion thatfollows, the field oif measurement techniqu;es lich lns has been divided into sensitivity and output measrn of these divisions is concerned withi two types of initiators: (a) coponents such as detonators ftnd~ leads that initiate booster type expio. sives-; and .1b) components such. as primers that~initiate primary explosives, black powder or pyrotechnic.,, or that dto nwin~hnical work.
I
I I I
Scfion I .- Sensitivity Meaisurements

Any useful me,-:jrement of exp~lo,.ive comnponent sensitivity njust involvdiet 1 indirect measurement of the in inting energy a delivered to the -"annle. Energy must alwys be delivered to the is frequently possible to evaluate the "threshold" or minimum firing energy in terms of th- rate of energy delivery multiplied by the timle of application up to the instant of firing. In some cases the rate of energy delivery is too rapid for such a simple procedure to be applicable. This is usually the case, for example, in condenser discharge firing of electric primers. The rate of energy application iqalso a factor in determining the sensitivity in some instances. This is particularly noticeable when. very slow rates of energy application tire inlvedC~. In this connection, .3ee page 3-36, Effect of Rate of Energy Input in Bridge-Wire ype Primer.
sample at a finite rate. If this rate of energy delivery is known, it
Initiators. of Booster-type Explosives (Detonators)

Stab detonators. :Stab initiated detonators arc, usually testce.d sAm form of drop weight apparatus. Test Set Mk 136 (ref. (11)) is typical of such devices; it is illustrated in figure 9-1. In Test Set Mk 136, the initiating energy is supplied by the impact of at freely falling steel sphere upon a firing pin which rests ligh tly against the sample. The total energy of the steel sphere at contact'is simply 01e weight of the sphere times the height from which it. hfw fallen. By considering the construction of the apparatus more closely, it can be seen from figure 9-1 that the test sample. is mounted in n plastic holder on top of a precisely located anvil. A heavy shield surrounds the anvil and snm.pie "holder. A smnall opening in the upper surface of th e shield is accurately aligned with tlic. plastic holder so that the firing pin may be inserted in thA tuo)ular part of the holder above the test sample after the shield has been closed. The upper end of the firing pin protrudes slightly above the shield. The steel drop ball is held by an th4~ &1cto~g~ b asdo oee by a iack screw. Accurate alignment of the drop ball with the =xs 9-4
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the ro ayce ireloel ihed o th foi.Firing cntuay fo ll iireased onsTe firng het rde tho i iir teropuil bar w6t in smllone firesr. t a polin a pl si or ar derened o n nte 3 peentage whic teO ra noTt "rurlo wn" r ored s I it, e o Sol fuether! F ghts m th f1111g utslj e o eri tof o p heri irin ai dro i method inc l ed iilat i tiscrsectione uner 1 st jo I f hese page 928.- In thre, rct a. Sustiiyiet, 1 ieakseese one folowr gR
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11MIt
Firing Time vs. Drop Height for Stab Detonators.
wil be noted that the initiation energy is applied at ft moderate rate in Test Set Mk 136 since thc drop ball never attains it veloc-ity in excess of about 13.5 in-ciles per second, and usua, a eoik from 30 to 60 inches per second. This being.k the Vnse, a metwurement of the time interval between drop ball impact and the first evidence of, explosion should permit some estimatfe of the actual initiation energy requir"4A by the test sample, or at least give an indication of the margin by wvhich the sample fired for a given drop ball ennrg~y. The measured time will be that between the drop ball imnpact and the later instant when the cup has been sufficiently indented or perforated to cause initiation. This time for indentfat~ion or perforation depends upon the drop ball velocity at impact as well as on the decpth of indentatio roriir--W. -j- i-ruicu cup design, the required indentation will var, inversely as thie sensitivity ofr tile explosive.
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it would therefore be expected that lotrrntimnes wud be shown in figuire 9-2. This rnefisuremernt is moost COn-venILeDIt"ly accomplishedi by a modificattion of Test Set Nilk I7- whuii djrbe ae
I
20
in this section beginning on page 9-2. detonators. The sensitivity of electric detonators man y be d (eterined by Pithf- of the two methods mentioned in section 3 of Ihpter 3, uznder UEFfect of Rate of Energy Input in Bridge-Wire UU 'riner(pa:;---3(;)'. two methods may be termed (a) the "condenser dlischatrge" method and (bl the "costant current" mfethodI. With either mnethodl, the operating p~rocedur'e may foltow the Bruceton or the Frankford firing schedule to obtain the desired in formation. With both methods the aim is to measure the electrical eniergy input necessary to brinrg the ignition bridge up tx-; thle initiation temperature of the explosive. Since itbig wire of given dimenlsionsI and material must reach a (definite ternperatuire in order to initiate the explosive in which it. is im bedded, it is evident that the rate of energy inu,-sa imnportant consideration. Thus a bridge wire may reach thermal equilibrium with its environment ait a temperature well beow the initiation temrn.PAture mfte rate of energy input is low, and a large total energy may be delivered without initiation. In the condenser discharge method, the rate of energy input is usTually high. This is accomiplished by mnaking, the RC discharge time short compared with the cooling time of the bridge. The short duration of the RC discharge time often introduces difficulties in the diesign of tost instrumentation as is (lisetssed !ater. satisfactory apparatuis has been assembled (re!. (2) a1.nd has been IA used to ohtin most of the data of section 3 in chapter 3. This test apparatus hgs been designed to handle a wide variety of electic detonators andl electric priimerse(nsit,--ityt.es ts, anidis rathler too elaborate for fiesignatiomi as a standard test set. Thiecondens-er discharge pparaitus ,r k le~t~ucade box, a regrulated -volt supply co ,Ine IU a pU -uie precise voltage PI(Iustnient (ref. (2)), a. compact firing epbeof chamber with an ingenious safety inte rlock system that prevents accidental firing with the door open., and at m ercury contact relay to eonect the charged condenser to the electric, detonator terminals. A more detiled description of fltese coIP"I'~lftS follows. The precision odnzzdcdi~bls~ ai choice of any capacity value up to 1-.110 'licr-ofariads in steps-' Of 0.001 microfarad. hese conidensers tire of the best, available quality, thus Minimizing Loss o1 nn dilcti laae "rors due to dielectric asrto discharge due to diel ectric ~hrodue to leakage andinoliet2
IElectric I
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ORDNANCE EXPLOSIVE TRAIN ANDBOOK ESINER'
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absorption must be avoided in order that thle input energy May b~e accurately computed. The regulated voltage supply permits a rapid adjustmfent of b z~fz:;t~,H fp rc~o charging voltage with i's corresponds to i, precision of 1 percent in the stored 150 volt's. 2 energy', which is expressed by the equation F - 14CV . The firing chamnber is a cubicle of armor p~late fitted with a slidiiig door for access. Conn-:ctlcn to the detonator is made by short lead's through the chamber wall to the interlock switch. At the switch terminals, very sborl- leads run to the mercury relay an'd condeniser decade, The firing rchiy s a hleavy (luty Mack mercuryv n&1ay w1-i:ci. 'AS suitable for high current surges. This item is perbaps the most critical in the whole assembly, for switching losses may introduce very serious errors ini the test results if not detect.d. MVany vazieties of switches and relays have been tested fe-.r this application, but none have been completely satisfactory. Thle Mack relay isA the best of those tested with regard to reproducibility and freedom from erratic contact resistance, particularly when used at potentials below about 60 volts. W~hile the actual energy transfer efficiency of the Mfack relay is not precisely known, it has been found that the eniergy tranisfu;tin of th-e applied energy anid thatt the transferear mitted energi curve extrapolated goes. through the origin when transmitted energy is plotted against applied. energy. Thus there is no constant energy loss, and whatever losses may exist are a fixed and reproducible proportion. of the applied energy. No contact chattcer with the mercury relay. In using the condenser discharge apparatus, the -chosen condenser i's charged to the desired voltage, quickly disconnected from thie charging source, and connected to the Mack relay, which is then cnergized to complete the circuit to the detonator. Thik whole oj,,ration is accomplished in a small fraction of a second to initure no loss of charge xrithe Con dens.
a
When detonators with low resistance bridge wires are tested on thlis
apparatus, the RC discharge times are very short. For example, h osata when a 1-ohm bridge wire is. used, th xaimntm Gtart of the discharge ameutnts to .,'1 muti 1 microsecond, since only about 1 microfarad ot capaecity or is usually required. In manyV s~sthe ie constant. is of the order of 14~c microsecond. Since such si~~~01!1 ]rt~Paulses are being transmiitted, it is essential thait thc wiring fromn the condenser through the relay and intarlAPc wiel to tile detonator be as short a~s possible to inininiizc stray inductance n. capacitance effects. It is considered tha~t stray inductance in paticuo~o
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U may invoivc selecting a particular capacity andl( varying the charging yo!trtph to obtain diffrenrt dlischarge energies. Alternatively, it is Possible to select. a particular cliarging voltage and to vary the condenser capaIcity to obtain thie (desired energy levels. In fbis latter ciise, the RC( (lisclirge time varies from energy level to energy level. butt this many cause 110 difficulty if the variations are small, and tme the onget cnstnt i stll short comparedi with the bridge wire cooling rate. No standardiz.ed te;t, set is available for constant current firing of electric dletonalto)rs; altlinzigh, a-, in the( case of condenser discharge testing, constant etirrcat firing apparatus; hafs be~en designed and in use for soine tinv. rfli( design of it suitable constant-current firing system is a more involvedi proiblem thafn. is condenser-dischiarge dlesign, and so far hias lbeen! handled onl it piecemeal basis with no attempt being matde to construct a universal test set. Trie reason for this Tprocedii lies, in the widle range of currents to be (lelivered and the equally wide range of bridge resistances into which thle current
must bie dleliveredl. Two alternlative approaches are itvaliable.
One is to choose a Ml~alast, resistance' that is mnany times higher in resistance than the bridge of the detonator~ to be tested, taking into consideration any chianges in bridge resistance dluring firing. When the bridge resistance aid tile ballast resistance aire connectedI in series across an adjustfable orexample, if iisdesired (..ozirolin '.t(,curen whchflos. a h lfs a odresistance brige wre to anpe !c, uppl I ' hin wen lo.,the. als resistance ounsHid of wic iny eali Ilie tleapplied vlaewudbe isWooliis Iniht bec~osil I'd~sedto 102 volts, thus causing I ampere to flow in tile total N'S'stative o i 00-9- or 102 ohims. Whien the bigwreeahda. ohir-q, the current wouldl drop to 106or 0.962) amperes. :TSistance of (1) within 4 percent despite 11 hre-fldincrease in the bridge wire resistance. It should be noted haift the ballast resistor must be ratedI at 100 watts or more for this Pplicfltion, andl~ that the ballast resistor rating becomes almost h01ihitive when highier currents tire desired unless the tolerance rA t '1 ~ '1::411 sDlv 5 amperes to the ~ ~ ~ ~ ~' w;wrcat pe~trvlul A ion wou hi requre~ the 100 ohm It'',iu ;j 1 mu u or ni~o() w-ts Rndu thei teitrrellt j, manainled coilstlt. to IIiIS
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Detail of Interlock Switch !o~r Safety Firing Chamber.

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01
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Efreetivel- this results in better than average current regula1 '~1 1l h

- -
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CONFIDENTL,\L
NOMTC
eur The second alternative involves the use cosatcrn, tubes to regulate the current. Power pentod"s such, as thje 61,(i or 807 maty be use in parallel to reach the desired current ratirig,.or e ven Iargcr tlri~iiutter type pentodes miay be utilize. Act ually, ~prin pe, the 'constant current pentode circuit is not msscritijiIlv diferet fomthe ballast resistor scheme but off(r tcCorivelienevt of using the. vacuum tube as a self-adjusting ballast, resistor. Relatively little work has been (lone with this type of constant current supply for electric dletonator firing except in the very low
current range.I
In both the-ballast resistor and the vacuutn'tube circuits, it has been necessary to6 establish the desired constant current through a -short circuiting, switch across the"'terminals of the (letollator bridge and then to transfer the current to the bridge by opening the switch. This procedure avoids difficulties with switching, transients in theC resin, power source and appears to be satisfactory as long as the bridge resistance is very much hiighcr than .he shorting switch contact resistance. Where. the bridge wire resistance is not high relative to the switch, contacts,'the switch must be connected across a scrims combination -of the bridge wirc. plus a resistance which is high
relative to, the ,switch contacts yet low relative. to the ballast, resis.tor.I
T-,use heprevious ex'6ample of a 2.oin bridge, the shorting switch should-,show a resistance not much over 0.02 ohmn if it is to be used safely.. Jf, A switch having 0.05-ohm contact resistance were used it -would be- advisable, when working at the highier firing currents, tconnedt a I3-oh resistance in series with the detonator and to cnec "the swtch across the detonator-resistor comiunation. This added resistance would have no, serious effect on the constant-current
it
characteristics of the system. it has been mentioned that, the constant,-current firing -procedure may utilize either the Bruceton 6it the Frankford schedules. It is alsoposiblecnstat-crret firing, to improve the wih the data by aking a simnultaneous measurement of the time quality o of current R'h-ato u t teinstant of. firing. Jn general otw of equal.,bri dge resistance, the detonator sensitivity will be inversely related to the firing time at a given curriut Inl this connection, see. the references under electric primers, later in this section (page 9-27). Flash detonators. The sensitivity of flash iitae deoaos may be ' easured by the aplication of a"controlled pulse of thermal andl r'mechnica enegy tote sensitive end of the detonator. Because of inhierent enginecering, difficulties in he production of ~e '~~i.' PUbeflit tests for flash initiated components have beeni much slower in development than have tests for other cornnonents.
9-12
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.-
-s-
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NOUFS
ne-ce at flash detonator is usually initiate1 by a burst of flaime ana
hot particles from an exploding primer or pyrotechic dlelay, onie of thie obvious approstithes to the problem of sensitivity testing is that of u1sing primrs as the initiating agency. This technique has often been applied in the past for lack of anything better and has sometimes given apparently satisfactory re-qults for a particulair set of conditions. it is occasionally utsed when a new type of detonator is to be stibstitiuted for a former variety using the same initiating primer. This technique has several serious djefects. In the first place; the normal spreadl in the output intensity of fuze primers is fairly great, so0 the applied energy can only be very roughly controlled. In the h second place, the betst way to obtain a- Controlled vraini applied enerry is to use special primers with weigh t-graduated loads covering the range of primer output desired. If any pretence of accuracYv is to lie rniiia.aitied, samples of the weight-graduated primers should be tes ted for output energy versus charge weight on equipment such as Test Set Mk 173 dliscussed on page 9-46. In most ca".. the output of a primer varies directly as the charge weight, but- this should be verified experimentally in each Case. Figure 9-C6 shows some firing data 'Collected in this manner. Reference (9) includes, sArnv sparse data on the initiation of flash de101. While the tests tonators by weight graduated Primers Mk11A were actually Conduicted as output tests on, Primers4 Mk 101, they mnay equally well be Considered as input or sensitivity tests for fuze Detonator Mk28. For example (Se4table VII of reference (9)), the shlellac-sealed primers at 3 mng charge produced only 40 percent functioning, hut lrimers with charges of 6 mg and over produced 100 percent high order detonation. The sample sizes used were
entirely inadequate for any valid computation of the sensitivity of

D~etonator Mlk 28, hut the tests do indicate that the, use of graduated primers is a feasible met hod of flash detonator sensitivity testing when not at hand. eis&e More elaborate_ il- Tncttc Another CiPproneli t~o flash dletonator sensitivity measurements has '('en foia-d in various highi-tellpera ture submersion tests. in such tests, it bath Oif molten Wood s mletftl or solder is manaie a constant templeratuire and~ the sample detonator is suddenly submergred in the bath. The time to de-tonatiln is mneasue asa irlverse function of sensitivity. InI general. these testsi are morer relevaullt to "cook-off' thanl to flash sensitivity o h ielg c refcr-ences (3) and (4) regarding such () +1e OrdcrO iCi~5
CON~iDNTIAL9-13
_I
rl-
O0RDNANCE EXPLOSIVE TRAIN DESI-GNERS' HANDBOOK
CONFIDENT! tl SECURITV INFORMATION
70
LOADED, WITH 019 666 MIXTURE K RECEPTOR - Ma 102 STAB PRIER

(ACTING AS A FLASH UCTONATOR)
mxm-UK101 PRIMERj
JI
CHARGE
I5 20 25 30
NUMBER
FIRED 0 4 69 I
NUMBER
FAILED Is 11
35
40/
20jI
to
25 Is 20 WE14HT OF 1ITIATI'NG CHAIPGE tMg)
30
35
Figuro 9-6. Initiation of flash Sensitive Charges by Varying Primer Loads. Related closely to the molten bath tests are those that involve the, application of blow torch flames of various intensities to the sensiflv" ends of t detonator samples. Some data on blow torch tests ar'e fhe given in references (3) anid,(5). Blow torch iests were reported upon favorably in the latter reference, with rather short initiation tilries indicated; but the results of subsequent tests have failed to reproduce ~rt timne lags. Thle work of reference (5) was donae with sh an unuisually intense flame from an underwater cutting torch burning
__a
9-14
SiA1LB OY
CONFIDENTIAL
CONFIDENTIAL
SECURWY IrIWORMATION
MEASUREMENT
TECHNIQUES
hydrogen with Oxyge withi a gh itof excess air formdb on pressed air jets, and it is possible that the conditions were not repro(b%.ed in the later tests. Xil it isof some theoretical interest to dewer ni ef k4e~ror not the test's of reference (5) can be reproduced, the practical aspeuts of the torch tests are not so attractive. Very serious difficulties are encountered in obtaining reproducible flames because of severe dlamage to the torch tip by particles from the dletonlator. No adeqjuate shutter mechanism is available to trip at the start. of detonation aiid to shield the torch tip from the dletonation before damage can be done. Additional information relevanit- to the initiatiorn of detonators in molten metal b)aths is given in reference (6). Ubbelohde, on the basis
with various primary explosives loaded in No. 8 blasting cap aluminum cups, s-et tip equat ions for the ignition delay at any temperature in the form:
of tests log,,)
t-4 -5
+11 where t==ignition (delay, seconds;
E =activation energy, kilocalories/mole; and T= temperatvure, de-,

