SPACE

Volume 02, Issue 06, 30 Pages

June 2024

 www.texspacetoday.com

Sustainability Updates Precision Updates Automation Updates

More at...5 More at...14 More at...19

Circularity Updates Energry Updates

More at...22 More at...26

 Volume 02, Issue 06, 300Pages
June 2024

Editor in Chief
Tareq Amin

Managing Editors
SK Saha
Rahbar Hossain
M A Mohiemen Tanim
Akhi Akter

Executive Editors
Sadman Sakib
Sayed Abdullah
Arif Uz Zaman

Special Editors
Muddassir Rashid
Setara Begum

Head of Business
Amzad Hossain

Design
Easen Miah
Hasan Miah

Cinematographer
Ashraful Alam

A Textile Today Innovation Hub publication.

The views expressed in the magazine are not necessarily those of the publisher
or the editor. We have taken every effort to ensure accuracy. TexSPACE Today
does not accept any liability for claims made by advertisers or contributors. The
publisher reserves the right to edit and publish any editorial material supplied
and does not accept responsibility for loss or damages of any unsolicited
material or contribution.

© All rights reserved to Textile Today Innovation Hub 2024

Volume 02, Issue 06 (June 2024)
 Volume 02, Issue 06, 30 Pages
June 2024

Content June 2024

Sustainability Automation
5-6 Sustainability Updates
19-20 Automation Updates

7 CHT Germany launches

sustainable recycling... 21 Brückner Unveils Advanced
Stenters for Knitted Fabrics
8 Rohit Aggarwal to lead Lenzing
group as new CEO
21 Shima Seiki enhances
WHOLEGARMENT knitting with
8 EU-regulated ‘sustainable’ funds
invest in major polluters
advanced tech

9 Archroma Wins Big at the ‘2024

Just Style Excellence...

10 Major Brands Unite to Decarbonize Circularity

Fashion Sector through...

11 New guidance on science-based 22-23 Circularity Updates

targets for nature

11 Dye Innovator Coloreel Group AB 24 Transforming ocean waste into

fashion with SEAQUAL® YARN
Files for Bankruptcy

12 "Marzotto Group Partners with

Authentico® for...
24 Archroma & Cotton Inc. renew
collaboration to promote...

12 OCA published 2023 Annual

Report, claims expansion
Energy
Precision 26-27 Energy Updates

14-15 Precision Updates 28 Texcare International 2024

Focuses on Energy Efficiency

16 James Heal Unveils Titan 25 for

High-Capacity Testing...
28 Monforts Highlights Energy
Efficiency at ITM 2024

16 bluesign and SCTI donated 29 Karl Mayer Innovates with

Energy Efficiency...
‘Sustainable Chemistry...

17-18 Revolutionizing Textile Printing: 29 Monforts Innovates Energy

Efficiency Solutions...
The R-JET DTF Machine by...
 Sustainability Updates
TIME announces top 10 sustainable
apparel brands of 2024
Desk Report

In a world increasingly focused on environmental Headquarters: Germany

responsibility, TIME magazine has recently
Website: eu.puma.com
announced its list of the World’s Most
Sustainable Companies of 2024. This prestigious Score: 73.02
ranking includes the top 10 sustainable apparel Puma tops the list in the apparel sector,
brands, highlighting those that have made recognized for its comprehensive sustainability
significant strides in reducing their environmental strategy and commitment to reducing carbon
impact and promoting sustainable practices. emissions and waste throughout its supply chain.
Leading the Way in Sustainability: » Gap (Rank 73)
Top 10 Apparel Brands
Headquarters: United States
» Puma (Rank 67)

June 2024
Sustainability - Precision - Automation - Circularity - Energy 5
Website: www.gapinc.com initiatives that promote environmental wellness.

Score: 72.19 » Burberry (Rank 258)

Gap has been lauded for its efforts in sustainable Headquarters: United Kingdom
sourcing and initiatives aimed at water
Website: uk.burberry.com
conservation and waste reduction.
Score: 61.59
» PVH Corp. (Rank 76)
Burberry continues to set the bar high with its
Headquarters: United States
ambitious sustainability agenda, including goals
Website: www.pvh.com for carbon neutrality and sustainable product
innovation.
Score: 72.16
» Gildan (Rank 276)
PVH, the parent company of iconic brands
such as Calvin Klein and Tommy Hilfiger, is Headquarters: Canada
recognized for its ambitious sustainability goals
Website: www.gildan.com
and transparent reporting practices.
Score: 61.05
» GUESS (Rank 199)
Gildan’s sustainability efforts are reflected in its
Headquarters: United States
transparent supply chain and dedication to ethical
Website: www.guess.com manufacturing practices.

Score: 64.30 » Ralph Lauren (Rank 280)

GUESS has made significant progress in Headquarters: United States

sustainable material usage and aims to reduce
Website: www.ralphlauren.com
its environmental footprint through innovative
design and production processes. Score: 60.71

» Hugo Boss (Rank 209) Ralph Lauren is recognized for its initiatives
in sustainable design and its commitment to
Headquarters: Germany
reducing its environmental impact through
Website: group.hugoboss.com innovative practices.

Score: 63.58 » American Eagle Outfitters (Rank 403)

Hugo Boss is noted for its commitment to ethical Headquarters: United States
labor practices and sustainable product lines,
Website: www.ae.com
aiming to balance luxury with environmental
responsibility. Score: 56.04

