PNEUMERCATOR

Liquid Level Control Systems

MULTI TANK
MONITORING
SYSTEM
Digitally signed by Peter Sinkiwskij
DN: cn=Peter Sinkiwskij, o=Pneumercator Co., Inc.,
Peter Sinkiwskij
ou=Headquarters, [email protected], c=US
Date: 2019.06.10 23:38:07 -04'00'

INSTALLATION MANUAL

DRA WING NO. 20208 REV. A

MODEL TMS4000
© COPYRIGHT 2019 PNEUMERCATOR CO., INC.
1785 EXPRESSWAY DRIVE NORTH
HAUPPAUGE, NY 11788

TEL: (631) 293-8450

FAX: (631) 293-8533
http://www.pneumercator.com
TMS4000 Installation Manual.docx June 10, 2019
INSTRUCTION MANUAL TMS4000
Note: A separate OPERATING MANUAL is available, but NOT required for TMS4000 installation.

TABLE OF CONTENTS

Page
SAFETY INFORMATION .......................................................................................... 5

Section 1 PRODUCT DESCRIPTION .........................................................................................

1.1 General System Overview ........................................................................................ 7
1.2 Control Console ........................................................................................................ 8
1.3 Liquid Level Probes ................................................................................................ 11
1.4 Liquid Leak Sensors ............................................................................................... 12

Section 2 INSTALLATION DETAILS

2.1 Installation Checklist ............................................................................................... 14
2.2 Control Console Installation .................................................................................... 15
2.3 Level Probe Installation – Underground .................................................................. 16
2.4 Level Probe Installation – Above Ground ................................................................ 18
2.5 Leak Sensor Installation – Steel Tanks ................................................................... 22
2.6 Leak Sensor Installation – Piping Sumps and Dispenser Pans, Vaulted Tank ......... 23
2.7 Leak Sensor Installation – Fiberglass Underground Tanks ..................................... 24
2.8 Leak Sensor Installation – Fiberglass Underground Tank Reservoirs ..................... 25

Section 3 WIRING INSTALLATION AND DIAGRAMS

3.1 System Intrinsic Safety Wiring................................................................................. 27
3.2 Power Wiring .......................................................................................................... 33
3.3 Probe/Sensor Wiring & Splices ............................................................................... 34
3.4 Programmable Relay Outputs/Contact Closure Inputs ............................................ 40
3.5 Data Communications Wiring .................................................................................. 41
3.6 Probe Map/System Setup ....................................................................................... 42
INSTRUCTION MANUAL TMS4000

IMPORTANT SAFETY INFORMATION

This manual contains instructions for installing electrical hardware in explosion
hazard areas.
The following warnings must be considered to be in compliance with accepted
codes.
Any inquiries about this manual, or to return defective equipment should be
directed to:

PNEUMERCATOR COMPANY
1785 EXPRESSWAY DRIVE NORTH
HAUPPAUGE, NY 11788
Attention: Technical Services
TEL: (631) 293-8450
FAX: (631) 293-8533
TOLL FREE: (800) 209-7858
www.pneumercator.com

WARNING
Installation must be in strict accordance with this manual as adopted from the
following codes:
- ISA RP12.6, "Installation of intrinsically Safe Instrument Systems in Class I
Hazardous Locations."
- UL - Underwriters Laboratories
- NFPA 70, "National Electric Code."
- NFPA 30A, "Automotive and Marine Service Station Code."
FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS
AND EQUIPMENT DAMAGE.

WARNING
Alteration, modification or replacement with non-factory components could
impair the intrinsic safety of this equipment, void the warranty and void the UL
Listing. FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY,
PROPERTY LOSS AND EQUIPMENT DAMAGE.

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SECTION 1 – PRODUCT DESCRIPTIONS

1.1 GENERAL SYSTEM OVERVIEW

The TMS4000 is a fully integrated tank monitor system that combines level measurement with
precision in-tank leak detection and external sensors for secondary containment. Figure 1-1 shows a
typical block diagram of how a system should be configured for installation. This diagram is not a
detailed wiring diagram, which is found in Section 3 of this manual. Figure 1-1 is to guide the installer
in planning the actual installation, and give a general overview of the possible combinations of
TANKS, LEVEL PROBES, EXTERNAL SENSORS, and OPTIONAL equipment that may be required
for a typical installation. Figure 1-1 shows only one (1) tank with three (3) sensors: however, TMS4000
can monitor up to 48 tanks and 48 sensor combinations. Refer to the specific design drawing for the
customer's actual site for complete site-specific details on how many tanks and sensors are specified.

TMS4000
CONSOLE

PNEUMERCATOR TMS 4000

L iq u id Le v e l C o n tro l S ys tem s
TANK MANAGEMENT SYSTEM

DATA DISP LAY /

GATHER ING &
CONT ROL
EQUIPMENT ✓

-

95-250 VAC
(50/60 Hz)
POWER
MODEM / RS232 / RS485 / RELAY CONTACT S FIELD WIRING
CONS OLE
OUTP UTS
RELAY CONTACT S

SENSOR / PROBE
INPUTS FROM LEVEL
OTHER TAN K PROBE
PIPING
SUMP
SEN SOR

REM OTE
MOUNTED
LIQUID STORA GE TAN K
ALARMS

DRAWING NO. 20209 REV. A

Figure 1-1 - Typical System Block Diagram

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1.2 CONTROL CONSOLE DESCRIPTION

Figure 1-2 illustrates the standard TMS4000 outline and dimensions. All standard configurations are
equipped with a 4 Mag. Probe/8 Leak Sensor Card, two (2) RS-232 Serial Port, RS-485 Serial Port,
10/100 Base-T Network Interface, and NEMA 12 enclosure. There are eight (8) basic configurations
available:

Model Number Display Printer External USB

TMS4000-1 No No No
TMS4000-2 Yes No No
TMS4000-3 Yes Impact No
TMS4000-5 Yes Thermal No
TMS4000-6 No No Yes
TMS4000-7 Yes No Yes
TMS4000-8 Yes Impact Yes
TMS4000-A Yes Thermal Yes

WARNING
Installation MUST be done by qualified personnel familiar with local wiring codes
and explosion hazard electrical safety practices. FAILURE TO COMPLY MAY
RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

The standard TMS4000 console enclosure is NEMA 12-rated for indoor installation. An optional
NEMA 4X enclosure is available for outdoor installation. Confirm enclosure rating on the approval
label located on the exterior, left-hand side of the enclosure before installation outdoors. See Figure
1.2 below for mounting flange locations and dimensions.
TOUCH BUTTONS INDICATOR LIGHTS

** OPTIONAL EXTERNAL USB ANNUNC IATOR

(PLUG INSTALLED IF
OPTION IS NOT SELECTED)
PRINTER PAPER SLOT
10.4" COLOR SVGA
(COVER INSTAL LED FOR
TOUCHSCREEN DISPLAY
NON-PRINTER CONSOLES)
NON I.S. SECT ION KEYED DOOR LOCK
NON I.S. & I.S. S
ECTION
PARTITIONLINE
(SHOWN FOR REFERENCE)
5/16" DIA. [8MM DIA.] MOUNT ING D
HOLES (4) PLACES A
C 7 9/16
[192]
D (7 7/8 [201] **
CONDUIT OPENINGS
D OVER
A = 1 1/8" DIA. HOLE D
12 3/16 ANNUNC IATOR)
FOR 3/4" NPT * B
[310]
CONDUIT FITTING
B = 1 3/8" DIA. HOLE 14 1/4 [362]
FOR 1" NPT * (14 5/16 [363]
CONDUIT FITTING COVER WIDTH)
C = 1 1/8" DIA. KNOCKOUT 10 5/16 [2 63]
FOR 3/4" NPT *
CONDUIT FITTING 11 1/8 [2 82]
D = 1 3/8" DIA. KNOCKOUT 11 13/16 [3 01]
FOR 1" NPT * I.S. SECT ION
CONDUIT FITTING (LOW VOLTAGE)
** 8 7/8 [225] OVERALL DEPTH WHEN
* OR EQUIVALENT
EXTERNAL USB OPTION IS SELECTED

DRAWING NO. 20210 REV. A DIMENSIONS: INCH ES [MM]

Figure 1-2 - TMS4000 Console Outline

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WARNING
The console is designed for Ordinary Location, Non-Hazardous installation only,
as defined by Underwriters Laboratories (UL) and the National Electrical Code
(NEC). DO NOT install where flammable vapors may be present. FAILURE TO
COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND
EQUIPMENT DAMAGE.

The console should be located in an area that is easily accessible to the personnel responsible for
operation and maintenance of the system. Metal conduiting is recommended and may be required by
local codes. All outdoor conduits must be watertight.

All conduit entries are provided on the bottom of the enclosure. Remove conduit knockouts only for
those entries being used. If a knockout is removed but the entry will not be used, it must be sealed
with an appropriate plug.

WARNING
Do not drill or modify enclosure. Use only knockouts provided. FAILURE TO
COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD
RESULTING IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT
DAMAGE.

WARNING
Conduit entries must only be used for their designated purpose in order to
assure safe operation and to maintain safety certification. FAILURE TO COMPLY
WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN
PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

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B5

B3 B2 B1

A2 A1 & B1
DENOTES CONDUIT
HOLES
A1

B4 A2 & B2-B5
DENOTES CONDUIT
KNOCKOUTS

NON-INTRINSICALLY SAFE INTRINSICALLY SAFE

CONDUIT OPENINGS AND CONDUIT OPENINGS AND
DESIGNATED USES: DESIGNATED USES:
3/4" NPT CONDUIT SIZE * 1" NPT CONDUIT SIZE *
A1 = POWER AND I.S. GROUNDS B1 = I.S. SLOT 1
A2 = COMMUNICATIONS CABLES B2 = I.S. SLOT 2
B3 = I.S. SLOT 3
1" NPT CONDUIT SIZE *
B4 = NON I.S. SLOT 1
B5 = NON I.S. SLOT 2
* OR EQUIVALENT DRAWING NO. 20211 REV. N/C

Figure 1-3 - TMS4000 Designated Conduit Locations

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1.3 LIQUID LEVEL PROBE DESCRIPTION

TMS4000 can be supplied with four (4) types magnetostrictive level probes:

Model MP450S – Inventory management and EPA-compliant in-tank leak detection on

Single-wall USTs.
Model MP451S – Inventory management on tanks 18’ – 24’
Model MP452S – Oil/Water separator tanks 1’ – 18’
Model MP46xS Series – Flex probe for low ceiling clearance or bulk storage tanks up to 70’

The following installation instructions cover the MP45xS Series. The MP461SC is covered in Bulletin
159 and the rest of the MP46xS Series is covered in Bulletin 219.