C. Inarriving at this equation, it. was assunied that the time required r- Le,*-an4r1 fI- th" bath It-, the epoive was 'n-iil small. By mecasuring the molten metal bath temperature, which resulted in a eonliglntion, delay, he was ab~le to evaluate the constants 1 th eqjuation for each ol several explosives. Using the resulting equations, fie predicted both the temperatures necessary for initiation jn times ()f the order of I millisecond, as wvell as for 10 microsecond delay times. For ineril'ry fulmninate, for example, init'atlon. occurred in 5 seconds with a 2080 C hath: bath temperatures of 4370 C and 6830 C were pvredict ed for I millisee ondl andl 10 microsecond ignition titnii. The corresponding temlperatures for lead azide were 3430 C, 551- C, and predicied temperatures appear to be in 73,50 Crsetvl.These the range that. should he readily attainable with blow torch flames, hence flame initiation should be possible with ignition times of a few U-iliseconds. The discrepancy between these rdcin n h ileasured time' deLlays with conventional torch flames has yet to be lowter heat c*ontent of the :,11 xplained, but, it, is p)rob~ably due to theI'
OW Dwessure
flinep.
tC~iLI
U~ -~~ ""'f''t +1h gonsitivity measure:Onshas been achieved with Test Set. M-k 174 NMod 0. An early CVCsion of this eupnt ieeence (5,anid the present
IO'F1
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Al
9-15
ORDNANCE EXPLOSW TRAIN SE DESIGNEURNERS' HANDBOOK
INFORMATiON 1Rv
CONFIDENTIAL
0
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200
700
ASSOLArE
PRESSURE GAUGE
~tASSEMBLY
LOCKING
ELEVATING MAN*S
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form of the 'equipment is covered in reference (7). This apparatus (fig. 9-)consists Of a -heavy firing chamber into which the sample deton ator may be: sealed along with,.a charge of stoichiomctrielf.-2~O gas mixture at a known initial pressure. The explosive gas mixtulre is ignited by a spark Plug: if theinitial nrenSiC j7V I.:gh hig I-cssu detonation of the sample is obtained. By varying the initial gas pressure over a range of values, it is found that initiation of the samples
9-16
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CONFIDENTIAL ruvM~.06 SECURI TY ;NFK TI r
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Miky DC(_varied from 0 percent to 100 percent along a fairly smooth elirve. This ignition of the detonator by the gas explosion occurs so rapidly that the sound4 of the exploding detonator cannot he (ustinguished fromn the sound of the gas explosion. No reliable measure-
Mk 29 demonstrated the pronounced effects of lacquer coans ntl flash senIsitive' enlf (ref. (8)), as well as the extent of deterioration
b~etweenl 5-year-ol(I samples aF compared with freshly prepared units. This information is shown in figure, 9-9. The reproducibility of data
.ob.ained onl this apparatus appears to be satisfactory, and its ability to dete.ct. changes in detonator sensitivity appears to be excellent. As originally constructed (ref. (7)), it involved some safety hazards, due to hanglires. This difficulty has now been eliminated by the substitution of plastic~ detonator holders for the original copper holders,
which reached and held a high temperature long after the gas explosion. Designs for an improved test set are being prepared.
Initiators of Primant Explosives and Pyrotechnics (Piimers)
Stab primers. Sensitivity tests for Stab initiated primers are accomplished in a fashion identical with that described earlier in this
section under Stab detonators. Test Set MNk 136 is a typical example
I
I
of test apparatus for this purpose. As in the stab detonator tests, either the Bruceton or Frankford procedures may be employed. As as in the case of stab dletonators. it is found that Test Set Mk 173 eadapted to the timing of the firing pin penetration .Vod 0 k delay, anud the rffuhing time dela.y data may be used as adtoa ~~tivi~criteritt. Thv modification required in Test Set Mk 173 consistut of a, cThange in the (limensions of the "capacity cup" (described [)all generally used with Test Set Mk 136. A. further change tp rb (fled -for in the design of t-he "Ionization-capacity"
indpr Percussion primiers, page 9-21) to suit the smaller drop Iis
assembly to suit the different arrangement of parts in Test Set NMk 136
lis compared with Test Set Mk 135. Some typical test data oin stabprimier-delay times are plotted in figure 9-10. No extensive investigaion of this t echnique has beeni vndertaken so far for stab primners, nor h1ave thermocouple measurements been employed. A British report (ref. (10)) deals with efforts to wini'nim. the peneration delaty time in or~er to study thle times involved in transmitting
alrnng +it 1ovicti ot ther primer and ocross gaps. The .^ the .fl)ratus reported iR claimed to reduce the time de"aytoafwmc-
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90 -0
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Figure 9-9.
I4
Sensitivity Tests of Detonator Mk 29.
I0 I4
ORDNANCE EXPLOSIVE HN)O) DESGNERS1
A)COIDNL SECURITY INFRMAli:)N

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9-20
CONFIDENTIAL SECURTY INFORMATION
MEASUREMENT H TE C NIQUES
somne experimental work has beenC done onl stab primers in which theV cl'jyg pin is made an integral part of the drop ball or plummet instead of ha1ving the firing pin initially ait rest in contact with the stab primer. Tile results Of these tests tire reported in reference (656). This mode of operation diffcrni but little from thle more usual drop-ball method, flfl(l is seldlomf used because of the greater difficulty in obtaining a
central inipact, On the primer.
One point of difference does eiist,
3,..
ilowever, anl( 51hou11d 1w mentionedl briefly here. When the firing pin and drop ball tire tin integral assembly, the kinetic energy of such a J)illniet should alwayvs he fully' available for the initiation of the primer. 'Tis is not neemsarily the case when a separate drop ball pt. on a tionary fiv.z o cnsier 20grin firing pin at rest on for thmpew Fo drop ball .2-ri oitfrtnpointaoi rmr oftl ths fringpinthedro bal wuldbc broiight to rest illiille'supo h matvelocity of the drop ball. with aninitial veoiyeult The drop ball probably does not make contact with the firing pin again untl~atertheexposin.If, on tile other hand, the drop ball has a gruins tndstril-cs it 20-grain firing pin, it might be expected niss trebound, retaining about 10 percent of its kinetic energy while i eiveredl to the firing pin. A similar mismatch appears 90 pern posbewhen tedrop bail is more massive- than the f11iring pin. The êVpenrcntal data (ref. (66)) are inconclusive, but if this W-il exist, it will be necessary to apply corrections effct anbe sonto toi ratios obtained in drop ball measurements whenever a change in Percusaion primers. Sensitivity tests for percussion-intitilated fuze )il are 11sually performed upon somne form of Aron ball or. drop wei:hlt appalraltus. A fairly well developed forni of this equipment is
e0xeinp1 lified Figur 9-1.1 1w Test Set Mk M5~ 1'I percussll Primrs of this test set, and reference (12) cornskhows thle principal features PliZes thle list of drawings for this test set. As in the case o1 lest Set Nk1365, ihere has been no report publis hed specifically PertaMnV-5 to 'ie apparatus, but NAVOl'D 01) .5823 describes the installation and Operationl of thle test set. Figtirv 9-11 shows that Test Set M,\xk 135 is e-sentially similar t Intst Set, Mfk 136 previously desceribed, except for the lower structure sample primer-s whiclah 1owes thle simpie. In Test Set 'Mk,135, the into apprpit h idivduii ~oler which are inserted ~l' ilO~I~td
of iim~ the six id"

u
")iOW; 9?'ul st~narru
positions brings ft P~rimelci n its holder) directy readinress for tie Whenl evenytingsinradns fingp.
CO'NFIDENTIAL
9-21
77
U(PLOSIVE TRAIN DESIGNERS. HANDBOOK

OXVNANC
CONFIDENTIAL
concave pole piece to locate the drop ace MvtelY over the firing pin
firing, the firing,,pin is lowered-into contact w,%ith the center of the ~ prniercupfindtbc ropbaI released by disconreting power frorr.th release magne. The height from the top of the firing r.n to the lowrr surface: of th &op ball may be adjusted by 'a jaeerew arranlgeinma as is done with Test.e ,Mk 13-6. SpeciflI precautions are taken i; setting up: the,,equipment tol assure that the, dmtp ball drops sq uarelyI on the axi ofte firing pin, and thbit the firing pin rests accuratelyfat the cner-ofthe primer cup. The release magiet is provided with a
Test Set Mk 135 has. been operated until recently on either the Bruceton or the Fr*unkford firing scbedules, which are discussd later ini this Section under Gener~d Remarks on Sensi tivity Tet (pg -28.)
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9-22
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I-
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SECURITY INFORLAMO
CONFIDE" TiAL
MEASUREMENT
TECHNIQUIES
Thec Ata are MOSL' commonly reported in terms of the 50 percent firmi jnt , ab-ad the factor a, which is a meas-ure of the scatter in
the data. Many of the data in the section on percussion primers hlave been recorded in this fashion. More recently, the completion of Test Set Mk 17:3 Mod 0 has made pos"-ible the collection, of a greater amount of information per sampe expe nded than was the caw- in the earlier sequential or staircase tests. Test Sef, 1\k 173 utilizes the mechanical structure of Test Set Nlk 135 but also includes an electronic chronograph and appropriate fittings to permit measurement of firing delay times. Additional features of Test Set Mk 173 for comparative heat output measurement are described on pages 9-46 and 9-47. Information regarding the electronic circuits of Test Set Mlk 173 is given in reference (13).
I
I
I
I I
Earlice phas" of the development of Test Set Mk 173 are described

in. references (14), (15), (16), (17), (18), and (19). A photograph of the completed test set is included as figure 9-12, while a block diagram of the timing equipment is presented in figure 9-13. are simple and straightforward. An electronic timer or chronograph is started at the instant the drop ball -strikes the firing pin and is stpred uhenflame issuves fromr thermr The time ;nfprvLal so
The principles underlying the operation of Test Set Mk 173 Mod 0
measured is made up of three portions, namely (a) the penetration the time from mix(ture initiation to first emission of reaction products,
and Wc the flame transit. time from primer to pickup device. The SURI of intervals (a) and (b) is the important variable for the purposes of this test, whereas the flamne transit time is approximateliv Constant for a given type of primer and explosive. To a fairly good first approximation, the energy delivered to the explosive mixture in a particular type of primer must be proportional to) the depth of Indentation produced by the Eiring- pin as a result of The tine required to hutlt te prirht (!~lt) in,;impact. he timec required to produce sufficient indentation to deliver breshoid firing energy to the explosive mixtur'e, will thus"be a function A h impact velocity of the drop ball and, therefore, will be long ihen the drop ball is rdleased from a small height,,adsotwe h 10t) bili relea-se h-ight ii great.
.
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9-2
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G4 A '
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Fisfure 9-112. Test Set. Mk 173 Mad> 0 for Percysnm'r.
9-24
On the other hand, for a given drop bllije cojv tefrg sestie will ryimvreste Prunier sn-sitivity, since tile r10re, senstive rim r m ixture, the the smaller the fo r n g Th , if~ f lrh tmes are m easured in' tai t r pi at it give n ro ei h onSU~eSIesamPles of pr-imers duinng surveillal(T, it is found that as the Primer sensitivity deteriordfon kIngcr. -A ntito UUU Lime~s are recorded. Sth +tcuib oilutc tt~f lire Point of the deteriorated primers thlus obtaining ~ dt' BEST AVAILABLE COPY
CNIETA
CONFIDENTIAL
MEASUREMENT
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M iTECHNIQUES
RELEASE. MAGNET
+300 V
DROPTE WEIG
I MEG
OR ALUMINUM RING
(NOTE
3,1i
1,
AMPLIFIER
~
PULSE
FIRuING PIN"~
TROP
CHRONOGRAPh
FUZE Pihiin-OE~ C
ELECTRONIC
COPPER POSTS (NOTE 2)+T INSULATOR MEG
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AMPLIFIER
Figure 9-13. Block Diagram of Timing Equipment.

Not. 1. The fuze prir is held -iid"y and Position iihe firing pin and to locate the "capocity.ionization" probes relative to the primeti. Note 2. The '"capoc ity.ionl z a tion" probas function ina dual fashion. For explosives providing no Ion, the change in dielectric constant due to the presence of reaction ONVucts causes a transient change of capacity. When ins are delivered, t1e ion
current delivers a transkent pulse. Note 3. The insulated metal ring delivers a pulse when the drop weight discharges its induced charge to the firing pin. ;,Ot 4. The pulse amplifiers and chronograph shown separately in this diagram are combined with other electronic equipment in a single unit as shown at the left in
,hlf of the sample groUP, as must be T f.iphu ,, 1II( -l- "Qtsiirlng se 5nsitivitV tests. Sc firing time Some t.-pical frigiim the "stifllout all%- eed for ... .... rh
itrves are shown in figure 9-14 as all idl(icatiol of the performance
ni Test Set N[k 173 when used with percussion primers. The circuit details of Test Set Mk 173 are well described in references t3) and (14) and need only brief mention here. The instant of drop I ill)aet is determined by aln ingenious capacity-change circuit 'hich is simple and rugged and which absorbs no energy from the ,op ball. Tie contnact of the (Irop ball with the grounded firing pin '11uSeS an abrupt chanev in the cnpacitaulce to ground of an insulated
* n1P surrounding
thfe
II0 up)r Cd nto a
LIU
IL,
,,,
Pit..
.nv ,'ti- , p r.. 'nplifi,(i hlfld uitili-,!d tto stj!!, th el ectronic timer. .sh:. " S t.... .ate
pulse w hich is An inexpensive

_._
:_OMLz ;
M9-25
DESINER' HNDBOOK:
'SECURITY INFORMATION
700j4fI____
0_
4AcLCAC DEE4ORTO
NEW PRIMELISI
2002
DROP hEIGHT (INCHES)
Figure9-14. ypical f 'erial Results, Firing e of 4-Ounce SPAee TyIc -Fuze Prier Mrcr Time s.Drop Height Fulminate Mixture.
but reliable' cofldenser-type - electronic timer, is incorporated in the test set, but other tmers such as the 6ounter type could b6 employed
quite readily.: The timer is stopped by a sharply rising pulse which is delivered when the ionized flame or gases allow 'eonduction bctv. e"u two insulated electrodes adacn tote primer. In somei cas'" t he flame is very- sparsely
ionized, necessary change in: the capacity beweand hit is lcrdswih to rely onl a slight occurs whenl theewe tehot gases'form the daielectric. teeetodswi. of Operatieon electronic equip-~'a~upuise generating circuits has pr';v to be simple and their performance has been reliable to date.
Alhe
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~~B
_
9-26
_ _ _ _ _ _
E S T A V A IL AB EC P L O YC
C ON ETA FD N I
CONFIDENT AL
cECURITV INFORMATION
MEASUREMENT
TECHNIQUES
Th1is fanparattos prnkmt a laboratory study of the instantaneous firing pin force pin force, as it filrir,6io of time. The variation in firing ofl a cathode- Iay from jllipact to exploio is displaiyed on the swreen mneasureo)scillegraph, and maty be photograp~hed if desired. The composite 'C! acca-plished Iy thfle use of a Meito iipnfre
Another device for the investigation of percussion primer sensitivity is the Pievo-Electric Impulse Gage, des cribed in reference (20).
firing pi-1-drop, w-vi-lit assernh~y which includes a piezo- eIctric crystalA force acting(quartz or tourmitfine) so plar'ed -hat it responds to the on the firing pin. The nucasureinent of force as a function of time doce; not- fuly specify th.e energ-y input to the primer. b)ut only the
itself impuilse or mnoninturn delivered: conseqluently, the dlevice by doces not provide it complete sensitivity test. Equipment to provide flot only a force-time curve hiit a simultanetous~ AisplAfCeMent-time wire strain ctirve is currently being considered, but it is expected thad method gage techniquies will be substituted for the piezo-eleetric deseribed in reforence (20). conElectric primirs, Sensitivity tests for electric primers are detonlators. duicted in the~ tiame fashion as sensitivity- tests for electric Sec- an earlier topic and essentially the same apparatus is employed. mnay be by con.in thias t'-'tiof enititled Electric (detonators. Firing dens.-er dischairge, constlant- current, or constant voltae. mfethods.
using "staircase" or "rundown" test schcd~les. "Square pulse" voltage methods nindificatlofls of the constant current and constant instead have also been applied in somec test programs; in these methods a steAdy currmnt or voltage an-d maintaining it abruptly applying 00O
un i! iring occur-, or until sme long period has passed (20--30 seconds),
Yalue
a constant 3the cuirrent is- abraptly aiplied and maintained at
duration. of for a definite short interval and then removed, The oe hundreds apjpiicatioti may he adjusted fromi t few milcnst of milliseconds by suitable circuit~ design. type components It has been found possible in sonie electric primer constat Cu-rren. conditions t" masure the firing delay time unde~r anl additional gource of sensitivity data. , T1he inultipurpoSCse Electric detonators :;)arausdescribed earlier in this section under initiation delay time when deAd'tides facilities for measuring this at this Point that Test Set M~k also might be mentioned !,It for this measure:3 Mod 0)also embodies suit-able electronic circuits frnenergy source would have to be - nt, although an au.iir
initiation delay times. ~)r~m nature ha een reported. - ee i~derable tet-v'rofhignra connection. Refer') ~(uL5(21), (22), (23), (2-1)? antd (25 in this
ornst~v
~ i"I~ ~ d.
tjutrbi
kFmueo lngt-h consatant current piile is, an
rt
fbfu m fnI~~il
9-27
TG )N ANICE~XLS
D DESIGNERS' HANDBO K
TRAIN
SECURITY INFORMAT1c,'
CONFIDENTIAL
aand
ee: (26) describ Sanl electronic counter type chronograph whic sue MeasurcmCl of initiation delay time, althotigh migaosrve Sthe timers of,erncs(7 and (18) are less expensive and entirely, adequate for the purpose. asuremnents of eleadric primer scne-itiv moeeaoae are desired, it is, feasiblie 'to measure sanultaneously the current through the primer and -the applied voltage across,'the primer terminals, bothl as a fu11ction of time up to initiation. This calls for oseillographic recording techniques and-is a: rather. laborious process, but it 'shoul permit- an, accurate estimate of, the, energy thresbald of eh, prmrete.The change in bridge wire resistane 4tiring the period of currerit flow necessitates the dun] meastum _, of current voltageif good results are to be obtain d, ahkhouigh it is sometimes possible to, judge from the slope of a single curve the extent of the rei-istance change. See reference (27) in this cotinection. The'piece of equipment knovn as Test Set Mk 152 Mod 0 has bee stnadie or sensitivity f.(*ting of electric primers audt a theAM114. This equipment (ref. (28)) provicleSa simple pro'w0.
Aher
'Wnemore laborte
't,
test and involves the use of a standard capacity in a condenser dis'
General Remarks. on Sensitivity Tests