» Lululemon (Rank 245) American Eagle stands out for its focus on
sustainable denim production and its efforts to
Headquarters: Canada
engage consumers in sustainability initiatives.
Website: corporate.lululemon.com
As the world continues to grapple with climate
Score: 62.26 change, these brands set a powerful example of
how the apparel industry can contribute to a more
Lululemon has been acknowledged for its focus
sustainable future.
on sustainable materials and community-based

https://www.texspacetoday.com/time-announces-top-10-sustainable

6 Sustainability - Precision - Automation - Circularity - Energy June 2024

CHT Germany launches sustainable
recycling plant in Dußlingen
Desk Report

CHT Germany GmbH celebrated the ground- a state-of-the-art container washing system
breaking ceremony for its new container cleaning designed for maximum resource efficiency.
and recycling plant. This event marks a vital By focusing on cleaning and reusing existing
moment in the company’s journey towards packaging such as drums and IBCs (Intermediate
becoming a more environmentally responsible Bulk Containers), CHT aims to minimize the
chemical enterprise. procurement of new materials significantly. This
approach conserves raw materials and reduces
CHT Germany GmbH, a key player in specialty
energy consumption compared to recycling
chemicals globally, has set a clear path towards
processes.
climate neutrality with its robust corporate
strategy centered on sustainability. The new The new plant will operate with utmost resource
facility, located at the Dußlingen site and backed efficiency, utilizing heat from a local renewable
by an investment of nearly 5 million Euros, heating network and rainwater for its operations.
underscores the company’s commitment to A robust photovoltaic system installed on the
reducing its carbon footprint through innovative roof will generate renewable electricity, ensuring
resource management practices. sustainable energy use that exceeds the plant’s
operational needs.
The cornerstone of this initiative is implementing

https://www.texspacetoday.com/cht-germany-launches-sustainable

June 2024
Sustainability - Precision - Automation - Circularity - Energy 7
Rohit Aggarwal to lead Lenzing
group as new CEO
The Lenzing Group, a leading supplier of
regenerated cellulose fibers, has announced
the appointment of Rohit Aggarwal to the
Management Board, where he will oversee the fiber
division starting in the third quarter. Following
the departure of Stephan Sielaff by March 2025,
Aggarwal will assume the role of CEO.

Aggarwal brings extensive experience in the textile

and chemical industries, with a strong background
Figure: Rohit Aggarwal
in strategic market development and global
has been praised for his leadership during a
management. He has held significant positions in
challenging period marked by multiple crises. The
Europe, the USA, and Asia, making him well-suited
Supervisory Board Chairman, Cord Prinzhorn,
for Lenzing’s international operations.
expressed gratitude for Sielaff ’s contributions and
Stephan Sielaff, who will step down as CEO, confidence in Aggarwal’s capabilities.

https://www.texspacetoday.com/rohit-aggarwal-to-lead-lenzing-group-as-new-ceo/

EU-regulated ‘sustainable’ funds

invest in major polluters
An investigation reveals that EU-regulated
“sustainable” funds, claiming ethical credentials,
have invested £14bn in the world’s 200 biggest
polluters, including fast fashion labels and fossil
fuel companies. Over £68bn is invested in funds
under the EU’s sustainable finance rules, with
a significant portion going to major polluters.
Campaigners argue current regulations mislead
investors and contribute to climate breakdown.
Calls for stricter rules on labeling and marketing
of sustainable funds are increasing to prevent
greenwashing and ensure investments genuinely
support environmental goals. Figure: Rohit Aggarwal

https://www.texspacetoday.com/eu-regulated-sustainable-funds-invest-in-major-polluters/

8 Sustainability - Precision - Automation - Circularity - Energy June 2024

Archroma Wins Big at the ‘2024 Just Style Excellence
Awards’ for Sustainability and Community Engagement

Figure: Rohit Aggarwal

Archroma, a global leader in specialty chemicals, times, and energy usage while maintaining
has won prestigious awards at the Just Style 2024 quality and performance.
Excellence Awards for its sustainability innovations
Social Excellence Award:
and community engagement efforts. The company
received two Innovation Excellence awards for its » Community Engagement in Baroda, India:
SUPER SYSTEMS+ solutions and AVICUERO® Archroma’s initiatives include early childhood
leather tanning process, and a Social Excellence development, student scholarships, agricultural
award for its community initiatives in Baroda, India. education, and women’s empowerment. Projects
like the Anganwadi Centre, vocational training
Innovation Excellence Awards: scholarships, and a Household Biogas Plant
» SUPER SYSTEMS+: This suite of solutions demonstrate Archroma’s commitment to socio-
addresses key textile industry challenges like economic progress and sustainability.
water consumption, greenhouse gas emissions,
Paul Cowell, Vice President of Archroma Textile
and chemical management. It offers end-to-
Effects, highlighted the company’s commitment
end, fiber-specific solutions to enhance process
to “people-centered sustainability” under their
efficiency and meet sustainability targets without
PLANET CONSCIOUS+ vision.
additional investment.
The Just Style Excellence Awards recognize top
» AVICUERO®: A sustainable leather tanning
achievements in the global textile and apparel sector,
system that is chrome- and metal-free, developed
encouraging companies to drive positive change.
with Dr Leather. It reduces pollution, processing

https://www.archroma.com/press/releases/archroma-wins-for-sustainability...

June 2024
Sustainability - Precision - Automation - Circularity - Energy 9
Major Brands Unite to Decarbonize
Fashion Sector through Collective
Financing Model

Some world’s leading fashion brands, including financial incentives and technical support
Bestseller, Gap Inc., H&M Group, and Mango, to suppliers, helping them adopt low-carbon
have committed to a groundbreaking initiative technologies and renewable energy solutions.
to decarbonize the fashion sector, starting with a The initiative’s goal is to enable suppliers to meet
pilot program in Bangladesh. Science Based Targets (SBTs) and stay within the
1.5-degree Celsius climate trajectory.
The Future Supplier Initiative, facilitated by
The Fashion Pact in collaboration with Apparel The Future Supplier Initiative will initially focus
Impact Institute, Guidehouse, and DBS Bank, on Bangladesh, with plans to expand to other
introduces a collective financing model to key apparel manufacturing regions, including
reduce emissions in the apparel supply chain. Vietnam, India, China, Italy, and Turkey. The
Recognizing that 99% of fashion brand emissions first year will prioritize factories based on
occur in the supply chain (Scope 3), the initiative impact, develop technical proposals for deep
seeks to accelerate the transition to net zero by decarbonization, and de-risk lending to suppliers.
sharing the financial risks and responsibilities of Year two will focus on project implementation
switching to renewable energy sources in garment and monitoring the climate impact.
and textile factories.
For more information on joining the initiative,
This brand-agnostic mechanism will provide visit futuresupplierinitiative.com.

https://www.texspacetoday.com/major-brands-unite-to-decarbonize-fashion

10 Sustainability - Precision - Automation - Circularity - Energy June 2024

New guidance on science-
based targets for nature
This week, the Science Based Targets Network comprehensive manual is now available. SBTN
(SBTN) unveiled updated technical guidance plans to release further results later this year to
to help companies set science-based targets for shape future guidance. Despite growing corporate
nature. The initiative, launched last year, aims awareness, only 15% of business leaders have
to assist companies in evaluating and mitigating implemented plans to address biodiversity impact,
their environmental footprints. Following a pilot compared to 23% with net-zero carbon emissions
programme, a new cohort of 24 companies, plans underway. CDP data reveals a 24% increase
including Accenture, Heineken, and Toyota in climate and nature disclosures from over 24,000
North America, has joined this year. The pilot’s organisations in 2023, with most companies
insights have informed the new guidance, and a identifying more opportunities than risks.

https://www.ecotextile.com/2024071232263/materials-production-news..

