OWA Cable Protection Systems (CPS) Best Practice Guideline
OWA Cable Protection Systems (CPS) Best Practice Guideline
Cable Protection
Systems (CPS) best
practice guideline
Cables technical working group
November 2024
OWA parties
Participants in the Offshore Wind Accelerator (OWA) programme (Stage IV): EnBW Energie Baden-
Württemberg AG, RWE Offshore Wind GmbH, Equinor ASA, Ørsted Wind Power A/S, ScottishPower
Renewables (UK) Limited, Shell Global Solutions International B.V, SSE Renewables Services (UK)
Limited, Vattenfall Wind Power Ltd, TotalEnergies OneTech, and the Carbon Trust.
Delivery partners
This report is published under the Offshore Wind Accelerator (OWA) cables technical working group. It
was delivered by Wood and reviewed by DNV.
Disclaimer
This report is issued by the Carbon Trust on behalf of the Offshore Wind Accelerator (“OWA”). While
reasonable steps have been taken to ensure that the information contained within this report is
accurate, the authors, the Carbon Trust, its agents and consultants and the partners and developers
within the OWA (and each of them), to the fullest extent permitted by law, shall not have nor be deemed
to have (1) a duty of care to readers and/or users of this report, (2) made or given or to make or give any
warranty or representation (in each case whether express or implied) as to its accuracy, applicability or
completeness and/or (3) or have accepted any liability whatsoever for any errors or omissions (whether
negligent or otherwise) within it. It should also be noted that this report has been produced from
information relating to dates and periods referred to in it. Users and readers use this report on the basis
that they do so at their own risk. The intellectual property rights in this report shall be deemed, as
between readers and users of this report and the Carbon Trust, to belong to the Carbon Trust.
1
Contents
1. Foreword.......................................................................................................................... 1
2. Introduction ..................................................................................................................... 2
References ......................................................................................................................... 66
3
1. Foreword
The Offshore Wind Accelerator (“OWA”) is an industry-driven collaborative research, development and
demonstration programme which was initially launched by the Carbon Trust in 2008 in collaboration with
five offshore wind developers. The programme has since expanded during OWA Stages I, II, III and IV to
include currently nine offshore wind developers from various countries within the European Economic
Area (the “OWA Partners”) – SSE Renewables Developments (UK) Limited, Ørsted Wind Power A/S, RWE
Offshore Wind GmbH, ScottishPower Renewables (UK) Limited, Equinor ASA, Vattenfall Vindkraft A/S,
EnBW Energie Baden-Württemberg AG, Shell Global Solutions International B.V. and TotalEnergies
OneTech.
OWA Stage IV, dated 27th October 2020, aims to continue the cost reduction of offshore wind to make it
cost competitive with other sources of energy generation, overcome market barriers, develop industry
best practice, trigger the development of new industry standards and support the international expansion
of offshore wind.
Research under the OWA currently falls into five research areas: Cables, Electricals, Foundations, Logistics
and O&M, and Energy Yield & Performance. Research, development and demonstration projects are
carried out in each of the five research areas to address technology challenges. Each of the five research
areas is managed by the Carbon Trust and governed by a Technical Working Group (“TWG”) consisting of
technical experts appointed by the OWA Partners.
In recent years, multiple wind farms have experienced issues with failures of Cable Protection Systems
(CPS) at the interface between the cable and the windfarm foundations (i.e. fixed Wind Turbine Generator,
Offshore Substation). It is further acknowledged within the industry that there exists varying levels of
qualification and standards related specifically to CPS design. It is recognised that CPS design and analysis
requirements are both unclear and not adequately addressed within the existing codes and standards.
In order to address these gaps, the CPS IV project was initiated by the Cables OWA TWG, with the objective
of developing and producing a recommended / best practice guidance for Cable Protection System (CPS)
design for offshore wind farm applications, and specifically CPS design at the interface between the cable
and the windfarm foundations.
The objective of the CPS IV project has been to consolidate current understanding of CPS system design
based on industry learnings to date, including applicable codes and standards, and to establish a
consistent set of requirements and guidance to be considered for CPS system design, analysis and
qualification.
The purpose of this document is to present the Carbon Trust Offshore Wind Accelerator’s (OWA) ‘Best
Practice Guidance for CPS Design’. This is a key deliverable from the OWA’s CPS IV project. The document
considers the CPS, cables and foundation as a whole system and not just as individual components.
This guidance document has been developed by Wood and the Cables Technical Working Group (TWG)
on behalf of the Carbon Trust Offshore Wind Accelerator (OWA).
This guidance document is intended to offer a consistent and standardised set of guidance for CPS system
design that may be used by all stakeholders involved in the development of an offshore wind farm.
1
2. Introduction
2.1. General
Submarine power cables are key components of an offshore wind farm installation as they allow for the
transmission of electricity between the turbines to the substation and eventually to shore.
As the cables approach the foundations of a Wind Turbine Generator (WTG) and Offshore Substation
(OSS), whether a jacket, gravity base or monopile foundation, there is an exposed section in which the
cable needs to transition from burial in the seabed up to the J-tube or monopile entry hole before
subsequently reaching the cable hang-off platform. This exposed area can be subject to both
hydrodynamic (current and wave) and geophysical (scouring) phenomena. To withstand these dynamic
forces a Cable Protection System (CPS) and Scour Protection are typically installed in this area to withstand
the hydrodynamic forces and consequent scouring respectively.
A CPS is installed around the cable at the interface between the cable and the windfarm foundations and
generally consists of a mechanical latch / connector (i.e. the foundation interface), and a number of
different CPS components comprising of, and combining bend stiffeners, tubular elements and/or bend
restrictors. There are several different designs and suppliers of CPS in the industry.
Additional measures for external cable protection are often used in conjunction with CPS, including burial,
rock placement, concrete mattresses, rock bags. These additional cable protection measures are typically
deployed where it has been identified that the CPS alone cannot fulfil the fundamental functional
requirements that include provision of cable protection, and provision of CPS function to provide cable
protection, for the specified design life of the system.
Figure 2-1: Generic illustration of monopile foundation cable protection system (CPS).
2
2.2. CPS design
The performance of a CPS is key for maintaining cable integrity in offshore wind farm installations over
the design life of the system. Since the main function of the CPS is to protect the cable, the cable cross
section and response characteristics must be considered and evaluated as part of the overall CPS design.
In addition, the CPS layout configuration (exit height from foundation, distance to burial, seabed/scour
protection geometry) must be considered along with changes to the configuration over time or due to
installation tolerances.
While some degree of movement of the CPS and cable on the seabed/scour protection is expected,
extreme and accumulated displacements of the CPS can lead to unforeseen problems such as abrasion of
the CPS (outer surface against the seabed) and of the cable (outer surface of the cable against the inside
of the CPS). For larger displacements under extreme loading conditions there is also a risk of obstructions
on the seabed causing localised loads on the system which may not be intended or foreseen in the design.
Where stabilisation using rock bags or bulk rock is used to mitigate CPS movement, it is key to understand
the effect of the stabilisation. Concentrated loads and cable fatigue hotspots could develop where the CPS
exits the stabilisation, depending on the length of CPS exposed to the environment outside of the
stabilised region.
3
2.4. CPS modelling
Developing representative analysis models of the proposed CPS and cable design is a key part of the CPS
system design process. Global analysis is used to predict the loads in the whole CPS/cable system from
hang off within the foundation to burial of the system in the seabed.
Some of the key aspects of global system modelling are illustrated in Figure 2-2 and include:
• Representation of CPS and cable behaviour, including contact modelling.
• Representation of seabed/scour protection geometry, and interaction between the CPS and
seabed/scour protection, including burial of the CPS in the seabed or beneath external
stabilisation.
• Hydrodynamics of environmental loading due to wave and current including the amplification of
flow due to presence of the foundations and drag/lift amplification due to near-seabed effects.
4
2.6. CPS IV project
The CPS IV project was initiated by the Cables OWA TWG, with the primary objective of developing and
producing a recommended / best practice guidance for Cable Protection System (CPS) design for offshore
wind farm applications, and specifically CPS design at the interface between the cable and the windfarm
foundations. Some of the key objectives of this project were as follows:
• To understand current practice and guidance relevant to CPS design and modelling and identify
gaps.
• To produce a specification of guidelines for the functional requirements of a CPS system design.
• To conduct scenario modelling and dynamic analysis to establish the behaviour of the CPS / cable
system for a given set of design conditions.
• To define a testing proposal scope to fully qualify a whole CPS design to ensure it gives satisfactory
lifetime performance.
• To outline the required exchanges and interfaces within different contracting strategies for the
delivery of subsea cables and cable protection systems.
• To produce best practice process guidance for the whole CPS design (including CPS, cable and
foundation as a whole system), CPS system modelling and CPS qualification.
The OWA partners have decided to publish the new ‘Best Practice Guidance for CPS Design’ in order to
offer a consistent and standardised set of guidance for CPS system design that may be used by all
stakeholders involved in the development of an offshore wind farm; however, the remainder of the project
remains confidential to the OWA partners.
