ABB industrial drives

ACS800, drive modules, 0.55 kW - 2000 kW

Technical catalogue

PRODUCTS

SERVICES

11778 Modules_rev B.p65 1 1/14/2005, 1:32 PM

 Type code structure

Type code ACS800 - 04 - XXXX - 2 + XXXX

X04 3
5
7

1 Product series

2 Drive modules
Types and constructions
Ratings
Voltages

Dimensions

3 Hardware options

4 Control connections and communications

5 Application software and programming

6 PC tools

7 Summary of features and options

8 Services and support

9 Contact and web information

2 3AFE 68404592 REV B EN 12.01.2005

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 Contents

ABB industrial drives, drive modules

ABB industrial drives ...................................................... 4

Drive modules main features .......................................... 6
Technical specification ................................................... 8
1
Single drive modules, ACS800-04 ................................ 9
Multidrive modules, ACS800 ....................................... 16 2
Brake options .............................................................
EMC filter ...................................................................
Sine filters ...................................................................
24
28
30
3
du/dt filters ................................................................. 32

Standard user interface

Standard I/O .........................................................
Options
34 4
Control panel ......................................................... 35
Optional I/O ........................................................... 36
Fieldbus control ..................................................... 37
Remote monitoring and diagnostics tool ................ 38

Standard application software ..................................... 39

Optional application software
Control solutions for different applications .............. 40
5
DriveSize ....................................................................
DriveAP ......................................................................
DriveWindow 2 ...........................................................
43
44
45
6
DriveWindow Light 2 .................................................. 46
DriveOPC ................................................................... 47

Table .......................................................................... 48
7
Services and support .................................................. 50
8
www.abb.com/motors&drives ..................................... 51
9
3AFE 68404592 REV B EN 12.01.2005 3

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 ABB industrial drives

ACS800 - 04 - XXXX - 2 + XXXX

X04 3
5
7

ABB industrial drives IndustrialIT enabled

ABB industrial drives are designed for industrial ABB industrial drives are IndustrialIT enabled. This
applications, and especially for applications in process guarantees the user that ABB industrial drives can be
industries such as the pulp & paper, metals, mining, easily integrated into ABB Industrial IT systems.
cement, power, chemical, and oil & gas industries.
ABB industrial drives are highly flexible AC drives that Drive modules
can be configured to meet the precise needs of these
applications, and hence order-based configuration is Drive modules are designed to be built into a
an integral part of the offering. These drives cover a customer's own cabinet. The modules typically have
wide range of powers and voltages, including voltages an IP 00 or IP 20 enclosure class. ABB's module
up to 690 V. ABB industrial drives come with a wide package also includes cabinet assembly documenta-
range of inbuilt options. A key feature of these drives tion.
is programmability, which makes adaptation to differ-
ent applications easy. Type code

Industrial design This is the unique reference number that clearly

identifies your drive by construction, power rating
ABB industrial drives are designed with current ratings voltage and selected options. Using the type code you
to be used in industrial environments for applications can specify your drives from the wide range of options
requiring high overloadability. The heart of the drive is available, customer specific options are added to the
DTC, Direct Torque Control, that provides high perfor- type code using the corresponding + code.
mance and significant benefits: e.g. accurate static and
dynamic speed and torque control, high starting torque
and long motor cables. Inbuilt drive options make the
installation work fast and easy.

One of the most significant design criteria of ABB

industrial drives has been the long lifetime. Wearing
parts such as fans and capacitors have been selected
accordingly. Together with the extensive protection
features this results in excellent reliability in the de-
manding industrial market.

Other products
Please also see the separate technical catalogues
ACS800 multidrive, code 3AFE 68248531 EN,
ACS800 stand-alone single drives, code 3AFE 68375126 EN.

4 Product series 3AFE 68404592 REV B EN 12.01.2005

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 ABB's module offering - common features ACS800 multidrive modules

ABB industrial drive module products are meant for The multidrive principle is based on a standard DC bus
system integrators and/or OEMs who are making their arrangement enabling single power entry and common
own applications, which include the cabinet structure braking resources for several drives. There are several
as well as the software features needed. possibilities on the supply side starting from a simple
diode supply unit up to highly sophisticated active
ACS800 modules include everything that is required for front end IGBT supply units.
a complete drive, there is always an inbuilt harmonic
filtering choke, for example. There is also a wide
Inverter
selection of inbuilt options such as EMC filtering and Rectifier
different I/O and communications options. In addition
to these a selection of external accessories is also
Inverter
available. All the modules can be mounted side by side.

In addition to the modules being designed for cabinet

Inverter
assembly, cabinet assembly documentation is included.
The documentation gives examples of different cabinet
installations, examples of drawings, and hints on the
selection of auxiliary equipment. The flexibility and
programmability of the modules makes them very The multidrive construction simplifies the total instal-
viable for various application needs in different areas lation and provides many advantages such as:
of industry. ■ savings in cabling, installation and maintenance costs
■ space savings
ACS800-04 single drive modules ■ reduced component count and increased reliability
■ reduced line currents and simpler braking arrange-
ACS800-04 units are complete single drive module ments
products that are optimised for assembly in customers' ■ energy circulation over the common DC busbar, which
own cabinets. can be used for motor-to-motor braking without the
need for a braking chopper or regenerative supply unit.
The single drive configuration contains a rectifier, DC ■ The common supply of the multidrive enables the
link and an inverter in one single AC drive unit. implementation of overall safety and control
Single drive
functions.

With their compact and modular design and wide range

Rectifier DC link Inverter of powers, voltages and options, ABB multidrive mod-
ules offer optimised and simple cabinet installation. The
power range is from 1.1 kW up to 2000 kW.

The ACS800-04 is designed to minimise the amount of

cabinet space used and to make cabinet assembly as
easy as possible. The power range is from 0.55 kW up
to 1900 kW.

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 Drive modules main features

Features Benefits Note

Compact and complete

Compact size, everything Less space and installation work required. No need to install extra components such as input chokes
integrated or EMC filter.

Possibility for side by side mounting.

Inbuilt harmonic filter in all Low harmonics, meaning less interference

ACS800 drives and less heating in cables and transformers.

Filter also protects the drive from line side

transients.

Easier installation due to lower number of

components.

Wide range of options Standard solutions available from ABB that

available meets most of the customer needs.

Versatile braking options Always the optimal braking option available. Brake chopper inbuilt in all frame sizes (standard/optional).

In most types no need for external braking

chopper thus reducing size and installation
cost.

Optimised products for Possible to use any kind of customer specific

cabinet assembly cabinet.

Easy to make the cabinet assembly saving

time and money.

User interface

User-friendly customer Easy and fast commissioning and operation. Control panel has clear, alphanumeric display with start-up
interface assistant that guides through the start-up procedure.

Easy to use PC tools available for commissioning,

maintenance, monitoring and programming.

Versatile connections and Standard I/O covers most requirements. Extensive standard and optional I/O.
communications
Connectable to commonly used fieldbuses. I/O fulfils PELV (EN 50178).

Extensive programmability Flexibility. Possible to replace relays or even Two levels of programmability:
PLC in some applications. 1. Parameter programming (standard)
2. Adaptive programming (free block programming)
- Standard feature
- More blocks available as options
- All I/Os are programmable

Industrial design

Wide power and voltage One product series suits everywhere

range meaning less training and fewer spare parts,
and a standardised interface to drives.

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 Drive modules main features

Features Benefits Note

Industrial design

Robust main circuit design Suitable for heavy industrial use. Components dimensioned for heavy duty and long lifetime.

Reliable. Advanced thermal model allows high overloadability.

Long motor cables can be used without

extra output filters.

Extensive protections Enhanced reliability, fewer process Several adjustable limits to protect other equipment also.
interruptions. Possibility to also protect
motors and process.

Galvanic isolation of I/O Safe and reliable operation without separate Isolated input signals and relay outputs as standard.
isolators and relays.

All terminals designed for Adequate size even for large aluminium cables.
industrial use
No need for special tools in I/O cabling.

Worldwide approvals: CE, UL, Safe products that can be used everywhere
cUL, CSA, C-Tick, GOST R in the world.

Right performance for every

application

DTC, accurate dynamic and Excellent process control even without pulse
static speed and torque encoder - improved product quality, produc-
control tivity, reliability and lower investment cost.

DTC - allows high overload- Reliable, smooth start without

ability and gives high overdimensioning the drive.
starting torque

DTC, fast control No unnecessary trips and process Fast reaction to load or voltage variations prevents tripping.
interruptions.
Rides through power interruptions by using kinetic energy
of the load.

DTC, flux optimisation and Excellent motor and drive efficiency - cost Optimal flux in the motor reduces losses.
sophisticated motor model savings.

DTC, mechanics friendly Less stress for mechanics improves reliability. No shock torques.

No torque ripple - minimised risk for torsional vibration.

Active oscillation damping.

Both positioning / Same hardware and similar user interface for

synchronizing control and different applications meaning less training
normal speed / torque and fewer spare parts as well as easier
control available in the same system design and documentation.
hardware

Made in ABB

Global market leader in AC Well proven, safe and reliable solutions.

drives. Long experience. Application know-how.

World wide service and Professional support is available around the

support network world.

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 Technical specification
ACS800 - 04 - XXXX - 2 + XXXX
X04 3
5
7

Mains connection Environmental limits

Voltage and 3-phase, U2IN = 208 to 240 V, ± 10%, Ambient temperature
power range except multidrive and nxR8i ACS800-04 Transport -40...+70°C
modules Storage -40...+70°C
3-phase, U3IN = 380 to 415 V, ± 10% Operation
3-phase, U5IN = 380 to 500 V, ± 10% ACS800-04 -15...+50°C, no frost allowed
3-phase, U7IN = 525 to 690 V, ± 10% 40...50°C at reduced output current
(1% / 1°C)
Frequency 48 to 63 Hz ACS800-x04 0...+50°C, no frost allowed
40...50°C at reduced output current
Power factor cosϕ1 = 0.98 (fundamental) (1% / 1°C)
cosϕ = 0.93...0.95 (total)
Cooling method: Dry clean air
Power factor
ISU cosϕ1 = 1 (fundamental) Altitude
cosϕ = 0.99 (total) 0...1000 m without derating
1000...4000 m with derating ~ (1% / 100 m)
Efficiency (at nominal power) (690 V units 1000...2000 m with derating)
ACS800-04 98%
ACS800-x04 98% Relative humidity 5 to 95%, no condensation allowed
97% with IGBT supply unit
Protection class
IP 00 standard for -04 and 04(M) frame sizes R7,
R8 and nxR8i
Motor connection
IP 20 Standard for -04 frame sizes R2-R6 and
Voltage 3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN option for some -04(M) variants
for > 500 V units please see “Filter selection table for
ACS800” under the du/dt filters on page 32 Paint colour NCS 1502-Y
(RAL 90021, PMS 420 C)
Frequency 0...±300 Hz Contamination levels No conductive dust allowed
(0...±100 Hz with du/dt filters) Storage IEC60721-3-1, class 1C2 (chemical gases),
Class 1S2 (solid particles)
Field weakening point 8...300 Hz Transportation IEC60721-3-2, Class 2C2 (chemical gases),
Class 2S2 (solid particles)
Motor control ABB’s Direct Torque Control (DTC) Operation IEC60721-3-3, Class 3C2 (chemical gases),
Class 3S2 (solid particles without airinlet
Torque control: Torque step rise time: filters)
Open loop <5 ms with nominal torque Vibration IEC60068-2-6, 10...58 Hz 0.075 mm
Closed loop <5 ms with nominal torque displacement amplitude 58...150 Hz
Non-linearity: 10 m / s2 (1 g)
Open loop ±4% with nominal torque
Closed loop ±1% with nominal torque C = chemically active substances
S = mechanically active substances
Speed control: Static accuracy:
Open loop 10% of motor slip Product compliance
Closed loop 0.01% of nominal speed
Dynamic accuracy: CE
Open loop 0.3...0.4%sec. with 100% torque step Low Voltage Directive 73/23/EEC with amendment 93/68/EEC
Closed loop 0.1...0.2%sec. with 100% torque step Machinery Directive 98/37/EC
EMC Directive 89/336/EEC with amendment 93/68/EEC
Quality assurance system ISO 9001 and
Environmental system ISO 14001
UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R

EMC (according to EN 61800-3)

nd
2 environment, unrestricted distribution
- as option in ACS800-04 up to frame size R8
1st environment, restricted distribution as option up to 1000 A input
current

Available options are shown in the Summary of features and options

table. Please see pages 48-49.

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 Single drive modules
ACS800-04/-04M

ACS800-04 single drive modules

ACS800-04 drives are single drive modules that are

optimised for building into customers' own cabinets.
They have been designed to minimise the cabinet
space used, make cabinet assembly as easy as possible,
and give maximum flexibility. The power range is from
0.55 kW up to 1900 kW. All the drives, regardless of the
power and voltage, have the same customer interface
and I/O making system design and training easier.

The units have everything necessary inbuilt. That

includes, for example, inbuilt chokes for harmonic of the module has IP 55 enclosure class. Prevention of
filtering as standard, inbuilt braking chopper and inbuilt unexpected start-up (complies with EN954- 1, category 3)
EMC filtering (both are optional in some frame sizes), is also available as an option.
making cabinet assembly easier. There is also a wide
selection of different I/O and communications options. Compact power - frame sizes R7 and R8
There is also a variety of external accessories available.
Frame size R7 and R8 modules have a very narrow
There is also a wide selection of different I/O and bookshelf design. They are designed to be mounted
communications options. In addition to them there is either on the cabinet wall or floor. The power range is
available a selection of external accessories. from 45 kW up to 560 kW and the voltage range is
from 230 V up to 690 V. The enclosure class is IP 00.
To optimise the use of the cabinet space, most of the
ACS800-04 modules can be mounted side by side. The The modules have top
modules themselves are not only designed for cabinet entry for the input power
assembly, but covering documentation is also avail- connections to optimise
able. This documentation provides examples of the use of space and cable
different cabinet installations and circuit drawings, and routing in the cabinet.
hints on the selection of auxiliary equipment. The output power connec-
tions are on the side to
make access to the cables
Optimised for cabinet assembly - frame as easy as possible and to
sizes R2 - R6 give sufficient space for
cable bending. The out-
The R2 - R6 frame size units are designed for cabinet wall puts can be placed either
mounting. The power range starts from 0.55 kW and on the left or right hand
extends up to 132 kW. The voltage range is from 230 V side of the module. I/O
up to 690 V. The enclosure class of the modules is IP 20 connections can be lo-
as standard. cated in the most optimal
place in the cabinet as
Flange mounting is available as an option. It separates they are in a separate unit.
the airflow to the control section and the heatsink, and
makes it possible to mount the heatsink of the drive Ultimate flexibility -
outside the enclosure. With this option the heatsink side

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 ACS800-04M variant with frame sizes by just disconnecting a couple of bolts without the
R7 and R8 need to disconnect any cables. The inverter modules
and supply modules are parallel connected.
The ACS800-04M is similar in many respects to the
frame size R7 and R8 ACS800-04, but it has even more Supply units have load switch as standard; a contactor
variants available. For this reason the configuration is also available as an inbuilt option. The supply
rules are also different. In addition to the normal module structure is designed to be either 6-pulse or
bookshelf mounting, the ACS800-04M also offers flat 12-pulse.
(sideways) mounting as an alternative for installations
where the available depth inside the cabinet is limited. The control unit and I/O connections can be located in
In frame size R7 the ACS800-04M also offers a version the most optimal place in the cabinet as they are in a
where the motor connections are from the bottom of separate unit.
the module. This makes it possible to use a narrower
cabinet in some installations. The power range for these higher rated ACS800-04
packages is from 400 kW up to 1900 kW, and the
In addition to the normal IP 00 enclosure, the ACS800-04M voltage range is from 380 V up to 690 V.
offers also IP 20 as an option for some mounting
variants. Prevention of unexpected start-up (complies Main standard hardware features:
with EN954-1, category 3) is also available as an option.
Common:
High ratings - frame sizes D4-n*D4 supply ■ Optimised design for cabinet assembly
side and n*R8i inverter units ■ Easy access to power terminals
■ Compact design
The construction ■ Side by side mounting (excl. versions with side exit)
includes separate ■ Harmonic filtering choke inside
IP 00 enclosure ■ Long lifetime cooling fan and capacitors
supply and inverter ■ Extensive, programmable I/O with galvanically
modules. The isolated inputs
modules are of the ■ Three I/O and fieldbus extension slots inside
extremely compact ■ Large power terminals allowing use of a wide range
bookshelf design, of cable sizes
making the width ■ Block programming possibility
of the drive very
competitive. The Frame sizes R2 - R6:
wheels in every ■ Power range 0.55 - 132 kW
module make ■ Voltage range 230 - 690 V
manoeuvring very ■ Mounting on the cabinet wall
easy. Modules are ■ IP 20 enclosure class
also connected to ■ Inbuilt brake chopper (R2-R3; at 690 V also R4)
the separate ca- ■ Easy access to I/O terminals (control board inside
bling part by quick the module)
connectors, en-
abling each module Frame sizes R7 & R8:
to be pulled out ■ Power range 45 - 560 kW
quickly and easily ■ Voltage range 230 - 690 V

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 ■ Mounting on the cabinet wall or floor Options for frame sizes R7 & R8:
■ IP 00 enclosure class ■ Inbuilt brake chopper
■ Input power cable connection from the top for ■ IP 20 enclosure class (for some -04M mounting
optimising cabinet size and cabling inside cabinet variants)
■ Motor cable connection on the side of the module ■ EMC filter for 2nd environment, unrestricted distribu-
(side selectable) for maximized flexibility and tion according to EN 61800-3
optimised cabinet design (with ACS800-04M, frame ■ EMC filter for 1st environment, restricted distribution
size R7, bottom exit can also be selected) according to EN 61800-3 (-04M only requires also
■ Modular design allowing a wide variety of variants EMC enclosure)
■ Free location and easy access of I/O terminals ■ Bottom exit of motor cables (frame size R7 -04M only)
(control board outside the module) ■ Flat (= sideways) mounting (-04M only)
■ Instructions available for installing modules in Rittal ■ Various output busbar options (ACS800-04M)
TS8 cabinet ■ Common mode filters for motor protection

Frame sizes nxD4 + nxR8i: Options for frame sizes nxD4 + nxR8i:
■ Power range 400 - 1900 kW ■ Brake chopper module
■ Voltage range 380 - 690 V ■ Inbuilt contactor
■ Mounting on the cabinet floor
■ IP 00 enclosure class Examples of external options:
■ Wheels to make module manoeuvring easy ■ Control panel and mounting platform
■ Load switch ■ Brake resistor
■ du/dt filters inside of the module ■ Output filters
■ Common mode filters for motor protection ■ Ethernet module
■ Plug connector mechanical kits ■ Control panel mounting platform for cabinet door or
■ Free location and easy access of I/O terminals inside the cabinet
(control board outside the module) ■ Front-end AC fuses (n*R8i only)
■ Air circuit breaker (n*R8i only)
Options for ACS800-04 ■ DC-fuses, fuse bases, mechanical kits (n*R8i only)
■ Mechanical accessories in Rittal TS8 (n*R8i only)
Inbuilt options: ■ IP 21 - IP 54 cabinet door / roof mechanical kits
■ Analogue and digital I/O extension modules ■ Mechanical cabinet accessories kits
■ Fieldbus modules
■ Pulse encoder interface module
■ Motion control and other control solution software
■ Prevention of unexpected start-up
■ Control panel

Options for frame sizes R2 - R6:

■ Inbuilt brake chopper (R4 - R6)
■ EMC filter for 2nd environment, unrestricted distribution
according to EN 61800-3
■ EMC filter for 1st environment, restricted distribution
according to EN 61800-3
■ Flange mounting

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 Ratings and dimensions
ACS800-04