Sbnsitivity tests arer usually performed, for one or more of, the folktv,upoe:(a.) to deterno the enrg die preceding firig train in component must. deliver to insure that the train (1008 not- 1faii, (b) to mneasure the extent ofvaria tionS inmnfc~r o ulty cont~rol to measure the deterioration and specification,,,,pupoes an resulting from ,storage under various conditions.- In a critical firing train design, it would be -necessary to conisider h~off (a) and (c) to asure propeir funetioning-after storage.* iihemeasurement of -en-itvity, it is dsrdhat the tests afr tee maximmcertainty for the fe~est samples epedd rgrdless of the pupose of the test (although the test purpose may determin the maXIMUM, sample size which may be economically used). A considerable. amount of statistical investigation hils been devotedI to the problem ~of test procedures for economical sensitivity testing. The design of experimental proedutrect has be-- covered in references (29)'(3(), (31), (32-), (33), (34), (315), (36), and.(37). The main limiitation in exrplosive component testirig has been the fact that only one trial may be made upon each sample. A -misfired
9-28
9-28
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n tl W. "ed tor uiw, lhntigtlcd to refder a second test suf 91141, of course. a fired sample is coinpletely des troyed. unreliable ar, '7his sitttion difftri froin that in rno.fWy oth,.r i'ields of Midv -or-i school children denired to mraur, is heights or weights of all or S example, it is Ina given distric't, it the possible withi ruler or tapeth p scales tn orhttin a heiht or wrighit figure for each individual cbi11d the numlber (or percent of the total nuimber) nai(lg, heights in each of a -eri's of different height ranges. Such lend t-erselves to rather simple and straightforward ei 'rc'nent.
and then to ta[linle
statistical analy.is. On the other hand, in the case of explosive comDonntsq it. is (iiffievtd to determine directly the threshold firing energof each sample as one would the height of each school child. In the drop weight test, apparatus or tih condenser discharge equipment, eanh trial involvei. delivering a known atmoulit of energy to the ,sanp. If the sample fails, the older drop test methods afford no clue as to whether the sampie fniied by a ]aree or a small margin, and, similarly, when a sample fires there is no che as to whether the ample just barely" fired or whether it. might- have fired with half the energy applied. This would correspond, in the foregoing example, to ht;osing a height. before ,fqing the indivirdul child and then reprding only whether the child was taller or shorter than the predected height. I'he tatistica problem is than o'. pre-selecting the heighis according to the best scdhedile so that the taller-shorter giiance - he jigments more widely used approach.es to this problem is the One of the staireas&" method. In the Bruceton test, which is typical of the taircase method, ,the severity of each successive test is determined by the sucee s or failure of the preceding test. In starting the test, effort is milad( to i&ake the first drop somewhere in the vicinity of an1 the expected 51 percentis firing hjeight. If a failure occurs on the first tested at one unit greater height and if the drop, tie next sample drop firtr is a fire, the secend sample is tested one unit lower. The
t,-t continues in this fashion, height increasing aier a failure and ,l,,reasing after a fire, until all the samples have been tested. The
',minimum niumber of samples is 50. The inerement of height ! -11i7atedas one unit is uvsally 34 inch or 1 inch. depending upon the ,',tle(l standard deviation (or) of the lot, it. being desired to fire to I times a. Calculation of the 50 percent height i, .tepsqof about 'r "tine . . . .... a: then. performed staircase test o. f .... varieties ..... ._J__ (29) describes some eferenee .__ .... ,_ -n...... .seven: .,+,,_ fl,,, of rc, A.ercording
If
;arious considerations. The _,rucetof test affords a fairly good ma of the 10 pe'cent. 50 percent and 90 per ert rin_ points .u~te
I44NDENTIAL
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CONFIDENTIA\L
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the sam ipe sensitivity''follows a normal distribution about the rnedblln 'firing height., lternate tetr ite hc r less dependentv 611 -normal distribution,- lqone- of these tests, howevoer, will reveal the presence of complete duds. Reference (30) exte nds the analysis of staircase methods to samnpie having.,otheir than' normal distribution. Reference (31) de ' rih the precise, procedures invol1Ved in famledaa withAf~ sheets and typical calculations for the 50 percent, point, a,, 10 percent point, and 90 percent point.I Where large samples are available, the Frankford "ruaduowri' procedure affords perhaps the simplest method of all. This requires that a fixed number of trials ho made at each of a succcession of drop heights which span the range from no-fire to all-fire. The percentage firing at each height may then be plotted as a ftinc~ion of height, anidj the height for any. desired percentage of firing may then be obtaine-l by, Soe preliminary information as to the~ app-ix.oeplain mateno-fread al-ire heights is nee m-ary in order to proper'.~ space the various height levels, but this may be readily obtained fromj a Bruceton raim or from :prior experience. Refrne(7 cci~ the Frankford procedure in detatil and indicates the appropriate mehos or nterpreting the test data. ai 1ngneaa 0atr Frankford'run-do'wn requires 25 to 50 samples at each of at least 5 hegtor a mninimium of. about 125 to 250 samples in all. In both the Bruceton and the Frankford tests, it is usual to report A, the- mlndian or 50percent firing height, and o-, the standard deviation.,I the, Frankford acceptance tests, acceptance-has been based3 on a sliding scale for X wherein a wider range of Y tolerance is permitted when 0'is small, and vice versa. It is hoped that eventually the firing delaky metasurements afforded by Test Set Mk 173 will permit test firing to be run at the all-fire height,. .thereby obtaining specific numerical information upon each sample expended- istead of the 50 percent misfires situation which IS inherent in the Bruceton and FrarA 0ord statistical procedures-. The ac'cumulation of suitable experience, and -appropriate methods for handling the test data,..- _Uainly a matter of time.=
for Minimum trials, but depends heavily on the assutmption
RI
Section 2 .- Output Tests

their nature and compla I ity than are the input tests of the DrecedirL ~e~u~on. mis-difference may be attributed to the foact that the Oitpl of a firing triain component may be required to produce a wide v arret-
The output tests described in this section are-much mo.-a varied in
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a lend or boogter bv shock; to do mechanical n~rit ~*lto ~ w'ork in diriving a filrlP9 pi;i io initiate a dtoarbyhckflmr
lwt, particles; tw ignite a delay by flame and hot par-ticle5; rolc n detents or expanding co)n-. Sitifon b Vry 'd train i.- th n -rfnaetlysml fin'ing w'alls. It is pointed out that. coiitpuit t Qstig sfnaretysipead since an evaluation litimber is 111mally obtained on each sample. no-go . vaiiety.
This iq in confro! * to most input tet~whe!re the information is of the
Iu~tioors of
( ontars a.nd Leads) EXPIO.4ve eD-~y L0 Onpttests for detonat.-r typw triux~iwnts iire generally based on
an fittemlpt. to ineasure the Lrisance or the peak pressure of the shock
wave. The 'cr=4Aon tests for detonatorm sre practically ail applicable to each of k't~~main variejies, iiii!y, stab dJetonators, etectric -detOnators, and ~In.sh dletonators4. However, for some of the tests, ;nuufity may be required to accomplish thie desired cfwqliderale :
a4ptafiofl.
Stab initiated dletonators wu,- be tested for outpt by tneatis of Test Sept Mlk 1363 mentioned in the preceding section (page 9-4 ). This test is iiucomplisIe'd by the use of standardized 3 ead disks which tire momixed Iselow the sample detonator. The plastic detonator holder, ihown in figure 9-15, serves as a combi-, nalt ion firing pin guide. detonator mount, and lead disk mount; tile entire assembly is niountvel on the anvil of Test Set Mk 136. Detoiintion -1f1 the smple e-usea perforation~ of the lead disk with an lr( gjar hole which hass an area more or less proportijonal to the bri4anee of the detonattor. Thv nrea of ',Fc hole may be measured by use of ii. shfidowgraphl apparatus or by siunw 3implc phiotocell equipment that, described in reference (38). Some typical lead disk auhts ~nsuremnents are reported on pages 4-1:3 and 4-14. Lead disk to'45 are seldomn applied to electric or flash detonators unless a part il1ar tes$t set-up permits, ready mounting of the lead disk. deOflno may be Electric detonators. Electricall1y imtjaitedlc Atoi 'uy e&;Ppcr block or bent, nail miethods for rough comnparisons fo'! stab or flash dlet n t r ar tC-I l "I ite id specifirally called for. The bent nai test is described in. *'SS if~r wir nils of specified -size are attached't I r enc ~ 8i(IC of ther 41tlple detonators by tape or by wiring in place. The uimator is fired fnd it bends tbe nail into a "I'"formi, the sharpness of e! cr'ilI, thp. detonator. ak~-~ asa ...........~ mcsurc~ft has long been used. but it Min-ep and uopiictdtcz.t Stab detonators.
I
I
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t t AL9-31 ~I~EN
DESGNERS' HAN4DBOQK
F40 IG
ORDNAI.ACE, EXPLOSIVE TRAfiN

P IUP".ER
$ECLRITYINFOR'T)N
COFDNi L
FACE
PLASTIC HOLDER
DTNTR
LEAD DgSK
BASE PLATE
FiOgure 9-15.
oW Lead'Disic Mounting Below Deton~ator in Plastic Holder, The P0oPPej7 block -tesv is9 comparable to thelberit nail test int siiplicity. In this test, the detonator is fitted snugly into it drilled aw;ial hole at the center of a copper'eylinder or, block. .The outer, diamever of the Cylinder is measured accurately, before. detnto n gi atrdetoain Th eoao lsion readily measured amount, ad, the mnitdexpands. the block by a oftis enlargmnti taken as a measure of the detonator ouitput. ,Somie typical copper blocktest results on fluLh detonators are recorded on page 4-7 under Output sfnd in reference (41). This test, like the lead disk test, is based on the permanent deformation of a soft material and may or may not be it linear measure f detonator output. Electric detonators are more frequently tested in the 'sand bomI" aparatus. Flash and iitab initiated. detonators may Irh .- testedI be, in the sand bomb if appropriate initiatingdevices ar6 provided. The sand bomb consists of airugged chamber whbich may be I ade aih knov n""b cgt quwt sand packed urirly around the sanipb( detonator.FIA Th gnlgaulatiot. of the sand is doterined before
Detail
9-32
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ty it Aiftin g olt all 1~ fj e o
WA'1i(l!
MEASUREMENT
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2
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thle Strid i' ,jift4d fqge 1 to d&tuerurine the perc-rent crushed enough to mesrnh sereen. Thiss, the original zranulation is all larger T~s the than 30 mesht but, after detonuation a ieasinrable portion is crushed enug to p~ass through the 30-me-sh sereen, In gepneral, it is found thatt. the percent of sand criishM~ is aLlinear function of (letofla.or strength w) long as the erusring dt 5 not exceed 20 percent of the in-rd qn nd charge. Snd( bomb~s o" vnriotis caparities are built to rover fthe range of detorinator st-rengths usuil en cotin tered withoutt opert.t thle n)on-linea'r- raxilre. Capavities, of 100, 200, 400, and 500 grams are standardi. Refi-rences (39) and (40) describe these tests in greater (leta. Typical sand bomb test. results are recorded in reference. (41 wnd (42) as well wt -;:n page 3-53. points out. a !enldcu:' for the test results to bc Refemree( depeniden t upon tinrperis~i"re. Otherwise, the sand bomb test appears to he fairly reliable 'but exceedingly time consuming. lash etonaors.No test~q peciical teld~ for flash detonator outp~ut measuremient have beeni developed. The general detonator
.nil whif h ft 'e
tdaied on a 30ns .7ereen. A~ th detnaion
IIbeel
-
Iflash
detonators where suitable initiation can be provided. L-cent detonator tests. A unumber of deto)nator outpu tests have d'. velloped in recent years to afford better quantitative data than 1 be 11Pr nedwc b the testsz desc4ribed earlier. These more recent ~ (b) the Stauchatpparat, (c) Gap tes t include (0u the Hlkiuson i'aMr.
L'
Of these, perhaps the xEpl(osive Tests,. Te-t~ ind(4) Inesti Iliost promlilsing, is the flopkins-on Biar.J The~ flopkin-sor, Bar u-st. for det-onator output has been copiously described iii postwair reports. RUteference (43) describes the form of uiIqui:lmneli I which was useWd ill England during 7WVorld *War FL. Performance of thle Hopkison wh-Cie (44 isi aanlsso,0I with electricil auxiliiry eqmupient described 1ister. tised *ilI E iCt~1elice (45) describe's an app)ic-ationl to undlerwater explosions, but 5v interest. for its. illustrjt ion of typical test results. References N aU I (47) decscribe recent experimental work on modifications of 01, ilopkitiqnn Bar. the, end I,' Hiopkinlson Bar miensures the peak pressure applied to detonator a1djacent to the bar Atee bar by the explaic-,~ ell it! general, whent a detonator is fired adjacent to the end of from, the sudden application a l~ti~i Ouprsinwvar~it
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"IFIDENTIAL___
i2I
_JN i1t, of the applied pressure- This compremson or longitudinALI W!L " altan thle bar at approyimlately tbe veOt Of $011 (1i ong stel (6.00 t/eec) ad arrives in it few microsecurids at the rei-oote. dof ar t~he uhaw is' normally reflectedfrom the frne ,,dl ~j eiso orraref ict'o w ii~a wh'c rturns back along, the bar ~toward the detonatmo T the Hopkinson Bar Test apparating M{ this process is disturbed by the irtroduction of a discontinuity in the bar asotdistance from the free end. In other wodtepessur bar is iiuadb up of two 6eetions; a long eiection which is 'he mii Pre-saur bar, and a. short. sere,,ion which is the "timepiece". Thto thepR ~a ne heyrun and, polished surface which may be "-inginto- contact with an equally finished surface at the end of Ahe main pressure bar. The tirnepi4"-ce is thus held in place by the surface forces as is the caso With Jobannsen gauge "locks. This cleavage does not Interfere with the propagation of the original comprespla Lsion w~ve. Ylowevrr when, the wave is reflected from. *,Y of -the timepiee as a -tesion wave. the surface. forcs e hoy t-ufficient to trpnm.R. the tension across the cleavage. plane, and h6nce a portion cf thewv is trapped in the timepiece. By choosing t~epope6r len gth of timepiece relative to the wave length. of the corn-. pression wave, the' teiece is caused to trap an amount of enierry whchisproportion al, tte. Peak. pressure of the wave. The t;..piece separate's from the pressure bar with a velocity which is a measureI oftbepeak pressure, .and this velocity is determined by receivingte timepiece mn a ballitic pendulum.I 06e foregoing description relates to: the form~n of the equipment. c.overed in reference. (43). This Practice has been modified to mneasur thexvelocity ofthe tiimepiece dircactly by means of'an electroniic counter chronograph. This equipment. is snow:'Liii iu -16, 9-i7, and 9-18, .Figure 9-16.fshoste ballistic Pendulm form of the equip ment 'Usinga-t&pered pressui'bar.. Figure 9-17 shows th o eorresponding cytildrical 'pressure bar,. an figure 9-18 sholws 4the adaptation to
AA-en
DN NCE EXPLOSIVE IR MN COINFIDENT I/AL W- HAN080OK: SCUR~JfQy RMTION
electronic velocity measurement
Eary hedeelpment of the Hopkihson Ba a orfz detonaton, it was-foirnd that no eugeringrnaterial'was suitable for us.e in dirct, contact withx the detoniato~r. Calclaed detonatin~zrsaeo the~ ~rn ~~~_ mlinotds per squaie inch, nd no'known mettil ore thsrn withstand such &Pressure nor deform inarl n vif lastic (non-linear) deformation. ofthe riressum r. ra car; n wou" not~ ~ ~~R onydmg Ut also rive an erroneous h a ba3Iitic pendulum. Two npos-ih)Aton+," t; defleton' b A damgetoth br.BEST AVAILABLE COPY
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-----
MEASUREMEN
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9-16.Tapered HoPki?%on Bar for Radial Pressure Tests.
Figure 91.Hopkcinson Bar for LongifudinalPr;-vre Tests.
NFIDENTIAL
-MIr4ANCE V TRAIN -XLO )SNE80, HANBO