5
2.8. Abbreviations
ALS Accidental Limit State
API American Petroleum Institute
ASTM American Society for Testing and Materials
BM Bending Moment
CAD Computer Aided Design
CP Corrosion Protection
CPS Cable Protection System
DNV Det Norske Veritas
EOL End-of-Life
FEA Finite Element Analysis
FLS Fatigue Limit State
HSWL Highest Seawater Level
IEC International Electrotechnical Commission
ISO International Organization for Standardization
KC Keulegan-Carpenter Number
LSWL Lowest Seawater Level
MBR Minimum Bend Radius
NORSOK Norwegian Standards Organisation
O&M Operations and Maintenance
OSS Offshore Substation
OWA Offshore Wind Accelerator
ROV Remotely Operated Vehicle
RP Return Period
Sh Shear
SLS Serviceability Limit State
SMYS Specified Minimum Yield Strength
SOL Start-of-Life
ULS Ultimate Limit State
UV Ultraviolet
VIV Vortex Induced Vibration
VMS Von Mises Strain
WP Work Package
WTG Wind Turbine Generator
TWG Technical Working Group
yr Year
1D, 2D, 3D 1,2,3-dimensional
6
3. Relevant codes and standards
3.1. General
In general, there is limited specific code guidance for CPS design for offshore wind. Codes such as DNV-
RP-0360 [1] and DNV-ST-0359 [2] primarily deal with cables rather than CPS, however some general
guidance in relation to CPS is also provided. Offshore oil and gas codes provide guidance on specific
aspects, such as seabed interaction (e.g. on-bottom stability DNV-RP-F109 [10], burial DNV-RP-F114 [9])
and the design of ancillary equipment for flexible pipes and umbilical’s such as bend stiffeners and
restrictors which are relevant to some CPS designs (API Spec 17L1 [24], API RP 17L2 [25]). Other codes
provide guidance for dynamic cables (DNV-RP-F401 [3], DNV-ST-0119 [4], CIGRÉ TB 862 [31]) and
umbilicals (ISO 13628-5 [21]) without explicitly referencing CPS.
8
4. Functional requirements
4.1. General
There are two fundamental requirements associated with cable protection systems (CPS). These include,
provision of cable protection, and provision of CPS function to provide cable protection, for the specified
design life of the system (i.e. cable and CPS). These are described in section 4.3, and 4.4 and 4.5
respectively, while the CPS interfaces are described in section 4.6.
9
o Transition of the cable across the seabed and / or scour protection, and / or beneath
stabilisation as applicable (e.g., rock berm, rock bags, mattressing) prior to interfacing with
the foundation (monopile entry hole / J-tube).
o Spanning section of the cable between the seabed and / or scour protection and the
foundation interface (monopile entry hole / J-tube).
o Transition of the cable from horizontal to vertical alignment at the foundation interface
(monopile entry hole / J-tube). The CPS should facilitate a smooth transition of the cable
from the CPS exit in the vicinity of the foundation interface (monopile entry hole / J-tube)
to the cable hang-off platform. The cable integrity, including minimum bend radius of the
cable, should be respected at all times during installation and operation (temporary and
permanent conditions), or during disconnection and reconnection of the cable and CPS.
o Transition of free hanging cable section to cable hang-off platform (i.e., in the case of a
monopile foundation). Dynamic cable interference and clashing with the inside of the
foundation or structures within the foundation (including other cables) should be avoided.
In some instances, allowance for cable contact may be permitted (e.g., cable-cable, cable-
foundation) during extreme/abnormal conditions, provided that the impact energy is
below the design limit. However, this should be subject to approval and agreement with
client on a project specific basis.
o The integrity of the cable components within the cable hang-off interface (e.g. clamped
armour wires) should be ensured for the specified design life.
• The CPS should protect the cable against the following failure modes, for the specified design life
of the system, and should not inadvertently cause any of these failure modes:
o Overbending - The CPS should prevent overbending of the cable beyond its allowable
limits. This should also account for allowable bending limits of the cable at varying levels
of combined tension and bending (i.e., cable tension versus MBR capacity curve).
o Excessive Tension - The CPS should prevent the cable from exceeding its allowable tension
limit.
o Compression - The CPS should prevent the cable from exceeding its allowable
compression limit.
o Sidewall Pressure - The CPS should prevent the cable from exceeding its allowable
sidewall pressure limit.
o Overheating - The CPS should have sufficient thermal performance to prevent
overheating of the cable. The CPS design should also account for the installed thermal
environment which may include as applicable:
seawater,
burial in seabed,
rock cover,
stabilisation,
marine growth,
ambient air.
o External Impact - The CPS should protect the cable against all sources of external impact,
including dropped objects, rock placement and collision (e.g., ROV impact). The CPS
should contain the impact energy to a level below that to which the cable is qualified.
o Radial Compression / Crush - The CPS should protect the cable from all sources of radial
compression / crush loading, including loads applied by machinery onboard the cable
10
installation vessel and static loads during operating (e.g. additional stabilisation
measures). The CPS should protect the cable from radial compression/crush loads beyond
that to which the cable is qualified.
o Fatigue (Wave / VIV) - The CPS should protect against fatigue failure of the metallic layers
of the cable cross-section, including armour layer, conductor, metallic screen and radial
water barrier as applicable.
o Abrasion - The CPS should protect the cable from abrasion against the seabed/scour
protection by preventing contact and relative movement between the cable and the
seabed/scour protection. The CPS should also not cause abrasion of the cable due to
relative movements between the cable and the inner surface of the CPS. The internal bore
of the CPS and the interface points between adjacent CPS components should provide a
smooth transition for the cable within the CPS with no sharp edges to avoid potential for
abrasion hotspots at these locations. If there is a risk of cable abrasion, then suitable
design mitigation measures should be implemented to reduce this risk.
• The CPS should be capable of protecting the cable against the most onerous combination of
functional, environmental, and accidental loads expected to be experienced by the system due to
extreme and fatigue (cyclic) loading conditions during the operational design life of the system
and during installation. This should include, but may not be limited to:
o Loads imparted by the CPS onto the cable.
o Loads due to impact / clashing.
o Loads due to handling and installation (including friction and clamping between the cable
and CPS to facilitate pull-in of the CPS and during overpull/breakaway of the cable from
the CPS).
o Extreme wave and current loading.
o Fatigue loading due to the operational wave environment.
o Fatigue loading due to vortex induced vibration (VIV).
o Loads due to maintenance, replacement, and intervention.
4.4.1. General
The functional requirements of the overall CPS system design should include the following:
• The CPS should be designed for the specified design life of the system and should maintain
functionality throughout this period. This should include transportation, storage, installation,
operations (temporary and permanent conditions), and intervention periods which may require
disconnection and reconnection of the cable and CPS to facilitate cable repairs / replacement.
• The CPS should maintain all aspects of performance, accessibility, and maintainability over the
specified design life.
• The design of the CPS should ensure that the mechanical and thermal limits of the CPS are
respected for the specified design life.
11
• The CPS should be of sufficient length such that it will not be pulled out of the burial region
leading to cable exposure whilst maintaining the required depth of lowering. Where there is
potential for this to occur, then consideration should be given to extending the length of the CPS
into the burial region.
• The CPS materials should be selected such that they are compatible with the environment to which
the materials will be exposed over the specified design life. The selection of CPS material should
account for:
o Creep due to long-term loads, dimensional changes, and strain to failure in the operating
environment. The assessment of creep should account for temperatures induced in the
CPS materials by the cable and the surrounding environment (i.e., seawater / air).
o Corrosion of metallic components (including fasteners). The metallic parts of the CPS
should be selected to be corrosion resistant, or, alternatively, be designed with adequate
corrosion protection that will prevent loss of functionality throughout the specified design
life in line with the requirements of API-Spec-17L1 [24]. The following should be
considered:
All metallic surfaces of the CPS should be prepared and coated in accordance
with an appropriate international standard for corrosion protection and suitable
for the specified environment, unless the material is documented to be corrosion
resistant, or a suitable corrosion allowance is employed. Where coating is
employed, then the CPS design should account for potential corrosion coating
breakdown for the specified design life and associated consequences for metallic
components.
Selection of metallic materials should account for the effect of galvanic corrosion
(due to dissimilar metals) to ensure that material loss due to galvanic corrosion
does not occur.
All metallic surfaces of the CPS should be protected by a dedicated cathodic
protection system (e.g., sacrificial anodes) that should have sufficient capacity to
provide corrosion protection for the specified design life, in accordance with an
appropriate international standard, unless any of the following apply:
1. The material is documented to be corrosion resistant in the specified
environment.
2. A corrosion allowance is being employed.
3. The structure is protected by an adjacent cathodic protection system
(e.g., foundation).
If the CPS is reliant on an adjacent cathodic protection system (e.g., foundation),
then it should be confirmed that the adjacent cathodic protection system is both
compatible with and has sufficient capacity to give protection to the CPS for the
specified design life.
The selection of metallic materials that are to be connected to a cathodic
protection system should be confirmed not to suffer from hydrogen
embrittlement (which may cause cracking) because of the cathodic protection
system.
o Aging of polymer and composite material due to mechanical, chemical, and thermal
degradation. The selection of CPS materials should be resistant to seawater, chemical
exposure, and suitable for the temperature ranges to which the CPS will be exposed to in
the operating environment (i.e., cable temperatures, seawater / air temperatures).