Figure 1-4 shows the standard MP450S probe with dimensions and specifications. Note the standard
probe requires a 4-inch female NPT tank fitting, and is supplied with a 6-foot cable; it does not include
the RISER CAP, which must be ordered separately. Before installing, verify the model number
matches the tank size intended, and that any accessories are available on site.
7.25"

Ø5.50"

TYPE 2
4" RISER PIPE CAP
TYPE 1 (SEE NOTE 1)
4" RISER PIPE CAP
(SEE NOTE 1)

PROBE CABLE

7/8-16 UNS-2A
EXT. THREAD

Ø1.00"
8.00"
TOP
DEADBAND
Ø.63 STAINLESS
STEEL FLOAT
GUIDE/SHAFT

BUNA-N
OVERALL
PRODUCT FLOAT
LENGTH NOTE:
MAX. Ø3.85"
1. RISER PIPE CAP PURCHASED SEPARATELY. TYPE 1 OR 2 SUPPLIED.
EFFECTIVE
LENGTH
OPTIONAL 316 STAINLESS STEEL OPTIONAL 316 STAINLESS STEEL
FLOATS FOR 2" OPENINGS FLOATS FOR 4" OPENINGS
INTERFACE PRODUCT INTERFACE PRODUCT
BUNA-N FLOAT FLOAT FLOAT FLOAT
INTERFACE
FLOAT
MAX. Ø3.85"

2.00" RETAINING RING

BOTTOM AND ENDCAP
DEADBAND MAX. DIA. 2.05" MAX. DIA. 2.05" MAX. DIA. 3.85" MAX. DIA. 3.85"

DRAWING NO. 20005 REV. E

Figure 1-4 - Liquid Level Probe Outline

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1.4 LIQUID LEAK SENSOR DESCRIPTION

TMS4000 can be integrated with a variety of liquid sensors used for monitoring secondary
containment areas around tanks and pipes. The maximum is 40 sensors depending on the overall
job configuration; check the specific job design drawings for the actual number and type specified.
Figures 1-5 through 1-8 show four (4) typical sensor types provided by Pneumercator with their most
typical applications. Other non-Pneumercator models may be used; however, their use with TMS4000
should have been approved before attempting to wire them into the system.
DIMENSIONS: INCHES [MM]
DIMENSIONS: FEET (M)

25' (7.5M) LONG 25' (7.5M) LONG

22AWG [.762 DIA.] 22AWG [.762 DIA.]
2-CONDUCTOR 2-CONDUCTOR
CABLE CABLE GRIP CABLE CABLE GRIP

NYLON TEFLON

304 STAINLESS 304 STAINLESS

STEEL 4.00" STEEL 4.00"
[102] [102]
BUNA N 316 STAINLESS
FLOAT STEEL FLOAT
1/2" [13] LIQUID 1/2" [13] LIQUID
TRIP POINT TRIP POINT
Ø1.50" Ø1.75"
[38] [45]

LS600LDBN-1 LS600LDSS
DRAWING NO. 20006 REV. D

Figure 1-5 – LS600 LD Series

PULL RING
.62" 20' OR 25'
3.00" REMOVED
(HEX FLAT) 22 AWG CABLE

3 CONDUCTOR
CABLE 1/4" NPT
PASS-THRU OPENING SIZE REMOVABLE
3/4" NPT MINIMUM PULL RING SHRINK TUBE
("C" & "X" VERSIONS ONLY)
CONVOLUTIONS ACCEPTS 1/2" ENT

PULL RING
20' OR 25'
Ø.75" 3.50" REMOVED
22 AWG CABLE

3 CONDUCTOR
CABLE 1/4" NPT
PASS-THRU OPENING SIZE REMOVABLE SHRINK TUBE
3/4" NPT MINIMUM PULL RING ("X" VERSION ONLY)
END ACCEPTS 1/2" ENT
DRAWING NO. 20007 REV. B

Figure 1-6 – ES825 Series

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DIMENSIONS: INCHES [MM]

DIMENSIONS: FEET (M)

Ø.130" [3.3] 3.02" [77]

PULL HOLE 25' (7.5M) LONG
CABLE

1.50" [38]

CABLE GRIP

.236 [6] REF. 1/2" [13] LIQUID

TRIP POINT

.40" [10]

DRAWING NO. 20008 REV. A

Figure 1-7 – LS610

16' LONG 16' LONG

22 AWG CABLE 22 AWG CABLE

CABLE GRIP CABLE GRIP

PVC HOUSING

FLOAT

HIGH
ALARM

18.25"

18.25"
11.00"
15.00" 15.00"

FLOAT

LOW
ALARM
2.25" 2.25"

Ø2.88" Ø2.88"

DRAWING NO. 20009 REV. N/C

Figure 1-8 – RSU800

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INSTRUCTION MANUAL TMS4000

SECTION 2 – INSTALLATION DETAILS

2.1 INSTALLATION CHECKLIST

WARNING
Do NOT apply power to the TMS4000 until its installation has been checked and
found to be in accordance with these instructions; National Electric Code;
Federal, State and Local codes; and other applicable safety codes. FAILURE TO
COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND
EQUIPMENT DAMAGE.

The following points should be reviewed in preparation for installation, and again when installation is
complete.

1. Review Figure 3-1 to ensure that all of the safety/wiring requirements have been met.

2. Check that all equipment at job site matches the DESIGN DRAWING SPECIFICATIONS for the
tank sizes and control features required.

3. The console should be located as close as possible to the demarcation point of the hazardous
area. Never mount inside the hazardous area.

4. POWER to the console should be properly wired to a DEDICATED 120/240 VAC CIRCUIT
BREAKER. No other equipment can be powered from the same circuit breaker as the TMS.

5. System cannot be connected to equipment that uses or generates more than 250 volts with
respect to earth.

6. All TMS grounds must be terminated at the GND BUSS BAR in the same service panel as TMS
power. A grounding rod, coldwater pipe or other connection should not be used. Refer to Figure
3-3 for illustrated details.

7. The magnetostrictive probe inputs and the sensor inputs are two different intrinsically safe circuits
and must be installed in separate cables or in one cable which has suitable insulation. Refer to
NEC Article 504-30 (b) or CEC Appendix F6.3 for additional information.

8. Do not drill or modify enclosure. Use only knockouts provided. Failure to comply will void
warranty and may present a safety hazard.

9. I.S. cabling should be selected from the Cable Selection Chart in Figure 3-2. Each probe or sensor
wire/cable run SHOULD NOT EXCEED THE MAXIMUM DISTANCE RATING ON THE CABLE
SELECTION CHART. Color-coding or numbering is highly recommended.

10. WATERPROOFING FIELD WIRE SPLICES using factory supplied splice kits is required for
proper system operation.

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2.2 CONTROL CONSOLE INSTALLATION

The console is the center of operations for any tank monitor system therefore its location should be
selected for the operators’ convenience, or as specified on the DESIGN DRAWINGS.

Select a flat wall surface and prepare it with four wall-mounting inserts to accept up to 1/4-inch size
bolts. Allow sufficient room for door to open and for conduit runs to enter ONLY THE CONSOLE
BOTTOM. See Figure 1-2 for console dimensions.

Note that the console is divided into two electrical areas:

NON INTRINSICALLY SAFE (LEFT SIDE) INTRINSICALLY SAFE (RIGHT SIDE)
for Power and Control for Probe/Sensor signals

Figure 2-1 shows the console interior, again indicating the power and signal separation. THIS
SEPARATION MUST BE MAINTAINED when conduits are connected. Refer to Section 3 for
electrical conduit and wiring.
LOCK WIRE MANAGEMENT I.S. COMPARTMENT COVER
COVER (SHOWN OPENED)
DISPLAY
COVER FUSE HOLDER COMMUNICATIONS SLOT
CONNECTOR
ON/OFF NON I.S. SLOT 1 CONNECTOR
SWITCH
NON I.S. SLOT 2 CONNECTOR

USB CONNECTION
(OPTIONAL EXTERNAL USB
CONNECTION SHOWN)

RS-232 CONNECTION

RS-485 CONNECTION
POWER
I.S. GROUNDS
I.S. SLOT 3
CONNECTOR I.S. SLOT 1
ETHERNET I.S. SLOT 2 (STANDARD 4 PROBE INPUTS/
CONNECTION CONNECTOR 8 SENSOR INPUTS
CARD SHOWN)

OPTIONAL
PRINTER

DRAWING NO. 20212 REV. A

Figure 2-1 - Control Console Interior

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2.3 LEVEL PROBE INSTALLATION IN UNDERGROUND TANKS

Installing the magnetostrictive level probe underground is similar for both STEEL and FIBERGLASS
tanks. Refer to Figure 2-2. The tank top must be equipped with an access MANHOLE containing a
probe RISER PIPE and WATERTIGHT ELECTRICAL JUNCTION BOX supplied by the installer; the
junction box should be sized to handle ONLY PROBE AND MANHOLE LEAK SENSOR cable splices
for wiring to the console. The manhole should be at least 18 inches in diameter and a height suitable
for the tank burial depth. The riser should be 4-inch pipe opening (2 and 3-inch for optionally available
probes). The tank opening must be fitted with a schedule 40 RISER PIPE cut to length to provide the
minimum height of 18 inches shown measured from the TANK TOP (ID) to the probe's RISER CAP.
The level probe's electronic housing will reside "inside" the riser. The riser top should be NPT male
threaded and allow a clearance of at least 6 inches to the underside of the manhole cover. This will
provide enough space for the riser cap and probe cable. For riser caps not supplied by Pneumercator,
the cap must have a 1/2-inch NPT tapped hole for probe cable passage.
PROBE CABLE ALLOW 1" MINIMUM SLACK
BEFORE TIGHTENING
CABLE GRIP
4" SCHEDULE 40 WATERTIGHT JUNCTION BOX
RISER PIPE AND CAP (SEE SECTION 3.3)

VAPOR SEAL FITTING (LOCATION TO BE

6" MIN. DETERMINED BY QUALIFIED INSTALLER)

RISER SPACERS
(SEE BULLETIN 164 FOR INSTALLATION)

18" MIN .
(SEE NOT E 1)

FIELD CABLE

MA NWAY HE IGHT
TO CONSOLE
CONDUIT

18" MIN. MANHOLE

TANK OR MANWAY TOP

TANK ID
LEVEL
PROBE

NOTE 1: MINIMUM HEIGHT AS

MEASURED FROM INSIDE TANK
TOP (ID). IF MOUNTED ON A
MANWAY COVER, THE 18"
HEIGHT DOES NOT INCLUDE THE
MANWAY HEIGHT.
PROBE RESTS ON TANK BOTTOM
DRAWING NO. 20011 REV. C

Figure 2-2 - Level Probe Installation - Underground Tank

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ASSEMBLY INSTRUCTIONS - RISER MOUNTED MODEL: MP42xS

IMPORTANT! ALL of the following requirements must be met; MP45x S MP55xS
Probe length does not exceed 15 feet.
Tank does not contain chemicals, solvents or heated products where standard PVC leader cable is used.
Tank does contain chemical, solvent or heated products where chemical/heat resistant probe assembly and leader cable are used and co nfirmed to be
compatible with stored product.
Tank is not pressurized.