~F,
!MEC' IINFORMATICDN $I.TY
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F.~ur 948 Hophnsn P~ssur Bar Modified fo iOreci Velocity Meaurmn on Timepiece. Thefirst, is the method' used in tho flAiich involves iterposinmg a standardized pellet of refraciory mAtendaI between the *de~tonatorn ad t'he bar The taidair U- elle.st inixed asbe.4os ~' t. lux Mageia attenuatesth pressure at the end of die bar to a value lonugh for'a linear bar response. This pressuemihbeo h order of 200,00 psi It -is ie!ident that the amount ojf aeUtt r *of the preSsure WaVe wrud depend greatly on tehac sor ~ pellet. The secondL method is to simply space the detonator a -known 0*-t lneaw-'y from the surf~ic~ of the bar and to depend upon the normal attentuation "of pr Aihessure wihdsac.This moth0d. has, the advan tage that the presue is, a tenud i erdil isinbt oetothe objection that it affords no Protection froml high fragm-ents of the det-onator casing. Thie (eqkipmncci~velocit~ nr 4 erence (47) may be used. either wihir gap or wihcep pc pellets of piastic or resin. Since th1e- ab1solute maxilmum pressure at the detotr G'~ ecrde, nlya facion ofthe pressure, it appears that -5v bt Hfopkinson Aar is most reliable as c coinparisoy, itnstrumnent. qa!fal.th( its fuze detonators are conerned. On a comparative 6-'i onyiL U; may simplify design and produe a ru.gged and reliable it! co: Wty trol instrument. The fiiielyJ finislied 4ieic a e icre.~ -uh rag,,iie ballistic pendtum, a."d.,~~ igdpnuu assembly may be sul ,j. L~c A Stec! sph, dniilvgan
.
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,rvi v
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of h'. Pes-
the Britisili k!,-ign- rmav 'we discarded3.nd a short iof The ~ steel or steliU bar of 1, to 3%inch disracterr may be w-ed. -This modiwhich fctinkadjg t4? the detii oshown in figures 9-1 9 and(. P-20 FIIGCHAMBER
$ANDN PRESSURE
FIIN CRCIT
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figure 9-20. E~perimen!QI Model of ShmpiiiS olcnn Pendulum Bob Driven Directly by Bar.
51j1r
has proved quite reliable andl reproducible nas a ~il errld The Hopkiiison Bar his sometimes been u.sedt wit:, "!ectrical simi measurngqu~imen t to measure the actu~i Instat4i e o ~:mr%~O i 1 essK in the pressure bar material. TheC discussion in referenez (44) is~ largely concerned with the electrical Hopkinson B~ar and ita pr b hic error--, with particular reference to capacitive strain incas ing devices. The ->ipacity strain gauge has been appliod in sev~eralj Britislh pre ,Rrp bar designs and( has been used! in -1ra fcwis. '113 onle case, t.h11mocasuring capacitance is thiat Ibetwe, -. thle ofld of die u pressure. bar and a fixed insulated plate Rpaced a 1'ew t~iousandthisI of an inch from. the fleae. o the bar. T nte e~in 1 e~~ ing capft-Aciauce is betwetn the cylindrical surface near the enl( of the bar and an ins;ulated cylindrical electrode concentric with the kir and exte-nding beyond the froe eri of me ar In the first case, the change of capacity wh-en the ent-d of IUAC moves towardl the fixed plate ; it measaitt , -t.he coin v 511 in tne bar; wlii~. in 1-h secn-. he cyini>.1conden.er, thereL,y ""algC'- bar moves further into 0i t th~e (effective plate rather than changing the plate spacing. In both eases, the chanlge capacitance generates a signal voltage which may be photographied the screen of at eathol' "a' oscillograpli. Because of ai coflpli( I'e phenomenon o', lreqtlkji-e v digergion in t3ik 1-n ' * !'T by incpaiie sitrain gauges are oni- relialble Whn ile is~ S~ and small in diameter relativ.e to thle length of tile cojresno P'"4flwLv,
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funlction of the strength of the initjqltirg dtn n~ -rgnlpurps of the equipment hms bendierd ? .
aeptor explosive ehogen, and the (levie (levejopd as~ at Out prt tetfor fuz7e it ltt"?.ud~~~4~)r~m the story of 'the ,Stauehapparat dfevelopment and1( t~jibiila t,(~ fSc()rsiderab1le test data whert.in the performnue of the Hjopkillon Bur aind tile Staucb-apparat gre compartd. The~ present, form ()f thle Staliehapparat is shown im
figures 9-21 sund q-2 which indicate that, the principal cornpo n(!,,'
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ORDNANCE EXPLOSI1VE TRAIN CONFIDCNTi,;4 L DCW~NERS*' HANDBOO K SECU01nTY INFOR0~

of CDC,--device are (tx)._rn an-rI upoi whbich rct (b) thre copperw~~ OtImeoWU hAiness and diameter, (c) a piston which rests on top of i L lF trpl~ &trans cope~a ad at dagmlidr 9urunding the pistion' and ke (d)~~ rtetv ~ a ilue bupbw. be PWr.f r' J~ ag A il iuu~ n x~im of the 16 gram TT pellet which iq the standsard acceptor explosive iP this 1,device.. The _e.. losion of. the TNT pellet causes, the copl)('r ale t b % deform~d, and this deformation is a 9s a n11waire 01' the completeness of detonation of the TNT pollo', which in turn is a measure of the output of the sitiple detoriator. This device give s results that check qualitatively with !io Bar and sand! 110mnb meaurncta and hence would serve as a fairly satisfactorfild test instrument.. For work in the field, this equi ment, ha the advantage that, it requires no external soukies of power pxce;,, that required to initiate the detonator. For labora. )ry use, the Stciuohapparat suffers the, disadvaag What appropriate, barricades must be..provided to protect, personnel from. the e-T-iasion of ilhe
16 grin TT charge.
Other tests for deto-natior output have been investigated in the zukst but are seldomn used now. Xe ye ftet r tl under dcvelopment, such as improved gap tests and measurements of detonation velocit~y at pont algX thle detonator, or measurement of line radiathi o eInert gases when ijubjected to detonation pir s uret'.
Initiators of -Primary Explosives and P'yrotechnics (Primers)

Stab primers. The output of stab initiated primers mayv he measuredI by the lead disk test described in connection with Test Set Mk 136 or pia.C<. However, the brisaneze of stab primers is generally quite low, and 't is not usual foi- the lead d; k to be prforated. It is, therefor(! necessary to Tne_4stsre t1 noratio md in the lead disk ratlithan the area of the hce noe typical lead disk indelntattionl Measurements ate reported on pages 3-3 and!3-9.3 Stab primers may also be tested in Test Sct 34k 175. the "G'o
VoUne and Im"Pulse 'Apparatus." which is descrid-ed in referencv (50) and (iij aud shown in figure Cl'2 Test Set Mk 175 consists principally of (a) a mrercuiry reservo"i
pri serfred in histest set,, the bot.,aea tion ;sroduct.s' build up Pressure in the firing chamnbsr hspesuci niiia srace 01 the mercurv in theo lp~ causes a. column of mnercury to rie:, i the'e-lar rtbe'
LIN!dth~,
MM-BEST
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* CONFIDENTAL
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AVA
tte
74Md0
9-4
94
IFIOENTIAL
ORDNANCE* EXPLOSIVE TAI DESIGNERS' HANDBOOK
SCRT
CONF!DENTI!.' NFORMATION
I
I
mercury column -rises. momentarily to a considerable heght il, tube and -then settles down to a sustain I height. By eorflk flps! with a graduated scale back of the capillary tilbe, b-oth the malXIjynur1 and the steady deflections of the mercur- cohuinf artL. me .tir(.thofirot beingp rorded as the primer '1 impiflso' ar tn
!!ff!~
JJ
volume corresponding to the change in mercury column height ea be computedr this is not essential when the apparatus is used as a comparison device. It has been found that the cold gas volume p~ computed from measured column height 48i odareetwt
~calculated volumes of reaction producs at correspOndtng ternperf..
"cold gas volume." While Test Set Mk !75 may bj so calibrated that tile actual gsj";
tures and pressures, so the apparatus is at least "~ accurate as the assumptions, involved in computing the volume of reaction products When primers of different explosive composition are to be tested, tie gas volume and impUlse apparatus may be considered suitable for rough comparison purposes only, The eqluipmednt appears suitable Jor quality cofitrol of a particular p)rimer type, since the indicationsI follow the trends, detected b7 thc Amorleilaboratte equipment describedI later. Thus, when other test device9 show it loss ofe output, tile impulse reading of Test Set Mk 175 decreases in about the same ratio; apparently the impulse i4diato., have somr real ignsificae. Rical tP-!t result -rreportd i e U irece (51) Hswl on pages as 3-9, 3-20, and 3-21. It should be noted that Test Set Mk 175 is applicable to percussion primers as well as stab primers, and could readily be adapted for electric primiers if desired. Other apparatus for measu~ring the output of stab primers has been ~~ec inreci'1 yers.Test Set Mk- 172 Mod I and proposed * Test Set Mk 180 Mod 1 are both applicable to stab primers, although * the wereorigially developed !or percussion anld lcrcpir. Bothof est ets re escribed la paragraphs imimediately tese following. No typical test data for stab prim'ers have, been recordled with theise insruments as yet. Percussion primers. Output tests for percussion initiated primers may be performed with Test Sets Mk 172 Mod I., Mk 173, Mxk 1-75, and Proposed Mk 180 Mod 1. A discussion of thes,, test instrumits follows. Test Set M k 172 Mod' I is a hallisfie. pondilum n design. In the first Place, the pendulum is a torsional penduluni deflecting in a horizontal plane against tbe restraint of a piano Wil'i that is twisted by a torsional force instead of deflecting in a vertictC
BEST AVAILABLE COPY

-
CONFIDEMNT!AL
M
CQNFD~FUALMEAAS'UEMENT SECUYRITY NOM T TECHNIQUES
AM!P,,m
AMR
9-24. cv~
4
Test Set m-k 172 Mod1,frPcus