12
o Non-metallic CPS materials should be designed with UV (ultraviolet) resistance or UV
protection when exposed to sunlight during storage, transportation, installation, and
operation. Painted components (e.g., painted for corrosion protection) should also be
assessed for UV protection.
• The CPS should provide sufficient thermal performance to prevent overheating of the cable and
to prevent thermal degradation of the CPS materials for the specified design life. The CPS design
should also account for the installed thermal environment which may include as applicable:
o seawater,
o burial in seabed,
o rock cover,
o stabilisation,
o marine growth,
o ambient air.
• The CPS should provide dynamic bend stiffening/restriction for bridging free spans at the
foundation interface (monopile entry hole / J-tube). The design should protect the cable and CPS
integrity under the most onerous combination of extreme loading, fatigue loading, and seabed
scouring expected for the specified design life.
• The CPS should provide bend stiffening/restriction to support freespan transition to the seabed /
scour protection including across seabed/scour protection, provide anchorage and shallow burial
protection. The design should protect the cable and CPS integrity under the most onerous
combination of extreme and fatigue loading for the specified design life. The CPS design should
account for the layout and design of the scour protection at the foundation.
• The CPS should be capable of accommodating the full range of expected scour development,
including edge scour and the case of no scour for the specified design life. The CPS should also
not cause damage to the scour protection where applicable.
• The CPS should be designed with sufficient impact protection, to safeguard the cable and ensure
CPS integrity for the specified design life. The CPS should be designed with sufficient impact
protection to prevent damage to the CPS from dropped objects, rock placement and collision
(e.g., ROV impact).
• The CPS should be capable of withstanding radial compression / crush loads imparted to the CPS
during installation and operation, including crush loads due to the presence of additional
stabilisation measures as applicable (e.g., rock berm, rock bags, mattressing).
• The CPS should be designed with sufficient abrasion resistance when in contact with the seabed
/ scour protection, or other interfacing structures (e.g. foundation monopile entry hole / J-tube)
to ensure CPS integrity for the specified design life. The CPS should be designed with an abrasion
/ wear allowance where abrasion / wear is expected to occur during the design life of the system.
The CPS should also not cause cable abrasion due to relative movements between the cable and
the inner surface of the CPS.
• The CPS should be compatible with all relevant dimensions of the cable including design
tolerances on the external diameter of the cable, as well as ovalisation when the cable bends. The
design of CPS components should not result in restrictions to axial movement of the cable or
localised pressure points on the cable.
• The CPS should be designed in so much as possible to minimise the hydrodynamic loading on the
system.
• The CPS should provide alignment and secure the CPS at the foundation interface (monopile entry
hole / J-tube).
13
• The CPS connection/lock-in facility should be designed compatible with the foundation interface
(monopile entry hole / J-tube), including allowance for design tolerances.
• The CPS should be dimensionally compatible with the foundation interface structure (monopile
entry hole / J-tube), accounting for all tolerances of the interface structure, including but not
limited to:
o CPS angle of entry to foundation relative to seabed.
o Foundation interface height above seabed.
o Dimensional tolerances.
• The CPS should be designed to accommodate dynamic behaviour (deflection) or vibration of
monopile foundations if applicable.
• The CPS should have the capability to be retrieved and replaced at any time throughout the
specified design life, i.e., it should not prevent the replacement of the cable in case of repair or
replacement. The following should be considered:
o Installation of the CPS should be non-obstructive, proven and a relatively simple
procedure to minimise offshore activities and risk.
o The installation of the CPS should not require divers and be performed with as minimum
subsea intervention as is possible.
o Retrieval of the CPS should preferably be performed using non-destructive recovery
methods.
o Installation / retrieval of the CPS should not require the removal of any in-situ equipment
or structures.
o Installation / retrieval of the CPS should be compatible with the foundation interface
structure (monopile entry hole / J-tube) and should not cause damage to either the cable
or CPS during these operations (e.g., wear, tears, or coating damage). The mechanical
limits of the cable and CPS should be respected during installation / retrieval operations.
o Installation / retrieval of the CPS should not cause damage to the foundation interface
structure (monopile entry hole / J-tube).
o Marine growth should be considered in the design of the connection system and should
not impair disconnection / reconnection.
• The CPS fastener forces required to secure the components of the CPS together as applicable
should ensure:
o provision of sufficient residual load to secure the components together for the specified
design life.
o no damage caused to the CPS components.
o pre-tension in fasteners satisfies strength / fatigue criterion.
• The CPS external structure should not contain any external hazards (e.g., excessive protrusions)
that may cause pinch points along the CPS in response to environmental loading, e.g., excessive
localised curvature due to a local restriction.
• The CPS should not require maintenance during the specified design life.
• The CPS should be capable of withstanding the most onerous combination of functional,
environmental, and accidental loads expected to be experienced by the system due to extreme
and fatigue (cyclic) loading conditions during the operational design life of the system and during
installation. This should include, but may not be limited to:
14
o Loads imparted by the cable onto the CPS.
o Loads due to impact / clashing / crush.
o Loads due to handling and installation.
o Extreme wave and current loading.
o Fatigue loading due to the operational wave environment.
o Fatigue loading due to vortex induced vibration (VIV).
o Loads due to maintenance, replacement, and intervention.
15
mechanical latch/connector. If there is a risk of abrasion, then suitable design mitigation measures
should be implemented to reduce this risk.
• Corrosion protection should be provided to the mechanical latch/connector. The material of the
mechanical latch/connector should be chosen to be compatible with the foundation interface
(monopile entry hole / J-tube) to prevent galvanic corrosion unless electrically isolated from the
foundation interface.
The design of the mechanical latch/connector should consider all potential failure modes over the
specified design life. A list of potential failure modes that should be considered in the design of the
mechanical latch/connector, as applicable, are presented in Table 4-1.
Table 4-1: Mechanical latch / connector – possible failure modes [25].
• Excessive loading,
• Fatigue failure,
• Corrosion,
• Transfer of loads to other
• Failure of weld,
structures that are not,
Mechanical latch / • Manufacturing defect,
designed to sustain loads.
connector failure • Hydrogen embrittlement,
• Possible damage to cable /
CPS from failure. • Creep,
• Inadequate design (under-prediction of stresses
/ strains),
• Inadequate installation.
• Excessive loading,
• Fatigue failure,
• Transfer of loads to other
• Corrosion,
structures that are not
• Manufacturing defect,
Failure of fasteners designed to sustain loads,
• Hydrogen embrittlement,
• Possible damage to cable /
CPS from failure. • Inadequate design (fasteners size too small),
• Inadequate installation (e.g. fasteners not
tightened properly).
• Transfer of loads to other
Failure of latch / structures that are not • Manufacturing defect,
connector locking designed to sustain loads, • Inadequate design,
system • Possible damage to cable / • Inadequate installation.
CPS from failure.
• Damage caused during handling, storage,
transport, installation, or service,
• Manufacturing defect (e.g. paint coating not
Paint coating removal • Possible corrosion of structure.
applied correctly),
• Inadequate design (e.g. coating system
selection).
• Anode(s) broken off,
CP reading differs from
• Possible corrosion of structure. • Inadequate CP system design (e.g. inadequate
specification
anode masses).
• Excessively corrosive environment,
Corrosion of latch /
• Inadequate CP system protection,
connector structural
• Possible failure of structure. • Damage to paint coating system,
components or
fasteners • Inadequate design (e.g. material selection, CP
system design, coating system selection).
16
4.4.3. Bend stiffener
Bend stiffeners are used to protect cables from overbending beyond allowable limits and to increase the
fatigue performance of the cable by reducing curvature variations at fatigue critical locations such as in
the vicinity of the foundation interface (monopile entry hole / J-tube).
Bend stiffeners, as applicable, should be designed in accordance with the requirements of API-Spec-17L1
[24] Section 5.0. The functional requirements of the bend stiffener should include the following:
• The bend stiffener should prevent the cable from overbending, i.e., prevent overbending of the
cable both within the bend stiffener and in the region immediately beyond the bend stiffener tip.
• The bend stiffener should provide progressive stiffness along its length and be capable of
distributing cable curvatures to avoid fatigue hotspots.
• The bend stiffener should remain securely attached to its adjacent support structure and should
be restrained axially, i.e., no axial slippage of the bend stiffener should occur.
• The bend stiffener should safely transfer loads from the cable / CPS to its adjacent support
structure. The loads transferred should not exceed the capacity of the support structure.
• The bend stiffener metal-polymer interfaces, where a bond is required for structural strength or
watertightness, should be designed to sustain all debonding forces for the specified design life.
• The bend stiffener construction should be such that no unacceptable localised loads are imparted
at any location on the cable (e.g., at the polyurethane/steel interface).
• The bend stiffener design should account for the range of cable bend stiffness. This may also
include nonlinear bend stiffness of the cable due to hysteresis behaviour.