ACS800 - 04 - 0XXX - 2 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA W m /h
UN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.
5.1 6.5 1.1 4.7 0.75 3.4 0.55 62 100 35 ACS800-04-0001-2 R2
6.5 8.2 1.5 6 1.1 4.3 0.75 62 100 35 ACS800-04-0002-2 R2
8.5 10.8 1.5 7.7 1.5 5.7 1.1 62 100 35 ACS800-04-0003-2 R2
10.9 13.8 2.2 10.2 2.2 7.5 1.5 62 120 35 ACS800-04-0004-2 R2
13.9 17.6 3 12.7 3 9.3 2.2 62 140 35 ACS800-04-0005-2 R2
19 24 4 18 4 14 3 62 160 69 ACS800-04-0006-2 R3
25 32 5.5 24 5.5 19 4 62 200 69 ACS800-04-0009-2 R3
34 46 7.5 31 7,5 23 5.5 62 250 69 ACS800-04-0011-2 R3
44 62 11 42 11 32 7.5 62 340 103 ACS800-04-0016-2 R4
55 72 15 50 11 37 7.5 62 440 103 ACS800-04-0020-2 R4
72 86 18.5 69 18.5 49 11 65 530 168 ACS800-04-0025-2 R5
86 112 22 80 22 60 15 65 610 168 ACS800-04-0030-2 R5
103 138 30 94 22 69 18.5 65 810 168 ACS800-04-0040-2 R5
141 164 37 132 37 97 30 65 1190 405 ACS800-04-0050-2 R6
166 202 45 155 45 115 30 65 1190 405 ACS800-04-0060-2 R6
202 282 55 184 55 141 37 65 1440 405 ACS800-04-0070-2 R6
214 326 55 211 55 170 45 71 2900 540 ACS800-04(M)-0080-2 R7
253 404 75 248 75 202 55 71 3450 540 ACS800-04(M)-0100-2 R7
295 432 90 290 90 240 4) 55 71 4050 540 ACS800-04(M)-0120-2 R7
405 588 110 396 110 316 90 72 5300 1220 ACS800-04(M)-0140-2 R8
447 588 132 440 132 340 90 72 6100 1220 ACS800-04(M)-0170-2 R8
528 588 160 516 160 370 110 72 6700 1220 ACS800-04(M)-0210-2 R8
613 840 160 598 160 480 132 72 7600 1220 ACS800-04(M)-0230-2 R8
693 1017 200 679 200 590 2) 160 72 7850 1220 ACS800-04(M)-0260-2 R8
720 1017 200 704 200 635 3) 200 72 8300 1220 ACS800-04(M)-0300-2 R8

Enclosure
Degree of Protection:
IP 00 standard for 04 and 04(M) frame sizes R7, R8 and nxR8i
IP 20 standard for -04 frame sizes R2 - R6, option for some 04(M) variants
Paint color:
RAL 90021/PMS 420C

Type Height Width Depth Weight

mm mm mm kg
R2 370 165 193 6) 8
R3 420 173 232 6) 13
R4 490 240 253 6) 24
R5 602 265 276 32
R6 700 300 399 64
R7 1121/1152/1181 7) 427/632 8) 473/259 8) 100
R8 1564/1596 8) 562/779 8) 568/403 8) 205

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 Ratings and dimensions
ACS800-04

ACS800 - 04 - XXXX - 3 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA W m /h
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
5.1 6.5 1.5 4.7 1.5 3.4 1.1 62 100 35 ACS800-04-0003-3 R2
6.5 8.2 2.2 5.9 2.2 4.3 1.5 62 120 35 ACS800-04-0004-3 R2
8.5 10.8 3 7.7 3 5.7 2.2 62 140 35 ACS800-04-0005-3 R2
10.9 13.8 4 10.2 4 7.5 3 62 160 35 ACS800-04-0006-3 R2
13.9 17.6 5.5 12.7 5.5 9.3 4 62 200 35 ACS800-04-0009-3 R2
19 24 7.5 18 7.5 14 5.5 62 250 69 ACS800-04-0011-3 R3
25 32 11 24 11 19 7.5 62 340 69 ACS800-04-0016-3 R3
34 46 15 31 15 23 11 62 440 69 ACS800-04-0020-3 R3
40 46 22 39 18.5 28 15 62 520 69 ACS800-04-0023-3 R3
44 62 22 41 18.5 32 15 62 530 103 ACS800-04-0025-3 R4
55 72 30 50 22 37 18.5 62 610 103 ACS800-04-0030-3 R4
59 72 30 57 30 41 22 62 660 103 ACS800-04-0035-3 R4
72 86 37 69 30 49 22 65 810 168 ACS800-04-0040-3 R5
86 112 45 80 37 60 30 65 990 168 ACS800-04-0050-3 R5
103 138 55 100 55 69 37 65 1190 168 ACS800-04-0060-3 R5
141 164 75 132 55 97 45 65 1440 405 ACS800-04-0070-3 R6
166 202 90 155 75 115 55 65 1940 405 ACS800-04-0100-3 R6
202 282 110 184 90 141 75 65 2310 405 ACS800-04-0120-3 R6
225 282 110 220 110 162 4) 90 65 2570 405 ACS800-04-0130-3 R6
206 326 110 202 110 163 90 71 3000 540 ACS800-04(M)-0140-3 R7
248 404 132 243 132 202 110 71 3650 540 ACS800-04(M)-0170-3 R7
289 432 160 284 160 240 1) 132 71 4300 540 ACS800-04(M)-0210-3 R7
445 588 200 440 200 340 160 72 6600 1220 ACS800-04(M)-0260-3 R8
521 588 250 516 250 370 200 72 7150 1220 ACS800-04(M)-0320-3 R8
602 840 315 590 315 477 250 72 8100 1220 ACS800-04(M)-0400-3 R8
693 1017 355 679 355 590 2) 315 72 8650 1220 ACS800-04(M)-0440-3 R8
720 1017 400 704 400 635 3) 355 72 9100 1220 ACS800-04(M)-0490-3 R8
879 1315 500 844 500 657 400 73 13000 3120 ACS800-04-0610-3 1xD4 + 2xR8i
1111 1521 630 1067 630 831 450 74 17200 3840 ACS800-04-0770-3 2xD4 + 2xR8i
1255 1877 710 1205 710 939 500 74 18500 3840 ACS800-04-0870-3 2xD4 + 2xR8i
1452 1988 800 1394 800 1086 630 74 23900 3840 ACS800-04-1030-3 2xD4 + 2xR8i
1770 2648 1000 1699 1000 1324 710 75 27500 5040 ACS800-04-1230-3 2xD4 + 3xR8i
2156 2951 1200 2070 1200 1613 900 76 35400 5760 ACS800-04-1540-3 3xD4 + 3xR8i
2663 3984 1450 2556 1450 1992 1120 76 42700 6960 ACS800-04-1850-3 3xD4 + 4xR8i

Enclosure Typical Ratings:

Degree of Protection: No-overload use
IP 00 standard for 04 and 04(M) frame sizes R7, R8 and nxR8i Pcont.max: typical motor power in no-overload use.
IP 20 standard for -04 frame sizes R2 - R6, option for some 04(M) variants
Paint color: Light-overload use
RAL 90021/PMS 420C IN: continuous current allowing 110% IN for 1min / 5 min at 40°C.

PN: typical motor power in light-overload use.

Type Height Width Depth Weight Heavy-duty use
mm mm mm kg Ihd: continuous current allowing 150% Ihd for 1min / 5 min at 40°C.
R2 370 165 193 6) 8
R3 420 173 232 6) 13 Phd: typical motor power in heavy-duty use.
R4 490 240 253 6) 24
R5 602 265 276 32 The current ratings are the same regardless of the supply voltage within one voltage range.
R6 700 300 399 64
R7 1121/1152/1181 7) 427/632 8) 473/259 8) 100 The ratings apply at 40°C ambient temperature.
R8 1564/1596 8) 562/779 8) 568/403 8) 205 At higher temperatures (up to 50°C) the derating is 1% / 1°C.
D4 1480 234 400 10) 180
2xD4 1480 234 9) 400 10) 360 Notes:
1)
3xD4 1480 234 9) 400 10) 540 50% overload available if T amb < 25°C. If Tamb = 40°C, max overload is 37%.
2)
2xR8i 1397 245 9) 596 300 50% overload available if T amb < 30°C. If Tamb = 40°C, max overload is 40%.
3)
3xR8i 1397 245 9) 596 450 50% overload available if T amb < 20°C. If Tamb = 40°C, max overload is 30%.
4)
4xR8i 1397 245 9) 596 600 50% overload available if T amb < 35°C. If Tamb = 40°C, max overload is 45%.
5)
Higher value available if output frequency is above 41Hz.
6)
Please note that use of control panel or I/O extension or communication options
Nominal Ratings: increases the depth.
Icont.max: rated current available continuously without overloadability at 40°C. 7)
Bookshelf (in ACS800-04M +H354) / flat (+H360) / bottom exit (+H352) version.
8)
Bookshelf (in ACS800-04M +H354) / flat (+H360) mounting.
Imax: maximum output current. Available for 10 s at start, otherwise as long 9)
Single module only.
as allowed by drive temperature. Note: max. motor shaft power is 150% Phd. 10)
Cable connections need additional space (about 200 mm) behind the module.

3AFE 68404592 REV B EN 12.01.2005 Drive modules 13

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 Ratings and dimensions
ACS800-04

ACS800 - 04 - XXXX - 5 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air

use use use level dissipation flow
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
3
A A kW A kW A kW dBA W m /h
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
4.9 6.5 2.2 4.5 2.2 3.4 1.5 62 120 35 ACS800-04-0004-5 R2
6.2 8.2 3 5.6 3 4.2 2.2 62 140 35 ACS800-04-0005-5 R2
8.1 10.8 4 7.7 4 5.6 3 62 160 35 ACS800-04-0006-5 R2
10.5 13.8 5.5 10 5.5 7.5 4 62 200 35 ACS800-04-0009-5 R2
13.2 17.6 7.5 12 7.5 9.2 5.5 62 250 35 ACS800-04-0011-5 R2
19 24 11 18 11 13 7.5 62 340 69 ACS800-04-0016-5 R3
25 32 15 23 15 18 11 62 440 69 ACS800-04-0020-5 R3
34 46 18.5 31 18.5 23 15 62 530 69 ACS800-04-0025-5 R3
38 46 22 37 22.0 27 19 62 590 69 ACS800-04-0028-5 R3
42 62 22 39 22 32 18.5 62 610 103 ACS800-04-0030-5 R4
48 72 30 44 30 36 22 62 810 103 ACS800-04-0040-5 R4
56 72 37 54 37 39 22 62 950 103 ACS800-04-0045-5 R4
65 86 37 61 37 50 30 65 990 168 ACS800-04-0050-5 R5
79 112 45 75 45 60 37 65 1190 168 ACS800-04-0060-5 R5
96 138 55 88 55 69 45 65 1440 168 ACS800-04-0070-5 R5
124 164 75 115 75 88 55 65 1940 405 ACS800-04-0100-5 R6
157 202 90 145 90 113 75 65 2310 405 ACS800-04-0120-5 R6
180 282 110 163 110 141 90 65 2810 405 ACS800-04-0140-5 R6
209 282 132 204 132 161 2) 110 65 3260 405 ACS800-04-0150-5 R6
196 326 132 192 132 162 110 71 3000 540 ACS800-04(M)-0170-5 R7
245 384 160 240 160 192 132 71 3800 540 ACS800-04(M)-0210-5 R7
289 432 200 284 200 224 160 71 4500 540 ACS800-04(M)-0260-5 R7
440 588 250 435 250 340 200 72 6850 1220 ACS800-04(M)-0320-5 R8
515 588 315 510 315 370 250 72 7800 1220 ACS800-04(M)-0400-5 R8
550 840 355 545 355 490 315 72 7600 1220 ACS800-04(M)-0440-5 R8
602 840 400 590 400 515 2) 355 72 8100 1220 ACS800-04(M)-0490-5 R8
684 1017 450 670 450 590 2) 400 72 9100 1220 ACS800-04(M)-0550-5 R8
718 1017 500 704 500 632 3) 450 72 9700 1220 ACS800-04(M)-0610-5 R8
883 1321 630 848 630 660 500 73 14000 3120 ACS800-04-0760-5 1xD4 + 2xR8i
1050 1524 710 1008 710 785 560 74 17200 3840 ACS800-04-0910-5 2xD4 + 2xR8i
1258 1882 900 1208 900 941 630 74 19900 3840 ACS800-04-1090-5 2xD4 + 2xR8i
1372 1991 1000 1317 1000 1026 710 74 23800 3840 ACS800-04-1210-5 2xD4 + 2xR8i
1775 2655 1250 1704 1200 1328 900 75 29400 5040 ACS800-04-1540-5 2xD4 + 3xR8i
2037 2956 1450 1956 1400 1524 1120 76 35000 5760 ACS800-04-1820-5 3xD4 + 3xR8i
2670 3901 1900 2563 1850 1997 1400 76 45400 6960 ACS800-04-2310-5 3xD4 + 4xR8i

Enclosure
Degree of Protection:
IP 00 standard for 04 and 04(M) frame sizes R7, R8 and nxR8i
IP 20 standard for -04 frame sizes R2 - R6, option for some 04(M) variants
Paint color:
RAL 90021/PMS 420C

Type Height Width Depth Weight

mm mm mm kg
R2 370 165 193 6) 8
R3 420 173 232 6) 13
R4 490 240 253 6) 24
R5 602 265 276 32
R6 700 300 399 64
R7 1121/1152/1181 7) 427/632 8) 473/259 8) 100
R8 1564/1596 8) 562/779 8) 568/403 8) 205
D4 1480 234 400 10) 180
2xD4 1480 234 9) 400 10) 360
3xD4 1480 234 9) 400 10) 540
2xR8i 1397 245 9) 596 300
3xR8i 1397 245 9) 596 450
4xR8i 1397 245 9) 596 600

14 Drive modules 3AFE 68404592 REV B EN 12.01.2005

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 Ratings and dimensions
ACS800-04

ACS800 - 04 - XXXX - 7 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Noise Heat Air flow

use use use level dissipation
Icont. max Imax Pcont. max IN PN Ihd Phd Type code Frame
size
A A kW A kW A kW dBA W m3/h
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
13 14 11 11.5 7.5 8.5 5.5 62 300 103 ACS800-04-0011-7 R4
17 19 15 15 11 11 7.5 62 340 103 ACS800-04-0016-7 R4
22 28 18.5 20 15 15 11 62 440 103 ACS800-04-0020-7 R4
25 38 22 23 18.5 19 15 62 530 103 ACS800-04-0025-7 R4
33 44 30 30 22 22 18.5 62 610 103 ACS800-04-0030-7 R4
36 54 30 34 30 27 22 62 690 103 ACS800-04-0040-7 R4
51 68 45 46 37 34 30 65 840 168 ACS800-04-0050-7 R5
57 84 55 52 45 42 37 65 1010 168 ACS800-04-0060-7 R5
79 104 75 73 55 54 45 65 1220 405 ACS800-04-0070-7 R6
93 124 90 86 75 62 55 65 1650 405 ACS800-04-0100-7 R6
113 172 110 108 90 86 75 65 1960 405 ACS800-04-0120-7 R6
134 190 132 125 110 95 90 71 2800 540 ACS800-04(M)-0140-7 R7
166 263 160 155 132 131 110 71 3550 540 ACS800-04(M)-0170-7 R7
166/2035) 294 160 165/1955) 160 147 132 71 4250 540 ACS800-04(M)-0210-7 R7
175/2305) 326 160/2005)
175/212 160/2005)
5)
163 160 71 4800 540 ACS800-04(M)-0260-7 R7
315 433 315 290 250 216 200 72 6150 1220 ACS800-04(M)-0320-7 R8
353 548 355 344 315 274 250 72 6650 1220 ACS800-04(M)-0400-7 R8
396 656 400 387 355 328 315 72 7400 1220 ACS800-04(M)-0440-7 R8
445 775 450 426 400 387 355 72 8450 1220 ACS800-04(M)-0490-7 R8
488 853 500 482 450 426 400 72 8300 1220 ACS800-04(M)-0550-7 R8
560 964 560 537 500 482 450 72 9750 1220 ACS800-04(M)-0610-7 R8
628 939 630 603 630 470 500 73 13900 3120 ACS800-04-0750-7 1xD4 + 2xR8i
729 1091 710 700 710 545 560 73 17100 3120 ACS800-04-0870-7 1xD4 + 2xR8i
885 1324 800 850 800 662 630 73 18400 3120 ACS800-04-1060-7 1xD4 + 2xR8i
953 1426 900 915 900 713 710 74 20800 3840 ACS800-04-1160-7 2xD4 + 2xR8i
1258 1882 1200 1208 1200 941 900 75 27000 5040 ACS800-04-1500-7 2xD4 + 3xR8i
1414 2115 1400 1357 1400 1058 1000 75 32500 5040 ACS800-04-1740-7 2xD4 + 3xR8i
1774 2654 1700 1703 1700 1327 1250 76 40100 6240 ACS800-04-2120-7 2xD4 + 4xR8i
1866 2792 1900 1791 1800 1396 1400 76 43300 6960 ACS800-04-2320-7 3xD4 + 4xR8i

Nominal Ratings:
Enclosure Icont.max: rated current available continuously without overloadability at 40°C.
Degree of Protection:
IP 00 standard for 04 and 04(M) frame sizes R7, R8 and nxR8i Imax: maximum output current. Available for 10 s at start, otherwise as long
IP 20 standard for -04 frame sizes R2 - R6, option for some 04(M) variants as allowed by drive temperature. Note: max. motor shaft power is 150% Phd.
Paint color:
RAL 90021/PMS 420C Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Type Height Width Depth Weight Light-overload use
mm mm mm kg IN: continuous current allowing 110% IN for 1min / 5 min at 40°C.
R2 370 165 193 6) 8
R3 420 173 232 6) 13 PN: typical motor power in light-overload use.
R4 490 240 253 6) 24
R5 602 265 276 32 Heavy-duty use
R6 700 300 399 64 Ihd: continuous current allowing 150% Ihd for 1min / 5 min at 40°C.
R7 1121/1152/1181 7) 427/632 8) 473/259 8) 100
R8 1564/1596 8) 562/779 8) 568/403 8) 205 Phd: typical motor power in heavy-duty use.
D4 1480 234 400 10) 180
2xD4 1480 234 9) 400 10) 360 The current ratings are the same regardless of the supply voltage within one voltage range.
3xD4 1480 234 9) 400 10) 540
2xR8i 1397 245 9) 596 300 The ratings apply at 40°C ambient temperature.
3xR8i 1397 245 9) 596 450 At higher temperatures (up to 50°C) the derating is 1% / 1°C.
4xR8i 1397 245 9) 596 600
Notes:
1)
50% overload available if T amb < 25°C. If Tamb = 40°C, max overload is 37%.
2)
50% overload available if T amb < 30°C. If Tamb = 40°C, max overload is 40%.
3)
50% overload available if T amb < 20°C. If Tamb = 40°C, max overload is 30%.
4)
50% overload available if T amb < 35°C. If Tamb = 40°C, max overload is 45%.
5)
Higher value available if output frequency is above 41Hz.
6)
Please note that use of control panel or I/O extension or communication options
increases the depth.
7)
Bookshelf (in ACS800-04M +H354) / flat (+H360) / bottom exit (+H352) version.
8)
Bookshelf (in ACS800-04M +H354) / flat (+H360) mounting.
9)
Single module only.
10)
Cable connections need additional space (about 200 mm) behind the module.

3AFE 68404592 REV B EN 12.01.2005 Drive modules 15

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 Multidrive modules

The ACS800 multidrive module product series includes Supply modules

rectifier- and DC-supplied inverter modules and acces- Supply modules are available as diode-, thyristor- or
sories especially designed for integrators, OEMs and IGBT- based solutions.
panel builders.
In the diode supply units (DSU) only four different
The ACS800 multidrive principle based on a common types of unit, either in single or parallel, cover the
DC bus arrangement enables single power entry and power range of 145 to 4200 kW in 380 - 690 V.
common braking resources for several drives. Common
braking includes the possibility for regenerative brak- The basic features of the diode rectifier unit include
ing and motor-to-motor braking depending on the automatic adaptation to 6 or 12-pulse operation and
motor loads in the line-up. automatic control to charge the inverter capacitor
banks during start-up.
Special design for system integrators
The mechanical dimensions are the same in each
The design of these modules is based on much smaller module, making engineering and assembling very easy.
inverter modules.
The thyristor supply unit (TSU) is used in regenerative
The modules have a plug-in connector, meaning fast drive systems. It contains two 6-pulse thyristor bridges
and easy assembling. The modules are also equipped in antiparallel connections. 12-pulse units can also be
with wheels, so they can easily be pulled out of the configured. The power range is from 470 kW up to
cabinet and pushed back for maintenance purposes. 3150 kW in 380 - 690 V.