Primers.
A'I
SSridEetc
Coll-oleit, to be tested is miounted in the periduihm bob lmd produces *~ The III Lxiill 11-. ang'nIar defleetioil of the tori onal ballistic it nwasure of jte momentum of the gases atnd Darticles h dfctoli is rec~orded by means rmr "'Y th" ~~lf i' ad... ; ri axed tapeIiAdailU Pwir 'netrmd features of the Irn "'!V 4-94 depirt-s the t'e
RAL 6Y te
gravity restoring force.
in the second pice, the
reaction m1 thle jet m ruitifILly iii,,
of
* CC:IFIDENTAL94
00FDNANCEEXPLOSIV
TRAIN
VA
DB
LOFDET SECURITY INFOR!MA tN
referebnces. (52) and (53) report the performance and 'thCot~v '4 Qp tionThePrimer' gases are emiitted throug asndrized orii.c whichdirects the. flo and improvs the efficincofhenry uitilization of the system. Because of the unknownefficieney of the. arbitrarily stankdardized orifice, Test Set Mk 7 sC idere(I useltul for comnparative purposes only; btt the accuracy with wiih C4m' arsn IS cot 5Ol be made is verv ereat with this in'tumn
Lfrom
Luc une of a dual firing pin and spring system suich that the motion of the~~~prnia iigPin ws at all times balanced lIt e inoton ailay firing pin traveling in the opposite direction. Residual (leflections with dud primers are thus reduced to less than or less than percent of fiffl scale djeflem;tion for Primeor 1 millimleter, 1k11 Trest Set Mk 172 Mo1d 1 is Rpplieah1p to sttab :Dtiajted primers hv a.smpechng in1 firing pin design, and to electrically initiatedl Primers by the substitution of it different firing chiumn'to acecommo1date the larger, primer body. Test Set Mk 173 Mod 0. whtich has alresdy been men tioned in conction with sensitivity testq also incorporates a means for a coimParative o'utput measurement in terms of thle hoat i~fC~o1 C zr.Ui-moupie which is direct ll "he delivered to th Dath of the ho
ruigefflythern0(!0uPe for percusion Primer ottpu t comparisons is it rugedy uit
ciable blow to initiate it; ho-we or, this blow c~ould not). jli lerell outside the systernwithout causing a deflection. rhsprobnfrm wassoledby the incorpration of firing pin and spring in the pendtiiu-lbob, or rotating aeby.Residual deflections of the pendulumi diie o the motion of the firingp -in and. spyngwere cancelledi out biy3
INk gradUate-d loadS are tested in this equipment Primersthe 101 withA thme angular deflection is a )Ln~ear function of cha~rge weightf giv mixture) and that arx ifnrement of I milligram or charge in a21 milligram. load results in about.I centimc-ter change in peak deflection. These data permit nccurate surveillance studies of primer output 1sndj pro-ride a reliable method of checking quality on the production Iin. A number of interestingp~obleins were eneountered in the designl of -Test &ct Mk J 72.. In 6he application Of the equipment to perc'ussion primers, it became Pneces8sary to strike the primer r-it all appre;-
It
IAfound,
for example, that whern percussion
gU,
unit whit;'_A1
*"n
sinswithout loss o1 accuracyV. It is constructed by lap welding N~Mgauge chrome4 find ailnnn-IP- Wires together to omi a~ coiltinti-,1, Straight wire. The wveld is fiedo to thle fte orhia t!u~e
1
-Aht~ -Arzrtv
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e-
~~~l sle wee a~ so that the finishbed unit consistq of two (
le ~
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BEST AVAILABLE COPY
C~FDNI
COINFIDE
E._cUR3 iWORMA-11lum
AL
MEASUREMENT
TE CH NIQ UES
abu, inch length of clhrome!-alusumel thermorouplo- wire"w'Jtihthl ijnction midway |ktween the rx-Nts. The thermocoufl. units ar* repniucible to wihin about percent at worst and Imay he fibde
and ndjusted to closer toleranes. if nee sary. Tb relatively heivy ga uge of the thermoc'coupe wires, necessitatei by durability considerations, results in a system which does not folio, the iiistantaneous temperature variations in the primer flame. iJn stead, the thermocouple responds as an integrating device, the therroCc,-n'e emnf inrreasin1, according to the integral of the temperaturt.
time. function of tlw flame. The geometry of the system is su_h that ;he priner gasIs must flow past the thermocouple in order to escape. Thprefore, itidireetly, the peak emf of the thermocouple is a measure
the g, temperature tm.e.s the quantity of gas flowing past the thermocouple, Thus the instrument is capable, at least roughly, of measuring relative heat outputs. Since the therm(wouple emf is exceedingly small, it iq necessary to amplify the signal to a level suitable for the operation of a peak H'iis. is uveomplished by means of a breakerholding voitmetoT. n'piier fircuit which igdescribed in references (13) and (14). The combination of breaker amplifier and peak holding voltmeter is caa pable of full scale deflection 1" 200 microampere meter movement for a 50 mierovolt sig'rn from ti., thermocoupie. Additional ranges are provided to perinit, operation at reduced sensitivity when larger . -rime itre b,.,,g studid. Relative outputS of fuze primers can thus be stated in terms of equivalent microvolts delivered by the tb .mtocrxplc to the itunplifier input. It has bwen found that the therma! ouit-lit i eas ureinments afford a COIV,,en:t methotl f-r coniparing the effectiveness of various c:xper;tlflItal explosive mixtures, as wvl as for detecting deterioration of prinwr output during surveillance. Some typical thermocoupla data are tabuilated in reference (54) and on pisges 3-15 and 3-19 to 3-22, i +1.t , 75. frequently used, for quality comparisons of perussifJ)n primer, has beu da. eri!)d earlier (pages 9-42 to 9-44) i:a
I-
I- IS:';o1ider Stab )primers. Set '\Ik 180. modified for j'rcussion primers, is a laboratory developed by a CTt inst. for the inemasreatt sealeI of the pressure Lh ; ' ....- ?,# . 1i cim ,, [ Qxr ioon in sm ali
'
S pre(,sre ii th sniaji S )ossibie to rupnimre the instant"ll radudies v thet explosion alld 1ri ...... ) . ,),, as itIIn('e d wnl ~ )4orl "-h ri,:u it l . ..,,,. oz' dj *} ,' as tIbuildis ,i, t!!e v
*"" *
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9-47
CONFIDEN I AL ORDNANCE EXPLOSIVE TRAIN SCRT NOMi DEMGNERS' HANDBOOK

the chamber is known, it is possiibie to compult tie malhllutin Lprv. which the prinier wil) develop in arty other volume, sueh its thait ii a fuze firing train. Except for thie act ual tiring chiamber and, thle met iiod et of initiation, tis test set, is identical with TPest S- NMk 180 Xo,! 0 c tiunder Elect flt- pritners (pave which is described in detsil in, hr 9-51). A description of this test set, is p)resented in referenres (6;4) and (65). Other tests- for percussion printer output have b.een tried tit. Vil-01s timnes in the pas-t. An early versit-:iin) othe thermiorouple te t. i~. e fientilth thermorou-ple p'.-ted in reference (16) whe-rein 1 as flhat. of Test Set Mk 173 was used but in conjunction with a flux~meter galvanometer instead of a breiaker amnplifier and voltmetorr This apparatus prove(! difficult, to use becauise of excessive dIrift ill the fluxmeter and because of the integr-ating features4 of the fluiimeter. instead of indicating the peak ond ~put. cnmf of the thcrmnocoi!ple, the fluxmeter indicated the integral of the ernf ts, it funct ion of timei. This necestsitated a duai adIjustment of the tlertnorouple sensitivity in that the thermocouple cooling rate hadi to be controlled as w~ell all the peak emf for a given flame pulse. Tjhis arrangement proved to be rather impractical where close tolerances in ti)ernoeniipli- re-sponse were desired. i Measurement techniqutes based upon integrating the bet-ween, a pair of' electrodes Jplace(I in the path i- thrt iiecet gases emitted by the primer have been found !o be -- ' .tM;frctorV. In tehnques, it, is assumed that thje ionization curr-ent is mnore wil Or less proportional to the intensityv of the "lime and that tlie durationl of flow will equal the duration of the flame. The currentis allowed to charge a condenser to a voltage proportional to the current-time interaand the resulting condenser volte is mea~sured with a vacuum tube voltmeter. It has been found that atmospheric condhit ions and th----G&t~toUcarge have more influence 011 tile theu measurement than doezi the ~teg~iOf the P.xplosion. Another apprownh to primer output measurement was usedl to soille extent at Picatinny Arsenal, according to the report.s listed s ref -en(Tes (5-') aind (56). In this case, the primer light output~ was nieasulirf * b o api~~~eietr(~tube gn(I cathode rty iscillograph. Ti e m.:& output of the photo tube as & ;1ion'ttm was displayed on fli W
cathode
rai.oscillograh
0-
a;'h
-4as
~'in~f a Pe~manprnt record. .rnw'cir as the radiated ligit fromn t) PrHyner flas4 may b~e considere.-I a miensure of the v'iput off the p1XI1c this tye FeqiTPnient would provide a useful means for compari, pr~r~c ou~~its.W~'beror not the light radiation fromt the priml] ' t ncPrimer output a- thie heat trafTrfl e isWsgo nwU
M9-48
BEST AVAILABLE COPY
c~Fptil
CONFIDENTIAL NFORM~~ON
MEASUREMENT TCHr~!QUES
to a thiermocouple is not known at pre.sent, but should be determined at some~ future (late. The calib -ation of photoelectric tubes for 0J .1M light pulse--s hoculd 1-l !,nore readily obtained than the corresponding calibration of thermocouples of the type used in 'Yest Set Mk 17.3. Even such difficulties as variation in spectral response between production photoelectric tubes could probayj)b overcome by appropriate _31419!" mTasUrementH is 1)rOvC( to be reliable.' .1 Ob-tiously, this technique could be readily extended to stab and electric Primers by simPle design modifieations. Measuremient of perceussion primer output in terms of the delay obtained with a pyrotechnic M~ay pellet is occasionally res orted to. It is found that high output primers tend to shorten the over-all delay of a bla ck powder delay element below the nominal dlelay value, while weak primiersa tend to produc.c longer delys. Reference (54) includes a tabulation of delay times measured with various percussion primers in conjunction with a standard delay pellet. In general, the delay time and the thermoeoinple measurement vary in an inverse functional relationshuip, as may he seen from table 3-8 (pige .3-19). Instrunentation teduiiqut-s for Jday measurements are described in
If the h. '_-, _..
reh'renu% (633).
It hasq orcaSio nally been suggested that primier outputs be compared onl the' bagis of the intensity of the sound of the exploffion. It prestiniably would be possible to set up a sturdy microphone in the seiinity" Off t.he primer and to measuire the mflximnuri sound itensity
iflcifIllf
peak voltmeter or oscilloscope. While this type of measurement, his am~ied, it benattempted for fuz-& primnirs'sts far ws caribe rio,
on the
ivirotnhone bymeans ofalanpiradtansin
appears to be an approach which go6uld be worth investigating, for it

is identical in principle to blast pressture mneasuremnentia which are
madei~ on large explosive charges. Hewever, it, might be expected that such testi would be best performed in an open area rkt~ hni an n effects-of ilnlosM' firing chamber, in order to minimize tg(
acoustic reflection.
iiflis section,;uander formea~ with Test Set Mk 172 Mod 0, dq~$be&* i VU c>MkA ~IU VwiuicL ut (page 9-44), with I't * Percussion primers 0bmb appatratus; with Test Set Mk 1817 6d0 te primier a 1an xi1f~t rnnnpr blocks. No ad pi ~sureipoiiji * informuationi is at hand regarding the ntpplictbility Of the thermocouple leature of Test. Set 'Mk '173 Mo0d 0 for electric primer- Output comn innrg probable that a. more massive design would bo rrnrisnt~ but if. To , St, Mk148 Mod 0 snd bomb apparatus is showi ix11h ('1C~r*-CiTlAl
".zrcprimers.
Output tests for e1lp~tric prifle14 may be Per-
9-49
I?
ORDNANCE EXPLO SIVE. TRAh4

LDLJ'J
-CONFIM~
I1,KMAT:, I'J~l
VIi. AND"U.J./I
00 -ONFIEN;I0
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I
I I I
CONFIDENIL
SECURi1NWA
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IMEASURE-MPrJ
^15V
TECOHNIQUES
ilisted in re erence (57). The general principles of sand bomi)1 tents Nhave already been described in this section (Page 9-32).
rea,64.-t M j 80 Mod 0 is perhaps the most reliabh3--output,-measurfk ing instrument for- electric primers and merits a fairly detaileddicuggion-. This appiwatus consists of the primer pressure bomb and. ~,or d0etoice~ei.I permxits measurement of the ~ pr-oasure as a function of time in a small sealed chamber which contains the exploding primer. Figure 9-2i shows the genferal appearance of this apparsat-u as it ijS usc for laboratory Izieamurements eeti primer olutptit. A complete descxription of the various components and their manner of operation is given in reference (58),. Among the instruments discussed in the output measurement group, the primer pressure bomb and thle ballistic pendulum are the only ones that at tempt an absolu te measuremnt of ou tpu t, as distinguished from the comparative measmaremenits atfforded by the other test instruments. The Hlopkinson Bar would approach thlis result if it were not aessary to use degrding pellets between sample and bar. The Primer Pressure Bomb apparatus includes the following Components: (a) the pressure bomb proper, with appropriate means for irnserting and .waling dIe sample primer, (b) the pressure gauge, which i-. of the Aberdeen Type (7-AN variety, (c) the strain gauge powerspply. bridge, and amplifier, nd ('r ~ iiwtir tinif which may be it cathode ray osrillograph with a drumi camera recorder or a peak, holding voltmeter. ThMe primer bomb proper ift a small steel chamber of konvlm and of such design that it, may he tightly sealed against escape of the g&4eoux productq of an expiosion. Sesding is sufficiently good to rressurms of sewverai nuj~dreul psi in a vollume Of pa pertnit retention. of about I eubic inch over a period of 24 hours, and yet the bomb may be
readily opened uinloading. gauge used in 5The prppsure !or loading and the present model oi the primier bomb cnists of a thin walled steel tube -eference (auge cb-v(l at onte end and ope-n t the o)thler ead to the pr tisre soulc.r AVlix of resistance ivire if, woNr'll" 81b0ut thle outercr frneo l er ino varnish O ~ifto be~ and bonded to the suriface wa inding and ~~ ~ ~ t 1;-r owf h ' ~ ~ to thiOt"e n of thetcube, the Q~ Ilibe. Nrhen rkre ~~ stretches the rewf!AtflllVad inrae 'arcumfere~~~~~nce auses ddim efCI'so in the winding ~ wie R ~~*idiyi~This
'"_
wich, r" lance
may. be ifl('flsuIIVd to dtit1fl pplied p~ressure.
U tile
Magnitude of
1'N1MENTIAL
9-51
~Y
L~E~tI2
c~
AIN
ECUITY
INFORMATIO
iq
the remaining arms of the resistance bridge for whicii the gauge acts as the fourth arm. Appropriate bridge balancing c& kuyUle rrier power oscillator to Dower the strain ,auge bridge, and a sensitive preamplifier comprise the remainder of the circuits in the cont'ol unit. The indicator unit is usually a modern high performance cathode ray osci-]oscope such ,s the Tektronl Model 12 or the DuMoit Model 304H. Associated with the oscilloscope is a drum camera O the type described in reference (60). An f alternative type of indicator is a trasient pek voltmeter which will read not only the mximim pressure developed by the primer but ill provide immediate data without photographic processing. A report on this modification of the test set is in prep'ration. Operation of Test Set Mk 180 has proved quite satisfactory. It is found that the peak pressure attained in the chamber is a reproducible
The strain gauge control unit houses the electronic circuits wl,hh conert, resistance change, just mentioned, into an electrical si, ji suitable for display on the screen of a cathode ray oscillograph. The .unit includes
I
_
function of the weight of charge of a given type of explosive. is also found
It that a reliabL, re.I r, or' the static pressure in the chamber after the gases have cooled n-av be obtained, thus permitting an estimate of the volume of gas emitted by the primer.
Miscellaneous .Safety and Otput Tests

One type of test for firing train operation has not been mentioned in deail in the foregoing sections. This is the so-called "static detonator safety test" which is usually performed on the assembled firing train or a reasonable approximation 1,c-ot. -_T !- .. U,slider or rotor, which interrupts the firing train when the fuze is unarmed, is varied in position by small increments and the percent of successful initiations of the detonator by the primer is plotted as a function of the slider +displacement.. A similar piot may be made for lead iit;bythe detonator. Sues Frankford or the Bruceton procedures in their actual performance. Reference (61) describes some typical tests Another fuze or firing train problem is of this nature. for handling or disassembly after tests., the safety of the assembly Were doubt exists as to safety, considerable information j t1b,,,+. . =, M-!- ! P-, may be obtained by means of x-ray pictures, or where x..,-"y facilities. are not available, the "Radium Camera ma conis4 consisLtssimply of a Ph -ographic placed bo used. 'he latter sin-.,--- P -o mayat e o plate one side of the fuz S. . of radioactive radiation au the , o -'" A de scmpmn ^ -'-the t~o t . pp si o. A deof this technique is given in reference (62). BEST AVAILABLE COPY rO FDDIA FIFiDENTCIAL
scriptio
9-52
CONFIDENTIAL
Tr-
rir: .,.-
..
i:
Setion 3 -R#erenc-.a
Ord-
arenthetical numbers precedved by the letkor "S"are Na-
() NOLM KR46, Outline of Physical Characteristics of Ammunition r Components and Proposed Measurement Techniques for These CharacterisUcs, Phmldey, Hayward and Graft. November (2) NOLM 1055 1, A Precision Voltage Supply for Use With Project NOL'.-4O-Ue2.-323 . .1. N. krez . .May 1950. , :;L;:2 BGh- , uA"rmau initiation quipment fcr Flash Detona. tors, . Nelson anti F. W. Hayward. October 1949. Hawkes, McGill Univerniky Project XR7.
,4) The Thermal Detonation of Lead Azide, C. A. Winkler & A. A.

October 1944.
(5) NOLM m5o, Instruments for Sensitivity Testing of Flash Type Initiators, C. J. Zablocki. November 1946: (6) Ministry of Supply, Advisory Council on Scientific Research and Tcehnical Development, Initiation and Sensitiveness of Explosives, Dr. A. R. Ubbelonde. December 1941. (7) NOLM 10401. Detonator Test Set Mk 174, Mod 0 for Sensitivity Comparison of .-- h initiated Detonators, C. J. Zabiocki and F. W. Hayward. September 1949. () NOM 10927, Sensitivity' Studies of Ilk 29 Flash Detonators, C. J. Zablocki. Jur.e 1950. 1) NOIA\ 75i4, Experimental Work on Nk 101 Primers Loaded With WRA-413 D Priming Mixture, First Progress Report, ," W. iRyner. Septemit-r 1945. ARD Report No. 21/47, A High Velocity Striker Apparatus for 1(i) Laboratory Tests of Percussion Detonators, 1. Maddock, H. J. Jans and I. D. Trenear. Ministry of Supply, Armament
-
S-25076.) Remarch Dept. September 1947. ZL Yt tau, L. LOUVOO.J LV.'aWjjg L st or Test (12) D rawing I1t f6-r Test Set Mk 135 LD 166537.
0:7) NOIA 10398, Pr'imer Test Set lk 173 Mod 0, H. W. L. Street. ( 1 ) NOLM 10222, Sensitivity and Output Instrumentation for Qual.. ywad. Sensitivity XeasNOLX4 10322, A Now Technique in &P11
it;A.xc monbol ot ruze 194
am.rs,
urement, F. W. Hayward.
or,
-- ,_....a
JTuly
h,.a*ieie
of
f49.' Thermocouples for
Measurement of Reltti'Es Output of Fuze Primer, E. F. Bran-. dJanur 1947. an F. W. layward. CZn
C)NFIDENTIAL
OM)(IN N
~~~INRS
HAN
-LU. WIP AW J
O K
rn, FIDENTIA' SECURFlY INFORMADOI4
(17)NOLM10399, Werooucond Interval Timor. H W. L. Sr.t .ovember 1949. N (18 NLM1023 NXcrosecond br~arvaI Timer, 'H. W. 14. S-trei4. August 1949. (19)NOL 870, f Ivestgatng ~in erisitivitiexby AMetod Measurement of the Time Interval Botlween COntACt of t&e FiintWith the Primer Body and the Igntionl of ah rie lax, R. F. Ras~kin. Octo'er 1946. ~ Dvlpeto 0~0) Aberdeen ro.v-6-Ground BRL RepoLr# 8-,Deeom.to the Piezo.Eleotrie IMmulse Gage, L. Zernow. 142 Ioeme (21) NOL i71 Ffirig Chsdceriztics of the Electrc ThitL,,#tcr,. * Made ';,Y the SPrarmetal Process, 1. KAbik, R. Stresaai, anid Hapo. 'February 1950. in (2 2) NOLM 10483, X8-1A Hot Wire InitiatLng CompositoU in Primer Stock ':39iand IQ 42-1, A Study of M9inimum Firing Cwritets and Delay' Times, 'Using, Inquare PulseDirect Current, 'A. Corbin.. Novem~ber 1049., (2)NOLM-9022, X411'Electric PHime-Static liigoA orbin and V. Korty.' Aiigust 1947, ,(24) Electia Test Division ConurjMniCation No. 41.5 (NOL), Scnsitivityv of Primer XC-43 Irnition Mlamnafts &S Functiun of AgeP. .6. Cole. Februar 97 .(25) Naval Proving. Ground. Dahigren. V,%,, NPG Report No. 3319, Prime"1r. Tim L g I vestigation, F al R p r, J l 99 eot uy14) i (22839.)(26) -Quality Control Surv ~illanCe Luaboratory, NA &ND, Seal Bah California, Spca Reoto 50-8, Electronic Microsecond Timer for Ordnomc QultyCntrol Sugn: acWr, .S (27)ngartn 86Febrary 1950. (-26170.)I (27)~~6 A Differential, Resistance M~ethod for NOM-6 Measuring IgntiOn Ti~mes and Threshold Firing Inergies of Electric 11Xes ~~ry INoveinber'1947. (28) Drawing List for Test Set Mk 152 Mod 0, LD (29) NAVORD Report 65-46, Stakt-kae. Mfethods'of 267058. Sensitivity Testimng, T, W. Anderson, P- J. McCarthy and J. W. Tukey. tical' -Research Gro~up, Princeton University. 'March Statis1946.
(~i Efec Th
3
13
o No Nrmatity tivity Testing, D. F. Vota,.w, Princeton %Urz-Vrsit a ~ Analysis for a New

~ !teport
on Staircase Methods of SensiJr., Statisia ~erhGop 98 (-71. proce 4ure in Senk itivity Hxei
R G-P No. 40 (8-.5892).
ii. R 1.1
---
f*-R
_2w;
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CONlNTA_ OET
CONFIDENIAL
k AC A gr0%9
jUffjN.UN
TECHNIQUES
(3I)) Methods Tent ,Ivly Recommended for Large or Small Per-
GeutagO Points. Statji~tcai Rcsmreh Group, Princewnr Univemity. November 1945.

* (33) Frankford Arsenal Statistical Menorandum No. 4, Methods of w hpeiments! Inferences. September 1946. (S-15927). (34) NavOrd Report 205-45, Tables to Facilitate the Analysis of * siativity Data. September 1945. (S-6922). (35) Nai<rod Report 29-44, Notes on St tistical Methods Applied to Tonpdo Test Resalts. December 1944. (5-5427).
(36) Analysi
Jhurdett. Remington Arms Co., Bridgeport, Conn. (S-8793). (37) Franktord Arsenal Ordnance Laboratory Report No. R-259A, Mauwal for Proposed Acceptance Test foz Sensitivity of Percussion Pimers, C. W. Churchman. ,tanuary 1943. (,i 19128 ). (38) NOLM 967. An Tnstrument for Measuring the Area of a Hole,
of Primer Drop Test Data, P. F. Darby and P. H.
N. L, Wpdsworth.
June 1948.
(39) Bureau of Mines, Bulletin No. 346, Physical Testing of Explosives. 1931. (40) NavOrd OD 7231, Sand Test of Primers and Detonators.
August 1949.
(41 ~NOLR 9i2, Performance Tests of Proposed FeetiC_ Tae

Detonators. R. Stjrmsa. Atj-gUst 1944.
(42) XOL 0047. Temperature Effect on the Brisance of the MK 113 Primer and on the Breakage Propertieg of Ottawa Standard Smd, F. R. Cole and (". Bild. November 1949. F. (43) Research Department., Woolwioh, England. "in Pressure Bar Apparatus, Parts I and 11, Juty 1942; The Radial Pressure Bar Apparatus, Parts III and IV September 1944. (44) A Critica Study of the Hopkinson Pressure PhilosOl)hral Tran.etiors of the Royal Bart, R. ,f.Davies. S't of London, 2 Series A. Mathematical and Phvsical Sciences No. $2/ Vol. 240, pp 375-457. Januar" 8i 1t48. (45' A Measurement of the Pressure Close to an Explosion Under Water, G. [.Taylor and R. M. Davie. Univeity Engifneering LAiboratoI , -,,'-* Englad. (4(; NOL.M f6o8, Instruments for Testing Pressures Developed by Fuze Detonators, C. J. Zabiocki. (47 NOLM 10090, Current Status of Modified Hopkiuson Bar Tester, C. J. Zablocki. July i0419, 'ALN~l 10577. ome Studies of , the rpgat
n
Between Smal C
-dCharges.
L, . Starr and
[! ...
xi
1
"
'-'-
9-55
ORDNANCE EXPLOSIVE TIN

(49) NOTM106,
CO0NIFD E 1A L N
.
tucapaa (German, crusher Gauge) !ira tory. Evlan Tests of, R. Suessle. Fehriva Iry I90 (50) Picatinny Arsenal, Testing of Artilery lutze Primners, (~i
T. C. O'Hert.3 (51) NOWM 10507,' An Instrment for Measuring the Impulse and Gas olume of Primer Ixplosions, G. U. Graff. January, 1950.
(5)NOLM 10400, Torsional Ballistic Pendulum.for Testing Emectrijr Fusze Primers, J. B. Lord. 'Septemlber 1049. NOLM 10658, Test Set ]a 172. Mod 1, for output Comparison (53), Of P~rcussiot Initiated Faze Primers, 0. J1. ZAbloceki, . N, Avres and F. W. Hayward. December 19Y49. PercussiOft and Stab Primers, Second Progress Report, E. F. Ward and G. U. Graff. November 1949.
(55) Picaltinny Arsenal Chemical Laboratory P". A. Rleport No. 114842, Intensity-Duraion Tests of T-25 Primers. July 1946. (56) Picatinny.Arsenal Chemical Laboratory P3. A. Report, No. 118810,1 Flame Tests of N42 Primers. December 1946. (S-I 1606.).
(57) .Dra'-ting List. for Test Set Mk 148 Mod 0, LD 169937. (58) NOLM 10657, Test Set Ift 180 Mod 0 for Measurement of
P~.rssure
Developed by Faze Prier
t;
aazamuau
FT~.
W.
TILA. SLrec
ur
Strain-Resistance Pressure Gage, Model CO-AN, V. 11. McNeily and J, W. Hanna. March 197S,-42) (60) NOLM71045, An Improved High Spead DrumCamera for CR0 Photography, C. .1.Zablocki and F., W. H1a.y-ward, August 1949. (61) INOLM 10029, Fine (XBI-5A) and Inertia Switch (X-13B) for A. H. Erickson. ProfTst frsa# Lark--Desig0 August 1949. (62) BuOrd O)p 1179, Radium Camera Kk 2. December 19414.
(%03) WOL TN-3 10, -Apiaratus for Nearerment of Delay Train Firing T1ime, E. F. Ward. October 12, 19S. (64) NOLM 10978, Primer Piessuze Eorni- --aratus for Percussion ' and Stab Primiers, H. W. L. Street, June 26, 1950, (65) NavOrd No. 1500, Tranklent veWit rj for0 owitu Pressure Bomb, H. W. L. Street'. July 11, 1950. (66) British Report, 1.7 gr. "All Xinture Detonators-Trials to Determine the Comparative Sensitivity When Pred by, (a) Ball and owldk &r k(or nesd a) (b) Free 'Faffing Striker. (NOJ Lirar No S-6038; no other rew.c ncpr)
F. W. Hazyward. December 1949, (59) Aberdeen-Proving Ground BRL Memorandum Report. No. 422,
ti
P.
W 1
ae
0
9-56
BEST AVAI LABLE COPY
CONFDENTIAL
chapter 10
LOADING
L.oading. as APPlied to ordinance exl~v.trains, gerwrqdIv inciules
thec operations relateil to incorporating the explosive or delay charges Int')!he rd, szi--de,6C. ydket operations consist of the
ftojlowing steps.
;.Seregnt
ig thle correct amnints of expiosive or deiav material. 2. Chaging the material into the cavity or container to be loaded. 1, Consolidating the charge. 4, Secri ng the charge in it.5 apiropriatvs cavity within the device. (I -some instan'ee, (3) and (4) are combined.) The exp!asive train designor is interestedl in loading from the standpoint (of Wa) how to design explosive traips that chit be readily loaded wnd (b) ho,!w to de-sign !oading4- tool,;.
Section I1.-Design Factors That Agect Loading Plant Operations