Questions? Contact Technical Support at (800) 209-7858

FOR INSTALLATION AND WIRING SEE TMS MANUAL

Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floats
while "11" or
1 "15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.

Trim spacers for the desired schedule 40 riser pipe diameter. Assemble riser spacers.
2 4 PROBE HEAD
4" RISER PIPE

3" RISER PIPE

2" RISER PIPE

2
1 NOTE:
HOLE #2
NOTE: (SMALLER)
HOLE #1
(LARGER)
Verify that the bottom of the locking collar is located 8" from the
3 top of the probe head and confirm that collar is secured.

PROBE HEAD 2

STANDARD ALUMINUM 1 LOCKING

LOCKING COLLAR 8" COLLAR
(S.S. COLLAR INSTALLED
NOTE: AT THIS POINT MODEL MP452S/MP552S ASSEMBLY IS
FOR CHEMICAL APPLICATIONS)
COMPLETE. PROCEED TO STEP 5 TO COMPLETE ASSEMBLY
FOR ALL OTHER MODELS.

5 4" RISER MOUNTING ASSEMBLY 2" RISER MOUNTING ASSEMBLY

STANDARD APPLICATIONS STANDARD APPLICATIONS CHEMICAL APPLICATIONS
WITH INTERFACE * WITHOUT INTERFACE WITH WITHOUT
INTERFACE * INTERFACE

PRODUCT PRODUCT
FLOAT FLOAT

OPTIONAL INTERFACE
INTERFACE FLOAT
FLOAT *
METAL WEIGHT
METAL WEIGHT CATHODIC
BOOT
CATHODIC
BOOT SPACER

RETAINING RETAINING 1/2"

RING S.S. COLLAR
RING
FLUSH WITH BOTTOM S.S. COLLAR
END CAP END CAP OF PROBE SHAFT
* NOT APPLICABLE FOR MP42xS

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 164 Rev. G (05/09/14) Page 1 of 1

Figure 2-3 - MP45xS Probe Assembly Instructions - Riser Mount

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Install the level probe in the UNDERGROUND TANK as follows:

1. Select the correct probes for the tank. Match the model number with tank internal dimensions per
Figure 1-4.

2. Assemble the probe per Bulletin 164 shown in Figure 2-3.

3. Slowly lower probe into tank opening until probe's FOOT REST is on the tank bottom. The probe
should be vertical with both centering spacers totally supported within the riser pipe.

4. Feed the probe cable through the underside of the riser cap cord grip supplied. Keep the grip
loose so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank
bottom, and above the cap to reach the electrical junction box in the manhole.

5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them
together.

6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL.

7. Route the probe cable to the manhole junction box and complete the electrical installation in
accordance with Section 3.

2.4 LEVEL PROBE INSTALLATION IN ABOVEGROUND TANKS

NOTE: For tanks located inside buildings or vaults, or under outdoor containment shelters:

Rigid Level Probes models MP450S, MP451S, & MP452S require tank headroom clearance at least
equal to overall probe length for insertion and removal. See Figure 1-4 for probe dimensions.

There are two methods of installing the level probe in aboveground tanks shown in Figures 2-4 and
2-5. The choice is dictated by the actual fitting supplied integral to the probe.

The standard method shown in Figure 2-4 uses a RISER PIPE mounted on top of the tank to support
the probe; similar to an underground tank installation. The optional method shown in Figure 2-5
employs a REDUCER FITTING to support the probe.

Risers and reducers are SUPPLIED BY THE INSTALLER.

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2.4.1 RISER PIPE METHOD FOR ABOVE GROUND TANKS

Tank openings must be fitted with a schedule 40 RISER PIPE cut to length to provide the minimum
height of 18 inches shown measured from the TANK TOP to the probe's RISER CAP. Both of the
level probe's centering spacers will reside "inside" the riser.

The riser top should be NPT male threaded and allow a clearance of at least 6 inches to the
underside of any roof cover that may be added after probe installation. This will provide enough
space for the riser cap and probe cable. For riser caps not supplied by Pneumercator, the cap must
have a 1/2-inch NPT tapped hole for probe cable passage.
WATERTIGHT JUNCTION BOX ALLOW 1" MINIMUM SLACK
BEFORE TIGHTENING
PROBE CABLE CABLE GRIP
VAPOR SEAL FITTING
4" SCHEDULE 40 RISER PIPE AND CAP (LOCATION TO BE DETERMINED
BY QUALIFIED INSTALLER)
FIELD CABLE
18" MIN. 4" NPT TO
(SEE NOTE 1) OPENING CONSOLE
CONDUIT
NOTE 1: MINIMUM HEIGHT AS
MEASURED FROM INSIDE TANK RISER SPACERS
TOP (ID). IF MOUNTED ON A (SEE BULLETIN 164 FOR
MANWAY COVER, THE 18" INSTALLATION)
TANK ID LEVEL
HEIGHT DOES NOT INCLUDE THE PROBE PROBE RESTS ON
MANWAY HEIGHT. TANK BOTTOM

DRAWING NO. 20012 REV. C

Figure 2-4 - Riser Pipe Mounting Aboveground Tanks

Install the level probe per Figure 2-4 as follows:

1. Select the correct probe for the tank. Match the model number with tank internal dimensions per
Figure 1-4.

2. Assemble the probe per Bulletin 164 shown in Figure 2-3.

3. Slowly lower probe into tank opening until probe's FOOTREST is on the tank bottom. The probe
should be vertical with both centering spacers totally supported within the riser pipe.

4. Feed probe cable through the underside of the riser cap cord grip supplied. Keep the grip loose
so cable can be flexed. Leave enough slack beneath the cap so the probe rests on the tank
bottom, and above the cap to reach the electrical junction box.

5. Prepare riser pipe and cap with pipe dope or suitable compound, and carefully mate them
together.

6. Tighten the cable cord grip on top of the riser cap to ensure a WATERTIGHT SEAL.

7. Route the probe cable to the junction box and complete the wiring installation in accordance
with Section 3.

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INSTRUCTION MANUAL TMS4000

2.4.2 BUSHING OR FLANGE MOUNT METHOD FOR ABOVE GROUND TANKS

This method is employed for large vertical tanks and heated, pressurized, or chemical applications
but may also be used for standard 2, 3 and 4-inch openings when it is not desired to enclose the
electronic housing within a pipe riser. The level probe will "hang" inside the tank at a fixed position
supported by the tank-mounting fitting.

Because the probe is fixed to the mounting fitting, it is critical during installation to allow a 1-INCH
BOTTOM CLEARANCE between the probe's FOOT REST and tank bottom or strike plate. This will
prevent the probe touching the tank bottom during tank expansion and contraction. The 1-inch
clearance dimension is standard and has been properly accounted for in the probe's manufacture.

The customer must supply an appropriate mounting fitting to mate with the tank opening, if less than
2 inches, to accommodate the PK2-DM Direct Mount Probe Kit. Assembly is as illustrated in Figure
2-6.
CABLE GRIP WATERTIGHT JUNCTION BOX

3/4" NPT VAPOR SEAL FITTING

COMPRESSION FITTING (LOCATION TO BE DETERMINED
BY QUALIFIED INSTALLER)

BUSHING / REDUCING FITTING FIELD CABLE

OR FLANGE (BY CUSTOMER OR TO
SEE NOTE 1 ) CONSOLE
CONDUIT
PROBE CABLE

NOTE:
1. 2" NPT BUSHING WITH
"MOUNTING HEIGHT" COMPRESSION FITTING
PURCHASED SEPARATELY.

LEVEL
PROBE

1" BOTTOM
CLEARANCE

DRAWING NO. 20013 REV. D

Figure 2-5 - Reducer Fitting or Flange Mounting for Aboveground Tanks

Install the level probe per Figure 2-5 as follows:

1. Select the correct probe for the tank. Match the model number with the tank internal dimensions
per Figure 1-4.
2. Remove the probe from its shipping container. Remove all packing material.
3. Slowly lower the probe into tank opening. The probe should be vertical with its electronic housing
totally visible above the tank fitting. When the probe touches the bottom, screw the bushing into
the tank. DO NOT tighten the compression fitting at this time. Mark the shaft and lift the probe up
1 INCH.
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INSTRUCTION MANUAL TMS4000

ASSEMBLY INSTRUCTIONS - DIRECT MOUNTED MODEL: MP42xS

Applies to the following installations; MP45x S MP55xS
Probe lengths exceeding 15 feet.
Chemical, solvent or heated tanks using standard PVC leader cable.
Pressurized tanks. Consult with Technical Support for pressure limits.

Questions? Contact Technical Support at (800) 209-7858

FOR INSTALLATION AND WIRING SEE TMS MANUAL

Confirm you were supplied the correct number of floats (1 or 2). A Probe P/N with "21" or "25" suffix requires DUAL (2) floats
while "11" or
1 "15" suffix requires a SINGLE (1) float. Contact Pneumercator immediately if supplied Probe and number of floats do not match.

The top of the probe is an ungageable deadband. Verify that the probe is of sufficient length so that the float's magnet willotn travel into
2 this deadband.