Dye Innovator Coloreel Group

AB Files for Bankruptcy
Coloreel has filed for bankruptcy, citing its inability
to quickly develop business volume and secure
necessary financing. The company aimed to
revolutionize the textile industry with a sustainable
thread dyeing process and had over 90 global
customers and 120 patents. Despite extensive
discussions with investors and partners, Coloreel
couldn't overcome its financial challenges. Chairman
Anders Persson expressed pride in the team's
achievements and gratitude for the support from
partners, customers, and investors.

https://www.ecotextile.com/2024071132260/dyes-chemicals-news/dye

June 2024
Sustainability - Precision - Automation - Circularity - Energy 11
OCA published 2023 Annual
Report, claims expansion
The Organic Cotton Accelerator (OCA) released
its 2023 Annual Report, highlighting significant
progress in supporting farmers transitioning to
organic cotton production. In 2023, OCA's Farm
Programme saw participation from 16 brands,
benefiting over 70,000 farmers and covering
91,000 hectares. Organic cotton procurement
increased to over 87,000 metric tons. OCA
consolidated its efforts in Pakistan with the Affairs strategy and launched a Decent Work
first Organic Cotton Training Curriculum and training resource in India. The global community
expanded operations to Türkiye. New initiatives grew to 58 contributors, and OCA co-hosted
include biodiversity monitoring and regional Life the Organic Cotton and Textiles Conference in
Cycle Assessments. OCA also introduced a Public Indore, India.

https://organiccottonaccelerator.org/news_article/ocas-2023-annual-report-key-highlights/

"Marzotto Group Partners with Authentico® for

Transparent and Ethical Wool Supply Chain"
Marzotto Group has partnered with Authentico®
by Schneider Group to ensure a transparent,
ethical, and high-quality supply chain for wool
fabrics. This partnership, showcased at Milano
Unica, involves various Marzotto mills, including
Fratelli Tallia di Delfino and Guabello|1815.
Authentico® certifies raw materials with a
traceable and responsible supply chain. Giorgio
Todesco, CEO of Marzotto Wool Manufacturing,
emphasizes their commitment to transparency
and quality. Laura Ros, CEO of Schneider Group,
highlights the partnership's role in promoting a
sustainable and innovative fashion industry.

https://www.the-spin-off.com/news/stories/The-Materials-DiscoverGroup

12 Sustainability - Precision - Automation - Circularity - Energy June 2024

June 2024
Sustainability - Precision - Automation - Circularity - Energy 13
 Precision Updates
Future of Garment Production: Smart
Needles with Embedded Sensor
M A Mohiemen Tanim

n the fast-paced world of garment manufacturing,

technological innovation is essential for
maintaining competitiveness. Among the latest
breakthroughs in this sector is developing smart
needles with embedded sensors. These advanced
sewing tools are revolutionizing the way garments
are produced, offering unprecedented precision,
efficiency, and quality control.

What Are Smart Needles?

Smart needles are a new generation of sewing
needles with tiny embedded sensors. These » Adaptive Stitching: Smart needles can adjust
sensors monitor various parameters during the the stitching process based on the fabric type and
sewing process, such as needle temperature, thickness. For example, the needle might change
pressure, stitch tension, and fabric resistance. its speed or pressure when sewing through
The data collected is transmitted in real-time different layers of material, ensuring a consistent
to a central system, allowing operators to make and high-quality finish.
immediate adjustments or allowing automated » Integration with Automated Systems: These
systems to optimize the sewing process needles can be integrated with advanced sewing
autonomously. machines and robotic systems, allowing for
Key Features of Smart Needles a fully automated and optimized production
process. The seamless integration helps in
» Real-Time Monitoring: One of the standout
speeding up production while maintaining
features of smart needles is their ability to
consistent quality.
provide real-time data on the sewing process.
This includes information on stitch consistency, Industry Applications
fabric tension, and needle wear. By continuously The applications of smart needles extend across
monitoring these factors, manufacturers can various sectors of the garment industry:
ensure that their garments are being produced to
the highest standards. » High-Fashion and Luxury Garments:
Precision is paramount in high-fashion and
» Predictive Maintenance: The data from smart luxury garments. Smart needles ensure that
needles can be used to predict when a needle is every stitch is perfect.
likely to fail or become worn out. This allows
for timely replacements, reducing downtime and » Activewear and Technical Textiles: The
preventing potential damage to fabrics. demand for activewear and technical textiles,
such as sportswear and outdoor gear, has