This concept also allows pre-installation of the power An IGBT Supply unit (ISU) is used in fully regenerative
cables in the empty cabinet. drive systems. In power control it gives the same firm
and gentle performance as DTC gives in motor control.
Inverter and diode modules can be freely connected The power module is hardware compatible with the
parallel for higher output current. This means a limited inverter module. In passive mode the converter oper-
number of different module sizes and fewer spare parts. ates as the rectifier. In the active mode the IGBTs are
controlled to keep the DC voltage constant and the
The modularity, compact size and simplicity of the line current sinusoidal.
modules means a lot of savings for cabinet builders in
terms of minimizing the number of cabinets and the Harmonic content remains extremely low due to DTC
widths. control and LCL filtering.

Besides the compact design, the new ACS800 DC- The power range is from 60 kW up to 1975 kW in 380
supplied inverter and rectifier units include an - 690 V. Modules are single or parallel connected.
extensive selection of options.
Braking choppers and resistors
Product range In resistor braking whenever the voltage in the inter-
mediate circuit of a frequency converter exceeds a
Inverter modules certain limit, a braking chopper connects the circuit to
Inverter modules are available in 7 different frame sizes. a braking resistor.
Frame sizes R2i - R7i start from 1.1 kW up to 110 kW,
and all the powers from 90 to 2000 kW are different
configurations of R8i units, single or in parallel. The
voltage range covers 380 V, 500 V and 690 V.

16 Drive modules 3AFE 68404592 REV B EN 12.01.2005

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 Standard resistors are also available, but non-standard Inverter frame sizes R8i - n*R8i:
resistors can be used, however they must be checked ■ Prevention of unexpected start-up
case-by- case. ■ DC fuses, fuse bases or DC-fuse switch + charging
circuitry
The power range is from 230 kW up to 2400 kW in 380 ■ du/dt filters as options in 400 / 500 V
- 690 V. ■ Mechanical accessories in Rittal TS8 cabinets
■IP 21 - IP 54 cabinet door / roof mechanical kits
Main standard hardware features: ■Accessories kits
■ Common mode filters for motor protection
■ Frame sizes R2i - R5i control board inside of the
module DSU frame sizes D3 - n*D4:
■ Frame sizes R7i - n*R8i control board outside of the ■ Contactor (inside the module)
module ■ RFI filter up to 1000 A
■ Extensive, programmable I/O ■ Front end AC-fuses
■ Three I/O and fieldbus extension slots ■ Air circuit breaker
■ Inputs galvanically isolated ■ Mechanical accessories in Rittal TS8 cabinets
■ Optimised design for cabinet assembly ■ IP 21 - IP 54 cabinet door / roof mechanical kits
■ Modular design allowing wide variety of variants ■ Accessories kits
■ Compact design
■ Long lifetime cooling fan and capacitors
■ Du/dt filters as standard in parallel connected R8i
and in single or parallel connected 690 V inverter
units
■ Mounting on the cabinet wall frame size R2i - R7i
and on the cabinet floor for R8i and the D3/D4
supply module
■ Wheels and plug connectors in the R8i inverter and
D3/D4 supply module
■ Coated boards
■ LCL-filter units in ISUs

Main optional hardware features:

Inverter frame sizes R2i - R7i:

■ Prevention of unexpected start-up
■ DC fuses, fuse bases or DC-fuse switch
■ Mechanics for tilted position assembly in R2i - R5i
frame size
■ Assembly plates for R7i units
■ du/dt filters

3AFE 68404592 REV B EN 12.01.2005 Drive modules 17

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 Ratings and dimensions
ACS800-x04, drive module, UN=400 V

ACS800 - X04 - XXXX - 3 + XXXX

Nominal No-overload Light-overload Heavy-duty

ratings use use use
Icont. max Imax Pcont. max PN IN Phd Ihd
Heat Module type Frame
dissipation size
A A kW kW A kW A kW
UN = 400 V (Range 380 - 415 V). The power ratings are valid at nominal voltage 400 V.
5.1 6.5 1.5 1.5 4.7 1.1 3.4 0.1 ACS800-104-0003-3 R2i
6.5 8.2 2.2 2.2 5.9 1.5 4.3 0.1 ACS800-104-0004-3 R2i
8.5 10.8 3 3.0 7.7 2.2 5.7 0.1 ACS800-104-0005-3 R2i
10.9 13.8 4 4.0 10.2 3.0 7.5 0.1 ACS800-104-0006-3 R2i
13.9 17.6 5.5 5.5 12.7 4.0 9.3 0.2 ACS800-104-0009-3 R2i
19 24 7.5 7.5 18 5.5 14 0.3 ACS800-104-0011-3 R3i
25 32 11 11 24 7.5 19 0.3 ACS800-104-0016-3 R3i
34 46 15 15 31 11 23 0.4 ACS800-104-0020-3 R3i
44 62 22 18.5 41 15 32 0.5 ACS800-104-0025-3 R4i
55 72 30 22 50 18.5 37 0.6 ACS800-104-0030-3 R4i
72 86 37 30 69 22 49 0.8 ACS800-104-0040-3 R5i
86 112 45 37 80 30 60 1.0 ACS800-104-0050-3 R5i
103 138 55 45 94 37 69 1.2 ACS800-104-0060-3 R5i
147 224 75 75 141 55 112 1.5 ACS800-104-0100-3 R7i
178 294 90 90 171 75 147 1.8 ACS800-104-0120-3 R7i
250 342 132 132 240 90 187 2.3 ACS800-104-0170-3 R8i
292 400 160 160 280 110 218 2.7 ACS800-104-0210-3 R8i
370 506 200 200 355 132 277 3.7 ACS800-104-0260-3 R8i
469 642 250 250 450 200 351 4.9 ACS800-104-0320-3 R8i
656 773 315 315 542 220 423 6.1 ACS800-104-0390-3 R8i
741 1014 400 400 711 315 554 8 ACS800-104-0510-3 R8i
1111 1521 630 630 1067 450 831 12 ACS800-104-0770-3 2xR8i
1452 1988 800 800 1394 630 1086 15 ACS800-104-1030-3 2xR8i
2156 2951 1200 1200 2070 900 1613 23 ACS800-104-1540-3 3xR8i
2845 3894 1600 1600 2731 1120 2128 30 ACS800-104-2050-3 4xR8i

Dimensions:
Frame Height Width Depth Weight Noise Air Type Height Width Depth
size level flow mm mm mm
mm mm mm kg dB(A) m3/h
RDCU control unit *) 282 126 41
R2i 401 165 193 3) 9 62 35
R3i 466 173 232 3) 12 62 69
*) Delivered with every unit.
R4i 525 240 252 3) 15 62 103
R5i 673 265 276 3) 23 65 168
R7i 1) 744 228 367 37 64 480
R8i 1397 235 596 150 72 1280 Nominal Ratings:
2xR8i 1397 245 2) 596 300 74 2560 I cont.max: rated current available continuously without overloadability at 40°C.
3xR8i 1397 245 2) 596 450 76 3840
4xR8i 1397 245 2) 596 600 76 5120 I max: maximum output current. Available for 10 s at start, otherwise as long as allowed by
drive temperature.
1
) Dimensions do not include cooling fan.
2
) Single module only. Typical Ratings:
3
) The depth is without control panels and options. No-overload use
Pcont.max: typical motor power in no-overload use.

Light-overload use
I N: continuous current allowing 110% IN for 1 min / 5 min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use
I hd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Phd: typical motor power in heavy-duty use.

The current ratings are the same regardless of the supply voltage within one voltage range.

The ratings apply in 40°C ambient temperature.

In lower temperatures the ratings are higher (except Imax ).

The rated current of the ACS800 must be higher than or equal to the rated motor current
to achieve the rated motor power given in the table.

18 Drive modules 3AFE 68404592 REV B EN 12.01.2005

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 Ratings and dimensions
ACS800-x04, supply module, UN=400 V

ACS800 - X04 - XXXX - 3 + XXXX

7

Nominal ratings No-overload Light-overload Heavy-duty Nominal Ratings:

use use use Icont.max: rated current
available continuously
Icont. max Icont. max Imax SN Pcont. max PN IN Phd
Heat Ihd
Name / module type Frame
without overloadability
dissipation size
at 40°C.
A (AC) A (DC) A (DC) kVA kW (DC) kW (DC) A (DC) kW (DC) A (DC) kW
UN = 400 V (Range 380 - 415 V). The power ratings are valid at nominal voltage 400 V.
Imax: maximum output
IGBT supply module (ISU) current.
112 136 186 81 80 77 130 60 102 2.1 ACS800-204-0070-3 R7i + ISU_LCL_5R7
147 178 244 106 105 100 171 78 133 3 ACS800-204-0100-3 R7i + ISU_LCL_5R7 Typical Ratings:
178 216 295 128 127 122 207 95 161 3.6 ACS800-204-0120-3 R7i + ISU_LCL_5R7 No-overload use
284 344 471 204 202 194 331 151 258 5.9 ACS800-204-0200-3 R8i + ALCL-12-5 Pcont.max: power in no-
378 458 627 272 269 258 440 201 343 8 ACS800-204-0260-3 R8i + ALCL-13-5 overload use.
473 573 784 340 336 323 550 252 429 10.3 ACS800-204-0330-3 R8i + ALCL-14-5
630 764 1046 453 448 430 733 335 571 14.6 ACS800-204-0440-3 R8i + ALCL-15-5 Light-overload use
945 1146 1568 679 672 646 1100 503 857 20.5 ACS800-204-0660-3 2xR8i + ALCL-24-5 IN: continuous current
1235 1497 2049 888 879 844 1437 657 1120 28.3 ACS800-204-0860-3 2xR8i + ALCL-25-5 allowing 110% IN for
1833 2223 3042 1318 1304 1252 2134 976 1662 41.7 ACS800-204-1270-3 3xR8i + 2xALCL-24-5 1 min / 5 min at 40°C.
2419 2933 4015 1739 1722 1653 2816 1288 2194 54.8 ACS800-204-1680-3 4xR8i + 2xALCL-25-5
6-pulse diode (DSU) PN: power in light-overload
286 350 462 198 183 175 335 147 280 1.5 ACS800-304-0320-7 D3 use.
408 500 700 283 262 251 480 210 400 2.4 ACS800-304-0450-7 D3
571 700 924 396 367 351 670 293 560 3.8 ACS800-704-0640-7 D4 Heavy-duty use
816 1000 1400 566 524 503 960 419 800 5 ACS800-704-0910-7 D4 Ihd : continuous current
1143 1400 1848 792 733 702 1340 587 1120 7.6 ACS800-704-1370-7 2xD4 allowing 150% Ihd for
1518 1860 2604 1052 974 938 1790 780 1490 10 ACS800-704-1810-7 2xD4 1 min / 5 min at 40°C.
2278 2790 3906 1578 1461 1406 2685 1168 2230 15 ACS800-704-2720-7 3xD4
3037 3720 5208 2104 1949 1875 3580 1561 2980 20 ACS800-704-3630-7 4xD4 Phd: power in heavy-duty
3796 4650 6510 2630 2436 2344 4475 1949 3720 25 ACS800-704-4540-7 5xD4 use.
6-pulse regenerative (TSU)
981 1202 1947 680 639 604 1136 468 880 6.3 ACS800-404-0680-3 2xB4 + choke The current ratings are the
1617 1980 3208 1120 1053 995 1872 721 1450 10.2 ACS800-404-1120-3 2xB4 + choke same regardless of the
2449 3000 4860 1697 1595 1509 2838 1193 2244 16.5 ACS800-404-1700-3 2xB5 + choke supply voltage within one
2858 3500 5670 1980 1861 1760 3311 1392 2618 20.8 ACS800-404-2100-3 2xB5 + choke voltage range.
12-pulse diode (DSU)
571 700 924 396 367 351 670 293 560 3.8 ACS800-704-0640-7 D4 The ratings apply in 40°C
816 1000 1400 566 524 503 960 419 800 5 ACS800-704-0910-7 D4 ambient temperature. In
1143 1400 1848 792 733 702 1340 587 1120 7.6 ACS800-704-1370-7 2xD4 lower temperatures the
1518 1860 2604 1052 974 938 1790 780 1490 10 ACS800-704-1810-7 2xD4 ratings are higher (except
2278 2790 3906 1578 1461 1406 2685 1168 2230 15 ACS800-704-2720-7 3xD4 Imax).
3037 3720 5208 2104 1949 1875 3580 1561 2980 20 ACS800-704-3630-7 4xD4
3796 4650 6510 2630 2436 2344 4475 1949 3720 25 ACS800-704-4540-7 5xD4

Dimensions:
Frame Height Width Depth Weight Noise Air Frame Height Width Depth Weight Noise Air
size level flow size level flow
mm mm mm kg dB(A) m3/h mm mm mm kg dB(A) m3/h
IGBT supply unit (ISU) 6-pulse regenerative (TSU)
R7i1) 744 228 367 37 65 4) 480 2XB4 1808 340 2) 430 110 2) 72 5) 2000
R8i 1397 245 596 150 72 4) 1280 2XB5 1808 420 2) 430 150 2) 75 5) 3400
2xR8i 1397 245 2) 596 300 74 4) 2560 DC chokes for 6-pulse regenerative (TSU)
3xR8i 1397 245 2) 596 450 76 4) 7680 choke B4 771 348 449 110 - 600
4xR8i 1397 245 2) 596 600 76 4) 5120 choke B5 991 348 449 150 - 700
LCL-filter for IGBT supply unit (ISU) 12-pulse diode (DSU)
3)
ISU_LCL_XR7 810 304 292 72 - 480 D4 1480 234 400 180 65 720
ALCL-1X-X 1397 240 499 180 - 400 2XD4 1480 234 2) 400 3) 360 67 1440
2) 3)
ALCL-2X-X 1397 240 573 305 - 1280 3XD4 1480 234 400 540 68 2160
2) 3)
6-pulse diode (DSU) 4XD4 1480 234 400 720 69 2880
2) 3)
D3 1480 234 400 3) 130 65 720 5XD4 1480 234 400 900 70 3600
D4 1480 234 400 3) 180 65 720
2XD4 1480 234 2) 400 3) 360 67 1440
3XD4 1480 234 2) 400 3) 540 68 2160
4XD4 1480 234 2) 400 3) 720 69 2880
5XD4 1480 234 2) 400 3) 900 70 3600

1
) Dimensions do not include cooling fan.
2
) Single module only.
3
) Cable connections need additional space (about 200 mm)
behind the module.
4
) Supply modules + filters.
5
) Supply modules + choke.

3AFE 68404592 REV B EN 12.01.2005 Drive modules 19

11778 Modules_rev B.p65 19 1/14/2005, 1:33 PM

 Ratings and dimensions
ACS800-x04, drive module, UN=500 V

ACS800 - X04 - XXXX - 5 + XXXX

Nominal No-overload Light-overload Heavy-duty

ratings use use use
Icont. max Imax Pcont. max PN IN Phd Ihd Heat Module type Frame
dissipation size
A A kW kW A kW A kW
UN = 500 V (Range 380 - 500 V). The power ratings are valid at nominal voltage 500 V.
4.9 7 2.2 2.2 4.5 1.5 3.4 0.1 ACS800-104-0004-5 R2i
6.2 8 3 3.0 5.6 2.2 4.2 0.1 ACS800-104-0005-5 R2i
8.1 11 4 4.0 7.7 3.0 5.6 0.2 ACS800-104-0006-5 R2i
11 14 5.5 5.5 10 4.0 7.5 0.2 ACS800-104-0009-5 R2i
13 18 7.5 7.5 12 5.5 9.2 0.3 ACS800-104-0011-5 R2i
19 24 11 11 18 7.5 13 0.3 ACS800-104-0016-5 R3i
25 32 15 15 23 11 18 0.4 ACS800-104-0020-5 R3i
34 46 18.5 18.5 31 15 23 0.5 ACS800-104-0025-5 R3i
42 62 22 22 39 18.5 32 0.6 ACS800-104-0030-5 R4i
48 72 30 30 44 22 36 0.8 ACS800-104-0040-5 R4i
65 86 37 37 61 30 50 1.0 ACS800-104-0050-5 R5i
79 112 45 45 75 37 60 1.2 ACS800-104-0060-5 R5i
96 138 55 55 88 45 69 1.4 ACS800-104-0070-5 R5i
112 168 75 75 108 55 84 1.5 ACS800-104-0100-5 R7i
135 224 90 90 130 75 112 1.8 ACS800-104-0120-5 R7i
164 270 110 110 157 90 135 2.1 ACS800-104-0140-5 R7i
250 363 160 160 240 110 187 2.6 ACS800-104-0210-5 R8i
315 457 200 200 302 132 236 3.2 ACS800-104-0260-5 R8i
365 530 250 250 350 160 273 4 ACS800-104-0320-5 R8i
455 660 315 315 437 200 340 5.4 ACS800-104-0400-5 R8i
525 762 355 355 504 250 393 5.9 ACS800-104-0460-5 R8i
700 1016 500 500 672 355 524 7.8 ACS800-104-0610-5 R8i
1050 1524 710 710 1008 560 785 12 ACS800-104-0910-5 2xR8i
1372 1991 1000 1000 1317 710 1026 15 ACS800-104-1210-5 2xR8i
2037 2956 1450 1450 1956 1120 1524 22 ACS800-104-1820-5 3xR8i
2688 3901 2000 1850 2580 1400 2011 29 ACS800-104-2430-5 4xR8i

Dimensions:
Frame Height Width Depth Weight Noise Air Type Height Width Depth
size level flow mm mm mm
mm mm mm kg dB(A) m3/h
R2i 401 165 193 3) 9 62 35 RDCU control unit *) 282 126 41
R3i 466 173 232 3) 12 62 69 *) Delivered with every unit.
R4i 525 240 252 3) 15 62 103
R5i 673 265 276 3) 23 65 168
R7i 1) 744 228 367 37 64 480 Nominal Ratings:
R8i 1397 235 596 150 72 1280 Icont.max: rated current available continuously without overloadability at 40°C.
2xR8i 1397 245 2) 596 300 74 2560
3xR8i 1397 245 2) 596 450 76 3840 Imax: maximum output current. Available for 10 s at start, otherwise as long as allowed by drive
4xR8i 1397 245 2) 596 600 76 5120 temperature.
1
) Dimensions do not include cooling fan. Typical Ratings:
2
) Single module only. No-overload use
3
) The depth is without control panels and options. Pcont.max: typical motor power in no-overload use.

Light-overload use
IN: continuous current allowing 110% IN for 1 min / 5 min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use
Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Phd : typical motor power in heavy-duty use.

The current ratings are the same regardless of the supply voltage within one voltage range.

The ratings apply in 40°C ambient temperature.

In lower temperatures the ratings are higher (except Imax).

The rated current of the ACS800 must be higher than or equal to the rated motor current to achieve
the rated motor power given in the table.