• The bend stiffener body design should account for the material properties of the bend stiffener
body when exposed to the combination of cable and surrounding seawater/air temperatures that
induce the minimum and maximum temperatures in the material. The design should consider the
nonlinear material properties of the bend stiffener body material.
• The bend stiffener should ensure compatibility with all dimensions, including tolerances, of
interfacing components and structures which may include, but not be limited, to the following:
o Cable.
o Mechanical latch / connector.
o Bend restrictors.
o Adjacent bend stiffeners.
o Clamps / other CPS components (e.g. fasteners, inserts, etc.).
• Ovalisation of the bend stiffener tip should not affect the performance of the bend stiffener.
• The bend stiffener interface structure (e.g. steel inserts) should not cause wear/abrasion damage
to the cable, i.e., abrasion of the cable due to the relative movement between the cable and
metallic parts of the interface structure. If there is a risk of abrasion, then suitable design
mitigation measures should be implemented to reduce this risk.
The design of the bend stiffener should consider all potential failure modes over the specified design life.
A list of potential failure modes that should be considered in the design of the bend stiffeners, as
applicable, are presented in Table 4-2.
17
Table 4-2: Bend stiffener – potential failure modes [25].
• Excessive loading,
• Impact from dropped object,
• Fatigue failure,
• Manufacturing defect,
• Possible loss of bend stiffener
• Aging of material due to seawater, high
Failure of bend stiffener and its protection, over-
temperature,
body bending of and possible failure
of cable due to fatigue. • Creep,
• Inadequate design,
• Abrasion (inadequate thickness),
• Damage caused during handling, storage,
transport or installation.
• Excessive loading,
• Fatigue failure,
• Possible loss of bend stiffener • Corrosion,
Failure of Interface and its protection, over-
• Failure of weld,
structure bending of and possible failure
of cable due to fatigue. • Manufacturing defect,
• Hydrogen embrittlement,
• Inadequate design.
• Excessive loading,
• Possible loss of bend stiffener • Fatigue failure,
and its protection, over- • Corrosion,
Failure of interface bending of and possible failure • Manufacturing defect,
structure fasteners of cable due to fatigue, • Hydrogen embrittlement,
• Excess loading on remaining • Inadequate design (fastener size too small),
fasteners.
• Inadequate installation (e.g., fasteners not
tensioned properly).
• Excessive loading,
Cable not properly • Manufacturing defect (e.g. voids in molding),
• Over-bending of and possible
protected from over- • Aging of material due to seawater, high
failure of cable
bending temperature,
• Inadequate design.
18
o The bore of a string of bend restrictor elements should be designed to ensure that
localised over-bending of the cable does not occur at the interface between adjacent
elements.
o The bend restrictor elements should be designed to ensure that during lock-up the cable
outer surface does not get trapped and damaged between adjacent elements, i.e., there
should be a smooth transition within the bore of the bend restrictors with no sharp edges
that may otherwise cause abrasion/wear of the cable.
• The bend restrictor should not cause wear/abrasion damage to the cable, i.e., abrasion of the cable
due to the relative movement between the cable and bend restrictor elements. If there is a risk of
abrasion, then suitable design mitigation measures should be implemented to reduce this risk.
• Corrosion protection should be provided to metallic bend restrictor elements (as applicable).
• The bend restrictor should ensure compatibility with all dimensions, including tolerances, of
interfacing components and structures which may include, but not be limited, to the following:
o Cable
o Bend stiffeners
o Adjacent bend restrictors
o Clamps / other CPS components (e.g. fasteners, etc.).
• The bend restrictor design should ensure that bending moments and shear forces transferred
along the length of the bend restrictor do not damage the cable at either end of the bend
restrictor.
• The sizing of the bend restrictor bore should account for tolerances on the external diameter of
the cable, as well as the increased external diameter due to ovalisation when the cable bends to
the maximum curvature predicted during installation or operation.
• The bend restrictor internal diameter should be such that they can be easily fitted around the
cable and do not impart significant loads on the cable during installation or operation.
• The bend restrictor design should allow for quick and easy attachment of the bend restrictors to
the cable on-board the installation vessel as the cable is being installed.
The design of the bend restrictor should consider all potential failure modes over the specified design life.
A list of potential failure modes that should be considered in the design of the bend restrictors, as
applicable, are presented in Table 4-3.
Table 4-3: Bend Restrictor – Possible failure modes [25].
• Excessive loading
• Possible detachment of bend • Impact from dropped object
restrictor from support • Fatigue failure (dynamic applications)
structure, loss of its protection, • Manufacturing defect (e.g., voids in moulding of
Failure of bend over-bending of and possible polymer bend restrictor element)
restrictor element failure of cable. • Aging of material due to seawater, high
• Possible damage to cable from temperature.
broken edges of bend • Creep
restrictor element. • Inadequate design
• Abrasion (inadequate thickness)
Denting to metallic • Dents may protrude and
• Excessive loading
bend restrictor contact cable, thus causing
• Impact from dropped object
elements damage to the cable
19
Failure mode Consequence Possible cause
• Damage caused during handling, storage,
transport or installation.
• Excessive loading
• Fatigue failure (dynamic applications)
• Loosening of bend restrictor
• Corrosion
Failure of bend element, and reduction in
• Manufacturing defect
restrictor element bend restrictor protection
fasteners • Hydrogen embrittlement
• Excess loading on remaining
fasteners • Inadequate design (fastener size too small)
• Inadequate installation (e.g., fasteners not
tensioned properly)
• Excessive loading
• Possible detachment of bend • Fatigue failure (dynamic applications)
restrictor from support • Corrosion
structure, loss of its protection,
• Failure of weld
Failure of interface over-bending of and possible
failure of cable. • Manufacturing defect
structure
• Possible damage to cable from • Hydrogen embrittlement
broken edges of interface • Inadequate design
structure • Inadequate installation (e.g., fasteners not
tensioned properly)
• Excessive loading
• Possible detachment of bend • Fatigue failure (dynamic applications)
restrictor from support
• Corrosion
structure, loss of its protection,
Failure of interface • Manufacturing defect
over-bending of and possible
structure fasteners • Hydrogen embrittlement
failure of cable.
• Excess loading on remaining • Inadequate design (fastener size too small)
fasteners • Inadequate installation (e.g., fasteners not
tensioned properly)
• Excessive loading
• Manufacturing defect (e.g., voids in moulding of
polymer bend restrictor element)
• Aging of material due to seawater, high
Cable not properly
• Over-bending and possible temperature.
protected from
failure of cable • Inadequate design.
overbending
• Abrasion of restrictor elements at their joints
(i.e., from sand or other particulates) may lead
to a lack of protection of the cable due to
decreased bend radii.
• Damage caused during handling, storage,
transport installation or service.
Paint-coating removal
• Manufacturing defect (e.g. paint coating not
(metallic bend • Possible corrosion of structure
applied correctly)
restrictors only)
• Inadequate design (e.g. coating system
selection)
• CP system cable disconnected.
CP reading differs from • Possible corrosion of bend • Anode(s) broken off.
specification restrictor metallic components • Inadequate CP system design (i.e. inadequate
anode masses).
20
Failure mode Consequence Possible cause
21
• Radial compression or crush resistance of the cable/CPS should not be exceeded.
• The thermal performance of the cable / CPS should not be impacted by the presence of the rock
berm, i.e. there should be sufficient thermal performance to prevent overheating of the cable and
to prevent thermal degradation of the CPS materials for the specified design life.
• Ratcheting effects on the CPS due to the presence of the rock berm should be avoided.
23
Cable within CPS, along length of CPS.
• CPS – Foundation Interface:
CPS mechanical latch / connector at monopile entry hole / J-tube
CPS suspended within monopile (as applicable)
CPS in contact with scour protection and/or buried in scour protection.
• CPS – Other Interfaces:
CPS in contact with seabed and/or buried in seabed.
CPS in contact with external cable protection measures and/or buried beneath external
protection (as applicable).
These physical interfaces are illustrated in Figure 4-1, for a monopile WTG foundation. The key parameters
relating to each interface are summarised in Table 4-4.
CPS materials
24
Physical interface Relevant parameter
CPS/cable weight
CPS materials
CPS – Foundation
Interface
CPS corrosion protection (CP) system
(including scour
Protection)
Foundation monopile entry hole/bellmouth/J-tube
geometry & materials
CPS materials
CPS materials
25
Physical interface Relevant parameter
Responsibility at stage
No. Category
Enquiry Offer Supply
26
Responsibility at stage
No. Category
Enquiry Offer Supply
2. Site Data
3. Cable Properties
4. Foundation Properties
27
Responsibility at stage
No. Category
Enquiry Offer Supply
5. CPS Properties
7. Installation Parameters
28
Responsibility at stage
No. Category
Enquiry Offer Supply
5. Design basis
5.1. General
A CPS design basis should be produced for the project. The design basis, as a minimum, should detail the
methodologies, design parameters, data sources, codes and standards, and assumptions considered in
the CPS design process, including for those design assessments detailed in section 6.1. The design basis
should, as a minimum, include the parameters and requirements highlighted in the following sections.
29
o Cable hang-off location wrt to vertical and horizontal reference point.
o Cable hang-off end constraint.