14 Sustainability - Precision - Automation - Circularity - Energy June 2024

 increased significantly. offering a complete solution for manufacturers
looking to embrace the latest in garment
» Medical Garments: In the production of
production technology.
medical garments and equipment, hygiene and
precision are critical. » Juki Corporation: Juki, a leading manufacturer
of industrial sewing machines, has partnered
» Mass Production: For large-scale garment
with needle producers to develop smart needles
manufacturers, efficiency is key. Smart needles
that are compatible with their automated
streamline the production process by reducing
systems.
downtime and minimizing waste.
Impact of Smart Needles on Garment
Leading Companies in Smart Needle
Manufacturing
Technology
The adoption of smart needle technology is
Several companies are at the forefront of
transforming the garment manufacturing industry
developing and implementing smart needle
in several ways:
technology. These industry leaders are driving
innovation and setting new standards in garment » Improved Quality Control: By providing real-
production. time data on the sewing process, smart needles
allow manufacturers to catch defects early and
» Groz-Beckert: One of the most recognized
make adjustments before they become major
names in the needle manufacturing industry,
issues.
Groz-Beckert has been a pioneer in needle
technology for decades. The company has » Increased Efficiency: Smart needles help
recently invested heavily in smart needle reduce downtime by predicting when a needle
research, developing a range of products that needs to be replaced and ensuring that stitching
incorporate sensor technology. Their smart is optimized for different fabrics.
needles are designed to work seamlessly with
» Enhanced Sustainability: By reducing waste
their existing line of high-performance needles,
and improving efficiency, smart needles
offering enhanced precision and real-time
contribute to a more sustainable manufacturing
monitoring.
process. Manufacturers can produce
» Schmetz: Another major player in the needle garments with less material waste and energy
manufacturing industry, Schmetz has also consumption.
embraced the trend of smart needles. Their
» Cost Savings: While the initial investment
product line includes needles equipped with
in smart needle technology may be high, the
sensors that can monitor stitch quality and
long-term cost savings are significant. Reduced
needle wear.
downtime, fewer defects, and lower waste all
» Organ Needles: Their smart needles are contribute to a more cost-effective production
equipped with advanced sensors that provide process.
real-time feedback on needle performance,
Challenges and Future Prospects
helping manufacturers maintain efficiency and
quality during long production runs. As the technology matures and becomes more
affordable, smart needles will likely become a
» Brother Industries: Although primarily known
standard tool in garment production. Companies
for its sewing machines, Brother Industries
that invest in this technology early on will have
has made significant strides in smart needle
a competitive edge, benefiting from improved
technology. The company’s smart needles are
efficiency, quality, and sustainability.
integrated into their advanced sewing systems,

June 2024
Sustainability - Precision - Automation - Circularity - Energy 15
James Heal Unveils Titan 25 for High-
Capacity Testing at Techtextil 2024
James Heal, a UK-based leader in textile testing
solutions, has launched the Titan 25 at Techtextil
2024 in Frankfurt. Celebrating 25 years since
the debut of its first Titan universal testing
machine, James Heal introduces the Titan 25 to
cater to growing demands in personal protective
equipment (PPE), safety workwear, and broader
industrial applications. Capable of conducting
tests up to 25kN, the Titan 25 offers enhanced
automation, quick tooling changeovers, and
upgraded safety features. Equipped with TestWise
software, it includes over 750 pre-loaded test
procedures and allows customization for specific James Heal's commitment to innovation and
testing needs, streamlining setup and enhancing efficiency in textile testing, supporting diverse
laboratory productivity. The Titan 25 underscores applications across industries.

https://www.innovationintextiles.com/highest-capacity-testing-with-the-titan-25/

bluesign and SCTI donated ‘Sustainable

Chemistry Index (SCI)’ Methodology to ZDHC
Desk Report

bluesign and SCTI donated their pioneering

Sustainable Chemistry Index (SCI) Methodology
to ZDHC, marking a significant advancement in
sustainable practices for the textile industry.

Challenges and Solutions

» Resource Utilization: Assesses chemical

products’ impact on resource efficiency.

» Transparency: Enhances supply chain Chemicals to Zero (CTZ-A) program. The SCI
transparency and responsible sourcing. content will undergo stakeholder engagement
and be integrated into ZDHC’s publicly available
» Sustainability Metrics: Evaluates carbon
framework, promoting widespread adoption and
footprint, resource consumption, and end-use
positive change.
impact.
This strategic collaboration empowers
Collaboration and Impact: SCTI and bluesign’s
manufacturers and brands to make responsible,
donation of SCI to ZDHC aims to foster
informed choices, committing to sustainable
industry-wide collaboration through ZDHC’s
chemistry and benefiting society.

16 Sustainability - Precision - Automation - Circularity - Energy June 2024

Revolutionizing Textile Printing: The
R-JET DTF Machine by RH Corporation
RH Corporation

In the dynamic world of textile printing, excellence. Here’s why it’s becoming the preferred
innovation is the key to staying ahead. RH choice for textile businesses:
Corporation, a trailblazer in the industry,
» Versatility: The R-JET can print on a multitude
introduces the R-JET DTF (Direct-to-Film)
of substrates, including cotton, polyester, and
Printing Machine, a game-changer for businesses
blends, regardless of color or texture.
in Bangladesh and beyond. As DTF technology
gains momentum globally, the R-JET stands out » Quality: It delivers prints with incredible detail
as a beacon of progress, offering unparalleled and color fidelity, making intricate designs come
benefits that cater to the evolving demands of the to life.
textile market. » Durability: Prints made with the R-JET are
What is DTF Printing? known for their longevity, enduring multiple
washes without fading.
DTF printing is a cutting-edge process that
involves printing designs onto a special film, » Eco-Friendly: Utilizing eco-friendly inks,
which is then transferred onto fabric. This method the R-JET aligns with the global shift towards
has revolutionized the industry with its ability sustainable practices3.
to produce vibrant, high-quality prints on a wide » Cost-Effectiveness: It offers competitive pricing
array of materials. for both small and large orders, ensuring a high
The R-JET Advantage return on investment.

The R-JET DTF machine, offered by RH Empowering Businesses with the R-JET
Corporation, embodies the pinnacle of printing RH Corporation’s R-JET DTF machine is not just

June 2024
Sustainability - Precision - Automation - Circularity - Energy 17
a piece of equipment; it’s a catalyst for growth. It » Media Adsorption: Adjustable strength sucking
empowers businesses to: system for stable media handling.