20 Drive modules 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 20 1/14/2005, 1:33 PM

 Ratings and dimensions
ACS800-x04, supply module, UN=500 V

ACS800 - X04 - XXXX - 5 + XXXX

7

Nominal ratings No-overload Light-overload Heavy-duty Nominal Ratings:

use use use Icont.max: rated current
available continuously
Icont. max Icont. max Imax SN Pcont. max PN IN Phd
Heat Ihd
Name / module type Frame
without overloadability
dissipation size
at 40°C.
A (AC) A (DC) A (DC) kVA kW (DC) kW (DC) A (DC) kW (DC) A (DC) kW
UN = 500 V (Range 380 - 500 V). The power ratings are valid at nominal voltage 500 V.
Imax: maximum output
IGBT supply module (ISU)
current.
112 136 197 97 96 92 130 72 102 3 ACS800-204-0100-5 R7i + ISU_LCL_5R7
135 164 238 117 116 111 157 87 122 3.6 ACS800-204-0120-5 R7i + ISU_LCL_5R7 Typical Ratings:
164 199 289 142 141 135 191 105 149 4.2 ACS800-204-0140-5 R7i + ISU_LCL_5R7 No-overload use
270 327 475 234 231 222 314 173 245 6.2 ACS800-204-0230-5 R8i + ALCL-12-5 Pcont.max: power in no-
360 436 633 312 309 296 419 231 327 8.4 ACS800-204-0310-5 R8i + ALCL-13-5 overload use.
450 546 792 390 386 370 524 289 408 10.6 ACS800-204-0390-5 R8i + ALCL-14-5
600 727 1056 520 514 494 698 385 544 14.9 ACS800-204-0520-5 R8i + ALCL-15-5 Light-overload use
900 1091 1584 779 772 741 1048 577 816 21.2 ACS800-204-0780-5 2xR8i + ALCL-24-5 IN: continuous current
1176 1426 2069 1018 1008 968 1369 754 1067 28.9 ACS800-204-1020-5 2xR8i + ALCL-25-5 allowing 110% IN for
1746 2117 3072 1512 1497 1437 2032 1120 1584 42.7 ACS800-204-1510-5 3xR8i + 2xALCL-24-5 1 min / 5 min at 40°C.
2304 2794 4054 1995 1975 1896 2682 1478 2090 56.1 ACS800-204-2000-5 4xR8i + 2xALCL-25-5
6-pulse diode (DSU) PN: power in light-overload
286 350 462 247 229 219 335 183 280 1.5 ACS800-304-0320-7 D3 use.
408 500 700 353 327 314 480 262 400 2.4 ACS800-304-0450-7 D3
571 700 924 495 458 439 670 367 560 3.8 ACS800-704-0640-7 D4 Heavy-duty use
816 1000 1400 707 655 629 960 524 800 5 ACS800-704-0910-7 D4 Ihd : continuous current
1143 1400 1848 990 917 877 1340 733 1120 7.6 ACS800-704-1370-7 2xD4 allowing 150% Ihd for
1518 1860 2604 1315 1218 1172 1790 976 1490 10 ACS800-704-1810-7 2xD4 1 min / 5 min at 40°C.
2278 2790 3906 1972 1827 1758 2685 1460 2230 15 ACS800-704-2720-7 3xD4
3037 3720 5208 2630 2436 2344 3580 1951 2980 20 ACS800-704-3630-7 4xD4 Phd: power in heavy-duty
3796 4650 6510 3287 3045 2930 4475 2436 3720 25 ACS800-704-4540-7 5xD4 use.
6-pulse regenerative (TSU)
981 1202 1947 850 792 749 1137 580 881 6.3 ACS800-404-0850-5 2xB4 + choke The current ratings are the
1617 1980 3208 1400 1304 1233 1872 955 1450 10.2 ACS800-404-1400-5 2xB4 + choke same regardless of the
2449 3000 4860 2120 1976 1869 2838 1478 2240 16.5 ACS800-404-2120-5 2xB5 + choke supply voltage within one
2858 3500 5670 2475 2305 2180 3310 1724 2618 20.8 ACS800-404-2600-5 2xB5 + choke voltage range.
12-pulse diode (DSU)
571 700 924 495 458 439 670 367 560 3.8 ACS800-704-0640-7 D4 The ratings apply in 40°C
816 1000 1400 707 655 629 960 524 800 5 ACS800-704-0910-7 D4 ambient temperature. In
1143 1400 1848 990 917 877 1340 733 1120 7.6 ACS800-704-1370-7 2xD4 lower temperatures the
1518 1860 2604 1315 1218 1172 1790 976 1490 10 ACS800-704-1810-7 2xD4 ratings are higher (except
2278 2790 3906 1972 1827 1758 2685 1460 2230 15 ACS800-704-2720-7 3xD4 Imax).
3037 3720 5208 2630 2436 2344 3580 1951 2980 20 ACS800-704-3630-7 4xD4
3796 4650 6510 3287 3045 2930 4475 2436 3720 25 ACS800-704-4540-7 5xD4

Dimensions:
Frame Height Width Depth Weight Noise Air Frame Height Width Depth Weight Noise Air
size level flow size level flow
mm mm mm kg dB(A) m3/h mm mm mm kg dB(A) m3/h
IGBT supply unit (ISU) 6-pulse regenerative (TSU)
R7i 1) 744 228 367 37 65 4) 480 2XB4 1808 340 2) 430 110 2) 72 5) 2000
R8i 1397 245 596 150 72 4) 1280 2XB5 1808 420 2) 430 150 2) 75 5) 3400
2xR8i 1397 245 2)
596 300 74 4) 2560 DC chokes for 6-pulse regenerative (TSU)
3xR8i 1397 245 2) 596 450 76 4) 7680 choke B4 771 348 449 110 - 600
2)
4xR8i 1397 245 596 600 76 4) 5120 choke B5 991 348 449 150 - 700
LCL-filter for IGBT supply unit (ISU) 12-pulse diode (DSU)
3)
ISU_LCL_XR7 810 304 292 72 - 480 D4 1480 234 400 180 65 720
ALCL-1X-X 1397 240 499 180 - 400 2XD4 1480 234 2) 400 3) 360 67 1440
2) 3)
ALCL-2X-X 1397 240 573 305 - 1280 3XD4 1480 234 400 540 68 2160
2) 3)
6-pulse diode (DSU) 4XD4 1480 234 400 720 69 2880
2) 3)
D3 1480 234 400 3) 130 65 720 5XD4 1480 234 400 900 70 3600
D4 1480 234 400 3) 180 65 720
2XD4 1480 234 2) 4003) 360 67 1440
3XD4 1480 234 2) 400 3) 540 68 2160
4XD4 1480 234 2) 400 3) 720 69 2880
5XD4 1480 234 2) 400 3) 900 70 3600

1
) Dimensions do not include cooling fan.
2
) Single module only.
3
) Cable connections need additional space (about 200 mm)
behind the module.
4
) Supply modules + filters.
5
) Supply modules + choke.

3AFE 68404592 REV B EN 12.01.2005 Drive modules 21

11778 Modules_rev B.p65 21 1/14/2005, 1:33 PM

 Ratings and dimensions
ACS800-x04, drive module, UN=690 V

ACS800 - X04 - XXXX - 7 + XXXX

Nominal No-overload Light-overload Heavy-duty

ratings use use use
Icont. max Imax Pcont. max PN IN Phd Ihd
Heat Module type Frame
dissipation size
A A kW kW A kW A kW
UN = 690 V (Range 525 - 690 V). The power ratings are valid at nominal voltage 690 V.
13 14 11 7.5 12 5.5 8.5 0.3 ACS800-104-0011-7 R4i
17 19 15 11 16 7.5 11 0.3 ACS800-104-0016-7 R4i
22 28 18.5 15 21 11 15 0.4 ACS800-104-0020-7 R4i
25 38 22 18.5 24 15 19 0.5 ACS800-104-0025-7 R4i
33 44 30 22 32 18.5 22 0.6 ACS800-104-0030-7 R4i
36 54 30 30 35 22 27 0.7 ACS800-104-0040-7 R4i
51 68 45 37 49 30 34 0.8 ACS800-104-0050-7 R5i
57 84 55 45 55 37 42 1.0 ACS800-104-0060-7 R5i
65 104 55 55 62 45 52 1.1 ACS800-104-0070-7 R6i
88 130 75 75 84 55 65 1.5 ACS800-104-0100-7 R7i
105 176 90 90 101 75 88 1.8 ACS800-104-0120-7 R7i
170 254 160 160 163 110 127 2.9 ACS800-104-0210-7 R8i
215 322 200 200 206 160 161 3.6 ACS800-104-0260-7 R8i
289 432 250 250 277 200 216 4.8 ACS800-104-0320-7 R8i
336 503 315 315 323 240 251 6.1 ACS800-104-0400-7 R8i
382 571 355 355 367 270 286 7 ACS800-104-0440-7 R8i
486 727 450 450 467 355 364 7.5 ACS800-104-0580-7 R8i
729 1091 710 710 700 500 545 13 ACS800-104-0870-7 2xR8i
953 1425 900 900 914 710 713 15 ACS800-104-1160-7 2xR8i
1414 2116 1400 1400 1358 1000 1058 22 ACS800-104-1740-7 3xR8i
1866 2792 1900 1800 1792 1400 1396 29 ACS800-104-2320-7 4xR8i

Dimensions:
Frame Height Width Depth Weight Noise Air Type Height Width Depth
size level flow mm mm mm
mm mm mm kg dB(A) m3/h
RDCU control unit *) 282 126 41
R2i 401 165 193 3) 9 62 35
R3i 466 173 232 3) 12 62 69
*) Delivered with every unit.
R4i 525 240 252 3) 15 62 103
R5i 673 265 276 3) 23 65 168
R6i 1) 744 228 367 37 64 480 Nominal Ratings:
R7i 1)
744 228 367 37 64 480 I cont.max: rated current available continuously without overloadability at 40°C.
R8i 1397 235 596 150 72 1280
2xR8i 1397 245 2) 596 300 74 2560 I max: maximum output current. Available for 10 s at start, otherwise as long as allowed by drive
3xR8i 1397 245 2) 596 450 76 3840 temperature.
4xR8i 1397 245 2) 596 600 76 5120
Typical Ratings:
1
) Dimensions do not include cooling fan. No-overload use
2
) Single module only. Pcont.max: typical motor power in no-overload use.
3
) The depth is without control panels and options.
Light-overload use
I N: continuous current allowing 110% IN for 1 min / 5 min at 40°C.

PN: typical motor power in light-overload use.

Heavy-duty use
I hd: continuous current allowing 150% Ihd for 1 min / 5 min at 40°C.

Phd: typical motor power in heavy-duty use.

The current ratings are the same regardless of the supply voltage within one voltage range.

The ratings apply in 40°C ambient temperature.

In lower temperatures the ratings are higher (except Imax ).

The rated current of the ACS800 must be higher than or equal to the rated motor current to
achieve the rated motor power given in the table.

22 Drive modules 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 22 1/14/2005, 1:33 PM

 Ratings and dimensions
ACS800-x04, supply module, UN=690 V

ACS800 - X04 - XXXX - 7 + XXXX

Nominal ratings No-overload Light-overload Heavy-duty Nominal Ratings:

use use use Icont.max: rated current
available continuously
Icont. max Icont. max Imax SN Pcont. max PN IN Phd
Heat Ihd
Name / module type Frame
without overloadability
dissipation size
at 40°C.
A (AC) A (DC) A (DC) kVA kW (DC) kW (DC) A (DC) kW (DC) A (DC) kW
UN = 690 V (Range 525 - 690 V). The power ratings are valid at nominal voltage 690 V.
Imax: maximum output
IGBT supply module (ISU)
current.
65 79 118 78 77 74 76 58 59 2.1 ACS800-204-0070-7 R6i + ISU_LCL_6R7
88 107 160 105 104 100 102 78 80 3 ACS800-204-0100-7 R7i + ISU_LCL_6R7 Typical Ratings:
105 127 190 125 124 119 122 93 95 3.6 ACS800-204-0120-7 R7i + ISU_LCL_6R7 No-overload use
180 218 327 215 213 204 210 159 163 8.3 ACS800-204-0220-7 R8i + ALCL-12-7 Pcont.max: power in no-
250 303 453 299 296 284 291 221 227 9.4 ACS800-204-0300-7 R8i + ALCL-13-7 overload use.
300 364 544 359 355 341 349 266 272 13.3 ACS800-204-0360-7 R8i + ALCL-14-7
400 485 726 478 473 454 466 354 363 14.6 ACS800-204-0480-7 R8i + ALCL-15-7 Light-overload use
600 727 1088 717 710 682 698 531 544 26.6 ACS800-204-0720-7 2xR8i + ALCL-24-7 IN: continuous current
784 951 1422 937 928 890 913 694 711 28.5 ACS800-204-0940-7 2xR8i + ALCL-25-7 allowing 110% IN for
1164 1411 2111 1391 1377 1322 1355 1030 1056 42.3 ACS800-204-1390-7 3xR8i + 2xALCL-24-5 1 min / 5 min at 40°C.
1536 1862 2786 1836 1817 1745 1788 1359 1393 55.7 ACS800-204-1840-7 4xR8i + 2xALCL-25-7
6-pulse diode (DSU) PN: power in light-overload
286 350 462 341 316 303 335 253 280 1.5 ACS800-304-0320-7 D3 use.
408 500 700 488 452 434 480 361 400 2.4 ACS800-304-0450-7 D3
571 700 924 683 632 605 670 506 560 3.8 ACS800-704-0640-7 D4 Heavy-duty use
816 1000 1400 976 904 867 960 723 800 5 ACS800-704-0910-7 D4 Ihd : continuous current
1143 1400 1848 1366 1265 1211 1340 1012 1120 7.6 ACS800-704-1370-7 2xD4 allowing 150% Ihd for
1518 1860 2604 1815 1681 1617 1790 1346 1490 10 ACS800-704-1810-7 2xD4 1 min / 5 min at 40°C.
2278 2790 3906 2722 2521 2426 2685 2015 2230 15 ACS800-704-2720-7 3xD4
3037 3720 5208 3629 3361 3235 3580 2693 2980 20 ACS800-704-3630-7 4xD4 Phd: power in heavy-duty
3796 4650 6510 4537 4202 4043 4475 3361 3720 25 ACS800-704-4540-7 5xD4 use.
6-pulse regenerative (TSU)
711 871 1411 850 784 742 824 574 637 6.3 ACS800-404-0850-7 2xB4 + choke The current ratings are the
1171 1435 2325 1400 1292 1219 1353 946 1050 10.2 ACS800-404-1400-7 2xB4 + choke same regardless of the
2176 2664 4316 2600 2399 2269 2519 1795 1993 16.5 ACS800-404-2600-7 2xB5 + choke supply voltage within one
2858 3500 5670 3415 3152 2982 3311 2358 2618 20.8 ACS800-404-3600-7 2xB5 + choke voltage range.
12-pulse diode (DSU)
571 700 924 683 632 605 670 506 560 3.8 ACS800-704-0640-7 D4 The ratings apply in 40°C
816 1000 1400 976 904 867 960 723 800 5 ACS800-704-0910-7 D4 ambient temperature. In
1143 1400 1848 1366 1265 1211 1340 1012 1120 7.6 ACS800-704-1370-7 2xD4 lower temperatures the
1518 1860 2604 1815 1681 1617 1790 1346 1490 10 ACS800-704-1810-7 2xD4 ratings are higher (except
2278 2790 3906 2722 2521 2426 2685 2015 2230 15 ACS800-704-2720-7 3xD4 Imax).
3037 3720 5208 3629 3361 3235 3580 2693 2980 20 ACS800-704-3630-7 4xD4
3796 4650 6510 4537 4202 4043 4475 3361 3720 25 ACS800-704-4540-7 5xD4

Dimensions:
Frame Height Width Depth Weight Noise Air Frame Height Width Depth Weight Noise Air
size level flow size level flow
mm mm mm kg dB(A) m3/h mm mm mm kg dB(A) m3/h
IGBT supply unit (ISU) 6-pulse regenerative (TSU)
R6i 1) 744 228 367 37 65 4) 480 2XB4 1808 340 2) 430 110 2) 72 5) 2000
R7i 1) 744 228 367 37 65 4) 480 2XB5 1808 420 2) 430 150 2) 75 5) 3400
R8i 1397 245 596 150 72 4) 1280 DC chokes for 6-pulse regenerative (TSU)
2xR8i 1397 245 2)
596 300 74 4) 2560 choke B4 771 348 449 110 - 600
3xR8i 1397 245 2) 596 450 76 4) 7680 choke B5 991 348 449 150 - 700
2)
4xR8i 1397 245 596 600 76 4) 5120 12-pulse diode (DSU)
3)
LCL-filter for IGBT supply unit (ISU) D4 1480 234 400 180 65 720
ISU_LCL_XR7 810 304 292 72 - 480 2XD4 1480 234 2) 400 3) 360 67 1440
2) 3)
ALCL-1X-X 1397 240 499 180 - 400 3XD4 1480 234 400 540 68 2160
2) 3)
ALCL-2X-X 1397 240 573 305 - 1280 4XD4 1480 234 400 720 69 2880
2) 3)
6-pulse diode (DSU) 5XD4 1480 234 400 900 70 3600
D3 1480 234 400 3) 130 65 720
D4 1480 234 400 3) 180 65 720
2XD4 1480 234 2) 400 3) 360 67 1440
3XD4 1480 234 2) 400 3) 540 68 2160
4XD4 1480 234 2) 400 3) 720 69 2880
5XD4 1480 234 2) 400 3) 900 70 3600
1
) Dimensions do not include cooling fan.
2
) Single module only.
3
) Cable connections need additional space (about 200 mm)
behind the module.
4
) Supply modules + filters.
5
) Supply modules + choke.

3AFE 68404592 REV B EN 12.01.2005 Drive modules 23

11778 Modules_rev B.p65 23 1/14/2005, 1:33 PM

 Brake options

Brake chopper Brake resistor

The ACS800 series has inbuilt brake choppers up to The SACE/SAFUR brake resistors are separately avail-
frame size R8 (up to 560 kW at 690 V) Above this able for all ACS800 types. Resistors other than the
brake choppers are available as separate brake chop- standard resistors may be used providing the specified
per modules. The brake chopper is part of the resistance value is not decreased, and the heat dissipa-
standard delivery for the frame sizes R2 and R3 and at tion capacity of the resistor is sufficient for the drive
690 V also R4. For the other frames a brake chopper is application.
a selectable option.
For ACS800 units, no separate fuses in the brake circuit
Braking control is integrated into the ACS800 series. are required if the following conditions are met:
It controls the braking, supervises the system status ■ The ACS800 mains cable is protected with fuses
and detects failures such as brake resistor and resistor ■ No mains cable/fuse overrating takes place
cable short circuits, chopper short circuit, and calcu-
lated resistor overtemperature.

UN = 230 V (Range 208-240 V)

Brake ACS800 type Brake chopper power Brake resistor(s)
ACS800 type chopper Brake resistor(s)
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-04(M)-0080-2 68 68 68 54 SAFUR 160F380 1.78 3600 9
ACS800-04-0001-2 0.6 SACE08RE44 44 248 1 ACS800-04(M)-0100-2 83 83 83 54 SAFUR 160F380 1.78 3600 9
ACS800-04-0002-2 0.8 SACE08RE44 44 248 1 ACS800-04(M)-0120-2 105 67 60 40 2xSAFUR200F500 1.35 10800 27
ACS800-04-0003-2 1.1 SACE08RE44 44 248 1 ACS800-04(M)-0140-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18
ACS800-04-0004-2 1.5 SACE08RE44 44 248 1 ACS800-04(M)-0170-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18
ACS800-04-0005-2 2.2 SACE15RE22 22 496 2 ACS800-04(M)-0210-2 165 165 165 98 2xSAFUR160F380 0.89 7200 18
ACS800-04-0006-2 3 SACE15RE22 22 496 2 ACS800-04(M)-0230-2 165 165 165 113 2xSAFUR160F380 0.89 7200 18
ACS800-04-0009-2 4 SACE15RE22 22 496 2 ACS800-04(M)-0260-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36
ACS800-04-0011-2 5.5 SACE15RE13 13 496 2 ACS800-04(M)-0300-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36
ACS800-04-0016-2 11 SAFUR90F575 8 1800 4.5
ACS800-04-0020-2 17 SAFUR90F575 8 1800 4.5
ACS800-04-0025-2 23 SAFUR80F500 6 2400 6
ACS800-04-0030-2 28 SAFUR125F500 4 3600 9
ACS800-04-0040-2 33 SAFUR125F500 4 3600 9
ACS800-04-0050-2 45 2 x SAFUR125F500 2 7200 18
ACS800-04-0060-2 56 2 x SAFUR125F500 2 7200 18
ACS800-04-0070-2 68 2 x SAFUR125F500 2 7200 18

UN = 400 V (Range 380-415 V)

Brake
ACS800 type Brake chopper power Brake resistor(s)
ACS800 type chopper Brake resistor(s)
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-04(M)-0140-3 135 135 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0003-3 1.1 SACE08RE44 44 248 1 ACS800-04(M)-0170-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0004-3 1.5 SACE08RE44 44 248 1 ACS800-04(M)-0210-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0005-3 2.2 SACE08RE44 44 248 1 ACS800-04(M)-0260-3 240 240 240 173 2XSAFUR210F575 1.70 8400 21
ACS800-04-0006-3 3 SACE08RE44 44 248 1 ACS800-04(M)-0320-3 300 300 300 143 2xSAFUR200F500 1.35 10800 27
ACS800-04-0009-3 4 SACE08RE44 44 248 1 ACS800-04(M)-0400-3 375 375 273 130 4xSAFUR125F500 1.00 14400 36
ACS800-04-0011-3 5.5 SACE15RE22 22 496 2 ACS800-04(M)-0440-3 473 355 237 120 4xSAFUR210F575 0.85 16800 42
ACS800-04-0016-3 7.5 SACE15RE22 22 496 2 ACS800-04(M)-0490-3 500 355 237 120 4xSAFUR210F575 0.85 16800 42
ACS800-04-0020-3 11 SACE15RE22 22 496 2
ACS800-04-0023-3 11 SACE15RE22 22 496 2
ACS800-04-0025-3 23 SACE15RE13 13 496 2
ACS800-04-0030-3 28 SACE15RE13 13 496 2
ACS800-04-0035-3 28 SACE15RE13 13 496 2
ACS800-04-0040-3 33 SAFUR90F575 8 1800 4.5
ACS800-04-0050-3 45 SAFUR90F575 8 1800 4.5
ACS800-04-0060-3 56 SAFUR90F575 8 1800 4.5
ACS800-04-0070-3 68 SAFUR80F500 6 2400 6
ACS800-04-0100-3 83 SAFUR125F500 4 3600 9
ACS800-04-0120-3 113 SAFUR125F500 4 3600 9
ACS800-04-0130-3 113 SAFUR125F500 4 3600 9

