ABB Switzerland Ltd, ATBS, 2013

H621/H623 – Gearless Mill Drive

Installation
Capitulo 17 – GMD Installation
© ABB Group
July 18, 2013 | Slide 1

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Gearless Mill Drives – The idea

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July 18, 2013 | Slide 2

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Gearless Mill Drives – The realisation

Almost 500 years later ABB realized Leonardo’s vision:

1969: The first GMD worldwide

2009: still running
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July 18, 2013 | Slide 3

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System Overview

Harmonic filter
& power factor
compensation

f1
MV switches
S
Converter transformer
T2 T1 T1 T1

Auxiliaries
n2 n1

B
& E-house

i-
A

Cycloconverter
u+
i+
u- & excitation
iS
Superior Control System Bus
iR iT
1 Communication
Processor

B448 Bus

uR uS
uT

Interface
Analog

Analog
PSR2 Gate Control
ie and Digital
Input/Output
Unit

SM
f2
i SBX
ARCnet

3
ARCnet â Bus

Digital I/O Con verter Converter Digital I/O Operat ion

Overvolt. Pro tection Excit at . int . Electronics Electronics Cust omer Alarms
CROWBAR

. ... .

........
1
... .. Superi or

........
1 Control System
T9 3_ 007 0.D RW

Controller
(drive control,
Ringmotor system control)

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July 18, 2013 | Slide 4

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Motor Overview

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July 18, 2013 | Slide 5

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Sole plate installation Overview

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July 18, 2013 | Slide 6

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Sole plate installation

© ABB Group
July 18, 2013 | Slide 7

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Central sole plate installation

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July 18, 2013 | Slide 8

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Stator quarter transport

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July 18, 2013 | Slide 9

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Stator quarter handloading

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July 18, 2013 | Slide 10

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Stator installation Overview

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July 18, 2013 | Slide 11

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Stator quarters handling

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July 18, 2013 | Slide 12

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Stator quarters handling

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July 18, 2013 | Slide 13

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Lower stator quarters installation Overview

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July 18, 2013 | Slide 14

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Lower stator quarters installation

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July 18, 2013 | Slide 15

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Upper stator quarters installation Overview

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July 18, 2013 | Slide 16

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Upper stator quarters installation

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July 18, 2013 | Slide 17

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Stator winding completion Overview

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July 18, 2013 | Slide 18

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Stator winding completion Overview

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July 18, 2013 | Slide 19

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Stator winding completion

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July 18, 2013 | Slide 20

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Stator winding completion

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July 18, 2013 | Slide 21

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Pole Installation Overview

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July 18, 2013 | Slide 22

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Pole Installation

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July 18, 2013 | Slide 23

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Rotor cover installation

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July 18, 2013 | Slide 24

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Slip rings – Joints and brush holders

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July 18, 2013 | Slide 25

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Stator cover installation Overview

© ABB Group
July 18, 2013 | Slide 26

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Stator Covers – Dust seals preparation

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July 18, 2013 | Slide 27

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Stator covers installation

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July 18, 2013 | Slide 28

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Cooling system

One for the left One for the right

stator half stator half

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July 18, 2013 | Slide 29

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Motor – Power & Control cabling

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July 18, 2013 | Slide 30

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Motor – Knife switches

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July 18, 2013 | Slide 31

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Transformer – Power & Control cabling

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July 18, 2013 | Slide 32

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E-House Overview

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July 18, 2013 | Slide 33

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E-House – MCC, Control panels, VMS

§ Marten to complete

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July 18, 2013 | Slide 34

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GMD Installation – Estimated manpower schedule
3 GMD Systems 10hx6d/Week

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July 18, 2013 | Slide 35

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GMD Installation completed

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July 18, 2013 | Slide 36

We reserve all rights in this document and in the information contained herein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.© ABB (Switzerland) Ltd 2014 property
© ABB Group
July 18, 2013 | Slide 37

We reserve all rights in this document and in the information contained herein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.© ABB (Switzerland) Ltd 2014 property