» Expand Product Offerings: With the R-JET, » RIP Software: Photo print for efficient
companies can diversify their products, catering processing.
to a broader audience with custom prints.
» Operating Systems: Compatible with a wide
» Increase Efficiency: The machine’s advanced range of Windows platforms.
technology streamlines the printing process,
» Input Power: AC 220V 50Hz; 6000W for
reducing turnaround times and boosting
robust operation.
productivity.
» Work Environment: Optimal performance in
» Enhance Quality: The superior print quality
18-35°C and 40%-70% humidity.
elevates the value of the final product, attracting
more customers and generating higher revenue. Weight: Net weight of 350 kgs and gross weight
of 420 kgs.
RH Corporation introduces the state-of-the-
art DTF textile printing machine, designed to » Printer Dimensions: L3140W880H1320mm
revolutionize your printing business with its for a compact footprint.
cutting-edge technology and high-efficiency This DTF printer is not just a machine; it’s a
performance- R-JET gateway to expanding your creative horizons.
» Print Head: Dual Epson DX5, original and From sportswear to home textiles, and soft-
unlocked for superior quality. signage to outdoor advertising, the possibilities
are endless. Experience unparalleled print quality,
» Print Width: A generous 1820 mm to
reliability, and the joy of bringing vivid, pin-sharp
accommodate large fabrics.
images to life1.
» Max Print Thickness: Up to 5 mm, offering
Elevate your printing game with this DTF printer
versatility for different textile types.
– where innovation meets industrial production
» Ink Droplet Size: Precision droplets ranging capabilities.
from 1.5-21pl.
The R-JET DTF machine by RH Corporation
» Printing Resolution: High-definition prints at is more than just a technological marvel; it’s
1440 DPI. a testament to the company’s commitment to
innovation and excellence. As DTF printing
» Printing Speed: Achieve up to 56 sqm/hr with
continues to make waves in the textile industry,
2 heads in 2 PASS mode.
the R-JET stands ready to propel businesses into
» Color Range: CMYK for a full spectrum of a new era of printing prowess. Embrace the future
vibrant colors. with RH Corporation’s R-JET – where quality,
» Ink Type: Sublimation ink, perfect for polyester versatility, and sustainability converge to redefine
and blends. textile printing.

» Drying System: Optional infrared heater for RH Corporation is dedicated to providing state-
quick drying. of-the-art machinery and unparalleled service.
To learn more about the R-JET DTF machine
» Ink Supply System: Optional large bulk system, and how it can transform your business, visit RH
1800ml*4 for uninterrupted printing. Corporation’s website5 or contact their expert
» Auto Cleaning System: With anti-clogged flash team6.
spray and moisturizing function.

18 Sustainability - Precision - Automation - Circularity - Energy June 2024

 Automation

AI-Powered Dyeing: The Next Big

Leap for Textile Manufacture
M A Mohiemen Tanim

Integrating Artificial Intelligence (AI) and

Machine Learning (ML) into the textile dyeing
industry is a transformative approach that
significantly impacts production efficiency,
sustainability, and innovation. As the textile
industry faces increasing pressure to reduce its
environmental footprint and improve production
processes, AI and ML offer solutions that enhance
dyeing precision, minimize waste, and optimize
resources.

Impact of AI and ML in Textile

Dyeing
corrected. This minimizes defects and enhances
» Precision and Efficiency: Traditional dyeing
product quality. Datacolor, a global leader in
processes often result in inconsistent color
color management technology, integrates AI into
application, leading to wastage of materials
its systems to provide real-time feedback during
and resources. Coloro, a company specializing
the dyeing process, ensuring consistent color
in color management, uses AI to predict and
quality and reducing waste.
control color accuracy, reducing the need for re-
dyeing and minimizing resource consumption. » Energy Efficiency: AI can also optimize energy
consumption in textile dyeing. By analyzing
» Sustainability: One of the most significant
data from dyeing machines, AI systems can
impacts of AI and ML in textile dyeing is the
adjust settings such as temperature and timing
reduction of water and chemical use. The
to reduce energy use without compromising
traditional dyeing process is water-intensive
quality. Jeanologia, a Spanish company,
and often leads to environmental pollution. AI
leverages AI and ML to develop sustainable
algorithms can optimize the dyeing process by
and energy-efficient dyeing and finishing
adjusting the use of water and chemicals in real-
technologies, reducing energy consumption by
time, based on fabric type and dye properties.
up to 50%.
Companies like Alchemie Technology are
pioneering in this area with their AI-driven Scope of AI and ML in Textile
clean-tech solutions that reduce water usage by Dyeing
up to 95% in dyeing processes.
The scope of AI and ML in textile dyeing is
» Real-time Monitoring and Quality Control: vast, with applications ranging from process
AI and ML enable real-time monitoring of optimization to sustainability. The adoption
dyeing processes, ensuring that any deviations of these technologies is not limited to large-
from the desired outcome are immediately scale manufacturers; small and medium-sized

June 2024
Sustainability - Precision - Automation - Circularity - Energy 19
enterprises (SMEs) can also benefit from AI- of the dyeing process, allowing manufacturers
driven solutions. to simulate and optimize the process before
it is implemented in the real world. Siemens,
» Customization and On-demand Production:
a global leader in digital transformation, has
AI and ML enable the production of customized
integrated digital twin technology into textile
textiles with precise color matching and unique
manufacturing, enabling manufacturers to test
designs. This is particularly relevant in the
and refine dyeing processes without wasting
fashion industry, where consumer demand for
resources.
personalized products is growing.
» AI-driven Color Matching: Accurate color
» Predictive Maintenance: AI-driven predictive
matching is crucial in textile dyeing, and AI-
maintenance tools can foresee potential machine
powered systems are revolutionizing this
failures before they occur, reducing downtime
process. Datacolor’s AI-based color matching
and maintenance costs. By analyzing data
solutions analyze large datasets of color samples
from dyeing machines, AI systems can predict
to ensure precise color matching, reducing the
when a machine is likely to fail and schedule
need for manual intervention and speeding up
maintenance accordingly.
the dyeing process.
» Supply Chain Optimization: AI and ML are
» Machine Learning Algorithms for Process
transforming supply chain management in
Optimization: ML algorithms are being used
textile dyeing by providing end-to-end visibility
to optimize every aspect of the dyeing process,
and optimizing logistics. AI algorithms can
from temperature control to chemical usage.
predict demand, optimize inventory levels,
Osborn International, a global leader in surface
and reduce lead times, ensuring that the right
treatment solutions, utilizes ML to optimize
products are available at the right time.
their textile dyeing processes, reducing waste
» Sustainability Reporting and Compliance: and improving efficiency.
With increasing regulations around
The integration of AI and ML in textile dyeing
sustainability, AI and ML can help textile dyeing
is a game-changer for the industry, offering
companies track and report their environmental
unprecedented opportunities for efficiency,
impact. Higg Co., a technology company, offers
sustainability, and innovation. Companies like
AI-driven tools to help textile companies track
Coloro, Alchemie Technology, and Jeanologia
their environmental and social impact, ensuring
are leading the way with AI-driven solutions that
compliance with global sustainability standards.
reduce waste, conserve resources, and enhance
Latest Technologies in AI and ML product quality. As these technologies continue
Integration to evolve, the scope of AI and ML in textile
dyeing will only expand, paving the way for a
» AI-powered Dyeing Machines: Companies like
more sustainable and efficient industry. Whether
Baldwin Technology have developed AI-driven
it’s through real-time monitoring, predictive
textile finishing systems that provide precise
maintenance, or supply chain optimization, AI
control over dye application, reducing waste
and ML are set to revolutionize textile dyeing,
and improving efficiency. Their AI-powered
making it more sustainable, efficient, and
machines can automatically adjust dye flow,
responsive to consumer demands. The future
ensuring consistent color application across
of textile dyeing is undoubtedly digital, and the
different fabrics.
companies that embrace AI and ML will be at the
» Digital Twin Technology: This cutting-edge forefront of this transformation.
technology involves creating a virtual replica