PROBE HEAD
8"

3 4" DIRECT MOUNTING ASSEMBLY 2" DIRECT MOUNTING ASSEMBLY

STANDARD APPLICATIONS STANDARD APPLICATIONS CHEMICAL APPLICATIONS

WITH INTERFACE ** WITHOUT INTERFACE WITH WITHOUT

INTERFACE ** INTERFACE

COMPRESSION * COMPRESSION *
FITTING FITTING

2" X 3/4" NPT * 2" X 3/4" NPT *

BUSHING BUSHING

4" X 2" NPT

BUSHING
(by customer)

PRODUCT PRODUCT
FLOAT FLOAT

OPTIONAL INTERFACE 1/2"

FLOAT S.S. COLLAR
INTERFACE
FLUSH WITH BOTTOM S.S. COLLAR
FLOAT **
METAL WEIGHT OF PROBE SHAFT

METAL WEIGHT CATHODIC

BOOT
CATHODIC
BOOT SPACER

RETAINING RETAINING
RING RING

END CAP END CAP

* PURCHASED SEPARATELY FROM PNEUMERCATOR AS MODEL NO. PK2-DMx.

** NOT APPLICABLE FOR MP42xS

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 165 Rev. E (05/09/14) Page 1 of 1

Figure 2-6 - MP45xS Probe Assembly Instructions - Direct Mount

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INSTRUCTION MANUAL TMS4000

4. Tighten the cable connector on top of the probe housing to ensure a WATERTIGHT SEAL.
5. Route the probe cable to the junction box and complete the wiring installation in accordance with
Section 3

EXTERNAL LEAK SENSOR INSTALLATION

The interstitial or double-wall space of steel tanks and vaulted tanks as well as many other secondary
containment areas can be fitted with either DISCRIMINATING or NON-DISCRIMINATING leak
sensors. Also, for float type non-discriminating sensors, switch actuation may be factory set for either
NORMALLY OPEN or NORMALLY CLOSED.

2.5 LEAK SENSOR INSTALLATION IN STEEL AND VAULTED TANKS

Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-5
and 1-6. Install sensor per Figure 2-7 as follows:
1. Remove the watertight CORD CONNECTOR supplied by sliding it off the sensor cable.
2. Thread the watertight CONNECTOR into the top of a 2" by 1/2" reducer bushing or monitor pipe
cap pre-tapped for a 1/2" NPT hole. (The use of any standard monitor cap from 2" to 4" pipe size
is recommended. The cap or reducer bushing IS NOT SUPPLIED with the sensor and must be
provided by the installer).
3. Measure the "MOUNTING HEIGHT" from top to bottom of monitoring pipe.
4. Feed the sensor cable through the watertight CONNECTOR from the BOTTOM SIDE of the
REDUCER (or CAP) fitting to a cable length suitable for the MOUNTING HEIGHT; or to allow
sensor to rest on the monitor pipe bottom; or as required by local codes. Cable may be cut or
extended to proper length.
5. Re-tighten the CORD CONNECTOR to fix the sensor cable length.
6. Mate the REDUCER or CAP to the top of the monitor pipe. Tighten the CONNECTOR to ensure
a WATERTIGHT SEAL.
7. Route the sensor cable to the junction box and complete the wiring installation in accordance with
Section 3.
WATERTIGHT JUNCTION BOX
AND CONDUIT SEAL
MONITOR PIPE
CAP OR
REDUCER

12" MINIMUM MANHOLE

IS REQUIRED FOR
UNDERGROUND TANKS

2" OR LARGER
MONITORING PIPE MOUNTING HEIGHT

LEAK SENSOR

DOUBLE WALL TANK

DRAWING NO. 20016 REV. C

Figure 2-7 - Leak Sensor Installation - Steel Vaulted Tanks

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INSTRUCTION MANUAL TMS4000

2.6 LEAK SENSOR INSTALLATION IN PIPING SUMPS AND DISPENSER PANS

Check the specific design drawings for the job, or choose the sensor type desired from Figures 1-5
and 1-6. Install sensor per Figure 2-8 as follows:

1. Measure the "MOUNTING HEIGHT" from conduit or junction box to the bottom of the SUMP (or
MANHOLE, VAULT or DISPENSER PAN).

2. Feed the sensor cable through the watertight CONNECTOR to length suitable for the MOUNTING
HEIGHT; or to allow sensor to rest on the containment bottom; or as required by local codes.
Feed an additional 12 inches past the CONNECTOR for splicing inside the junction box; cable
may be cut to proper length.

3. Thread the CONNECTOR into the WATERTIGHT JUNCTION BOX and tighten the
CONNECTOR cord grip over the cable to insure a WATERTIGHT SEAL. The sensor should rest
on the containment floor or as required by local codes.

4. Complete the wiring installation in accordance with Section 3.

LIQUID TIGHT
CABLE GRIP

WATERTIGHT JUNCTION BOX

AND CONDUIT SEAL
SENSOR FLEXIBLE CABLE

MANHOLE
PIPING SUMP OR
DISPENSER PAN LEAK SENSOR

MOUNTING HEIGHT

DRAWING NO. 20017 REV. D

Figure 2-8 - Leak Sensor Installation in Piping Sumps, Manholes, and Dispenser Pans

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INSTRUCTION MANUAL TMS4000

2.7 LEAK SENSOR INSTALLATION IN FIBERGLASS TANK ANNULUS

The annular space of fiberglass tanks can be fitted with either a "DRY ANNULUS" type sensor,
models ES825 (Figure 1-6) and LS610 (Figure 1-7), or a "WET RESERVOIR" sensor model RSU800
(Figure 1-8). The wet reservoir is also referred to as the HYDROSTATIC METHOD. Check the
specific design drawings for the job, or choose the type sensor desired from Figures 1-6 through 1-
8. Install sensor per Figures 2-9 or 2-10.

Instructions per Figure 2-9, DRY ANNULUS SENSOR:

1. Calculate the sensor cable's MOUNTING LENGTH from tank size data so the sensor rests at tank
bottom; or use the following method.

Determine the cable's MOUNTING LENGTH by CABLE MEASUREMENT

adding the cable measurement M from the table at FROM END OF SENSOR
the right to the RISER HEIGHT. Mark the cable at
that length. DO NOT CUT THE CABLE. Tank Dia. Cable M
2. Remove the watertight CORD CONNECTOR 4 Feet 81 in.
supplied by sliding it off the cable.

3. Thread the CONNECTOR into the top of a 2" by 6 Feet 118 in.
1/2" reducer bushing or riser pipe cap pre-tapped
for a 1/2" NPT hole. (The use of any standard 8 Feet 150 in.
monitor cap from 2" to 4" pipe size is recommended.
The cap or reducer bushing IS NOT SUPPLIED with 10 Feet 194 in.
the sensor and must be provided by the installer).
12 Feet 222 in.
4. At riser top, attach the annular space PULL CORD
(this is part of the tank supplier's pre-installed
accessories) to the sensor's PULL HOLE.

5. Pull the free end of the PULL CORD out of the riser while feeding the sensor into the riser and
through the annular space until the sensor is at the bottom centerline of the tank. The MOUNTING
LENGTH MARK should be about 5 INCHES above the open riser. Adjust its position as necessary
and, without disconnecting the PULL CORD, coil its excess inside the riser pipe.

6. Feed the sensor cable through the BOTTOM of the riser cap (or bushing), and through the CORD
CONNECTOR while positioning cap over the riser pipe. Mate riser and cap.

7. Tighten CONNECTOR over the cable to ensure a WATERTIGHT SEAL.

8. Complete the wiring installation in accordance with Section 3.

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INSTRUCTION MANUAL TMS4000
1/2" NPT LIQUID TIGHT CABLE GRIP
(USE 1/2" X 3/8" NPT REDUCER FOR 3/8" CABLE GRIPS)
WATERTIGHT JUNCTION BOX AND
RISER PIPE CAP W/
VAPOR SEAL
LIQUID TIGHT CABLE GRIP
MANHOLE 1/2" OR 3/4" CONDUIT TO CONSOLE

OPTIONAL PADLOCK
RISER HEIGHT (BY CUSTOMER)
COIL & SECURE EXCESS PULL CORD
DO NOT REMOVE THE PULL CORD
4" SCHEDULE 40 OR
2" SCHEDULE 40
RISER PIPE
LEAK SENSOR CABLE

PULL CORD

LEAK SENSOR

TANK ANNULUS

DRAWING NO. 20018 REV. D

Figure 2-9 - Dry Leak Sensor Installation in Fiberglass Tanks

2.8 HYDROSTATIC LEAK SENSOR INSTALLATION IN FIBERGLASS TANK

RESERVOIRS

The model RSU800 sensor uses a dual float that senses a HIGH and LOW liquid level within the
reservoir. If a tank leak occurs through either wall of the DOUBLE-WALL tank the liquid level in the
reservoir changes. When it reaches the upper or lower limits of the sensor a contact closure is
transmitted to the control console.

Instructions per Figure 2-10, HYDROSTATIC LEAK SENSOR:

1. The tank reservoir should be fitted with a 4 inch RISER PIPE and CAP, supplied by THE
INSTALLER. The riser should be at least 12 inches long as measured from the reservoir opening.
The riser cap may be any standard type, but as a minimum it should have a 3/8" NPT tapped hole
to accept the CORD GRIP CONNECTOR SUPPLIED BY PNEUMERCATOR, or contain its own
suitable cord grip. (An alternate method is to drill and tap the wall of the riser pipe). The use of a
riser cap with a VENT TUBE is only recommended where local installation requires one.

2. If the riser cap does not contain its own cord connector, thread the PNEUMERCATOR SUPPLIED
CONNECTOR into the tapped hole using sealing compound as required. (Alternately, the
CONNECTOR may be threaded into the sidewall of the riser).

3. Slowly lower the sensor into the riser until it rests on the reservoir bottom. The top portion should
extend into the riser pipe for support from tipping over. The liquid level in the reservoir should be
at about 7 inches up the sensor's height for optimum performance. (See Figure 1-8 for float travel
set point limits).

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PAGE 25
INSTRUCTION MANUAL TMS4000

4. Feed the sensor cable through the BOTTOM of the riser cap (or pipe wall), and through the CORD
CONNECTOR. Leave just enough slack inside the riser pipe so the sensor remains on the bottom,
and will not tip over.