24 Hardware options 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 24 1/14/2005, 1:33 PM

 Brake options

UN = 500 V (Range 380-500 V)

Brake
ACS800 type Brake resistor(s) ACS800 type Brake chopper power Brake resistor(s)
chopper
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-04(M)-0170-5 165 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0004-5 1.5 SACE08RE44 44 248 1 ACS800-04(M)-0210-5 198 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0005-5 2.2 SACE08RE44 44 248 1 ACS800-04(M)-0260-5 198 1) 132 2) 120 80 SAFUR200F500 2.70 5400 13.5
ACS800-04-0006-5 3 SACE08RE44 44 248 1 ACS800-04(M)-0320-5 300 300 300 300 2xSAFUR125F500 2.00 7200 18
ACS800-04-0009-5 4 SACE08RE44 44 248 1 ACS800-04(M)-0400-5 375 375 375 234 2XSAFUR210F575 1.70 8400 21
ACS800-04-0011-5 5.5 SACE08RE44 44 248 1 ACS800-04(M)-0440-5 473 473 450 195 2xSAFUR200F500 1.35 10800 27
ACS800-04-0016-5 7.5 SACE15RE22 22 496 2 ACS800-04(M)-0490-5 480 480 470 210 2xSAFUR200F500 1.35 10800 27
ACS800-04-0020-5 11 SACE15RE22 22 496 2 ACS800-04(M)-0550-5 600 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-04-0025-5 15 SACE15RE22 22 496 2 ACS800-04(M)-0610-5 600 3) 400 4) 300 170 4xSAFUR125F500 1.00 14400 36
ACS800-04-0028-5 15 SACE15RE22 22 496 2
ACS800-04-0030-5 28 SACE15RE13 13 496 2
ACS800-04-0040-5 33 SACE15RE13 13 496 2
ACS800-04-0045-5 33 SACE15RE13 13 496 2
ACS800-04-0050-5 45 SAFUR90F575 8 1800 4.5
ACS800-04-0060-5 56 SAFUR90F575 8 1800 4.5
ACS800-04-0070-5 68 SAFUR90F575 8 1800 4.5
ACS800-04-0100-5 83 SAFUR125F500 4 3600 9
ACS800-04-0120-5 113 SAFUR125F500 4 3600 9
ACS800-04-0140-5 135 SAFUR125F500 4 3600 9
ACS800-04-0150-5 135 SAFUR125F500 4 3600 9

UN = 690 V (Range 525-690 V)

Brake ACS800 type Brake resistor(s)
ACS800 type Brake resistor(s) Brake chopper power
chopper
power 5 / 60 s 10 / 60 s 30 / 60 s Continuous Type R Er Prcont
Continuous Type R Er Prcont Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]
Pbrcont [kW] [Ohm] [kJ] [kW]
ACS800-04(M)-0140-7 125 5) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-04-0011-7 8 SACE08RE44 44 248 1 ACS800-04(M)-0170-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-04-0016-7 11 SACE08RE44 44 248 1 ACS800-04(M)-0210-7 125 6) 110 90 75 SAFUR80F500 6.00 2400 6
ACS800-04-0020-7 16 SACE08RE44 44 248 1 ACS800-04(M)-0260-7 135 7) 120 100 80 SAFUR80F500 6.00 2400 6
ACS800-04-0025-7 22 SACE15RE22 22 496 2 ACS800-04(M)-0320-7 300 300 300 260 SAFUR200F500 2.70 5400 13.5
ACS800-04-0030-7 28 SACE15RE13 13 496 2 ACS800-04(M)-0400-7 375 375 375 375 SAFUR200F500 2.70 5400 13.5
ACS800-04-0040-7 33 SACE15RE13 13 496 2 ACS800-04(M)-0440-7 430 430 430 385 SAFUR200F500 2.70 5400 13.5
ACS800-04-0050-7 45 SACE15RE13 13 496 2 ACS800-04(M)-0490-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-04-0060-7 56 SACE15RE13 13 496 2 ACS800-04(M)-0550-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-04-0070-7 68 SAFUR90F575 8 1800 4.5 ACS800-04(M)-0610-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18
ACS800-04-0100-7 83 SAFUR90F575 8 1800 4.5
ACS800-04-0120-7 113 SAFUR90F575 8 1800 4.5

Brake resistor Height Width Depth Weight

mm mm mm kg
SACE08RE44 365 290 131 6.1
SACE15RE22 365 290 131 6.1
SACE15RE13 365 290 131 6.8
SAFUR80F500 600 300 345 14
SAFUR90F575 600 300 345 12
SAFUR180F460 1320 300 345 32
SAFUR125F500 1320 300 345 25
SAFUR200F500 1320 300 345 30
SAFUR210F575 1320 300 345 27

1)
Maximum braking power of the ACS800 equipped with the standard chopper and 240 kW possible if ambient below 33°C.
2)
the standard resistor. 160 kW possible if ambient below 33°C.
3)
P br5 = 5 s / 1 min. 630 kW possible if ambient below 33°C.
4)
P br10 = 10 s / 1 min. 450 kW possible if ambient below 33°C.
5)
P br30 = 30 s / 1 min. 135 kW possible if ambient below 33°C.
6)
The drive and the chopper will withstand this braking power for 5/10/30 148 kW possible if ambient below 33°C.
7)
seconds every one minute. Note: The braking energy transmitted to the 160 kW possible if ambient below 33°C.
resistor during any period shorter than 400 seconds may not exceed Er .
(E r varies depending on the resistor). All brake resistors are to be installed outside the converter module.
Pbrcont = Continuous brake chopper power. The value The SACE brake resistors are inbuilt an IP 21 metal housing.
applies to the minimum resistance value. With a higher resistance value the The SAFUR brake resistors are inbuilt an IP 00 metal frame.
Pbrcont may increase in some ACS800-04 units.
R = Resistance value for the listed resistor type. Note: This is also the
minimum allowable resistance value for the brake resistor.
Er = Energy pulse that the resistor assembly will withstand (400 s duty cycle).
This energy will heat the resistor element from 40°C to the maximum
allowable temperature.
Prcont = Continuous power (heat) dissipation of the resistor when placed correctly.
Energy Er dissipates in 400 seconds.

3AFE 68404592 REV B EN 12.01.2005 Hardware options 25

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 Brake options

Brake chopper and resistor options for ACS800-04 in frame sizes 2xR8i and 3xR8i.

Type Nominal ratings Duty cycle Duty cycle

(1min / 5min) (10s / 60s)

Pbr. max R Imax Irms Pcont. Pbr. Irms Pbr. Irms Er Brake chopper Resistor
type type
kW ohm A A kW kW A kW A kJ
UN = 400 V (Range 380 - 415 V)
ACS800-04-0610-3 706 2x1.2 1090 298 192 606 936 706 1090 - 2xNBRA659 -
ACS800-04-0770-3 706 2x1.2 1090 298 192 606 936 706 1090 - 2xNBRA659 -
ACS800-04-0870-3 1058 3x1.2 1635 447 288 909 1404 1059 1635 - 3xNBRA659 -
ACS800-04-1030-3 1058 3x1.2 1635 447 288 909 1404 1059 1635 - 3xNBRA659 -
ACS800-04-0610-3 706 2x1.2 1090 168 108 333 514 575 888 24000 2xNBRA659 2x(2xSAFUR180F460)
ACS800-04-0770-3 706 2x1.2 1090 168 108 333 514 575 888 24000 2xNBRA659 2x(2xSAFUR180F460)
ACS800-04-0870-3 1058 3x1.2 1635 252 162 500 771 862 1332 36000 3xNBRA659 3x(2xSAFUR180F460)
ACS800-04-1030-3 1058 3x1.2 1635 252 162 500 771 862 1332 36000 3xNBRA659 3x(2xSAFUR180F460)
UN = 500 V (Range 380 - 500 V)
ACS800-04-0760-5 806 2x1.43 1142 272 218 634 782 806 996 - 2xNBRA659 -
ACS800-04-0910-5 806 2x1.43 1142 272 218 634 782 806 996 - 2xNBRA659 -
ACS800-04-1090-5 1208 3x1.43 1713 408 327 951 1173 1209 1494 - 3xNBRA659 -
ACS800-04-1210-5 1208 3x1.43 1713 408 327 951 1173 1209 1494 - 3xNBRA659 -
ACS800-04-0760-5 806 2x1.35 1210 134 108 333 412 575 710 21600 2xNBRA659 2x(2xSAFUR200F500)
ACS800-04-0910-5 806 2x1.35 1210 134 108 333 412 575 710 21600 2xNBRA659 2x(2xSAFUR200F500)
ACS800-04-1090-5 1208 3x1.35 1815 201 162 500 618 862 1065 32400 3xNBRA659 3x(2xSAFUR200F500)
ACS800-04-1210-5 1208 3x1.35 1815 201 162 500 618 862 1065 32400 3xNBRA659 3x(2xSAFUR200F500)
UN = 690 V (Range 525 - 690 V)
ACS800-04-0750-7 807 2x2.72 828 214 238 596 534 808 722 - 2xNBRA669 -
ACS800-04-0870-7 807 2x2.72 828 214 238 596 534 808 722 - 2xNBRA669 -
ACS800-04-1060-7 1211 3x2.72 1242 321 357 894 801 1212 1083 - 3xNBRA669 -
ACS800-04-1160-7 1211 3x2.72 1242 321 357 894 801 1212 1083 - 3xNBRA669 -
ACS800-04-0750-7 807 2x1.35 1670 194 108 333 298 575 514 21600 2xNBRA669 2x(2xSAFUR200F500)
ACS800-04-0870-7 807 2x1.35 1670 194 108 333 298 575 514 21600 2xNBRA669 2x(2xSAFUR200F500)
ACS800-04-1060-7 1211 3x1.35 2505 291 162 500 447 862 771 32400 3xNBRA669 3x(2xSAFUR200F500)
ACS800-04-1160-7 1211 3x1.35 2505 291 162 500 447 862 771 32400 3xNBRA669 3x(2xSAFUR200F500)

Pbr,max = Maximum braking power of the NBRA-6xx chopper and SAFUR resistor Frame size Height Width Depth Weight
combination.
The chopper will withstand this braking power for one minute every ten Brake Chopper Modules
minutes. NBRA658 584 334 240 26
NBRA659 584 334 1) 240 26 1)
Note: The braking energy transmitted to the resistor during any period shorter than SAFUR180F460 1320 300 1) 345 32 1)
400 seconds may not exceed Er. SAFUR125F500 1320 300 1) 345 25 1)
SAFUR200F500 1320 300 1) 345 30 1)
The standard resistor therefore withstands continuous braking of Pbr,max typically SAFUR210F575 1320 300 1) 345 27 1)
20 to 40 seconds (t = Er / Pbr,max). 1
) Single drive module only.
R = Recommended brake resistor resistance. Also nominal resistance of
corresponding SAFUR resistor.

Imax = Maximum peak current per chopper during braking. Current is

achieved with minimum resistor resistance.

Irms = Corresponding rms current per chopper during load cycle.

Heat loss of brake chopper is 1 % of braking power.

Heat loss of section with brake resistors is the same as braking power.

26 Hardware options 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 26 1/14/2005, 1:33 PM

 Brake options

Multidrive module brake units

Brake unit type Nominal ratings Duty cycle Duty cycle

(1min/5min) (10s/60s)

Pbr.max R Imax Irms. Pcont. Pbr. Irms Pbr. Irms Noise Air flow Resistor type

kW ohm A A kW kW A kW A dB(A) m3/h

UN = 400 V (Range 380 - 415 V)
Only the chopper
Chopper-0210-3 (NBRA658) 230 1.7 384 109 70 230 355 230 355 64 660 -
Chopper-0320-3 (NBRA659) 353 1.2 545 149 96 303 468 353 545 64 660 -
Chopper-0640-3 (2xNBRA659) 706 0.6 1090 298 192 606 936 706 1090 67 1320 -
Chopper-0960-3 (3xNBRA659) 1058 0.4 1635 447 288 909 1404 1059 1635 68 1980 -
Chopper-1280-3 (4xNBRA659) 1411 0.3 2180 596 384 1212 1872 1412 2180 69 2640 -
Chopper-1600-3 (5xNBRA659) 1764 0.24 2725 745 480 1515 2340 1765 2725 70 3300 -
Chopper-1920-3 (6xNBRA659) 2117 0.2 3270 894 576 1818 2808 2118 3270 71 3960 -
Chopper with the resistor
Chopper-0210-3 (NBRA658) 230 1.7 384 65 42 130 200 224 346 66 2500 2 x SAFUR210F575
Chopper-0320-3 (NBRA659) 353 1.2 545 84 54 167 257 287 444 66 2500 2 x SAFUR180F460
Chopper-0640-3 (2xNBRA659) 706 0.6 1090 168 108 333 514 575 888 69 5000 2 x (2 x SAFUR180F460)
Chopper-0960-3 (3xNBRA659) 1058 0.4 1635 252 162 500 771 862 1332 70 7500 3 x (2 x SAFUR180F460)
Chopper-1280-3 (4xNBRA659) 1411 0.3 2180 336 216 667 1028 1150 1776 71 10000 4 x (2 x SAFUR180F460)
Chopper-1600-3 (5xNBRA659) 1764 0.24 2725 420 270 833 1285 1437 2220 72 12500 5 x (2 x SAFUR180F460)
Chopper-1920-3 (6xNBRA659) 2117 0.2 3270 504 324 1000 1542 1724 2664 73 15000 6 x (2 x SAFUR180F460)
UN = 500 V (Range 380 - 500 V)
Only the chopper
Chopper-0260-5 (NBRA658) 268 2.15 380 101 81 268 331 268 331 64 660 -
Chopper-0400-5 (NBRA659) 403 1.43 571 136 109 317 391 403 498 64 660 -
Chopper-0800-5 (2xNBRA659) 806 0.72 1142 272 218 634 782 806 996 67 1320 -
Chopper-1200-5 (3xNBRA659) 1208 0.48 1713 408 327 951 1173 1209 1494 68 1980 -
Chopper-1600-5 (4xNBRA659) 1611 0.36 2284 544 436 1268 1564 1612 1992 69 2640 -
Chopper-2000-5 (5xNBRA659) 2014 0.29 2855 680 545 1585 1955 2015 2490 70 3300 -
Chopper-2400-5 (6xNBRA659) 2417 0.24 3426 816 654 1902 2346 2418 2988 71 3960 -
Chopper with the resistor
Chopper-0260-5 (NBRA658) 268 2.00 408 45 36 111 137 192 237 66 2500 2 x SAFUR125F500
Chopper-0400-5 (NBRA659) 403 1.35 605 67 54 167 206 287 355 66 2500 2 x SAFUR200F500
Chopper-0800-5 (2xNBRA659) 806 0.68 1210 134 108 333 412 575 710 69 5000 2 x (2 x SAFUR200F500)
Chopper-1200-5 (3xNBRA659) 1208 0.45 1815 201 162 500 618 862 1065 70 7500 3 x (2 x SAFUR200F500)
Chopper-1600-5 (4xNBRA659) 1611 0.34 2420 268 216 667 824 1150 1420 71 10000 4 x (2 x SAFUR200F500)
Chopper-2000-5 (5xNBRA659) 2014 0.27 3025 335 270 833 1030 1437 1775 72 12500 5 x (2 x SAFUR200F500)
Chopper-2400-5 (6xNBRA659) 2417 0.23 3630 402 324 1000 1236 1724 2130 73 15000 6 x (2 x SAFUR200F500)
UN = 690 V (Range 525 - 690 V)
Only the chopper
Chopper-0400-6 (NBRA 669) 414 107 119 298 267 404 361 64 660 -
Chopper-0800-6 (2xNBRA669) 807 1.36 828 214 238 596 534 808 722 67 660 -
Chopper-1200-6 (3xNBRA669) 1211 0.91 1242 321 357 894 801 1212 1083 68 1320 -
Chopper-1600-6 (4xNBRA669) 1615 0.68 1656 428 476 1192 1068 1616 1444 69 1980 -
Chopper-2000-6 (5xNBRA669) 2019 0.54 2070 535 595 1490 1335 2020 1805 70 2640 -
Chopper-2400-6 (6xNBRA669) 2422 0.45 2484 642 714 1788 1602 2424 2166 71 3300 -
Chopper with the resistor
Chopper-0400-6 (NBRA 669) 404 1.35 835 97 54 167 149 287 257 66 2500 2 x SAFUR200F500
Chopper-0800-6 (2xNBRA669) 807 0.68 1670 194 108 333 298 575 514 69 5000 2 x (2 x SAFUR200F500)
Chopper-1200-6 (3xNBRA669) 1211 0.45 2505 291 162 500 447 862 771 70 7500 3 x (2 x SAFUR200F500)
Chopper-1600-6 (4xNBRA669) 1615 0.34 3340 388 216 667 596 1150 1028 71 10000 4 x (2 x SAFUR200F500)
Chopper-2000-6 (5xNBRA669) 2019 0.27 4175 485 270 833 745 1437 1285 72 12500 5 x (2 x SAFUR200F500)
Chopper-2400-6 (6xNBRA669) 2422 0.23 5010 582 324 2000 894 1724 1542 73 15000 6 x (2 x SAFUR200F500)

Frame size Height Width Depth Weight Note: The braking energy transmitted to the resistor during any period shorter than
400 seconds may not exceed Er.
Brake Chopper Modules
NBRA658 584 334 240 26 The standard resistor therefore withstands continuous braking of Pbr,max typically
NBRA659 584 334 1) 240 26 1) 20 to 40 seconds (t = Er / Pbr,max).
SAFUR180F460 1320 300 1) 345 32 1)
SAFUR125F500 1320 300 1) 345 25 1) R = Recommended brake resistor resistance. Also nominal resistance of
SAFUR200F500 1320 300 1) 345 30 1) corresponding SAFUR resistor.
SAFUR210F575 1320 300 1) 345 27 1)
1 Imax = Maximum peak current per chopper during braking. Current is
) Single module only.
achieved with minimum resistor resistance.

Irms = Corresponding rms current per chopper during load cycle.

Pbr,max = Maximum braking power of the NBRA-6xx chopper and SAFUR resistor
combination. Heat loss of brake chopper is 1 % of braking power.
The chopper will withstand this braking power for one minute every ten Heat loss of section with brake resistors is the same as braking power.
minutes.

3AFE 68404592 REV B EN 12.01.2005 Hardware options 27

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 EMC filters

1st environment vs 2nd environment

1st environment 2nd environment

“1st environment includes domestic premises. “2nd environment includes all establishments other than
It also includes establishments directly connected those directly connected to a low-voltage power supply
without intermediate transformer to a low-voltage network which supplies buildings used for domestic
power supply network which supplies buildings used purposes.”
for domestic purposes.”

Medium voltage network

Propagation of conducted emissions

Public low-voltage network Industrial low-voltage network

Point of measurement for
conducted emission Point of measurement

1st environment 2nd environment

Illustration of environment classes.

Declaration of conformity

All declarations concerning CE marking can be found

on the www.abb.com/motors&drives website.

28 Hardware options 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 28 1/14/2005, 1:33 PM

 EMC filters

EMC - Electromagnetic Compatibility and EMC standards

modules
The EMC product standard [EN 61800-3 + Amendment
The electrical/electronic equipment must be able to A11 (2000)] covers requirements stated for drives
operate without problems within an electromagnetic within the EU. In some cases other standards may be
environment. This is called immunity. The ACS800 is applicable. The emission limits are comparable accord-
designed to have adequate immunity against interfer- ing to table EMC standards.
ence from other equipment. Likewise, the equipment
must not disturb or interfere with any other product or Selecting an EMC filter
system within its locality. This is called emission. Each
ACS800 model can be equipped with an inbuilt filter to The following table gives the correct filter selection.
reduce high frequency emission.