Since mnxweisusually critically short (luring wartime, it is important that the explosive train. designer strive for arrangemzents that facilitate loadling. The design l).-in('iples whichb tend to accompuh1 this asirli are indicated below, f Ovn CharZe regat#n th: CTTtA In qteggting the correct ainount. of charge, it is mually preferable to use volumietric methods; they are quicker and. more suitable for use with automatic and -enji-suiomatic loading machinery such as P01t'ting presses tnd detonatnr loading machine-,. It is considere goOi Pr1actice for eplosive train designers to specify a weight, or Vu~liQ andl a densit v o4 cinrre wihtolerances that tire compatible chargin, methodm. Ii contrfif-d~ v()!u-nflic
Chwingand Consolidating the Explosive into the Covity To B LooJed
III gxnernl. there arc, four inethods of ioadiiig ai expiosivc. tr-ain
loeJ)Owrder is poured ititt the caNvity anid eonsolidateO inl Ph

r oeond
*
:1I)refolnwd
h cavit-V anid seedC~. ~iti~'ff( pellet is droppe-d jute the aiyo
elti
i~lJcIit
ck(Agedl
eharge
Is sectizn.
fl'e cavitl%
dO3 31JYVAYIS38
ORDNANCE EXPLOSIVE TIRAIN COFDNIL SECURITY INFORMATION iRS HANDBOOK DOE

Method I is poor practice
if
I I
ia.rg the piece containing the caity i@
and heavy. Under these conditions, loading becomes hai.ardons and time consuming. _T.is method is acceptable for loading small efsed
Method 2 is satisfactory if the pellet can e suitably secured, Mehod 3 is the recommended procedure for loading smai! cas'l
charges such as leads. This method is not suitable for highly sensitive explosives, since they are not readily pelleted. Method 4 is highly recommended, particularly for cavitiem in large and hevavy pieces. This method is also advantageous for sensitive explosive charges that may be near moving parts, since i, tends to prevent dusting, which may cause prematures. 'ThtI preceding discussion emphasizes the importance of designing explosive trains so that charges to be loaded into cavities in large and heavy parts can be pelleted or precased. A typical example of a desirable loading procedure for a fuze lead charge- in indit ed e. . i. Pellet the lead charge. 2. Place the pelle in the lead cup. 3. Reconsolidate the lead charge in the lead cup with suitable support for the cup walls if necessary. 4. Secure the lead cup in the cavity il the fuze Diece by m moc method such as that described under Army lead cup de-ig n, on p1,v 6-5. From the standpoint of the loadiag plant, this type of loading is preferable to pressing the loose powder direttly into an open cavity of the fuze body for the following reasons: It simplifies tooling. There is greater interchangeability of tooling from one fuze to
another.
This procedure permits closer control of the loading density of
barE ges. It permits improved safety by (a) reducing the mass of being handled in the presence of loose explosives, (b) parts usually reducing the Yesonnel exposed to the more hazardous operations, and (c) simplifying explosive train materinl
contamination The procedure simplifies inspection and testing. It facilitates th use_f ut.o.mati" iOR loig pocedures.
c .
loading plant.
It simplifies the scheduling and regulating of materials within the
Securing the Charge Whlen spec-al, .oeding #-ontainers an-id
fiures ..
Att
r....
the
Lobsolidation of charges outside the ordnance device are 10-2

BEST AVAILABLE COPY
charge with its associatedt contPr,;r rmsf h s ured in the device
CONF0D2NTI!,AL
_
SCURUY INFORA TIO

ttsportation, and service uise. Reoonsolidatvmn 11,ae asmby P'rimping, and staking have been utilized to hcotr.*jish this job satisfactorily. These inethods are considered sup .nior to the uiae of _!enlts, adhegivemn; end similar mav-!riais. Generally thege opere,--1 tions are performed on automatic or semni-automnatic machines, and Normalij, the motdrc -rh-I of obtaining location control is by utilizing reinted surfaves of the appropriate part. In order to do this, however, the dimensional tolerances between the related surfaces to be used must be rons-10tent with 'he allowable variations in -the location of the C-7iip or stake relative to the explosive c~urge. Where reconsolidation is employed to secure the charge, in the device, acem to each end of the cavity is, usually required, and it is, desirable tat these aces areas have a plskne surface perpendicular to the center line of the explosive cavity.
precisely shaped and located so as to keep the Pharge from moving.
w to resist displariement or appreciable mfover.,"en1t during handlIing, a
Sfaiidrdlzafon
The standardization of the dimension~s of explosive train comnPonents, especially diameters, tends to standardize loading operations and to redluce the number of different tools reqiuired. This factor is ofparticular significance to loading activities during wartime, when
Caai' si
machine tool vroduction apcyisnadequate to meet requirements.
Section 2.-Design oF Tools and Equipment For Loading.

General Considerations Loaiing tools for various fuze explosive components are, in generdl, Ihey tluite similar and follow, more or less, the same over-all pattern. T consist chiefly of a ram for compressing the charge, an anvil to supp ort 1h-lose 6harge and the chargP, and a funnel which serves to guidthe ram into the e-avity being loaded. ,Where a,-,up is being loadbad, Where the ~tCases.' fo~~ al ~ uth. ~ ~~ cu M 4-e ~ by crimnping a cove- disk into place, auxiliary comnoneidisclse _O reouired for the performance of this operation. ti e' A~oV se. gni of loading tools for explosive components requires careful consideration, partieularly~ in1 vie., of the hazard apc-ociated re with the loading operation. The rrp~rtant design lac "~'4-'AM cussedl in the following Paragraphs. Dimensional tolerances. Where a c1050 lit ~ Cquired, it niust be i r onqn: where a loose fit' is required, it inust Ve ntry
-~r
fl
M
ENT
.N 3
A,
7.
vi--*
BEST AVAILABLE COPY
-,1A
_H
NB0. ...- SECURITY INFORMATION
16os. 'erc
fleiape ofd lad aearequiringlso relati
erlos
ap,,appm tol 0.01sch a usedvr foro 'th prematel. SuOl lngur0Un,'ne-ihth incubametw pichn and possibley 0.004 4on leolis n 4aleioe a materials requiring relatively looge riesureoe ed i loadntepr pc nts Dm St.kin oadn pressuresempoy Gaalle~ mitrslkeieaemteixcp eu ~ Cmphe~, delay rain tv.ey large ,
of surfa eglrie of 8 niiCroinchOS)urae)o better h presence of blemishes allows ex j!sve inate -ia 0 i c lde ad V0 De Subject to pinching or arari-kim whic-h "g'ht- result in an explo-3 Sion. fars anid scraches mU4 sufCes In conitfiv wi th explosive loaded c~ components are conducivefroM AL ~os indl might cause difficulty in removing time egm-paonent totickng Corner&. and Wits. An-; Vo-ant r-e uiremen' design of loaingtoos s tat heCorners bc sharp and true at the joints be-XNOM ween different, parts of the tool when the joints an,~ in contAct Nvth the explosive rnaterial, Neither b1,urrs nor radii can bs thiese locations,, bcaiuse radii or iimoperfr-a- $Vrivalwteepe toleratedl at siv maeral o fowinto the caviip-s resuiting from their presenc, Sand subseqii-era pinching and explosio-n might rrsiflt. Thc- presence
twen 1,010nd20,00psi. However, pressures no higher than si 250piare employed in some commercial loading operations. Where the tools, are lower pressures are vollved, lowerof a, temporary nature, or where ous Materials may in,quality Isteels be emnplo6yed.-,Copper or-copper or even alfoyiSshould not~ be uged whenu bearing non-ferr lo In lea azi because of the incompiibility between this exploere pressures above 20,000 psi an sivei co p r b ai g m tl.~ a. ed,& igh quality, material such as hardened clas;s 5. tool steel is neciau"U 4' s.iactory results. Where long life of the too] is dqsired;a,& 6 stool steel, hardened: and finely finishod, is commonly presecrib2-d even though the pressure mayi be no hi gher. than. 10,000 psi. Finish of surfa es. It is irnportant. -a&, l surfaces which-7eome in'lo contact with the explosive materials or with the- explosi ve loatueU component should have a high quality flipish, aboui 8. (average depth
.
BEST AVILABLE COPY
CONFIWIJT1 A
RITY INFORMATION
LOJADING3
tY- Of piaehiiig cnr (racttsriim of mry#Vah; of which might, kt.o to an explosion. In thce detoexpkwsiv material. pAter ln'aing tonl ,thown ini figure W!~ for exam ple. sharp cornem are -"j on the end of !he loading ram which," ctd the exploiv rted
oi--buarr offer.%Of- P~
ad. at the bottom of the fune ram guide which is recessd the upper end of the detonator cup.
to accept,
Loadine brf Expodrnenal
PrOs
luza. The loeAing of explosive components; for fuzes under development is atask which, for the most part, has not been sitlapted erto fl)85 produtionl nliethodR. For example, where &:1.onators loaded singly in hand loading toolk of sianple, temnporary, and oftAixnes quite primitive design. Likewise, Navy fuze primers are frequently hand loaded and amembled singly. Figures 10-1 and
PRESS RAM
RAM
FUNNEL- RAM ev DE
LOAD
(CKAR9- 2 NCREEN~)
7CAPSULE
DETONATOR
(CAP3ULE SPACER (CAN BE THICKNESS ANV% ii'

IWFOR ERdW~T
LEN~GTHS O DETONATORS)
Figure 10- 1. Experimental Hand LedvgTooi

View.
C0 t D T; A
for Detonators.
Sectional
DESrGNERS HANDBOOK
Figure 10-2. Expermental Hand Loading' Tool for Detonators.
Raom Guieneoved.
Rax n
10-2. tshow a hand loading toot whic Ihis eas~ily ad&pe odoa~r of different leng]a by interchanging parts.er Figure 10-il shows the 'tool in cross section, with the detonator capsule and load (charge) in place during the consolidation process.
PRESS RAM
RAM
URWh41L- RAM
ANVIL AND-
PRIMER CUP
SUPPORTW
tH C A GI
~~PRES PLATENI
Figure 10-3.
Primer Leading Tool for Mkc 101 Type Prime.
View.
BIST AVAILABLE Copy
eol
II
2YF!EN
SE i-#Y INFORMAMOIN
LOADING
Pi 1
04weiv Woaw Looding Too/ for Mk 10 1 Type Primer. .
Iriguie 10-2 shows the tool with ram and rani guide removed.
The,
cm~Ping ranis (not shown) re similar to those shown in figure 10-16, which is a. tool for production line use. Figures 10-3 wid 10A4 show a loading tool for primers, which is ximilarin design features to the detonator tool of figure 10-1. Because of -the relatively. small number of items required for experimentalP.1 development, the durability of the materials used in tools for experiIrent i Ioading ced not always be the highest. Such tools are usually -f.101J4gn, even. though they may be less, convenient to use than f~ tO~l 'iignd podution purposes. Nevertheless, it should be .*mpnhftsz,Pd that dlose tolerances and -high grade finishes must be Mailtained because of the hazardous nature of. the loading, operation. Leald* ad boosters. Tht-se components also, are loaded singly by hand methods, althoughi fo these items, high rates of production of lei ryl pellets are obtained with autonaitic pelietir~ iChTe Figur'es
~~PESSRFAM
FLS
AS MANDREL)
PRESS/ PLA7ENWIFietvre
M. k t
A~'
Harnd Loaiding Tool for Lecads. Sectional Views
-
i -.
.
.loftj ANC NER'
bv,~cfar
TDA I&I
fPb
HKI QQ
SE.IRITY INFORMATION'-
';g~r 106.Hand
Loading Tool for Leads.
POESS RAM
DuOSTER
WVE
(.E~uSL PRESEDS
S L.JDAT l F UE
\\
IH>
oo~*r.- ~iua FW~~~~~~~~~~r.~~~O y07 iw ~n'och;To
77.1
LEADS
(vWEVIOUSLY
~~PRESS
IPLATEN
CCot4FDNTIAL
io-o and. 10-6. show a hand loading tool for leads, and figures 10-7 rhwa iad loading tool for b~oosters. r en. 1-8
3h!
Fuze plungers. In. somne typeq of detonating fuzes a fuze plunger ZWryl relay carge, and small debbnating contains a ...orm.Ion in the loading of this plunger is to press t leads. Tlhe?~ lends into place as pr~eviou~iy desc-ribed, with the tool in the posi*~-. on~~-~~I.~
Tho fe, % ;e thbin so
ii
go
thaft im axis
~;An~eris vprt-ical, and the ram which was iiAe as a mandrel leads is then usebd for the final crimping and placing fe ~thm of the detonator. The tetrvlr relay charge is then preised into. lace with the~ same ram that wwt used in setitih g the detonator. Figures
LA
Figue I G-8.
Han~d LoadIIIng Tool for Boosters.
5K
I3
..
...
AA
for
mi
CONFCOEr
ONFIETA SECURITY INFORMATION LOA-4D' N G
4PRESS RAM
TETRYL DTONATORREA
/ rPATEN -
Figure 10-10. Tool for Loading Tetryl Reloy Chcrgc D.-recty~no!
CONFIDENTIAL
ctU
C~I
4A NCE EXPLO AVE Ri ~ ~-~ 'H N~~:~ ~

id~c 01
U~L1iA
ECI~iY NFORMA1IN
T,
-n y e,.jaentw- in cntrnst. (o trit! tools for IoidinLg ir".s

is sSinpf. fl," egths,
WO~
A.~~
.egact
~ ~a lw~.
madeLw
iA "
a Alek v-wo Y;, r Mea,
and~ 1 show told-i ofemert for expwrimil~~ pujrpo~o~

in de-sizZ), yet suit-ib!i
f"'- 4o'vd in
Its performa' ;S fi tlii,~~ iOd mftt t inils and,~ its Nbirienion
no?~ ;rimcrs and d!otcinators., Tos oding, ow( (omp4ments~ no -8iQ~ detoruitmos wi anA1 ~)Tlr'I m t,~I~ f4 co v arges in Pnpe r.,rf iii u h Gflmijlar t-oniptowt, 'iurb o;~o- a nd a Ist;Ie SOne no0teWorfiy t, 'ipl of -~ opreio-n i r
izjc we t, ho twire ignition c m.tre of the Mk 113 type electric r.* b butterng it into plA -.- with, a sm"11 spratina
1
Li
ME
SK
RAM
f
n7ASS AND 14EAED Ff L~&9 /~OOFIT ON RAM)
NURLED SLEEVE (PRESSED V TO FACILITATE MANDW4G) 4
DE OF
OTiLL ROO) V
or
~LAMF~t~EMLAY
v '47RLr)
PL
~ ~
4~
T00 10o!fo Exptrimenta! l
oj Black Powdler FDilays
COWFDEN TAL
CONFIDENTLA L SECURy INFORMAPON
ODI~
LO ----DN
v-m
0-12a
Tool ior
-m~tlLoadips of Slace' Powder Delays.
Lcadfinc for Produe.tion

PWoduction-line technique. Ehr.:wt ion loading is frequently and
ni("I1e
uiing
lmd
in whi(l' i;h-individual of a group loading a
operation and pwqss the too! Thus the "0M.Porient, mtoves vdOfig and en~~'from the end of the line in the ~ot,,, more t-ools, are required than 91111i state. For this~ there, are individuaIF or operatN m in the group, and there is a con~~' I!IVt'Jl~fI. i th toh~ ~he iw and back to the statlon
Part:eiarv "0: poment perforw
and com1pone t on to the next v, vidual of +,h,, "line."
--
for theb initial opera~tion.
4 toot' for thii type of loading. The Proe(Treqir four -'tvtuzis uwr oeratons): (1) weighing andinxdci of the loose p~owder ii uuil 2)apication of proper
yigures 10f-1 3 and 10-44
COKI'ETIAL
OR!)NAQ1 CVLSVE IRAIN DEIGER'HA!'4D8"W
CONFIDENTIAL W-UTY WONFORMATION