20 Sustainability - Precision - Automation - Circularity - Energy June 2024

Brückner Unveils Advanced
Stenters for Knitted Fabrics
Desk Report

German manufacturer Brückner has launched

advanced stenters specifically tailored for knitted
fabrics, setting a new standard in textile finishing
technology. These state-of-the-art machines
are designed to enhance energy efficiency and
boost production speed, meeting the industry’s
growing demand for sustainable and cost-
effective solutions. The stenters are engineered
to handle the delicate nature of knitted fabrics
resource use. As part of the company’s ongoing
with precision, ensuring minimal tension and
efforts to provide cutting-edge solutions, these
superior quality finishes. This innovation aligns
new stenters position Brückner as a key player in
with Brückner’s commitment to sustainability,
modern textile manufacturing.
reducing energy consumption while optimizing

https://www.brueckner-textile.com/en/products/stenters.html

Shima Seiki enhances WHOLEGARMENT

knitting with advanced tech
Desk Report

superior pattern precision, an eco-friendly

yarn utilization system that reduces waste, and
enhanced energy efficiency.

The new technology enables seamless production

of garments in one piece, eliminating the need for
cutting and sewing, which not only streamlines
manufacturing but also minimizes material
waste. The enhanced machines are equipped
Shima Seiki, a leader in knitting technology, with advanced automation and data analytics
has unveiled significant advancements in its capabilities, offering real-time monitoring and
WHOLEGARMENT knitting machines. The predictive maintenance to further optimize
latest models include upgraded software for performance and reduce downtime.

https://www.shimaseiki.com/wholegarment/

June 2024
Sustainability - Precision - Automation - Circularity - Energy 21
 Circularity

Circularity in Textiles – A Path to Net Zero

A. Peter Tessa

It is now well known that the textile and apparel

sector significantly contributes to environmental
pollution and carbon emissions. Transitioning to
a circular economy within this sector is essential
for achieving the United Nations’ net zero carbon
emission targets and promoting sustainable
development.

The textile industry is responsible for substantial

greenhouse gas emissions, with material
production and garment manufacturing being
the primary contributors. In 2019, the apparel Figure: Circularity in Textile (AI Generated)
sector emitted approximately 1.025 gigatonnes of
by 2030, reaching net zero around 2050.
CO2 equivalent, representing about 2% of global
emissions (World Resources Institute). The textile sector was the third largest source of
water degradation and land use in 2020 when it
As outlined in the Paris Agreement, the UN’s net-
took on average nine cubic meters of water, 400
zero carbon emission target is part of the broader
square meters of land, and 391 kilograms (kg)
effort to limit global warming to 1.5°C above
of raw materials to provide clothes and shoes for
pre-industrial levels. The says that the global net
each EU citizen.
human-caused emissions of carbon dioxide (CO2)
need to fall by about 45 percent from 2010 levels Textile purchases in the EU in 2020 generated
about 270 kg of CO2 emissions per person,
according to the European Environment Agency.
Key Insights: That means textile products consumed in the
EU generated greenhouse gas emissions of 121
» High Emissions: Textile sector emits
million tonnes.
about 1.025 gigatonnes of CO2 annually
(2% of global emissions). According to a UK study from Wrap published
in 2017, each ton of clothing generates
» Resource Intensive: EU textiles in 2020
approximately 26.2 tons of carbon dioxide
used nine cubic meters of water, 400
equivalent (tCO2e). Assuming a similar carbon
square meters of land, and 391 kg of raw
intensity in the US, the total annual carbon
materials per person.
footprint of the country’s clothing and other
» Significant Carbon Footprint: US textile textile production is a whopping 445 million tons
production’s annual carbon footprint is of CO2e. That’s equivalent to a year’s worth of
445 million tons of CO2e (equivalent to greenhouse gas emissions from over 89 million
89 million cars). gasoline-powered cars, according to the EPA.

» Impact Areas: Apparel processing- 35% The textile industry significantly impacts carbon
of carbon footprint & fiber production- emissions, with apparel processing and fiber
42% of carbon footprint. production being major contributors. Based on