EMC standards

EN 61800/A11, product EN 55011, standard EN 61000-6-4, EN 61080-6-3,

standard for ISM equipment generic standard generic standard
1st environment, Class B - Class B
unrestricted distribution
1st environment, Class A Class A -
restricted distribution
2nd environment, - - -
unrestricted distribution
2nd environment, - - -
restricted distribution

Type Voltage Frame 1st environment, 2nd environment, 2nd environment,

sizes restricted distribution, grounded network floating network
grounded network (TN) (IT)
(TN)
800-04400-500 R2-R6 +E202 +E200 -
690 R2-R6 - +E200 -
800-04(M) 400-500 R7-R8 +E202 +E210 +E210
690 R7-R8 - +E210 +E210
800-04 400-500 R7-R8 +E202 +E210 +E210
690 R7-R8 - +E210 +E210
1)
Includes externally mounted components

3AFE 68404592 REV B EN 12.01.2005 Hardware options 29

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 Sine filters

ABB sine filter solution Main features

The ACS800 sine filter solution is an ACS800 industrial ■ Optimized LC design that takes into account
drive equipped with a sine filter. It enjoys most of the switching frequency, voltage drop and filtering
premium features of the standard ACS800 industrial characteristics
drive. The LC filter suppresses the high frequency ■ Proven technology as ABB has delivered hundreds
components of the output voltage. of sine filter solutions over the last 20 years
■ Cost effective solution
filter
■ Standard software has all the parameters that need
to be set

Feature Benefit Note

Sinusoidal output No additional stress
This means that the output voltage waveform is almost voltage on the motor
sinusoidal without high voltage peaks. insulation: non-VSD
compliant motors can
be used, motor
Filters are available in IP 00 degree of protection over reliability and lifetime
the whole power range. Up to ACS800-04 frame size are maximized.
Allows the use of Voltage drop at motor
R6 power range, filters are available also with IP 23 transformers in the cable can be compen-
enclosure class. drive output to match sated with transformer
any required motor i.e. there are no
voltage. restrictions to motor
The ABB sine filter solution can be used in a variety of cable length.
applications: Standard distribution High starting torque is
■ Motor does not have adequate insulation for VSD duty transformer can be available with special
used in step-up transformer design.
■ Total motor cable length is long e.g. there are a solutions.
number of parallel motors
Less motor noise. Usually the motor fan
■ Step-up applications e.g. medium voltage motor
is the biggest noise
needs to be driven source with sine filter
■ Step-down applications solutions.

■ There are industry specific requirements for peak AP programming, The effects of load Scalar control is
voltage level and voltage rise time advanced IR- changes to motor required with sine
compensation and voltage can be filters.
■ Motor noise needs to be reduced flux control compensated i.e. the
■ Maximum safety and reliability is needed in e.g. EX motor always has the
optimum voltage.
applications
■ Submersible pumps with long motor cables e.g. in
the oil industry

690 V AC

ACS800 Sine
Step filter Step Up 2-13.8 kV AC
2-13.8 kV AC
Down trans-
trans- former
former

30 Hardware options 3AFE 68404592 REV B EN 12.01.2005

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 Sine filters
Types and ratings for ACS800-04(M)

I cont. max P cont. max Noise Heat Air flow Type code Filter IP class Filter Filter Filter Filter Frame
level dissipation size height width depth weight size
3
A kW dB W m /h mm mm mm kg
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
8.5 3 67 180 35 1) ACS800-04-0005-3 NSIN 0006-5 IP00/IP23 160/234 155/230 120/170 6/9 R2
19 7.5 68 350 69 1) ACS800-04-0011-3 NSIN 0016-5 IP00/IP23 280/460 240/470 190/270 15/26 R3
1)
25 11 68 450 69 ACS800-04-0016-3 NSIN 0020-5 IP00/IP23 280/460 240/470 200/270 19/30 R3
1)
33 15 68 560 69 ACS800-04-0020-3 NSIN 0025-5 IP00/IP23 280/460 240/470 210/270 21/32 R3
1)
39 18.5 69 630 69 ACS800-04-0023-3 NSIN 0030-5 IP00/IP23 280/460 240/470 220/270 26/37 R3
1)
44 22 69 630 103 ACS800-04-0025-3 NSIN 0030-5 IP00/IP23 280/460 240/470 220/270 26/37 R4
54 26 69 730 103 1) ACS800-04-0030-3 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45 R4
58 28 69 730 103 1) ACS800-04-0035-3 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45 R4
72 35 73 950 168 1) ACS800-04-0040-3 NSIN 0050-5 IP00/IP23 315/510 300/580 240/325 37/53 R5
86 42 73 1100 168 1) ACS800-04-0050-3 NSIN 0060-5 IP00/IP23 320/510 300/580 270/325 53/69 R5
102 52 73 1500 168 1) ACS800-04-0060-3 NSIN 0070-5 IP00/IP23 415/510 360/580 210/325 66/82 R5
141 71 75 1800 405 1) ACS800-04-0070-3 NSIN 0100-5 IP00/IP23 415/510 360/580 225/325 69/85 R6
164 84 75 2200 405 1) ACS800-04-0100-3 NSIN 0120-5 IP00/IP23 415/620 360/700 240/425 75/105 R6
199 102 75 2700 405 1) ACS800-04-0120-3 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165 R6
220 110 75 2700 405 1) ACS800-04-0130-3 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165 R6
206 100 79 4100 1240 2) ACS800-04(M)-0140-3 NSIN 0315-6 3) IP00 2060 400 600 230 R7
248 120 79 4900 1240 2) ACS800-04(M)-0170-3 NSIN 0315-6 3) IP00 2060 400 600 230 R7
2) 3)
266 130 79 5600 1240 ACS800-04(M)-0210-3 NSIN 0315-6 IP00 2060 400 600 230 R7
2) 3)
445 215 80 8800 1920 ACS800-04(M)-0260-3 NSIN 0485-6 IP00 2060 400 600 250 R8
2) 3)
521 250 80 9700 3220 ACS800-04(M)-0320-3 NSIN 0900-6 IP00 2120 1000 600 690 R8
2) 3)
602 295 80 11100 3220 ACS800-04(M)-0400-3 NSIN 0900-6 IP00 2120 1000 600 690 R8
2) 3)
693 340 80 12100 3220 ACS800-04(M)-0440-3 NSIN 0900-6 IP00 2120 1000 600 690 R8
2) 3)
720 350 80 12600 3220 ACS800-04(M)-0490-3 NSIN 0900-6 IP00 2120 1000 600 690 R8
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
1)
8.1 4.4 67 300 35 ACS800-04-0006-5 NSIN 0006-5 IP00/IP23 160/234 155/230 120/170 6/9 R2
19 11 68 590 69 1) ACS800-04-0016-5 NSIN 0016-5 IP00/IP23 280/460 240/470 190/270 15/26 R3
25 15 68 780 69 1) ACS800-04-0020-5 NSIN 0020-5 IP00/IP23 280/460 240/470 200/270 19/30 R3
33 20 68 1000 69 1) ACS800-04-0025-5 NSIN 0025-5 IP00/IP23 280/460 240/470 210/270 21/32 R3
37 23 68 1000 69 1) ACS800-04-0028-5 NSIN 0025-5 IP00/IP23 280/460 240/470 210/270 21/32 R3
42 26 69 1100 103 1) ACS800-04-0030-5 NSIN 0030-5 IP00/IP23 280/460 240/470 220/270 26/37 R4
47 29 69 1400 103 1) ACS800-04-0040-5 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45 R4
56 34 69 1400 103 1) ACS800-04-0045-5 NSIN 0040-5 IP00/IP23 315/460 300/470 228/270 34/45 R4
65 40 73 1800 168 1) ACS800-04-0050-5 NSIN 0050-5 IP00/IP23 315/510 300/580 240/325 37/53 R5
79 48 73 2200 168 1) ACS800-04-0060-5 NSIN 0060-5 IP00/IP23 320/510 300/580 270/325 53/69 R5
94 60 73 2600 168 1) ACS800-04-0070-5 NSIN 0070-5 IP00/IP23 415/510 360/580 210/325 66/82 R5
124 78 75 3400 405 1) ACS800-04-0100-5 NSIN 0100-5 IP00/IP23 415/510 360/580 225/325 69/85 R6
1)
155 99 75 4300 405 ACS800-04-0120-5 NSIN 0120-5 IP00/IP23 415/620 360/700 240/425 75/105 R6
1)
177 114 75 5400 405 ACS800-04-0140-5 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165 R6
1)
200 128 75 5400 405 ACS800-04-0150-5 NSIN 0140-5 IP00/IP23 450/620 400/700 500/525 120/165 R6
2) 3)
196 125 79 4300 1240 ACS800-04(M)-0170-5 NSIN 0315-6 IP00 2060 400 600 230 R7
2) 3)
245 150 79 5400 1240 ACS800-04(M)-0210-5 NSIN 0315-6 IP00 2060 400 600 230 R7
2) 3)
258 160 79 6200 1240 ACS800-04(M)-0260-5 NSIN 0315-6 IP00 2060 400 600 230 R7
2) 3)
440 275 80 9600 1920 ACS800-04(M)-0320-5 NSIN 0485-6 IP00 2060 400 600 250 R8
2) 3)
515 320 80 11100 3220 ACS800-04(M)-0400-5 NSIN 0900-6 IP00 2120 1000 600 690 R8
2) 3)
550 345 80 11100 3220 ACS800-04(M)-0440-5 NSIN 0900-6 IP00 2120 1000 600 690 R8
2) 3)
602 375 80 11900 3220 ACS800-04(M)-0490-5 NSIN 0900-6 IP00 2120 1000 600 690 R8
684 430 80 13400 3220 2) ACS800-04(M)-0550-5 NSIN 0900-6 3) IP00 2120 1000 600 690 R8
700 440 80 14100 3220 2) ACS800-04(M)-0610-5 NSIN 0900-6 3) IP00 2120 1000 600 690 R8
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
13 10.6 67 400 103 1) ACS800-04-0011-7 NSIN 0011-7 IP00/IP23 280/460 240/470 190/270 20/31 R4
17 14 67 460 103 1) ACS800-04-0016-7 NSIN 0020-7 IP00/IP23 280/460 240/470 220/270 26/37 R4
22 18 68 560 103 1) ACS800-04-0020-7 NSIN 0020-7 IP00/IP23 280/460 240/470 220/270 26/37 R4
25 21 68 650 103 1) ACS800-04-0025-7 NSIN 0025-7 IP00/IP23 320/510 300/580 222/325 35/51 R4
31 26 69 740 103 1) ACS800-04-0030-7 NSIN 0040-7 IP00/IP23 320/510 300/580 235/325 40/56 R4
34 29 70 820 103 1) ACS800-04-0040-7 NSIN 0040-7 IP00/IP23 320/510 300/580 235/325 40/56 R4
48 40 73 1000 168 1) ACS800-04-0050-7 NSIN 0060-7 IP00/IP23 330/510 300/580 275/325 57/73 R5
52 46 73 1200 168 1) ACS800-04-0060-7 NSIN 0060-7 IP00/IP23 330/510 300/580 275/325 57/73 R5
1)
79 69 75 1500 405 ACS800-04-0070-7 NSIN 0070-7 IP00/IP23 415/510 360/580 240/325 75/91 R6
1)
93 82 75 1900 405 ACS800-04-0100-7 NSIN 0120-7 IP00/IP23 500/510 420/580 290/325 126/142 R6
1)
104 92 75 2300 405 ACS800-04-0120-7 NSIN 0120-7 IP00/IP23 500/510 420/580 290/325 126/142 R6
2) 3)
130 115 78 4000 540 ACS800-04(M)-0140-7 NSIN 0210-6 IP00 2060 400 600 250 R7
2) 3)
142 125 79 4600 540 ACS800-04(M)-0170-7 NSIN 0210-6 IP00 2060 400 600 250 R7
2) 3)
169 150 79 6000 1240 ACS800-04(M)-0210-7 NSIN 0210-6 IP00 2060 400 600 250 R7
2) 3)
315 280 80 9000 1920 ACS800-04(M)-0320-7 NSIN 0485-6 IP00 2060 400 600 250 R8
2) 3)
336 300 80 9700 1920 ACS800-04(M)-0400-7 NSIN 0485-6 IP00 2060 400 600 250 R8
2) 3)
367 330 80 10700 1920 ACS800-04(M)-0440-7 NSIN 0485-6 IP00 2060 400 600 250 R8
444 395 80 12300 1920 2) ACS800-04(M)-0550-7 NSIN 0485-6 3) IP00 2060 400 600 250 R8
1)
Nominal Ratings: Air flow of the drive.
2)
Icont.max : rated current of the drive-filter combination available continuously without overload at 40°C. Combined air flow of the drive and the filter.
3)
Typical Ratings: Dimensions are approximations for a cabinet that can house
Pcont.max : typical motor power. the filter. Weight is on approximate total weight of the cabinet
Notes: Noise level is a combined value for the drive and the filter. Heat dissipation is a and the filter. The filter is delivered as loose items including
combined value for the drive and the filter. choke module, capacitors and cooling fan.

3AFE 68404592 REV B EN 12.01.2005 Hardware options 31

11778 Modules_rev B.p65 31 1/14/2005, 1:33 PM

 du/dt filters

Du/dt filtering suppresses inverter output voltage motor insulation, consult the manufacturer. If the
spikes and rapid voltage changes that stress motor motor does not fulfil the following requirements, the
insulation. Additionally, du/dt filtering reduces capaci- lifetime of the motor might decrease.
tive leakage currents and high frequency emission of
the motor cable as well as high frequency losses and Insulated N-end (non-driven end) bearings and / or
bearing currents in the motor. common mode filters are also required for motor
bearing currents with motors bigger than 100 kW. For
The need for du/dt filtering depends on the motor more information please see the ACS800 hardware
insulation. For information on the construction of the manuals.

Filter selection table for ACS800

Motor type Nominal mains Motor insulation requirement
voltage (U N)
ABB M2 and UN ≤ 500 V Standard insulation system.
M3 motors 500 V < UN ≤ 600 V Standard insulation system in conjunction with du/dt filtering or reinforced insulation.
600 V < UN ≤ 690 V Reinforced insulation system in conjunction with du/dt filtering.
ABB form-wound 380 V < UN ≤ 690 V Standard insulation system.
HXR and AM motors
ABB random-wound 380 V < UN ≤ 690 V Check motor insulation system with the motor manufacturer.
HXR and AM motors du/dt filtering with voltages over 500 V.
Non-ABB UN ≤ 420 V Insulation system must withstand ÛLL =1300 V.
Random-wound and 420 V < UN ≤ 500 V If the insulation system withstands ÛLL=1600 V and ∆t=0.2 µs, du/dt filtering is not
Form-wound required. With du/dt filtering, the insulation system must withstand ÛLL=1300 V.
500 V < UN ≤ 600 V If the insulation system withstands ÛLL =1800 V, du/dt filtering is not required.
With du/dt filtering, the insulation system must withstand ÛLL =1600 V.
600 V < UN ≤ 690 V If the motor insulation system withstands ÛLL=2000 V and ∆t=0.3 µs,
du/dt filtering is not required. With du/dt filtering, the insulation system must
withstand ÛLL=1800 V.

Symbol Explanation
UN Nominal mains voltage.
Û LL Peak line to line voltage at motor terminals.
∆t Rise time, i.e. interval during which line to line voltage at motor terminals changes from 10% to 90% of
full voltage range.

32 Hardware options 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 32 1/14/2005, 1:33 PM

 du/dt filters

External du/dt filters for ACS800-04(M) External du/dt filters for multidrive modules
du/dt filter type (3 filters du/dt filter type (3 filters
included in kits marked *) included in kits marked *)

Unprotected (IP 00) Unprotected (IP 00)

ACS800 ACS800
*NOCH0120-60
*NOCH0260-60

*NOCH0120-60
*NOCH0260-60
*AOCH0260-70
*AOCH0400-70
NOCH0016-60
NOCH0030-60
NOCH0070-60

NOCH0016-60
NOCH0030-60
NOCH0070-60
400 V 500 V 690 V 400 V 500 V 690 V
-0003-3 -0003-3
-0004-3 -0004-5 -0004-3 -0004-5
-0005-3 -0005-5 -0005-3 -0005-5
-0006-3 -0006-5 1 -0006-3 -0006-5 1
-0009-3 -0009-5 -0009-3 -0009-5
-0011-3 -0011-5 -0011-7 -0011-3 -0011-5 -0011-7
-0016-5 -0016-5
-0016-3 -0020-5 -0016-7 -0016-3 -0020-5 -0016-7
-0020-3 -0020-7 1 -0020-3 -0020-7 1
-0023-3 -0025-7 -0025-7
-0025-3 -0025-5 -0030-7 -0025-3 -0025-5 -0030-7
-0028-5 -0030-3 -0030-5 -0040-7
-0030-3 -0030-5 -0040-7 -0040-3 -0040-5 -0050-7 1
-0035-3 -0050-3 -0050-5 -0060-7
-0040-3 -0040-5 -0050-7 1 -0060-5
-0045-5 -0060-3 -0070-5 -0070-7
-0050-3 -0050-5 -0060-7 -0070-3 -0100-5 -0100-7 1
-0060-5 -0120-7
-0060-3 -0070-5 -0070-7 -0100-3 -0120-5 1
-0070-3 -0100-5 -0100-7 1 -0120-3 -0140-5 1
-0120-7 -0170-31)
-0100-3 -0120-5 1 -0210-31) -0210-51) -0210-72)
-0120-3 -0140-5 1 -0260-31) -0260-51) -0260-72)
-0130-3 -0150-5 -0320-31) -0320-51) -0320-72)
-0140-3 -0170-5 -0140-7 1 -0390-31) -0400-51) -0400-72)
-0170-3 -0210-5 -0170-7 -0510-31) -0460-51) -0440-72)
-0210-3 -0260-5 -0210-7 1 -0610-51) -0580-72)
-0260-3 -0320-5 -0260-7 -0770-32) -0910-52) -0870-72)
-0320-3 -0400-5 -0320-7 2 -1030-32) -1210-52) -1160-72)
-0400-7 -1540-32) -1820-52) -1740-72)
-0400-3 -0440-5 -0440-7 -2050-32) -2430-5 2) -2320-72)
-0440-3 -0490-5 -0490-7 2 1)
du/dt filters are inbuilt as option
-0490-3 -0550-5 -0550-7 2)
du/dt filters are inbuilt as standard
-0610-5 -0610-7
-0610-32) -0760-52) -0750-72)
-0770-32) -0910-52) -0870-72)
-0870-32) -1090-52) -1060-72)
-1030-32) -1210-52) -1160-72) Dimensions and Weights of the
-1230-32) -1540-52) -1500-72) du/dt filters
-1540-32) -1820-52) -1740-72)
-1850-32) -2310-52) -2120-72) du/dt filter Height Width Depth Weight
-2320-72) mm mm mm kg
NOCH0016-60 195 140 115 2.4
2)
du/dt filters are inbuilt as standard
NOCH0030-60 215 165 130 4.7
NOCH0070-60 261 180 150 9.5
NOCH0120-60** 200 154 106 7
Applicability
NOCH0260-60** 383 185 111 12
AOCH0260-70** 340 190 242 15.9
Separate filters need to be mounted separately. Unpro- AOCH0400-70** 340 190 257 20.7
tected IP 00 filters must be placed into an enclosure of
adequate degree of protection. ** 3 filters included, dimensions apply for one filter.

3AFE 68404592 REV B EN 12.01.2005 Hardware options 33

11778 Modules_rev B.p65 33 1/14/2005, 1:33 PM

 Standard user interface
Standard I/O

Analog and digital I/O channels are used for different Below are the standard drive control I/O of the ABB
functions such as control, monitoring and measurement industrial drive with Factory Macro. For other ACS800
purposes (e.g. motor temperature). In addition, op- application macros the functions may be different.
tional I/O extension modules are available providing
additional analog or digital I/O connections.