5. Mate the riser and cap; tighten the CONNECTOR over the cable to ensure a WATERTIGHT
SEAL.

6. Complete the wiring installation in accordance with Section 3.

1/2" NPT LIQUID TIGHT CABLE GRIP
(USE 1/2" X 3/8" NPT REDUCER FOR 3/8" CABLE GRIPS)

RISER PIPE CAP W/ WATERTIGHT JUNCTION BOX AND

LIQUID TIGHT CABLE GRIPS & CONDUIT SEAL FITTING
VENT TUBE

1/2" OR 3/4" CONDUIT

LEAK SENSOR CABLE

OPTIONAL PADLOCK (BY CUSTOMER)

MIN. 12"
MANHOLE 4" SCHEDULE 40 RISER
PIPE 12" MIN. LENGTH

LEAK SENSOR
MODEL RSU800 7"
RESTS ON BOTTOM
OF RESERVOIR RECOMMENDED
HYDROSTATIC
FILL LIQUID
DEPTH IN
RESERVOIR

FIBERGLASS TANK

DRAWING NO. 20019 REV. C

Figure 2-10 - Hydrostatic Leak Sensor Installation in Fiberglass Tanks

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INSTRUCTION MANUAL TMS4000

SECTION 3 WIRING INSTALLATION AND DIAGRAMS

CAUTION
Liquid level probes and leak sensors connected to the TMS4000 are usually
installed in explosion hazard areas typical of hydrocarbon fuel tanks. For these
applications, it is CRITICAL that electrical conduit and wiring be installed by
qualified installers familiar with all provisions of the National Electrical Code
relating to equipment intended for use in EXPLOSION HAZARD areas. The
primary concern is to maintain physical separation between intrinsically safe and
non-intrinsically safe wiring by running separate conduit attached to the control
console at the designated knockouts. ALL conduits carrying probe and sensor
wiring into the hazardous area MUST be fitted with standard vapor seal-off
fittings at all field junction boxes and again where the conduit first enters the
non-hazardous area. FAILURE TO COMPLY MAY RESULT IN PERSONAL
INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

3.1 SYSTEM INTRINSIC SAFETY WIRING

Figure 3-1 is a typical System Wiring Diagram that must be followed when running conduit and wires
between the HAZARDOUS TANK area and the NON-HAZARDOUS CONSOLE area. This follows
UL and other codes for proper installation.

PROBE AND SENSOR WIRING INSTALLATION. Refer to Figures 1-3 through 1-8 for console
conduit openings and specific probes/sensors that will be wired into the TMS4000 system. Install
wiring as follows:

1. Install 1" rigid conduit from all probe and sensor areas to the TMS4000 console.

CAUTION
All probe and sensor wiring from the TMS4000 console may be run in the same
conduit. NO OTHER WIRING MAY BE RUN IN THESE CONDUITS. NEVER RUN
POWER WIRES IN THESE CONDUITS. FAILURE TO COMPLY MAY RESULT IN
PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

2. At appropriate locations along the conduit runs (see Figures 2-2, 2-4, 2-5 through 2-10) install
watertight couplings and approved VAPOR SEAL-OFF fittings.

3. At each probe/sensor location install a WATERTIGHT ELECTRICAL JUNCTION BOX. Allow

enough room around the probe/sensor tank fitting for proper installation of the probe/sensor and
all conduit/junction box fittings, and for later removal if necessary.

4. Attach the conduit at the TMS4000 console ONLY to the 1" conduit knockout located on the
bottom RIGHT SIDE. Use NEMA 4 fittings for outdoor locations.

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PAGE 27
 WIRING DRAWING - TANK MANAGEMENT SYSTEM (TMS4000)
INTERNAL TOP VIEW
(NOT ALL FEATURES ARE SHOWN TO SCALE)
I.S. SLOT #1
I.S. WIRING - P.I.C STANDARD PROBE INTERFACE CARD (P.I.C)
CC1

1
GND 4-PROBE/8-SENSOR INPUTS
I
CC2 GROUP 3 GROUP 2 GROUP 1

2
N
GND

CC3
P
!

3
U RED +V P IMPORTANT NOTES - READ CAREFULLY BEFORE INSTALLATION
GND R
T BLK GND
C O

TMS4000 Installation Manual 2019-06-10.docx

CC4 UNLESS OTHERWISE SPECIFIED:
H B

4
GND S SHD SHD E
A (NOTES 3-7 DO NOT APPLY TO THIS PAGE)
BLK GND
S N
RED SIG 1 E N 1. CONSOLE MOUNTING: MOUNT AS CLOSE AS PRACTICAL TO DIVIDING BOUNDRY OF THE HAZARDOUS AND NON-HAZARDOUS
NC
+V N E
COM S L AREAS. NEVER MOUNT INSIDE THE HAZARDOUS AREA.
+V

RELAY 1
O
NO 2. INTRINSICALLY SAFE INPUT WIRING: INSTALLATIONS SHALL COMPLY WITH THE LATEST EDITION OF THE NATIONAL
O SIG 2 R
NC
PROBE S 1 ELECTRICAL CODE (ANSI/NFPA 70) AND THE CANADIAN ELECTRICAL CODE (CEC). NON-INTRINSICALLY SAFE WIRING CANNOT
U GND
INSTRUCTION MANUAL

COM EXAMPLE P
T +V BE RUN IN CONDUIT OR OPEN RACEWAYS TOGETHER WITH INTRINSICALLY SAFE WIRING.

RELAY 2
NO R
(SEE NOTE 8) GND
C O
NC
P H B
a. THE MAGNETOSTRICTIVE PROBE INPUTS AND THE SENSOR INPUTS ARE TWO DIFFERENT INTRINSICALLY SAFE CIRCUITS
U SHD E
COM A AND MUST BE INSTALLED IN SEPARATE CABLES OR IN ONE CABLE WHICH HAS SUITABLE INSULATION. REFER TO NEC
GND

RELAY 3
NO T S N ARTICLE 504-30 (b) OR CEC APPENDIX F6.3 FOR ADDITIONAL INFORMATION.
S
2-WIRE SIG 1 E N
NC b. I.S. ELECTRO-OPTIC/DRY CONTACT AND MAGNETOSTRICTIVE-PROBE ENTITY PARAMETERS: (between ground and any
+V N E
COM
SENSOR S L
+V O ungrounded contact) Vt = 29.4 Volts; It = 0.149 Amps; Ca = 0.88µF; La = 10mH.

RELAY 4
NO EXAMPLE SIG 2 R
S 2 c. IF THE ELECTRICAL PARAMETERS OF THE CABLE ARE UNKNOWN, THE FOLLOWING VALUES MAY BE USED. Capacitance =
(SEE NOTE 9) GND
P
60 pF/ft; Inductance = 0.20 µH/ft.
+V
R d. IN ORDER TO DETERMINE THE SUITABILITY OF THE CONNECTION BETWEEN THE TMS4000 AND INTRINSICALLY SAFE
CC1 GND O C

1
B H DEVICES, THE TOTAL PARAMETERS FOR EACH INTRINSICALLY SAFE SENSOR INPUT CIRCUIT MUST BE DETERMINED.
GND I SHD E A
CC2 N BLK GND N First the Cc and Lc of each cable is calculated using length and the manufactures specified parameters or the valuesven gi in note (c).

2
S
GND P WHT * SIG 1 E N The Cc and Lc for each intrinsically safe circuit is then determined by adding the Cc and Lc for all cables used in eac
h sensor input circuit.
CC3 RED +V N E
U The Ci and Li for each intrinsically safe circuit is then determined by adding the Ci and Li for all devices connected
to each sensor input

3
S L
GND +V O
T circuit.
CC4 SIG 2 R
3

4
S S e. TMS4000 I.S. EQUIPMENT
GND GND
* WHT OR
P Vt ≤ Vmax (smallest Vmax of any I.S. device in circuit)
GRN +V
R
GND
C O
NC H B
It ≤ Imax (smallestImax of any device in circuit)
SHD E
COM A Ca Ci+Cc (using Ci and Cc totals for each ciruit)

RELAY 1
BLK GND
NO S N La Li+Lc (using Ci and Cc totals for each circuit)
O RED SIG 1 E N
NC
U +V N E 8. SHIELDED PROBE FIELD CABLEIS REQUIRED. THE SHIELD WIRE MUST BE CONNECTED TO THEPROBE SHIELD TERMINALIN
COM S L
T

RELAY 2
NO
+V O THE CONSOLE I.S. COMPARTMENT AND SHOULD BE CUT BACK AND LEFT UNTERMINATED AT THE PROBE JUNCTION BOX.

PAGE 28
P WHT * SIG 2 R 9. SHIELDED SENSOR FIELD CABLEIS NOT REQUIRED, BUT IF USED, THE SHIELD WIRE MUST BE CONNECTED TO THE
NC S 4
U GND
COM SENSOR GROUND TERMINALIN THE CONSOLE I.S. COMPARTMENT AND SHOULD BE CUT BACK AND LEFT UNTERMINATED

RELAY 3

GND

HOT
NEUT
ISGND
ISGND
NO T AT THE SENSOR JUNCTION BOX.
NC S
COM

RELAY 4
NO

3-WIRE SENSOR EXAMPLES

(SEE NOTE 9)
NON-HAZARDOUS AREA
PROCESSOR CARD VAPOR SEAL FITTING(S) AS REQ'D (SEE NOTE 1 ABOVE)
I.S. SLOTS: For
(NOT SHOWN AT optional P.I.C or S.I.C HAZARDOUS AREA
ACTUAL LOCATION) (P.I.C shown) CLASS I, DIVISION 1, GROUP D
JUNCTION BOX(ES) AS REQ'D
I. S. GROUND CLASS I, ZONE 0, GROUP IIA
INTERCONNECTIONS WIRING MUST BE DONE IN WATERTIGHT RATED BOX/HOUSING

SAFE WIRING
SAFE WIRING
PROBE EXAMPLE 3-WIRE SENSOR EXAMPLE

INTRINSICALLY

NON-INTRINSICALLY
FIELD CABLE FIELD CABLE
(SEE NOTE 8) (SEE NOTE 9)
TO BLK TO BLK
BLK BLK
TO CONSOLE TO CONSOLE
RED TO RED (AS SHOWN ABOVE) RED TO RED (AS SHOWN ABOVE)
GRN TO GND WHT * TO WHT *
STUD
FROM
FROM

PROBE INPUTS
PROBE

* WHT OR GRN
SENSOR INPUTS
SENSOR

LEAK/POINT-LEVEL

PNEUMERCATOR
MAGNETOSTRICTIVE

Liquid Level Control Systems

50498 No Change (12/22/14) Page 1 of 3

Figure 3-1a - Intrinsically Safe Wiring Diagram - 4 Probe/8 Sensor Card

TMS4000

June 10, 2019

 WIRING DRAWING - TANK MANAGEMENT SYSTEM (TMS4000)
INTERNAL TOP VIEW
(NOT ALL FEATURES ARE SHOWN TO SCALE)
I.S. SLOT #2
I.S. WIRING - S.I.C OPTIONAL SENSOR INTERFACE CARD (S.I.C)
CC1