22 Sustainability - Precision - Automation - Circularity - Energy June 2024

WRAP and EPA data, processing is responsible Development Goals (SDGs)
for about 35% of the total carbon footprint,
Circularity in the textile industry aligns with
equivalent to approximately 156 million metric
several UN SDGs, including:
tons of CO2e in the U.S. Fiber production has an
even greater impact, contributing around 42% of » Clean Water and Sanitation (SDG 6): By
the total carbon footprint, or about 187 million reducing water usage and ensuring proper
metric tons of CO2e. wastewater treatment, the industry can
contribute to cleaner water resources. Advanced
To come out from this dire situation by adopting
technologies in wastewater treatment, such as
circularity principles—such as recycling, reusing,
membrane filtration and biological processes,
and designing for longevity—the global textile
offer improved efficiency and environmental
industry can significantly cut down these
protection.
emissions. Enabling circularity involves a complex
web of logistics and changes in purchasing » Decent Work and Economic Growth (SDG
and use activities which is gradually emerging, 8): Circular practices can create new job
however, it is still in the early stages. opportunities and promote sustainable economic
growth.
Promoting sustainable practices
» Responsible Consumption and Production
Circularity in textiles involves creating a system
(SDG 12): Encouraging consumers to adopt
where products and materials are kept in use
sustainable consumption habits and fostering
for as long as possible. This approach contrasts
responsible production methods are key aspects
with the traditional linear model of “take, make,
of circularity.
dispose.” Key strategies to create a circular system
can be sustainable material use, energy efficiency, » Climate Action (SDG 13): Reducing carbon
and waste management. emissions through circular practices directly
supports global climate action goals. By
Improving energy efficiency in manufacturing
reducing emissions and moving towards net-zero
processes can lead to substantial emissions
emissions, in line with the Paris Agreement’s
reductions. Techniques such as heat recovery,
2050 target, the industry is trying to combat
efficient motors, and better insulation are
climate change.
crucial. Investing in renewable energy sources
for production can also make a significant Achieving these goals requires collaboration
impact(World Resources Institute). across the entire textile value chain, including
manufacturers, brands, policymakers, and
Implementing zero-waste policies and promoting
consumers. The UNEP’s global roadmap outlines
the recycling and repurposing of textile waste
actions for various stakeholders to promote
can minimize the environmental footprint.
sustainability and circularity, emphasizing the
Transforming waste materials into new products
need for improved practices, infrastructure
can help reduce the industry’s reliance on virgin
investment, and shifting consumption patterns.
resources and lower carbon emissions. Also,
This roadmap will ultimately reduce carbon
implementing closed-loop production systems
emissions.
can help minimize waste and maximize resource
efficiency, ultimately reducing the industry’s Transitioning to a circular economy in the textile
carbon footprint. and apparel industry is crucial for meeting the
UN’s net zero carbon emission targets.
Supporting UN Sustainable

June 2024
Sustainability - Precision - Automation - Circularity - Energy 23
Transforming ocean waste into
fashion with SEAQUAL® YARN
In a world grappling with environmental Licensing and Certification
challenges, SEAQUAL® YARN emerges as a
Central to SEAQUAL®’s ethos is its licensing
beacon of sustainability and innovation.
system, ensuring that all stakeholders in the supply
Technical Excellence and Versatility chain commit to sustainable practices. Licensed
partners gain access to SEAQUAL® YARN and
SEAQUAL® YARN stands out for its similarity
associated branding, promoting a unified front in
to virgin polyester in physical properties,
combating ocean plastic. Certified under OEKO-
offering a versatile solution for various
TEX® Class 100 and Global Recycled Standard
applications. It caters to industries ranging
(GRS), SEAQUAL® YARN guarantees compliance
from apparel and accessories to automotive
with stringent environmental and social criteria.
upholstery and technical textiles. Available in
both continuous filament and staple fiber forms, Global Impact and Availability
the yarn meets diverse manufacturing needs
Currently produced by licensed manufacturers
with options like Draw Textured Yarn (DTY),
Antex and VICA in Spain, SEAQUAL® YARN
Air Textured Yarn (ATY), and blends with
sets a benchmark in eco-friendly textile innovation.
materials like cotton and Tencel®.

https://www.texspacetoday.com/transforming-ocean-waste-into-fashion..

Brands embrace circularity with

E.MacArthur Foundation initiative
Desk Report

In a significant move towards sustainability,

major brands such as H&M, Nike, and Unilever
have recently committed to the Ellen MacArthur
Foundation’s Circular Economy 100 (CE100)
initiative. This program aims to accelerate the
transition to a circular economy by fostering
collaboration among leading companies,
governments, and academics. Participants pledge
to redesign products and business models to industry-wide change, demonstrating a collective
minimize waste and maximize resource efficiency. effort to address environmental challenges and
The initiative encourages the development drive innovation in sustainable practices. This
of closed-loop systems where materials are commitment marks a crucial step in reshaping
continuously reused and recycled. By joining the industries towards more circular and regenerative
CE100, these brands are setting a precedent for economic models.

https://www.ellenmacarthurfoundation.org/ellen-macarthur-foundation...

24 Sustainability - Precision - Automation - Circularity - Energy June 2024

 APPLY FOR
STAND SPACE
NOW
[email protected]

Find Out More

Owners Organiser Co-Organiser Supported by Held in Connect With Us

June 2024
Sustainability - Precision - Automation - Circularity - Energy 25
 Energy

Moving toward energy efficient

textile industry and its importance
Textile manufacturers are trying
to meet the demands of the ever-
changing fashion industry. The
fast-growing textile industry is
one of the most energy-intensive
industries, although it holds the
record for the least efficiency in
terms of energy use. In terms
of energy consumption, the
chemical processing industry
consumes approximately
39% of energy, weaving 22%,
spinning 33% and 6% for various
Photo by Pixabay on Pexels.com
purposes. Textile manufacturers
need to adopt more efficient
optimize processes, the other is to replace old
means of energy, time, money
machinery with modern, sophisticated and
and production for new designs, materials, etc.
efficient technology.
Textile manufacturing is difficult to characterize
due to the diversity of machines, processes, How to make textile industry energy
materials, finishing steps and functional efficient
components. For example, to produce a finished All sectors of the textile industry are involved
fabric, different types of yarns or fibers, different in energy management. First, it is important
fabric production methods and finishing processes to analyze the lighting usage. As this is an
(mechanical finishing, chemical finishing, important factor in electricity consumption, it is
printing, preparation, dyeing and coating) are all important to analyze whether the light source is
interconnected. used efficiently and take conservation measures.
Due to the variety and intensity of its processes, Limiting the use of light, incorporating daylight
the textile industry consumes large amounts of conservation policies, using solar energy and
energy. Different types of textile industries use using energy saving lights etc. can be good option
different energy sources. For example, in wet to save energy.
processing fuel is the main energy source, while Electric motors use a lot of energy. Conventional
in yarn spinning electricity is the main energy machines use a single motor to generate
source. However, saving energy is no longer a mechanical power, which is then transmitted to
luxury but a necessity. all parts of the machine. Modern technology now
There are two main ways to make the textile includes several small motors that are connected
industry energy efficient. One is to retrofit or to the machine and have a control board that