• Monopile / OSS foundation (as applicable):
o Monopile outer diameter.
o Monopile inner diameter or wall thickness.
o Monopile entry hole / J-tube exit height above seabed / scour protection.
o Monopile entry hole / J-tube exit angle relative to seabed / scour protection.
o Geometric constraint at monopile entry hole / J-tube interface.
o Design tolerances.
o J-tube geometrical definition including:
outer diameter.
inner diameter.
straight section lengths.
bend section radii.
angular alignment with the vertical / horizontal.
30
Figure 5-4: Scour protection geometry.
31
• Maximum allowable sidewall pressure.
• Maximum crush strength.
• Maximum allowable impact energy.
• Thermal properties / capacities.
• Fatigue data (e.g. SN curves, factors of safety, stress/strain factors, etc.).
• Wear / abrasion characteristics.
Cable bending stiffness may be modelled using either a linear or non-linear (hysteresis) approach. Where
linear bending stiffness is considered in the global analysis then this should be based on the ‘slipped’
(lower bound) bending stiffness of the cable as this will induce larger cable curvatures and displacements
in response to hydrodynamic loading, however, for the local stress analysis of the cable components a 'full
stick' (upper bound) bending stiffness should be considered which is more conservative.
Where both linear and non-linear bending stiffnesses are available then sensitivities should be performed
to ascertain the most onerous condition for design.
32
Bend stiffeners should be modelled with a cross-sectional area that varies from the bend stiffener base to
the bend stiffener tip, and the non-linear material properties (non-linear stress-strain relationship) of the
bend stiffener (polymer) should be captured. The non-linear material properties associated with the
minimum and maximum service temperatures should be assessed as part of the design.
For bend restrictors, the non-linear bending moment versus curvature lock-out relationship should be
captured. Due to the complex geometry at the interfaces of each of the bend restrictor components, local
modelling of the bend restrictors and/or physical testing should be performed to determine the
characteristic curve to represent the bend restrictor response to bending. This characteristic curve should
be utilised as an input in the global system model to accurately capture the bend restrictor lock-out
response.
34
The soil restraint acting on those sections of the cable / CPS that are in burial, either in the seabed, the
rock stabilisation, or constrained by rock bags, may be represented using formulations presented in DNV-
RP-F114 [9] to capture the axial, vertical and lateral behaviour of the cable / CPS as follows:
• The axial restraint acting on the cable / CPS may be calculated according to DNV-RP-F114 [Section
5.3.2]. The overall axial resistance should be taken as the lowest resistance of the deep and shallow
failure modes as recommended in DNV-RP-F114.
• The vertical uplift resistance for the cable / CPS may be calculated according to DNV-RP-F114
[Section 5.5.1].
• The vertical stiffness for downward movement of the cable / CPS may be calculated according to
DNV-RP-F114 [Section 7.2.4]. The stiffness factor, CV, may be obtained from DNV-RP-F114
guidance based on the friction angle of the soil type being considered.
• The lateral stiffness of the burial layer may be calculated according to DNV-RP-F114 [Section 7.2.4]
The stiffness factor, CL, may be obtained from DNV-RP-F114 guidance based on the friction angle
of the soil type being considered.
5.3.8. SN data
SN curves should be established for assessing fatigue damage of the cable and CPS components.
If fatigue data does not exist for the material, detail, and environment under consideration, then SN curves
should be developed by testing. SN curves should be based on the mean-minus-two-standard deviations
curve for the relevant experimental data based on recommendation in DNV-RP-F204 [13].
35
5.4. Metocean Data
5.4.1. Seawater
Seawater parameters considered in the design and analysis of the CPS/cable system should be specified,
including:
• Density
• Temperature
• Salinity
Seawater parameters should be based on site specific data. Where no site-specific data is available, then
guidance based on recommendations from DNV-ST-0437 [8] should be considered.
5.4.3. Current
Current velocities and depth profiles should be based on site-specific data. The extreme and operational
current data, including directionality, to be considered in the design and analysis of the CPS/cable system
should be specified.
Where no site-specific depth profile is available, it is recommended that a depth profile based on the 1/7th
power law as defined in DNV-RP-C205 [7] and DNV-ST-0437 [8] should be considered.
5.4.4. Wave
Wave data, including wave heights and wave periods should be based on site specific data. The extreme
and operational wave data, including directionality, to be considered in the design and analysis of the
CPS/cable system should be specified.
A regular or irregular wave representation may be applied to model the wave environment.
The regular-wave approach is based on a deterministic sea-state description of the wave environment
using a single maximum wave height and associated period to model the sea-state. These parameters are
derived using wave statistics and should be included in a site-specific metocean report. Where a regular
wave approach is considered, the applicable regular wave theory and breaking wave limit should be
captured in the model as per the recommendations provided in DNV-RP-C205 [7]. The duration of the
simulation should be sufficient to achieve a steady state response in the cable and CPS parameters. The
regular wave approach is considered standard industry practice.
The irregular-sea approach is based on a stochastic description of the wave environment. The seastate is
modelled as a wave spectrum with energy distributed over a range of frequencies. The most common
spectra used are the Pierson-Moskowitz (fully developed sea) and the JONSWAP (developing sea) spectra.
36
A description of the site-specific seastate parameters should be included in a site-specific metocean report.
A 3-hour irregular-wave simulation duration is normally considered, with multiple realisations.
37
Flow amplification has also been acknowledged in codes and standards, such as API-RP-17B [27] and ISO
13628-11 [23], as having a potentially significant impact on the system response.
40
o Cable loads transmitted to CPS and vice versa.
b) Environmental Loads:
o Wave, Current (including loading due to VIV)
c) Accidental Loads:
o Dropped Object / Collision
The cable / CPS system should be able to withstand the most onerous combination of loads that can be
predicted to occur simultaneously in accordance with the limit state design approach detailed in Section
6.4.
41
6.5. Design Criteria
6.5.1. Cables
The following cable capacities should be provided by the cable manufacturer. In each case the design
loads should be assessed and shown not to exceed the manufacturers specified design limits.
• maximum allowable tension.
• maximum allowable axial compression.
• minimum allowable bending radius at varying levels of combined tension and bending (tension v
MBR capacity curve).
• maximum allowable sidewall pressure.
• maximum crush strength.
• maximum allowable impact energy.
• maximum thermal capacities of the cable that should not be exceeded including:
o allowable conductor temperature (⁰C).
o allowable cable surface temperature (⁰C).
The following cable capacities are not traditionally provided by the cable manufacturers but should be
requested. If not available a suitable criterion should be assigned by reference to codes and standards
where possible or by risk assessment and agreement with the client:
• maximum fatigue damage for cable components within the cable cross-section, for specified load
combinations (i.e., tension and curvature).
• maximum allowable wear (due to abrasion).
Guidance in relation to the allowable design criteria for the cable can also be found in the codes and
standards. These are summarised as follows:
• Allowable stress utilisation factors for cable steel armour layers are provided in DNV-RP-F401 [3]
and DNV-ST-0119 [4].
• An allowable 1% strain utilisation is recommended in CIGRÉ [30] for conductor insulation due to
the risk of water treeing.
• Fatigue failure criteria and fatigue safety factors associated with the metallic layers of the cable
cross-section, namely the armour layer, metallic screen / sheath and cable conductor are provided
in DNV-RP-F401 [3].
• DNV-ST-0119 [4] specifies that for metallic components of the cable cross section, the design
fatigue factor should not be taken less than 10 unless specified otherwise. It is further noted that
the effects of friction and stick / slip behaviour between layers in the cable cross-section should
be included in calculations of fatigue damage.
Note, that in the absence of a non-linear (hysteresis) approach and where linear stiffness is
considered then, a linear ‘slipped’ (lower bound) bending stiffness should be considered in the
global analysis as this this will induce larger cable curvatures and displacements in response to
hydrodynamic loading, while for the local stress analysis of the cable components a linear 'full
stick' (upper bound) stiffness should be considered which is more conservative.
42
6.5.2. CPS
The following CPS capacities should be assessed against the global design loads. The CPS designer should
determine the capacities of the CPS components for each of the global loads below based on calculations
against allowable material stress and strain, supplemented by verification testing (see Section 8.0).
• maximum allowable tension.
• maximum allowable axial compression.
• maximum allowable bending moment.
• maximum allowable shear force.
• maximum allowable VMS (as applicable).
• maximum crush strength.
• maximum allowable impact energy.
• maximum allowable fatigue damage for CPS components.
• maximum allowable wear (due to abrasion).
• allowable thermal capacities of the CPS materials that should not be exceeded.
In addition to the above capacities the CPS should be of sufficient length such that it will not be pulled
out of the burial region leading to cable exposure whilst maintaining the required depth of lowering.
Where there is potential for this to occur, then consideration should be given to extending the length of
the CPS into the burial region.
Guidance in relation to the allowable design criteria for the CPS can be found in the codes and standards
API-Spec-17L1 [24], API-RP-17L2 [25] and DNVGL-OS-C101 [17].