1
GND 16-SENSOR INPUTS
I GROUP 3 GROUP 2
CC2 GROUP 1

2
N
GND
P +V
CC3 RED !
SIG 1

3
U IMPORTANT NOTES - READ CAREFULLY BEFORE INSTALLATION
GND BLK
T

TMS4000 Installation Manual 2019-06-10.docx

CC4 +V UNLESS OTHERWISE SPECIFIED:

4
GND S 2-WIRE SIG 2
(NOTES 3-8 DO NOT APPLY TO THIS PAGE)
SENSOR +V
NC
SIG 3 1. CONSOLE MOUNTING: MOUNT AS CLOSE AS PRACTICAL TO DIVIDING BOUNDRY OF THE HAZARDOUS AND NON-HAZARDOUS
EXAMPLE AREAS. NEVER MOUNT INSIDE THE HAZARDOUS AREA.
COM
+V

RELAY 1
NO
(SEE NOTE 9) 2. INTRINSICALLY SAFE INPUT WIRING: INSTALLATIONS SHALL COMPLY WITH THE LATEST EDITION OF THE NATIONAL
O SIG 4
NC ELECTRICAL CODE (ANSI/NFPA 70) AND THE CANADIAN ELECTRICAL CODE (CEC). NON-INTRINSICALLY SAFE WIRING CANNOT
U RED +V
INSTRUCTION MANUAL

COM
T SIG BE RUN IN CONDUIT OR OPEN RACEWAYS TOGETHER WITH INTRINSICALLY SAFE WIRING.

RELAY 2
NO
WHT * 5
P BLK a. THE MAGNETOSTRICTIVE PROBE INPUTS AND THE SENSOR INPUTS ARE TWO DIFFERENT INTRINSICALLY SAFE CIRCUITS
NC +V
COM
U SIG 6 S AND MUST BE INSTALLED IN SEPARATE CABLES OR IN ONE CABLE WHICH HAS SUITABLE INSULATION. REFER TO NEC

RELAY 3
NO T E ARTICLE 504-30 (b) OR CEC APPENDIX F6.3 FOR ADDITIONAL INFORMATION.
S +V N
NC * WHT OR b. I.S. ELECTRO-OPTIC/DRY CONTACT AND MAGNETOSTRICTIVE-PROBE ENTITY PARAMETERS: (between ground and any
SIG 7
COM GRN S
ungrounded contact) Vt = 29.4 Volts; It = 0.149 Amps; Ca = 0.88µF; La = 10mH.

RELAY 4
NO +V O
SIG 8 R c. IF THE ELECTRICAL PARAMETERS OF THE CABLE ARE UNKNOWN, THE FOLLOWING VALUES MAY BE USED. Capacitance =
60 pF/ft; Inductance = 0.20 µH/ft.
+V
CC1
RED SIG 9I d. IN ORDER TO DETERMINE THE SUITABILITY OF THE CONNECTION BETWEEN THE TMS4000 AND INTRINSICALLY SAFE

1
GND I BLK N DEVICES, THE TOTAL PARAMETERS FOR EACH INTRINSICALLY SAFE SENSOR INPUT CIRCUIT MUST BE DETERMINED.
+V
CC2 N WHT * SIG
P First the Cc and Lc of each cable is calculated using length and the manufactures specified parameters or the valuesven gi in note (c).
10

2
GND P U The Cc and Lc for each intrinsically safe circuit is then determined by adding the Cc and Lc for all cables used in eac
h sensor input circuit.
CC3
+V T
U The Ci and Li for each intrinsically safe circuit is then determined by adding the Ci and Li for all devices connected
to each sensor input

3
SIG 11 S
GND
T circuit.
CC4 +V

4
S e. TMS4000 I.S. EQUIPMENT
GND SIG 12
Vt ≤ Vmax (smallest Vmax of any I.S. device in circuit)
+V
NC SIG 13 It ≤ Imax (smallestImax of any device in circuit)
COM Ca Ci+Cc (using Ci and Cc totals for each ciruit)

RELAY 1
NO
+V
O SIG 14 La Li+Lc (using Ci and Cc totals for each circuit)
NC
U 9. SHIELDED SENSOR FIELD CABLEIS NOT REQUIRED, BUT IF USED, THE SHIELD WIRE MUST BE CONNECTED TO THE
COM +V
T

RELAY 2
NO SIG 15 SENSOR GROUND TERMINALIN THE CONSOLE I.S. COMPARTMENT AND SHOULD BE CUT BACK AND LEFT UNTERMINATED

PAGE 29
NC
P AT THE SENSOR JUNCTION BOX.
U +V
COM
SIG 16

RELAY 3

GND

HOT
NEUT
ISGND
ISGND
NO T
NC S
COM

RELAY 4
NO
I.S. SLOT #1
3-WIRE SENSOR EXAMPLES (SEE NOTE 9) STANDARD PROBE INTERFACE CARD (P.I.C)
4-PROBE/8-SENSOR INPUTS
NON-HAZARDOUS AREA
PROCESSOR CARD VAPOR SEAL FITTING(S) AS REQ'D (SEE NOTE 1 ABOVE)
(NOT SHOWN AT
HAZARDOUS AREA
ACTUAL LOCATION)
CLASS I, DIVISION 1, GROUP D
JUNCTION BOX(ES) AS REQ'D
I. S. GROUND CLASS I, ZONE 0, GROUP IIA
INTERCONNECTIONS WIRING MUST BE DONE IN WATERTIGHT RATED BOX/HOUSING

SAFE WIRING
SAFE WIRING
INTRINSICALLY
3-WIRE EXAMPLE

NON-INTRINSICALLY
I.S. SLOT #3: For FIELD CABLE
(SEE NOTE 9)
optional P.I.C or S.I.C TO BLK
BLK
(S.I.C shown) FROM TO CONSOLE
SENSOR RED TO RED (AS SHOWN ABOVE)
WHT * TO WHT *

Figure 3-1b - Intrinsically Safe Wiring Diagram - 16 Sensor Card

SENSOR INPUTS

* WHT OR GRN
LEAK/POINT-LEVEL

50498 No Change (12/22/14) Page 2 of 3

TMS4000

June 10, 2019

 WIRING DRAWING - TANK MANAGEMENT SYSTEM (TMS4000)
COMMUNICATIONS SLOT #1
Optional Modem Card shown NON I.S. WIRING - AC INPUT

Refer to Installation Manual INTERNAL TOP VIEW

(NOT ALL FEATURES ARE SHOWN TO SCALE)
for other card options
CC1

1
GND
I
CC2

2
ON/OFF N
GND

SWITCH CC3
P

TMS4000 Installation Manual 2019-06-10.docx

GND
U
CC4
T

4
GND S

FUSE NC

COM
HOLDER

RELAY 1
NO
O
INSTRUCTION MANUAL

NC
U
COM
T !

RELAY 2
Optional NO
IMPORTANT NOTES - READ CAREFULLY BEFORE INSTALLATION
NC
P
COMMUNICATIONS SLOT #2 U UNLESS OTHERWISE SPECIFIED:
COM

RELAY 3
NO T (NOTES 1,2, 8 & 9 DO NOT APPLY TO THIS PAGE)
NC S 3. WARNING: TO INSURE INTRINSIC SAFETY, A 12 AWG WIRE MUST BE CONNECTED TO EACH TERMINAL. EACH WIRE MUST
NON I. S. SLOTS COM
THEN BE CONNECTED TO THE SYSTEM EARTH GROUND (GROUND BUSS BAR) AT THE SERVICE PANEL. THE RESISTANCE

RELAY 4
Optional 4X4 Relay I/O NO
BETWEEN THE EARTH GROUND TERMINAL BLOCK AND EARTH GROUND SHALL BE LESS THAN 1 OHM.
Cards shown (Slot #1 on top) 4. CONSOLE CANNOT BE CONNECTED TO EQUIPMENT THAT USES OR GENERATES MORE THAN 250 VOLTS WITH RESPECT
TO EARTH.
CC1

1
Refer to Installation Manual GND I 5. POWER TO THE TMS4000 CONSOLE SHOULD BE PROPERLY WIRED TO A SEPARATE DEDICATED 115/230 VAC CIRCUIT
for other card options CC2 N BREAKER.

2
GND P 6. DRY CONTACT SWITCH OUTPUT WIRING: WIRE TO COMMON AND EITHER NORMALLY OPEN OR NORMALLY CLOSED FOR
CC3
U DESIRED SWITCH CONTACT. OUTPUT RATED 10 AMPS AT 120 VAC, 6 AMPS AT 240 VAC (VOLTAGE MUST BE LESS THAN

3
GND
T 120 VAC OR 240 VAC RESPECTIVELY).
CC4

4
S 7. NEC CLASS 2 CIRCUITS.
GND

NC

COM

RELAY 1
NO
O
NC
U

PAGE 30
COM
T

RELAY 2
NO
P

GND

HOT
NEUT
ISGND
ISGND
NC

COM
U

RELAY 3
NO T
NC S
CH. A
CH. B COM

RELAY 4
SHD NO

95-250 VAC
50/60Hz
(SEE NOTES 4 & 5) NON I. S. DRY CONTACT
OUTPUT (SEE NOTE 6)
TO EARTH GROUND NON I. S. DRY CONTACT

Figure 3-1c - Non-Hazardous Wiring Diagram

(SEE NOTE 3) INPUT (SEE NOTE 7)

SAFE WIRING
SAFE WIRING
RS-485 INTRINSICALLY
TELEPHONE LINE
COMMUNICATIONS
RS-232 NON-INTRINSICALLY NON-HAZARDOUS AREA
TO RS-232 PRINTER (SEE NOTE 1 ON PAGE 1)
COMMUNICATIONS
HAZARDOUS AREA
CLASS I, DIVISION 1, GROUP D; ZONE 0, GROUP IIA

50498 No Change (12/22/14) Page 3 of 3

TMS4000

June 10, 2019

INSTRUCTION MANUAL TMS4000

Figure 3-2 - Intrinsically Safe Cable Selection Guide

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 31
INSTRUCTION MANUAL TMS4000

5. Pull properly marked 2 to 4 conductor wiring (depending on probe/sensor configuration) for each
probe/sensor through the conduit leaving at least 24 inches excess at both console and junction
box ends for final connections. The field wires must be resistant to hydrocarbon liquids; type
THHN or MTW, 22 AWG is recommended. Use Belden Cable part number 8441, or equivalent 2-
conductor shielded cable, for the magnetostrictive probes only. This cable can be supplied by
PNEUMERCATOR as part number CW1-0500.