26 Sustainability - Precision - Automation - Circularity - Energy June 2024

controls the movement of the motors. taken at the climate conference held in Paris in
2015, the use of renewable energy instead of
Fuel selection, including high calorific value,
fossil fuels will be ensured worldwide by 2030 to
gas properties, ease of combustion, etc., is an
combat climate change. For that purpose, energy
important issue to consider. Changing boiler
conversion, energy conservation and efficiency
technology is also a smart way to make your
improvement and the use of renewable electricity
industry more energy efficient.
in transportation, agriculture, industry, commerce
Although the textile industry does not require and residential are increasing in countries.
large amounts of steam, significant losses occur
Instead of using conventional energy, textile
while transporting steam due to thermal radiation
industries today are switching to other non-
in pipelines. In addition to steam pipes, steam
conventional energy sources including solar
accumulators must also be considered. This
energy, geothermal energy, wind energy, tidal
is because a steam accumulator is installed in
energy and biomass. Initially, people used solar
the middle of the heat transfer pipe, between
lights for appliances that required minimal power.
the boiler and the load that stores excess steam
However, modern solar panels are robust, stronger
and receives heat. It helps save excess steam by
and can provide more power. Many textile
converting steam into hot water.
manufacturers are powering their production units
Almost all applications in the textile industry through solar energy.
require frequent heating and cooling of liquids
Fossil fuels are rapidly being replaced by
and gases that act as heat media. Heat exchangers
renewable fuels in grid electricity generation. In
are useful during heat exchange between different
2021, an average of 10 percent of the world's
fluids to ensure that direct contact does not
electricity generation came from renewable
cause chemical reactions or contamination. Heat
energy.
exchangers ensure efficient indirect cooling and
heating of these liquids and gases. Importance of energy efficient textile
Above all, with constantly changing fashion
industry
trends and the requirements of the textile Textile is a highly competitive industry. To
industry, energy audits are essential for energy be competitive, one must find ways to reduce
saving and conservation. Energy auditing is production costs without affecting product
basically a study that analyzes and inspects the quality. Continuous increase in price leads to
flow of everything used in industry. This helps increase in cost of production. Hence, energy
reduce the amount of power input to the system conservation has become imperative to stay afloat
without negatively affecting output. in the competitive industry.

Additionally, through periodic maintenance Improving energy efficiency should be one of the
and timely preventive measures, the industry is main concerns of textile industry, especially in
significantly reducing power consumption. A times of high volatility in electricity prices. Because,
well-maintained machine provides better power energy is one of the major cost factors in the textile
output while consuming less fuel, electricity, or industry. Every single penny matters. Energy
other energy sources. engineers can have a significant impact on the
bottom line of textile companies by applying various
Alternative Energy-Efficient
techniques and technologies, such as upgrading to
Processes
more efficient equipment, improving insulation and
Every year the United Nations holds a World implementing waste heat recovery systems.
Climate Conference. According to the decision

June 2024
Sustainability - Precision - Automation - Circularity - Energy 27
Texcare International 2024
Focuses on Energy Efficiency
Texcare International 2024, slated for November
6-9 in Frankfurt, will spotlight innovations
aimed at reducing energy consumption and
enhancing sustainability in commercial textile
care. With energy costs comprising a significant
portion of operational expenses for laundries,
manufacturers are showcasing technologies that
optimize resource use and cut carbon emissions.
These include advanced recycling of process
water, integration of renewable energy sources minimize environmental impact while improving
like solar and heat-pump technologies, and operational efficiency, reflecting the industry's
efficient drying solutions. The event will highlight commitment to sustainable practices amid
how modern equipment and detergents can fluctuating energy markets.

https://texcare.messefrankfurt.com/frankfurt/en.html

Monforts Highlights Energy

Efficiency at ITM 2024
chamber with integrated heat recovery. These
technologies, displayed with partner Neotek,
enhance efficiency and sustainability in fabric
finishing. Recent installations in Turkey, such
as at Ilay Textile and Istanbul Boyahanesi,
attest to Monforts' leadership in providing
control over process parameters and substantial
energy savings. The exhibition underscores
Monforts' commitment to continuous
Monforts, celebrating its 140th anniversary, innovation and customer satisfaction, pivotal
will showcase advanced textile machinery at as textile manufacturers seek sustainable, high-
ITM 2024 in Istanbul, emphasizing energy- quality production solutions amid evolving
saving innovations like the Montex stenter industry demands.

https://www.monforts.de/en/emphasis-on-energy-for-monforts-at-itm-in-istanbul/

28 Sustainability - Precision - Automation - Circularity - Energy June 2024

Karl Mayer Innovates with Energy Efficiency
Solution for Warp Knitting Machines
aims to address rising energy costs and stricter
environmental regulations by enabling real-time
monitoring and efficient management of energy
consumption. Accessed through the my.KM.
ON portal, the solution provides detailed insights
into machine-specific energy usage, facilitating
targeted energy-saving strategies. Historical
data analysis allows for comparisons across
©️ Karl Mayer machines and fabrics, supporting the generation
of comprehensive energy reports. With initial
Karl Mayer introduces a cutting-edge Energy trials showing potential monthly energy savings
Efficiency Solution for warp knitting machines, of 5-10%, Karl Mayer plans a phased rollout
combining advanced sensor technology with starting May 2024, underscoring its commitment
cloud-based analysis software. This innovation to sustainable manufacturing practices.

https://www.karlmayer.com/en/

Monforts Innovates Energy Efficiency

Solutions at ITMA Asia + CITME
Monforts, a leader in textile machinery,
highlights its energy-saving innovations at ITMA
Asia + CITME in Shanghai. Amidst China's
dominance in global textile production and
consumption, Monforts showcases its Montex
stenters renowned for energy efficiency and
resource savings. Key innovations include the
Universal Energy Tower and ECO Booster heat
Figure: The Montex Coat coater serves a diverse
recovery systems, offering up to 35% energy number of technical textile markets. © Monforts
savings. These technologies, adaptable for both
new installations and retrofits, aim to mitigate in denim production with its CYD yarn dyeing
production costs, enhance sustainability, and system and applications in technical textiles,
reduce carbon footprints amidst rising energy underscoring its commitment to versatility and
prices. Monforts also emphasizes advancements market responsiveness in textile manufacturing.

http://www.monforts.com/

June 2024
Sustainability - Precision - Automation - Circularity - Energy 29