43
7. Analysis Methodology
45
zone) as the combination of water depth and depth limiting breaking wave height can influence
the magnitude of water particle velocities and accelerations at the CPS elevation. See also Section
5.4.2.
• Environmental loading due to wave and current should reflect the specific onsite conditions.
Where the wave height is limited by water depth onsite, then this should be captured in the model.
Hydrodynamic loading on the CPS should consider the following:
o Influence of near seabed effects (e.g., drag, lift and added mass).
o Flow amplification around monopile foundations as applicable.
Those sections of the cable and CPS that are shielded by the monopile, J-tube, seabed, or rock
stabilisation (where applicable) should not be subjected to hydrodynamic loading. Similarly, the
cable should not be subjected to hydrodynamic loading when shielded inside the CPS.
• Abrasion assessment should consider the wear characteristics between the CPS and the
seabed/scour protection, and wear characteristic between the cable and the internal bore of the
CPS where available.
• CPS system modelling should be capable of capturing the following system responses:
o Extreme response due to wave and current.
o Fatigue response due to wave and vortex induced vibration (VIV).
7.1.2. Sensitivites
The analysis work should allow for sensitivity studies to assess the impact of uncertainties, assumptions
and variations within the input parameters of the global analysis. The analysis should define the envelope
in which the CPS and cable are able to perform their intended functions (without comprising allowable
limits), whilst considering all reasonable tolerances and their effects that should include, but be not limited
to, the following:
• Residual lay tension of cable after pull-in.
• Foundation interface tolerances, e.g. height, angle.
• Scour protection tolerances.
• Scour hole geometry.
• CPS material properties.
• Cable properties.
• Environmental directionality.
• Water depth (particularly in the breaking wave zone)
• Cable / CPS line to line friction coefficient and line contact stiffness.
• Impact of abrasion on the affected section(s) of the CPS, where predicted to occur as applicable.
The stiffness and mechanical properties of affected sections should be altered to reflect the
amended mechanical properties that are subject to abrasion.
46
Offshore Substation (OSS) location for permanent conditions ([6], [10]):
• For permanent operational conditions and temporary phases with a duration exceeding 12
months, a 100yr return period (RP) should apply, i.e. the characteristic load condition is the load
condition with 0.01 annual exceedance probability ([7], [6]). When detailed information about the
joint probability of waves and current is not available, the following load case combinations should
be assessed [6]:
o 100yr RP for wave combined with 10yr RP for current
o 10yr RP for wave combined with 100yr RP for current
Wind Turbine Generator (WTG) location for permanent conditions ([5], [10]):
• For permanent operational conditions and temporary phases with a duration exceeding 12
months, a 50yr return period (RP) should apply, i.e. the characteristic load condition is the load
condition with 0.02 annual exceedance probability ([7], [6]). When detailed information about the
joint probability of waves and current is not available, the following load case combinations should
be assessed [6]:
o 50yr RP for wave combined with 10yr RP for current
o 10yr RP for wave combined with 50yr RP for current
Offshore Substation (OSS) & Wind Turbine Generator (WTG) locations for temporary conditions ([10]):
• For a temporary phase with duration less than 12 months, but in excess of three days, a 10yr return
period (RP) for the actual seasonal environmental condition applies. The following load case
combinations should be assessed [10]:
o Seasonal 10yr RP for waves combined with the seasonal 1yr RP for current
o Seasonal 1yr RP for waves combined with the seasonal 10yr RP for current
The season covered by the environmental data should be sufficient to cover uncertainties in the
beginning and end of the temporary condition to account for e.g. delays.
• For a temporary phase less than three days, an extreme load condition may be specified based on
reliable weather forecasts [10].
• Where the above guidance for the temporary condition is considered overly conservative in terms
of achieving a feasible solution, then further refinement of the return period environment may be
considered in line with the guidance provided in Table 3-1 of DNV-ST-N001 [20] (see Figure 7-1).
However, this should be subject to approval and agreement with client on a project specific basis.
47
Figure 7-5: DNV-ST-N001 – Metocean minimum design return periods – Unrestricted marine operations [20].
Environmental loading (wave and current) should be applied collinearly and perpendicular (90⁰) to the
plane of the cable / CPS as this will conservatively impart the largest hydrodynamic loading on system and
induce the most extreme response. However, sensitivities assessing environmental directionality should
be considered to prove the CPS system can operate within the most unfavourable combination without
exceedances in any of the allowable cable and CPS criteria.
The ULS assessment of the cable and CPS should consider both a start-of-life (SOL) and end-of-life (EOL)
condition that accounts for both marine growth and corrosion allowance (as applicable). A mid-life
configuration should also be assessed where a SOL and EOL configuration is not anticipated to sufficiently
bound the results of the analysis.
The key parameters of interest include, but may not be limited to:
• Cable lateral displacement
• Cable tension
• Cable compression
• Cable curvature / MBR
• Cable normalised curvature (for varying levels of combined tension and bending)
• Cable sidewall pressure
• CPS tension
• CPS compression
• CPS bending moment
48
• CPS shear force
• CPS von mises strain (VMS) as applicable
In addition, the CPS should be of sufficient length such that it will not be pulled out of the burial region
leading to cable exposure whilst maintaining the required depth of lowering.
Results plots should be provided along the length of the cable and CPS for each of these parameters.
The global extreme loads should be extracted for input to the local stress / strain analysis.
49
o Weighted standard deviations of tension and curvature are used to identify locations of
maximum standard deviation in the fatigue critical regions.
The format of the global fatigue outputs should be compatible with local analysis software.
50
The following should be considered when using the Archard Wear formulation as part of the abrasion
assessment:
• The wear volume due to abrasion should be calculated at each point along the cable / CPS (as
applicable) for each individual wave fatigue load case (from the wave scatter diagram) and
combined with all load cases to give an accumulated wear volume based on annual occurrence
per load case. The wear volume per load case may be determined as follows:
o The accumulative movement of the cable relative to the CPS, and accumulative movement
of the CPS relative to the seabed/scour protection should be output from the global
model at each point along the cable / CPS for input into the Archard Wear formulation.
All sources of relative movement should be considered as applicable, including axial,
sliding and rotation.
o The mean contact force between the cable and CPS, and CPS and seabed/scour protection
should also be output from the global model at each point along the cable / CPS and
input into the Archard Wear formulation.
o Wear coefficients and material hardness values which are required as input to the Archard
Wear formulation should be determine through appropriate material testing of the
applicable cable and CPS component materials.
• The cable abrasion assessment should consider wear of the outer surface of the cable (i.e.,
polypropylene rovings or outer sheath) and steel armour wires, while CPS abrasion should
consider wear of the CPS component.
• The annual accumulated wear volume should be computed by combining the total wear
associated with each of the individual wave fatigue load cases based on annual occurrence per
load case. The annual accumulated wear volume should be compared to allowable wear volume
of the cable / CPS component so that the number of years to wear of the allowable volume can
be predicted. Results plots should be provided along the length of the cable and CPS predicting
the number of years to wear of the allowable volume.
Similarly, to the wave fatigue analysis (see Section 7.1.4), the inclusion of current, or not, in the fatigue
analysis load cases for the purposes of the abrasion assessment, should be assessed to ascertain its impact
on abrasion. Where the inclusion of current is demonstrated to have an onerous impact on abrasion, then
the use of an operational current should be considered. Where applicable, current should be applied
collinear with wave, i.e. applied perpendicular (90⁰) to the plane of the cable / CPS.
7.1.7. Interference
An interference assessment should be performed to ensure that the cable/CPS inside the foundation (i.e.,
in the case of a monopile foundation) does not come into contact with the internal wall of the monopile
or foundation internals. Further guidance on this topic is provided DNVGL-RP-F203 [19].
51
Input data for local cable analysis should include the following:
• Component by component data including, dimensions, lay angle, mass, number of components,
Young’s modulus, Poisson’s ratio.
• Friction coefficient between component and adjacent layers; wires, or screen.
• The tension and curvature ranges for each of the load cases defined as part of the global wave
fatigue analysis (see Section 7.1). Resultant curvature may be conservatively assumed to occur in
the same plane. A more refined approach could be taken if time traces (to account for phasing)
of the curvatures, about two axes, were to be provided for each wave fatigue load case.
• SN Data. SN curves should be established for assessing fatigue damage of the metallic cable
components. If fatigue data does not exist for the material, detail, and environment under
consideration, then SN curves should be developed by testing.
In the event of high contact pressures occurring within the components of the cable, high friction will
result. With a high friction load on the components, it is possible that a ‘no slip’ condition will result at
least for the initial onset of curvature until such time as the friction is overcome and the internal
components begin to slip. Therefore, the internal components prior to slip will bend about the neutral axis
of the cable rather than their own neutral axis. This will result in larger bending stresses and smaller fatigue
lives than for the slip condition. Ignoring these effects can potentially result in an unconservative fatigue
life estimation. Therefore, the effects of friction and stick/slip behaviour between layers in the cable cross-
section should be considered in calculations of fatigue damage as per guidance in DNV-ST-0119 [4].
Stress in the cable cross-section should account for the combined effects of axisymmetric, wire bending,
and (bending-induced) friction stress in calculations of fatigue damage.