6. Fill all conduit VAPOR SEAL-OFF FITTINGS with approved filling compound and tighten all
conduit fittings.

7. Splice all probe/sensor wires to the respective conduit wires at each WATERTIGHT JUNCTION
BOX. (See Figure 3-4 for a recommended procedure). Maintain correct color-coding and polarity
between wires.

8. Connect probe/sensor wires to the TMS4000 INPUT TERMINALS following Figure 3-1. Maintain
correct polarity between wires and respective terminal points.

9. Probes and sensors should be logically identified as to location and type and recorded on the
probe map provided in this manual, SECTION 3.6.

CAUTION
Probe and sensor wires are to be connected ONLY to the designated input
terminals of the INTRINSIC SAFETY compartment. Do NOT allow probe/sensor
wires to cross over into the non-intrinsically safe section. FAILURE TO COMPLY
MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT
DAMAGE.

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 32
 IMPORTANT! LC2000 AND TMS SERIES GROUND WIRING INSTRUCTIONS

PARTIAL VIEW OF A TYPICAL PARTIAL VIEW OF

SERVICE PANEL LC2000/TMS CONSOLE

TMS4000 Installation Manual 2019-06-10.docx

BREAK ER 3 BREAK ER 4
INSTRUCTION MANUAL

BREAK ER 2 BREAK ER 5

BREAK ER 1 BREAK ER 6
3.2 POWER WIRING INSTALLATION.

LINE 1 BUSS LINE 2 BUSS NEUTRAL

GND

NEUT

HOT
ISGND

BAR
ISGND

BAR BUSS BAR

PAGE 33
GND BUSS BAR

Figure 3-3 - TMS AC Power Wiring

NOTE:
ALL GROUNDS MUST BE TERMINATED AT THE GND BUSS BAR IN THE SAME SERVICE PANEL AS LC2000
AND/OR TMS POWE R. A G ROUNDING ROD, COLDWAT ER PIPE OR OTHER CONNECTION SHOULD NOT BE
USED.

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 172 Rev. A (01/19/07) Page 1 of 1
TMS4000

June 10, 2019

 IMPORTANT! PROBE WIRING INSTRUCTIONS - MODELS TMS2000/TMS3000/TMS4000
TMS CONSOLE TYPICAL WIRING FOR TMS CONSOLES

! WARNING
Refer to TMS installation manual for
WARNINGS and CAUTIONS before PROBE 1
P
proceeding. FAILURE TO COMPLY RED +V R RED +V
MAY RESULT IN PERSONAL INJURY, C O
BLK GND BLK GND

TMS4000 Installation Manual 2019-06-10.docx

H B
PROPERTY LOSS AND EQUIPMENT SHD SHIELD E SHD SHD
DAMAGE. A
+V GND
N S
GND E 1 SIG
N
+V
INSTRUCTION MANUAL

SHIELD N
3/4" NPT (TMS2000) E
PROBE 2 S +V
1" NPT (TMS3000/TMS4000) L O
PROBE MODELS 2
COVERED BY THIS BULLETIN OR EQUIVALENT 1 R
CONDUIT FITTING S
MP450S MP461SC
MP451S MP461S[A], [V]
TMS2000 PROBE INPUT WIRING TMS3000/TMS4000 PROBE INPUT WIRING
MP452S MP462S[A], [V]
MP463S[A], [V]
WIRING MUST BE DONE IN WATERTIGHT RATED BOX/HOUSING
3.3 PROBE/SENSOR WIRING & SPLICES.

WIRE SPLICE SEAL CONNECTOR (BY PCO *)

FOLLOW SUPPLIED WIRE SPLICE INSTRUCTIONS

INTRINSICALLY SAFE WIRING

BULLETIN 179; KIT P/N 10585-2 (FOR MP46xS) FIELD WIRING CABLE (BY CUSTOMER)
BULLETIN 181
; KIT P/N 10585-2L (FOR MP45xS)

NON-INTRINSICALLY SAFE WIRING

EXAMPLE: BELDEN 8441, AVAILABLE
FROM PCO * AS CW1-0500 (500' SPOOL)
NON-HAZARDOUS AREA
1/2" NPT OR EQUIV. CABLE GRIP

PAGE 34
REQ'D ONLY ON MP45xS MODELS
HAZARDOUS AREA (JUNCTION BOX MOUNTS DIRECTLY
CLASS 1, GROUPS C,D TO PROBE ON MP46xS MODELS)

FROM TO CONSOLE
PROBE (AS SHOWN ABOVE)
CONDUIT AND VAPOR SEAL FITTING
(SIZE AND LOCATION TO BE
DETERMINED BY QUALIFIED INSTALLER) REDUCER FITTING
(IF NEEDED) FIELD CABLE
Note for all probe models:
Conductor colors may vary

Figure 3-4 - MP45xS Cable Splice and Wiring

MP46xS MP45xS depending on cable manufacturer.
The field cable shield wire must
TO BLK BLK
TO BLK be connected to the PROBE
BLK SHIELD TERMINAL in the console
JUNCTION BOX
(PROVIDED BY WHT TO RED I.S. compartment and should be cut
TYPICAL RED TO RED back and left unterminated at the
INSTALLER) GRN TO GND
TANK probe junction box.
STUD
W/ PROBE
* "PCO" REFERS TO PNEUMERCATOR COMPANY.

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 199 Rev. B (03/25/16) Page 1 of 1
TMS4000

June 10, 2019

INSTRUCTION MANUAL TMS4000

WIRE SPLICE AND SEAL INSTRUCTIONS - 2 CONDUCTOR PAIRS KIT 10585-2L

WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.
1 BREAK APART 2 STRIP WIRES
1.25"
FIELD CABLE *
(2) "V" SLOTS .75"

* PROBE FIELD CABLE SHIELD WIRE HAS NO CONNECTION

OUTER
SLEEVE
MP45x PROBE 1.25"
INNER CABLE
SLEEVE .75"
USE TO SEAL MP45x
PROBE CABLE SPLICES

STRIP GREEN WIRE AS NEEDED TO

SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR CONNECT TO JUNCTION BOX GROUND STUD

3 4

GREEN
GROUND WIRE BEND OVER
GROUND WIRE
AS SHOWN

TWIST WIRES (EXCEPT FOR GND WIRE) INSERT

5 6

SNAP ON OUTER SLEEVE

DO NOT ROTATE OR
TWIST OUTER SLEEVE

DO NOT REUSE

CONNECT GND WIRE

PULL ONE TWISTED LEAD PAIR TO JUNCTION BOX
GND STUD
THROUGH EACH "V" AND BEND OVER

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 181 Rev. C (09/24/10) Page 1 of 1

Figure 3-5 - MP45xS Splice Kit Instructions

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 35
INSTRUCTION MANUAL TMS4000

WIRE SPLICE AND SEAL INSTRUCTIONS - 2 CONDUCTOR PAIRS KIT 10585-2

WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.
1 BREAK APART 2 STRIP WIRES 1.25"
FIELD CABLE *
(2) "V" SLOTS .75"

OUTER
SLEEVE
* PROBE FIELD CABLE SHIELD WIRE HAS NO CONNECTION

INNER
SLEEVE
2-WIRE SENSOR
OR MP46x PROBE
1.25"
USE TO SEAL 2-WIRE
SENSOR AND/OR MP46x CABLE
PROBE CABLE SPLICES
.75"

SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR

3 4

TWIST WIRES INSERT

5 6

SNAP ON OUTER SLEEVE

DO NOT ROTATE OR
TWIST OUTER SLEEVE

DO NOT REUSE
PULL ONE TWISTED LEAD PAIR
THROUGH EACH "V" AND BEND OVER

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 179 Rev. D (09/24/10) Page 1 of 1

Figure 3-6 - MP46xS and 2-wire sensor Splice Kit Instructions

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 36
INSTRUCTION MANUAL TMS4000

WIRE SPLICE AND SEAL INSTRUCTIONS - 3 CONDUCTOR PAIRS KIT 10585-3

WARNING: USE CONNECTORS ONLY FOR THEIR DESIGNATED PURPOSE. DO NOT USE FOR AC WIRING.
1 BREAK APART 2 STRIP WIRES
1.25"
(3) "V" SLOTS
FIELD CABLE
.75"
OUTER
SLEEVE

INNER
SLEEVE 3-WIRE SENSOR
1.25"
CABLE
USE TO SEAL 3-WIRE .75"
SENSOR CABLE SPLICES

SPLICE SEAL WIRE CONNECTOR PROVIDED BY PNEUMERCATOR

3 4

TWIST WIRES INSERT

5 6

SNAP ON OUTER SLEEVE

DO NOT ROTATE OR
TWIST OUTER SLEEVE

DO NOT REUSE

PULL ONE TWISTED LEAD PAIR

THROUGH EACH "V" AND BEND OVER

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 180 Rev. D (09/24/10) Page 1 of 1

Figure 3-7 - 3-wire sensor Splice Kit Instructions

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PAGE 37
INSTRUCTION MANUAL TMS4000

IMPORTANT! TMS3000/TMS4000 SENSOR WIRING INSTRUCTIONS

IDENTIFY THE TYPE OF SENSOR(S) TO BE INSTALLED. WIRING MUST BE TERMINATED ON THE
TERMINALS INDICATED BELOW TO ENSURE CORRECT OPERATION.

SEE PAGE 2 FOR TMS3000 SENSOR NUMBERING SEQUENCE

2-WIRE SENSORS
MODEL 4-PROBE/8-SENSOR 16-SENSOR
CARD WIRING CARD WIRING
HS100D (NON-DISCRIMINATING)
FIELD CABLE CONDUCTOR COLORS SHOWN.

HS100ND
LS600 NOTE: LS600 SUPPLIED WITH
CONDUCTOR COLOR PAIR PER
+V
SWITCH POINT. REFER TO THE
TAG ATTACHED TO THE SENSOR. BLK GND RED SIG
FIELD CABLE CONDUCTOR COLORS SHOWN.
RED SIG BLK
LS600LD / LS610
+V
RSU800 (NON-DISCRIMINATING)
FIELD CABLE CONDUCTOR COLORS SHOWN.