X20
Standard I/O on RMIO-01 Board
1 VREF- Reference voltage -10 VDC,
2 AGND RL > 1 kohm
■ 3 analog inputs: differential, common mode X21
voltage ±15 V, galvanically isolated as a group. 1 VREF+ Reference voltage 10 VDC,
■ One ±0(2)...10 V, resolution 12 bit 2 AGND RL > 1 kohm
■ Two 0(4)...20 mA, resolution 11 bit 3 AI1+ Speed reference 0(2) ... 10 V, Rin >
4 AI1- 200 kohm
■ 2 analog outputs:
5 AI2+ By default, not in use. 0(4) ... 20 mA,
■ 0(4)...20 mA, resolution 10 bit AI2- Rin = 100 ohm
6
■ 7 digital inputs: galvanically isolated as a group 7 AI3+ By default, not in use. 0(4) ... 20 mA,
(can be split in two groups) 8 AI3- Rin = 100 ohm

■ Input voltage 24 V DC rpm 9 AO1+ Motor speed 0(4)...20 mA =^ 0...motor

10 AO1- nom. speed, RL < 700 ohm
■ Filtering (HW) time 1 ms
A 11 AO2+ Output current 0(4)...20 mA =^ 0...motor
■ 3 digital (relay) outputs: 12 AO2- nom. current, RL < 700 ohm
■ Changeover contact X22
■ 24 V DC or 115/230 V AC 1 DI1 Stop/Start
■ Max. continious current 2 A 2 DI2 Forward/Reverse
3 DI3 By default, not in use.
■ Reference voltage output:
4 DI4 Acceleration & deceleration select
■ ±10 V ±0.5%, max. 10 mA DI5 Constant speed select
5
■ Auxiliary power supply output: 6 DI6 Constant speed select
■ +24 V ±10%, max. 250 mA 7 +24VD +24 V DC max. 100 mA
8 +24VD
9 DGND1 Digital ground
10 DGND2 Digital ground
11 DIIL Start interlock (0 = stop)
X23 Power supply
1 +24V Auxiliary power supply output, non-
2 GND isolated, 24 V DC 250 mA
X25
1 RO11 Relay output 1: ready
2 RO12
3 RO13
X26
1 RO21 Relay output 2: running
2 RO22
3 RO23
X27
1 RO31 Relay output 3: fault (-1)
2 RO32
3 RO33

34 Control connections and communications 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 34 1/14/2005, 1:33 PM

 Options
Control panel
Control panel mounting platforms

The industrial drive control panel (+J400) has a multi-

lingual alphanumeric display (4 lines x 20 characters)
with plain text messages in 14 languages.

The control panel is removable and can be mounted

on the drive enclosure or remotely.

Start-up assistant Parameter copying

Easy commissioning with The parameter copy feature

the start-up assistant. The allows all drive parameters
start-up assistant actively to be copied from one
guides you through the frequency converter to
commissioning procedure another to simplify
step by step. It also has a commissioning.
unique on-line help function.
Centralised control
Actual value display
One panel can control
The control panel can display three separate actual up to 31 drives.
values simultaneously.
Examples of these are:
• Motor speed • DC bus voltage Easy programming
• Frequency • Output voltage
• Current • Heatsink temperature Parameters are organised
• Torque • Operating hours into groups for easy
• Power • Kilowatt hours programming.
• References
Control panel mounting platforms
Fault memory (+J410 and +J413)

An inbuilt fault memory On the reverse of the control panel are screw holes
stores information relating from where the control panel can be fixed to a cabinet
to the latest 64 faults, each door. Panel-mounting platforms, which allow the panel
with a time stamp. to be removed, are also available. There are two
variants of the panel-mounting platform:

RPMP-11 (+J410) for door mounting

RPMP-21 (+J413) for panel mounting inside the cabinet

3AFE 68404592 REV B EN 12.01.2005 Control connections and communications 35

11778 Modules_rev B.p65 35 1/14/2005, 1:33 PM

 Options
Optional I/O

Standard I/O can be extended by using analog and modules can be added with the I/O extension adapter
digital extension modules or pulse encoder interface which has three slots. The available number and
modules which are mounted in the slots on the combination of I/O's depends on the control software
ASC800 control board. The control board has two used. The standard application software supports
slots available for extension modules. More extension 2 analog and 2 digital extension modules.

Optional I/O

Analog I/O extension module RAIO-01 (+L500)

■ 2 analog inputs: galvanically isolated from 24 V
supply and ground
■ ±0(2)...10 V, 0(4)... 20 mA or ±0...2 V, resolution
12 bits
■ 2 analog outputs: galvanically isolated from 24 V
supply and ground
■ 0(4)...20 mA, resolution 12 bit
Digital I/O extension module RDIO-01 (+L501)
■ 3 digital inputs: individually galvanically isolated
■ Signal level 24 to 250 V or 115/230 V AC
■ 2 relay (digital) outputs:
■ Switchover contact
■ 24 V or 115/230 V AC
■ Max. 2 A
Pulse encoder interface module RTAC-01 (+L502)
■ 1 incremental encoder input:
■ Channels A, B and Z (zero pulse)
■ Signal level and power supply for the encoder is
24 or 15 V
■ Single ended or differential inputs
■ Maximum input frequency 200 kHz

I/O extension adapter AIMA-01

■ Three slots for I/O extension modules

■ Connection to the ACS800 control board through
optic link
■ Dimensions: 78 × 325 × 28 mm
■ Mounting: onto 35 × 7.5 mm DIN rail
■ External power supply connection
■ Supply voltage: 24 V DC ±10%
■ Current consumption: depends on connected I/O
extension modules

36 Control connections and communications 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 36 1/14/2005, 1:33 PM

 Options
Fieldbus control

ABB industrial drives have connectivity to major Reduced installation and engineering effort
automation systems. This is achieved with a dedicated
gateway concept between the fieldbus systems and Cabling
ABB drives. Substituting the large amount of conventional drive
control cabling with a single twisted pair reduces costs
The fieldbus gateway module can easily be mounted and increases system reliability.
inside the drive. Because of the wide range of fieldbus
gateways, your choice of automation system is indepen- Design
dent of your decision to use first-class ABB AC drives. The use of fieldbus control reduces engineering time
at installation due to the modular structure of the
Manufacturing flexibility hardware and software.

Drive control Commissioning and assembly

The drive control word (16 bit) provides a wide variety The modular machine configuration allows pre-com-
of functions from start, stop and reset to ramp genera- missioning of single machine sections and provides
tor control. Typical setpoint values such as speed, easy and fast assembly of the complete installation.
torque and position can be transmitted to the drive
with 15 bit accuracy. Currently available gateways

Drive monitoring
A set of drive parameters and/or actual signals, such as Fieldbus Protocol Device profile Baud rate
torque, speed, position, current etc., can be selected
PROFIBUS DP, DPV1 PROFIdrive 9.6 kbit/s - 12 Mbit/s
for cyclic data transfer providing fast data for operators (+K454) ABB Drives *)
and the manufacturing process. DeviceNet - AC/DC drive 125 kbit/s - 500 kbit/s
(+K451) ABB Drives *)
CANopen - Drives and motion control 10 kbit/s - 1 Mbit/s
(+K457) ABB Drives *)
Drive diagnostics ControlNet - AC/DC drive 5 Mbit/s
Accurate and reliable diagnostic information can be (+K462) ABB Drives *)
Modbus RTU ABB Drives *) 600 bit/s - 19.2 kbit/s
obtained via the alarm, limit and fault words, reducing (+K458)
the drive downtime and therefore also the downtime Ethernet Modbus/TCP ABB Drives *) 10 Mbit/s / 100 Mbit/s
(+K464)
of the manufacturing process. InterBUS-S I/O, PCP ABB Drives *) 500 kbit/s
(+K453)
LONWORKS® LONTALK® Variable speed motor
Drive parameter handling (+K452) drive 78 kbit/s
Total integration of the drives in the production pro- *) Vendor specific profile
cess is achieved by single parameter read/write up to
complete parameter set-up or download.

3AFE 68404592 REV B EN 12.01.2005 Control connections and communications 37

11778 Modules_rev B.p65 37 1/14/2005, 1:33 PM

 Options
Remote monitoring and diagnostics tool

Browser-based, user-friendly Powerful and versatile

The intelligent ethernet NETA-01 module gives simple Up to nine drives can be connected to the intelligent
access to the drive via the internet, communicating via ethernet module via fiber optic links. It is available as
a standard web browser. The user can set up a virtual an option for new drives, as well as an upgrade for
monitoring room wherever there is a PC with an existing systems. Access to the module is secured by
Internet connection or via a simple dial-up modem user ID and passwords.
connection. This enables remote monitoring, configu-
ration, diagnostics and, when needed, control. The It connects to the drive with fiber optic cables. The
drive can also provide process related information, size of the module is 93 (h) x 35 (w) x 76.5 (d) mm.
such as load level, run time, energy consumption and
I/O data, the bearing temperature of the driven ma- The web page of the module is opened like any other
chine, for instance. web address. The home page shows a general over-
view of the system with traffic lights and action buttons
This opens up new possibilities for the monitoring and to guide the user through the different sections.
maintenance of unmanned applications across a range
of industries, for instance water, wind power, building Features
services and oil & gas, as well as any application
where the user needs access to the drives from more ■ Virtual monitoring room for
than one location. It also provides an opportunity for ■ Monitoring
OEMs and system integrators to support their installed ■ Configuration of parameters
base globally. ■ Diagnostics
■ Control, if needed
No PC needed at local end ■ Browser-based access via
■ Intra-/extra-/internet or
The intelligent ethernet module has an embedded ■ Simple dial-up modem connection
server with the necessary software for the user inter- ■ No PC needed at the local end
face, communication and data storage. This gives ■ Can be used as a Modbus/TCP bridge for process
ease of access, realtime information and the possibil- control.
ity for two-way communication with the drive,
enabling immediate response and actions, saving time
and money. This is possible without using a PC at the
local end, as required by other remote solutions.

38 Control connections and communications 3AFE 68404592 REV B EN 12.01.2005

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 Standard application software

Standard application software ■ Flux braking

■ Flux optimization
Based on Direct Torque Control technology, the ACS800 ■ IR compensation
offers highly advanced features as standard. The ACS800 ■ Master/follower control
standard application software provides solutions to ■ Mechanical brake control
virtually all AC drives applications. ■ Motor identification
■ Parameter lock
Adaptive programming ■ Power loss ride-through
■ Process PID control
In addition to parameters, industrial drives have the ■ Programmable I/O
possibility for function block programming as standard. ■ Scalar control
Adaptive programming with 15 programmable function ■ Speed controller tuning
blocks makes it possible to replace e.g. relays or even ■ Start-up assistant
a PLC in some applications. Adaptive programming ■ Support for sine filter in the drive output
can be done either by standard control panel or ■ Trim function
DriveAP, a user-friendly PC tool. ■ User-selectable acceleration and deceleration ramps
■ User adjustable load supervision/limitation
The standard application macros
Pre-programmed protection functions
The ACS800 features inbuilt, pre-programmed applica-
tion macros for configuration of such parameters as A wide range of features provides protection for the
inputs, outputs and signal processing. drive, motor and the process.
■ FACTORY SETTINGS for basic industrial applications ■ Ambient temperature
■ HAND/AUTO CONTROL for local and remote ■ DC overvoltage
operation ■ DC undervoltage
■ PID CONTROL for closed loop processes ■ Drive temperature
■ SEQUENTIAL CONTROL for repetitive cycles ■ Input phase loss
■ TORQUE CONTROL for processes ■ Overcurrent
where torque control is required ■ Power limits
■ USER MACRO 1 & 2 for user’s own parameter ■ Short circuit
settings
Programmable protection functions
Software features
■ Adjustable power limits
A complete set of standard software features offers ■ Control signal supervision
premium functionality and flexibility. ■ Critical frequencies lock-out
■ Accurate speed control ■ Current and torque limits
■ Accurate torque control without speed feedback ■ Earth fault protection
■ Adaptive programming ■ External fault
■ Automatic reset ■ Motor phase loss
■ Automatic start ■ Motor stall protection
■ Constant speeds ■ Motor thermal protection
■ Controlled torque at zero speed ■ Motor underload protection
■ DC hold ■ Panel loss
■ DC magnetizing
■ Diagnostics

3AFE 68404592 REV B EN 12.01.2005 Application software and programming 39

11778 Modules_rev B.p65 39 1/14/2005, 1:33 PM

 Optional application software
Control solutions for different applications

ABB has a set of ready-made control solutions for Position control and synchronization
specific industrial drive applications. Such software Positioning to a fixed target features positioning
adds application-dedicated features and protection interpolator and position reference table. Each
without an external PLC - improving productivity and movement is defined by sets of positioning speed,
reducing costs. acceleration and deceleration profiles, as well as
modes of motion. The positioning interpolator
Main advantages of ABB’s control solutions processes the information from the selected target
position reference source to a pathtime optimized
■ Application-dedicated features position reference. The teach-in function enables
■ Improved production actual position values to be entered in the position
■ No external PLC reference table.
■ User-friendly
■ Easy to use Positioning can be performed on a linear axis or
■ Energy savings rollover axis and the units used may be given in
■ Smooth power loss ride-through millimeters, inches, degrees, revolutions or increments.
■ Reduced costs
■ Adaptive protection Synchronizing to a moving target features reference
from master position, either through encoder echoing
Motion control or master/follower link (drive to drive optical link).
Both relative and absolute synchronization are
Versatile, intelligent, precise possible. Encoder feedback can also be selected from
The motion control application program is a cost the load side and adjusted with the electrical encoder
effective solution for precision positioning and syn- gear function.
chronization. Intelligent integrated motion control
functions and versatile controllability eliminate the Homing procedures for incremental measuring systems
need for an external motion controller even in the include two selectable modes each with seven alterna-
most demanding applications, such as in materials tive functions. In addition to the sequential homing
handling, packaging, printing and the plastics industry. procedure, which is normally performed only once
after power-up, there are three cyclic position correc-
Four operating modes - two control locations tion functions and three preset functions available.
Motion control has four operating modes - speed,
torque, positioning and synchronization - and also
provides the possibility for switching online between
two selected modes.

Speed and torque control

There is an adaptive PID type speed controller with
window control. Depending on the control mode and
torque selector a combination of speed controller
output and direct torque reference can be used.

40 Application software and programming 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 40 1/14/2005, 1:33 PM

 Multiblock programming There is an autochange function to alternate between
the pumps so all pumps have an equal duty time.
The multiblock programming application has been
specially designed for system integrators and local Level control function
engineering because of its flexibility, easy programming, The liquid level of a container can be used as a pro-
large number of I/O, master-follower link and fieldbus cess variable for a pumping station either filling or
interfaces. Integrated into the drive control board are emptying the container when the level control function
over 200 function blocks on 3 time levels: 20 ms, 100 is activated. Three drives can be used in a master/
ms and 500 ms. These benefits mean that it is not follower configuration.
always necessary to have separate PLC for drive and
process control. Flow calculation
The flow calculation contains a function that enables
Extended I/O reasonably accurate calculation of flow without the
An analog and digital I/O extension is typically installed installation of a separate flow meter.
on the AIMA-01 I/O extension adapters. Three exten-
sion modules can be installed on each I/O extension Anti-jam function
adapter and an optical link connects the I/O extension The anti-jam function can be used for preventing
adapters to the drive control board. The maximum solids from building up on pump impellers. The anti-
number of I/O is 62. jam procedure consists of a programmable sequence
of forward and reverse runs of the pump, effectively
Programming shaking off any residue on the impeller.
Function blocks are easy to program using the DriveAP
2 PC tool. For example, there are PROFIBUS fieldbus Adaptive programming
blocks available to help users to understand the block Adaptive programming using 15 function blocks is
program connections between the drive and Profibus possible with the pump control. The adaptive pro-
master. Block program information, as well as text gramming makes customizing possible without the
comments, symbolic names of block outputs and page need for a special programming tool or language.
header information is saved in the flash memory of the
control board of the drive. Centrifuge control

Pump control Practical programmable sequences for conventional

centrifuges. Integrated decanter control for the accu-
Intelligent pump control software is a combination of rate speed difference control of two shafts, where
traditional PFC which is specially designed for multi- direct communication via the fiber optic link between
motor pumping (or compressor, etc.) stations. While bowl and scroll is used.
directly controlling one motor, the drive is able to start
additional, direct-on-line motors whenever a higher Crane drive control
capacity is needed.
Crane drive control with optimal operational safety
Multipump function and performance built into the drive.
Additional features such as the multipump function are ■ Easy installation and start-up reduces the total
designed for pumping stations that consist of multiple project costs
pumps, each controlled by a separate drive. The drives ■ Ready to use with proven crane functionality
can be connected so that in the case of pump failure ■ Accurate and fast response increases the
or maintenance action on one drive, the remaining operational productivity
drives continue operation - having 100% redundancy.

3AFE 68404592 REV B EN 12.01.2005 Application software and programming 41

11778 Modules_rev B.p65 41 1/14/2005, 1:33 PM

 ■ Multiple drives can be synchronized with internal System application
optic link, reducing the need for separate control-
lers. Everything needed is inbuilt This application software is targeted for multi-motor
■ Smooth crane operation reduces maintenance costs machines producing or processing metal, paper,
■ Available as single drive or multi-drive with plastics, textile, rubber and cement, and for numerous
dynamic and regenerative braking other demanding applications. The basic control
modes are speed control and torque control. Fast
Standard ready-to-use crane solution. communication with the overriding controller can
exchange operative data (references, command
Extruder control words) and support data (configuration data, diagnos-
tics). Proprietary (DDCS, Drive bus) and generic
High starting torque, accurate speed/torque control (PROFIBUS, InterBUS-S, DeviceNet) protocols enable
without an encoder for demanding extruder applica- linking of drives to controllers, PLC and PCs.
tions. The extruder screw and other delicate mechanical
parts can be protected against overload. Main features and benefits:
■ Motor fan control with diagnostics
Master/follower control ■ Soft changeover between the speed and torque
control modes
Reliable control via the fiber optic link of several ■ Speed control gain as a function of output on low
drives when they are controlled by one master. This is speed or as a function of motor frequency
needed e.g. if the motor shafts are coupled together. ■ Thermal model for motor cable protection
The master/follower function enables the load to be ■ Torsional oscillation damping function to damp
evenly distributed between the drives. mechanical oscillations.

Spinning control & traverse control

Spinning control and traverse control make a perfect

pair for the precise control of spinning and traverse
drives in textile machines.

42 Application software and programming 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 42 1/14/2005, 1:33 PM

 DriveSize

Quality dimensioning DriveSize is for drive system components

DriveSize is a PC program for helping the user to ■ 3-phase standard, customized, Ex and user defined
select the optimal motor, frequency converter and motors
transformer, especially in those cases where a straight- ■ ABB low voltage AC drives
forward selection from a catalogue is not possible. ■ Transformers
Additionally it can be used to compute currents,
network harmonics and to create documents about the DriveSize features
dimensioning based on actual load. DriveSize contains
the current versions of the ABB motor and frequency ■ Selects the optimal motor, drive unit, supply unit
converter catalogues. and transformer
■ Calculates network harmonics for a single supply
The default values make DriveSize simple to use, but unit or for the whole system
the user is provided with ample options for drive ■ Allows importation of own motor database
selection. The shortcut keys make drive selection easy ■ Supplies dimensioning results in graphical and
while giving the optimal dimensioning result. A numerical format
manual selection mode is also supported. ■ Prints and saves the results

DriveSize is currently used by more than 1,000 engi- The DriveSize PC program can be downloaded from
neers globally. www.abb.com/motors&drives
➡ Drives
➡ Drive PC Tools
➡ DriveSize

3AFE 68404592 REV B EN 12.01.2005 PC tools 43

11778 Modules_rev B.p65 43 1/14/2005, 1:33 PM

 DriveAP

Programming tool service or documentation purposes, for example. The

adaptive programs and multiblock programming
DriveAP is a PC software tool for creating, document- programs made off-line can be downloaded to any of
ing, editing and downloading adaptive programs and the connected drives that support corresponding
multiblock programming programs. DriveAP 1.1 programs.
supports adaptive programming, whereas DriveAP 2
supports both adaptive programming and multiblock Three operating modes
programming applications. The adaptive programming
contains 15 function blocks and is available in a ■ Stand-alone mode - DriveAP is not connected to a
standard application. The multiblock programming drive. The adaptive programming and multiblock
application contains over 200 function blocks, and also programming can be carried out in the office, for
includes PROFIBUS fieldbus and drive I/O blocks. example, and later downloaded to a drive.
DriveAP offers a clear and easy way to develop, test ■ Off-line mode - DriveAP is connected to a drive.
and document these programs with a PC. The adaptive programming and multiblock program-
ming can be carried out in batch mode.
It is a user-friendly tool for modifying function blocks ■ On-line mode - DriveAP is connected to a drive.
and their connections. No special programming skills Changes to the adaptive programs and multiblock
are required, a basic knowledge about block program- programs are written immediately to the drive and
ming is enough. DriveAP supports IEC61131. actual values are shown on the screen in real-time.

The adaptive programs are easy to document as hard DriveAP features

copies or store as PC files. The multiblock program-
ming with all related information is saved directly to ■ Easy-to-use tool, no special skills required
the drive. ■ Create and download new programs
■ Document programs
Upload or download ■ Upload existing programs from the drive
■ Operating modes
Both program types can be uploaded from connected ■ Stand-alone
drives and displayed graphically on a PC screen for ■ Off-Line
■ On-Line

DriveAP with adaptive program of standard application. DriveAP with multiblock programming application.