Minimum fatigue lives for each component in the cable cross section should be output as part of the local
cable fatigue analysis, based on the calculated stress ranges, SN curves and Miners Rule for damage
summation. A fatigue factor of safety of 10 should be considered in line with recommendations provided
in DNV-RP-F401[9], and DNV-ST-0119 [23].
52
performance of the CPS during the design lifetime. Abrasion of CPS components, where predicted to occur,
should also be considered in the analysis as this may also impact the performance of the CPS during the
design lifetime, i.e. reduction in structural capacity of the CPS.
The local analysis of the CPS should be performed to determine the local stress / strain response of the
CPS components in response to the global loads obtained from the global system analysis as described in
section 7.1. The global loads required for input to the local analysis may include as applicable:
• Effective tension
• Shear force
• Bending moment
• Rotation
• Axial Compression
The following describes some of the key aspects to be considered in the local analysis:
• The local analysis of the CPS may be modelled as individual components (i.e., bend stiffener,
mechanical latch, bend restrictor, etc.) as applicable in order to minimise the system complexity
and reduce the computational effort required to simulate the response of the CPS. This will require
an accurate representation of boundary conditions and load application, including extraction of
global loads at the associated component interfaces for input to the local analysis.
• CPS bend restrictors (as applicable) are typically half shell structures clamped together during
installation. As a result, determining the worst-case loads on these CPS components may require
performing separate load cases to account for different orientations on the interface, i.e.
o with the CPS half shell interface in-plane with the applied loads.
o with the CPS half shell interface out-of-plane with the applied loads.
In general, the worst-case loading orientation of the CPS components should be assessed.
• The geometry of the CPS components should be accurately represented in the local analysis.
Where considered appropriate, planes of symmetry may be considered to reduce the model’s
computational requirements. This will depend on the component geometry and the plane of
loading.
• The material properties of the CPS components should be documented and accurately
represented in the local analysis. This may include elastic-plastic (metallic) and/or hyper-elastic
(polymer) materials with non-linear stress-strain relationships. Material properties used in a local
analysis can be based on specific test data or generated from typical or referenced data.
Representative non-linear stress-strain curves can be generated from typical physical data (elastic
modulus, yield stress, tensile strength, and elongation) using curve fitting techniques (e.g.,
Ramberg-Osgood). Alternatively, simple bilinear stress-strain curves can be used.
• The local analysis of CPS should consider the degradation of the materials during the operational
lifetime. i.e., sufficient structural strength should be proven for both start of life (SOL) and end of
life (EOL) conditions. Corrosion allowance for metallic materials should be considered in the
analysis, i.e., reduction in wall thickness at EOL to account for corrosion. The impact of abrasion
on the structural capacity of the CPS should also be assessed where this is predicted to occur
within the specified design life.
• Meshing of CPS components should be of sufficient quality to accurately capture the stress and
strain response of the components. This includes selection of mesh type and dimension to ensure
sufficient accuracy in critical areas (e.g., bolt holes, etc.), including accurately capturing the
through-thickness response of the components. Mesh sensitivity studies should be carried out to
ensure sufficient mesh quality.
53
• Bolt pre-tensions should be applied to bolted connections where applicable and allow for correct
interaction of pre-tension and applied loads. Bolt tension range during pre-tension and
operational loading can usually be extracted directly from a local analysis for assessment against
code allowable (e.g., DNV-OS-C101[17]). The low estimate bolt tension should be assumed.
• Frictional sliding contact between all interacting surfaces should be included in the model as
applicable.
• The load cases and combinations should be clearly stated and referenced against the global
analysis. Where appropriate load and material factors are applied to global loads (as per DNV-
OS-C101 [17]) then these should be clearly identified.
• In simulations, a linear ramp profile may be used to apply the applicable loads on a component
including loading from moment, shear and tension, etc. The maximum increment size in the load
step of each analysis should be controlled to provide a sufficient number of output requests to
enable each component's nonlinear response to load to be accurately represented as applicable.
• Each component analysed should be represented with a max stress and / or strain output from
the local analysis and compared against limiting values of stress and /or strain for the constituent
material to provide associated utilisations per load case.
• The worst-case fatigue life including factor of safety should be documented.
Further guidance in relation to establishing structural resistance by use of non-linear finite element
methods is provided in DNV-RP-C208 [18].
7.4.1. General
A representative thermal analysis to demonstrate the thermal limitations of any materials within the cable
or CPS should be performed. The design of the CPS should have sufficient thermal performance to prevent
overheating of the cable and to prevent thermal degradation of the CPS components for the specified
design life. The CPS design should also account for each of the installed thermal environments and
interfaces which may include as applicable:
• seawater,
• burial in seabed,
• rock cover,
• stabilisation,
• mattresses,
• marine growth,
• ambient air,
• foundation interface (e.g. J-tube).
The results of the analysis should show that the maximum temperature in any given material in both the
cable and CPS components are within allowable limits. The thermal analysis should ensure that the nominal
load that the cable needs to carry is not compromised due to the presence of the CPS in its installed
thermal environment, i.e., there should not be curtailment of the current rating.
The thermal analysis may be performed as either a higher 2D screening study or as a more complex 3D
assessment. 1D assessments for screening purposes can also be beneficial to broadly determine the
suitability of CPS section materials and thicknesses at the early stages of design.
54
7.4.2. Thermal screening assessment
Thermal screening assessments are typically performed using a radial conduction approach in line with
IEC60287 [33] analytical methods as appropriate. These assessments are performed to understand the
general performance of the CPS and identify potential thermal hotspot areas where temperatures are close
to or have exceeded allowable cable and CPS limits. Where the temperatures calculated by the thermal
screening assessment are within ±10% of the allowable limit a more detailed and representative 3D FEA
assessment is considered appropriate.
The IEC60287 [33] approach is considered conservative as it only considers heat transfer from the outside
of the cable to the surrounding medium by conduction. Convection in both axial and radial directions, or
radiation through the CPS is not considered, however these mechanisms may exist (as applicable), and can
contribute to the dissipation of heat losses from the cables and through the CPS.
A detailed 3D FEA assessment would be required in order to accurately capture the combined heat loss
mechanisms of conduction, convection and radiation in both the radial and transverse directions.
55
• Sensitivities should be performed on the extent of the seabed domain (i.e., below the sea floor
level and radially around the cable / CPS) such that the system response has been stabilised in the
numerical simulation.
• The overall arrangement modelled may use symmetry (as applicable) to half the overall model
size to improve computation efficiency and to generate a higher-quality general arrangement
representation where possible.
• Component materials and their associated thermal properties (e.g., thermal conductivity) should
be assigned to each domain of the system. It is important to ensure that the model is analytically
accurate and captures the thermally critical elements of the system with appropriate conservatism.
Where critical material properties vary with temperature, the influence may be captured with
temperature dependent functions, e.g., seawater has thermal characteristics (thermal conductivity)
that vary with temperature.
• The appropriate physics of heat transfer should be applied across all domains within the model.
This should include conduction, convection, and radiation as applicable in both the radial and
transverse directions.
• Model boundaries should be set according to the most appropriate physics.
• Where applicable thermal modelling may be performed considering steady-state or transient
conditions (e.g., to account for margins to allow for power transmission changes).
• Mesh sensitivity should be carried out to ensure sufficient mesh quality.
• Consideration should be given for appropriate sensitivity studies for parameters to determine the
model dependency.
Analytical parameters that may be considered include:
o Mesh type, size, quality
o Convergence criteria
o Boundary conditions
o Material properties
o Time dependency
Geometric parameters that may be considered include:
o Marine growth
o Mobile sediment
o Scour
o Temporary conditions
o Monopile/J-tube entry height.
8. Qualification process
8.1. Purpose
The qualification process should provide the following allowable limits for a given CPS design which can
then be compared to project specific loads to determine the suitability of the CPS for a given project.
• maximum allowable tension.
• maximum allowable axial compression.
56
• maximum allowable bending moment.
• maximum allowable shear force.
• maximum allowable VMS
• maximum fatigue damage for CPS components.
• maximum allowable wear (due to abrasion).
• maximum allowable impact energy (e.g., due to dropped object).
• maximum allowable crush capacity.
• thermal limits of the CPS.
8.2. Process
The qualification process is summarised below and in Figure 8-1. Further details on each element of the
process are provided in the following sections of this document.
8.2.4. Qualification
The CPS numerical modelling is qualified by comparison with the verification testing. The numerical model
may also need to be calibrated with the results of the verification testing. The CPS is qualified to loads up
to the allowable loads as defined by the benchmarked numerical model with a safety factor applied for
Operation, Installation and Abnormal conditions.
57
Figure 8-6: CPS qualification process.
8.3.1. Requirements
The CPS materials should be selected such that they are compatible with the environment to which the
materials will be exposed over the specified design life. The selection of CPS material should account for
the functional requirements as summarised in Section 4.4.1.
58
Material level tests define the characteristics of the materials within the construction and the capacity of
the materials against relevant failure modes. API-Spec-17L1 [24] provides details on the material level
testing required for bend stiffeners and bend restrictors (the constituent components in a CPS system) to
define the characteristics and capacity of the materials. These requirements are re-produced in the
following tables.