RSU801

3-WIRE SENSORS
4-PROBE/8-SENSOR 16-SENSOR
CARD WIRING CARD WIRING
MODEL
BLK GND RED +V
ES825-100 SERIES
W OR G SIG W OR G SIG
ES825-200 SERIES BLK
RED +V
"W" = WHITE; "G" = GREEN
+V
BLK GND RED SIG
HS100D (DISCRIMINATING) RED SIG BLK
FIELD CABLE CONDUCTOR COLORS SHOWN.

+V +V
"W" = WHITE; "G" = GREEN
W OR G SIG
+V
W OR G SIG
GND
+V
RED* GND GRN SIG
RSU800 (DISCRIMINATING) GRN SIG RED*
* RED IS COMMON GROUND WIRE +V +V
BLK SIG
+V
BLK SIG
GND
NOTE THE REVERSE ORDERING OF SENSOR INPUT NAMES

Questions? Contact Technical Support at (800) 209-7858

PNEUMERCATOR
Liquid Level Control Systems
Bulletin 174 Rev. B (12/07/15) Page 1 of 2

Figure 3-8a - TMS4000 sensor wiring

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 38
INSTRUCTION MANUAL TMS4000

G
G
IN

IN
IN
3 2 1

R
R
P P P

BE

BE
BE
U U U
O O O

M
R R R

U
G G G

N
C PROBE C PROBE C PROBE
H SENSOR 1 17 H SENSOR 1 9 H SENSOR 1 1
1 SENSOR 2 18 1 SENSOR 2 10 1 SENSOR 2 2
C PROBE C PROBE C PROBE
(3) H SENSOR 1 19 H SENSOR 1 11 H SENSOR 1 3
4-PROBE/ 2 SENSOR 2 20 2 SENSOR 2 12 2 SENSOR 2 4
8-SENSOR C PROBE C PROBE C PROBE

CARDS H SENSOR 1 21 H SENSOR 1 13 H SENSOR 1 5

3 SENSOR 2 22 3 SENSOR 2 14 3 SENSOR 2 6
C PROBE C PROBE C PROBE
H SENSOR 1 23 H SENSOR 1 15 H SENSOR 1 7
4 SENSOR 2 24 4 SENSOR 2 16 4 SENSOR 2 8

SENSOR 1 17 C PROBE C PROBE

SENSOR 2 18
SENSOR 3 19
H SENSOR 1 9 H SENSOR 1 1
(2) SENSOR 4 20 1 SENSOR 2 10 1 SENSOR 2 2
SENSOR 5 21 C PROBE C PROBE
4-PROBE/ SENSOR 6 22
8-SENSOR SENSOR 7 23
H SENSOR 1 11 H SENSOR 1 3
SENSOR 8 24 2 SENSOR 2 12 2 SENSOR 2 4
CARDS SENSOR 9 25 C PROBE C PROBE
(1) SENSOR 10 26
SENSOR 11 27
H SENSOR 1 13 H SENSOR 1 5
16-SENSOR SENSOR 12 28 3 SENSOR 2 14 3 SENSOR 2 6
CARD SENSOR 13 29 C PROBE C PROBE
SENSOR 14 30
SENSOR 15 31
H SENSOR 1 15 H SENSOR 1 7
SENSOR 16 32 4 SENSOR 2 16 4 SENSOR 2 8

SENSOR 1 25 SENSOR 1 9 C PROBE

SENSOR 2 26 SENSOR 2 10
SENSOR 3 27 SENSOR 3 11
H SENSOR 1 1
(1) SENSOR 4 28 SENSOR 4 12 1 SENSOR 2 2
SENSOR 5 29 SENSOR 5 13 C PROBE
4-PROBE/ SENSOR 6 30 SENSOR 6 14
8-SENSOR SENSOR 7 31 SENSOR 7 15
H SENSOR 1 3
SENSOR 8 32 SENSOR 8 16 2 SENSOR 2 4
CARD SENSOR 9 33 SENSOR 9 17 C PROBE
(2) SENSOR 10 34 SENSOR 10 18
SENSOR 11 35 SENSOR 11 19
H SENSOR 1 5
16-SENSOR SENSOR 12 36 SENSOR 12 20 3 SENSOR 2 6
CARDS SENSOR 13 37 SENSOR 13 21 C PROBE
SENSOR 14 38 SENSOR 14 22
SENSOR 15 39 SENSOR 15 23
H SENSOR 1 7
SENSOR 16 40 SENSOR 16 24 4 SENSOR 2 8

Bulletin 174 Rev. B (12/07/15) Page 2 of 2

Figure 3-8b - TMS4000 sensor wiring

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 39
INSTRUCTION MANUAL TMS4000

3.4 PROGRAMMABLE RELAY OUTPUTS/CONTACT CLOSURE INPUTS

The TMS4000 provides dry contact closure inputs and relay contact closure outputs that are
user-programmable via the console front panel or most TMS communications interfaces. Each input
is programmable for relay control and alarm functions as well as remote relay acknowledgement or
gating functions. Inputs may also be programmed to monitor submersible pump or generator activity
in conjunction with the TMS Series AUTO LEAK TEST mode. Each relay output is programmable to
trigger on any combination of events, including in-tank leak, theft, product or water setpoints, leak or
point level sensor alarm, contact closure input or system error. Additionally, relays are individually
programmable for failsafe mode; delayed shutoff mode and a latching mode for pump up/down
functions. Typical relay applications include remote annunciation, pump and siphon break/flow control
valve operation, and other user-defined switch closure inputs. These relays also provide a simple and
straightforward interface to most programmable logic controllers, building management systems, and
similar input monitoring devices.

Both TMS4000 I/O expansion slots can accept optional Contact Closure Input/Relay Contact Output
I/O Cards in 4 Input/4 Relay Output, 8 Input/8 Relay Output or 16 Relay Output Card configurations.
The optional 4 Input/4 Relay Output Card is illustrated in Figure 3-9 below.

CAUTION
Relay output and contact closure input terminals are located on the
NON-INTRINSICALLY SAFE side of the console. ALL wiring to these terminals
MUST enter through the designated conduit opening. Refer to FIGURE 1-3.
FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS
AND EQUIPMENT DAMAGE.

Figure 3-9 - Relay Output/Contact Closure Input Layout

(Optional 4 Relay Output/4 Contact Closure Input Expansion Card shown)

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 40
INSTRUCTION MANUAL TMS4000

3.5 DATA COMMUNICATIONS WIRING

The console's non-intrinsically safe side is equipped with five (5) communications ports that are
assigned as follows:

Two (2) for external EIA RS-232 Interface to externally mounted computers or modems.

One (1) for external EIA RS-485 Interface to externally mounted PNEUMERCATOR smart
peripheral control devices.

One (1) for external 10/100 Base-T Network access for LAN/WAN applications.

One (1) for use with an optional communications expansion board.

Figure 3-10 shows the locations of these ports.

CAUTION
All communication terminations are located in the NON-INTRINSICALLY SAFE
side of the TMS4000 console. ALL wiring to these terminals MUST enter the
designated conduit opening. Refer to FIGURE 1-3. FAILURE TO COMPLY MAY
RESULT IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.

Figure 3-10 - Non-Hazardous Expansion Option Installation

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 41
INSTRUCTION MANUAL TMS4000

3.6 PROBE MAP/SYSTEM SETUP

The probe map/system setup below should be completed by the electrical installer as each probe,
sensor and control output function is wired to the TMS4000 system. This will provide the equipment
operator a means of identifying each field device for proper system setup programming and use. The
PROBE MAP should be adhered to or kept near the TMS4000 console.

PROBE MAP/SYSTEM SETUP

TANK PRODUCT SP 1 SP 2 SP 3
1
2
3
4
5
6
7
8
9
10
11
12
CHNL LEAK INPUT USAGE SENSOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 42
INSTRUCTION MANUAL TMS4000

CHNL AUX/SWITCH INPUT USAGE SENSOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

RELAY ALARMS USAGE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

TMS4000 Installation Manual 2019-06-10.docx June 10, 2019

PAGE 43
 PNEUMERCATOR TMS SERIES
LIMITED WARRANTY

TMS Series

Pneumercator, here and after referred to as PCO, warrants its TMS Series family of products to be free of defects
in material and workmanship for a period of Twelve (12) months from date of installation or Fifteen (15) months
from date of invoice, whichever comes first.

During the warranty period on the TMS Series, PCO, or factory third party independent representatives will repair
or replace the product at the location where it is installed at no additional cost to the customer.

Packages must be inspected upon receipt for damage, missing parts, and/or manuals. PCO must be contacted by
telephone immediately with a description of damaged or missing parts so replacements can be sent. Written details
must be sent within thirty (30) days.

Pneumercator will not be responsible for shipping charges incurred by the customer.

Warranty repair coverage invoices will be paid if all the following conditions are met:
• PCO has acknowledged and authorized warranty work to be done by issuing a Warranty Repair Number.
• Start-up Service technician has been trained by PCO
• Warranty start-up form has been submitted to PCO
• Technician fills out and submits a PCO “Service Report”
• Parts (if any) used are returned to PCO with a proper WRGA (Warranty Return Goods Authorization)
• Returned parts are found to be defective.
Repair time will be paid according to PCO document “Standard Warranty Labor Charge Schedule”

If the Warranty Registration/Start up Check List has been completed and returned on file with the factory and the
product is installed in accordance with the specific PCO Installation Product Manual, PCO will activate and meet
warranty criteria as described above. Warranty criteria shall be voided if any product has been subjected to misuse,
negligence, damage from acts of nature (lightning, wind, rain, etc.) or is in violation of the products design intent,
disregard to warnings, instructions, modified or repaired by unauthorized personnel or improperly installed. Given
that the third party independent contractor has installed the equipment in accordance with the specific product
instruction manual, and followed all precautions, PCO will fulfill the terms stated in our warranty obligation.

Under no circumstances does the warranty provide a remedy in excess of the equipment. No other expressed or
implied warranty is given by PCO. PCO shall not be liable for consequential damages or any expenses incurred by
the user.
Distributed by:

PNEUMERCATOR
Liquid Level Control Systems
1785 Expressway Drive North, Hauppauge NY 11788
(631) 293-8450 Fax (631) 293-8533