44 PC tools 3AFE 68404592 REV B EN 12.01.2005

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 DriveWindow 2

Start-up and maintenance tool Versatile back-up functions

ABB's DriveWindow is an advanced, easy-to-use PC Drive parameters can be saved to the PC with
software tool for the start-up and maintenance of ABB DriveWindow, and can easily be downloaded back to
industrial drives. Its host of features and clear, graphi- the drive whenever needed. The same goes for the
cal presentation of the operation make it a valuable software. DriveWindow allows the entire control board
addition to your system, providing information neces- software to be saved and restored later, if needed. This
sary for troubleshooting, maintenance and service, as makes it possible to use one control board as a spare
well as training. part for many different sizes of drives.

With DriveWindow the user is able to follow the DriveWindow 2 features

operation of several drives simultaneously by collect-
ing the actual values from the drives onto a single ■ Easy-to-use tool for commissioning and maintenance
screen or printout. ■ Several drives connected and monitored at the same
time
Additionally, the client part of DriveWindow may ■ Monitor, edit or save signals and parameters, clear
reside on one intranet PC, and the server on another graphical presentation
PC closer to the drives. This enables easy plant-wide ■ High speed communication between PC and drive
monitoring with two PCs. ■ Versatile back-up functions
■ View data collected and stored in the drive
High speed communication ■ Fault diagnostics; DriveWindow indicates the status
of drives, and also reads fault history data from the
DriveWindow uses a high-speed fibre optic cable drive
network with DDCS communication protocol. This
enables very fast communication between PC and
drives. The fibre optic network is safe and highly
immune to external disturbance. A fibre optic commu-
nication card inside the computer is needed.

Monitoring drives

With DriveWindow you can monitor several drives

simultaneously. The history buffer makes it possible to
record a large amount of data in the PC's memory. The
drive's data logger can be accessed with DriveWindow
and viewed in graphical form. The fault logger inside
the drive automatically documents every fault, warning
and event which occurs. The fault history stored in the
drive can be uploaded to your computer.

3AFE 68404592 REV B EN 12.01.2005 PC tools 45

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 DriveWindow Light 2

Start-up and maintenance tool Highlights

DriveWindow Light 2 is an easy-to-use start-up and ■ Viewing and setting parameters in offline mode
maintenance tool for ACS800 drives. It supports the ■ Editing, saving and downloading parameters
following software: standard application, pump control ■ Comparing parameters
and spinning and traverse control. ■ Graphical and numerical signal monitoring
■ Drive control
DriveWindow Light uses the drive’s panel connector
for communication, which makes communication setup DriveWindow Light requirements
very easy.
■ Windows 98/NT/2000/XP
Light software with heavy features ■ Free serial port from a PC
■ Free control panel connector
DriveWindow Light offers many functions in an easy- ■ NPCU-01 PC connection unit
to-use package. It can be used in an offline mode,
which enables parameter setting at the office even
before going to the actual site. The parameter browser
enables viewing, editing and saving of parameters. The
parameter comparison feature makes it possible to
compare parameter values between the drive and the
file. With the parameter subset you can create your
own parameter sets. Controlling of the drive is natu-
rally one of the features in DriveWindow Light.
With DriveWindow Light, you can monitor up to four
signals simultaneously. This can be done in both
graphical and numerical format. Any signal can be set
to stop the monitoring from a predefined level.

46 PC tools 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 46 1/14/2005, 1:33 PM

 DriveOPC

Integration tool High speed communication

DriveOPC is a software package which allows OLE for DriveOPC uses a high-speed fibre optic cable network
Process Control (OPC) communication between with DDCS communication protocol. This makes
Windows applications and ABB industrial drives. It communication between PC and drives very fast. The
allows Object Linking and Embedding (OLE) for fibre optic network is safe and highly immune to
Process Control (OPC) communication. This OPC external disturbance. A fibre optic communication card
server is an ideal tool for integrating ABB industrial inside the computer is needed.
drives and commercial PC software, and creating PC
based control and monitoring systems. DriveOPC features

Remote monitoring DriveOPC supports OPC’s data access 1.0A.

Read access to:
DriveOPC enables remote connection over LAN (local ■ Drive status: local, running, direction, fault,
area networks). The remote PC can be connected warning, reference
through its IP address (e.g. "164.12.43.33") or by the ■ Signals and parameters
DNS name (e.g. "Gitas213"). ■ Fault logger contents
■ Event logger contents
OPC based software ■ General drive information
■ Data logger settings, status and contents
OPC is an industry standard created in cooperation
with Microsoft. It is an open architecture interface Write access to:
design, managed by the international OPC foundation. ■ Drive control: local, start, stop, forward, reverse,
OPC is meant for different kinds of factory automation. coast stop, reset fault, home, teach-in, contactor
DriveOPC is based on the OPC foundation data access on/off, reference
standard 1.0A and Microsoft COM/DCOM technology. ■ Parameters
DriveOPC has full access to all drives, even when ■ Fault logger clear
remote connection over LAN is used. ■ Data logger init, start, trig, clear

3AFE 68404592 REV B EN 12.01.2005 PC tools 47

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 Summary of features and options

Ordering 04 04 (M) 04 104 (inverters) 104 (ISU) 508 and 704

Code (supply units)
Frame sizes R2 - R6 Frame sizes R7 - R8 Frame sizes nxR8i Frame sizes R2i - 4*R8i Frame sizes R7i - 4*R8i Frame sizes D3 - 5*D4
230 V: 0.55 - 55 kW 230 V: 45 - 200 kW
400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW 400 V: 145 - 2435 kW
500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW 500 V: 185 - 3045 kW
Power & voltage range 690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW 690 V: 250 - 4200 kW
Mounting
Wall mounting - 10) 10) -
Free-standing - 1) 16) 16)
Two mounting directions: H354 or
bookshelf / flat (=sideways) H360 - - - - -
Side by side mounting
Flange mounting C135 - - - - -
Separate drive control unit (RDCU) - 11) -
Wheels for easy manoeuvring of
the module - - 12) 12) 12)
Cabling
Supply bottom entry (module terminals) - 10)
Supply top entry (module terminals) - - 12) - -
Bottom exit (module terminals) H352 2) - -
Side exit (module terminals) H354 or
H360 - 3) - - - -
Top exit in the module - - - -
DC and brake chopper output
busbars H356 - - - -
DC and brake chopper outputs on
different sides of the module H363 - - - - -
Vertical busbars for easy motor
cable connection (H355) - 3) - - - -
Vertical busbars for easy DC/brake
chopper cable connection (H362) 3) - - - -
Enclosure class
IP00 (UL open chassis) -
IP20 (UL open chassis) B060 4) - - - -
DTC motor control
DTC -
Software 5)
Start-up assistant 6) 6) 6) 6) - -
Adaptive programming 6) 6) 6) 6) - -
Motion control N685 - -
Optional softwares optimised for
different applications or for enhanced
programmability: for more details
see section "Application software
and programming" - -
Control panel
Alphanumeric 4*20 character J400
control panel X X -
Control panel mounting platform J410 or
J413 X -
Control connections (I/O) and
communications
3 pcs analogue inputs, program-
mable, galvanically isolated 9) 9)
2 pcs analogue outputs,
programmable 9) 9)
7 pcs digital inputs, programmable,
galvanically isolated - can be
divided into two groups 9) 9)
3 pcs relay outputs, programmable 9) 9)
Possibility for external control
voltage
In-built I/O extension and speed
feedback modules: for more
details see section "Control
connections and communications" - -

48 Summary of features and options 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 48 1/14/2005, 1:33 PM

 Summary of features and options

Ordering 04 04 (M) 04 104 (inverters) 104 (ISU) 508 and 704

Code (supply units)
Frame sizes R2 - R6 Frame sizes R7 - R8 Frame sizes nxR8i Frame sizes R2i - 4*R8i Frame sizes R7i - 4*R8i Frame sizes D3 - 5*D4
230 V: 0.55 - 55 kW 230 V: 45 - 200 kW
400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW 400 V: 145 - 2435 kW
500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW 500 V: 185 - 3045 kW
690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW 690 V: 250 - 4200 kW
In-built adapters for several
fieldbuses: for more details see
section "Control connections and
communications" -
EMC filters
EMC 1st enviroment E202 7) X 7) - - - -
EMC 2nd enviroment, earthed E200 - - - - -
networks only
EMC 2nd enviroment
(can be used also in IT-networks) E210 - - - - -
Line filter
AC or DC choke - -
LCL - - - - -
Output filters
Common mode filter E208 - 16) 16) -
du/dt filters 14) - -
Braking
Brake chopper D150 8) - -
Brake resistor - -
Regenerative braking - - - - -
Rectifier bridge
6-pulse (can be connected as
a 12-pulse one also) - - - - 15)
Line side apparatus
In-built load switch - - - -
In-built contactor F250 - - - - -
Safety options
Prevention of unexpected start-up Q950 X 3) - -
Earth fault monitoring, earthed
network
Earth fault monitoring, unearthed
mains
Approvals
CE
UL, cUL, CSA pending
GOST R
C-Tick pending pending pending pending pending
Auxiliary options
Fuses , fuse bases - -
Dc- fuse switch - - - - -
Contactor or braker - - -
Assembly kits for Rittal TS8
cabinets - -
IP 21 - IP 54 door / roof kits - -

Standard
Option inbuilt
X External accessory, with plus code
External accessory, no plus code
ACS800-04M option
- Not available

1) R7 frame size -04M: bottom exit version (+H352) has only wall mounting possibility. 9) Fixed I/O in ISU and DSU.
2) R7 frame size only. 10) Frame sizes R2i-R7i.
3) option in ACS800-04M. 11) Frame sizes R2i-R5i inside of the module.
4) Not available for all variants. 12) Frame sizes R8i-4xR8i D3-5xD4.
5) Software compatibility with different option modules must be checked from 13) Not in frame sizes R2i-R7i.
ACS800 software compatibility (doc no. 64638211) in ABB Library. 14) Optional in frame sizes R2i-R7i and 400V/500V R8i.
6) Only in standard software. 15) Not in frame size D3.
7) Not for 690V. 16) R8i-4xR8i.
8) Standard in frame sizes R2 and R3 and at 690 V also in R4.

3AFE 68404592 REV B EN 12.01.2005 Summary of features and options 49

11778 Modules_rev B.p65 49 1/14/2005, 1:33 PM

 Services and support

Global service network Training services

ABB provides professional spare part, maintenance ABB offers dedicated training on ACS800 drives for
and repair services using its own authorized and your service and operating personnel for acquiring the
certified service personnel as well as the personnel of required skills to use your ABB drives correctly and
the ABB channel partners all over the world. safely and to run the application in the most effective
way.
Note: Though all services are available globally, local
services may vary.
ACS800 single drive training courses
For more information on our ACS800 services and Would you like to study
the Web course in your
service network, please contact your local ABB repre- own office?
sentative or visit our website: Yes G152e 1-2 Days in the Web
ACS800 single drive
http://www.abb.com/motors&drives. ? Fundamentals
G152 2 Days
ACS800-01&-02 single drive
No Startup & Service
Do you have a G152A 1 Day Hands on Exercises
Yes Web course run in Training
knowledge G158 2 Days
Center with support from
of ACS600? ?
Productized services teacher in classroom
ACS800 single drive
ACS800 drives
DriveAP Programming
Fundamentals G156 1.5 Days
ACS800-07 single drive
No Start-up & Service
ABB's drive lifecycle mangement model provides G152B 2 Days
Web course run in Training
Hands-on Exercises

customers with the maximum profit for their purchased Center with support from
teacher in classroom
ACS800 single drive
assets by maintaining high availability, eliminating Fundamentals

unplanned repair costs and extending drive lifetime.

The lifecycle management model comprises a palette
of dedicated services for the entire lifecycle of ACS800 ACS800 multidrive training courses
drives.
Self study at own working place

Yes G160 1.5 Days

G160e 1-2 Days
ACS800 multidrive ACS800 multidrive
? Fundamentals Start-up & Service
Start-up services Internet course Hands-on exercises
Do you
have the No
possibility
Using ABB’s start-up services you can trust that your to study via G161 2.5 Days G162 2.5 Days
ACS800 multidrive ACS800 multidrive
drives are correctly commissioned and tuned to their the Internet? Operation and Maintenance Control Section AC800M
Operation and Maintenance
application. ABB global service network personnel are
authorized professionals who are thoroughly trained
for their job.
For more information on our training services, please
contact your local ABB representative or visit the ABB
University website: http://www.abb.com/
Service Service type Description abbuniversity.
product code

68281873 ACS800, (R1- R6), Distance 1* Professional Start-up service On-site spares kits
68281881 ACS800, (R1- R6), Distance 2* Professional Start-up service
68281890 ACS800, (R7- R8), Distance 1* Professional Start-up service ACS800 drive on-site spares kits contain the most
68281903 ACS800, (R7- R8), Distance 2* Professional Start-up service
critical spare parts. You can choose your ACS800 drive
* Distance defined locally
spares kits from a separate table. If you do not have a
copy of your own, please contact your local ABB
representative.

50 Services and support 3AFE 68404592 REV B EN 12.01.2005

11778 Modules_rev B.p65 50 1/14/2005, 1:33 PM

 Contact and web information
www.abb.com/motors&drives

ABB’s worldwide presence is built on strong local For further details about all our variable speed drive
companies working together with the local distributor products and services please contact your nearest ABB
and channel partner network across borders to achieve office or visit the ABB website www.abb.com/
a uniform level of services for all our customers. By motors&drives.
combining the experience and know-how gained in
local and global markets, we ensure that our customers
in all industries can gain the full benefit from our
products.

Argentina (Valentin Alsina) Croatia (Zagreb) Italy (Milano) Poland (Lodz) Switzerland (Zürich)
Tel: +54 (0)114 229 5707 Tel: +385 1 600 8550 Tel: +39 02 2414 3792 Tel: +48 42 613 4900 Tel: +41 (0)58 586 0000
Fax: +54 (0)114 229 5593 Fax: +385 1 619 5111 Fax: +39 02 2414 3979 Fax: +48 42 613 4901 Fax: +41 (0)58 586 0603

Australia (Victoria) Czech Republic (Prague) Japan (Tokyo) Portugal (Amadora) Taiwan (Taipei)
Tel: 1800 222 435 Tel: +420 234 322 360 Tel: +81(0) 3 5784 6010 Tel: +351 21 425 6239 Tel: +886 2 2577 6090
Tel: +61 3 8544 0000 Fax: +420 234 322 310 Fax: +81(0) 3 5784 6275 Fax: +351 21 425 6392 Fax: +886 2 2577 9467
Fax: +61 3 8544 0004 Fax: +866 2 2577 9434
Denmark (Skovlunde) Latvia (Riga) Romania (Bucarest)
Austria (Vienna) Tel: +45 44 504 345 Tel: +371 7 063 600 Tel: +40 21 310 4377 Thailand (Bangkok)
Tel: 0800 201 009 Fax: +45 44 504 365 Fax: +371 7 063 601 Fax: +40 21 310 4383 Tel: +66 (0)2665 1000
Tel: +43 1 60109-0 Fax: +66 (0)2665 1042
Fax: +43 1 60109-8312 Estonia (Tallinn) Lithuania (Vilnius) Russia (Moscow)
Tel: +372 6 711 800 Tel: +370 5 273 8300 Tel: +7 095 960 22 00 Turkey (Istanbul)
Belarus (Minsk) Fax: +372 6 711 810 Fax: +370 5 273 8333 Fax: +7 095 913 96/95 Tel: +90 216 528 2200
Tel: +375 172 236 711 Fax +90 216 365 2944
Tel: +375 172 239 185 Finland (Helsinki) Luxembourg (Leudelange) Saudi-Arabia (Al Khobar)
Fax: +375 172 239 154 Tel: +358 10 22 11 Tel: +352 493 116 Tel: +966 (0)3 882 9394 United Kingdom
Tel: +358 10 222 1999 Fax: +352 492 859 Fax: +966 (0)3 882 4603 (Manchester)
Belgium (Zaventem) Fax: +358 10 222 2913 Tel: +44 (0)161 445 5555
Tel: +32 2 718 6313 Macedonia (Skopje) Serbia and Montenegro Fax. +44 (0)161 445 6066
Fax: +32 2 718 6664 France (Champagne) Tel: +389 2 118 010 (Belgrade)
Tel: +33 (0)810 020 000 Fax: +389 2 118 774 Tel: +381 11 324 4341 Uruguay (Montevideo)
Bolivia (La Paz) Fax: +33 (0)472 054 041 Fax: +381 11 324 1623 Tel: +598 2 707 7300
Tel: +591 2 242 3636 Malaysia (Kuala Lumpur) Tel: +598 2 707 7466
Fax: +591 2 242 3698 Germany (Lampertheim) Tel: +60 3 5628 4888 Singapore
Tel: +01805 123 580 Fax: +60 3 5631 2926 Tel: +65 6776 5711 USA (New Berlin)
Bosnia Herzegovina (Tuzla) Tel: +49 (0)6206 503 503 Fax: +65 6778 0222 Tel: +1 800 752 0696
Tel: +387 35 255 097 Fax: +49 (0)6206 503 600 Mexico (Mexico City) Tel: +1 262 785 3200
Fax: +387 35 255 098 Tel: +52 55 5328 1400 Slovakia (Banska Bystrica) Fax: +1 262 785 0397
Greece (Athens) Fax: +52 55 5328 1482/1439 Tel: +421 48 410 2324
Brazil (Sao Paulo) Tel: +30 210 289 1900 Fax: +421 48 410 2325 Venezuela (Caracas)
Tel: 0800 149 111 Fax: +30 210 289 1999 The Netherlands Tel: +58 212 203 1817
Tel: +55 11 3688 9282 (Rotterdam) Slovenia (Ljubljana) Fax: +58 212 237 6270
Fax: +55 11 3684 1991 Hungary (Budapest) Tel: +31 (0)10 407 8362 Tel: +386 1 587 5482
Tel: +36 1 443 2224 Fax: +31 (0)10 407 8433 Fax: +386 1 587 5495
Bulgaria (Sofia) Fax: +36 1 443 2144
Tel: +359 2 981 4533 New Zealand (Auckland) South Africa (Johannesburg)
Fax: +359 2 980 0846 India (Bangalore) Tel: +64 9 356 2170 Tel: +27 11 617 2000
Tel: +91 80 837 0416 Fax: +64 9 357 0019 Fax: +27 11 908 2061
Canada (Montreal) Fax: +91 80 839 9173
Tel: +1 514 215 3006 Norway (Oslo) South Korea (Seoul)
Fax: +1 514 332 0609 Indonesia (Jakarta) Tel: +47 22 872 000 Tel: +82 2 528 2794
Tel: +62 21 590 9955 Fax: +47 22 872 541 Fax: +82 2 528 2338
Chile (Santiago) Fax: +62 21 590 0115
Tel: +56 2 471 4391 Fax: +62 21 590 0116 Peru (Lima) Spain (Barcelona)
Fax: +56 2 471 4399 Tel: +51 1 561 0404 Tel: +34 (9)3 728 8700
Ireland (Dublin) Fax: +51 1 561 3040 Fax: +34 (9)3 728 8743
China (Beijing) Tel: +353 1 405 7300
Tel: +86 10 8456 6688 Fax: +353 1 405 7312 Philippines (Metro Manila) Sweden (Västerås)
Fax: +86 10 8456 7636 Tel: +63 2 821 7777 Tel: +46 (0)21 32 90 00
Israel (Tirat Carmel) Fax: +63 2 823 0309 Fax: +46 (0)21 14 86 71
Colombia (Bogota) Tel: +972 4 858 1188 Fax: +63 2 824 4637
Tel: +57 1 417 8000 Fax: +972 4 858 1199
Fax: +57 1 413 4086

3AFE 68404592 REV B EN 12.01.2005 Contact and web information 51

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 Ad agency Piirtek Oy #11778
HANSAPRINT/SAL05_00115/2005
© Copyright 2005 ABB. All rights reserved. 3AFE 68404592 REV B EN 12.01.2005 Specifications subject to change without notice.

ABB Oy
Drives
P. O. Box 184
FI - 00381 Helsinki
Finland
Telephone +358 10 22 11
Telefax +358 10 22 22681
Internet http://www.abb.com/motors&drives

11778 Modules_rev B.p65 52 1/14/2005, 1:33 PM