PRIES$ RAM
j
r
C
CLAMPING NUT
DAM LAYD PPELLET
PLATEN
Figunrh
13
Too/lfor Production Loading of f/ode Powder N~rl $i4a*"irl. Sectional View,
bib.
"
~'o
Prd~,.r
,a
~~ c r~~
Df.aIY Element.
BEST AVAILABLE CO~v
2MIETA
X:
CONFIDENIIAL
SECUJRITY INFIMA presu re to the ran; (3) di~
-
L 0 A U,
tjflv and rua1of completed 2i~'r of too1 4 station 1. delay r'mPoflev" f4 en gife and prcduct, >aiv i j desirabie l~d~! From~ theo oit thim V:-/A be mp :,O ( x r aft~rmig -,RC o higi, r7andard, of a'd 1o&dirtg th~e dekvy r tite t40 a" / i P, For H-Iara. fuze Mk 2;j L13 made of clas 5, -,n me i~N i'410-e ,J e!sz ., tetween ram di'4..eter, and ram 9te[. *,nd the fiih UTmproyez 1 h finigh 8 or b~er The in iiy 0.0004 inc'replacement A :.J 4urnishing proc use v A~~c bechuse has i dcfwould need t.. e made when eeranon b o f the rain and f~
j~
,aoT
ch. -,CY increwsd to 0. a detonator ",.ading tooI design consWered Figujre, 10- 15 i' means of the paroduction-fine v-iy ~i~ satisfactory f-,, -r )aring ttds 5iww' with that shown, in figuiree 10-K technique..
FUNK-RAM
*L
C ?4FIDENTIAL101
DETOhATCA
Fit,. i-i5.,jI ~in To4 (o Deonator.
tos
D14,
M~
-rr%
DESIGNERS' HANDBOOW,
.
and, 10-2, a decided siiIr~ ~~cnhand tools for production and ex-perimental loading i__.Ar.ioted. Figure 10-16 illustratest primarily, thb crimping an cku~features of the tool, thus) .t pr.-in o :flO' of this ; ~ioia J-,-ie are omitted in the figure., For the. final or knockout. operation, thle s0eeve containing the detonator i; 'removed from the original b.-=~ and placed on one that . e-lnts .assage of the detonator. bi the use of this tool for loading, as trce-incre,"nent detonat-or, it it; conven-I ient to use eight, stations: 6~ eighing stations, three pressing stations, one common crimping an n c oi st i nad neC fnU Hand loadig tool. As.,noted, earlier in this chapter under 0.topic Loading for Experimental Purposes, hand loading tools are much used for peacetime loading of Navy fuze primers. Tools of
CRiN OPING
ADJUSTING
LOADINGATO DETO ATO
"-7/.''PLATE
ha..#d.pfn
6BEST
AVAILABLE COPY
TGot . 0 1or Detonator.
O FDETA

similair types are ivwd in od~i:~vhiizW (1~ Mental purpses and in ordniance OlAnt5 ffw; P O'if* v
(i
Hlowever, only dry
mixtnn-, (re lor),dhd it, th;is ranr
nnCagIfl.
iocr-e
;obrn toc~i
i110tWrc (usually dampened to lessen the hazard). The charge plate is then placed over a siiilar plate containing the primer cups so that two plates are aligned. The prmn n t~r ste ;iith tile hojett transferredf fim the~ charge plate to the primwr vups '.b niet.s of s c1 k~ni~kut lawwhich is pneed ovr h-,ciargr '- X 1fl out plafte, which 1lia~ farn tuigned with varh hole in horg plate, is then deprewsd, thus; knocking erch charge iro its r., pcctive cup.
0-10iiolidaftiorI is accornpliO,' ;I on a. pross which avointi
hold Olt reftuired amiount, of explosve, are cliarged rvith p'riing
1"set o)f
ranis frequenlo.y wn) oerncaing ns a gang. Elach ramr also serves to punch P. pape6r disk a8 the rain advances to0 consolidate the charge . The disk F4,rves to prevent, the wet charge from adhering to the ram. The ron-kiditting pressure is controlled by a spring unde~r each ramr. ~o. TIhe loading of the Mlk 36 Detonator during Worl 'War I R" interesting examle of production loading. The desiga- of this (lelonaltor is such that the cup diatnetrr and length sr! nearly equalt Accordingly , loading is (0 9S- iach by 0.280 ineh. respectivel) adtiyitable to Drinter production loadiuig techniques, nrtd the detonator Wh'i joaded in multiple by the charge-plate method. The dry charg, eonlietung of an increment of tetryl aind an increuzient of lead azide,
*
was iniroduced a~ind consolidateld in t,o veparav-3 oozamns
Then
the caps were removed from the inte and haii'J

Wtt loading tochniqe.
vrip-r
ndvall
A special loading tool desi-Paci hy thLC

j iA h 1mnall
gi~sl)4.1-8 Ysaoni groupLs by the wet loading tehnique and 10-09. TIhe tool is similar to the compneial produtiLon. loading toolo; but does not have individual pressure controll on each primer. However, becauwse of good %Aintrolof dimensions, vsriatiofs iMpressure eXlierncflcd are not sufficieiit to Wfeet he Priner Perfoimance li A load of ten thousand poutsOlte oe -ppreciably. I *~i avrageof ive undrd punds on each of the t -enty primA assewhily 4ceommodatedhby this 'ol. Figure 10 -17 shows the the ehai~ge from the 01f ITgc 'lev to the primer afteri Figures 10-18 and iu-i9 both show the utiUO, a hand operation.'
-Naval Ordnance Laboratory for loading priinors Mk
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CONFIDEN"IAL 'ORDNANCE vXPLOSIVE TRAiN DESG ERS _ANDBO QLK IECURh1Y INFORMATION
Fi'eiOi ;*
-PrimerWif-Loao'ig Toot. Semi-Procluction Type.
tool askembl ready for paper disk punching and charge consolidation, a press operation. This- tool iS adaptable 'to quasi-production i n of primers where, substantial nmers of a experimental developmni gen itm, are required or stitil studies. Jones machine'. DuigWorkd War 11, ai dot~nato loading machi developed by the R. A. Jonc.s Company oft Covington, Kentucky wes used '- the prodaction. of variou~s explosive cOrnponentg such as dct-cnators, stab primers, and encatsed le'ads. The machine ~ i ~ eatmtiinoiain ~ ~ IR h umber of ;operating personnel varying in accordance with 'the item under prod uctionr The following example of its production eiipacity. is cited. Whe!' usou fpc,_? loading'the detonator M~k -3) this machine gave A d.-i:,' output of 10,000 detonators, with five operators and one runner.L An average of three percent of the output wats inusatisfactory. By the ueof hand-ca ding tocl niques, 30 operators .ana I runner could produce 2,000 -detonators Mk 33 day. In thim instance, the Jones mach'a-tic Rhowed an advantage of aboat 16 to i from the standpoint of etcnato:- nrouuc, per man-hour. The consensus is that for A
REST AVAILABLE COPY
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ORDNANCE EXPLOSIVE IRAIN

' HAN[DROOK
SECUPIIY iNFORMATION
CONFIDNTA
* CONSOLIDAION
OM5ATO
TETMY
-PELLET
ROMOLIDI DETONAT U"NGI

BLAOLS AMITE Si-
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Figur
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. Fre 1041o Seuen of
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to oilarding tcnductowith ellooes for te,,
Handloadnlth designto lhoad beigloadesbd.
ms well aw boosters, are formed on -automatic, polh'ting machinest. Figure 10-22 shows the type of autonmatic pefletinog ni.,tchinc uised by the Navy for forrming tetryl pellets. These pelleting !fla(hifles are manufactured in a wide variety of siZes, are quite versatile;, and, eat., be used for th0 rapid pi~.iduction kof various sizer, of pelle,"g. They ar, entirely auatomnatic in copecration. As already noted, cased leads, as W detonator3, may be loaded in the Jones dotconator mnachine Just 3.1as described.
I
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ORDNANCE EXPOSV
DESIGNERS" HANDBOOK
TAN
of Loa~ oostrs'Two types of booster design ar used i fuzzes.
SEUIYINOM TO
CF0E1i'
1n one type, the booster cavity is char~d by the pressing cif loose'
In ue~s. tetryl, or' the, reconsolidation of prefnrmopd Aery iss to Make 0: neat fit ill tile ecn tpettrlpellets are.formaed
-
bo~t&cavtyand ame secured in place rather than rorenselld . of peiie tS hh are not.recoiirolidated is prevented by placing pading isj ftie;'jooster C&Yity- Laadiing tools for the type of booster whih cokt~iasthe tetryl pressce into place are the same as. or sililar be under Lodding for Experimental Purposes fpage to, thQ~da is ~in the pelleting press% i.-3ed for forming the tetryl pellet, a loading tool is not required for the type of booster in which at tet ryl Pellet is secured in the boosier caviky without rcconsolidation.
Loading of black powder delay elemenUa. Hand tools for the ic powder deay elemient,,, are similar to, or p~xuc-' ii Iovi6go the same as, those for experimental loading. '11owever, the prepelicting and ro*g nsolidation- of black powder elhrges in delay cavities is
Jo be advantageous. praecticd an fo elemens '16ls for the production of""delay Loading Joading of g'Wim delayvlernents are similar to, or the same as, those kor experimental loading. Available date indicate that' 1i gsls 0elay element are loaded, maniually; ace-ordingly. the "differences
u&twee eprenal and pro~tiction tools lie in thle durability of the n~terials from which they are made and in the refinement of certain delhulLs.
OF Segregating the Correct Quantity or' Material Iehos

in practically all experim ental load'ing, the iuan tity of charge is 1
i~i~dgavirnwtricaily oa a 4,dance. Wh ere c harge w mght~ dlo zi excee-d 250 miUigrams, the Roller-Smith balance, shown i figure 10-23, has been found to be avery convenin instrument.. ForI larget charges, a pulp balance is convenient. Irt production loading both gravimetric and, volumetric methods areI ised for the segregation of the proper quantity of charge For, th0 gravimetric segregatimen of small quantities, theo Rofl*r Siynitbvbnace
imw-i
fuentioned, is the most convenient.
Iii the prod uctfon'lo ad ing of
small quantities of dry materials, volmetric methods are usual %_cd. A convenient and frequently practiced mnethod, is to use a. 'P'.oy
Suop having a capacity equal 1to thnc vohuimo.required to give thle correct weight. The eXpiosive being measured is ..cooped to overflowing fromn a cont.ainer of the ma~teria., and Liu surr~is rejected hy ., nubbe~or sinilair iaterifl fi~te FsCoopr under a stret~did ban
N~AtlI COPY ,,RAjt
C0 4 IDENTA L
CONFIDENTIAL
!Z-CUR!TY INFORMATION
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metbod of loading primin&r iuyok-,I~ oe the u~~i chtnrge j)Iftts. ' we~t rni~x:is ZlV Of Oloading. The inixt'irr i,; rubhwd j, o
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learn the- proper rubbing action lwount of explogivo in t~je h!~r

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COFIDENTIAL
1imd
prest~Siv
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-EX0*PLO SIVE TRAIN CONFIDENTIAL. DESGNERS' HANDBOOK SECURITY IMFCRATON6

Volme'ri~sgreaton.isalso provided an the ntitoinatic pelktding macine th voumeiscontroIlediby the depth of cavityfr er the material bmn~ nilhted, since the feed, cu~p alwiip tswep. t~he chag flush with the surface.at the top of the cavity. , t 1
Section 3.-Reerences
(1) MliL-STD-O, Surface Ronighness, Wavriness, .wnd Lay. Muni. tions Board St-Andards A11gency, INationai 3-ifitary E'stal)ishrnnt, August 2, 1949.
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NFORMATIOM J _~
LSSR
GLOSSAaY OF TERMS 'USED IN OIRDNANCE WWC"SE: LT"8114 DESIGN
I;
*-
(Defilp.~~
Mo
with an astiHk have been appr~AI
ootrCharge--
"'The fiii high explosive coraponent of n ex-
ketonatio caoy brm~lado plosivo rain which amnplifies the i e chta.rge of t '3 reijably detonate the main hizbpimh r mntion." Also used loosely to indicate~ n rei-eforcing or uii
Bore Premature-The explosioti of a gun-lati'ncd projeetile in the barrel. Brisance--The capacity of an explosivP to shqatter a rnin medium. Bdsat--,idjtden, ,sharp, violent. A descriptive term whir:. vhenV *ap pied to explosions indicates a powerful rpu i*x M3 OreepA term used to designate the forward rnovc poieflio widdi respect to the proje-etile that t~ends to take place in - I flight as a result. of the force caused by dleceleration due to air resastance. Dead, Pressed--In an nxplosive, a highly compressed condition*01 which tend% to prevent the tran~sition from deflagration to detonation S that. would otherwise take place. Defisratio-A Urinng in which the velocity of the Ovance of " t fae front iAles'4 thani the 'feincity of sound inflthe fifI.Il tis cawe. heat is~ c~nferrml fro the reacted. to thbe unreacted mrattii by conduction and convecldon. Delay-"An e'phSve train conmpol)(Y1t Which introduce a cohtrolled timec delay i~the functioning of the train." Delay moment-Ar. explosive train componen.t normal cnIatng of a primer, a delayv column, amd a relay detonator or transfer ehargle ~assembled int that order in ti'singzle houqing gDetonato-A echemica! readeier, ill whkhi tbh~' reuction front hi exceeds the velocitY oif sound in tVhe. advIances with ased ansrnittcd from the reacted to the i tr~j ~ ~ material. onreactediiiateriial. by -a shock wave. eicl reaction, in a detoiiatable4 Deoatk~,LwOre-A frn Alncs withl a veloWity Which is mna41riali which th rC.~t appreciably lower than that whIh is theclir, tisiCdtnto 'eloityforthemateritil ill tuestiORi. ciae Deton'tor*--- -"An explosive train coOP-lt whc a impulse or the actiuon Of a prilicr and Is bY~) either a flon-explosjve
'
&
CONFIDENTI AL
8EST AVAI~bE Copy
ORDINANCE.EXPLOSIVE TR'AIN CONFIDENTIAL DESIGNR'AN BO SECURITY INFORMATION

capable of: reliably initiaing high order cdetoniion in a 8I.bsrqIwIt high explosve component of the train. Wheni tctivatedi by a nonexplosive impulse. a detonator inehiez" tie fnoct in of~ rm~ In general, detonators are clamsfied in accordance with tho !I1tholf of initiation, such it pecssion, stab, electric, frictinfiasi, ixj, etc." Dud-An explosive loaded item that fails to explode when sulbjectetl to treatment that should cause it to fiunct io Dwell-T npreSS leading powdem. inti, envidcies. ;he itervlolt 16. 4 that the powder is held at the full loading pressure. A _ ."' of iln Ezpode-Analternative term for a fuze, u.ually used in connection with torpedoes. explosive elements consisting of a primer, a detonator, at delay, Exl~eTan~~narneet fasre fcmutbea relay, a -lead and booster charge one or more of which may I - either omitted or combined. The function of the explosive train is to accomplish the controlled augmentaftjoen of eaie: giliil iiiaplise
-
-he- 41,
iij..
to finction"
AAIe~
jFuze
Filer-The explosive material which comprises the main ch~arge in 4 an explosive loaded ordnance item. Fiaher-s teMethod of initiating an explos~ive loajdeds eleffo ment by heat or flame from another element. Flask Charge-A readily ignitable explosive charge used in. ignitioni elements of electric primers and det~aos t function is 11sually to ignite a subsequent charge 01 lesser sensitivity and greater brisance. Fuse-A tube or cord filled or impregn ated with combustible mnatter for igniting, an explosive charge after a predetermined interval. ftie-A device designed to achieve functioning of an ex-%plosive loaded ordnance item at the desired time.[ Explosive Train *-Sc Explosive Train.*I Ounriner-A'device used to i1nite guin propellant. It ustual' *con~i~-_ an gnition1 Vieixzen a black powder boo~iter "U chargean ant' extende-r tube filled with black powder. In smaller caibeN. it may resemble Hermetic-Made impervious to air and ot.hWer fluids as bv imetal Hu n.s i gh v s Hig Ex~ioive~ MethstP-hio Materials that are relatively tive to heat or imnpact qnd th1.-at when properly initi.ated havo insensidirmonation velocities, higher uhlri about 4000 meteurs per secon'I E are Tetryl and TNT. pf d Eihorde-When lPertnai-ning to reacti~on rateq as ari 1e;arato til'e term -i'r"m ct;thishg Stable
ffI
a fuze primer.
I
3
%CQNFIDENTIAL
BSI AVAILABLE COPY
CONFIDENTIAL.
SECURITY INFORMAON GOSR
r..to of adv"ince of reiiLoni front "I"", -n~ ater:181 is capable under tile Prevaili ng ,on~di tions.7 Impet-us- -The work that an explosive is cap~able af nperfrmuwr1 iv.fapta d! k % fta ft. 1
input Charactristis-~The chkiracteri~qtjcs of art explosive cornponent. whieh deterinine ;t, Sen4tivity to intiation k'-- et""
uapplicil energyr. Y
Interrupter - A futze or exploder r'ornr~nna- int o explosive train when the device i; -in the unarmed condition, and that moves during arming in such a wayv as to render the explosive train
Lead -- "Art explosive train component which consists of a column of hig~h explosive, izuily smiall !in diameter, used to transmit detonation from one detonating component to a succeeding high explosive component. it is generally used to tr-ansmit the detonation from a detonator to a booster charge." Cf~Ut mus
'-
ITo
intoan xploiveloaded cavitv. Le afot,-A explosie leaod thadfat conducts a detrrafing impulse 7 011ut Of anl 'Xplo0SiVe loadtd cavit. Low~re~--Wenperta;ning tn. chems-ical reaction rates as in detonations and deflagrationq, tile term "low-order" indicates a slower capable of rate of advanco of reaction front than the rnaftotl' supporting. Obturate--To stop or close an opening so its to pr,3vent is, ape of gas. Sel aS ill (lelay elemnts. iec m
Output Characterisdc-s-rhe Chanracterlstics of Ant~piv on te ponent which determine the formi and magniude oft energy released
whenmeho comonttiftctngs
al.
t~7A
an explosive loade ofiiitn lenerussn~nion-Rfr oflt.nto P itemn by a sudden pinching or crushing of the explos ive mnaterial, as niun f-0"t"eea DIrI
&1
Atn f
ofe
Pressure IDwell-See
Primary Explosives--MXetasttal+ "Iiia
to initiation by impact, or heat. len~d azide, and lead styphnttv. trai Primer *-A relatively snaii "nd sensitive initial explosive ftine uic illititt e functioning ofth component, which onl beingt
l eX SI e '~ u and will no,-t reliably' initiate high, explosive LiY -S It, gemere.l, primers are ciassifirnt it, tacordailce with. the incthod of
_
taeVr e .t ENHUTIes a1re mecr7u1iae

nast
MR,
'0PA TRAINi UK "r4 CONFIDENTIAL MISGHFAS', HANDBOOK SECURTY INFORMATION
VuVNNCE
Pr.Gteehnic Compoition-A mixture of mnateiials <on Mistg 0&4enitily'ou xdi -gagent (oxidant and a reducing agent (fuel ). It0 iMs~a~ tfr'tn if lfd, tM it-Luigi fion temperatunRelay*-7,"An element of a fuzek ex 0I sive train which augments an outside and otherwise inadequate Output of a prior explosive oi ponet s asto, reliably initiate a succeeding trai topc. Relays, in general, containa sinall single, expliv hresh as lead azide and are not. usually, employpd to initiate high explosive 'harL". Rotor-Seelinterrupter. Sensiivity-See Input Characteristics. Setback-Movement of components of a missile, relative tr the missile as a whole, that results from. the force due ioacc'Ierat; during launching. Shaped Chairge-An explosive charge shaped to make possible the concentration of, the explosive force in the desred direction. The result is called the Munroe Effect,
Slider-See Interrupter.
Squib-A! small electrically actuated initiator., Stab-Rfrst method of initia ting xlsv oddiesb piering(prckig) With a pointed iirng i' nel) Sweiilaoetow ' orjtor!age irn er observed c-rd Surveillance Test-A study of useful life, characteristics under c )ntrolled or observed storage conditions,
'
r
4I
MODENTIA
S SECUgfY INFORMATION
R E
CONFIDENTIAL
INDEX
Air gxpP, detonation tran4fer acros,
8-36 .... B
8-13 to
density, effect of, 7-2, 7-3, 7-22, 825, 8-21, charp 1o.ition .elltive to fniecot of, 7-19, 7-2-1 2-1 to 2-15, 7-, -19 Ioading, 7-2, 7-4, 7-5, 10-24 mounting, 7-7 to 7-9 7-14 to 7-25 t, 2-14, 2-15, 7-9 7ensiti-ity, to 7-14 to 7-7, 7-13 to 7-24 shape, 7-5 -211 7-22 tzes, Bruceton test, 9-29 9-30 Buriig times of black powder delays, effect of loading pressure dwell, 5-45, 5-47 effect of loading pregure, 5-46, 5-47, 5-49 effect of moisture content, 5-34 to 5-38 if primer output, 3-19 to -3-22,
5-38, 5-39
-31C)1r~i~C~for, Boutnai tet, Black powder, compatibility, facing page 2-30 wo.,ifions, 2-1 9 functioning eharacteristics, 2-19, 2-21 granulation, 2-19, 2-20 ignitability. 2-21, 2-22 products of combustion, 2-18, 2-21 2--2', 2 -30 r survl~ok iknce ci . Black powder delay elements. 5-2 to 5-49 bame. 5-29, 5-30. 5-33 burning time. ,5-2 to 5-!, 5-33 to 5-49; ,ge Murning tim'.. black
U
IrU
It
powder delAv..c-A.. "fleet rcon, t4etio, 5-18 to 5-33
delay f,"-ly, 5-18 to 5-20 design fact-ors. 5-18 to 5-44, firing pin, 5-28, 1-29
,r-21, 10-12, 10-24 loadig . &- 220,
effect of size of increment, 5-49 eifect of type of powder, 2-21, 5-38 effect of temperature, 5-39 to 5-45
C
column obturatedpOt. 5-2 type,'65-2 to 5-13 p