Testing should account for the influence of temperature and environment on the mechanical properties
of the materials over time. Testing procedures are provided in the referenced standards.
Table 8-1 provides the general testing requirements for polymeric materials as defined by API-Spec-17L1.
Table 8-7: General test procedures for polymer materials – API-Spec-17L1.
Table 8-2 and Table 8-3 provides a list of the standards for a variety of metallic materials for structural
components and fasteners respectively as defined in API-Spec-17L1. In addition, API-Spec-17L1 specifies
that as a minimum, metallic materials should be certified to 3.1b) of ISO 10474:1991 (EN 10204 3.1) and
that materials should be tested at raw materials suppliers or manufacturers work site.
Table 8-8: Standards for metallic structural materials – API-Spec-17L1.
59
Table 8-9: Standards for metallic fastener materials – API-Spec-17L1.
8.3.3. Deliverables
The CPS Manufacturer should provide material certificates for all materials used in the construction of the
CPS. The certificates should include the results of all the material tests in Table 8-1 for polymer materials
and certification to the relevant ISO/ASTM/EN standards in Table 8-3 for metallic materials. The certificates
should provide all the properties of the materials required for the numerical model of the CPS. These can
be based on historical qualification test data.
8.5.1. General
The component level tests define the capacity of the CPS system against failure modes driven by
mechanical loads over the lifetime of the CPS.
API-RP-17L2 [25] provides details on the component level testing required for bend stiffeners and bend
restrictors (the constituent components in a CPS system). API-RP-17L2 [25] is aimed towards project
specific testing rather than to define the characteristics and capacity of the components. The tests remain
the same, however, the definition of the loads for the CPS verification tests should be based on capacity
calculations. These requirements are summarised in the sections below and modified as required to reflect
a capacity test rather than a project specific test.
62
8.5.3. Combined tension and bending test
The tests above should be repeated with combined tension and bending load to the defined maximum
limits. Multiple tension and bending load combinations may be required to fully define the capacity of the
system.
63
that is representative of a scour protection or a hard surface to provide a conservative estimate of
allowable impact energy. The impact energy applied in the test should be based on the impact energy
which will cause damage to the CPS (excessive stress/strain, indentation, ovalisation whichever is the
driving factor from the numerical models).
The load application should consider the component or location within the CPS which is most vulnerable
to impact energy based on the numerical model or which transfers the highest energy to the cable as
determined by the numerical model.
Procedure
The CPS should be positioned, empty without internal pressure, on the test device. The test device should
be represented using a clamping device with contact loads being exerted onto the CPS from two opposing
sides.
The crush load should be increased from zero up to the maximum allowable crush load determined by the
CPS manufacturer, i.e., based on excessive stress/strain, indentation, ovalisation whichever is the driving
factor from the numerical models. The crush load should be applied at a rate not greater than 1% of the
maximum load per second (1%/s) API-RP-17B [28], and it is recommended that the maximum crush load
is kept constant (within ±2 % API-RP-17B [28]) for a minimum of 1 hour (CIGRE TB 623 [32], API-RP-17B
[28]).
The CPS diameter, and CPS ovalisation should be measured prior to the test and measured continuously
during the test (including at maximum loading) using a suitable device. The diameter and ovalisation of
the CPS may change over time due to the applied load. The applied load should also be measured and
recorded throughout the test. To account for long term crush loading and the reduction in diameter due
to creep effects, it is recommended in CIGRE TB 862 [31] and CIGRE TB 623 [32] that the maximum crush
load be applied for a period of at least 5 to 7 days respectively.
For polymer CPS designs, crush tests should be performed for a range of different temperature conditions
as stiffness and creep properties of polymeric materials are temperature dependent.
The crush test should also be applied to each of the constituent components that comprise the CPS and
performed at locations on each of these components that are identified as most vulnerable to crush loads
based on the outputs predicted from the numerical model. The sample length of the CPS should be
selected such that end effects are minimised at the point of load application.
The objective of the test is to validate the manufacturer’s design methodology, i.e., the max crushing load
should be greater than that predicted by the design methodology. There should be no cracks, holes or
harmful indentations in the CPS.
64
8.5.7. Abrasion Test
65
References
DNVGL, “Subsea power cables in shallow water”, DNV-RP-0360, March 2016 (Amended October 2021).
DNVGL, “Subsea power cables for wind power plants”, DNL-ST-0359, June 2016 (Amended November 2021).
DNVGL, “Electrical power cables in subsea application”, DNV-RP-F401, September 2019 (Amended September
2021).
DNVGL, “Floating wind turbine structures”, DNV-ST-0119, June 2021.
DNVGL, “Support structures for wind turbines”, DNV-ST-0126, December 2021.
DNVGL, “Offshore Substations”, DNV-ST-0145, October 2020 (Amended September 2021).
DNVGL, “Environmental conditions and environmental loads”, DNV-RP-C205, September 2019 (Amended
September 2021).
DNVGL, “Loads and site conditions for wind turbines”, DNV-ST-0437, November 2016 (Amended November
2021).
DNVGL, “Pipe-soil interaction for submarine pipelines”, DNV-RP-F114, May 2021.
DNVGL, “On-bottom stability design of submarine pipelines, cables and umbilicals”, DNV-RP-F109, May 2021.
DNVGL, “Free spanning pipelines”, DNV-RP-F105, June 2017 (Amended September 2021).
DNVGL, “Risk assessment of pipeline protection”, DNV-RP-F107, September 2019 (Amended September 2021).
DNVGL, “Riser fatigue”, DNV-RP-F204, September 2019 (Amended September 2021).
DNVGL, “Fatigue design of offshore steel structures”, DNV-RP-C203, September 2019 (Amended September
2021).
DNVGL, “Corrosion protection for wind turbines”, DNV-RP-0416, March 2016 (Amended October 2021).
DNVGL, “Cathodic protection design”, DNV-RP-B401, May 2021.
DNVGL, “Design of offshore steel structures, general – LRFD method”, DNV-OS-C101, July 2019 (Amended
August 2021).
DNVGL, “Determination of structural capacity by non-linear finite element analysis methods”, DNV-RP-C208,
October 2022.
DNVGL, “Riser Interference”, DNV-RP-F203, September 2019 (Amended September 2021).
DNV, “Marine Operations and Marine Warranty”, DNV-ST-N001, December 2023.
ISO, “Petroleum and natural gas industries – Design and operation of subsea production systems, Part 5: Subsea
umbilicals”, ISO 13628-5:2009, December 2009.
ISO, “Petroleum and natural gas industries – Design and operation of subsea production systems, Part 2:
Unbonded flexible pipe systems for subsea and marine applications”, ISO 13628-2:2006, April 2009.
ISO, “Petroleum and natural gas industries – Design and operation of subsea production systems – Part 11:
Flexible pipe systems for subsea and marine applications”, ISO 13628-11:2007, June 2008.
API, “Specification for ancillary equipment for flexible pipes and subsea umbilicals”, API Specification L1, Second
Edition, June 2021.
API, “Recommended practice for ancillary equipment for flexible pipes and subsea umbilicals”, API
Recommended Practice 17L2, Second Edition, June 2021.
API, “Specification for unbonded flexible pipe”, API Specification 17J, Fourth Edition, May 2014 (Reaffirmed
March 2021).
API, “Recommended practice for flexible pipe”, API Recommended Practice 17B, Fifth Edition, May 2014
(Reaffirmed March 2021).
66
API, “Recommended practice for flexible pipe”, API Recommended Practice 17B, Fifth Edition, May 2014
(Reaffirmed March 2021).
Norsok Standard, “Actions and action effects”, N-003, Edition 3, 2017.
CIGRÉ, “Water tree ageing of high voltage XLPE cable insulation system under combined dynamic mechanical
and AC electrical stress”, Publication B1-307_2014, 2014.
CIGRÉ, “Recommendations for Mechanical Testing of Submarine Cables for Dynamic Applications”, TB 862,
January 2022.
CIGRÉ, “Recommendations for Mechanical Testing of Submarine Cables”, TB 623, June 2015.
IEC, “Electric cables – calculation of the current rating - Part 2-1: Thermal resistance – Calculation of thermal
resistance” IEC 60287-2-1:2015.
67
carbontrust.com
+44 (0) 20 7170 7000
Whilst reasonable steps have been taken to ensure that the information contained within this
publication is correct, the authors, the Carbon Trust, its agents, contractors and sub-contractors give no
warranty and make no representation as to its accuracy and accept no liability for any errors or
omissions. Any trademarks, service marks or logos used in this publication, and copyright in it, are the
property of the Carbon Trust. Nothing in this publication shall be construed as granting any licence or
right to use or reproduce any of the trademarks, service marks, logos, copyright or any proprietary
information in any way without the Carbon Trust’s prior written permission. The Carbon Trust enforces
infringements of its intellectual property rights to the full extent permitted by law.
The Carbon Trust is a company limited by guarantee and registered in England and Wales under
Company number 4190230 with its Registered Office at: Level 5, Arbor, 255 Blackfriars road, London
SE1 9AX.
68