Pellet supor. "
Compatibility, 2-30 Copper block test, 4-7, 4--8, 9-31, 9-32
5-28 primer, 5-27., i)e ay colunn disruptions, 5-29, 5-30, primner holder, 5-26, 5-27 8-2 relay detonators, 5-30, 5-31 Delay fuse, 2-21 to 2-23 ring t.L*T-.5-13 vented colmn tym, 5-12. ,5-13. 5-21 IDelay nowder. gasle.s, 2-17 to 2-19, 5-49 to 5-54, to 5-24 5-60 venttng arransgements, 5-21 to 5-24 nitqtre1) 5-59 Booster normal lead 2,4.dinitroresorcinate, to main charge, 7-14 to 7-25
normal lead j, Tlmate, Roostere,oft.l6oit al~d boos8ter tion -7-4 to 7-25; $ee also Initiachromate, 5-6 0 al~emblemethzxrconitum-bAriuni '11 as~mi~~mto&S7 r'-2 t o7-5 7-7,7 -24 ft, %.e lack _ eon Detv . -1 to 5-61: sec 4 .. -~7 n.n,. powder and GasIVSs delay elements construction, 7-1 to 7-9 2-23, 5-59
NFDENTIAL
Ii
ORDNANCE EXPLOSIVE TRAIN DESIGNERS' HAN'BOOK

Defonation, : iechanlsm, 7-45 to 7--2 tra.-sfer ?ragmcnt 1m at
.- 6 3
- ,It
2-1 to 2-16, 2-23 to 2-32 2-w, 7-1, 7-2. -t
. 7 - 10 ,
CONFIDENTIAL
Expli.e, Wosoter
0-1r,
'
*.
-!
" .
e'ocitY of h, h expl-sives, 2-14, 2-11 SVeocitW of primary exj-lw tves, 2-4 to I 2-8
Detonator input tests, 9-2, 9-3
7-11 brisance, 2-14, 2-15 characteitlc, 2-1 to 2-15, 2-23 to 2-32 i
*
S
Detonato ouput tests, chemical formulaA and compt,!ion, copper block, 4-7, 4-8, 9-31, 9-32 2-21 1 0 ,. HoDkinson bar. 9-.1 t3 9 -o lead disk, 3-5, 3-9, 4-13, 4-14, 9-31, compatibility, 2-30 and table oppoi te . -32 2-30 sand bomb, 4-6, 4-7, 9-2, 9-3, 9-32, density, 2-2, 2-13, 2-14, 2-23 to 2-26 9-33 detonation velocity, 2-4 to 2-8, 2 A-1, Detonators, 4-1 to 4-22, 5-30, 5-31; 2--15 see also Electric, detanstor-, Flash effect of graiulation ofl s',iniVity, detonatcrs, and Stab 'detonators 7-11 to 7-13 explosive charges, 4-2 to 4-4, 4-9, effect of Liewperature on senisitivity, 4-10, 4-12, 4-13, 4-16, 4-17, 4-20, 2-26 to 2-27, 7-14 4-21 frictioll gezsitivity, 2-3, 2-9_1 E impRct snsitivity, 2-3, 2-14, 2-15 Electric detonators, 4-14 to 4-22 melting point, 2-2, 2-13 construction, 4-16 to 4-10 molecular weight, 2 2-13 3-2 examples, 4-17 to 4-19 oxygen baka.e1, 2-2,2-32-13 expiosi-es for, 4-16 to 4-19 power. 2-14, 2-15 d a input cha&cteristics, 4-20 sensitivity to electrostatic discharge. input tests, 9-7 to 9-12 2-27 to 2-29 output characteristics, 4-20, 4-22 solubility, 2-30 to 2-31 output tests, 9-2, 9-31 to 9-33 Stability, 2-29, 2-30 performanee characteristics, 4-14 to storage and handling, 2-31, 2-32 '4-16 tmnperature or explosion. 2-26, 2-27 E~eetric p z i iermas aata, 2-3, 2-4, 2- 14, 2-15 bridge wire type, 3-25 to 3-27, 3-29 F to 3-49 ' Firecracker Fuse, 2-22, 2-23 to,3-52 carbon bridge type, 3-27, 3-28,3-50 Firing pin, 3 -3 to 3-7, 3-14 to 3-18, to -5 ":5-28,5-29, 9- 21 construction, 3-24 to 3-28 percussion prier, %3-14 3-IS, 5-28, to examples, 3-25 to 3-28 5-29 firing circuits, 3-36 to 3-51 stab type, 3-3 to 3-7, 9-21 input caractPristics, 3-29 to 3-51 velocity, 3-16 input tests, 9-27, 9-28 Flame temperatures to 3-18, 9-21 of black powder, Iow energy, 3j-5 o-28 . otput characts ics, 33-53 Flash detonatcrs, 4-1 to 4-8 OUtput tests, 3-2,3-3t,949 to 9-52 construction, 4-2 Petfonace :charteristics, 3-22 to examples,,4-2 to 4-4 .24 3. l.r put charactedstics,4-3, 4-5, 4-6 prming ixtures, 2-10, -2-iI, 3-24. -puttests, 9-2. 9-12 to 0-19 3-25 Arslyit 227 ttv2Eni 2-29ord outu tests, 19-3, 9-33 to 11-42 otput artriic,-Co nsgBlkodfuse, .223 me sitjve e.xplosives
Fxplosivetrain functloning, 1-2 io 1-6
(primary). 4-2
o A -6
12CONFIDENTIAL
CONAiDENTAL
SECURffY IFORMATION
yfr dTkfo.d .uadow tt.t, 9'-30 o{; ilaF !- jxwldcr, 2- 1 to 2-23
Gf G DapM (o~pu)
_ _ _ _ _
INDEX
to--84 ,
-
iipuL Tuirent l~re:. :io priruur, 3-i4 to 3-.t.

i. aPr I ner., 3 -
,It
*~.~03 (9-4f,
9-2 to 9-0
9-3
for electric detornator-
[i:
3-49 to 3-21. - 9-42 to 9-4-t stab dctonator 9-7 $1 o3 2"93 94 t T .rire-, 9-2, .4 1-;5, 9-17, 9--20, Ciu'Imm detay p4erita$, S-49 te 5 5-2179-0 9-21 depugn, 5-54 to 5-58 no- burtd, I .S53, &$-14 Tecgt Set Nk 135, 9-2, 9-21 to 9-23 obtursted, 5-0 to --52 Test &t M 136, 9-2, 9-4 to 9-6, 9-17' 2-16, '17 to 219 4 Test St Mk 1.52, 9-2, 9-28 2o - -. 1 C nhailiiteri, 2.-16. 2-17, 5-54 t) 5---77-7 Tqt, Set Mk 173, 9-2, 9-7, 9-23 to - .... -:~Test ,M k 174, 9-3, 9-15 to 9-17,
boot'er toni chai'ge, 7-24, Ca" voluei hid Imp, t
for electric primers, 9-2, -27, 9-28
for fla.h det3iato,
Piezo-etrie.Impulge Gc-uge,9-27
9-9-!2 to 9-1 4) ,
Sdel&)-.,
In.nsitive explo ive test (output),9-33,
initialIon.*7-15 to 7-165, 8- 11 to Sr3ei

Ifopkinon bar t , :Ignition temperature, black powder, 2-19 irnx'ttis, guti- powdor, 2-19 9-33 9t., to 9-39 Integral delay primers and detorators, 5--59, 5-60 Interaction 8-1 to &-37 train componernts, of explosive 8 8 L ,
Lead.
Initiatop of delaes-. to 8-3.

tct
ser 415o Initiativit of leads And
4-21 to 5-23, 8-1
no."sters, G--I to 6-11

construction, 6-2 to 6-9 control of dusting, 6-4
promtim-g, A-2, 8-3 8- 3 to

8-9
nit,
tion of flash detonator,

-example,
effect of hari10
no
t
8iem -
. 22,
eltial
t ,
?TpetS-3
3--lip tst 8-2

g8e-t2.,
cup type, 6-5, C-6 -5 to 6--7, 6-10 6-, fairge.-, 16-9, 10-22 loradig th h i o r tf types, 6-7, 6tros,
3
8-7. 8-8 2
16-2 o1-
ar,
.3e nitl to-4Y 6-3f
t ion of
8-36
a-i .es
--II3I
lffes7-2, tmrie effcts 8.-2,
Mr gap,, 8- 13 to 8-30, 8-33 to 8-36
1 to toj IL-20 , C-2: ;ji 7-4, 72i-5, 10-24 grt-gaig th charge,10-1, 10-2 de.zign faviors affect ing !ending operadeign of tool, 0o W-2r)
toi
denwit-y efft- , 8--25, A,120
1, 8-21, 8- 23,
q i nc t
0 -
~hart rge o t. 8-32
" tridiernet effect;. 8-2 6, tio 8-30 lngtheffect, 9-17, 8-119 -9-27 Particeo ml~w effoctswe8-27 O-24,.2 " " h-noa,: involved., 9-1 ! .o -3 i sats - charge offeaq , 8-33 to 83 + ':.to 8 -3 2
8-33 t10-3~t
-2 t. on, t h of- po ic.to O --. 1-24 t rg,!-I1(h to ,,,i, . ........ ,,, , t :- , ,g 1 ,4 , ; -24 to-.. -,-. ... ....
t i
..
2- 21U
OE.-
AL . _
OR"'D ANCE EXPLOSIVE TRAIN
DESIGNERS' HANDBOOK
Loi..- .. .. ni x
SEC
,0NFDEN1, JAL
1YlrFORMA ION
'-a
I .rrs + ,: -effect on input reqmirements rTo, i input tests, 9-21 to 9-27 lwiing prtsvire, 3 M. 1--22 suators, 4-10 to 4,12 offeat pn Wnp ut r"at -urroes watutr~u cl-mrnt;~~~ of prim.a9-44 to %-19 O1tp t - "t+', g :ers, 3-7,: 3-8, 3-49, 3-4(16 "'kr "s. "r*0 .. effect on output of primers, 3-43.t 3-9, 3- _ +'22 ' I mrir mi1tre+<. 2-,10, 2ing " Loadng, techn iqueg o IeAdicq, -) 4-$. 3-3 -9,Z' 10)-22 Po-Eicctr{: .;i -, i . . Loading tools,q - A 1 n - n2 -[Prwer inpatL "% t- Mi 9- k7 o ['., . i" . LIU"
,'
..... -. finishes,-10-4, 10-7, 10-15 L+"] "tolerances, 10-3
dela4y element. 3-21, 3-22, dela. elem-nt. 3-2 gas vcl u amI'el impui+4 ,. , a 'n i i 3b-21, 9-12 42
!!
to 9-44 44 Test..., Set. Mk 18, . - t 2 o 9-52 Measurement techniues. 9-I to J-52 electric detonatprq, 9-7 to 9-12, 9-31 Thermocople (' '-"t Mk 173),9to 9-33 23, 9-46, 4-47// Se .itivIty neasurements, 9-4 to 9-301 Primers, 3- tO ,--, 5-27,i-28;sraiso stab detonators, 9-4 to 9-7, --31 Electric prirvcrs, Percu.sion prim.. ... e . c., S 3 to 00-3 e ,and St o prim ers
Priming mix"~$,
I:
c to.1 itc tion, 2-1r,22-I-1 p o, 2-10, -4 Output characteristis, :of/ electric primers, 3-51, 3-53 i...utivit, 2-9 tr -.... l ... -iussion primers, 3-19 to 3-22 output entrol, 2-9 ab '- primers, 3-8 to 3-10 control, 2-9 "senvsitivity .00tt tests, -30 to 9-52 2-10. 2-1 u fiash 'Ptonator, 9-3 P gap tes 9-33 9-39 Hopkinso>. Bar 9-33 tl,) 9-39 insensitive t'cplosive trst, 9-33 to 9-39 i - 2-42 percussion prners. V-144 to 9-49 P- toelectr.,c (-&r p ters), 9-48, 9-49 sound intensity (tornrimers 9-49, Relay detonators. 5-30 to 5-32 ), st~b dttoiator, 9-31, prim;er, 9-42 to 9-44 S Sta. dnte=ntor safety, 9-52 p.-ic 1 Sand bomb test, 2-4, 9-32, 9-33, 9-49,
Stauchapparat, 9-39 to 9-42 9-51 i
9-31, %-32, 9-42 Sensitivity measurements of primers and 9-44 to 9-46 detonators, +-5, 9-4 to 9-30 9-23, 9-46, .- 47 Sensitivity tt-4Ls, 9-4 to 9-30 primeris 9-46, 9-47 flashdetenator, 9-12 to 9-!7 stab primer, 9-17, 9-20, 9-21 P Short delays 2-23, 5-13 to 5-18, 5-58. Percussion primers, " . .59 construction, 3-13 fo 3-18Solubility of em-plonIves, 2-30, 2-31 exafmpleq. 3-19 to 3-13, 5-28 Stab detonat )rs, 4-8 to 4-14 firing pini 3-14, 3-15, 5-28,5-29 eonstrucVz.n, 4-8, 4-9 &-pu,. characrerstic , t-14 to "J'lg exanple, 4-9, 4--10
Test Set Mk 136, Test Set Mk 172, Test Set Mk 173, thermocouple (for
1-4
CONFIDENTIAL
"M
CONRFESECURIP
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UNCLASSIFIED AD NUMBER

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This Doctrne "Imnrodusdft m

REPRODUCTION QUALITY NOTICE

ORDNANCE EXPLOSIVE TRAIN DGNERS' HANDBOOK

w j'i i dv v I'tJxWt .'05.

If. Ww Il.I H . if. St r'nti.

BEST AVAILABLE COPY

dataI, as well a., futndamental facia

oth tlinrretv~-A !indtIc. ..

have long been knownm, arc

W~here possible, an attempt has '-ia madch to establisi a connection

1). E. Sanford, all of the Naval Ordnance Laboratory staff: and

N. A. 'MnO .t"od. of Old and Barne-s, Inc., Pasadeia, Calif

ORDNANCE EX"PLOSIVE TRAIN DESIGNERS' HANDBOOK TABLE OF

COWFDEN TA SECURITY INFORRMA' kV S

Vovwr, 24 15,Iisi 1,1. 4

high expki-4 )jlvogrd lad

mo~exn-cuI ladi ignirtigr. 2iti.

ntutiknl 'i -m -12;

~~~ ~Sect ~~~~

Appliations. 3 1 : .Vlvaritages. 3-1; D~isadvantages. 3I. i 'ntst nrii,,i

Firiing pin Aij

in put reqiliremnen ts. .3-7.

Sw oi2: J'ercip..sion Pie.

oiet(f wii~t' volumne, 3-29; Effect of wire dianketer, 3-34; I-ffect

ORDNANCE EXLiETRI DESIGNERS' HANDBOOK

SEC RiTY INFORMA'T!O''

I*:reet of Lo4adin~g prcsm'drv

1'fevt of rate of eiler~v itipoit, 3 !0

O)ttit C.harateristisect i(If 4: R(-ferenwe_

11%'so' C.~.C'1~i-;i- AT( HS,

Section I; Flw.h Deto, ito2-s

General Performancoe (lharacteri-t icr. Advaratage-4, 4-I : Lirniftiorj-. 4-1,

~~~~General Charactetistics-------. Performance

energy on output, 4-1..

(Gewral, .1-20; Ignition emdttoitrediate Initermnediate charge to bfts(!, Pharge 4-21.

m'FARA(MTERISTICS Ole LEADS

ODNANCE EXPLOSIVE TRAN

Variation (it Sensit iiy

to the Main ClharzC.--..

hocosttr position, 7-2.1; Sepprat ion of I)($,tf'r

I NrERACTIoN OiF L-\IIIASIIV1.

ECUR!TY ""OMA T!QN

Section I: T1he Initiation of Delays--Cntige

Reliabilitv of initiation of the delay column, 8-2; Reproducibility

of the delay time, 8--3.

-,ection 2: -Time,Initiation of Flash Detonator --------------------------General- -- -- -- -- -- -- ---------------------------------------

Section 1: Design Factors That Affect Loading Plant Operations------10-1

Semiring the Chare -----------------------------------------Standlardization ----------------------------------------------

SECURITY WNVOR ATION

S ection~ 2: Dh'ign of Too1ls anid ~c~inifor Genecral Cousidetio.- ....

... N 1(-3.; hA-diltot h'11rr

L~1oading for Fxperirneiius Vurpo~e Fuizes. 10-5. tt4vdi M lit -r.~.

(M-7: 1F'lie p1uige-4 ti)").

Electric primrs znd ;lctdnawor-, 10- 12.

Indiex of the Hitndtook-----------------------

Primter NMk 101 Mod 0-..

of Charge Weight on Output Chuaracteristics of Modified

20 3-26 3-27 3-2S81 3-30 3-31 ; 33 3-33 3-35